ML20203A475

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Rev 4 to Quality Instruction QI-015, Documentation Review of Cables/R-E-CABL
ML20203A475
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 02/12/1986
From: Patterson A, Perrino F, Ross G
EVALUATION RESEARCH CORP.
To:
Shared Package
ML20202J051 List: ... further results
References
QI-015-03, QI-15-3, NUDOCS 8607170252
Download: ML20203A475 (7)
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Text

  • Pag: 1 of 5 EVALUATION RESEARCH CORPORATION

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C0730CD CO?Y CONTROL.nu. OF'0DL COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION FOR ISSUE-SPECIFIC ACTION PLAN VII.c INSTRUCTION NO.: QI-015 REVISION: 4 ISSUE DATE: 02/12/86 l ) DOCU1ENTATION REVIEW OF CABLES /R-E-CABL Prepared by: A Date: [' // b v '

Approved by:'A@/ Inh.4M/)d/In- Date: 2.//0/84 IssueCopdinator Approved by: /- Date: f -/j' - $'[

On-Site QA Representative

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Approved by: u4 Date: M /L #8[

\J QA/;QQ Review Team L'eader / /

Y i 06071702S2 860711 5 PDR ADOCK 0000

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QI-015 s Rev. 4 _.

1.0 PURPOSE This instruction describes the attributes to be used and accept /

reject criteria to be applied when performing the documentation review of the cable population.

2.0. APPLICABILITY This procedure applies to the dccumentation review of samples selected from the cable population at Comanche Peak Units 1, 2 and areas common to both units. The population is described in Population Description for Cables.

3.0 REFERENCES

3.1 Description Memorandum (QA/QC-RT-338), dated August 12, 1985, delineating documentation used in development of procedure including specific sources for attributes and exclusions.

3.2 CPP-009, " Performance of Reinspection and Document Review."

3.3 QI-014, " Reinspection of Cables."

4.0 GENERAL Documentation reviews are performed and documented in accordance with established project procedures and instructions. This instruction establishes the attributes and accept /reje~ct criteria

for documentation reviews of cables. Reference 3.2 addresses the method to perform documentation reviews, document and process the results.

5.0 INSTRUCTIONS Using the information in Reference 3.2 and below, perform

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documentation reviews of the sample items in this population and document the results of the documentation review on the checklist (Attachment 6.1).

NOTE: For multiple inspections of a cable the latest final IR is to be reviewed. If the IR is only a partial inspection, i.e., an attribute was not required to be repeated by subsequent work, then the latest final IR where that attribute was verified shall also be reviewed.

5.1 Verify that for the following applicable final inspection irs contained in the permanent plant records cable file (Items a O, through d) or room file (Items e and f) the QC inspector signing the IR for inspection results was certified on the date of signature for the procedures referenced on the IR:

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QI-015 Rev. 4 I)

'uJ 5.0 INSTRUCTIONS (Cont'd)

a. Cable Installation.

b'. Power Cable Meggering

c. Cable Termination (Origin and Destination).
d. Cable Repair.
e. SBM/RES Installation
f. SBM Fabrication Surveillance.

NOTE: 1. Inspector's certification shall be verified by review of the inspector's training and certification files.

2. If the inspector was not certified to the procedure referenced on the IR on the date of signature, determine if the person that signed as QC inspector was ever certified to any procedure referenced on '

the IR. If the inspector was certified, record the time period of the certification, otherwise state that the person was never certified.

A)

( 3. Refer to cable reinspection checklist (Reference 3.3, Attribute 5.9b) to determine if there is SBM.

Each SBM location is documented on the SBM location walkdown sheets in the reinspection package.

An SBM Fabrication Surveillance IR may not exist for each installation, therefore absense of the IR shall not constitute a deviation.

5.2 Verify that the following applicable non-recreatable safety-significant attributes are addressed on appropriate irs and that corresponding attributes on the IR have been checked SAT or noted N/A. Applicability of the attributes may be determined by referencing the reinspection checklists as noted below.

5.2.1 Raceway Acceptable for Pull

a. No pulling hazards,
b. Conduit swabbed.

5.2.2 Full Tension

a. Engineer has signed the pull card prior to cable pull (Raceway is ready for pulling).

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QI-015 Rev. 4 O 5.0 INSTRUCTIONS (Cont'd)

b. If a calculation is indicated on the pull card, the calculation is attached to pull card.
c. If tension measurement is indicated, the actual does not exceed allowable per pull card or calculation and as witnessed by inspector and recorded on pull card and/or 1R.
d. The tension measuring device was in calibration and M&TE nu=ber is recorded on pull card or IR.
e. Mechanical or multiple pull, is authorized by Engineer's signature or initial on the pull card or indicated on the calculation.
f. Full points (boxes) actually used.

5.2.3 Cable Lubricant l

1 Approved type for cable is used.

  • 5.2.4 DELETED

! 5.2.5 Defects / Damage No defects or damage discovered before, during or

after pull.

5.2.6 Cable Testing

a. Cable meggering was performed and is SAT (power
cables)
b. Continuity test was performed, j 5.2.7 Cable Jacket / Insulation Removal I

i Must be verified only for 6.9Kv cables.

5.2.8 Bolted Connections

a. Proper surface preparation.
b. Correct materials and hardware used.

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c. Torque bolts as required.

NOTE: Refer to cable reinspection checklist (Reference 3.3, attribute 5.11j) to determine

) if there are bolted connections.

, 4 1

Ql-015 Rev. 4 5.0 INSTRUCTIONS (Cont'd)

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5.2.9 Splices / Terminals Proper lug or connector / connections type, size and final crimps for those concealed by heat shrinkable tubing. .

NOTE: Refer to cable reinspection checklist (Reference 3.3, attributes 5.10a and 5.11f) to determine if there are concealed splices / terminals.

5.2.10 Heat-Shrinkable Tubing or Kits Correct materials and application.

NOTE: Refer to cable reinspection checklist (Reference 3.3, attributes 5.10c and 5.111) to determine if heat-shrinkable tubing is present.

5.2.11 Repairs Application of heat-shrinkable tubing or tape per instructions.

O NOTE: Refer to reinspection checklist (Reference 3.3, attribute 5.10a)to determine if repairs were observed during reinspection.

5.2.12 Prefabricated Cables

n. Connectors are the correct type.
b. Pin / plug orientation.
c. Cable crimping.

NOTE: Refer to cable pull card for a description of the cable.

6.0 ATTACHMENTS i

6.1 Checklist 1

2 1

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5 i

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Attachment 6.1 QI-015 i

, Rev. 4 l 7g Page 1 of 2 (d

CCMANC3I PEAK r.ES?cNsZ T;L4 C3ECI:.IST PGPULA!!CN DESC VERIT;CATICN PKG No. --

CA!LES R-E-CABL PACE I CF 1 QUAL;!Y 135;IUCTICN QI-015 0xt:357 cT:ox 0 c3:T t EQUI?."EMI MJJ./ AG NC. @ CCC*JMCTTATICN RET!ri O exti :

Q CCW.C5 VERITICATION ACCE?T REJECT DATE IIHAII'3 i

- 1.0 Inspector a A

  • Certification b t // /'

e t \\A d I \'/ . _

. e . \ N/ )

f (\ \/'

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2.1 Raceway Accept- a

' / sble for pull b \ \I ) V

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2.2 Full Tension a _

b /N\\\

e A s% \\ \

d A W \v e A NW f \\N S/

\ \N N 2.3 Cable Lubricar.t >

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otsc:7t.;Nz Esca, ca:s t.I.o otscirk:ss I:.ca. cA:s 7

IN5?ECIR SY A?I?.GVD 8Ys

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U5?iCT3R CA!! (,IA3 I!!S?!CTOR 7A;!

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C?P-40* LA. Revistan 0 l

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i Attachmnt 6.1 QI-015

  • Rev. 4 f3 l CCMASCHE PEAK RESPONSE TEAM CHECKLIST POPL'LATION DESC VERITICATION FKG NO.

CABLES R-E-CABL PACE L OF 1 VERIFICATICN REMARF.$

  1. ACCEPT REJECT DATE Attribute not decueented en original TUCCO inspections.

Generic CR issued.

2.4 Deleted 2.5 Defects /Dar. age 2.6 Cable Testing a

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2.7 Cable Jacket /

b y

Insulatien Eer. oval 2.8 Bolted a A

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Connectices- b c _\ .\ \) '

/NW\

2.9 5plices/

Terminals 2.10 East $hrinkable NW

  • Tubing er Kits x

2.11 Repairs 2.12 Prefabricated a

' Cables b

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CPP-007.15, Revision 0

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