ML20202J364

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Rev 2 to Quality Instruction QI-032, Documentation Review of Containment Liner & Tank Stainless Steel Liners
ML20202J364
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 06/27/1986
From: Hansel J, Patterson A
EVALUATION RESEARCH CORP.
To:
Shared Package
ML20202J051 List: ... further results
References
QI-032, QI-32, NUDOCS 8607170066
Download: ML20202J364 (35)
v • d • e


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4 EVALUATION RESEARCH CORPORATION C% TROLLED COP CONTROL N0Q.co,Y COMANCHE PEAK RESPONSE TEAM _

QUALITY INSTRUCTION FOR ISSUE-SPECIFIC ACTION PLAN V11.c INSTRUCTION NO.: QI-032 REVISION: 2 ISSUE DATE: 06/27/86 DOCUMENTATION REVIEW OF CONTAINMENT LINER s/ AND TANK STAINLESS STEEL LINERS Prepared by: SI' b. V Dates h!n ffo i

a Approved by: /0M // . h4-0

  • Date: Y [

l Issue Coordinator Approved by: Date: j[ Y -

/

On-Site QA Re @ entative /

Approved by: de Date: 2d '

[

QA y Review Team Leader 0607170066 060711 PDH A ADOCK 05000445 PDH

e

, QI-032 Rev. 2 I

( 1.0 PURPOSE f This' instruction provides the methods and accept / reject criteria for the performance of a documentation review for the Containment i j Liner and Tank Stainless Steel Liners.

i

! 2.0 APPLICABILITY This Quality Instruction applies to the performance of an j independent review of the documentation for the containment liner and tank stainless steel liners. It applies to the sample selected from the Category I liner population as required per Action Plan i VII.c.

} t i

3.0 REFERENCES

3.1 Memorandum (QA/QC-RT-291) to A. A. Patterson, providing basis

} for document review requirements including specific sources

! for attributes and exclusions.

1 I

3.2 CPP-009, " Performance of Reinspection and Documentation Reviews." l l, 4.0 CENERAL f Document reviews are performed and documented in accordance with  !

established CPRT procedures and instructions. This procedure l i establishes the attributes and accept / reject criteria for the ,

{ documentation review of liners. Reference 3.2 addresses the method to perform and document the documentation reviews.

{ 4.1 Responsibilities '

4.1.1 QA/QC Discipline Engineers The QA/QC Discipline Engineers prepare the Quality

' Instruction delineating reinspection requirements and

attributes.

l l 4.1.2 QA/QC Inspectors I QA/QC Inspectors perform documentation review /

j verificatton in accordance with this procedure and

! record results and deviation. i

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QI-032 Rev. 2 )

( 4.0 CENERAL (Cont'd)'

4.2 Policy

. Activities performed under this procedure shall conform to the policies contained in the latest Comanche Peak Response Team Action Plan VII.c.

5.0 INSTRUCTION i Using the information below, perform the documentation reviews on the items in this population and document the results on the checklist (Attachment 6.1).

NOTE: All CB&I documentation mentioned hereafter are maintafned in the Permanent Plant Records Vault (PPRV).

These documentations are to be reviewed in PPRV.

i 5.1 Record DrawinEs

[

The record drawing (Section 8.5 of CB&I documentation List of Records, see attachments 6.2.a. b for examples) shall be verified to have (a) joint identification numbers for the sample weld seas. The record drawing shall also be verified ,

to list (b) welder identifications for the weld joint  !

O_ identifications listed for the weld seam.

If the joint and welder identification is contained on the i record drawing, the checklist shall be marked accept. If joint or welder identification information is missing, the checklist shall be marked reject and the missing information identified by a deviation report.

5.2 Material Traceability The record drawing (Section 8.5 of CB&1 documentation List of Records, See Attachment 6.2s & b for sample) and Material

  • Verification Summary Sheet and Material Records (Section 5.1 and 5.2 of CB&I documentation List of Records, See Attachment 6.2c, & d for sample) shall be reviewed to verify thats  ;
a. The material is certified as SA-537 C1. 2 for containment liner, ASTM-A240 C1. 304L for stainless I steel tank liner, and ASTM-A312 Materials for penetration pipe.

NOTE: Polar crane & inspection platform support brackets are supplied by Bostrom-Bergen.  !

Some piece marks, which cannot be found in Sections 5.1 and 5.2 could be part of an O assembly. The verification of these piece marks will require tracing them in CB&I Final Certified Drawings (Section 4.1.5) and shop release checklists (Section 8.16.1), and then verifying them in Sections 5.1 and 5.2 above.

3

QI-032

.R;v. 2

()

V 5.0 INSTRUCTION (Cont'd) 5.2 Material Traceability (Cont'd)

Information relating to the material traceability are to be found in PPRV.

b. The Material Identification Verification was made during the installation inspection and shown by a check mark under " Material I.D", in record drawings.

If the material traceability is checked and found complete, the checklist shall be marked accept. If the material traceability cannot be verified then the checklist shall be marked reject and lack of material traceability shall be identitied by a deviation report.

5.3 Welding The record drawing (Section 8.5 of CB&I documentation List of Records, see attachments 6.2a,b,c & d for examples) shall be reviewed to verify that

a. The weld procedure is identified for each weld joint.
b. The weld fit-up, welding and finish joint column are O c.

initialed and dated.

The weld procedures applicable to SA-537 class 2 are listed on the weld procedure list, Attachment 6.7.

d. The weld procedure is approved by Engineers-Gibbs &

Hill /TUSI. (See attachment 6.7 for example),

e. The " Complete" column of the record drawing (Attachment 6.2a, b, is initialed and dated.

NOTE: If this column is initialed and dated, it will indicate that proper weld filler material was utilized.

If the weld joint sign offs are complete for the items "a" thru "e" above, the checklist shall be marked accept. If the weld joints are not initialed and dated, or the procedure was not previously approved, the checklist shall be marked reject and the lack of signoff, or lack of approval, shall be identified by a deviation report.

5.4 Walder/Weldins operator Qualification Qualification records of the welders / welding operators for the O weld joints identified for the sample weld shall be reviewed to verify that:

4

QI-032

, R:v. 2

~'S 5.0 INSTRUCTION (Cont'd)

, (G 5.4 Walder/ Welding Operator Qualification (Cont'd)

a. The welder / welding operators qualifications (Section 8.10 of CB & I documentation list of records, see attachment 6.4 a, b for examples) are valid for the period the weld was performed.
b. The welder / welding operators qualification are valid for the weld procedure listed.

2 NOTE: The date of welding checked on the record drawing is to be within three (3) months af ter the welders / welding operators qualifications date.

If not within three months after the qualification date, verify that the interval between welds, as shown by the Record of Utilization on welder's/ welding operator's qualification test (Section 8.10 of CB&I Documentation List of Records, see attachments 6.4.a. b for examples), during the period from weld qualification through date of welding, did not exceed three months.

If the welders qualifications did not exceed the three month period and the qualifications are valid for the weld

( procedures performed, the checklist shall be marked accept.

- x- If the welders qualifications u a not valid for the period of performance of welding or not valid for the weld procedure identified, the checklist shall be marked reject and the welder identification shall be identified by a deviation report.

5.5 Nondestructive Examination (NDE)

The record drawing shall be reviewed to verify that the weld joints for the sample weld have the NDE examinations listed, initialed, dated, procedure identified, and record report number recorded.

l The NDE examination repvrts (Section 7.3 to 7.10 of CB&I List of Records, see Attachments 6.5.a. b, c, d, e, f-two pages for examples) shall be reviewed to verify that:

a. The weld joint is identified or the report is traceable to the weld joint.

l b. The NDE examination reports are identifiable to the NDE procedure and revision number.

c. The NDE interpreter / evaluator has signed the report as acceptable.

l

d. The radiographic film accepted and the report is signed off by a qualified interpreter.

5

QI-032 Rev. 2 5.0 INSTRUCTION (Cont'd) 5.5 Nondestructive Examination (NDE) (Cont'd)

' NOTE: All welds are~not radiographed. If'a weld record references a spot radiographi.c report, the weld is radiographed within tde 2% spot radiographic test (SRT) frequency, and is acceptable. -

e. The Vacuum Box Test column in Record Drawing (see 8.5 of CB&I List of Documentation) is initialed and dated, and the Vacuum Box Test Report (Attachment 6.5f) is signed by a Level II.

5.6 NDE Operator and Inspector Certification Certification records of the NDE operators / Evaluators and Inspectors listed on the NDE examination report shall be reviewed to verify that:

a. The NDE operator / Evaluators and Inspector for visual examination & VB testings certification (Section 8.12 of CB&I documentation list of records, see attachment 6.6 a, b, c, d and e for examples) are valid for the period that the NDE/ visual examination was performed.
b. The NDE operators certifications are valid for the NDE process.
c. The NDE operator / Evaluator shall be listed as a Level II, or if the NDE was performed by a Level I and under the guidance of a Level II.

NOTE: If these attributes are rejected, determine if the person that signed as NDE Operator / Evaluator and Inspector was ever certified. If the inspector was certified, record the time period of certification, otherwise state that the person was never certified.

If the NDE operator / Inspector's certifications are valid for the period of performance of NDE/ Inspection, method of NDE, I and the operator / Evaluator is a Level II the checklist shall

be marked accept. If the NDE operator / Inspector's certifications are not valid for period of performance of NDE/ inspection, method of NDE, or the operator / Evaluator is I not a Level II, the checklist shall be marked reject and it

! shall be identified by a deviation report.

O l

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3' QI-032

g. ,

Rev. 2

, , . m.,- _ - s 6.0 ATTACHMENTS -

[i -) -

s ,

6.1 Checklist ,

-s 6.2 -Example record drawing ,

, a. Example record drawing ,,

b. Example record drawing

. c. Example Material Verification Summary Sheet

d. Vendor Material Records - n , . ,

6.3 Example weld Procedure

a. Record of Welding Procedure qualification , [

, b. Impact Test Date, " . 's ,

6.4 Example welder's/ welding opdrator's5qualificatidnicest a.

b.

Welders Qualification Test

( '

j Performance Qualification Test ,

~

6.5 Example NDE examination report -

s. Radiographic Examination Report ,
b. Magnetic Particle Examination Report ,
c. Liquid Penetract Examination Report ,

t

d. Ultrasonic Examination Report i e. Report of Radiography Examination

! f. Vacuum Box Test Report (2 sheets) N

() 6.6 Example NDE operators Certification

a. NDE Performance Qualification and Curtification
b. NDE Certification Annual Visual Test Record
c. Record of Nondestructive Examination Performance (2 pages)
d. NDE Performance Qualification and Certification (Vacuum Box)
e. NDE Performance Qualification and Certification I (visual) 4 6.7 Weld & NDE Procedures (3 pages) i 4

4

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COMANCHE PEAK RESPONSE TEAM CHECKLIST POPULATION DESC VERIFICATION PKG NO.

PAGE 1 0F 2 QUALITY INSTRUCTION i

QI-032 REINSPECTION ] UNIT 1 EQUIPMENT MARK / TAG NO. DOCUMENTATION REVIEW UNIT 2 COMMON VERIFICATION REMARKS ACCEPT REJECT DATE I

5.1 Record Dra g a Joint Identifi-

~

cation b Welder Identifi-cation 5.2 Material Traceability a Material Certified as SA-537 C1.2/A240-304L b Material I.D. is verified by inspection i .

5.3 Welding a Weld procedure identified i

b Finished weld initialed and dated l c Weld procedure ,

applicable to

SA-537 CL-2 (GR-B)

(containment only) d Weld procedure approved by Gibbs &

Hill e Weld Complete Column j initialed and dated l

PREPARED BY: APPROVED BY:

l DISCIPLINE ENGR. DATE LEAD DISCIPLINE ENGR. DATE O INSFELI w BY: APPROVED BY:

LN5FEGIOR DATE LEAD INSPECTOR DATE CPP-007.IA. Revision 0

. _ _ - - - - - _ - - . - - . _ _ _ - . . - _ _ _ . - . . _ . . . . - . . . . _ . . . - . _ ~ . . . - . _ . - . , - . _ .. . - _ _ _ _ .

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COMANCHE PEAK RESPONSE TEAM FOPULATION DESC VERIFICA Oh . 50.

PAGE l 0F 2 VERIFICATION ACCEPT REJECT DATE 5.4 Welders / welding Operators Qualification a Valid for period of welding b Valid for weld Procedure 1

5.5 Nondestructive Examination (NDE) a NDE report traceability to weld joint b NDE Report traceability to NDE i,cocedure

e NDE evaluator signed off d Radiographic film evaluated and signed off. _

e Vacuum Box Test 5.6 NDE Operators /

Inspector Certification a Certification valid for period of NDE b Certification valid for NDE Process / Inspection c Operator / Evaluator is a Level II 4

?- II 3 ' 3 9 ' ',3 (O P, )

Attcch;cnt 6.1 QI-032 Rev. 2 Page 1 of 2

(

CHECKLIST l

COMANCHE PEAK AESPCNSE TEAM C2ICI:. ST FQF'.h !;GN DESC VII;TICAICN PKG NO.

PAGZ t OF 1 QUAL;TY Ih5710CT;cN QI-032 Oart=5'sc::o" O ext: t EQGF!!I:G .WK/ TAG >0. @ DOC M ATICN RI7TIW [ UN; 2 O c:xnos VERITICAT!Ou ACCIFT RLTCT DA!! .

i  ?

5.1 Fecord Drawins a Jotat Identifi-cation b Welder Identifi-cation 5.2 Material Traceability

  • a Material Certified as SA-537 C1.2/A240-304L b Material I.D. is verified by inspection 5.3 Weldins a Weld procedure identified b Tinished weld initialed and datei e Weld procedure applicable to SA-537 CL-2 (ct-B)

(contaitsent only) d Weld procedure approved by Gibbs &

Mill e Weld Complete Coluan initialed and dated -

YRZIAAD ST: APPROV E ST:

DISCI?tINI ENGR. DATE LEAD DISCIPLINE ENGR. DATE L.M m i w bis APPROVE BY:

C2P-107. lA. Ravinan 0 ,

Attachment 6. 1 QI-032 Rev. 2 CHECKLIST (cont'd)

COMANCHE PEAK RESPONSE TEAM CHECKLI3T POP','LAIION DESC VERIFICATICN PKG NO.

PAGE OF 2 VERIFICATION AWME R D. ARKS ACCEPT REJECT DATE 5.4 Weldars/weldies operatore Qualift:stion a valid for period of welding b valid for veld Procedure 5.5 Nondestructive Examination (9DE) a NDE report traceability to veld joint b NDE Report traceability to NDE .

procedure c NDE evaluator signed off d Radiographic film evaluated and signed off.

e vacuus Box Test 5.6 NDE Operators /

Inspector i certification l a Certification i

valid for period i of NDE l

I b Certification valid for NDE Process / Inspection l

I

! c Operator / Evaluator is a Level II l

CP'-007.15. Reviaton 0 2

Attachmsnt 6.2a QI-032 Rev. 2 Page 1 of 1 .

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- QI-032 Rev. 2 T Page 1 of 1 EXAMPLE MATERIAL VERIFICATION

SUMMARY

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P E.R e .c.a Fac.O RM ea s A. NCmE..Q.m .. ea. A su. rAco.. L.I. (F....I .Ce cAa..TonIO N T E S T AU.TOMATIC SUBMERGED ARC PROCESS

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( Page 1 of 1 EXAMPLE NDE EXAMINATION REPORT MAGNETIC PARTICLE EXAMINATION REPORT

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Attschmsnt 6.5c QI-032 Rev. 2 Page 1 of 1 V EXAMPLE NDE EXAMINATION REPORT l e~< *' ~ l Fit  :

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Attschmsnt 6.5f QI-032 Rev. 2 O EXAMPLE NDE EXAMINATION REPORT (cont'd)

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c sio,ne, . i,,ocedu,e 5 Re..

Eww / Ac T* Fer 7~US / \t/TP -?y-Eq2 7/a -12 8 Rn3 Lean CetectoriMag.. Twee & Moses) Standare Less 10 Lesa Detector Solution in6 6 h u Tes s .DRebvCY) ///A 1E.4mTa=_t 7" Cea.e , al"yp 1",-

As.m. As.m. Pressure Enter Date & Evaluators initials or or Gerge 10 g g Area Area @t/st ry.j spo [h g l@ IQ io o- ,.e.o.-- accontanie i vance.otame u.ota e s un.cmaisoie i Aaeoiao.e unac rotsoie SR0 A'c *s9A PV-I W ?.'

w 'zetNc"202. ?V / '*!! N' 1

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"=n=u: 4;'a r Rr,wr CNic.K L o s 7' Pne-s y4 f y.c lNFORMATl0N Tests were performed and e.a6uated per the referenced. pracodK '"

MT C or PT O of weiend rece., m de durms to.teg easessacom -

COPV -

'Em

.anie (;nciudes reoai, cavitvi.

see MT or PT Report No.

No leaks detected durmg teatmg. 7 hkf'r:x acceo

(

Defects or potonnai estects not repowed during testing are re orood ano .

All otner tested areas included in th.s report were found accootaoie.

OP(AATQAstvAbyA70A 2 se d ll- f"f

  • L&w(6 QATE Report results renewed and acasoted try'

Lives QArt Reveewed and accepted by:

I .

236 CV570uta11NSPECTOR QAft ANI QM Al QATE O ~'t"'ca.";.;'.:.*"'r,.'e. e

.t::::::O -.E.; e.e -e. .

. . . ,e. -e e. e _. ...

    • " W84 ws 3aa eav oc? ?F 2

l

Attachm2nt 6.6a QI-032 Rev. 2

% Page 1 of 1 EXAMPLE NDE OPERATORS CERTIFICATION NDE PERFORM NCE OUAllFICATION AND CERTIFICATION (Caect Cael C:a.nas Cut.f.ce" a O a w" ' ' u'4a Naarv Soc Sec

&funod C85 Levet Pract; cal Performance Test: Proceevee No. Date Loc Practie.at Grsee A8m antered Se Wrestan Isaminen.en C,ades: Date Leue.ea A General Speed.e Adm.a.nere \e V

, ts. . ..

Compedre Geade . [(CeneralCeadel l . I fec eadel t l' i8ct.uiradell51l

  • Perceanise we.gato at snow a - f. 3: .Iten N . a m.ne t.o n Reeval.f. cat len thaned on contia v ;ag sainfectory per' c e-Lietnee . CSI Levei 0 k verif;ee t.<.a.....

CHICACO BRIOCE & IRON COVPANY CERT 'E A FOvf NA?.!to (*.! PLOY ([ H A5 SAftSF ACTQpt(Y CO?.tPLET(0 THE PHYS 8 CAL A ~CHNtCAL u e is0NS,8E0VtRf D tv Te.t Cet NONOC5'auCTivt Ex AAtlN Ate 0N PE A50NNEL 4 ' ' .

VALif s \T N ArdD CE RTiflCAT80'. '.!Ar.v AL ir4 ACCC40 ANCE r;tTM

$NT TC-I A AND THAT THE E L E

U A L I so FCrt THE A*!TH00 ANO LEvf L st40iCA E0 I b

- 04 A aat;ee, mes e(oQYe _ 8.'aaage tas..e: .:. f. Te.e.af CalLEVELlli Metnes O Reowesies 8e CHICACC ERIOCl & ?RON CO*.PANY CE Af tf.f 5 8Y A8P0t?;TVENT 8 A$f C,0* 8150"C Tea A int Aeovt

  1. 4avto [tt#LOVEE SAfi$r AC1081LY ?. TEE 15 Thf 'Hv5'C&L AND IECH sic?.L vuotis.C ATIC'.! 'tcuirf 0 BY THE Cli t40teckSTmucityt Ex AveN AT10N PEP 50*.*ett T A A Ni'.C Qvatst h;a t.." a A?40 Cta tiriCATiON Lt&NUAL 'N ACCOR0aNCE VitTM StJT.TC.tA Afd0 THAT 1HL LYrLOff E 15 CJi tsfi(D f Oli ca. t(s t', ti IN THE A!(TH00 4A04CATf D 0 ecio,cev.~e seg & 0.v. e a..a.sa:e vaa43e e....+ . . a t. i . se ;

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se.

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cs. se. . e e.ac ts r te is. it s L e c:e t e... e. t a ,. .. : . te a .: sit o .,...e,,

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Attachmsnt 6.6b QI-032 Rev. 2  !

Page 1 of 1 EXAMPLE NDE OPERATORS CERTIFICATION NOE CERTIFICATION ANNUAt. VISION TEST RECORD \

.N.te: )

w i Tae CBI teoaoestr et..e E sam.nar en Tea.a.ag , rag.em Wa*was. .a aeroreaase ..in 1CSN f o.o. des as 'ono.,

1 A. I i *An esam.ast.ea to es. wee aarvea. e. conected avse d.staace acuity such test the aowe.e.no ei taua

isawm of Jaege. 88.esatee I fetters at a eettaate o8 a.
:ess than t2.cches (30 $ cml ea a staa.sa.o Ja.

ever arians for neae veven. The a4>s.ev to seem.e as Oethe 8tme mia.raum et a se i.,a..as ie. satieras . acc eseae.aatsen shall he en en anai.al ha s." .

homeof Tecna.cw Loc.asien -

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Oate Adea.a.s:eved liessie of Tese

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- - = _ .. .- - _-_ - - - _ . _ -_ _ - - _ . - - - _ - _ . . _ . . _

  • Attachment 6.6c QI-032 Rev. 2 i

O EXAMPLE NDE OPERATORS CERTIFICATION Page 1 of 2

-...e..... .

> g .

i RECORD OF NONDESTAUCTIVE EXAMINATION PERFORMANCE

c4:e
  • Page 1 of Neme Se. Sea. 0 - -

Permanene Asereis

!. ..._-._. .e. .. ......

EMat end i gashgemend: Crede School Yri. High Seheel Yes, ellege Yan.

Omer Formel EdNes. Traia.ag Yes.

NCE CLASSES ATTENCEO & OATES & HOUA$

c., ^

xx , v W

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c,,, x ~1.

!O AX N3 VAN l ^ \%F l

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A AININC & EXPERIENCE

, , . .e e , - o . . . . . . . < , . .

,,_e Ceaweet Lease ,,,,,, y, j UT. & LDT ISFT HST. APT.

I PST. & MSTil ead LEVEL i

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Attechmsnt 6.6c QI-032 Rev. 2 O EXAMPLE NDE OPERATOR CERTIFICATION (cont'd)

" " " ' " ' ~

IC ==* *8 MECORO OF NONDESTRUCTIVE cmcasa se.oca s iao= coEXAMINA..TlON PE9.80RMANCE

=,

Page el .

Neme Soc. Set. 3 NDE TR AININC & [XPERif NCE (Cent'd) ,

bm Leeados

  • Tree et NCE lm r, Ma r, Le t' p y,. UT. & LO T (5 8 T. H57. APT, i

RST. 4 MSTil pad LEVEL

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, _ _ ~ . . - _ _ _ ____ _. _ ____._- ___. _____ .,_ __ __ _ _..___ _ ____ __._ _ _ __

. Attachment 6.6d QI-032 Rev. 2 O Page 1 of 1 V

3 EXAMPLE NDE OPERATOR CERTIFICATION

)

PERF0F.MA.' N CE QUALIF: CATION A.*JO OERTIFICATION cwicaoo seioca a tao = conasaar

' O @ .

m/

W w - E cate Ma-6 29. 12,T *.

ne cssvavemvr twa ~avica.s Narre Vireil E. Aker n. s,c, g 308-.".4-04-45 Type & Level cf Certification: fl* f SP") / A STysop gge,seg Prac:fcal Performance Test: Procedure No. WP-43 Cate 3 /2 E /74 .ocation Essexville, Mich.

1 Grade 100% A<.,,n,,tered EyMM > de written Examination: Date 3/2S/74 Location Essexville, Michican 10W Gr a Administered By AIW I (scatwee dbop' ec

~

Composite Grade 100% . [(written grade) (.5) + (Practical gradelIIl .

CHICAGO BRICGE & IRCN CCMPANY CERTIFIES THAT THE ABOVE NAMED EMPLOYEE HAS SATISFACTORILY COMPLETED THE PHYSICAL AND TECHNICAL QUALl9tCATIONS REQUIRED BY C8&lli NONDESTRUCTIVE EXAMINATION PERSONNELTRAININQ CUALIFICATION AND CERTl*lCATION MANUAL!N ACCORDANCE wtTH SNT-TC-1A AND THAT THE EMPLOYEE IS QUALIFIED FOR THE METHOD AND LEVEL INDICATED A80VE.

4 N '-

CA Manager, Rayion or Plant g 2

Manager,inspecoon & Testieg

<lNFORMATION En enve o,e 3-28-74 COPY pppy

=

Mogmraat No.

II2 Q ahficot.ea Le ,as A g.A2 ' "3 Eeveveieat to SNT.TCJ A. LEVEL i A Esueveieat sa *.NT.TCJ A. LEVE L 18 5 !aversieat to SN T.TC4 A. LEVE 6 il a cenase per C8&a Trosa6ag Presswa S (Meagr er interaetert towiveient to SNT.TCJA. LEVEL IH Tyse Qwatineseent UT Ultrasn.e tassa.aae.se 1

3' R7 Mas.ogreenee asem.a seen MP T Magavne Poside Esam.aeseen ,

LP T LWwd Peaweat Esem.aee.ea LO T Lese oevernen s ea aesen

. Attachment 6.6e QI-032 Rev. 2 O Page 1 of 1 V

EXAMPLE NDE OPERATOR CERTIFICATION NOE PERFORMANCE QUALIFICATION AND CERTIFICATION (Chect Onti Dmtial Certificatsoa Qa.ceristiestica Name DENNIS G. WILLIAMS Soc.Sec.= 459-70-1947 Method VT (Checit One) CBI LEVEL 1[] IIG Practical Performance Test: Pro.coure No. VT5 cate l/22 /7 ?.ocation Glen Rose, Texas h,'a*o 97% Administered ay > hE sicw.(g 6 6cv ai.

Written Enamination Grades: Due 1/23/79 Location Glen Rose, Texas General.100 % se,cif;c 100% Administered By I Y

.30 .YO W Composita Grade 9 8. 5 % . ((Genera' Gra:fel (

  • I + (Speciric G adel I * ) + (Practscal Gtadel(.$']
  • Weigtit factors as shown in program a,e on spo:. cable written NDE examination.

Recertification t ased on continuing satisfactory performance:

f Dart /~ '

verified sy ,

$$ (U fb,/hW . WWW$<$ck

/gA uanager neo,on orPtan/ /

  • Manager. Insoection & Testing CBI LEVEL 111 Written Examination Grades: Date Location Basic Verified or Administered 8y _

sica Arwas & 65.tw ion rir6s Date . Location Method Composite Administered By s.G:.arwas 6 6svns on rifwa Method Compos.te Grade = [ General Grade) (0.50) + (Specific Grade) (0.301 + Practical Grade (0.201)

Recertification based on continuing satisfactory performance:

Date Verified By StoNATW AE & LEVc6/ om tit 6E Director of Welding Si Quaisty Assurance Manager. insotction & Testing CHICAGO BRIDGE & IRON COMPANY CERTIFIES THAT,THE ABOVE NAMED EMPLOYEE HAS SAT SFACTORILY COMPLETED THE PHYSICAL 4.NO TECHNICAL QUALIFICATIONS REQUIRED 8Y THE CSI NONOESTRUCTIVE EXAMINATION PERSONNEL TRAINING. QUALIFICATION AND CERTIFICATION PROGRAM DEVELOPED IN ACCORCANCE tilth SNT-TC-1A AND AN$l 4$.2.6 AND THAT THE EMPLOYE i 6a uG G -^ r :: Y: J '00 l

y AND LEVCL INCICATED. .

an.ee. p..w .J.Au.,_ 2 3, 19 7 9 to Jan . 2 3, 13 8 2 II

. < > 4 IUit es L u..

ag.utant No.

VT 200 ' h o..u . u.a.,u ;e ur umr.s a. ......a inr soi. , e. ren.a. DDnu ar n ,, a. s . a.. a asr u.a.e. sa.u.,reu.ae l FIP/ ^

(e],

u v u,,a...e P., . e ...a.. a aer ae .e e,.n . r.u.a.

Pr Ls.w.s P.netreas 6.aa nees.e APrtLI Act..we. Prenewe. T.stsa, tLam.s.et f, ,,-'

Seal * *

  • Vr V. meas E ssahast a h8Sr mass $e.ett.ea.i.e 7.st.*,

-g -, , - - - - - - - , - ,..--,m--+-- - - - - - - - - - - - - --,,--,.-,---,-----------r,- - - -

I.

Attachment 6.7 QI-032 Rev. 2 Page 1 of 3 WELD & NDE PROCEDURES The following is a list of weld and nondestructive examination procedures that are contained in the CB&l Quality Assurance Manual which have been approved by Engineers.

Containment Liner General Repair Procedures (GRP)

GRP-(74-2427/8)-C Rev. O GRP-(74-2427/8) Rev. 1 Materials and Welds GRP-(74-2427/8)-17 Rev. 1 GRP-(74-2427/8)-18 Rev. 1 Weld Metal Defects GRP-(74-2427/28)-200 Rev. 1 GRP-(74-2427/28)-400 Rev. 1 General Welding Procedures (GWPS) 4 GWPS-(74-2427/8)-GMA Rev. 1 Gas Metal Arc Process GWPS-(74-2427/8)-GTA Rev. 1 Gas Tungsten Arc Process 7-_s GWPS-(74-2427/8)-SAW Rev. 1 Automatic Submerged Arc Process

( GWPS-(74-2427/8)-SMA Rev. 1 Shielded Metal Arc Process MTP-(74-2427/8)-1 Rev. 1 Continuous Prod Magnetic Particle i Examination Utilizing Dry, Visible

! Particles l

MTP-(74-2427/8)-2 Rev. 1 Continuous Yoke Magnetic Particle Examination Utilizing Dry, Visible

Particles MTP-(74-2427/8)-12B Rev. 1 Magnetic Particle Examination By The Prod Method MTP-13B Rev. 12 Magnetic Particle Examination Proc.

By The Yoke Method PTP-(74-2427/8)-10B Rev. 2 Liquid Penetrant Examination Proc.

PTP-(74-2427/8)-12B Rev. 3 Solvent-Removable Liquid Penetrant Examination PTP-(74-2427/8)-18 Rev. 2 Color Contrast, High Temperature Liquid Penetrant Examination RTP-(74-2427/8) Rev. 8 Radiographic Examination Procedure RTP-(74-2427/8)-1 Rev. 1 Radiographic Examination Procedure RTP-(74-2427/8)-9B Rev. 2 Radiographic Examination Procedure for welds Special Repair Procedures (SRP)

SRL Rev. O WPS-E8018-C1 SRM Rev. O WPS-E8018-C1 f SRN Rev. O WPS-E8018-C1

(,,)g SRO Rev. O WPS-E8018-C1 1

1

I.

. Attachasnt 6.7 QI-032 Rev. 2 O

WELD & NDE PROCEDURES (Cont'd)

SRQ Rev. I WPS-E8018-C1 SRP-(74-2427)-A Rev. O WPS-E8018-C1 SRP-(74-2427)-B Rev. O WPS-E8018-C1 SRP-(74-2427)-C Rev. 1 WPS-E8018-CI SRP-(74-2427)-D Rev. O WPS-E8018-C1 SRP-(74-2427)-E Rev. O WPS-E8018-C1 SRP-(74-2427)-F Rev. O WPS-E8018-C1 SRP-(74-2427)-G Rev. O WPS-E8018-C1 SRP-(74-2427)-H Rev. O WPS-E8018-C1 SRP-(74-2427)-1 Rev. O WPS-E8018-C1 SRP-(74-2428)-J Rev. O WPS-E8018-C1 UTP-(74-2427/8)-47 Rev. 1. Straight Beam Ultrasonic Examination of Steel Plates VEP-1B Rev. 2 Visual Examination Procedure VTP-(74-2427/28)-4B Rev. 4 Vacuum Box Test of Welds WPAT-(7402427/8) Rev. 7 Welding Procedure Application Table Welding Procedure Specification (WPS)

Base Material Weld Filler Metal WPS-DS 85 C-1/74-2427/8U Rev. O SA537 CL2 (GRB) DS 85 C-1 WPS-W18/860 74-2427/8 Rev. 4 SA537 CL2 (GRB) ARMCO W-18 WPS-E7018 74-2427/8 Rev. 1 SA537 CL2 (GRB) E7018 WPS-E8018-C1 (74-2427/8) Rev. 4 SA537 CL2 (GRB) E8018 WPS-E8018-Cl(Re)74-2427/8 Rev. O SA537 CL2 (GRB) E8018 WPS-E308L/83420 Rev. 0 304 (p-8 GP-1) E308L-15 &

E308L-16 WPS-E309/83420 Rev. O A-36 (P-1) to E309-15 &

304 (P-8) E309-16 WPS-E7018/83420 Rev. O A-36 (P-1) E7018 Tank Stainless Steel Liners SR1 Rev. O Special Repair Procedure SR2 Rev. O Special Repair Procedure VB3 Rev. 2 Vacuum Box Test Procedure VT10 Rev. 4 Visual Inspection Procedure WPAT Rev. O Welding Procedure Application Table PT20 Rev. 2 Liquid Penetrant Examination Proc.

Color Contrast, Solvent Removable, O GRP-17 GRP-18 Rev. 4 Rev. 5 Wet Developer General Repair of Materials General Repair of Weld Metal Defects GWPS-SMAW (WPS-800) Rev. 10 General Welding Proc. Spec. for the Shielded Metal Arc Process 2

,. ., p i

Attachmsnt 6.7 s QI-032 Rev. 2 o WELD & NDE PROCEDURES (Cont'd)

Welding Procedure Specification (WPS)' '

Base Material * . Weld Filler Metal WPS-E308L/83420 Rev. 0 304 (P-8 GP-1)~ ,;E308L-15 &

E308L-16 WPS-E309/83420 Rev. O A-36 (P-1) to' E309-15 & E309-16 304 P-8) --

WPS-E7018/83420 Rev. O A-36 (P-1) E7018 m

a r

O I

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_ __._ ,_ _ _ __ ._ _ _.._ - _ _ _ _ _ ._ _ - _ . - . _ _ , _ _ .

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