ML20202J786

Rev 0 to Quality Instruction QI-003, Procedure for Class 1E Heat Shrinkable Cable Insulation Sleeves - Comanche Peak Response Team Action Item I.a.1

ML20202J786
Person / Time
Site:	Comanche Peak
Issue date:	01/15/1985
From:	Celli G, Hansel J, Michael Jones EVALUATION RESEARCH CORP.
To:
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References
QI-003, QI-3, NUDOCS 8607170147
Download: ML20202J786 (9)

Text

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1 COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION COM0iTN N' CPRT ACTION ITEM I.a.1 Co(4 t ROL liO. M'CF)#

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INSTRUCTION N0. REVISION ISSUED DATE PAGE QI-003 0 1/15/85 1 0F 3 PROCEDURE FOR CLASS 1E HEAT SHRINKABLE CABLE INSULATION SLEEVES - CPRT ACTION ITEM I.a.1 PREPARED BY: Mb No' Evaluayion Research Corporation

// ATE / //'5 /25 APPROVED BY: ([NM[ Z c . Mrh>5c5L- DATE / [/6[F 5 EvaluationF;eseagtrCorporation APPROVED BY: lf /f tb e./ ri k h M DATE l!/ ((

Review T'@!1h Lead l e{./ Instrumentation

1.0 REFERENCES

1.1 Office memo, M.B. Jones to J.M. Pratt, "I.a.1 - Heat Shrink Inspection" 1.2 Office memo, 12/19/84, M.B. Jones to J.L. Hansel, " Samples of Action Plan I.a.1."

1.3 Office memo,1/14/85, W.I. Vogelsang to J.L. Hansel, I.a.1 " Inspection Attributes."

1.4 EEI-8, " Class 1E and Non-Class 1E Cable Terminations."

2.0 PURPOSE AND SCOPE 2.1 The purpose of this Quality Instruction is to define the method by which to ensure, by sampling, that heat-shrinkable cable insulation sleeves in-stalled in areas of high radiation or " harsh environments" have been ad-equately inspected and documented. This is in direct support of the CPRT Action Item I.a.1.

2.2 The scope of this Quality Instruction is to verify the adequacy of heat-shrinkable sleeve installations by identification, inspection, and docu-mentation review, as applicable.

3.0 RESPONSIBILITIES 3.1 The Third Party Inspectors (ERC) shall be responsible for conducting and documenting inspections to determine the existence of heat-shrinkable sleeves, reviewing existing inspection records to determine that sleeve installations were adequately documented, and inspecting and documenting sleeve installations that were not adequately documented. The Electrical /

Instrumentation Review Team Leader is responsible for the review and q approval of the inspection reports, b

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QI-003 REV. 0

- PAGE 2 0F 3 n 4.0 INSTRUCTION l

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Identified Splices:

'4.1.1 Part A Inspections:

Where it has been determined, a:: a result of document review, that inspections of splice / sleeve installations are not completely and/or adequately documented, the Quality Inspector shall:

Activity #1 - Inspect to determine if splices and their required sleeves have been installed.

NOTE: Document review for identified splices is not included in the scope of this procedure (Ref.1.1).

4.1.2 Part B Inspections:

For splices identified during Part A inspections, the Quality Inspector shall inspect the heat-shrinkable sleeves to verify that:

Activity #1 - There is a smooth, consistent contact between sleeve and cable (Ref.1.4, Appendix A, para 5 and Ref.1.3).

Activity #2 - The red adhesive flow is evident from each end of the sleeve (Ref.1.4, Appenoix A, para 5 and Ref.1.3).

Activity #3 - The sleeve is uniformly shrunk onto the cable (Ref.1.4, Appendix A, para 5 and Ref.1.3).

Activity #4 - Where inner conductor splices have been covered by an overall heat shrunk sleeve, there is no bottle neck effect that would indicate the inner conductor splices have not .

been staggered. (Ref. 1.3)

Activity #5 - The outer surface of the sleeve exhibits no blistering or flaking that would indicate overheating (Ref.1.4, Appendix A, para 5 and Ref.1.3).

4.2 Other Possible Splices:

4.2.1 Part A Inspections:

The Quality Inspector shall inspect the required cables / equipment (Ref.1.2) to:

Activity #1 - Determine if splices and their required sleeves have been installed.

4.2.2 Part B Document Review:

m For splices identified during Part A inspections, the Quality Inspector V shall review the existing documentation to verify that the:

Activity #1 - Splice installation has been inspected.

Activity #2 - Sleeve installation has been witnessed.

QI-003 REV. O PAGE 3 0F 3 Part C Inspections:

h 4.2.3 Where it has been determined, during Part B reviews, that inspections of splice / sleeve installations are not completely and/or adequately documented, the Quality Inspector shall inspect the heat-shrinkable sleeves to verify that:

Activity #1 - There is a smooth, consistent contact between sleeve and cable (Ref.1.4, Appendix A, para 5 and Ref.1.3).

Activity #2 - There is a uniform ring of red adhesive extruded from each end of the sleeve (Ref.1.4, Appendix A, para 5 and Ref.1.3).

Activity #3 - The sleeve is uniformly shrunk onto the cable (Ref.1.4, Appendix A, para 5 and Ref.1.3).

Activity #4 - The outer surface of the sleeve exhibits no blistering or flaking that would indicate overheating (Ref.1.4, Appendix A, para 5 and Ref.1.3).

4.3 DOCUMENTATION 4.3.1 The Quality Inspectors will be furnished with the applicable drawings and documents required to perform activities in paragraphs 4.1 and 4.2.

4.3.2 The Quality Inspectors shall document the results of inspections for para 4.1, Parts A and B on the Attachment 1 inspection report. The results of inspections and document reviews for para 4.2, Parts A, B and C shall be documented on the Attachment 3 inspection report.

4.3.3 The I.R.'s shall be completed in accordance with Attachments 2 and 4, as applicable. The I.R.'s shall be reviewed for legibility, accuracy, and completeness and approved by the ERC Level III. The completed I.R. shall be submitted to the Electrical Instrumentation Review Team Leader for review / approval .

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QI-003 REV. 0 'TACHMEitT 1 PAGE 1 0' ? SHEET 1 0F COMANCHE PEAK RESPONSE TEAM INSPECTI0ft REPORT - ACTION ITEM I.a.1 DRAFT h REV.

,r^ ITEM DESCRIPTION: CLASS 1E HEAT SHRINKABLE CABLE INSULATION SLEEVES V -

FOR IDENTIFIED SPLICES:

Inspection Attributes - 4.1, Part A and 4.1, Part B 4.1 PAPT A d.1 PART B iQUIVMENT CABLE ID DRAWINGS & art 1 1 I cri 9 1 l ACT.a ACT g INSPECTOR NUMBER NUMBER REVISION DCA's y'~n ACT~0 s s, U art s ^U si u siu SIGNATURE /DF i

b I $ b b b b $ h h h REMARKS : O INSPECTOR DATE BA'FiE d REVIEW AND APPROVAL @ DATE O eveie t'o-aeseerca corp r>t4o" REVIEW AND APPROVAL M DATE El ectrical7 Instrumentation R.T.L.

QI-003 REV. O t'TACHMEi;T 1 PAGE 2 0F 2 SHEET OF CPRT INSPECTI0tt REPORT - ACTI0tl ITEM I.a.1 DRAFT REV b

fs CONTIflUATION SHEET - IDEllTIFIED SPLICES

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Inspection Attributes - 4.1, Part A and 4.1, Part B p$4"a 4.1 PART B JUIPMENT CABLE ID DRAWING # & ACT.1 ACT.1 ACT.21 ACT.3 ACT.a ACT.5 INSPECT 0F

UMBER NUMBER REVISION DCA's YIN 5I U S U' S U S1 U S U5IGNATURE/0A

@ @ @ @ 3 2 @ l

@ 8 @

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O REMARKS: f13)

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QI -003 REV. O ATTACHMENT 2 PAGE 10F 1 COMANCHE PEAK RESPONSE TEA!! ACTION ITEM I.a.1 INSPECTION REPORT COMPLETION INSTRUCTIONS THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE INSPECTION RECORD.

1. Enter Draft and/or Rev. of Action Item I.a.1.

2. Enter the Equipment or Panel ID Number.

3. Enter the Cable Identification number.

4. Enter the termination drawing number and it's current revision number.

5. Enter all outstanding DCA's against the drawing.

6. Indicate whether splices with sleeves have been installed by placing a check mark in the appropriate block Y (yes) or N (no). If Y is checked, complete Part B of I.R. If N is checked, N/A all activities of Part B.

7. Indicate SATISFACTORY or UNSATISFACTGRY for Part B Activity 1.

8. Indicate SATISFACTORY or UNSATISFACTORY for Part B Activity 2.

9. Indicate SATISFACTORY or UNSATISFACTORY for Part B Activity 3.

10 . Indicate SATISFACTORY or UNSATISFACTORY for Part B Activity 4.

O 11. Indicate SATISFACTORY or UNSATISFACTORY for Part B Activity 5.

12. Inspectors Signature and Date inspection was performed.

13. Describe UNSATISFACTORY items, list applicable DCA's and the cable to which they relate, and any other inspection comments.

14. Inspector Signature, Date and Badge number.

15. Approval Signature and Date of ERC Level III.

16. Approval Signature and Date of R.T.L. Elec./ Instrumentation.

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QI-003 REl. O %TTACHMEllT 3 PAGE 10F 2 SHEET 1 0F COMAflCHE PEAK RESPONSE TEAM INSPECTION REPORT - ACTION ITEM I.a.1 DRAFT h REV.

n ITEM DESCRIPTION: Class 1E Heat Shrinkable Cable Insulation Sleeves FOR OTHER POSSIBLE SPLICES:

EQUIPMENT # h TERMINATION ORAWING # h REVISION OCA's b INSPECTION ATTRIBUTE - 4.2. Part A EQUIPMEitT EQUIPMEitT CONTAINS DOES NOT ACTIVITY 1 SPLICES CONTAIN SPL. INSP. SIGNATUPE/DATE INSPECTION ATTRIBUTES - 4.2. Parts B and C PART B PART C ACT.1 ACT.2 ACT.1 ACT.2lACT.3 ACT.4 BLE ID # SI U SI U S U SJ U' SI U SI U INSP. SIGNATURE DATE APPLICA8CE OCA O @ @ @ 10 @ fi) @ @ @

REMARKS: @

INSPECTOR h DATE BADGE #

REVIEW AND APPROVAL h Evaluation Researen Corporation DATE REVIEW AND APPROVAL @ DATE Electr1ca i/ Ins trumentation R._i .L.

/ 'ACI. MENT 3 PAGE 2 0F 2 SHEET OF Ql-003 REV. 0 CPRT INSPECTION REPORT - ACTION ITEM I.a.1 DRAFT REV.

b G C0flTINUATION SHEET - OTHER POSSIBLE SPLICES N) ~

INSPECTION ATTRIBUTES - 4.2. Parts B and C EQUIPMENT # M DRAWING # REV. DCA's b FART B PART C 4CT.1 ACT.2 ACT.1 ACT.2 ACT.3 ACT.4 BLE 10 # S IU S IU S 10 S 'U S U SI U ll45P. SIGilATURL i DAit l l APFL1LABLE ULA m 's0 M @ @ @ TD @ @ @

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RDiARKS: h l

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- QI-003 REV. O ATTACHMENT 4 PAGE 1 0F 1 COMANCHE PEAK RESPONSE TEAM ACTION ITEM I.a.1 INSPECTION REPORT COMPLETE INSTRUCTIONS THE NUMBERS BELOW CORRESPOND 10 THE NUMBERED BLOCKS ON THE INSPECTION RECORD.

1. Enter Draft and/or Revision of Action Item I.a.1,

2. Enter the Equipment or Panel ID number.

3. Enter the tennination drawing number and it's current revision number.

4. Enter all outstanding DCA's against the drawing.

5. Indicate whether equipment does or does not contain splices.

6. Inspector Signature and Date.

NOTE: If equipment contains splices, complete blocks 7 through 16. If equipment does not contain splices, N/A blocks 7 through 16.

7. Enter the Cable Identification number.

8. Indicate SATISFACTORY or UNSATISFACTORY for Part B, Activity 1.

9. Indicate SATISFACTORY or UNSATISFACTORY for Part B, Activity 2.

10. Indicate SATISFACTORY or UNSATISFACTORY for Part C, Activity 1.

11. Indicate SATISFACTORY or UNSATISFACTORY for Part C, Activity 2.

12. Indicate SATISFACTORY or UNSATISFACTORY for Part C, Activity 3,

13. Indicate SATISFACTORY or UNSATISFACTORY for Part C, Activity 4.

14. Inspectors Signature.

15. Enter Date Inspection was performed.

16. Enter applicable DCA's

17. Describe unsatisfactory items and any other inspection coments.

18. Inspector Signature, Date and Badge number.

19. Approval Signature and Date of ERC Level III.

20. Approval Signature and Date of R.T.L. Elec./ Instrumentation.

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