ML20202J563

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Change Notice 001 to Rev 1 to Quality Instruction QI-048, Documentation Review of Tubing Welds/Matl
ML20202J563
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 05/22/1986
From: Bajada E, Patterson A
EVALUATION RESEARCH CORP.
To:
Shared Package
ML20202J051 List: ... further results
References
QI-048-01, QI-48-1, NUDOCS 8607170105
Download: ML20202J563 (6)
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EVALUATION RESEARCH CORPORATION CO TR0'_D CO?Y CONTROL N01F-ccl COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION FOR ISSUE-SPECIFIC ACTION PLAN VII.c CHANGE NOTICE: 001 PROCEDURE NO: QI-048 REVISION NO: 1 ISSUE DATE: 05/22/86 DOCUMENTATION REVIEW OF TUBING WELDS / MATERIAL The QI identified above is hereby changed as shown on the attached pages of this notice.

Prepared by: 4026 Date: b!O!$

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Approved by: II4 W //* M44. ~ Date: I!

Issue Coordinator Approved by: , .

d_/ M Date: 5[c} /[84 On-Site QA Representyive Approved by: [_ b Date 6bI #[,

QAliQCReviewTeamLeper / /

0607170103 860711 PDR ADOCK 00000445 .

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, , Chang 2 Notico 001 QI-048 Rev. 1 LO ITEM CHANGE TO QUALITY INSTRUCTION 1.- Pages 5'and 6, Attribute 2, " Base Material Traceability", is changed to read:

Page 5, 3rd and 5th bullets:

4 That the base materials size (see Note 3), material specification, grade and ASME Code Class listed on the isometric drawing, the CMTR and/or C of C, and the MRS bill of materials, when available, are the same. The ASME code class need not be listed on the MRS. For Incore Detector couplings and nozzles, verification of the above (when not required by j the isometric drawing) may be achieved by certification to the

requirements of Westinkhouse drawings (i.e., dwg # 501B510, for couplings) to the C of C.

1 Page 6, 2nd and 6th bullets:

i That the base material size, (see Note 6), material

! specification, grade and ASME code class listed on the f

isometric drawing, the CMTR and/or C of C (for tubing only),

and the MRS bill of materials, when available, are the same.

The ASME code class need not be listed on the MRS.

2. Page 9 Attribute 7 " Inspector Certification", delete entirely and replace with the following
Verify, by review, that the QA/QC Inspector (s) who
initialed / signed and dated the inspection results on the WDC,
the RPS (when applicable), the NDE report (s), the MRS (when
available), and the Pressure Test Data Sheet, were certified

! at the time the inspection was performed. To accomplish this,

! check the Monthly Mechanical and NDE Certification Report

effective at the time of the inspection, or the inspectors

! certification records as follows:

i For Incore Detector tubing, the Inspector's area or

, category of certification is, as a minimum, ASME QC Level II, for Mechanical Installation Fabrication i Inspection (MIFI), Visual Welding Inspection (VT), or the appropriate NDE as applicable.

i For tubing other than the Incore Detector tubing, the l Inspector's area or category of certification is, as a

minimum, ASME QC Level II, prior to February 11, 1982, or NON-ASME QC Level II on or after February 11, 1982, 1

for MIFI/ Instrumentation and Control Inspection (I&C),

I- Visual Welding Inspection (VT), or the appropriate NDE 4

as applicable.

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, Ch ngs Notico 001 QI-048 l Rev. 1 ITEM CHANGE TO QUALITY INSTRUCTION I 2. When it is not possible to determine (from these (Cont'd) documents) whether the inspector was certified to ASME or NON-ASME requirements; the inspector shall:

Obtain the Inspection procedure used from the WDC, and identify by using the " Inspection Procedure Table" listed below, whether the r

procedure used is for ASME or NON-ASM2 Tubing Inspections.

Verify by review of the Inspectors Certification Package, that tha Inspector was certified to that procedure. ,

Procedure Inspection .

1-Procedure No. Description Type i CP-NDEP-200 Visual Examination Weldsents ASME QI-QAP-10.2-7 Visual Examination Weldsents j QI-QAP-11.1-26 ASME Pipe Fabrication and Installation Inspections

! QI-QP 11.8-11 Inspections of Welded NON-ASME Instrumentation Tubing i

QI-QP 11.21-1 Requirements for Visual Weld Inspections Note: Should there be no procedure reference on the WDC, or if a procedure other than the ones listed above is referenced, contact the l population engineer before rejecting this attribute. Such cases will be handled individually.

Verify that the Inspector's date of certification was prior to the date of the inspections performed, and inspections were performed prior to certification expiration date.

Note If this attribute is rejected, determine if the person that signed as a QC Inspector was ever certified in the appropriate area or category.

If the inspector was certified, record the timo period of certification. Otherwise, state that the person was never certified.

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Changs Nstico 001 QI-048 Rev. 1 O

b ITEM CHANGE TO QUALITY INSTRUCTION

3. Page 10, add attribute 8. " Pressure Test (Hydrostatic /

Pneumatic)" as follows:

8.0 Pressure Test (Hydrostatic / Pneumatic)

For the tubing where the sample weld is located, verify by review the following:

That a hydrostatic (or pneumatic) pressure test i

was performed and that the Pressure Test Data Sheet (for the latest pressure test performed on the sample weld) has been signed and dated by a QC Inspector as acceptable. These documents are in the Pressure Test Data Package.

That the pressure test was performed after any weld repairs which may have been identified in the weld data package.

Note 1: For Unit I and Common Systems:

If a pressure test has not been performed, contact the population Os engineer to determine if it was exempt from a pressure test before rejecting this Attribute. If exempt from pressure testing mark "N/A" (Verification column) and " Exempt j from pressure test" (Remarks column) on the checklist.

Note 2: For Unit 2 Systems:

If a pressure test has not been

performed at this time, this attribute shall be marked "N/A" (Verification column) and " Test not performed yet" (Remarks column) on the checklist.

I Note 3: Test Boundaries are shown on system flow diagrams and drawings which are provided in the Pressure Test Data Package.

This attribute can be verified by utilizing the following steps:

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  • From the DWG identify the associated instrument equipment number for the tubing containing the sample weld. Also identify any component identifications ne#k*the weld.

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  • a Chengs Nstics 001 QI-048 Rev. 1 ITEM CHANGE TO QUALITY INSTRUCTION
3. Obtain the Pressure Test Data Package number by (Cont'd) cross-referencing this information (instrument equipment number, and/or component identification numbers) on the Startup Hydro Group's Startup Hydro Test Log, or the Plant Information Management System PIMS Hydro Report computer listing (sorted by component number).

The Startup Hydro Report, Test Log, and PIMS Hydro Report document all pressure tests which have been performed. If there is no Pressure Test Data Package identified on these reports for the DWG information associated with the weld, it can be assumed that no pressure test has been performed.

Obtain the Pressure Test Data Package from the B&R PPRV, TUCCO PPRV, or the B&R IRV.

4. Add attribute 8, " Pressure Test (Hydrostatic / Pneumatic)" to the checklist, attached.

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3 Change Notice 001 Attachment 6.1 COMANCHE PEAK RESPONSE TEAM QI-048 CHECKLIST Rev. 1 POPULATION DESC VERIFICATION PKG NO.

Tubing Welds / Material R-M-TUWM- "PAGE 1 0F 1 QUALITY INSTRUCTION #

QI-048 CREINSPECTION h UNIT 1 EQUIPMENT MARK / TAG'NO. DOCUMENTATION REVIEW UNIT 2 i

COMMON VERIFICATION REMARKS ACCEPT REJECT DATE

1. Wald Procedure Application
2. Base Material Traceability
3. Weld Material Traceability
4. Wald Procedure Qualification
5. Welder Qualifications
6. Hold Points
7. Inspector Certification
8. Pressure Test (Hydrostatic /

Pneumatic)

PREPARED BY: APPROVED BY:

O DISCIFLINE ENCR.

IN5FEcu.u BY:

DATE LEAD DISCIPLINE ENGR.

APPROVED BY:

DA*E p -

LN5 F EL wR DATE LEAD INSPECTOR DATE CPP-007.IA, Revision 0 '

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