ML20082C014

Forwards Rept 16 of Const Implementation Overview for Period 830926-30

ML20082C014
Person / Time
Site:	Midland
Issue date:	11/04/1983
From:	Baranow S STONE & WEBSTER, INC.
To:	James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20082B709	List: ML20082B967 ML20082B989 ML20082C008 ML20082C014
References
83-10-03, 83-10-3, NUDOCS 8311210402
Download: ML20082C014 (14)

Text

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STONE & WEBSTER MICHIGAN, INC.

P.O. Box 2325. BOSTON. M ASSACHUSETTs 02107 Mr. J. G. Keppler, Administrator, Region III October 3,1983 Nuclear Regulatory Corinission J. O. No. 14509 j 799 Roosevelt Road NRC File #83-10 03 Glen Ellyn, IL 60137 RE: DOCKET NO. 50-329/330 MIDLAND PLANT - UNITS 1 AND 2 OVERVIEW 0F THE CONSTRUCTION COMPLETION PROGRAM i REPORT NO. 16 l A copy of the Construction Implementation Overview Report No. 16 for the period September 26, 1983 through September 30, 1983 is enclosed with this report. There were no scheduled Management CCP meetings during this reporting period. Evaluations of CCP activities are attached.

Very'truly yours,

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S.W. Baranow Program Manager Enclosure SWB/ka cc: JJHarrison, US NRC, Glen Ellyn, IL RCook, US NRC Midland (site)

DBMiller Jr., CPCo Midland (site)

RBKelly, S&W APAmoruso S&W C0 Richardson, S&W i

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8311210402 831104 DR ADOCK 05000

Report No. 16 September 26,1983 through September 30, 1983 Personnel on Site Stone & Webster Michigan, Inc.

S. Baranow T. Parker J. Bar ..

J. Thompson R. Carpeggiani C. Larsen (temporary)

W. Sienkiewicz R. Corson P. Amoruso J. Langston D. Cooke J. Chawla R. Scallan J. Seely Meetings During the reporting period, CIO attended meetings conducted by Bechtel Power

, Company.

1. The daily staff management meeting is chaired by Mr. GrHierzer, BPCo Site Manager and includes all the BPCo Senior Staff from the Construction Management, Superintendents, QA, MPQAD, Engineerings Design, Resident Engineer, Procedures, Training, Contracts, G.S.0. and Personnel Departments.

Specific topics discussed during the meetings were as follows: ,

status of CPCo NCRs paint removal to make weld accessible for reinspection low alloy quenched and tempered steel (LAQTS) bolts reducing unnecessaryattachments to drawings stop work order issued for drilling into concrete status of procedures training records .

2. The daily staff meetings are chaired by J. Reinsch and includes team leaders and support personnel from CPCo, BPCo and MPQAD.

Team managenent, restraints and training were the subjects of discussion at these meetings.

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i JOB NO. 14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 16 PAGE 2 Specific problems addressed this week were:

• stop work order issued for drilling into existing concrete

• training attendance and training records Training and Training Records meeting (Reference FPG-2.000 " Training 3.

of Construction Personnel,") washeld on September 28, 1983.

I This meeting was chaired by T. Spelman, CPCo and was attended by CIO and Bechtel personnel. Topics of discussion were training, control of training documents and duties and responsibilities of personnel associated with the program.

4. Group I and Group II meetings were held on September 28, 1983.

These meetings were chaired by the cognizant Group Leader and were attended by the team representatives of BPCo, CPCo, MPQAD and their support personnel.

At these' meetings CIO team representatives were introduced to their counterparts in CPCo, BPCo and MPQAD.

5. A meeting chaired by G. Hierzer, BPCo Site Manager was held on September 30,'-

1983 for discussions of: ,

• controlled structu.al steel drawings which were retired 3 years ago are to be resurrected

• commodities lists are incomplete and require up-dating .

• controlled drawings shall be marked-up by the responsible Field Engineer and Quality Control Engineer to determine completion and inspection status

• sections on drawings will be " ballooned" to indicate completed work

• paint removal for inspection of shop welds, reference past NCRs

• 3,000 hangers do not have closed inspection reports

• controlled drawings are required for both concrete and rebar

• for lost or missing pour cards, inspection reports will be related to specific drawings

• missing rebar is to be identified

• considerations for methods of traceability of containment liner plates

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t JOB NO. 14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 16 PAGE 3 In attendance at this meeting were Management and Senior Staff personnel of BPCo, CPCo, MPQAD.

6. A meeting was convened by R. A. Wells on September 26, 1983 to discuss the following topics: .

• reinspection of hanger supports

• status of the (LAQTS) bolt investigation

• material problems of piping, flanges and fittings supplied by Tubellne and R. Miller Company

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• arc s,trike acceptance

• audit of Zack by US NRC s

ACTIVITIES

[ 1. Training .

A. CIO attended and evaluated construction / craft training sessions on -

September 28 and September 29, 1983.

Training subjects:

Generic Construction Test Procedure, Hydrostatic for Underground Sanitary, Storm, Oil and Corrosive Waste and Gravity Collection Systems (Course I.D. 833) Reference Procedure FPB 3.100, Rev 0 Generic Construction Test Procedure, Hydrostatic and Pneumatic Pressure Tests per NFPA Code 834, Reference Procedure FPB 4.000 CIO evaluation of the presentation was considered to be satisfactory and was in compliance with FPG 2.000 " Training of Construction Personnel."

Results of the evaluation have been documented on Checklist No. MP-MIS-001E and are available for review.

B. MPQAD Training Records:

CIO performed a sample ins )ection of 6 training records of 45 personnel and observed the following areas of discrepancies.

g use of forms from both procedures B-3M and B-3M-1 were utilized to document training activities l

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JOB NO. 14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 16

' PAGE 4

• yearly vision examination of an MPQAD inspector was exceeded

• on-the-job training records incomplete and/or unavailable

• certification forms for inspectors are not available NIRs 002,003,004 and 005 have been issued on October 3,1983. The sample size and list of personnel will be identified for CPCo to review records of the 45 MPQAD personnel. Upon completion of corrective action, CIO shall verify the correction action with additional sampling.

2. Zack - HVAC Activities

• CIO performed surveillance inspection of welder perfonnance qualifications which were performed in accordance with, " Welder Qualification Procedure i MB-FP-18 and AWS D1.3-78

• preperation of checklist for, " Repair of Heating / Cooling Coll Fins" is continuing

. 3. Closed Action Items

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June 14, 1983 Report No. 2-~

(a) discussion of nonconforming items with Project Engineering (b) has a program been developed and responsibilities established of personnel assigned to process nonconformances?

Resolutions (a) CIO has met with Project Engineering on September 28, 1983 for discussion of the purpose of the nonconformance program as it applied to the Nutech program. The discussion was considered satisfactory. This item is closed.

(b) Nutech procedures were reviewed by CIO and were found to be satisfactory for their intended application. Approval letters by Project Engineering and MPQAD of the Nutech program were reviewed and attached to the program.

This item is closed.

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4. Open Items l

July 18, 1983 Report No. 5 (a) CPCo has committed to develop a vendor equipment verification program.

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[ CIO has not been provided with the Drocram or scheduled date of issue.

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JOB NO. 14509 MIDLAND NUCLEAR POWER PLANT

' REPORT NO. 16 PAGE 5 GENERAL

, 1. Signed affidavit and resume of T. A. Parker, Senior FQC Engineer have been transmitted to Mr. J. J. Harrison, US NRC Glen Ellyn, IL. , .

2. Resume of R. G. Burns, Assistant Quality Assurance Manager, Boston has also been transmitted to Mr. J. J. Harrison.

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STONE & WEBSTER MICHIGAN, INC.

MIDLAND NUCLEAR C0 GENERATION PLANT-CIO OBSERVATIONS Originating CPCo Response . Status Close-Out ation Observations Document'/Date Document /Date Open/ Closed Document /Date r

Report No. 2 N/A Closed Report No.16 '

011 MRC Meeting 6/1/83 6/14/83 10/3/83 (a) discussion of nonconforming items with Project Engineering (b) has a program been developed and Report No. 2 N/A Closed Report No. 16 responsibilities established of 6/14/83 10/3/83 personnel assigned to process non-conformances?

Report No. 5 Open 030 Need to review Vendor Equipment Verification Program-MPQAD/SMO 7/18/83 N'.-

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, . STONE AND WEBSTER ENGINEERING CORPORATION QCI 15.01 tac n 4.1 NONCONFORMANCE IDENTIFICATION REPORT ,

PAGE 1 0F 3 DATE OF NONCONFORMANCE: SEPTEMBER 27, 1983 NIR NUMBER 002 IDENTIFICATION / LOCATION OF ITEMS:

MPOAD - RECORDS FILE SECTION

! DESCRIPTION OF NONCONFORMANCE:

l During a sample inspection of 6 of 45 MPQAD Personnel Training Records, discrepancies were observed in the use of foms to document training activities.

It was observed that foms from both B-3M and B3M-1 Procedures were utilized.

Foms as found in B-3M-1 are the appropriate ones. See attached list of discrepant items:

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bt[b k. PROGRAM MGR e -

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INITIATOR G ,

DATE SeP}Eks)ses. 27 }Q BA DATE k h / !t. &

i CORRECTIVE ACTION BY:

MP0AD IDENTIFY ORGANIZATION TAKING CORRECTIVE ACTION

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VERIFICATION SAT UNSAT NEW NIR# CONCURRENCE

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INITIATOR PROGRAM MGR DATE DATE DATE REMARKS 4

I PAGE 2 of 3 NIR NUMBER 002 PFRSONNEL

1) B. E. FREIMARK - 365-64-4818

1) Vision Examination Record - Form QA-14-2 used in lieu of QA-115-0

2) Performance Demonstration Record Form QA-10-2 used in lieu of QA-114-0 2.fT{.G. NELSON- 276-56-6857 '

'1) Vision Examination Record - Form QA-14-2 used in lieu of QA-115-0

2) Personnel Certification - Form QA-37-0 used in lieu of QA-37-1

3) Performance Demonstration Record Form QA-10-2 used in lieu of QA-114-0

3. S. REVICH - 379-84-0876

1) Inspection Test Personnel Qualification Questionnaire Form QA-12-2 used

' in lieu of QA-117-0 and QA-118-0

~" 2) Vision Examination Record - Form QA-14-2 used in lieu of QA-115-0 L.

3) Personnel Certification - Form QA-37-0 used in lieu of QA-37-1, Also a revision was not listed on the form.

4) Performance Demonstration Record Form QA-10-2 used in lieu of QA-114-0

4) D. W. GASKILL - 278-54-0575

1) Vision Examination Record Form QA-14-2 used in lieu of QA-115-0

2) Performance Demonstration Record Form QA-10-2 used in lieu of QA-114-0 4

5) 8. D. HINES - 365-52-6895

1) Inspection Test Personnel Qualification Questicanaire Form QA-12-2 used f in lieu of QA-117-0 and QA-118-0

2) Vision Examination Record Form QA-14-2 used in lieu of QA-115-0

3) Personnel Certification Form QA-37-0 used in lieu of QA-37-1

4) Performance Demonstration Record Form QA-10-2 used in lieu of QA-114-0

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PAGE 3 of 3 NIR Number 002

6) J. R. AD0M0WSKI - 368-46-9164

1) Vision Examination Record Fonn QA-14-3 used in lieu of QA-115-0

2) Performance Demonstration Record Form QA-10-2 used in lieu of QA-114-0 ,

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t STONE AND WEBSTER ENGINEERING CORPORATION QCI 15.01 4.1 NONCONFORMANCE IDENTIFICATION REPORT fttacmen PAGE 1 0F 1 DATE OF NONCONFORMANCE: SEPTEMBER 27, 1983 NIR NUMBER 003 IDENTIFICATION / LOCATION OF ITEMS:

MPQAD - RECORDS FILE SECTION DESCRIPTION OF NONCONFORMANCE: g A check of MPQAD Pe'rsonnel Training Records indicated that the yearly Vision

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Examination of B. D'. Nines was exceeded. Theduedateforthe$ Examination wasiharch 9, 1983. The date of the Examination was March 18, 1983.

. s N bdM INITIATOR g PROGRAM MGR n *j -

DATE SJ d,,dv a7 /983 DATE 42ltdss/4 ##3 CORRECTIVE ACTION BY: y

N MP0AD IDENTIFY ORGANIZATIOk TAkING CORRECTIVE' ACTION L

N A .

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VERIFICATION SAT UNSAT NEW NIR# CONCURRENCE INITIATOR s PROGRAM MGR l DATE DATE DATE

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REMARKS s

STONE AND WEBSTER ENGINEERING CORPORATION QCI 15.01 ttac m n 4.1 NONCONFORMANCE IDENTIFICATION REPORT e 9 PAGE 1 0F 2 DATE OF NONCONFORMANCE: SEPTEMBER 27, 1983 NIR NUMBER 004 IDENTIFICATION / LOCATION OF ITEMS:

MP0AD - RECORDS FILE SECTION __

DESCRIPTION OF NONCONFORMANCE:

During a sample inspection of 6 of 45 MPQAD Personnel Training' Records, the following discrepancies were observed in the use of the on-the-job training records as required in Deviation #99 to Procedure B-3M-1.

[ded/i7/k . Mc,-- PROGRAM MGR

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INITLATOR G .

DATE Sap 4m/wc 27 /963 DATE M.S. /f43 CORRECTIVE ACTION BY:

MPQAD IDENTIFY ORGANIZATION TAKING CORRECTIVE ACTION VERIFICATION SAT UNSAT NEW NIR# CONCURRENCE INITIATOR PROGRAM MGR DATE DATE DATE REMARKS

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.j PAGE 2 0F 2 NIR NUMBER 004

.I j PERSONNEL

1) B. E. FREIMARK - 365-64-4818

1) There was no revision number listed on the OJT training record

2) T. G. NELSON - 276-56-6857

1) The on-t'he-job train'ing record was not ivallable in the records file, but the above individual was certified (o PQCI-E-6.0 Rev.15

3) S. REVICH - 379-84-0876

1) The on-the-job training record was not available in the records file, but the above individual was certified to PQCI-E-6.0 with no revision listed

4) D.,W. GASKILL - 278-54-0575

1) No revision number was listed on the on-the-jeb tra'ining record

5) B. D. HINES - 36!;-52-6895

1) The title of the PQCI was not listed on the on-the-job training record I

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". STONE AND WEBSTER ENGINEERING CORPORATION QCI 15.01 n 4.1 NONCONFORMANCE IDENTIFICATION REPORT fttac e

, PAGE 1 0F 1 DATE OF NONCONFORMANCE: SEPTEMBER 27, 1983 NIR NUMBER 005 IDENTIFICATION / LOCATION OF ITEMS:

MPQAD - RECORDS FILE SECTION DESCRIPTION OF NONCONFORMANCE:

. A sample inspection of 6 of 45 MPQAD Personnel Training Records revealed that the Personnel Certification Form QA-116-1, Attachment D is not available in the record file as required by Procedure B-3M-1.

PERSONNEL

1) B. E. FREIMARK - 365-64-4818 4) D. W. GASKILL - 278-54-0575

.,2) T. G. NELSON - 276-56-6857. 5) B. D. HINES - 365-52-6895

3) S. REVICH - 379-84-0876 6) J. R. AD0M0WSKI - 368-46-9164

' /2)alhe N, OaI. _ PROGRAM MGR [' tr/ ,

INITIATOR c) -

DATE Se k,,,k, 27 /9 R3 DATE M J, /fdf u -

CORRECTIVE ACTION BY:

MP0AD IDENTIFY ORGANIZATION TAKING CORRECTIVE ACTION

, VERIFICATION SAT UNSAT NEW NIR# CONCURRENCE INITIATOR -

PROGRAM MGR DATE DATE DATE REMARKS l

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