ML20082B989
| ML20082B989 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 10/05/1983 |
| From: | Lucks A STONE & WEBSTER, INC. |
| To: | Cook R NRC |
| Shared Package | |
| ML20082B709 | List: |
| References | |
| MPF-54, NUDOCS 8311210392 | |
| Download: ML20082B989 (12) | |
Text
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STONE & WEBSTER MICHIGAN, INC.
P.O. Box 2325. BOSTON. M ASSACHUSETTS O2107 United States Nuclear Regulatory Commission October 5,1983 Midland Site Resident Office Route 7 J. O. No. 14358 Midland, MI. 48640 Ref. MPF 54 Attention:
Mr.
R.
Cook DOCKET No. 50-339/330 MIDLAND PLANT UNITS 1 & 2 INDEPENDENT ASSESSMENT OF UNDERPINNING
, REPORT No. 54
. A cooy of the Independent Assessment of Underpinning Weekly Report No. 54 for the period of September 25, 1983 through October 1, 1983 is enclosed with this letter. Included as attachments are the minutes of the daily meetir.gs held during the week between members of the Assessment Team and Site Engineering, Construction, and Quality Assurance personnel.
If you have any questions with respect to this report, please contact me at ( 617 ) 589-2067.
A.
Stanley Luc s Project Manager Enclosures ASL/pd I
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J. O. No. 14358 Midland Plant Units 1 & 2 Independent Assessment of Underpinning Weekly Report No. 54 September 25. 1983 through October 1 1983 Personnel on Site Stone & Webster Michigan, Inc.
W.
Kilker 9/25 - 9/27 B.
Holsinger 9/26 - 9/30 P.
Majeski 9/27 - 10/1 J.
Springer 9/25 - 9/27 A.
Scott 9/26 - 10/1 A.
Lucks 9/27 4
Parson, Brinckerhoff Michigan, Inc.
j P.
Parish 9/27 - 9/30 Meetings Attended i
Date Represented Purpose 9/26 - 9/20 Stone'& Webster Daily Assessment Bechtel Team Meeting Consumers Power Parsons ( 9-27 to 9-30 )
9/26 Bechtel Review of Weld i
Stone & Webster Technique Sheets 9/28 Bechtel Engineering and MPQAD Construction Meeting Consumers Power Stone & Webster i
9/30 Bechtel Road Map Meeting MPQAD Drifts and Excavation j
Mergentime CT 1/12 Consumers Power Stone & Webster 9/30 Bechtel Project Soils MPCAD Meeting Consumers Power Stone & Webster Underpinning and Remedial Soils Activities - Construction E 8 Grillage:
The routine rejacking was completed and the load locked off.
Pier Ke 10: The initial load transfer was complete and the routine rejacking sequence was started.
Ke 11 - Kc 10 Drift: The reinforcing steel installation was complete and the embed installation is nearing completion.
I J. O. No. 1435B Midland Plent Units 1&2 Independent Assessment of Underpinning Pier E14:
Concrete was placed in the lower portion of the shaft.
Kc10 - Kc9 Drift :
The drift has been advanced approximately 10 feet.
W 8 Crillage:
The routine rejacking was completed and the load locked off.
Pier Ke 3 :
The removal of the previously placed defective grout patch on the turbine building slab was completed and the void was regrouted.
Kc2 - Ke 3 Drift:
The drift is nearing completion with only a few cubic yards of fill concrete left for removal.
Pier W 14 : Concrete was placed to a level above the embedments near the top of the pier.
UAT:
Pressure grouting of the soils adjacent to the east and west UAT's was completed.
Cutting of the opening in the steel wall of the UAT's, to allow access for drifting to CT 1/12, was started.
SWPS:
The installation of the exterior wells and soldier piles is nearly complete. Work was temporarily halted because of a stop work order on all drilling and pile installation in Q areas.
The stop work order is discussed below in more detail.
BWST:
All outstanding NCR's have been closed. However, construction work is constrained until QC inspectors have completed training.
Yard Area:
The investigation of the soils in the area of observation well OBS 4 is continuing, but has been temporarily halted because of the stop work order on drilling.
Assessment Team Observation - Construction Consumers Power and the Contractor have recognized a need to facilitate and improve com=unications between the various organizations which participate in the underpinning and remedial soils work.
To this end, a human relations oriented seminar centered around " Team Building " and a supervisory level weekly meeting have recently been initiated.
The participants in the seminar ranged from.anagement through supervisory level.
The purpose of the " Team Building " seminhr is to develop common understand-ings of the goals of the various organizations involved in the underpinning and remedial soils work.
The weekly meeting for the supervisory level personnel is an outgrowth of the " Team Building " seminar.
It provides a forum for the discussion of intsr-organizational problem areas and for development of solutions of managerial problems.
Although, on their own, these meetings will not necessarily have a direct impact on the construction nor the quality of the work, the Assessment Team believes that improved communications will reduce the impacts of unforseen problems which have hampered work progress.
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J. O. No. 14358 Midland Plant Units 1 & 2 Independent Assessment of Underpinning As a result of inadvertently drillin6 into a portion of the Auxiliary Building foundation wall during the installation of a piezometer, a Stop Work Order on all drilling and pile installation in Q areas was issued.
This problem came about because the excavation permit procedure did not properly emphasize a review of structural drawings.
The portion of the Auxiliary Building penetrated was an exterior beam which is an uncommon structural featuce. The Contractor has taken corrective action by reviewing and revising the permit precedures with respect to the requirements for review of structural details. Previous problems with drilling were assoc-isted with locating undergreand utilities.
In addition, a review of the active excavation permits will be made to assure that an adequate review of structural drawings has been made.
The Contractor has informed the Assessment Team that welding technique sh66ts will be prepared for all welds performed for the underpinning and remedial soils work. This approach will simplify the information required by the welders, supervisory personnel, and MPQAD.
This approach should reduce the
' possibility of error in implementing the work.
The Assessment Team observed the Contractor place plasticized concrete for a temporary slab. Various amounts of plasticizer were introduced to determine the dosage that will eliminate the rapid loss of slump experienced during a previbus placement. In the Team's opinion, test program successfully addressed the concern over plasticizer dosage.
In addition. Team members observed the installation of various soldier beams at the SWPS and concrete placement at pier W 14.
These activities were performed in accordance with the dictates of the project documents.
l Assessment Team Observations - QA/QC The Inspection Reports ( IR's) for the E8 grillage beam installation ( a total of 10 I.R.'s ) were reviewed to determine if activities affecting quality are being sufficiently documented.
The review was conducted by comparing I.R. sign-offs to the corresponding PQCI attribute and the technical requirments. The IR's were reviewed for completeness with respect to inspection documentation, type of inspection, action taken because of any deficiencies, and the identification of inspector (s).
All items were found to be satisfactory.
Nonconformance Identification Reports NIR No.
Description Date (Opened) (Closed) 14 Nut Procurement 8/11/83 15 MPQAD Supervisor 9/19/83 Certification A response to NIR 15 on the certification requirements for supervisors of QC. inspectors was received by the, Assessment Team.
The response was-unsatisfactory and discussed with the QA Section Head. Pending resolution of the NIR, MPQAD has taken appropriate interim action by redirecting technical questions to certified personnel.
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J. O. No. 14358 Midland Plant Units 1 & 2 I
Independent Assessment of Underpinning Open Items The following is a listing of all open items from the Daily Meeting Notes with Bechtel and the Weekly Meeting with MPQAD.
Carry-over items from past weeks which have been closed out this week are also listed.
Item No.
Description Closure 45-80 Discussion on Mechanism Open of Identifying Quality Concerns 48-80 Structural Backfill Open PQCI Adequacy
~W.R.51,pg.4 Control Document Open Evaluation i
52 4Q MPQAD Independent Open Welding Inspection Review 52-22 Reschedule Work on 54-15 BWST 53-26 SdPSt.agging 54-22 Installation Tolerance 53-27 Fly Ash Grout 54-16 Placement 54-24 Inadvertent Drilling Open of Auxiliary Building Strongback 54-27 BWST Status Open I
l hb Project Engineer Project Manager
1 Notes of Daily Mesting Independent Assessment of Underpinning Midland Plant Units 1 & 2 Consumers Power Company
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Held at Midland Site Location Midland, Michigan September 26, 1983 Present For:
Consumers Power Bechtel MPQAD Stone & Webster G.
Murray J.
Fisher J.
Moran W.
Kilker E.
Cviki J.
Springer Parsons -
None Purpose This meeting is held each day to discuss items regarding the Independent
' Soils Assessment at the Midland Plant, Units 1 & 2.
s Discussion Item 54-1 : Lead Transfer at ES Grillages.
J.
Flsher said that FSO has requested interpretatien by Project Engineering of the design intent of certain of the optional load steps.
Present status is rejacking of the grillage at the " lift-off" load which was 130 percent of the specified load. Upward movement of the EPA is at 90 mils. ( CLOSED ITEM )
Item 54-2 :
Pier Kc 10 Lead Transfer Status.
J.
Fisher reported that the status of the load transfer now depends upon the direction given by Project Engineering on the requirements to complete the E8 grillage load transfer. ( CLOSED ITEM )
Item 54-3 : UAT Grouting Status.
J.
Fisher reported that the East UAT grouting is complete and the West should be done today.
The direct-hire group will new return to complete the platform work.
( CLOSED ITEM )
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Notes of Daily Meeting Independent Assessment of Underpinning I
Midladn Plant Units 1 & 2 Consumers Power Company l
Held at Midland Site Location j
Midland, Michigan September 27, 1983 Present For:
l Consumers Power Bechtel MPQAD Stone & Webster A.
Blocker J.
Fisher R.
Sevo W.
Kilker j
J.
Gaydos J.
Springer j
A.
Scott i
i Parsons None 4
Purpose This meeting is held each day to discuss itens regarding the Independent
' Soils Assessment at the Midland Plant, Units 1 & 2.
1 Discussion Item Sh SWPS Phase I Excavation Status.
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J.
Fisher reported the excavation is virtually ready to proceed pending approval i
of the Work Activity Package by the NRC. ( CLOSED ITEM )
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Item 54 Pier E/W 14 Status.
J.
Gaydos said the concrete po'ur for W14 is sche'duled for 9/28 and E14 is i
scheduled for 9/29. ( CLOSED ITEM )
f Item 54 Removal of Yard Area 36" Diameter Casings.
J.
Fisher said the drill rig to support this removal activity will be on-site
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10/3. ( CLOSED ITEM )
j Item 54 BWST NCR Status.
j All outstanding items should be resolved tedhy.
Training will proceed and work
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re-scheduled to start later this week. ( CLOSED ITEM )
Item 54 Reinforcing Detail at Ke Drift Invert.
f J.
Springer questioned the installation of an embedded channel in a portion j
of the slab that is,unreinforced.
E.
Cvikl will respond. ( OPEN ITEM )
Item 54 Grout Installation at Pier Kc3 Turbine Mat Location.
A.
Scott asked how the Contractor intends to change the grout repair procedure over -the turbine mat slab area at pier Kc3.
J.
Fisher said the grout-supplier was on-site and has recommended certain changes be initiated such as improving the adhesion, avoiding early form strippin6 and firming-up the form support.
The Subcontractor will likely install anchors to improve the bonding.
A.
Scott said the modification appeared proper but noted that consideration still should I
be given to insuring that air is allowed to escape during grouting.
J.
Fisher supplied a copy of the supplier's recommendation. { CLOSED ITEM )
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Notes of Daily Meating Independent Assessment of Underpinning Midland Plant Units 1 & 2 Consumers Power Company Held at Midland Site Location
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Midland, Michigan September 28. 1983 Present For:
Consumers Power Bechtel MPOAD Stone & Webster G.
Murray J.
Fisher A.
Johnson A.
Scott J.
Gaydos P.
Majeski E.
Cviki Parsor.s P.
Parish Part time *
. Purpose This meeting is held each day to discuss items regarding the Independent Soils Assessment at the Midland Plant, Units 1 & 2.
Discussion Item 54 E8 Grillage Load Transfer Status.
Rate of pier settlement met criteria, pier locked off. ( CLOSED ITEM )
Item 54 Pier E/W14 Status.
Concrete is scheduled to be placed in Pier W14 today and in Pier E14 tomorrow.
It is planned to place concrete in two separate pours in each pier. ( CLOSED ITEM )
Item 54 Pier Kc-10 Lead Transfer Status.
Lead transfer to pier Kc-10 is scheduled for today. ( CLOSED ITEM )
Item 54 36 Inch Diameter Casing Extraction.
There was a discussion about the loss of ground adjacent to the pit (supported by lagging) at one of the locations of the 36 inch diameter casing.
It was concluded that this loss of ground is not a concern since the area will be excavated and backfilled and compacted in the future. ( CLOSED ITEM )
Item 54 Seal Between SWPS & CWIS.
J.
Fisher indicated that engineering has determined that the seal is ok, allowing dewatering to proceed when necessary. However, the protection for the seal is to be replaced. ( CLOSED ITEM )
Item 54 Reschedule Work on BWST.
The Assessment Team was provided with a revised schedule to complete work at BWST. ( CLOSES ITEM 52-22 )
Item 54 Fly Ash Grout Placement.
John Gaydos advised that instructions for placement of lean flyash, which reference SCP 9.000, Concrete Placement Procedure, will be deleted from SCP 3.000, Excavation and Support of Excavation. Some revisions to SCP 3.000 will also be required to.incluce all the necessary lean flyash placement instructions within this one procedure. ( CLOSES ITEM 53-27 )
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Notec of Daily Meoting Independent Assessment of Underpinning Midland Plant, Units 1 &2 Consumers Power Company Held at Midland Site Location Midland, Michigan September 26, 1983 Item 54 NCR on Embed at E-14.
In response to a question by P.
Majeski. J.
Fisher indicated that a portion of the embed required dismantling and refabrication in the field in order to permit installation. QC wrote an NCR because a fabrication request was not written. FSO's interpretation of the procedures is that fabrication requests are only required for shop fabrication.
Engineering has been asked to clarify this situation to prevent future reoccurences. All refabrication work was inspected and accepted. ( CLOSED ITEM )
Item 54 Inadvertant Drilling of Auxiliary Building Strongback.
J.
Fisher advised that during the installation of Piezometer BB1, the strong-back on the Auxiliary Building was inadvertantly penetrated with the drill.
( CLOSED ITEM )
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Notes of Daily Meeting Independent Assessment of Underpinning Midland PJ ant Units 1 & 2 Consumers Power Company Held at Midland Site Location Midland. Michigan September 29, 1983 Present For:
Consumers Power Bechtel MPQAD Stone & Webster G.
Murray J.
Fisher R.
Sevo A. Scott D.
Lavelle' P.
Majeski E.
Cvik1 Parsons Part time
- Purpose This meeting is held each day to discuss items regarding the Independent Soils Assessment at the Midland Plant, Units 1 & 2.
Discussion Item 54-19-Drift Between Piers Kc-10 to Kc-9 The drift between piers Kc-10 and Kc-9 has been started. ( CLOSED ITEM )
Item 54 Pier Kc-10 Load Transfer.
Pier Kc-10 was loaded yesterday.
The proof load test was met and the load is being held constant on active jacks to meet the rate criteria. ( CLOSED ITEM )
Item 54 BWST Status.
All NCR's written on work associated with the BWST were closed out yesterday and training of personnel is complete. Work has started today. ( CLOSED ITEM )
Item 54 SWPS Lagging Installation Tolerance.
In response to a V. Madill question E.
Cvikl indicated that the bell support drawing will be revised significantly. It is anticipated that grouting will be performed prior to setting lagging and it is likely that allowable tolerances will be increased. ( CLOSES ITEM 53-26 )
Item 54 Reinforcing Detail at Ke Drift Invert.
In response to J.
Springer's question E.
Cviki indicated that the channel section has angles attached to provide horizontal restraint to the support frame. Since the angles are not welded to the frame, the load goes into the diagonal member and not the invert slab which could have otherwise cracked.
( CLOSES ITEM 54-8 )
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Notes of Daily Meeting Independent Assessment of Underpinning Midland Plant Units 1 &2 Consumers Power Company Held at Midland Site Location Midland. Michigan September 29, 1983 Item 54-2b Inadvertent Drilling of Auxiliary Building Strongback.
Because of the inadvertant drilling into the Auxiliary Building strongback' during installation of piezometer BB1, an investigation was undertaken by FSO/MPQAD to determine the cause. It was discovered that the list of applicable structural drawings, used during review pf the excavation permits, was insufficient.
A stop work order was issued ~until a thorough investigation could be made and remedial acticns undertaken.
The excavation permit procedure' is to be evaluated and revised and appropriate retraining accomplished. All active excavation permits will be reviewed to determine if any oversights exist.
This work, and the required approvals, are expected to be completed by October 10. ( OPEN ITEM )
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Notes of Daily Meeting Independent Assessment of Underpinning Midland Plant Units 1 & 2 Consumers Power Company Held at Midland Site Location Midland, Michigan September 30, 1983 Present For:
Consumers Power Bechtel MPQAD Stone & Webster G.
Murray J.
Fisher R.
Sevo A.
Scott E.
Cviki P.
Majeski J.
Gaydos Parsons P.
Parish
- Part Time '
Purpose
'This meeting is held each day to discuss items regarding the Independent Soils Assessment at the Midland Plant, Units 1 &
2.
Discus s' ion Item 54 UAT Status.
All grouting and platform work completed on East and West UAT's. ( CLOSED ITEM)
Item 54 Pier E/W 14 Status.
The first concrete pour at Pier E 14 was made on 9/19. However, because of a temperature problem with the concrete, the peur was not completed to the planned construction joint. It is likely that the pier will be completed in two additional pours.
The first to the originally planned elevation of the construction joint.
The second to completion.
The first concrete pour for W 14 will be made today. ( CLOSED ITEM )
Item 54 BWST Status.
Work is restrained at the BWST because MPQAD inspectors have not been certified to perform some inspections.
R.
Sevo is to determine the reason why MPCAD does not yet have certified inspectors for this work, considering that ample time was apparently available during the delays in this area in the past months.
( OPEN ITEM )
Item 54 Pier KC-3 Load Transfer.
P.
Parish asked if any special measures are being taken because the top portion of Pier KC - 3 is within the fill concrete.
E.
Cvikl responded that the pier is isolated from the fill concrete.
P.
Parish acknowledged this, but commented that he believed that the load transfer to this pier will likely cause less building movement than previous piers. ( CLOSED ITEM )
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2 Notsa of Daily Mesting Independent Assessment of Underpinning Midland Plant Units 1 & 2 Consumers Power Company Held at Midland Site Location Midland, Michigan September 30, 1983 Item 54 Extensometer EX 2 Malfunction.
E.
Cviki indicated that Extensometer EX 2 malfunctioned on 9/29 Checks on nearby instrumentation indicated that no significant structural movements were occurring.
The fact that extensometer EX 2 was providing unrealistic data is indicative of the malfunction. ( CLOSED ITEM )
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PRINCJPAL STW i
V RA A%
%UF D/RA SCS"
' ' - 'J STONE & WEBSTER MICHIGAN, INC.
ORA _
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1P,Q t S _LO P.O. box 2325. BOSTON. M ASSACHUSETTS O2107 ORMA RC s-y_
ORMsi-DE' ML I
OL l FILE M,
/
Mr. J. G. Keppler, Av.ninistrator, Region III September 6, 1983 Nuclear Regulatory Commission J. O. No.
14509 799 Roosevelt Road NRC File 83-09-06 Glen Ellyn, IL 60137 RE: DOCKET NO. 50-329/330 MIDLAND PLANT - UNITS 1 AND 2 OVERVIEW 0F THE CONSTRUCTION COMPLETION PROGRAM REPORT N0. 12 A copy of the Construction Implementation Overview Report No. 12 for the period August 29, 1983 through September 2,1983 is enclosed with this
' letter. There were no scheduled Management CCP meetings during this period. Evaluations of CCP activities and status of CIO program development is attached.
Very struly yours,
&^9 S.W. Barano Program Manager Enclosure l
SWB/ka cc: JJHarrison, US NRC, Glen Ellyn, IL RCook, US NRC Midland (site)
DBMiller Jr., CPCo Midland (site)
RBKelly, S&W APAmoruso, S&N C0 Richardson, S&W
(
Q ey p h I M A W p govsDi SEP 9E
5 Report No. 12 August 29, 1983 through September 2,1983 Personnel on Site Stone & Webster Michigan, Inc.
S. Baranow A. Smith J. Thompson J. Barr c
W. Sienkiewicz J. Langston R. Scallan C. Larsen (temporary)
ACTIVITIES
,1.
Training CIO attended and evaluated construction training classes conducted on August 29, 30 and 31, 1983. The evaluation of the training was considered to be satisfactory and was in compliance with the requirements of FPG 2.000 " Training ofconstruction Personnel."
4 Training Subjects were:
(a) Piping Class Sheets and Piping Class Sumary Sheets - Dwgs M480 and M481 (b) Installation and Rework of Electrical Raceway and Supports (c) Construction Testing Program (d) Processing Field Change Requests and Field Change Notices i
References:
FPD 2.000-Field Change Requests / Field Change Notices FID 2.100-0utstanding Field Change Requests and Field Change Notices, Retirement Specification G-34-Field Change Notices Results of the evaluation have been documented on Checklist Number MP-MIS-001E and are available for review.
Training records of two (2) MPQAD personnel were checked against the computer printout to verify current certifications and inspection levels. Verification of the records were considered to be satisfactory.
2.
CIO performed surveillance inspection of the following Zack HVAC activities:
1
- witnessed bend tests of 3 welders - results were satisfactory
- reviewed receipt and issuance procedure for special stock material.
Material conforms to and was issued to the requirements of MB-FP-18, Welder Performance Qualification, Rev. 2 1
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i JOB NO.
14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 12 PAGE 2 i
i Closed Action Items 1.
Letter of June 30, 1983: the following items were addressed in CPCo letter dated August 9, 1983.
+
- audit responses should not be readdressed
- observations by the Review Team should be submitted in advance of meetings
- restraints require expeditious resolutions The responses were considered adequate - these items are closed.
1.
July 25, 1983 Report No. 6 Concern Item 2
" Material traceability of installed hangers. (E3)"
Respons'e: CIO received a letter from H.P. Leonard dated August 18, 1983 with three attached memos indicating that MPQAD had completed a review of material-traceability procedures with particular emphasis on. pipe hangers and supports, e
structural materials, piping and weld filler material.
This review was conducted under the direction of M.L. Curland, Principal Quality Advisor for MPQAD. As a result of this investigation, MPQAD has concluded that the systems in use for material identification and control do provide for compliance with ASME code requirements and to CFR 50, Appendix 8 requirements of preventing the use of incorrect material.
==
Conclusion:==
This letter with attachments satisfies the documentation request noted in Report No. 6, CIO agrees with the results of the above j
review and the item can be closed.
Open Action Item 1.
June 14, 1983 Report No. 2 (a) discussion of nonconforming items with Project Engineering l
l (b) has a program been developed and responsibilities established of personnel assigned to process nonconformances?
These items remain open pending discussion with Project Engineering and receipt of the Nutech program.
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l JOB NO. 14509 MIDLAND NUCLEAR POWER PLANT REPORT NO.12 PAGE 3 General 1.
Mr. A.P. Amoruso, Project Manager, Stone & Webster, Michigan, Inc. was on-site August 24 through August 26, 1983 to review the status of program development and to discuss staffing and commitments to the US NRC.
li 2.
A matrix of all observations noted by CIO is enclosed indicating closed /open status. Future reports will list only those items which remain open.
Arrangements have been made with CPCo for the use of their computer facilities for tracking of CIO observations.
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i' STATUS OF CIO PROGRAM DEVELOPMENT Week Ending:
September 2, 1983 J. PQCI Activity t
Checklist Development Status To Date Total To j
This Week R 26 R1 9 2 R1 l
\\
Acolicable POCI Reed 0
69 69 i
POCI -1st Draft 5
64 a) 69 Anoroval Cvele 2
65 b) 67 Tvoino 1
59 c)-60 i
'Acoroved for Issue 0
35 d) 35 Issued 0
0 0
CN's x 29 109 138 i
l[*
Rev.
0 42 42 i
a) 60 Processed including 9 rewritten due to revisions lf b) 51 Processed including 16 rereviewed due to revisions ix c) 46 Processed including 14 retyped due to revisions 4
d) 33 Processed including 2 recycled due to revisions i
To Date Total To This Week 8-26-83 9-2-83 II. MP-MIS Activity j
MIS-Draft Cycle 0
36 a) 36 i
i MIS-Approval Cycle 0
25 b) 25 i
MIS-Typing 0
23 c) 23 f
MIS-Approved for Issue 0
10 d) 10 MIS-Issued 0
2 9
a) 30 Processed including 6 rewritten due to revisions i
b) 19 Processed including 6 rereviewed due to revisions c) 19 Processed including 4 retyped due to revisions l
d) 8 Processed including 2 recycled due to revisions
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STONE & WEBSTER MICHIGAN, INC.
MIDLAND NUCLEAR C0 GENERATION PLANT '
CIO OBSERVATIONS Originating CPCo Response
. Status Close-Out ation Observations Document /Date Document /Date Open/ Closed Document /Date p
001 MRC Meeting 5/18/83 Letter-minutes Letter Closed Report No. 4 SUBTITLE AND OBJECTIVES OF CCP of meeting of 7/1/83 7/12/83 Provide details:
5/18/83 (a) to improve project information status (b) to improve implementation of the QA program 002 MRC Meeting 5/18/83 Letter-minutes Letter Closed Report No. 4 Status of BHO PILOT TEAM of meeting of 7/1/83 7/12/83 5/18/83 (a) are procedures for statusing approved (b) provide results of preliminary hanger walkdowns 003 MRC Meeting 5/18/83 Letter-minutes Letter Closed Report No. 4 HANGER TEAM ENGINEERS of meeting of 7/1/83 7/12/83 5/18/83 (a) how are NCR's processed and evaluated 004 -
MkC Meeting 5/18/83 Letter-minutes Letter Closed Report No. 4 HANGER TEAM QUALITY REPRESENTATIVE of meeting of 7/1/83 7/12/83 5/18/83 (a) clarification on Q-Non Q interface 005 MRC Meeting 5/18/83 Letter-minutes Letter-Closed Report No. 4 PROCEDURES / INSPECTIONS of meeting of 7/1/83 7/12/83 5/18/83 (a) provide objective evidence that listing of procedures, specifications and drawings are complete PAGE 1 of L,
i
. STONE & WEBSTER MICHIGAN, INC..
MIDLAND NUCLEAR C0 GENERATION PLANT ' -
CIO OBSERVATIONS s
ation Originating CPCo Response
- Status Close-Out Observations Document /Date Document /Date Open/ Closed Document /Date y
ep 006 MRC Meeting 5/5/83
- Report No. 1 Letter Closed Report No. 5 Program (Training) requires revision to 6/3/83 7/1/83 7/18/83 address how " Trainers" are trained l
007 Method of communication / notification with Report No. I Letter Closed Report No. 4 MPQAD when PQCI's are found to be ambiguous 6/3/83 7/1/83 7/12/83 or do not meet code requirements 008 MRC Meeting 6/1/83 Report No. 2 Letters Closed Report No. 9 Adequacy of drawings (A8) - large bore 6/14/83 7/1/83 8/15/83 pipe hangers 8/9/83 Hold Point Released 8/15/83 009 MRC Meeting 6/1/83 Report No. 2 Letters Closed Report No. 9 Additional verification of equipment 6/14/83 7/1/83 8/15/83 received and installed 8/9/83 (E-2) 010 MRC Meeting 6/1/83 Report No. 2 Letters Closed Report No. 9 Material traceability of installed 6/14/83 7/1/83 8/15/83 hangers (E3) 8/9/83 Hold Point Released 8/15/83 011 MRC Meeting 6/1/83 Report No. 2 Open pending 6/14/83 receipt of (a) discussion of nonconfonning items Nutech Pro-with Project Engineering gram (b) has a program been, developed and responsibilities established of personnel assigned to process nonconformances?
NOTE:
Hold Point Released 8/15/83 raGr. 2 of 5
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. STONE & WEBSTER MICHIGAN, INC:-
MIDLAND NUCLEAR COGENERATION PLANT.
CIO OBSERVATIONS s
tion Originatin
CPCo Response
. Status Close-Out g
Observations Document /Date Document /Date Open/ Closed Document /Date y
p 012 MRC Meeting 6/1/83 Report No. 2 Letter Closed Report No. 9 Identification of QVP related commitments 6/14/83 7/1/83 8/15/83 013 MRC Meeting 6/1/83 Report No. 2 Response given Closed Report No. 2 Would a critical path Level II network 6/14/83 at meeting 6/14/83 be issued?
'014 MRC Meeting 6/1/83 Report No. 2 Letter Closed Report N'. 5 o
Are job descriptions and responsibilities 6/14/83 7/1/83 of CPCo personnel engaged to implement the QVP available?
015 Inspection attributes do not lend them-Report No. 2 PQCI P-1.60 Closed Report No. 8 selves to the title of the PQCI "In-6/14/83 Rev 7 8/9/83 8/8/83 Process"._____.
016 Clarification of paragraph 1 under "Special Report No. 2 PQCI P-1.60 Closed Report No. 8 Instructions," PQCI P-1.60 6/14/83 Rev 7 8/9/83 8/8/83 017 System Interaction Walkdown Program not Raport No. 2 Response by Closed Report No. 2 reviewed by Region III NRC nor the NRR 6/14/83 D. Miller dur-6/14/83 ing meeting 6/14/8'i 018 MRC Meeting 6/17/83 Letter Letter Closed Report No. 6 Matrix of CPCo commitments to the NRC 6/17/83 7/1/83 7/25/83 should be complete t
v PAGE 3 of 5
STONE & WEBSTER HICHIGAN, INC.
MIDLAND NUCLEAR C0 GENERATION PLANT -
CIO OBSERVATIONS Originating, CPCo Response
. Status Close-Out Observation Observations Document /Date Document /Date Open/ Closed Document /Date Number 019 MRC Meeting 6/17/83 Letter Letter Closed Report No. 6 The 14 required to resolve Management 6/17/83 7/1/83 7/18/83 Review Team Observations should be reviewed and approved 020 MRC Meeting 6/23/83.
Letter Letter Closed Report No. 12 Audit responses should not be readdressed 6/28/83 8/9/83 9/6/83 021 MRC Meeting 6/23/83 Letter Letter Closed Report No. 12 Observations by Review Team should be 6/30/83 8/9/63 9/6/83 submitted in advance of meetings 022 MRC Meeting 6/23/83 Letter Letter Closed Report No. 12
{
Restraints require expeditious resolutions 6/30/83 8/9/83 9/6/83 023 -
Concerns regarding methods of evaluating Report No. 3 Letter Closed Report No. 5 construction training courses 6/28/83 7/1/83 7/18/83 024 MRC to convene to confim or modify Report No. 5 Letter-J. Cook Closed Report No. 9 recommendations of R. A. Wells memo of 7/18/83 to J. Rutgers 8/15/83 7/13/83 6/7/83 Serial 2284B I
PAGE 4 of 4 p
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STONE & WEBSTER MICHIGAN, INC.
MIDLAND NUCLEAR C0 GENERATION PLANT '
CIO OBSERVATIONS Obs2rvation Originating CPCo Response Status Close-Out Observations Document /Dat'e Document /Date Open/ Closed Document /Date Number 025 Ten course rosters unsatisfactory due to Report No. 7 Telecon on Closed Report No. 11 transcription errors and improperly 8/1/83 8/25/83 that 8/29/83 filled out.
corrections Reverified have been made Daily Inspec-tion Report 8/25/83 026 14 discrepancies-Construction Training Report No. 8 Telecon 8/22/83 Closed Report No. 9 matrix vs. Computer Printout 8/8/83 Reverified-8/15/83 one deficiency Daily Inspec-NIR 001 issued ion Reports 8/22/83 027 NIR 001 dispositioned and issued as closed Report No. 9 N/A Closed CIO Closecut by CIO 8/15/83 8/15/83 028 ~
13 discrepancies-Construction Training Report No. 9 Memo from Closed Report No. 10 matrix vs. Computer Printout 8/15/83 Training Daily Inspec-Coordinator tion Report 8/18/83 8/18/83 i
029 Duplication of welding criteria in various Report No. 9 Telecon with Closed Report No. 11 i
PQCI's 8/15/83 R. Davis MPQAD 8/29/83 8/26/83 l
I PAGE 5 of 5
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STONE & WEBSTER MICHIGAN, INC.
A P.O. Box 2325, BOSTON. massachusetts 02107 jij ?;j],.{.];
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e,mLS Mr. J. G. Keppler, Administrator, Region III September 12, 1983 Nuclear Regulatory Commission J.0. No.
14509 799 Roosevelt Road NRC File 83-09-12 Glen Ellyn, IL 60137 RE: DOCKET N0. 50-329/330 MIDLAND PLANT - UNITS 1 AND 2 OVERVIEW 0F THE CONSTRUCTION COMPLETION PROGRAM REPORT NO. 13 A copy of the Construction Implementation Overview Report No.13 for the period September 5, 1983 through September 9, 1983 is enclosed with this
' report. There were no scheduled Management CCP meetings during this reporting period. Evaluations of CCP activities and status of the CIO program development is attached.
Verystruly yours, i
S.W. Baranow Program Manager Enclosure SWB/ka cc: JJHarrison, US NRC, Glen Ellyn, IL RCook, US NRC Midland (site)
DBMiller Jr., CPCo Midland (site)
RBKelly, S&W APAmoruso, S&W C0 Richardson, S&W i
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Report No. 13 September 5, 1983 through September 9, 1983
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s Personnel on Site q Stone & Webster Michigan, Inc.
S. Baranow J. Langston J. Thompson P. Scallan F. Bearham J. Barr W. Sienkiewicz- ;
G. Foley (temporary)'
Meetings Attende'd 1
CIO personnel, J. Thompson and F. Bearham attended two (2) daily meetings conducted by Bechtel Management. Purpose of the meetings : entered upon the status of procedures and the readiness of teams to perfonn system statusing.
The meetings were chaired by Mr. G. Hierzer, BPCo Site Mannger. Key supervisory Bechtql personnel were in attendance.
ACTIVITIES 1.
Training s
A.
CIO attended and evaluated a construction training class on September 9,1983.
The evaluation of the presentations of the training session was considered to be satisfactory and was in compliance with FPG 2.000 " Training of Construction Personnel."
Training subjects were:
- 1) Nuclear Quality Assurance Manual
- 2) Bechtel Quality Assurance Manual
[
Results of the evaluation have been documented on Checklist Number MP-MIS-001E and are available for review.
B.
Computer records for certification of 4 MPQAD personnel trained to meet the requirements of PQCI PW-1.00, Rev. 7 Fabrication / Welding / Heat Treatment and NDE, ASME III Piping were reviewed by CIO.
The requirements of Military Standard 105D " Sampling Procedures and Tables for Inspection by Attributes" as described in the Stone & Webster Quality Assurance Directive (QAD) 7.11 were utilized.
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g JOB NO.' 14509 MIDLAND NUCLEAR POWER PLANT REPORT N0'.
13 PAGE 2 -
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,s The followirg method was employed:
J a) 16 attributes were selected from three computer printouts b) 13 MPQAD personnel completed training and.were certified, meeting the requirements of PQCI PW-1.00 c) lot size 16 x 13 = 208 d) Sample size - 50 e) accept lot with 1 unsat f) reject lot with 2 unsats Utilizing Table of Random Nurrbers, the first, fourth, fifth and eighth names appearirq on the printout were selected for review.
Tralning records of -the four MPQAD personnel were 100% reviewed and documented on Checklist Number MP-MIS-018E.
With no unsatisfactory conditions observed, the certification records of the 13 M,PQAD personnel were considered to be satisfactory and acceptable.
2,Zack HVAC
\\CiG perfomed surveillance inspection of the following Zack HVAC activities:
witnessed performance qualifications of 5 welders on A-36 3/8" thick plate s'
witnessed face and root bend tests of two welders t
1-welder passed the bend tests 1-welder failed the bend tests and was teminated Open Action Items 1.
June 14, 1983 Report No. 2 9
(a) discussion of nonconforming items with Project Engineering (b) has a program been developed and responsibilities established of personnel assigned to process nonconfomances?
With respect to the above items, CIO met with Mr. G. Sanders, Engineering Manager /
-I, Project Manager of Nutech who advised that the program was available for our review. CIO requested that the program be fomally transmitted by Project Engineering for CIO review.
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JOB NO.
14509 i
, MIDLAND NUCLEAR POWER PLANT REPORT NO.
12 PAGE 3 -
i 2.
CPCo has committed to develop a vendor equipment verification program.
This item is not a restraint to Phase I activities, but must be resolved prior to commencement of Phase II activities.
General 1.
Mr. D. Cooke, Senior Inspector, Electrical, reported to the job site on September 12, 1983. His signed affidavit is being transmitted to Mr. J. J. Harrison US NRC, Glen Ellyn, IL. His resume will follow upon receipt from Boston.
Four additional personnel are scheduled for assignment during the month.
2.
Matrix of Open Items is enclosed for information.
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STATUS OF CIO PROGRAM DEVELOPMENT Week Ending:
September 9, 1983 J. PQCI Activity Checklist Development Status To Date Total To This Week 9-2-83 9 o R1 Aeolicable POCI Reed 0
69 69 POCI -ist Draft 5
64 ai 69 Accroval Cvele 3
67 h) 7n Tvoino 10 60 c) 70_
Accroved for Issue 4
35 di 3R
_ Issued 0
0 0
CN's 29-ino 13R Rev.,
0 42 a) 60 Processed including 9 rewritten due to revisions b) 51 Processed including 16 rereviewed due to revisions
(-
c) 46 Processed including 14 retyped due to revisions d) 33 Processed including 2 recycleddue to revisfor s To Date Total To II. MP-MIS Activity This Week
.o 9.n1 o o o3 MIS-Draft Cycle 0
36 ai 36 MIS-Approval Cycle 2
25 h) 97 MIS-Typing 0
23 c) 91 MIS-Approved for Issue 0
10 di in MIS-Issued 0
2 2
a) 30 Processed including 6 rewritten due to revisions b) 19 Processed including 6 rereviewed due to revisions c) 19 Processed including 4 retyped due to revisions d) 8 Processed including 2 recycled due to revisions
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MIDLAND NUCLEAR C0 GENERATION PLANT CIO OBSERVATIONS Observation Originating CPCo Response Status Close-Out Observations Document /Date Document /Date Open/ Closed Document /Date
%7 011 MRC Meeting 6/1/83 Report No. 2 Open pend-6/14/83 ing receipt (a) discussion of nonconfoming items of Nutech with Project Engineering.
Program (b) has a program been developed and responsibilities established of personnel assigned to process nonconfomances?
030 Develop Vendor Equipment Verification Report No. 5 Open Program-MPQAD/SMO 7/18/83
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'i ~.'.. TOP Mr. J. G. Keppler, Administrator, Region III September 19, 1983 Nuclear Regulatory Comission J.0 No.
14509 799 Roosevelt Road NRC File #83-09-19 Glen Ellyn, IL 60137 RE: DOCKET NO. 50-329/330 MIDLAND PLANT - UNITS 1 AND 2 OVERVIEW 0F THE CONSTRUCTION COMPLETION PROGRAM REPORT NO. 14 A copy of the Construction Implementation Overview Report No. 14 for the period September 12, 1983 through September 16, 1983 is enclosed with this report. There were no scheduled Management CCP meetings during this reporting period. Evaluations of CCP activities and status of the CIO program development is attached.
Very truly yours,
":W S.W. Baranow Program Manager Enclosure SWB/ka cc: JJHarrison, US NRC, Glen Ellyn, IL RCook, US NRC Midland (site)
DBNiller Jr., CPCo Midland (site)
RBKelly, S&W APAmoruso, S&W C0 Richardson, S&W l
SEP 231983
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Report No. 14 September 12, 1983 through September 16, 1983 Personnel on Site _
Stone & Webster Michigan, Inc.
S. Baranow J. Barr G. Foley (temporary)
J. Thompson R. Scallan F. Bearham A. Smith W. Sienkiewicz R. Carpeggiani J. Langston D. Cooke Meetings Attended 1.
During this reporting period, CIO attended daily meetings conducted by Bechtel Management to discuss the status of procedures and the readiness of teams to perform system statusing.
Discussion subjects included:
- ' status of teams in place to start QVP status of procedures required to start QVP status of constructicn training completed and of training yet to be completed The rieetings were chaired by Mr. G. Hierzer, BPCo Site Aanager, Key Supervisory Bechtel personnel were in attendance. Representing CIO were J. Thompson and F. Bearham.
2.
A meeting was held at the Bechtel Field Office on September 12, 1983 to discuss interfacings between Stone & Webster CIO, CPCo and Bechtel personnel.
Items of discussion were:
CIO described the additional scope of work which included Zack HVAC and B&W activities assignment of a CIO representative to each team Bechtel agreement to arrange a meeting to introduce CIO Team Representatives to Team Supervisors to discuss policy methods and procedures primary contact / communication for the CIO representative will be the Team Supervisor l
JOB NO.
14509 MIDLAND NUCLEAR POWER PLANT 4
REPORT NO. 14 PAGE 2 In attendance were:
CPCo Bechtel Stone & Webster D. Johnson T. Valenzano F. Bearham B. Peck J. Reinsch D. Vogel F. Haluska S. Estlack 3.
A meeting was convened by J. Reinsch, Bechtel on September 15, 1983 for introductions of Team Supervisors to CIO Team Representatives. CIO personnel were introduced to the Team Supervisors by J. Thompson and F. Bearham. The CIO program was discussed under the following headings:
- 1) Aims -Purpose and Scope of CIO i
r
- 2) Organization
- 3) Policy
- 4)
- Sampling Plans
- 5) Reporting Systems
- 6) Protocol l
- 7) Future meetings J. Reinsch concluded the meeting by stressing the importance of the CIO and requested full cooperation of Bechtel personnel with the CIO group.
ACTIVITIES 1.
Training A.
CIO attended and evaluated construction / craft training classes on September 12, 1983, CIO evaluation of the presentations was considered to be satisfactory and was in compliance with FPG 2.000 " Training of Construction Personnel."
Training subjects were:
- 1) Area Construction Completion Activities, Reference FIG 7.410
- 2) Area Turnover, Reference FPT 3.000 Resultsof the evaluation have been documented on Checklist Number MP-MIS-DOIE and are available for review.
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JOB NO.
14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 14 PAGE 3 B.
Records of four (4) MPQAD personnel trained to meet the requirements of PQCI PF-1.10 Rev 4 " Pipe Flange Installation and Rework " were 100% reviewed. Computer entries were considered satisfactory.
2.
Zack - HVAC Activities During the period August 15, 1983 through September 12, 1983, CIO performed surveillance inspection of perfomance qualifications of 32 welders.
Bends tests of 13 welders were 100% witnessed by CIO and were detemined to be satisfactory and in compliance with the Zack Welder Qualification Proedure MB-FP-18.
3.
System Ir.teraction Walkdown Walkdowns were performed in the Diesel Generator Room No. 1 Elevation 634' in accordance with Procedure WTP-3-Q, " Procedure for Performing Walkdowns of
,SSIP/S Targets."
The CIO evaluation was performed utilizing attribute Checklist MP-MIS-WTP-3Q.
Seventeen (17) interactions were analyzed and documented, three (3) of which were witnessed by CIO.
Open Action Items 1.
June 14, 1983 Report No. 2 (a) discussion of nonconfoming items with Project Engineering (b) has a program been developed and responsibilities established of personnel assigned to process nonconformances?
Copies of the Nutech procedures for the reconciliation of NCR's generated during the pipe hanger reinspection program, have been received by CIO on September 14, 1933 and are currently under review.
2.
July 18, 1983 Report No. 5 CPCo has committed to develop a vendor equipment verif1 cation program.
This item is not a restraint to Phase I activities, but must be resolved prior to commencing Phase II activities.
CPCo is requested to provide CIO with a scheduled date of issue.
.e JOB NO.
14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 14 PAGE 4 i
General 1.
Mr. R. G. Burns, Assistant Quality Assurance Manager was on-site September 13, and September 14, 1983 to review revisions to Stone & Webster Quality Assurance Plan and the Tliird Party Construction Implementation Overview Procedure, j
I 2.
Mr. W. Grieves, Supervisor Quality System Division was on-site September 13, through September 16, 1983 and developed a Quality Control Instruction on the Sampling Technique.
3.
Mr. R. Carpeggiani, Level III Auditor, Procurement Quality Control Division reported to the job sitc on September 13, 1983. His signed affidavit with a copy of his resume is bei.1; transmitted to Mr. J. J. Harrison US NRC, Glen,Ellyn, IL.
4.
The following are also being transmitted to Mr. J. J. Harrison, US NRC, Glen Ellyn, IL.
(a) signed affidavit and resume of A. P. Amoruso, Stone & Webster Project Manager (b) resume of D. P. Cooke 5.
Matrix of open items is enclosed for information.
9
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STATUS OF CIO PROGRAM DEVELOPMENT Week Ending: September 16, 1983 J.
PQCI Activity Checklist Development Status To Date Total To This Week g_g_g3 g_16_R1 Acolicable POCI Recd 0
64 Ao POCI -1st Draft 2
60 ai 71 Accroval Cycle 2
67 h) 69 Tvoino
_0 60 c) 6n Acoroved for Issue 0
3E di 35 Issued 0
0 0
CN's 17 138 155 Rev.+
0 42 42 a) 62 Processed including 9 rewritten due to revisions b) 52 Processed including 17 rewritten due to revisions I
c) 46 Processed including 14 retyped due to revisions d) 33 Processed
- including 2 recycled due to revisions 33 ACLS approved and available To Date Total To for use as of report date)
This Week 4_g_g3 q_16_R1
- 11. MP-MIS ** Activity MIS-Draft Cycle 4
36 a) an MIS-Approval Cycle 1
25 b) 26 MIS-Typing 0
23 c) 23 MIS-Approved for Issue 0
10 di 10 MIS-Issued 0
2 2
a) 35 Processed including 6 rewritten due to revisions b) 20 Processed including 6 rereviewed due to revisions c) 19 Processed including 4 retyped due to revisions d) 8 Pr'ocessed including 2 recyc1r,d due to revision
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MIDLAND NUCLEAR C0 GENERATION PLANT-CIO OBSERVATIONS tion Originating CPCo Response
. Status Close-Out Observations Document /Date Document /Date Open/ Closed Document /Date N
r 011 MRC Meeting 6/1/83 Report No. 2 Open 6/14/83 (a) discussion of nonconforming items with Project Engineering (b) has a program been developed and Report No. 2 Open pend-responsibilities established of 6/14/83 ing review personnel assigned to process non-of Nutech confomances?
Program 030 Need to review Vendor Equipment Report No. 5 Open Verification Program-MPQAD/SMO 7/18/83 o
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