ML20154H965
| ML20154H965 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 02/25/1986 |
| From: | Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | Taylor J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| References | |
| 32581, ALAB-106, NUDOCS 8603100418 | |
| Download: ML20154H965 (36) | |
Text
{{#Wiki_filter:_ _ CORSum8f5 power mm l C0Mpany v, ~ ,u,.,- ~ g<, u.e.<m , and Construction General Offices: 1945 West Parnell Road, Jackson, MI 49201 e (517) 788 0453 February 25, 1986 l Director of Office of Inspection and Enforcement Att Mr James M Taylor t US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY REPORT FOR JANUARY 1986 DOCKET NOS 50-329 AND 50-330 FILE 0.4.6 SERIAL 32581 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Permit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Noncon-formity; Consumers Power Company Nonconformance Reports, Audit Finding Re-ports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports.
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JWC/WRB/Ir CC JGKeppler, USNRC Region III (w/ enc) CBechhoefer, Esq, ASLB (w/ene) ALAB-106 Service List (w/ enc) 8603100418 960225 g\\ PDR ADOCK 05000329 k R PDR OC0286-0018A-MP02
r -- 1 ALAB-106 MONTHLY REPORT SERVICE LIST Mr Frank J Kelley, Esq Mr Steve Gadler Attorney General of the 2120 Carter Avenue State of Michigan St Paul, MN 55108 Ms Carole Steinberg, Esq Assistant Attorney General Mr William Clements (2) Environemntal Protection Div Docketing & Services 720 Law Building US Nuclear Regulatory Commission Lansing, MI 48913 Office of the Secretary Washington, DC 20555 Mr Myron M Cherry, Esq Cherry & Flynn Ms Mary Sinclair 3 First National Plaza 5711 Summerset Street Suite 3700 Midland, MI 48640 Chicago, IL 60602 Mr Joseph Rutberg Mr F C Williams, Esq Assistant Chief Hearing Council Isham, Lincoln & Beale US Nuclear Regulatory Commission 1120 Connecticut Ave, NW Office of the Executive Legal Director Suite 325 Washington, DC 20555 Washington, DC 20036 Ms Barbara Stamiris Mr P Robert Brown, Jr 5795 North River Road Clark, Klein & Beaumont Route 3 1000 First Federal Building Freeland, MI 48623 1001 Woodward Avenue Detroit, 1H 48226 Mr John Demeester, Esq Dow Chemical Building Ms Lynne Bernabei Michigan Division Government Accountability Midland, MI 48640 Project of the Institute for Policy Studies Mr Michael I Miller, Esq 1901 Q Street, NW Isham, Lincoln & Beale Washington, DC 20009 3 First National Plaza 52nd Floor Mr James E Brunner, Esq Chicago, IL 60602 Consumers Power Company 212 West Michigan Avenue Jackson, MI 49201 OC0286-0018A-MP02
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4 INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT. JANUARY 1986 Bechtel Nonconformance Reports - None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nenconformance Reports - Q-00053, opened 1/14/86 c Q-00054,' Opened 1/21/86 Q-00018, Closed 1/14/86
,Q-00035, closed 1/31/86
-Q-00036, Closed.1/2/86 Q-00040,. Closed 1/31/86 Q-00042, Closed 1/8/86 Q-00050, Closed 1/9/86 Q-00052, closed 1/31/86
-Q-00055, closed 1/28/86 Q-00056, closed'1/31/86 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action' Request / Reports - None l
-0C0286-0018A-MP02
- '- , ,,, ' ; tMU.id Gyn . QUALITY 15 NCR NO. 17 REV ' ASSURANCE- g . coa.fyJ5 0 DIVISICN 16 DATE ISSUED FORM QAD-1 1/14/86 NONCONFORMANCE REPORT 18 PAGE 1 0F 1 1 ITEM LOCATION Inactive M&TE storage 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.
NA M&TE items NA 5 ITEM DESCRIPTION Nonconforming M&TE ' 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA NA NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION To be determined later A See block # 30 ~ 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD CRDER NO. YES y NO 12 REQUIREMENT See block 13, below. 13 NONCONFORMANCE The purpose of this NCR is to document all construction related M&TE items which were determined to have calibration problems at the final calibration check. This is a non-S&M related NCR. It will remain open and be revised, as needed, to add any additional M&TE items found in the future. In the event of a nuclear restart each of these items must be evaluated for its impact on past construction. Refer to the attached pages for the listing of M&TE items. ,
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DATE
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19 HOLD TAG APPLIED YES y NO 20 LOCATIOVbFHOLDTAGSORSECREATEDAREA ITEMS SEGREGATED y YES NO Inactive M&J(storage , ,m 21 NEED TO REVIEW FOR 23 TREND CODE 24 NC REV EWED Wo , Jr. REPORTABILITY , YES X NO g 22 DETERMINED TO BE REPORTABLE 25 SECTIONHEAD,fSU CE ENGINEERING // YES NO NA N QA-006 Rev 2 l
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26 CAUSE 35 PAGE 1 0F 1 Various 27 PROCESS CORRECTIVE ACTION REQUIRED l lYES l X l NO 38 RECOMMENDED DISPOSITION To be determined in event of a nuclear restart l l REWORK l l SCRAP / REJECT l l REPAIR
- l l USE AS IS*
- REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES I l NO CR NO:
( 30 ADDITIONAL INFORMATION , Disposition of each M&TE item and any impact on past safety related construction work will be made if there is a nuclear restart at a future dat r, - 1 rb l tb (4 31 DISPOSITION CONCURRENCE / ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED l 32 DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY , RESULTS OF DISPOSITION ACTION VERIFICATION l ACCEPTABLE l l UNACCEPTABLE -QAD DATE I IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR
- NUMBER DATE j
lA.N.I. (ASME) IF REQUIRED QA-006 Rev 2 i
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*M&TE CALIBRATION # DESCRIPTION:
8325-00250 Decade Resistor S/N 21544 8325-12657 Clark Hardness Block S/N 82675 8325-12639 S/N 823812 8325-12634 S/N 802017 8325-12636 S/N 801984 8325-12637 S/N 823770 8325-12638 S/N 822757 8325-12633 S/N 811726 8325-10390 Temperature Recorder (32"F to 110*F) (BPC-499) 8325-10390 Temperature Recorder (32*F to 110*F) (BPC-716) 8325-00243 Pressure Cage (0-300 psi) (BPC-1494) 8325-00243 Pressure Gage (0-400 psi) (BPC-M150) 8325-00243 " " (0-200 psi) (BPC-1619) 8325-00243 " " (0-200 psi) (BPC-1620) 8325-00243 " " (0-200 psi) (BPC-1621) 8325-00243 " " (0-200 psi) (BPC-1625) 8325-00243 " " (0-200 psi) (BPC-1626) 8325-00243 " " (0-200 psi) (BPC-1618) 8325-00821 Dial Thermometer (0-500*F) (BPC-3823) 8325-10390 Pocket Thermometer (25-125*F) (BPC-4439)
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.m Attcchment Pg. 2 8325-00821 Dial Thermometer (50 to 500*F)
(BPC-4333) 8325-00821 (50 to 500*F) (BPC-4332) 8325-00621 (50 to 500*F) (BPC-4327) 8325-00821 (50 to 500*F) (BPC-4318) 8325-00821 (50 to 500*F) (BPC-4310) 8325-00821 d (50 to 500*F) (BPC-4298) 8325-00821 (50 to 500*F) (BPC-4294) 8325-00821 (50 to 500*F) (BPC-4286) O
. .. RE003 COPY QUALITY 15 NCR NO. 17 REV ASSURANCE d. coo h O DIVISION 16 DATE ISSUED FORM QAD-1 //.3/ //G ,
NONCONFORMANCE REPORT 18 PAGE / OF A 1 ITEM LOCATION NA 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.
- l. A NA NA 5 ITEM DESCRIPTION Computer Program error, Program ME 101, Versions J4, J5, K1 and K2.
e ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA NA NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION NA Engineering Technical Support 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO. YES X NO NA 12 REQUIREMENT Saction 4.2.2 of Procedure QA-6, revision 2 states in part: "When a nonconformance is reported to or detected by QAD personnel, QAD is responsible for: ...d. Documenting nonconformance on a NCR (Appendix A)." 13 NONCONFORMANCE On January 15, 1986 Consumers Power Company received formal notification from Bechtel Power Corporation (ref. BPCo Letter COM 157157, 1/8/86) which identifies an error in a computer design program. The specific program is the ME 101, versions J4, J5, K1 and K2, and is used in static analysis of piping elements. Incorrect data results when ME 101 analysis computer runs call out the EAL internal program solver instead of using the stan-dard SAP internal solver to perform static uniform design analysis. At this time, it has bsen established that design analyses performed for the Midland Enerry Center used the ME 101 program. However it has not been established 14 NCR0{.GINATEDBY whethe ese design analyses used the EAL internal pro-
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MCButterfielf DATE 19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED' YES X NO /L/M 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR REVIEWED BY gjo /g ' !. REPORTABILITY y YES NO NA DATE / / /_[ N / 22 DETERMINED TO BE REPORTABLE 25 SECTION H E EERING 1 YES NO O. M 9 / /
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- 35 PAGE O OF 4 27 PROCESS CORRECTIVE ACTION REQUIRED l ' LYES I l NO 28 RECOMMENDED DISPOSITION l l REWORK l l SCRAP / REJECT l l REPAIR
- l lUSE AS IS*
CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES l l NO CR NO: 30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN l . 33 METHOD OF DISPOSITION ACTION VERIFICATION '34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION I lACCEPTABLE l l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.I. (ASME) DATE IF REOUIRED QA-006 Rev 2
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- l lUSE AS IS*
CREQUIRES TECHNICAL JSUTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES g NO CR NO: - 30 ADDITIONAL INFORMATION
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/o h//$ )RM QAD-1 NONCONFORMANCE REPORT 18 PAGE i 0F 2 ITEM LOCATION Racetor Building, Containment #2, 640' Elevation 3 PART NAME 4 SERIAL NO. i ! DRAWING OR PART NO. AND REV.
Core Flood Tank System NA M-411 Sh. A&B (Q) revision 0 i ITDi DESCRIPTION , Caro Flood Tank System - Unit 2 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 5 ITEM STARTUP SYSTEM NO. 2-CFS WO 22500652 Md 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500662 0 0 & M Division 1 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO. YES x NO - NA 2 REQUIREMENT
- 1) WO 22500662 step 03: Verify that the balance of the CFS system is dry by opening system vent and drain valves. If moisture is present, blow dry with service air until no water comes from the drains.
- 2) WO 22500662 step 05: Place an "X" through all valves that are shut and circle all valves that are open on the attached P&ID.
3 NONCONF0 g CE
- 1) C,ntrary to requirement #1 a steady trickle of water was obtained from drain valves 2VCFS 083 and 2VCFS 084 when they were opened. Several drops of water were received from valves 2VCFSO49 and 2VCFS050 when they were opened.
- 2) Contrary to requirement #2 gageline valve 2VCFS016 is not circled to indicate an open valve even though the drawing has a statement indicating the valver. position.
14 NCR ORIGINATED BY d?#72W / 44r DRE D A Nott L9 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGNED AREA YES X NO NA ITEMS SEGREGATED
- * "iL.uJoo -J 21 NEED TO REVIEW FOR 23 TREND CODE 24 N I REPORTABILITY YES X NO g y ..-
22 DETERMINED TO BE REPORTABLE 25 SECTIONHEAD,f CE - s-5G YES NO Md QA-006 Rav 2 dh g o 6 r/.d g M y cis Q =Mwv h M u ou ,,,2:2,_; h M
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1 PROCESS CORRECTIVE ACTION REQUIRED I- lYES N NO 4 i 3 RECOMMENDE DISPOSITION l jREWORK l l SCRAP / REJECT l l REPAIR
- l >< I USE AS IS*
Twww i CREQUIRES TECHNICAL JUSTIFICATION ATTACHED ITES l g l NO CR NO: 9 CONDITIONAL RELEASE NEE E I 0 ADDITIONAL INFORMATION t 1 DISPOSITION CONCURRENCE 3 . . $l - - > t/.50l7G l d / 3df%
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/ .DATE I W ACCEPTABLE I l UNACCEPTABLE .QA9 IF UNACCEPTABLE, REFERENCE SUPERSEING NCR i /
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. QI POWER November 27, 1985 COMPANY Date MAREED UP P& IDS ASSOCIATED Internal Subject WITH LAYUP WORK ORDERS Correspondence HPLeonard, NEC RGB 40-85 CC JLWood, NEC SFGreve, MEC Currently layup work orders contain a step which requires the worker in the field to note on an attached P&ID all piping or equipment that is not installed and place an "X" through all valves that are left in the shut position. The purpose of this letter is to assure a uniform understanding as to what this step is for.
This line item in the work order process is not an engineering mandated requirement, or needed by engineering for layup activities. Instead, this activity serves as an aid to the O&M department while performing their layup work operations in the field, and is in excess of that required. Therefore, this activity is deleted per this letter. IC1185-0027A-AD01
15 NCR NO. 17 REV ~dUALITT ASSURANCE o-00036 v/ /l' DIVISION 16 DATE ISSUED J FORM QAD-1' 10/30/85 NONCONFORMANCE REPORT 18 PAGE 1 0F 2
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1 ITEM LOCATION 674'-6" Elevation of Auxiliary Bldg. Rooms 700 and 701 l g 9f 4/c, 4 SERIAL NO. 2 DRAWING OR PART NO. AND REV. 3 PART NAME M-7 Sh. 2 revision 19 1B-91 , 2 di $,W # NA ,5 ITEM DESCRIPTION l89thfC,184 mfd,389/ A/C M AA 4=1 YO Centrol Rod Drive Breakers !!-?1 ^,3,C,0 0 23 01.".,2,0,D in Electrical Equipment j 6- ' Roome 700 and 701. ,
- 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED P-F10-160 rev. 1 CP-F10-
! NA 2024 rev. O ANSI N45.2.2--1972 NA REV 10 ACTION ORGANIZA7.' ION l9 INSPECTION PLAN l NA Operations & Maintenance Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO. YES r NO NA
.12 REQUIREMENT
; Pcragraph 6.1.2(1) of ANSI N45.2.2-1972 states: " Level A items shall be stored under special conditions similar to those described for Level B items but with additional rsquirements such as temperature and humidity control within specified limits, a ventila-tion system with filters to provide an atmosphere free of dust and harmful vapors, and any other appropriate requirements."
, gP-{g -1 g vg,1 & CP-F10-2024 rev. O require the Control Rod Drive Breaker Equipment be
;13 NONCONFORMANCE Centrary to the above requirement, rooms 700 & 701 do not have filtered ventilation.
I 1 14 NCR ORIGINATED BY l lo-30.e5 y NO 20 LOCATION 0
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d%c TAGS OR SEGREATED' JiREf f ' 19 HOLD TAG APPLIED YES ITEMS SEGREGATED YES X NO , g 12 1 NEED TO REVIEW FOR 23 TREND CODE 24 NCR I REPORTABILITY YES x NO -/d 5 5 ! DAT . T y ;, 22 DETERMINED TO BE REPORTABLE
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25 SECTION HEAD. AS CE ENGINEER:.NG j 7[4 YES 1 NO M d e M QA-006 Rev 2
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27 PROCESS CORRECTIVE ACTION REQUIRED l l YES NO 28 RECOMMENDED DISPOSITION J REWORK l l SCRAP / REJECT l l REPAIR
- l l USE AS IS*
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' DATE l4 ~'T ACCEPTABLE l l UNACCEPTABLE QAD !
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- IF REQUIRED ;
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v d-inn .a-ettrih & d ich i: an crit:ris ^" =a ANSI N45.2.2-1972, paragraph 6.1.2, subparagraph 1, does not require filtered ventilation fe- rooms but does say that Level A items shall be stored under special conditiins similar to those of Level B items but with additional requirements such as . . . . and other appropriate requirements. Engineering Technical Support does recognize special conditions which may include temperature, dust and humidity considerations as appropriate for the circumstances and as recommended by the vendor. Dust control can be achieved in several ways appropriate for the circumstances.
- 1. A filtered ventilation system is inappropriate due to the room arrangement (open stairwell) and the difficulty and expense of isolating the room and installing a temporary filtered HVAC unit.
- 2. Very frequent vacuuming / dusting is labor intensive and, therefore, inappropriate.
- 3. Bechtelcoveredthepanelstominimizedustintrus/ionwhichproved effective and appropriate during construction.
An inspection today would reveal that the panels remain covered and have filter material installed to reduce dust entry. The dust presently on interior surfaces is minimal and does not threaten the integrity of the switchgear, especially in a low humidity environment. ANSI N45.2.2, 1972, . paragraph 2.7.2, item 6, even suggests that switchgear be stored in a Level B l environment. The Level A attributes in this circumstance are temperature and l
)
humidity. l To minimize concern for the panels, Engineering issued ENFC-1 on 11-25-85, ) which specifies that these breaker panels remain covered. Similiarly F10-160 ; is currently being reinitiated to check and maintain the integrity of the 1 cover (requirement deleted in April, 1985). l
~ A f jl Z e r yase-invitation to Ope ra tions--on-WednesdWr-December- 18, 1985-r Jd EngineednttTechnical Support 1ould Ilke to be extended ~the opportuBTt'y t /
review-draft NCRs wallow consideration for-technical correct. ness.and prompt re perri"-na g IC1285-0022A-AD02 l
- i Pasa 1 cf 1 ,
PREVENTIVE MAINTENANCE REQUIREMENTS Item (s): Control Room, Safety Related Rooms, XQ NQ Equipseet Rooms, Computer Room (NQ) and Programming Room (NQ) Equipment Number (s): NA P.O. No: J-207 M-1.5 Location (s): Control Room AX625, El 659' Storage Level: A Safety Related Room AX624, El 659' Safety Related Room AX626, El 659' Equipment Rooms AX700, AX701, El 674'-6" Computer Room T752, El 675' Programming Room T639, El 659' DESCRIPTION Requirements:
- 1. Temperature shall be maintained between 50' and 110*F and shall be checked and recorded weekly.
- 2. a. Relative humidity should be maintained at 50% or less and shall not exceed 60%. Check and record humidity weekly. Notify Engineering if humidity exceeds 50%.
- b. Check dehumidifiers for proper operation as needed.
- 3. Except for Rooms AX700 and AX701, provide filtered ventillation.
Quarterly check for significant file of dust on HVAC equipment air filters and change as necessary.
References:
- 1. ENFC-1
- 2. Vendor File J-207
- 3. Vendor File M-1.5
- 4. CP-F10-2024, Rev 0
- 5. CP-F10-160, Rev 2 TECHNICAL SUPPORT ENGINEER DATE REVIEW AND APPROVAL DATE MI1285-0018A-AD01
~'
Pcg2 1 of 1 PREVENTIVE MAINTENANCE REQUIREMENTS 1 l Ites(s): Control Rod Drive Breakers XQ NQ Equipment Number (s): IB-91A, C IB-92B, D PO No: M-1.5 2B-91A, C 2B-928, D Storage Level: A Location (s): Auxiliary Building, El 674, Rooms 700 & 701 DESCRIPTION Requirements: Note: Refer to CP-F10-2024 for temperature and humidity requirements.
- 1. Yearly check integrity of cover taking care to keep seams closed (such as with duct tape). Covers need not be airtight, however, as dehumidi-fied air shall be allowed to infiltrate equipment at or near floor level.
References:
- 1. CP-F10-2024
- 2. CP-F10-160, Rev 2
- 3. ENFC-1 TECHNICAL SUPPORT ENGINEER DATE REVIEW AND APPROVAL DATE MIO485-0071A-AD01
' UOes C/C7 0 < c/ C/U/T U--- ~ ~
15 NCR NO. 17 REV
!UALITY d-COO W d SSURANCE IVISION
- j y W 16 DATE ISSUED
//ddb ORM QAD-1 NONCONFORMANCE REPORT 18 PAGE / OF 2 1 ITEM LOCATION ,
Auxiliary bids. 568' Elevation, Rooms 25 and 27 3 FART NAME 4 SERIAL NO. 2 DRAWING OR PART NO. AND REV. ' Drain Valves NA 1VDHR-102: 1VDHR-144 5 ITEM DESCRIPTION Drcin Valve . 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIn m 6 ITEM STARTUP SYSTEM NO. WO-22500035 NA 1-DHR 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500035 1 operationu & Maintenance ACTIVITY HOLD ORDER NO. L1 ACTIVITY HOLD REQUIRED: X NO NA TES 12 REQUIREMENT WO-22500035 step 01 states: Blow "Vorify that Unit il DHR system is dry by opening system vent and drain valves. cut with instrument air if moisture is present." 13 NONC0qtFORMANCE 1 C:ntrary to the above upon checking drain valves IVDHR-102 on 3"-1FCB-28 and IVDHR-144 cn 12"-1GCB-25 both pipe lines were found to have water in them. 14 NCR ORIGINATED BY M A Af ( DATE D A Nott I
- 19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA YES X NO NA s ITEMS SEGREGATED i
23 TREND CODE '24 NCR REVI BY @ ~9dr' lll NEED TO REVIEW FOR ,} REPORTABILITY YES y NO j f 22 DETERMIN TO nE - LE 25 SECTI N HEAD. ASSURANCA EN p ERING YE N NO
/ /
l t QA-006 Rev 2 jM M _o w u g kW s " ~>- ~.M ya v ,. 3 i
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\A w% A dek m yd-Ah W \ wha by A e\% %d h% .N 17 PROCESS CORRECTIVE ACTION REQUIRED I lYES W NO 18 RECOMMEND O DISPOSITION l l SCRAP / REJECT l l REPAIR
- I ><. I USE AS IS*
l l REWORK CREQUIRES TECHNICAL JUSTIFICATION ATTACHED ' 29 CONDITIONAL RELEASE NEEE l lYES l W l NO CR NO: , 30 ADDITIONAL INFORMATION l 31 DISPOSITION CONCURRENCE w .. GL /ffof8C, jkY / Jo ff, DATE ACTION O G ZATION DATE QAD CONCURRSCE
~7 p / %fd INGim m ING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN \
ZA\ - % .=. J\ C,het.,q / E.T$ ode;c.k. \d* e C o^W ^\ ^$ CoAde w%. i m W ppi ncy rwz- TL- pi pe. pWS sac.s e moved c wd n >- p'i vi$ EN xd c.d dg <.4 ) a.4 A 9o.\c. e. hse.d . 33 METHOD OF DISPOSITIOh ACTION VERIFICATION 34 NCR CLOSE BY
?
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e/ T TI N VERIFICATION RES F b &N l' 3/ Plo i s / D' ATE I M ACCEPTABLE l l UNACCEPTABLE QAD IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A)l2 A.N.I. (ASME) DATE
'IF REQUIRE QA-006 Rev 2 l
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No 45 475 see PaaTs Ase a WiTH CAmeONS INT ACT . PAaT 3 WILL 35 *FTutNMI WITH MPLY. ypg g,
15 NCR NO. 17 REV
;QUA;, M 0-00042 0 ASSURANCE DIVISION 16 DATE ISSUED 11-??-R9 FORM QAD NONCONFORMANCE REPORT 18 PAGE 1 0F 2 1 ITEM LOCATION 584' elev. Aux. bidg - Room 130 and 131 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO. j iP-232A/B and 2P-232A/B Pump & motor protective NA closure a g .g s
,5 ITEM DESCRIPTION
. ,An44 R;cire. Air Cooling Unit Booster Pumps , ,,- ."
- \
.6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED ,
l MWo. #22500536 and NA j NA wo #??9nn914
"! INSPECTION PLAN REV 10 ACTION ORGANIZATION ,
W.G. - 500536 0
' 'c.
- 3o0535 0 nM&c Dennrement 11 ACTIVITY HOLD REQUIRED: ACTIVITY 110LD ORDER NO.
ICS A k' NA
.12 REQUIREMENT Step 5 of MWO #22500535 and MWO #22500536 requires the protective closure to be sealed up cs part of the layup for the pumps /:tster:. This W.O. was signed by Maintenance as being completed and QAD was notified on 10/15/89 *%r 9e post orocams inspection could be ecccaplishea.
_ --,, mm, . o l Both oump/ motor enclosures for iP-232A/B and 2P-232A/B are not sealed up as required. Pro-tective visqueen and/or rubber is not secured, and the lids are not secured or sealed. j NOTE 1: Motors on W.O. #22500535 have some fungi formed on them.
, oh yg .& /Hwoiq
, NOTE 2: The)Hf indicators have turned white on all four units.
I 14 NCR ORIGINATED BY d
~
1 )) W DATE Zimmerman l I9 HOLD TAG APPLIED YES x NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES X NO Same as #1 , t 21 NEED TO REVIEW FOR 23 TREND CODE '24 NCR R IE ED B d v JK
! REPORTABILITY YES NO // , (
5 i DATE 6 , " /T 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASSURANCE ENg1 ERING YES NO y g QA-006 Rev 2
26 CAUSE 35 PAGE 2 0F s. 2 During layup operations, piping systems are drained and dried. ' ater was inadvartantly drained on 2P-232 A&3 pump and motors making the temporary enclosures a hindrance to proper layup. The primary function of the wooden enclosures was to avoid damage during construction. They are no longer needed and are not required by the layup or preventative maintenance program. In the performance of '.Jork Orders 22500535 and 22500535 the repairmen did not recover the pumps / motors because of the wet conditions found. This should have been (see attached) 27 PROCESS CORRECTIVE ACTION REQUIRED l l YES l l NO 28 REC 0ffMENDED DISPOSITION N REWORK l l SCRAP / REJECT l l REPAla* l lUSE AS IS* CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES - NO CR NO: 30 ADDITIONAL INFORMATION , t Al-
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v C2 H ' L. - "% 31 D OSITION CONCURRENCE id li)0 iz/s/gf , f.s'E ' ll5 ' C j ACTION ORG IZATION DATE QAD CURRE11CE 'DATE
~
/ /2/ucthf DATE A.N.I. (ASME) IF REQUIRED ENGINEERING 32 DISPOSITION ACTION TAKEN Corrective work orders 22501005 and 22501008 have been written to renove the enclosures, wipe clean 1/2P-232 A&3 pumps / motors and reapply Techyl 502C uhere necessary on the machine surfaces. The repairmen have been instructed to document the work they perform in the summary of work performed section of work orders and supervisors have been instructed they must physically check jobs prior to signing the Admin. *leview block of work orders.
33 METHOD OF DISPOSITION ACTIO VERIFICATION 34 NCR CLOSED BY d44 0,
.pSdLTS RE 4m &ui= / A*) A R rp' 0 OF DISPOSITION AC ION VERIFICATION duaauwa .
/) ev / /
Bf. / //f/f6 l M ACCEPTABLE l l UNACCEPTABLE QAD / 'DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER ///[ A.N.I. (ASMB) DATE j IF REQUIRED QA-006 Rev 2 l 1
- NCR NO. tLM.
i QLLALITY . n ' ASSURANCE 0-00042 DIVISION DATE ISSUED FORM QAD-3 11-22-85 NOHCONFORMANCE REPORT CONTINUATION SHEET PAGE 3 0F 3
- 26. documented in the sununary of work performed section of the work orders instead of being signed off as completed.
3- '51 ,
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l I ! l I i 1 QA-006 Rev 2
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I
e , m UALITY 15 NCR NO. 41 7 REVy pASSURANCE d - coogo l / #w h1 VISION 16 DATE ISSUED l FORM QAD-1 A.2 /f c /As-NONCONTORMANCE REPORT 18 PAGE / OF 2-1 ITEM LOCATION Warehouse II 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO. NA NA C:t. # 7700-1-109 Delaval 5 ITEM DESCRIPTION Major Repair Kit 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA P.O. 5009-8131-QA NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION RE-00027 1 Site Engineering 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO. YES X NO NA 12 REQUIREMENT ' P.O. 5009-8131QA requires Major Repair kits.to contain 1 each of the following item: 002, 004, 005, 006, 007, 008, 009, 011, 013, 015, 019, 021, 023, 024, 025, 046, 047 and 051. 13 NONCONFORMANCE Contrary to the P.O. the Major Repair kits were each missing the following items: 002, 009, 019, 046, 047 and 051. b R ORIGINATED BY i k 12. Wk F nds 19 HOLD TAG APPLIED 1 YES NO 20 LOCATION OF HOLD TAGS OR SECREATED AREA ITEMS SECREGATED 1 YES NO [/? / !d.//73 g 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR EW Y REPORTABII.ITY YES NO gjfp D TE I u M b/
' /
22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, AS NC2' ENGINEERf)lG YES N0 [fN QA-006 Rev 2
26 CAUSE 35 PAGE a OF :> 7pll$,7/4 0 sfM'3 st T) Noved w ht{ ' sw V l l YES o 27 PROCESS CORRECTIVE ACTION REQUIRED
.A 28 RECOMMENDED DISPOSITION l l REWORK RAP / ECT l l REPAIR * @ USE AS IS*
- REQUIRES TECHNICAL JUSTIFICATION ATTACHED l lYES NO CR NO:
29 CONDITIONAL RELEASE NEEDED 30 ADDITIONAL INFORMATION U $tf.? N I I E/4 fus'~ of 3080 h f4cd f()m
/2R /CT, Q^*'c"dVLC t4& c) 80 (07]vede4 A oa 7<cla vi cis< +<
[osu oncX o f N / <t C 76 /st{ W f'/'G ON
, ,1 L, , I s. k s in e 31 DISPOS TI CURRENCE fj f ' c @ ,
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( ACT I ATIO j CONCURRENCE L'/ ' / [ ATE j ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 33 DISPOSITION ACTION TAKEN 5 l " ' ' - ^ ^ ~ %-^ " & _ h .., s i ^ /Ml,.
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33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY DISPOS 8 Tf 0M R Gl/l G W ED . l f RESULTS OF DISPOSITION ACTION VERIFICATION ACCEPTABLE l l UNACCEPTABLE QAD [ DAT E UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER lA.N.I. (ASME) DATE
'IF REOUIRED QA-006 Rev 2
11S'A*RATVAari ng 15 NCR NO. 17 RET / QUALITT ASSURANCE d . c o o_er s Of /g DIVISION . 16 DATE ISSUED /
//y /pc FORM-QAD-1 NONCONYORMANCE REPORT 18 PAGE / OF o 1 ITEM LOCATION Auxiliary Bldg., Unit #1, 599' and 584' elevation 2 DEAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.
M-403 Sh 2A (Q) revision 8 1FCB-16 1FCB-21 NA M-410 (Q) revision 15 5 ITEM DESCRIPTION 6" - IFCB-16 and 6" - IFCB-21 are sections of S/S pipe in the Make-up and Purifica-tion Systems. 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 1-MUP WO-22400853 yes 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-400853 3 O&M Division 11 ACTIVITY HOLD RtQUIRED: ACTIVITY HOLD ORDER NO. TES 2 NO NA 12 REQUIREMENI WO-22400853 Step #2:
"If water is evident at any drain, blow that portion of piping dry with instrument air, then close the drain."
^ $
13 NONCONFORMANCE y' ' I neaN u-1"- l'.""'"' 0 ', o u v. u iu ,.vu. 22f*- u^m (^) ::cici : 15 :: ::: y. ...J :: - A-' f-- t': p:::r-- ^' etc. Pipeline section 1FCB-21 to which this valve is attached and that portion of 1*CB-16 up to and including check valve ICKMUP050B shown in zone A-4 of Dwg. M-403 Sh 2A (Q) revision 8 was found full of water. This is approximately 30' of 6" pipes. The water in this line is also the subject of open NCR 4879 dated 3/7/83. NOTE: Check valve ICKMUP050B has no cover installed the too is covered with tape. - 14 NCR ORIGINATED BY SQ7m/ D'A Nott' ihkD'TE A 19 HOLD TAG APPLIED YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y NO NA g 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR EWED BY Chu a L,.lD ocQ J fL r REPORTABILITY YES X N0 DAT y 7, (PW A_l ) [A/62' j o 22 DETERMINED TO BE REPORT p 25 S HEAD, ASSU E EllCINEERING
]
YES NO j v QA-006 Rev 2
1 g- Ponible, m ch M d l~ li% lm .16 A A 0F o be.* wee p sT h as w A ,w m p sqckem+a bete%ooP*W bwa M +=Qt%1oe is ao 3 k Qc d e.c in A s \1 % G4 Rase d l 27 PROCESS CORRECTIVF, ACTION REQUIRED l lYES W NO 28 RECOMMENDED DISPOSITION l l SCRAP / REJECT l l REPAIR
- I lUSE AS IS*
W REWORK l CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES W NO CR NO: 30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE r a / 3/ - l If3/ F4 I) ATE 'DATE ACTIDN ORGANIZATION QAD CONCURRENCE / ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN mmmg -N g; % m Md o,) $ IfDHQ. 12 4 M 11.9 . N g gdoe. ic.Y Mu9 oSos ux.s Prop d CPC5 Yo
- Q w \;.)c.k . el q i$ o9 A U + - N ^
M c \oseA . . 34 NCR CLOSED BY 33 ME OD OF DISPOSJTION ACTION VERIFI ATI N l
&A4.eY3a .
RESULTS OF DISPOSITION ACTION VERIFICATION QAD ~ / ' D.C E Z ACCEPTABLE l l UNACCEPTABLE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER DATE lA.N.I. IF REQUIRED(ASME) QA-006 Rev 2 e
, . .- - , - - - -,.,--,,--n-- - , - - - . - - - - - - - . , , - - - - - - ~ --- - - - -
QUALITY 15 NCR NO. 17 REV ASSURANCE 0-00055 0 DIVISION . 16 DATE ISSUED FORM QAD-1 1/23/86 NONCONFORMANCE REPORT 18 PAGE 1 0F A 1 ITEM LOCATION Warehouse #2 QA Hold Area 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO. V1095 (210920) SCI Control Board Card S/N #1346 and S/N #1337 5 ITEM DESCRIPTION Card, Solid State Controls Inc., Control Board for Model BCS-12-300 Battery Charger 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA P.O. 2001-9961-Q NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION RE-00030 0 Material Services 11 ACTIVITT HOLD REQUIRED: ACTIVITY HOLD ORDER NO. YES X NO NA 12 REQUIREMENT P.O. 2001-9961-Q with CPC Specification AC (Quality Assurance) requires a Certificate of Compliance be received with each shipment.of material on this order. 13 NONCONFORMANCE During receipt inspection of referenced item, on 1/22/86, a Certificate of Compliance was unavailable as required. 1 NCR ORIGINATED BY
- a' -
f.u/e,
'DAT E Zimmerman 19 HOLD TAG APPLIED YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED r NO Warehouse #2 QA Hold Area YE{ f 21 NEED TO REVIEW FOR 23 TREND CODE 24 NR I WED' BY @ (., (A) cP .
REPORTABILITY YES (' A NO (f 4 DA V84cL/11 ' z3 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD ASS RANCE ENGINEE16fNG ' j f YES NO QA-006 Rev 2
/ Vf// , SbYJ~ sft b & c f.s', ));ig , d y 3$ PAGE 2 0F 2 a/ amof wh a, ydae swa ,,p-~/ /s' pde .
a /;</AsA s / ea s 4 a< n d x< fn e d a ,<< sng s/ /Ar compm*>lo,'se eresy/ J,y' +fs /ms / .G we.s- uur
<c.rder/e/ x? srca a/s,srs w//A. ,crestdww/ srfo's mm 4.
27 PROCESS CORRECTIVE ACTION REQUIRED l l YES W NO 28 RECOMMENDED DISPOSITION l l REWORK l l SCRAP / REJECT l l REPAIR
- IY lUSE AS IS*
- REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES I XX l NO CR NO:
30 ADDITIONAL INFORMATION Nonconforming item will be used as an emergency measure to restore station battery bank to required capacity.
' I f$ h 31 DISPOSITION CONCURR CE
}.Jh[4r __
/-20 -8(o DATE CONCURRENCE DATE ACT ORGA p TI
& .) /'Z0 OS ENGINEERING DATE A.N.I. (ASME) IF REOUIRED 32 DISPOSITION ACTION TAKEN Tk/ y&ykr su'o f r&7 f d A' d b'/ be f df 6..ydsae 4 /se <-vn,n / wa .,m ,/ /s wo 6 4/ s #bs b h the r ./ c^ /L;r see,i . p 4< . d' d sh' e p r/srs secde /NA.
33 METHCD OF DISPOSITION ACTION VERIFICATION i34 NCR CLOSED BY K RESULTS a'esuOFdo s $ S '- M DISPOSITION ACTION VERIFICATION I l Ec , /-26-8 6 ACCEPTABLE l l UNACCEPTABLE DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER DATE l'IFA.REQUIRED N . I . (ASME) QA-006 Rev 2
P. O. UUX 1416, LULynuud, ut t r u -a i o i t.uc.r nu.m o w o w o , .s .
')
A MEMBER OF THE MARMON GROUF OF COMPANIES" GEs LEIC8IE_QE,,CQ[E M_ mag g DATE: J 23, 1986 TO: Cons s Power Company Midland Plant Operations
REFERENCE:
l PURCHASE ORDER NO.s 20019961
' SCI JOB NO.: 27294 SOLIDSTATE CONTROLS, INCORPORATED HEREBY CERTIFIES THAT THE COMPONENT PARTS, LISTED BELOW, FURNISHED PURSUANT 10 THE ABOVE REFERENCED PURCHASE ORDER ARE IN FULL COMPLIANCE WITH PROVISIONS OF SAID PURCHASE ORDER AND SOLIDSTATE CONTROLS, INCORPORATED QUALITY ASSURANCE AND WOREMANSHIP'. STANDARDS. SOLIDSTATE CONTROLS, INCORPORATED FURTHER CERTIFIES THAT THE ITEMS FURNISHED ARE QUALIFIED IN ACCORDANCE WITH THE ORIGINAL EQUIPMENT PURCHASE ORDER BY BEING THE SAME PART NUMDER AND MANUFACTURER, OR SUBSTITUTED WITH PART(S) OF EQUAL OR SUPERIOR CONFIGURATIdN, MATERIAL AND OUALITY, MADE TO PERFORM THE SAME SERVICE AS CORRESPONDING ITEMS FURNISHED WITH THE ORIGINAL EQUIPMENT.
THE SUDSTITUTE PARTS ARE COMMERCIAL GRADE WITH NO QUALIFICATION IMPLIED EXCEPT FOR THEIR SIMILARITY TO PARTS AS FURNISHED WITH THE ORIGINAL. EQUIPMENT. GOLIDSTATC CONTROLS, INC.
.'11)c.
RICHARD J. CLUNG OUALITY ASSURANCE P.O. ITEM NO. QUANTITY DESCRIPTION SCI F' ART NO. 1 2 PC Peard, Dattery Charger 130V 21'.S970 0
r-mr:rvznrer varu 15 NCR NO. 17 REV QUALITT d -oco yc, o ASSURANCE DIVISION . 16 DATE ISSUED
//r///c,
' FORM -QAD- 1 NONCONFORMANCE REPORT 18 PAGE / OF J 1 ITEM LOCATION Midland Energy Center 2 DRAWING OR PART NO. AND REV. 3 FART NAME 4 SERIAL NO.
M457 Sh 3A(Q) Revision 12 oe one M457 Sh '3B(0) Ravialan 15 5 ITEM DESCRIPTION Chilled water-safeguards equipment-unit 2 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED SCH WO 22500101 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500101-01 4 Operation department 11 ACTIVITY HOLD REQUIRED: ACTIVITY EOLD ORDER NO. YES x NO NA 12 REQUIREMENT Layup work order #22500101 and job plan step #10 required the system to be isolated by shutting all vents and drains and capping and taping all other openings. 13 NONCONFORMANCE Inspection of Post Process activities to verify accomplishment of Block 12 require-ments generated list of open vent, drain and instrument valves that were to be closed. The Operations and Quality Assurance Departments jointly inspected all open valves and at the same time, the valves were closed and openings taped shut by an operator. This NCR is to document the original non-conformance condition and is issued closed. No further action necessary. bNCRORIGINATEDBY b/w 7 DATE
. fJ/ %'Zimmerman
'7D1M cr % V'kM3 DiLT & Attaf 300 V/SVslHi (MNN,* i ll 19 HOLD TAG APPLIED YES x NO 20 LOCATION (1 MOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES x NO NA 21 NEED TO REVIEW FOR 23 TREND CODE >gNCR REVIEWED BY REPORTABILITY YES N NO { g4 [A Mag i d DATE . / /, he- A(,
22 DETERMINED TO BE REPORTABLE 25 SECTIOh @, ASSURAN#5 ENGINEERING YES NO QA-006 Rev 2
35 PAGE A 0F L AT GiE. TIME T44. L.AY-up w% cospd.TU>) TAL D A L c rec e ts TA wo AA olt.bEA. 40 NcT cuiLMt. , it.iE.5ULTiN(r Iw tim. i4T 4 T of TM Welt.A OLbsut_ tact 30 90 ut.r. 27 PROCESS CORRECTIVE ACTION REQUIRE l l TES l X l NO 28 RECol0GNDE DISPOSITION l SCRAP / REJECT l l REPAIR
- l lUSE AS IS*
W REWORK l
- REQUIRES TECHNICAL JUSTIFICATION ATTACHE
! 29 CONDITIONAL RELEASE NEED l l TES W NO CR NO:
30 ADDITIONAL INFORMATION 4 4 31 DISPOSITION CONCURRENCE 4fA A hw ACTION ORGANIZATION sh sles DATE L CONCURRENCE
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' ' DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 33 DISPOSITION ACTION TAKEN Joint inspection by OPS and QA with operator closing open valves.
i 33 METHM OF DISPOSITION ACTION VERIFICATION '34 NCR CLOSED BY 7Lbed l' RESULTS OF DISPOSITION ACTION VERIFICATION , s
.. a 1/31/L ACCEPTABLE I IUNACCEPTABLE / ' DATE FI iACCEPTABLE, REFERENCE SUPERSEDING NCR ,
HUMBER ; DATE lA.N.I. (ASME) IF REOUIRED QA-006 Rev 2 l
NCR NO. REV. )
. QUAI.ITY C i
ASSURANCE d- 00 oS 6 DIVISION DATE ISSUED
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