ML20140F878

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Forwards ALAB-106 Monthly Rept for Feb 1986,including Nonconformance Repts,Quality Action Requests,Mgt Corrective Action Repts & Quality Audit Findings
ML20140F878
Person / Time
Site: Midland
Issue date: 03/25/1986
From: Jackie Cook
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To: Taylor J, Taylor J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
32617, ALAB-106, NUDOCS 8604010204
Download: ML20140F878 (37)
v • d • e


Text

e Consumers OO Power '

General offices: 1945 West ParneH Road, Jackson, MI 49201 + (517) 7880453 James W Cook Voce President - Projects, Engsneersng and Construction March 25, 1986 Director of Office of Inspection and Enforcement Att Mr James M Taylor US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY REPORT FOR FEBRUARY 1986 DOCKET NOS 50-329 AND 50-330 FILE 0.4.6 SERIAL 32617 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Permit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Noncon-formity; Consumers Power Company Nonconformance Reports, Audit Finding Re-ports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports.

JWC/WRB/lr CC JGKeppler, USNRC Region III (w/ enc)

CBechhoefer, Esq, ASLB (w/ enc)

ALAB-106 Service List (w/ene) jAo maranPaajBy i R

OC0386-0023A-MP02

]

ALAB-106 MONTHLY REPORT SERVICE LIST l

Mr Frank J Kelley, Esq Mr Steve Gadler Attorney General of the 2120 Carter Avenue State of Michigan. St Paul, MN 55108 Ms Carole Steinberg, Esq Assistant Attorney General Mr William Clements (2)

Environemntal Protection Div Docketing & Services 720 Law Building US Nuclear Regulatory Commission Lansing, MI 48913 Office of the Secretary Washington, DC 20555 Mr Myron M Cherry, Esq Cherry & Flynn Ms Mary Sinclair 3 First National Plaza 5711 Summerset Street Suite 3700 Midland, MI 48640 Chicago, IL 60602 Mr Joseph Rutberg Mr F C Williams, Esq Assistant Chief IIearing Council Isham, Lincoln & Beale US Nuclear Regulatory Commission 1120 Connecticut Ave, NW Office of the Executive Legal Director Suite 325 Washington, DC 20555 Washington, DC 20036 Ms Barbara Stamiris Mr P Robert Brown, Jr 5795 North River Road Clark, Klein & Beaumont Route 3 1600 First Federal Building Freeland, MI 48623 1001 Woodward Avenue Detroit, MI 48226 Mr John Demeester, Esq Dow Chemics 1 Building Ms Lynne Bernabei Michigan Division Covernment Accountability Midland,ifI 48640 Project of the Institute for Policy Studies Mr !!ichael I Miller, Esq 1901 Q Street, NW Isham, Lincoln & Beale Washington, DC 20009 3 First National Plaza 52nd Floor Mr James E Brunner, Esq Chicago, IL 60602 Consumers Power Company 212 West Michigan Avenue Jackson, MI 49201 OC0386-0023A-MP02

f INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT FEBRUARY 1986 Bechtel Nonconformance Reports - None '

t Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nonconformance Reports -

Q-00057, Opened 2/10/86, closed 2/10/86 Q-00058, Opened 2/10/86 Q-00059, Opened 2/11/86 i Q-00060, Opened 2/19/86, Closed 2/21/86 Q-00061, Opened 2/19/86, Closed 2/21/86 Q-00062, Opened 2/21/86, Closed 2/21/86 Q-00063,~ Opened 2/20/86, Closed 2/20/86 Q-00064, Opened 2/20/86, closed 2/20/86 Q-00065, Opened 2/24/86, closed 2/24/86 Q-00066, Opened 2/24/86, closed 2/24/86 i Q-00008 Closed 2/07/86 Q-00033, Closed 2/14/86 Q-00034, Closed 2/05/86 Q-00041, closed 2/05/86 i

Consumers Power Company Audit Finding Reports - None Consumers' Power Company Quality-Action Requests - None j i

Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective' Action Request / Reports - None l

i 1

OC0386-0023A-MP02

REC 0 3 COPY QUALITY 15 NCR NO. 17 REV ASSURANCE d-oooa / o 16 DATE ISSUED

' DIVISION FORM QAD-1 OA c, // u NONCONFORMANCE REPORT 18 PAGE / OF :2 1 ITEM LOCATION Aux. Bldg., Elevation 614, zone 3, between rooms 360 & 361 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

Pc Mk 12 on M-4(Q) rev. 16 Watertight Dr. #84 NA 5 ITEM DESCRIPTION Steel watertight door assembly between rooms #360 and #361 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 260E Spec. A-17 Q rev. 20 N/A 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION N/A Operation & Maintenance Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES Y NO N/A 12 REQUIREMENT gy gs4sia.ysc Steel watertight #84 is required to prevent leakage of water between rooms 360 and 361.

13 NONCONFORMANCE A 1 " wide x 66" long section of steel combing was removed from the North side of watertight door assembly #84 to permit removal of Battery Charger 2D-17, 14 NCR ORIGINATED BY l .2bt b D A Not't 'DATE 19 HOLD TAG APPLIED YES g NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES 2 NO N/A 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR, REY WED BY u L, u)OO D /d REPORTABILITY YES X NO g / \< yf /

DATE7 . O "f T 7 /0/!b 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASSURANCE ENGINEERING -

YES N0 hN M QA-006 Rev 2

s .

26 CAUSE 35 ' PACE A 0F A 27 PROCESS CORRECTIVE ACTION REQUIRED l l YES l l NO 28 RECOMMENDED DISPOSITION I IREWORK l l SCRAP / REJECT l l REPAIR

  • l l USE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES l l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VF.RIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION

-QAD DATE l l ACCEPTABLE l l UNACCEPTABLE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N. I. ( ASME) DATE IF REQUIRED QA-006 Rev 2

, m EiDJCOPY pUALITY 15 NCR NO. 17 REV

., ASSURANCE 0-00059 o IDIVISION 16 DATE ISSUED

' FORM QAD-1 2/11/86 NONCONFORMANCE REPORT 18 PAGE 1 0F 2 1 ITEM LOCATION Aux. Bldg., Elev. 614 Rm. 351 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

2AD1001AG; 2AD1001AM Electrical Cables NA 5 ITEM DESCRIPTION 600 volt, 3 conductor cables betreen cabinets 2D-10 and 2D-17, 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED EMB 7220-E-900 rev. 1 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-600067 0 Operations & Maintenance Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES X NO NA 12 REQUIREMENT Dwg. E-900 rev. 1 Sheet #1 gives the termination requirements of Electrical Cables 2AD1001AG and 2AD1001AM in Battery Charger 2D-17.

13 NONCONFORMANCE During determination of cables for removal of Battery Charger 2D-17 per Work Order 22600067 cables 2AD1001AG and 2AD1001AM were cut of f outside of the cabinet, this shortened their length by approximately 10'.

I 14 NCR ORIGINATED BY

&a722f D A Nott dulu DATE 19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES X NO NA 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR RE EWED B b D '00 0 REPORTABILITY YES y N0 g g, 22 DETERMINED TO BE REPORTABLE '

25 SECTIONHEAD,ASSUpCEENGINEERING YES N0 AIN /NA QA-006 Rev 2

s-- .

26 CAUSE 35 ' PACE g 0F A 27 PROCESS CORRECTIVE ACTION REQUIRED i lYES l l NO 28 RECOMMENDED DISPOSITION l 1 REWORK l l SCRAP / REJECT l l REPAIR

  • l lUSE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES l 1 NO CR NO:

30 ADDITIONAL INFORMATION ,

31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION *34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION .

l l l ACCEPTABLE l jUNACCEPTABLE 'QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUNBER

! A .H.1. (ASME) DATE

!IF REQUIRED QA-006 Rev 2

~

A'j^4&4 h '15 NCR NO. 17 REV fg &(),bes4

%), $m.* J/1/t4 0-00008 16 DATE ISSU E 0

DIVISION 2-12-85 NWCWFORMANCE REPORT 18 PAGE 1 0F l QAD POEM 1 g ,, .#

1 ITEM LOCATI N Warehouse #2 2 DRAutav OR PART NO. AND REY. 3 PART NAME 4 SERIAL NO.

P.O. 5008-3634-OA Item 11 Studs Heat #8095577 5 ITEt DESCRIFTICE 3 h - 8x24" SA193 57 A/T Studs, Quantity-4 Trace letter H21 NOTE: The attached customer certification identified the stude as 26" long. This length was listed erroneously on the attached C of C. (Per Marlene Davis of Cardinal's QA department.)

6 11sn STAnxur smari NO. 7 RarzaENCE DOCiTru.au 8 ASME A.N.I. REQUIRED NA QA-6 Revision 0 No i 9 INSFECTION PLAN REV 10 ACTION ORGANIZATIO1I l

l NA Facilities and Materials Division 11 ACTIVITY HOLD REQUIRD: ACTIVITY HOLD ORDER NO.

YES 1 NO 12 REQUIREMENT Section 4.2.2 of Procedure QA-6 Revision 0 states in part: "When a nonconformance is'rsporsed to or detected by QAD personnel, QAD is responsible fors... d. Documenting nonconformance on a NCR (Appendit A)"

13 NONCONFORMANCE A copy of A Part 21 Notice was received by CPCo from Cardinal Industrial Products Corporation indicating that four of thirty two studs received on the above P.O.

I (item 11) may not have received the required ultrasonic examination.

14 NCR ORIGINATE BY A D 2-//-65

/ DATE 19 HOLD TAGS APPLIS YES 1 NO 20 LOCATIOtt OF HOLD TAGS OR SEGREGATE AREA ITEM SEGREGATED 1 YES NO Warehsume #2 Hold Area ~

21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR EVI5W B REPORTABILITY John h X YES NO o /s //, [

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD / ASS E ins y YES NO g .

E g W. Coold b QA-6 Rev 0 e

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she/ k o4V <u / 6a h8 dea e appx/ /& c s / c

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w;/4 he airafd a ac.x msed 4 d sAdr ed A/<4e

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r4.;- Ae I J YES E> C1 50 27 PROCESS CORRECTITE ACTION REQUIRED M DI5F05 m 05 f I anAIR UsE As Is r ]REucaz M ,sCnAr/asJECT CR NO.

I }YES _M NO 29 CONDITIONAL RELEASE NEEDED 30 ADDITIONAL larvsmATION CONuus itNCE 31 ull Any a- 7-scDATE DI5ma - s+u DATE B uzRENCE

~

Auswa ORGANI?ATICE hl b I

DATE ~.N.I.

A (ASME) IF REQUIRED ENGINEERING 32 DISPOSITION ACTION TAKEN ded' br/? JEWf,0fl, W kg (d) fft/ /7

/

f//f.S d'9 l

NCR CLOSED DT ION 33 METHOD OF DISPOSITION UNEACTION A~ VERIFI f.$5/4L., E RESULTS OF DISPOSITION ACTION VERIFICATION

{ ' ' DA':E M ACCEPTABLE Q UNACCEPTABLE _

'IF DNAcCEPTABLE, REFERENCE SUPERSEDING NCR DATE NUMBER A.N.I. (ASME)

IF REQUIRED QA-6 Rev 0 O

'"'"*~~a,____ _

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L. a rd ire a l .

e amouSTRaAL PROctaSTS CORPtNIAYNHg PAet! 1

$E?t.N Ns%YeUS CVSTOMER CERTIFICATIG4 CUSTOMER NO. 7802See s CONTUMERS POWER CORP CERY M3. : 0009969

' MIDLAND PLANT OPERATIONS CERT DATE:03/16/83 3500 E. MILLER ROAD . SHPD DATE 03/16/83 MIDLAND , MICH 48640 C.1. NO.:0029796 CUST. P.O.NO. 5000-3634-0A C.1. P. ITEM NO. : 011 CUST PO ITEM NO. 011 GTY ORDERED: 32

................................... .................. GTY SMPD: 4

. .. =. .... .

CERTIFICATION HEATFOR NO. 8095577 ITEM: 3 1/2-SX26" SA193 37 A/T STUDS TR ACE. LTR. : H21 j CHEMISTRY LISTING C .410 Cr .990* Mn . 92d' Mo

.S1 .240V . P .009 S . O.72 '

............===....................... .. .____ .....

    • PHYSICALS ++

<< SUB SIZE >>

TENS!LE STRENGTH: 137000 PS V YIELD STRENGTH: 114000 PS!'

% ELONGATION: 20.

IN 2 INC ES,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .........=......e

/. R DC T N OF AR EA : 58.1 /

    • HARDNESS **

ENDING HARNDESS BHN sr d. . . . .

. . . . . . . . . . . . . . . . . . . . . . . 2.......c 95. ......... ....... .._ _____-..e

    • HEAT TREAT DATA **

TEMPER TEMP TIME 1100 F MEDIA MIN. TEMP.

.............=..............................................

    • CHARPY If9'ACT DATA ** ,
68. F IMPACT STRENGTH MILLS LTRL EXPAN.  % SHEAR AREA TEST 1 62. 41.

TEST 2 33

63. 38.

TEST ? 3

73. 50. '

AVERAGE 20

66. 43.

3...erees--s 19 e==....ne3.i===33=.s==....................-e....... . . . . . . . .ss . . . . . . .ar. . smi

~CNTINUED 70 AAGE 2

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+ f.3. , -ag h*~ ll b

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aeO w S* RI AL PROOL C TF CORPOR ATION

'."'f.,.'.%'!' J . ; 'J e . . . s.e CUSTOMER CERTIFICATION CERT NO.. 0029969 CUSTOMER NO. 7992586 CONSUMEAS DOWER CORP CERT DATE- 03/16/03 P!DLAND PLANI UPEaATIONS SHPD DATE- 03/16/83 3500 E. M!tLER ROAD C. I . NO. 0029796

  • I CL ANO . MICH 48640 C.I.P. ITEM NO. 011
  • J'* o . O. NO. *000-3634-GA GTY ORDERED: 32 GTY SHPD- 4

=---,v.====- 3=================a======............. ...m..m.e....... . .... ,,,

i.'iR T I F I C A T I ON FOR ITEM 3 1/2-9X26" SA193 37 A/T STUDS HEAT NO B095577 TRACF LTR.H21 e s = wiemmen s momemamazemm mmm m mmmm m mm m mmmmmm m es ammu s amm am esess enesa mmmmmeneen m a = = = = am e.g PER CPC SPEC. AC QUALITY ASSURANCE INGUIRY NO. 04346 DEQ ASME B A PV CODE SECTION I I 1. CLASS 1. 1990 EDITION THRU WINTER 1991 ADDENDA.

10CFR21 APPLIES.

HEAT TREATED IN ACCORDANCE WITH THE MATERIAL SPECIFICATION.

SA614. PARAGRAPHS RU. RW AND RZ ARE APPLICABLE TO THIS ORDER.

THIS MATERIAL HAS BEEN MAGNETIC PARTILLE INSPECTED AND VLTRASONIC INSPECTED IN ACCORDANCE WITH SECTION V. ARTICLE 7 (FOR MACENTIC PARTICLE) AND SECTION V, ARTICLE S (FOR ULTRASONIC) OF THE ASME D & PV CODE AND FOUND ACCEPTADLE TO SA-614. PARAGRAPHS RW AND RZ. INSPECTOR CERTIFIED TO ASNT-TC-A1, LEVEL II.

rHIS MATERIAL WAS SUPPLIED AND PRODUCED IN ACCORDANCE WITH CARDINAL INDUSTRIAL PRODUCTS QUALITY ASSURANCE PROGRA.M DATED

'ANUARY 22. 1982, REV. 3. WHICH MEETS THE REQUIRENENTS OF

. A-3600, ANSI N45 2.

-E AK'sE ARODUCT HA3 BEEN SUPPLIED PER AMERICAN SOCIETY OF "F:-AN CAL ENGINEERS.

. . --------- -- - bb YL.- Al 1. 0 AUTHOAIZED AGENT.

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- . < . r. . 3 o? 'E-  ?AM l-l-------

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i REPORTING DEFECTS /NON-CONFORMANCE9 g)nafile.

10CFR PART 21 Customer.. .NY.W.4 . . .Y.W. . b Y. . .....#. " .'.........

e.0. ,4 . 5 0 A 8 :- M J. t . r. S h u ne item # (s)....)1.............

C.I. No... M .D $1......... LineItem#(s)....l.I.............

Materia 1 Descrietion.3. A .h. 5. Eb..". . $ h.l.T.3. b). df[. bks.

. 3.n.k. .*: . 6.0. 55.1.7. . .Tn.cx . L kn . .U.?c). . .Cr.t. W. ?AM.

.9hy..t..7.Tef.d..eth.er..Wt.S..3.4.......................

oe e e e t No t e d. . .U.J.s. . p.ts. . ma.i.e. . so . . hrah. .+)n . .u./krm.n.t e-

.h s sh. . r.yprk. .(sx). . .hr. .+.%1.e. . .t . p.u n1. . >.4. :iJr e. .

. Q6R. .h. . u.+. . pap!! '. 9Ikb. .w:4.Me.5dtuft.2.k.<.. '

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A b rse u of ac n we shouta ska .  :

l Disposition: Reportable To Customer: Yes.......No....... , ,

a r Sisned... . ... .A .........Date.. (-[...h.d.f.Th.h f

If rerottable, mail ed to: . . . . .OASS.Tf[.S... .h.(. [.f........

. . . . M .r. b .h. . h k . . % t.+. # .o. w . . . . . . . .

. . . .Mf.0. fr. .M i!h's. .A.d .r. 8.8. .%. /#.3  ;

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~The above material has been shirred to vou on your referenced l P. O. number. We have noted a defect which could rossibiv be's safety hazard. Will vou riease evaluate this noted condition in accoedance with 10CFR21 Parastarh 21.21 (a) (1) (ii) and (b) (1).

f'J' lea 5fe advise us of action taken.

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Gal.ITY & qA 7e>25e7. (1.+c.2). 15 NCR NO.

& A dn/u, Q-00033 i 17 RI9 JI. //n ASSURANCE DIVISI0g 16 DATE ISSuzu 10/14/85

/ g FORM QAD-1 NONCONFCRMANCE REPORT 18 PAGE 1 0F 2 1 ITEM LOCATION Unit #1 Auxiliary Building, 634'6" Elev. & Containment, Various elevations j 3 PART NAME 4 SERIAL NO.

2 DRAWING OR PART NO. AND REV.

Reactor Building M-421 Sh. I revision 8: Sh. 2 resi- MA sion 5: Sh 3 revision 5 Penetration Preneurization 5 ITEM DESCRIPTION R3cetor building Penetration Pressurization System 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUI"n WO - 22500037 No 1-RPP 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500037 2 0 & M Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES X NO NA 12 REQUIREMENT Wsrk Order 22500037 Steps 1, 2, 3 and 4.

13 NONCONFORMANCE

1. QntrarytotheW.O.thefollowingventanddrainvalveswerefoundopens

! IVRPP476 IVSW 713 I IVRPP526 IVRPP725

2. The portion of the system on M-421 Sh. 1 Zones A-5 and 6 and B-5 and 6 was not checked as required by the subject W.O. This was documented on the drawing by the operator's comment.

l)

'14 NCR ORIGINATED BY

2. ".; f;11; ing i.._ rla;.c et t ri ... ef :1.e syvece-weee-l f;;nd :;:r t: :h: ::= :ph::: ' ne;. a.yyJ): p # -

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19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA I

YES X NO NA ITEMS SEGREGATED i24 NCR REVJ BY Q wA u.: c e s J r) '

21 NEED TO REVIEW FOR l23 TREND CODE I

REPORTABILITY YES X NO ; y .

22 DE"IERMINED TO BE REPORTABLE . ' 25 SECTION HEAD ASSURANCf ENGINEERING YES NO A/M QA-006 Rev 2 l

26 CAUSE I. h 1 - Iv5wa 755 wos omed 4 c_Laxx. line_ dcy 35 M1 0F Aa -

! Coe S WS de b %;4;C;enAi% 1i % op.

Naep4x,- m. ud uW kl.b o.Pice w+ VoA v.reo hig c.tm m.

  • l IVRep 5 zA , ' 7tr - w wtwo L ~2 - f% 44 1.tws opp ,,_d. isobk.cl .bg vison.\ cbh\ ton bA

< opem.we.

27 PROCESS CORRECTIVE ACTION REQUIRED I lYES l %i No 1

28 RECOMMENDED DISPOSITION l l 1 REWORK l l SCRAP / REJECT l l REPAIR

  • C USE AS IS* 1 CREQUIRES TECNNICAL JUSTIFICATION ATTACHED l I

l l YES W NO , CR NO:

29 CONDITIONAL RELEASE NEEDED l 3D ADDITIONAL INFORMATION i

31 DISPOSITION CONCLRRENCE ifM Y)1Y 4,/rc met-ACTION ORGANI TION usi/st DATE QAD CONCURRENCEI DATE fy~ / /*

ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAK g

  • 84/4 rrin i- tvses 7:3_w su. .

W R9pe-n t ,sVR.9932c 3 IVReP 725 - cu e. ca\ % ed M no (e.h OE+ICA u; \\ be W.

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33 METH01) pF DISPOSITION ACTIO VERIFICATION 34 NCR CLOSED BY f r*/ m M ,

\.w[L

  1. 4

&M .Am.44 A M i' N , & ='#./na M j /~) /

RESUL S O DISPOSITION ACTION VERIFICATION

/ h(. '

aM f6 QAD 'DAIE ACCEPTABLE l l UNACCEPTABLE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER DATE A.N.I. (ASME)

IF REQUIRED QA-006 Rev 2

-- w CE OL-f  % ;' *** 4.rvnw ~~

/ 16 DATE ISSUED DIVISION w C / s- ^ e y.24 c*pe.y . g \ sn bs /jn TORN QAD-1 NONCONTORMANCE REPORT f {!# 18 PAGE / OF .p i

1 1 ITD( LOCATION YWW W WRb&. 3 PART NAME 4 SERIAL NO.

I 2 DRAWING OR PART NO. AND REY. **

M.%2. %.IA meIS V 9%s Ot&,

" * *d YfrWM N/h 5 ITDI DF.SCRIPTION WY 'PIYW kMTOR YUGL- OfL. $V$W .

6 .ITDI STAarur SYSTEM NO, 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUTn'n l llfyN WopLx. OftPEA 1.58A I PFe 17.Seo546 YD 9 INSPECTI0tt PLAN REV 10 ACTION ORGANIZATION ,

1 REY. l C*M

&O# $0O'J)46 11 ACTIVITT HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

TES N NO N Ar 12 RE V.o.QUIREMENT7. $Tyr 72etauipes ALL v'mNT)f AND DR. AIM v'A 1-VK+

ufo 3034cF To13ss W eT- ANP A L-s c F s N : Ney c T~o ~Bar Coverst.srp.

13 NONCONFORMANCE 106,,1 0 9 A N O V4s.V 4

y T* % MQJi#ENENT' j d5NT VALVES 462.'IB- 09(a f ,j Ai T40LMiH THC OOT&.ETS ARag CWpfE@

U1-IS-lC$ HMS SesN t sM* ops >J y

' 'T'346 AO409@tc. VENTS 1~ot ALL Foust. Visset OIL.P Ay T AN KS ktAVE Ner i

M SEAbsp , r%/$ FRev6NT* lng l'5cuTioN of: THE TANK.5 FW 14 NCR ORIGINATED.BY l1  % ATM05pWETlRe le $$~ l

. DATE 19 HOLD TAG APPLIED YES )( NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES N. NO M I NEED TO REVIEW FOR -

23 TREND CODE '24 NC I Y .J u u L. 0 ,

!'21 REPORTABILITY YES NO

. DA //IdU' 25 SECTION HEAD A$ CE ENGINEERING 22 DETERMINED TO BE REPORTABLE YES NO A/d ji/A QA-006 Rev 2 I

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27 PROCESS CORRECTIVE ACTION REQUIRED l lYES W NO 28 RECOMMENDE DISPOSITION l l SCRAP / REJECT l 1 REPAIR

  • l l USE AS IS*

@ REWORK

  • REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEED E l lTES W 110 CR NO:

30 ADDITIONAL INFORMATION l

'31 DISPOSITION CONCURRENCE w $. . ${ . - _ //50/TL bM / h DATE DATE ACTION O AN ATION QAD CONCURRENCE Y / lJ' i ENGINEERING DATE A.N.I. (ASME) IF REQUIRED

32 DISPOSITION ACTION TAKEN T_ J 3 % % - \l e w h Mocs 6 qu e.shion w e. ._ c_\o ed .

hooe bee.w ho-ped hood %

! new 7 - A h\s.s k o c ce_5 Set -3 1

C.Q h 9'pe..

to T IFIC TION 34 NCR CLOSED SY METHOD Of

< 33\ [19)g V bN A TIONLV, dVd  !

- % NS  :

RESUL OF DISPOS T:'.ON ACTION VERIFICATION

' ' DATE' l V l ACCEPTABLE l l UNACCEPTABLE QAD IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR ,

NUMBER A.N.I. (ASME) DATE

'IF REQUIRED Rev 2 QA-006

15 17 REV pUALITY gASSURANCE 688 NNCRNO.4/ 67

. DIVISION 16 DATE ISSUED FORM QAD-1 //-/8-Sdf NONCONFORMANCE REPORT 18 PAGE ' / OF 8 1 ITEM LOCATION hMTk'NMENT b.

2 DRAWING OR Pali.T NO. AND REV. 3 PART NAME 4 SERIAL NO.

4-m s.P A # #

5 ITEM DESCRIPTION

%Ar(A*012. (CC8 drNT~NMf' 7 7/NQ 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED

[fjk W.0. 22 6o 0$ N4 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION Q0 '500%(o I O+H ACTIVITY HOLD ORDER NO.

l11 ACTIVITY HOLD REQUIRED:

YES / NO NA 12 REQUIREMENT W .o . 5 1 w 2. fatwee p[hwfL Be 'PRkwep, ANp ir- wag ss aviomr, ro 13e hm 92.y.

$p Hof RequT+. tu F42.3/P+z+ % vises we To 6. vi.ows pmy wiw N51%;Mswr Aig. on. h%>MsD e Flerp AMC..

13 NONCONFORMANCE I14 +r frL.AM 2f(7-2.f76P 7

'N 'INE 7Hcp-245 CONTA8e W4f8R-T'4kT (6 Nor 150L-ATsD rom Ling 2.u- 2.o .

14 NCR ORIGINATED BY

!I \8 b5 DATE e

19 HOLD TAG APPLIED YES / NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES / NO NA '

21 NEED TO REVIEW FOR 23 TREND CODE 2 R REVIEWED BY MOCO,JR REPORTABILITY YES NO j WvW -

N i TE t i f i.~) i 22 DETERMINED TO BE REPORTABLE 5 SECTION H W ASSURANCE ENGIN y "S T"o (h *%DL '

l u(1MerRev 2 QA-006

26 CAUSE 'Ilem 1 - TL moMoce, obo coe.8, we +mp ped -

35 pggg g- 0F 1 b A ics A sigM g\o.w by rus+ oed cLi r-4. ~TE opero.bc b\te &b sp hm do.cn u:6kk cic c#d w 6 wo 3 u.ys.he.c Ns4

% b d.colm3% ,eweed h cac.

27 PROCESS CORRECTIVE ACTICN REQUIRED I l YES l 4 l NO 28 RECOMMENDED DISPOSITION I lREWRK l l SCRAP / REJECT l l REPAIR

  • lX l USE AS IS*
  • REQUIRET TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES l K l NO CR NO:

30 ADD ONAL INFORMATION

/" A/ /' d &

j g f ,. us,nep is e-J Y Jy' $d!J heel of iM /Ye l M "o7 R"'- W*'""'"' "E ' '

s, nam M of ~% wa *r Cmf""' Y A/' /'P '*

y k + =r. ca  : p r. . rjj/g 7/l,/s 31 DISPOSITION CONCURRENCE

.- > 0 0(o i a

~

? $D" ACTION ORG IZATION DATE QAD CONCURRENCE I 'DATE

/ /

ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN Dem 1 - he. ho A Gmonk GM \oCDkion ch k eachbro3 no fu e L.c adion um b=. Ao h . h smed\ hoon.4 o% mow %ee_

e6g aq by necencu cuo.pocaM on.

33 METHOD OF DISPOSITION ACTION VERIFICATION ;34 NCR CLOSED BY Nh RESUL OF DISPOSITION ACTION VERIFICATION I N/ l ACCEPTABLE l l UNACCEPTABLE 'QAD j

  1. DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR l

NUMBER fA.N.I. (ASME) DATE

, 'IF REQUIRED QA-006 Rev 2 j

~

~ ~

IQUALITY 13 Nca NU. 17 REV ASSURANCE G -ocoa 7 o DIVISION

  • 16 DATE ISSUED J // o // r, FORM QAD-1 NONCONFORMANCE REPORT 18 PAGE / OF A 1 ITEM LOCATION Service Water and Diesel Generator Bldgs.

2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

M-418A (Q) 5 ITEM DESCRIPTION Inline valves 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA WO 22500544 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500544 1 O&M 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES X- NO -

12 REQUIREMENT WO 22500544 step 2 states in part "All valves in the flow path should be open and isolation valves shut."

13 NONCONFORMANCE Contrary to the above requirements isolation valve OMO-1819 was found open. Flow path valves IVSWS003A and 2VSWS003B were found closed.

A

'1{, NC RIGINATED BY l

\ Nhd zY no p h Younds ' D AT E 19 HOLD TAG APPLIED YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES X NO NA i

21 NEED TO REVIEW FOR 23 TREND CODE 24 N VIE' @ G L dC REPORTABILITY YES NO l _

,. g 22 ' DETERMINED TO BE REPORTABLE 25 SECTION HEAD, pNCE ENGINEERING l YES N0 44 dA- l QA-006 Rev 2 i

-rw w--e - a .- - ,

26 NE 35 PAGE J OF J

- Valve OMO-1819 was misread on the valve line-up.

- Valves IVSWS003A & 2VSWS003B were closed due to valve operators not installed prop-erly. These valves are now open.

l i 27 PROCESS CORRECTIVE ACTION REQUIRED l l YES lX l NO 28 RECOMMENDED DISPOSITION ,

1 l X l REWORK l l SCRAP / REJECT l l REPAIR

  • l l USE AS Ih*

i i AREQUIRES TECHNICAL JUSTIFICATION ATTACHED I

29 CONDITIONAL RELEASE NEEDED l l YES I X l NO CR NO

30 ADDITIONAL INFORMATION N/A R _

31 DISPOSI ION CONCURRENCE I 4kOd>V ' old4 -

% S\O N ACTION ORGANIZATION DATE QgNCURRENCE DATE NA NA ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN Valve OMO-1819 was closed Valves IVSWS003A and 2VSWS003B were opened.

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY Visual inspection of valves RESULTS OF DISPOSITION ACTION VERIFICATION 41~

$ t- 7. 10 %

l(UV l UNACCEPTABLE DATE W ACCEPTABLE l IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER  !

A.N.I. (ASME) DATE IF REOUIRED QA-006 Rev 2

.i L. y ,~ . . - -.

-7 4

m.,..

4

.;)

QUALITY 15 NCR NO. 117 REV ASSURANCE /f- 600 d. O I O h1 VISION 16 DATE ISSUED

! FORM QAD-1 42//9//c NONCONFORMANCE REPORT 18 PAGE I 0F 3 l 1 ITEM LOCATION  ;

t lNN . N4 & YW ? bC G4 . l 2 DRAWING OR PART-NO. AND REV. '

3 PART NAME 4 SERIAL NO. .

.k

  • k( 2- SU I-h /-

t M 5 ITEM DESCRIPTION

. , - i KBS 67/1t4 % vf l 6 ITEM STARTUP SYSTEM NO. 7- REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED W.0.13'J3 ON0 hl A 9- INSPECTION PLAN REV 10' ACTION ORGANIZATION 110 - 5cc6% 0 0 & M, 11 ACTIVITY HOLD REQUIRED: ACIIVITY HOLD ORDER NO. t YES NO N3 A

'12 REQUIREMENT

@ makcoICca. $iB? 4 6 TA TLS ; % G V'WT5 A" A** V** A*" *C'*' "' '

""A 'f*' *& **

. . y.cep '

Q y1:6 . c r ; p t ST E f 2 "JTA T E** '" P % T~ L " EE **'

('O 'S YI 'E E l%c ,% n:tL c s 9

-ps?.,, cur-, at,cw?2y u: rm <4 Au A s R. . . . . *

- t 13 NONCONFORMANCE .'

b u sc p./g Co & g W tto,o 0 C- Tirs . Ou / t M *, %l 0

  • W) L'[? ' * 'Y #N ' N ki #) s l rpu, pac.r G's 0' cos,e w rc0 bt.. v<{ tNi fit-oeu fu Q_,% &rt-1M v ~L~) & oun'AMCD y*s C'* 4r -+1. -

.geAL ctLaco 7)irketric.J . Ifty %'.- 4 5 D tru t'W #5W EO CuA. tsp .  ;

1 G u y e g r T L r u;,;i m ac~ .3 :

A .', l'wtw w r OL4-mu de5 Pr.vu o Tc, A c g u a p cy u pc o , 59,,4,cu w : .3

. g e-p .u.;TApto y #6t' W f t rA vv 't W U-

rt #' "'

  • 14 NCR ORIGINATED BY j

[e f ew.9 - % , . % c 4 LA-OL7op3w NDN6TW@ .b e g,,'s.,evn.3 TArcr 6m/ r- &j e ['OW* PC A - " % , v % UATE {

  1. A efi.t ert , Piit.

A rt7 s, ( ( o., v..,u.m ; w t c .y 19 HOLD TAG APPLIED YES 'NO 20 LOCATION OF HOLD TAGS OR SECREATED AREA ITEMS SECREGATED YES 0 Nk 21 NEED TO REVIEW FOR 23 TREND CODE 82 NCR, REVIEWED ' dc.ne < , Ac e g;,,jg j

/NO REPORTABILITY YES l '

/ lt- y tic :=s -v i/j, A% \-

12 2 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASSURANCE ENGINEERING '

YES r.s NO

- dti 9 $ CA l QA-006 Rev 2

.Ql'/. P;7/fisih '

l

s. ,

e 26 CAUSE 7;, w:.: c.: rw ag3 Yis n u , ~uc n:ar To c ;Lu u re,u' 35 PAGE 5 0F D c\:ac upe r Dus'.dr A Q ccannucc 0; 7pc c.conx cocN 2.

27. PROCESS CORRECTIVE ACTION REQUIRED l l YES M NO 28 RECOMMENDED DISPOSITION

~

l N REWORK l l SCRAP / REJECT I -l REPAIR

  • l l USE AS IS* '
  • REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES ,@ NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE

< W~ b/ ~

2)/7/9L Y 17 ! O

'DATE ACTION ORGANIZATION DATE 'QAD CONCURRENCE ENGIMEERING DATE A.N.I. (ASME) IF REOUIRED 32 DISPOSITION ACTION TAKIN G h LOCK l 50{, 7)l6 C'?rD ON D G EM l !M E I k% .

33 METHOD OF DISPOSITICN ACTION VERIFICATION ;34 NCR CLOSED BY y, y 6'14JRO) k T1w > Odic *rf466D k C"H /&

RESULTS OE DISPOSITION ACTION VERIFICATION l X ACCEPTABLE l l UNACCEPTABLE 'QAD Lu+ L u n/* DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR l UA NUMBER  !

lA.N.I. (ASME) DATE IIF REQUIRED QA-006 Rev 2

n,s .m -e-,.

j QUALITY -

NCR NO. REV.

ASSURANCE O -Oc c c.O O DIVISION DATE ISSUED FORM QAD-3 . 44 9/r c NONCONFORMANCE REPORT CONTINUATION SHEET PAGE 3 0F 3 Eu_iT m nwo) '

C) Lt VA ,vE 4 0. 4 - L e D C U l. 4 0 6 14~ l t-< 6 - f

  • L '#-M D t +3% AU 'th N P4 4 4g I #. u

%nt OtiS . ! cN.us; 9%c4ccNTLg OL %dD Bti t apMtaa rrs ' val (%yuto t u-rt C

?

e 40 Ws O. <fcT100 i

  • Q.) $ w & At1.^-IA 5 d)ASFteuO apEM ANO CHMpEO. %;H m. w 1 Cus,gn 3 NCf., kev 1 pcy GrLq.uart., wch tweau 'Di.tec_ric ed I G.b W Lsues i (K. i' \ sac - 1. wDt.E i;cv u o a p eu An o cu race- O a a V A1:ci 65Lew OAOST i T -OO .  %.NikairL3 SEALED ~y/t rw.<,.ent_,W~yw cpt w t M.cwc>> ?>u c cem., .

! F.) A i hm, t w t# wamt u w wp rcem te." we -, ,w ou.ovwve 4cA-s4 << r. s cc msre n s . ...,c .  %.s m em tu a _ o , w iA) O f 6*TCE f ff- C t'.1 q t u 'H tU c h c7tJ)gL. 9af,E tT h i i

! II tr$ C . "E"M5 W O'.c '9s'y.c % C O a,i q. cVC/JHicui $UfVW i > 0 ft - CO II 30$f ANO .. !.

i /

I Tf'I?/Sf.>.

i i

l l

., 6 l l l '

t i

i ,

~i i QA-006 Rev 2

RECO E COPY QUALITY 15 NCR NO. 17 REV ASSURANCE o-onnM n DIVISION 16 DATE ISSUED FORM QAD-1 J/.2/ // 6 NONCONFORMANCE REPORT 18 PAGE / OF J l ITEM LOCATION 1Zs-1260 Location: Ax rm 021B 2Zs-1360 Location: Ax rm 023B 2 DRAWING OR PART NO. AND REY. 3 FART NAME 4 SERIAL NO.

Equipment Qualification Package M-125CD, rev 0 Linit switches 1ZS-1260 22S-1360 5 ITEM DESCRIPTION Limit switches on Anchor Darling 4 inch valve class 150; SN-5205-47-1-2 Dwg. 4069-3; 4-HCB-GT-1XV1260, 4-HCB-GT-2XV1360, 7220-M-125-CC item 49.2 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED Original MPQAD NCR 1BKD, 2BKD M-01-8-2-406 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION MEC QAD 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES 2 NO NA 12 REQUIREMENT FSAR section 3.11 states: " safety-related equipment must be capable of maintaining functional operability under conditions postulated to occur during its installed life."

NUREG 0588 defines the detailed requirements for which safety-related equipment must be qualified, 13 NONCONFORMANCE Vendor (Honeywell) did not provide test documentation for listed limit switches. There-fore, switches could not be qualified per NUREG 0588.

Switch ID Nos. Location lZS-1260 Ax: Rm 021B 2ZS-1360 Ax: Rm 023B l' CR ORIGINATED BY nd '

2/dl?t, Zimmerman IDAT E

~

19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES x NO NA 21 NEED TO REVIFW FOR 23 IREND CODE 24 NCR REVIEWED BY gg,, gggy O ry REPORTABILITY YES y NO blk DATEafA/fff, l$ff '

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD. ASSURANCE ENGINEERING YES NO QA-006 Rev 2 l

26 CAUSE . 35 PAGE O OF j -

27 PROCESS CORRECTIVE ACTION REQUIRED l l YES W NO 28 RECOMMENDED DISPOSITION l l REWORK T SCRAP / REJECT l l REPAIR

  • l l USE AS IS*
  • REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES l X l NO CR NO:

30 ADDITIONAL INFORMATION Refer to original NCR M01-8-2-406 dated 10/15/82.

31 DISPOSITION CONCURRENCE r usw , NIQl${o -

}f/ 4lf1>

ON ORGANIZATION 'DATE Q CURRENCE '

DAIE I ENGINEERING DATE A.N.I. (ASME) IF REQUIRED

!32 DISPOSITION ACTION TAKEN Valves 4-HCB-GT-1XV1260 and 4-HCB-GT-2XV1360 were sold to the Pal ~isades Nuclear Power Plant with the limit switches attached on 2/10/86 by the Salvage Group, refer to M.O. 22600071 and 22600072 for authorization.

Performed by QAD Verification 2/11/86.

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY Visual inspection performed RESULTS OF DISPOSITION ACTION VERIFICATION m - HulSt l x l ACCEPTABLE l l UNACCEPTABLE / DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER l DATE lA.N.I. (ASME) l . IF REQUIRED l QA-006 Rev 2 i

1 e------v --

g-.- --,-w,------ - e -----w ,--,w+e- .,-,----.,,,,--v-----n ,, -w-,-,. , , . , e -

  • //c 4 Q-osoc /

y*f J '/ #

To File Facu QAD Verification Group Censumes.

Duc February 19, 1986 M Sueacer CLOSURE OF NCR M01-8-2-406 INTERNAL ComatsPohornet I

1 cc NCR Q-00061

=_

This memo documents the disposition and action taken to close subject NCR.

Subject NCR listed two (2) limit switches that were associated with installed plant components identified as Anchor Darling 4 inch Air operated valves, 4- HCB-GT-1XV1260 and 4-HCB-GT-2XV1360. Both valves with nonconforming limit switches were removed from the Midland Energy Center and sold to the Palisades Nuclear Plant on February 10, 1986. Refer to M.O. 22600071 and 22600072 for authorization of work performed.

In accordance with Midland Project Shutdown Organization Procedure QA-6, subject NCR is transferred to NCR Q-00061 for the purpose of documenting this closure.

.e RE0039 COPY QUALITY 15 NCR NO. 17 REV ASSURANCE ' O - 000d, S O DIVISION 16 DATE ISSUED FORM QAD-1 Z/2i /A(o NONCONFORMANCE REPORT 18 PAGE / OF 1 1 ITEM LOCATION Auxiliary Bldg. & Unit #2 Reactor Bldg.

2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

M-413B, rev. 11/M-413A, rev. 8 NA NA 5 ITEM DESCRIPTION Layup of Unit 2 Reactor Building Spray System 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA W.O. 22500897 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION W.O. 500897 1 O&M 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES y NO NA 12 REQUIREMENT Work Order 22500897, step 2 states in part, " Verify Unit #2 RBS system is dry by opening system vent and drain valves. If moisture is present, blow dry with service air such that there are no visible signs of moisture emanating from drain points."

13 NONCONFORMANCE When the following valves were opened water was observed; 2VRBSO96, 2VRBSO93, 2VRBS098, 2VRBS094. In addition, when valves 2VRBS045A and 2VRBSO45B were opened water was heard leaving the system.

Line segments associated with these valves were subsequently blown dry by operator per original work order direction.

14 NCR 0 IGINATED BY i w YZo}g(g_

DATE MCButterfi[d 19 HOLD TAG APPLIED YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y NO NA 21 NEED TO REVIEW FOR '23 TREND CODE 24 NCR REVIEWED BY ,A p REPORTABILITY YES X N?

! DATE 2/[9[

22 DETERMINED TO BE REPORTABLE ' 25 SECTION HEAD, ASSURANCE ENGINEERING YES NO g QA-006 Rev 2

26 CAUSE

  • 35 .PAGE 1 0F 1 The cause of the ab.vo itcco wac evarsight by tha cpirator during performanc.e of the work order.

27 PROCESS CORRECTIVE ACTION REQUIRED l l YES l Xl NO 28 RECOMMENDED DISPOSITION l X l REWORK l l SCRAP / REJECT l l REPAIR

  • l l USE AS IS*
  • REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES lX l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE

~ w 2/2 I 9% zu ~

7-/z.o l26 ACTION ORGANIZATION DATE Q'AD CONCURREN #DATE N NA ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 1

See block 13 33 METHOD OF DISPOSITION ACTION VERIFICATION .34 NCR CLOSED BY See continuation sheet l

g

' YMm /

l RESULTS OF DISPOSITION ACTION VERIFICATION l '

// . _ _ .

2-lu/BC,

! lX ] ACCEPTABLE l l UNACCEPTABLE 'QAD' ~f @TE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR

~

M C Butterfiefd NUMBER y3 A.N.I. (aSME) DATE

( 'IF REOUIRED QA-006 Rev 2 i

- itt0:J,id b5//

NCR NO. REV.

QUALITY ,

ASSURANCE G -0006 A d DIVISION DATE ISSUED FORM QAD-3 1/ti/a(o NONCONFORMANCE REPORT CONTINUATION SHEET PAGE 1 0F 3 BLOCK 33:

Verified when valves 2VRBS096. 2VRBSO93. 2VRESO98. 2VRRM094 were nnened ther, uer, nn visible signs of moisture. When valves 2VRBSO45A and 2VRBM045B were nnened eher, u r. nn audible sounds which indicated any water was in the system.

1 I

i I

i i  !

I I i

l l

1 QA-006 Rev 2

~

RECODCOPY 15 NCR NO. 17 RIV QUALITT o ASSURANCE G_oooc.s D7 VISION 16 DATE ISSUED

.p/.v hc.

FfsRM QAD-1 NONCONFORMANCE REPORT 18 PAGE / OF #

1 ITEM LOCATION Standish Fabrication Shop 2 DRAWING OR PART NO. AND REY. 3 PART NAME 4 SERIAL NO.

NA Wide Flange Tie NA 5 ITEM DESCRIPTION P.O. Item #3 - Two (2) pieces WT4x12x20 ft.

ASTM A-36-81a Wide Flange Ties (Heat No. 77214) 6 ITDi STARTUP SYSTEM NO. 7 REFERENCE DOCUh.NT 8 ASME A.N. I. REQUIRED

.0. F-6674h PQCI R-1.00 RID 00 Revision 15e Mat'l Snec A- 5 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION BPCo original-R 1.00 21000 1.ne #259620 (baliev Amaurmnem Dene_

11 ACTIVITT if0LD REQUIRED: ACTIVITT HOLD ORDER No.

YES Y NO NA 12 REQUIREMENT

1) Material spec. A-6 Table 25 - Permissible variations in dimensions for split tees-for depth of tee is specified as over and under 1/8" (Depth of tee 4").
2) Material spec. A-6 Table 21 - Permissible variations in straightness (permissible varia-tion for Camber) - for 3" and over nominal size material is 1/2".
3) PQCI R-1.00 rev. 15 activity 3.5 - Characteristic verification per characteristics appendix A states in part to inspect for surface defects.

13 NONCONFORMANCE

1) Upon receipt inspection of the WT 4x12x20' wide flange tee, on one end the depth of tee measured is only 3 5/8".
2) Upon receipt inspection, when measured camber on one tee is 2" and on the other tee is 2 1/4" respectively.
3) Upon receipt inspection, one WT 4x12 tee shows the surface defects of 1/4" deep gouges at four locations.

14 NCR ORIGINATED BY f DATE $l

[LZimmerman 19 HOLD TAG APPLIED YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES y NO NA 21 NEED TO REVIEW FOR 23 TREND CODE '24 NCR REVIEWED BY gggU.d X NO REPORTABILITY YES NA DATEM;1/h[, h M /

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASSURANCE ENGINEERING YES NO QA-006 Rav 2

_ _.- - ._ _.._.__._,__ _ _ _ . _ _ . _ . _ _ _ , . . . _ _ _ - _ ~ _ _ _

L 26 CAUSE 35 'PAGE J OF A NONE 27 PROCESS CORRECTIVE ACTION REQUIRED l l YES lX l NO 38 RECOMMENDED DISPOSITICN l l REWORK l X l SCRAP / REJECT l l REPAIR

  • l lUSE AS IS*
  • REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 . CONDITIONAL RELEASE NEEDED l l YES C NO CR NO:

30 ADDITIONAL INFN MTION Refer to original MPQAD NCR C-04971 dated 6/20/84.

31 SITION CONCURRENCE AM*V

~

0 - - W}n / ff.

DATE CONCURRENCE / DATE p 0N ORGANIZATION ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN Material sold by Salvage and Sales Group under the Plant Recovery Investment Program.

Material purchased by a New Jersey firm and removed from the Standish site.

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY Visual inspection and removal witnessed by QAD RESULTS OF DISPOSITION ACTION VERIFICATION N ,

, W>o/ h

%~ '

l UNACCEPTABLE

/ DATE I X l ACCEPTABLE l IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR ,

NUMBER A.N.I. (ASME) DATE

'IF REQUIRED QA-006 Rev 2

RECC3DCOM QUALITY 15 NCR NO. 17 REV ASSURANCE Q-ococ.* O DIVISION 16 DATE ISSUED Jh f //c, FORM QAD-1 NONCONFORMANCE REPORT 18 PAGE / OF J 1 ITEM LOCATION

-Standish Fabrication Shop 2 DRAVING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

NA 3" dia. pipe NA 5 ITEM DESCRIPTION one (1) ea 3" diameter Sch 40, ASTM A-53-81a pipe heat no. L4022 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED RID 00 PCQI-R-1.00-rev. 15 NA

. P.O. #7220-F-65363 (0) 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION Original BPCo R-1_00-70996 Tno #79R79A Onnliev Annurance Dent _

11 ACTIVITY HOLD REQUIRED: ACTIVITY fiOLD ORDER NO.

YES y NO NA 12 REQUIREMENT PQCI R-1.00 rev. 15 Act. No. 3.7 states - Compare the quality verification documentation package to the material or equipment identification shown on tags, plates or markings to verify traceability. The certified material test report received shows the heat no. as "L61062".

13 NONCONFORMANCE Upon receipt inspection of the pipe received on AEO-20996 one (1) piece of pipe is marked with the heat no. as "L4022".

14 NCR ORIGINATED BY-

'~

- W,T)l%

. L Zimmerman ' D AT E 19 HOLD TAG APPLIED YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y NO NA 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR REVIEWED BY gggy REPORTA3ILITY YES X NO NA DATEM/!f/. [ /

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD. ASSUl(ANCE ENGINEERISG' YES NO QA-006 Rev 2

26 CAUSE 35 'PAGE J OF J NONE 27 PROCESS CORRECTIVE ACTION REQUIRED l l YES W NO 28 RECOMMENDED DISPOSITION l l REWORK W SCRAP / REJECT -l l REPAIR

  • l l USE AS IS*
  • REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES W NO CR E0:

30 ADDITIONAL INFORMATION Refer to original MPQAD NCR C-04328 dated 6/2/84.

l 31 D POSITION CONCURRENCE

.W2off%

~

. I sm-YMNL -

A ON ORGANIZATIOT #

DATE CONCURRENCE / / DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN Material sold by Salvage and Sales Group under the Plant Recovery Investment program.

Determinec. to be scrap by Site Engineering Group 12/17/84. Material purchased by New Jersey firm and removed from Standish site.

33 METHOD OF DISPOSITION ACTION VERIFICATION :34 NCR CLOSED BY Visual inspection and ramoval witnessed by QAD f RESULTS OF DISPOSITION ACTION VERIFICATION '

! I list W 2/28/h. \

W n

R ACCEPTABLE l l UNACCEPTABLE

/ 'DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR lU NUMBER iA.N.I. (ASME) DAT E i

'IF REOUIRED l QA-006 Rev 2

J 5-15 NCR NO. 17 REV

$UALITY 3 ASSURANCE S. oo04 s o b1 VISION 16 DATE ISSUED FORM QAD-1 J/.N// (*

NONCONFORMANCE REPORT .:>

18 PAGE / OF 1 ITEM LOCATION Unit 2 Aux. Bldg. Elevation 584' an'd RB Elevation 593' 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

M-417 sh IB & M-417 sh 2B NA NA 5 ITEM DESCRIPTION CCW Dehumidification 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA W.O. 22500648 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION W.O. 500648 0 O&M 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO. -

YES X NO NA 12 REQUIREMENT Step 5 of Work Order states: " Establish flow path for dehumidification by following the flow paths on the attached P& ids. All valves in the flow path should be open and all..other valves should be shut."

i and 2VCCWOO7B Contrary to the requirements valves 2M01707B and 2M01748B were found to be shut

, blocking the flow path.

i j

l l t

'14 . NC ORIGINATED'BY

_I Ee N' E F M csis ts" DATE 4

19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SECREATED AREA ITEMS SEGREGATED YES X NO NA l 21 .NEED TO REVIEW FOR 23 TREND CODE 24 NCR REVIEWED BY REPORTABILITY YES 1 NO JV!f4, DATEJ4. n/co

/68'V/M cl [

22 DETERMINED TO BE REPORTAB E 25 SECTION HEAD, ASSURANCE ENGINEERING YES NO d g QA-006 Rev 2 a

. . - , ~ . , _ _ , . - - , _ < , -_,,,m.,.. _ , , , , _ _ _ , _ , _ , . . . . , . _ _ , _ , , _ _ . . _ . _ , , _ _ _ _ . _ . . _ . . . - _ _ _ _ . . . . . . _ _.,__ _. . ___m

26 CAUSE *

35. PAGE 4 0F #

The cause of the NCR was due to oversight by the operator when performing the lineup.

27 PROCESS CORRECTIVE ACTION REQUIRED l l YES lX l NO 28 RECOMMENDED DISPOSITION l l SCRAP / REJECT l l REPAIR

  • l l USE AS IS*

LX l REWORK

  • REyJIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES W NO CR NO:

30 ADDITIONAL INFORMATION D n 31 DISPOSITION CONCURRENCE

'=id..(?....

ACTION ORGANIZATION

/~u:n DATE Q' Q M CiCE ha z. "

& &=-

DATE OA DATE OA A.N.I. (ASME) IF REQUIRED ENGINEERING 32 DISPOSITION ACTION TAKEN Valves opened by operator 33 METHOD OF DISPOSITION ACTION VERIFICATION 4 NCR CLOSED BY Visually witnessed valves as open .

RESULTS OF DISPOSITION ACTION VERIFICATION

~% - 1 EkO(.D M 'DA2E I X l ACCEPTABLE l l UNACCEPTABLE Of IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER Nk

'A.N.I. (ASME) DAIE

!IF REQUIRED QA-006 Rev 2

RECO M CO?Y 15 NCR NO. 17 REV lASSURANCE QUALITY d . o oo r, c, d

, DIVISION 16 DATE ISSUED

! FORM QAD-1 M,v /pc, NONCONFORMANCE REPORT 18 PAGE / OF A 1 ITEM LOCATION Warehouse #2 ,

2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

NA 3/4" Tubing NA 5 ITEM DESCRIPTION 1,229 LF (.52 pes) tubing .75" 0.D. .065 wall, seamless cold drawn, condenser type ASME SA-179-Heat #E32184 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED RID 00 P.O. F-63722 rev. 1 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION BPCo Receipt Inspection Log #

n-1_nn-?1?n1A 716Qn6 OAn (Orieinal-Sunnlie.m Mnh Tne. Tucker. C=_

11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES y NO NA 12 REQUIREMENT ASME section.II SA-450 para 22.1 states, "The name or brand of the manufacturer, the grade of the material from which the tube is made, and the specification number shall b2 legibly stenciled on each tube 1 1/4" and over in outside diameter, provided the isngth is not under 3'." Para 22.2 states, "For tube less than 1 1/4" in diameter and tube under 3' in length, the information specified in 22.1 shall be marked on a tag securely attached to the bundle or box in which the tubes are shipped."

13 NONCONFORMANCE The subject pipe does not have a tag containing the required information. The required information is stenciled on the material, but is illegible, with the exception of one (1) piece.

14 NCR ORIGINATED BY WW Zimmerman

%v/4

/ DATE 19 HOLD TAG APPLIED YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y NO NA 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR REVIEWED BY y,L, g ,,fgj,j REPORTABILITY YES x NO DATE .2 ggg t/[p/,  ;

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD ASSURA$CE / ENGINEERING YES NO gg QA-006 Rev 2 l

1

_ _ _ _ , _ _ _l

~ ' '

26 mst 35 PAGE J -OF A NA 27 PROCESS CORRECTIVE ACTION REQUIRED l l YES l X l NO 28 REC 0f0 ENDED DISPOSITION l SCRAP / REJECT l l REPAIR

  • l l USE AS IS*

W REWORK l CREQUIRES TECHNICAL JUSTIFICATION ATTACHED l l YES l XX l NO CR NO:

29 CONDITIONAL RELEASE NEEDED 30 ADDITIONAL INFORMATION Refer to original NCR C-01663 dated 3/16/84, for required disposition " Attach a tag with info on bundle" Grade 1010 MR #BM-8034 rev 1 MFG - Teledyne Columbia-Summerill-Carnegie Heat #E32184 31 DISPOSITION CONCURRENCE

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DATE C NCURP.ENCE / / DATE ION ORGANIZATION / Q WEOhL ENGINEERING d2dec DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN Placed tag on bundle with required information 2/24/86 4 I

I i

I I

34 NCR CLOSED BY 33 METHOD OF DISPOSITION ACTION VERIFICATION Witnessed tag placed on bundle by QAD Verification .

1 RESULTS OF DISPOSITION ACTION VERIFICATION Y d 114 HO ObYSE l

/ DATE l l XX l ACCEPTABLE l l UNACCEPTABLE f)' ')

IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR '/ l A.N.I. (ASME) DATE

'IF REGUIRED QA-006 Rev 2

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