ML20132B184

Forwards Monthly Repts for May & June 1985 Per Condition of 730323 Memorandum & Order ALAB-106 & Amend 1 to Cp.Related Correspondence

ML20132B184
Person / Time
Site:	Midland
Issue date:	07/19/1985
From:	Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	Taylor J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
CON-#385-881 32317, ALAB-106, OL, OM, NUDOCS 8507230482
Download: ML20132B184 (10)

Text

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• AM_IED COMM p OGCMETED UShRC pa"T, C0flSilm8fE

- e POWBr ,85 Jul. 22 ap. wce

% President - Projects, Engineesing and Ccnstruction CFFlCE OF SECRETM' 00CXETiNG a SERyd'i-General offices: 1945 West Pernali Road, Jackson, MI 49201 e (517) 788-03Rg[q l

July 19, 1985 Director of Office of Inspection and Enforement Att Mr James M Taylor US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY REPORTS FOR MAY AND JUNE 1985 DOCKET NOS 50-329 AND 50-330 CL- 6M FILE 0.4.6 SERIAL 32317 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Permit. enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Noncon-formity; Consumers Power Company Nonconformance Reports, Audit Finding Rcports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports, f% tlk f b' *

/

JWC/WRB/lm CC JGKeppler, USNRC Region III (w/ene)

CBechhoefer, Esq. ASLB (w/ enc)

ALAB-106 Service List (w/ enc) 8507230482 850719 PDR G ADOCK 05000329 PDR OC0785-0028A-MP02 c) S D 3

ALAB-106 MONTHLY REPORT SERVICE LIST Mr Frank J Kelley. Esq Mr Steve Gadler Attorney General of the 2120 Carter Avenue State of Michigan St Paul, MN 55108 Ms Carole Steinberg, Esq Assistant Attorney General Mr William Clements (2)

Environemntal Protection Div Docketing & Services 720 Law Building US Nuclear Regulatory Commission

. Lansing, MI 48913 Office of the Secretary Washington, DC 20555 Mr Myron M Cherry, Esq Cherry & Flynn Ms Mary Sinclair 3 First National Plaza 5711 Summerset Street Suite 3700 Midland, MI 48640 Chicago, IL 60602 Mr William D Paton, Esq Mr Wendell H Marshall Counsel for the NRC Staff 4625 S Saginaw Road US Nuclear Regulatory Commission Midland, MI 48640 Washington, DC 20555 Mr F C Williams, Esq Mr P Robert Brown, Jr Isham, Lincoln & Beala Clark, Klein & Beaumont

-1120 Connecticut Ave, NW 1600 First Federal Building Suite 325 1001 Woodward Avenue Washington, DC 20036 Detroit, MI 48226 Ms Barbara Stamiris Ms Lynne Bernabei 5795 North River Road Government Accountability Route 3 Project of the Institute Freeland, MI 48623 for Policy Studies 1901 Q Street, NW Mr John Demeester, Esq Washington, DC 20009 Dow Chemical Building Michigan Division Mr James E Brunner, Esq Midland, MI 48640 Consumers Power Company 212 West Michigan Avenue Mr Michael I Miller, Esq Jackson, MI 49201 Isham, Lincoln & Beale 3 First National Plaza 52nd Floor Chicago, IL 60602 OC0785-0028A-MP02

s e

INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT MAY 1985

'Bechtel Nonconformance Reports - None Bechtel~ Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None Babcock & Wilcor, Reports of Nonconformity - None Consumers Power Company Nonconformance Reports -

Q-00019, Opened 05/03/85 Q-00019, closed 05/03/85 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action Request / Reports - None.

1 i

OC0785-0028A-MP02

.c INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT JUNE 1985 Bechtel Nonconformance Reports - None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nonconformance Reports -

Q-00020, Opened 06/11/85 Q-00021, Opened 06/14/85 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None 1

Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action Request /Repcrts - None OC0785-0028A-MP02

REC 0]DCOPY

@ALITY 15 NCR NO. 17 REY ASSURANCE Q-00019 0 3IVISION l 16 DATE ISSUED #

FORM QAD-1 i May 3, 1985 O N CE M ORT l 18 PAGE _1,0F 2 1 ITEM LOCATION N/A 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

N/A N/A N/A 5 ITEM DESCRIPTION D cumentation of QAD personnel to perform their assigned duties.

6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED N/A QA Procedure 001 NO 9 IhSPECTION PLAN REV 10 ACTION ORGANIZATION N/A N/A Quality Assurance Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

. TES X NO N/A

12 REQUIREMENT QA Procedure 001, Revision 1. Section 4.1.2, requires the Section Heads to document their evaluation of each subordinate's education and experience on Appendix C of QA-001.

I 1

13 NONCONFORMANCE )

During an internal check of QAD records, it was determined that Appendix C had not  !

b2en filled out for each subordinate. NOTE: This is a self imposed requirement that j cxceeds the requirements of the codes and standards commaitted to in the QAPP. Separate l cartification of inspection and audit personnel was completed as required by other QA procedures.

^

$ 4% c.w,aJc ^ j 19 HOLD TAG APPLIED TES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED TES X NO N/A 21 NEED TO REVIEW FOR REPORTABILITY TES 1 NO 23 TREND CODE 7

24 NCR REVI BY

gg N 002 DATE c e6 22 DETERMINED TO BE REPORTABLE 25 SECTION READ. ASSURB CE ENGINEERING YES NO N/A N/A QA-6 Rav 1

35 PAGE 2 0F 2 Th2 use of Appendix C 'of QA Procedure 001 was incorrectly interpreted to be required caly if the Section Head's evaluation of subordinates determined the need for coditional training. j

' 27 PROCESS CORRECTIVE ACTION REQUIRED l { TES l X l NO 28 RECOMMENDED DISPOSITION R REWORK I l SCRAP / REJECT l l REPAIR

• l l USE AS IS*

CREQUIRES TECHNICAL JSUTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES l X l NO CR NO:

30 ADDITIONAL INFORMATION N/A 31 :SPO IT N CONCURRENCE

! C W Gooc_~0 5 b .

/DATE CT UN RG {IZ g g DATE QAD CONCURRENCE N/A N/A ENGINEERING DATE A.N.I. (ASME) IF REOUIRED 32 DISPOSITION ACTION TAKEN ,

An Appendix C form has been completed for all Assurance Engineering and Verification parsonnel as required by QA-001. This documentation confirms that subject personnel ora qualified to perform their assigned duties.

a e 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 N SED C= firmed completed Appendix C forms in QAD files.

/

RESULTS OF DISPOSITION ACTION VERIFICATION d LM Q ACCEPTABLE l l UNACCEPTABLE AD ' 4 ATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER N/A A.N.I. (ASME) DATE IF REQUIRED QA-6 Rev 1

-n oADV

' QUALITY KU UUt

• 15 NCR NG. 17 REV ASSURANCE L d- 0001O O DIVISION I 16 DAT3 ISSUED FORM QAD-1 I (f/fi/916' NONCONFORMANCE REPORT '

l 18 PAGE l 0F 47 W . .;

1 ITEM LOCATION (,

l AUXIU AM BLPh. I 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO. l f46 M-42. site.r, l, t,3 See t%cx y/A 5 ITEM DESCRIPTION ON iT- 2 RsAct.z. Bvii oru9 fsus feA1 ion 7g'ESSujO7 AfioN hffg'A4 6 ITEM STARTUP SYSTEM NO. 7 REFEF s CE DOCUMENT 8 ASME A.N. I. REQUIRED N/A (MuufiFt.e) fgocevede CM-Oci 4.1 YW 9 INSPECTION 2LAN REV 10 ACTION ORGANIZATION N/A c+4 11 ACTIVITY HOLD REQUIRrlD: ACTIVITY HOLD ORDER NO.

HS X NO M4 L2 REQUI Q w .REMENTcs.cos gd.I fHt. 5 51 c. Keavu% Tag 0+M Sufrsevssue.ca.TI CS mue 1o - *Nors py Qho . . An. "+fagr oS W'oKt. Tisg WORK O K96K NSftucfto%. "

1 Q)Wogr.oKQEst 2.25o0056,(A46 4, drATGS : "WsTN646fotnf,loufAcfGhQ1 Klodfo ffAKroFWoKK."

(K> sMptcTuu f'thN Wo- Coo 5s ICEN.O drcQultfS IN AC4c+$ tst4%Cflou of ulogg.CKpgg, 12600036 McfS I i5,An?4.

'L 3 NONCONFORMANCE .

hh 00Rf&do'fds Al%G, QAp v/M Nor Qarifusp ofINLTnArnod OF wortst oq l

%lofL o@GR. 27.600056.  :

& 61ucG 4% vlotCK OR0GF*2250 m36 HkS 9964 ComPLETEP GAP CANNor i f6.$WM 'T~ll$ IN$YUGfl0N fGi&Ul1$5%W5~h 0f INWSWICN fl h& YO*000$0 $CV 0. i 14 NCR ORIGINAIED BY h

I bl , W' DATE t i 119 HOLD TAG A PLIED

. YES X. NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGRE"ATED YES  %. NO MA-21 NEED TO REVIEW FOR 23 TREND CODE 24 ED B d u (,. % e g REPORTABILITY YES Y NO /

l D' ATE (o /3 5' 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAIT, ASSURANRE E:)CINEERING YES NO /\IN A/A--

QA-6 Rav 1

35 PAGE A OP J 27 PROCESS CORRECTIVE ACTION REQUIRED l lYES l 1 NO 28 RECOMMENDED DISPOSITION I l REWORK I l SCRAP / REJECT l l REPAIR

• l l USE AS IS*

• REQUIRES TECHNICAL JSUTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES l l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGA:;IZATION DATE QAD CONCURRENCE DATE I ENGINEERING DATE A.N . I. ( ASME) IF REOUIRED 32 DISPOSITION ACTION TAKEN l

t i

i 34 NCR CLOSED BY l33 METHOD OF DISPOSITION ACTION VERIFICATION RESULTS OF DISPOSITION ACTION VERIFICATION l l ACCEPTABLE l l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N. I. (ASME) DATE IF REOUIRED l QA-6 Rev 1

s

• lb.UUnW UVs a 15 NCR Nor- --- -- 17 .REV KALiTY-Q-00021 0 ASSURAtiCE ~

$1 VISION 16 DATE,JSSUED June'f,_ 1985 FORM QAD-1 NONCONFORMANCE REPORT 18 PAGE 1 0F 2

~

l ITEM LOCATION l t

Warehouse #1 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

W J Woolley dwg. 30459 revision 8 Inflatable seals NA 5 ITEM DESCRIPTION Inflatable elastomeric seals for the containment air lock door. Furnished as part of Purchase Order C-50B. A total of 8 seals.

> ITEM STARTUP SYSTEM NO. 7 REFEF.ENCE DOCUMENT 8 ASME A.N.I. REQUIRED 1 BTA & 2 BTA QA-006 revision 2 NA

+

INSPECTION PLAN REV 10 ACTION ORGANIZATION NA' Engineering Technical Support l

~

ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES- X NO 2 REQUIREMENT Section 4.2.2 of Procedure QA-006 revision 1 states in part: "When a nonconformance is reported to or detected by QAD personnel, QAD is responsible for: . . .d. Documenting non-conformance on a NCR (Appendix A)"

13 NONCONFORMANCE A copy of a Part 21 Notice was received by Consumers Power Company from W J Wooley indicating a 2efect in the Personnel Air Lock seals. One of the inflatable seals manufactured by Presray Corporation ruptured during qualification testing. (Reference letter from the W J Woolley Company to the USNRC dated September 19, 1983.)

14 NCR ORIGINATED BY

1. &J2th-R E Whitaker 6/wDATE 19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA 4 ITEMS SEGitEGATED YES X NO NA

- . /~

21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR REVIEWED BY g f // j REPORTABILITY X YES NO / 5N s i 0 DATE @j' V/I8 l

- 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, AS URANCE ENGINEERING

k. YES NO p gy[f g QA-006 Rev 2

t6 CAUSE 35 PAGE 2 0F 2 l

7 PROCESS CORRECTIVE ACTION REQUIRED l lYES l l NO 28 RECOMMENDED DISPOSITION l l REWORK l l SCRAP / REJECT l l REPAIR

• l lUSE AS IS*

• REQUIRES TECHNICAL JUSTIFICATION ATTACHED D CONDITIONAL RELEASE NEEDED 'l l YES l l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED

1. DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION j34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION l l ACCEPTABLE l l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.I. (ASME) DATE I IF REQUIRED QA-006 Rev 2

- . _______ _-_____ ____ __. _