ML20092C945

Forwards Const Implementation Overview Weekly Rept 52 for Wk of 840604-08

ML20092C945
Person / Time
Site:	Midland
Issue date:	06/14/1984
From:	Karr J STONE & WEBSTER, INC.
To:	James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
SWM-146, NUDOCS 8406210388
Download: ML20092C945 (18)

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Mr. J. G. Keppler, Administrator, Region III June 14, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J J. No. 14509 Glen Ellyn, Illinois 60137 SWM-146 Docket No. 50-329/330 CIO Weekly Report No. 52 Construction Implementation Overview Midland Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 52, for the period June 4, 1984 through June 8, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.

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/. E. Karr CIO Program Manager Enclosures DHA:CN cc:

DLQuamme, CPCo Midland (site)

NIReichel, CPCo Midland (site)

RAWells, CPCo Midland (site) l JJHarrison, US NRC Glen Ellyn, IL l

BLBurgess, US NRC Midland (site)

Public Document Room l

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CONSTRUCTION IMPLEMENTATION OVERVIEW

- CIO -

WEEKLY REPORT NUMBER 52 PERIOD - June 4,1984 through June 8,1984 Contents Page I.

0 ve rv i e w.......................................... 1 II. Act i v ity Summa ry.................................. 1 III. Activity Details..................................

1 IV. Genera 1...........................................

2 V.

Attachments.......................................

3 A.

CIO Item Summary Hold Point Summary B.

C.

Nonconformance Identification Report (NIR) Summary D.

Meeting Summary VI. Exhibit 1.

CCP Phase I Activity

Page 1 of 3 CIO WEEKLY REPORT NUMBER 52 I.

OVERVIEW CIO continued the evaluation of the Construction Completion Program l

(CCP) including Status Assessment (S/A),

the Quality Verification l

Program (QVP), the Hanger Reinspection Program (!iRP) ;nd Phase 2 work related to Turbine Roll during this reporting period.

CCP Phase 1 activity is tabulated in Exhibit 1.

The principal work activity for CIO i

was the evaluation of the Phase 1 completion and readiness for Phase 2 work in Module 120D.

II. ACTIVITY SIMIARY A.

CCP Evaluation B.

CPCo 10CFRSO, Appendix B l

C.

Diesel Generator Building Rowork i

D.

HRP P.'ogram Implementation E.

Allegation by Fonner CPCo Employee

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F.

CIO Actions to Close Out Items and NIRs as Responses are Received G.

Site Meeting Summary

.III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)

A.

CIO completed the (valuation of CCP activities in Module 1200 to determine readiness for the transition from Phase 1 to Phase 2.

A CIO action item was written to describe general and programmatic I

concerns and three NIRs were written which were categorized into t

specific discrepancies related to plant hardware, procedural violations and documentation. With appropriate corrective action on identified deficiencies, an accurate status of Module 1200 will exist.

As other aspects of the CIO evaluation have been 1

.400-003(CN)

Weekly Report No. 52 Page 2 of 3 4

e satisfactorily completed and in-process procedures and controls exist that provide confidence that Phase -II work can be properly completed and since programmatic issues raised by CIO cannot be resolved for Module 120D CIO Hold Point 007 is lifted for this module.

Overview of other areas of the CCP was continued by CIO consisting of attendance at working meetings, monitoring activities for procedural compliance, reviewing working documents and witnessing work in progress.

B.

Two criteria remain to be completed in the CIO evaluation of the CPCo Program to comply with 10CFR50, Appendix B and should be completed next week.

C.

The reinstallation of ASME pipe spool pieces by BPCo in Bay 4 of the Diesel Generator Building was begun this week in preparation for an ASME survey the end of this month.

D.

CIO began a walkdown of "Q" hangers in Module 240A (Control Room) and is fennulating a sample plan for "Q" hangers in systems 2-AEA-3 and 2-AL.A-2 (Feedwater and Auxiliary Feedwater) since these are the next system priorities.

E.

An allegation by a former CPCo employee that an NCR was improperly closed out by CPCo is being investigated by CIO.

F.

Activities related to CIO Items, Hold Points and NIRs are sumarize.

in Attachment A, B and C respectively.

G.

The sumary of meetings attended by CIO is in Attachment D.

IV. GENERAL CIO staff decreased to 37 during this period.

i' 400-003(CN)

Weekly Report No. 52 i

Page 3 of 3 V.

ATTAC MENTS-4 A. -CIO Item Simmary i-i-

B.

CIO Hold Point Sumary I

C.

CIO NIR Summary D.

Meeting Sumary b

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NOTES:

1.

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identifies changes from previous report i

CONSTRUCTION IMPLEMENTATION OVERVIEW 2.

Closed items will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting i

CIO ITEM SUPNARY Classifi-Open/

/CPCo Response Closed No.

Description

/

Document /Date Document /Date Document /Date Remads cation 037 Tracked CIO observed that two boards with Report No. 24 Partial respons a Action protruding nails lying in Cable Tray 11/29/83 (CSC-7244 dated 1AKA19 (Q Tray) had purictured the 1/27/84) accept cable jacket of a "Q" cable. The ed via CIO let-cable is Q-Channel A. 480V, MCC.

ter SWMCP-024 4

NCR C-00925 was issued by IFQAD on dated 2/3/84.

4 November 22, 1983. CIO will track Closure pending this iten to assure that corrective cable repair j

action (repair) has been perfonned during CCP j

to approved procedures.

Phase II.

043 Tracked CIO Phase III evaluation of architec-Item Notifi-Item Notifi-Further CPCo Action tural/ civil document control measures cation Report cation Report response (CSC-resulted in findings listed in the 1/6/84 1/17/84 7415 dated 3/5/

i Item Notification (similar conditions

84) details i

are identified in MPQAD MQAR-DAT-1).

BPCo corrective j

CIO requests CPCo's plan for address-action plan for l

ing the problems noted and for imple-document contro g#f menting and verifying corrective ac-Updated responsq g$

tion on both MQAR-DAT-1 and this item.

CSC-7704 dated Jq 1

5/4/84.

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046 Tracked CIO requests placement on distribu-Item Notifi-Item Notifi-Partial CPCo Infor-tion for documentation and procedures cation Report cation Report response -

g mation pertinent to the NRC Project Commit-1/18/84 2/8/84 Implementation i

ment Tracking Program, advance notice to take 8 to 0

i of related.aeetings and a schedule 12 months.

j which addresses completion of these events.

400-001(CN)

s CIO ITEM

SUMMARY

- CONTINUATION SHEET Classifi-Open CPCo Response Closed No.

cation Description Document /Date Document /Date Document /Date Remarks 051 Tracked CIO requests to be informed of meet-Item Notifi-As stated in Action ings regarding the proposed plan of cation Report CPCo Transmit-action to address deficiencies iden-2/3/84 tal CSC-7583 tified in MPQAD Audit Report Number dated 4/4/84, MSA-83-7 as well as a copy of the the proposed proposed plan one week prior to its plan should implementation.

be available by 4/20/84.

053 Tracked As described in Section 4.2 of the Item Notift-Item Notifi-CSC-7366 Action CCP, CIO requests that CPCo provide cation Report cation Report a listing of all status assessment 2/16/84 2/23/84 teams, the respective team's scope and their working schedule.

060 Tracked CIO provides a series of recommenda-Item Notifi-Item Notifi-Item Notifi-Complete Recommen-tions in the following categories:

cation Report cation Report cation Report response via

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dation

1) Management Involvement; 2) Track-2/17/84 3/13/84-Partia l 6/4/84 CSC 7792 ing Audits / Audit Findings; and 3) 5/22/84-Comple te Audit Personnel Training and Certifi-cation Records.

064 Tracked CIO~ recommends implementation of Item Notifi-Item Notifi-See Attachment Recommen-MPQAD plan to consolidate welding cation Report cation Report A, Page 3 of 7.

,3 > c dation inspection requirements for electri-3/16/84 3/30/84 34@

cal / instrumentation equipment and

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supports into PQCI's CW-1.00 and

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9 CIO ITEM SUM 4ARY - CONTINUATION SilEET No.

Remarks 064 CIO has received a response to Ites 064 and has determined that the i

response is acceptable.

The response de cribes actions different from j

those' actions previously proposed by MPQi. and described in C10 Weekly Report Number 36.

I Weekly Report Number 36 stated that MPQAD planned to have the requirements for inspection of welds on electrical equipment and supports in both CW-1.00 and EW-1.00.

MPQAD has now stated that the requirements for the inspection of welds on elect:'ical equipment and supports has been deleted from CW-1.00.

This item currently remains open until verification by CIO that actions described in the MPQAD response have been completed.

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Classiff-Open CPCo Response Closed Noo cation Description Document /Date Document /Date Document /Date Remarks 068 Tracked The Midland Plant FSAR (Table 3.2-4)

Item Notifi-Item Notifi-Complete Action specifies use of the 1974 Edition (no cation Report cation Report response via addenda) of the ASME III, Division 1 3/23/84 partial 5/2/84 CSC 7825

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Code, Subsection NF-(i.e., installa-complete 5/31/34 tion of hangers and supports for nuclear piping). A BPCo specifica-l tion, as well as the B&W QA Program Manual, reference an earlier code edition in violation of ASE III, Division I, Article NA-1000 (1974 Edition)..CIO requests the cause, resolution, and corrective / preven-i l

tative action for this condition, as well as any potential impacts on site installations.

l 071 Tracked CIO requests information regarding Item Notifi-Item Notifi-Infor-CPCo action resulting from NCR M01-cation Report cation Report mation 9-9-075 which documented seven in-4/11/84 4/25/84 consistencies between the FSAR, a specification and AWS D1.1.

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CIO ITEM

SUMMARY

- CONTINUATION SHEET Classifi-Open CPCo Response Closed Noe cation Description Document /Date Document /Date Document /Date Remarks 074 Tracked During an evaluation of the site Item Notifi-Item Notifi-Complete Action document control program, CIO has cation Report cation Report response via addressed a number of general con-4/13/84 5/4/84 CSC 7716 cerns which must be addressed by CPCo.

075 Tracked CIO requests information regarding Item Notifi-Item Notifi-Complete Infor-BPCo methodology for the develop-cation Report cation Report response via mation ment of certificates of compliance 4/17/84 5/9/84 CSC 7734 to meet ASME,Section III require-ments.

076 Tracked CIO requests infonnation regarding Item Notifi-Item Notifi-Complete Infor-Project requirements for use of cor-cation Report cation Report response via mation rection tape / fluid on Field Change 4/18/84 6/8/84 CSC-7864 Requests.

078 Tracked Use of pencil on audit report was Item Notifi-Item Notifi-Complete AN Recommen-noted. CIO recommends establishment cation Report cation Report response via

• 85 dation of policy of accepting only BLACK 4/23/84 6/2/84 CSC-7832

• Ex INK on quality records.

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O 400-001(CN)

CIO ITEM

SUMMARY

- CONTINUATION SHEET Classiff-Open CPCo Response Closed No.

cation Description Documeat/Date Document / Data Document /Date Remarks u/3 tracKec Loncrete surf ace repairs in Module Item Natif1-Action 800 E, F, & G were not inspected cation Report during QVP inspections for three 4/25/84 concrete placements as required by PQCI C-1.40.

080 Tracked Short-term Schedules, dated 4/27/84, Item Notifi-Item Notifi-Complete Infor-indicate QVP inspection activities cation Report cation Report response via mation to PQCI's P-1.90, PI-2.90, M-2.00, 5/3/84 5/31/84 CSC-7821 P-1.10, P-2.30 and PI-1.90; A list of personnel certifications by PQCI, dated 4/13/84, does not indicate personnel certified to these PQCIs.

082 Tracked Recommendation to the Audits and Item Notifi-Item Notifi-Complete Recommen-Management Systems (A&MS Jackson) cation Report cation Report response via dation to meet the requirements of 10CFR50, 5/14/84 6/1/84 CSC 7836 Appendix B.

1.

A&MS to review part audits for on and off site contractors.

2.

Review findings and expeditions closing of two open audits 3.

Use of liquid paper or correction

' tape for changes 4.

Some difficulty experienced in retrievability of specific audit

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t CIO ITEM SUPMARY - CONTINUATION SHEET Classiff-Open CPCo Response Closed No.

cation kccription Document /Date Document /Date Document /Date Remarks 083 Tracked Provide clarification of the intent Item Notifi-Action of procedure K-12 with regard to cation Report cable minspections.

5/14/84 084 Tracked Deviations from PQCI, P-1.90 for QVP Item Notifi-Action in Module 800.

cation Report 5/17/84 085 Tracked Observations from CIO review of Item Notifi-Item Notifi-Complete Action PQCI's that impact Phase 1 / Phase 2 cation Report cation Report response via release, Letter SW-120.

5/18/84 5/30/84 partia l CSC 7830 6/01/84 comple-;e

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087 Tracked Request to be advised of rationale Item Notifi-Action for acceptability of welds on Action cation Report Item 081.

6/1/84 088 Tracked During the evaluation of Module 120D Iter Notifi-o>c' Action in the Auxiliary Bldg for release to cation Report Phase 2 work, CIO noted six condi-6/7/84

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tions that requim response by CPCo and details of the corrective action

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which is to be or has been done for

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NOTES:

1. d identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW

2. Closed Hold Points will be identified in the Report for MIDLAND NUCLEAR C0 GENERATION PLANT the week of closure and dropped from further reporting CIO HOLD POINT St# MARY Established CPCo Response Lifted Remarks No.

Description Document /Date Document /Date Document /Date 007 Evaluation of Management Review of re-Report No. 19 Hold Point 007 sults of Phase I activities. Evaluation 10/26/83 was partially is required before implementation of released for Phase II.

Turbine Roll and Module 1200

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in Auxiliary N

Bldg. only.

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400-001(CN)

STONE.& WEBSTER MICHIGAN, INC.

NOTES:

1.

(identifieschangesfrompreviousreport CONSTRUCTION IDFLEDENTATION OVERVIEW 2.

Closed NIRs will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting NONCONFORMANCE IDENTIFICATION REPORT SupMARY No Description Issue Date Response Date Closure Date Remarks o

022 At Work Print Station 219, CIO reviewed 80 03/23/84 5/4/84 6/4/84 Response via CSM-0768 (

out of 1116 documents.

Twenty documents were serial # 27883 found discrepant, as described in the NIR.

027 At. Document Control Stations 59 and 501, dis-04/04/84 5/25/84 6/4/84 Complete response crepancy found to exist between control draw-via CSM 0778

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ings used by BPCo field engineers and those N

in BPCo Document Control Center.

023 A BPCo memorandum requests revisions to seven 04/11/84 6/1/84 Complete response Purchase Orders due to material / documentation via CSC 7831 discrepancies for received material in lieu of writing NCRs.

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030 BPCo ASME III Manual states that the PQAE shall 04/11/64 5/31/84 Complete response assure that items are procured only from accept-via CSC 7826 o,2 HP able manufacturers. P0's 7220-F-64832(A), Rev fB 2 and 7220-F-64487(A), Rev 1, reference manu-facturers which are not listed on the ASME

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Evaluation Supplier Listing.

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400-001(CN)

CIO NN0CONFORMANCE IDENTIFICATION REPORT SIMtARY - CONTINUATION SHEET No.

Description -

Issue Date Response Date Closure Date Remarks 031 CIO reviewed nine verification inspection 04/20/84 6/1/84 Complete response reports for PQCI C-1.40.

Discrepancies were via CSC 7831 found in all nine irs.

032 Horizontal separation requirements between 04/30/64 "Q" conduit and "Q" cable tray of different channels without tray covers or barriers are not as per Drawing E42Q (Sht 99C, Rev 2; Sht 990, Rev 3; Sht 99E Rev 1; Sht 99E, Rev 2) for at least one instance.

033 NC conditions - PQCI C-1.90 05/14/84 034 Nonconforming conditions were identified 6/07/84 6/08/84 Information transmitted CSC-7866 during CIO verification of hardware for QVP Ref. S W-140 and Status Assessment of Module 1200 QAR-RT-00037-V

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035 Nonconforming conditions were identified 6/07/84 6/08/84 Information yg transmitted CSC-7866 ggh during CIO verification of documentation for Ref. S W-140 eq QVP and Status Assessment of Module 1200 QAR-RT-00038-V ogy initiated to address Sg

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CONSTRUCTION IMPLEMENTATION OVERVIEW MIDLAND NUCLEAR C0 GENERATION PLANT WEEKLY MEETING SupMARY Date Attendees Discussion Topic CIO Comments June 4 8 !

Team Meeting CPCo

1) All anchor bolts require drill permits and No CIO concerns identifled 1984 WQAD QC verification.

BPCo CIO 2)

Inspection S/A only to be performed on Q, doors June 5, HRP Meeting CPCo

1) HRP completed reinspection of 135 hangers No CIO concerns identified 1984 WQAD this week.

BPCo CIO June 5, Hanger Meeting BPCo

1) Discussion on minimum bearing criteria No CIO concerns identified

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June 8 Subcontract BPCo

1) Block wall work release approved No CIO concerns identified

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2) A PQCI on liner plate work is in the 1

B&W writing process.

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3) B&W is in process of measuring installed 3 :3 Corning anchor bolts. CIO will review.

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Grinnell Automatic Sprinkler CIO 400-001(CN)

Weekly Report No. 52 CCP PH SE I ACTIVITY Exhibit I Page 1 of 1 Juns 4 - June 8, 1984 MODULE S/A gyp HRP e

cal Contr Tower Elevation 659' 340 RCB Outside D Electrical Rings O

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