Text

Forwards ALAB-106 Monthly Rept for Dec 1985,including Bechtel Nonconformance Repts,Quality Action Requests,Mgt Corrective Action Repts & Quality Audit Findings
	ML20198H240
Person / Time
Site:	Midland
Issue date:	01/24/1986
From:	Jackie Cook; CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	Taylor J; NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
	32535, ALAB-106, NUDOCS 8601300204
	Download: ML20198H240 (54)
	v • d • e

O g

@ Consumers Power James W Cook Vice President - Projects, Engineering and Construction oeneral offices: 1946 West Parnell Road, Jockeon, MI 49201 e (517) 788 0453 January 24, 1986 Director of Office of Inspection and Enforcement Att Mr James M Taylor US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY REPORT FOR DECEMBER 1985 DOCKET NOS 50-329 AND 50-330 FILE 0.4.6 SERIAL 32535 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Permit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Noncon-formity; Consumers Power Company Nonconformance Reports, Audit Finding Re-ports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports.

/, aus dd

/

JWC/WRB/3r

[

CC JGKeppler, USNRC Region III (w/ enc)

CBechhoefer, Esq, ASLB (w/ enc)

ALAB-106 Service List (w/ enc) 8601300204 860124 OC0186-0013A-MP02

{DR ADOCK0500g9 gi J

ALAE-106 MONTHLY REPORT SERVICE LIST Mr Frank J Kelley, Esq Mr Steve Gadler Attorney General of the 2120 Carter Avenue State of Michigan St Paul, MN 55108 Hs Carole Steinberg, Esq Assistant Attorney General Mr William Clements (2)

Environemntal Protection Div Docketing & Services 720 Law Building US Nuclear Regulatory Commission Lansing, MI 48913 Office of the Secretary Washington, DC 20555 Mr Myron M Cherry, Esq Cherry & Flynn Ms Mary Sinc 2 air 3 First National Plaza 5711 Summerset Street Suite 3700 Midland, MI 48640 Chicago, IL 60602 Mr Joseph Rutberg Mr F C Williams, Esq Assistant Chief Hearing Council Isham, Lincoln & Beale US Nuclear Regulatory Commission 1120 Connecticut Ave, NW Office of the Executive Legal Director Suite 325 Washington, DC 20555 Washington, DC 20036 Ms Barbara Stamiris Mr P Robert Brown, Jr 5795 North River Road Clark, Klein & Beaumont Route 3 1600 First Federal Building Freeland, MI 48623 1001 Woodward Avenue Detroit, MI 48226 Mr John Demeester, Esq Dow Chemical Building Ms Lynne Bernabei Michigan Division Covernment Accountability Midland, MI 48640 Project of the Institute for Policy Studies Mr Michael I Miller, Esq 1901 Q Street, NW 1 sham, Lincoln & Beale Washington, DC 20009 3 First National Plaza 52nd Floor Mr James E Brunner, Esq Chicago, IL 60602 Consumers Power Company 212 West Michigan Avenue Jackson, MI 49201 OC0186-0013A-MP02

INDEX OF ATTACHMENTS _

ALAB-106 MONTHLY REPORT DECEMBER 1985 Bechtel Nonconformance Reports - None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nonconformanco Reports -

l Q-00046, Opened 12/04/85, Closed 12/10/85 i

Q-00047, Opened 12/06/85, closed 12/11/85 Q-00048, Opened 12/10/85 Q-00049, Opened 12/13/85, closed 12/16/85 Q-00050, Opened 12/16/85 Q-00051, Opened 12/19/85 Q-00030, closed 12/12/85 Q-00031, Closed 12/18/85 Q-00032, closed 12/12/85 Q-00038, Closed 12/12/85 Q-00039, closed 12/18/85 Q-00043, Closed 12/12/85 Q-00044, Closed 12/09/85 Q-00045, closed 12/16/85 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action Request / Reports - None OC0186-0013A-MP02

QUALITY 15 NCR NO.

17 rey /

d ASSURANCE

// _Mo e DIVISION 16 DATE ISSUED

/

FORM QAD-1

/a/v//3-NONCONFORMANCE REPORT 18 PAGE I

0F 7_.

1 ITEM LOCATION MT, k 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

M4u s*.D d NA NA 5

ITEM DESCRIPTION val A/e3 6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED I%D

%.o. LL'$b 0+M NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION W 0 - 5 cone)

L om 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

1 NO YES 12 REQUIREMENT V/A 7,,2sfoo@f MiB %sgonges u vasremu VAwes m $s W M D NIN'/ h 6N e

13 NONCONFORMANCE bMT12.AFy To1tG 'ReiirAUWJ5N%'Thg FOL4,cu)lN q VALA/% RAW Thes1ERN W P'T'Of6M1 PwID N2 f Z,3 -D

<6 M 40.6 T W O VALUG Qouth h

440E 86E4 L4=W 00tsTO IC p

" ~ I D'?

Lo n4ert_ Two vaew cmoj r k

i

[,

14 NCR ORIGINATED BY Luab

- ithdr-MC i4/h'

^'"

19 HOLD TAG APPLIED YES

,/ NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES

/ NO NA 21 NEED TO REVIEW FOR 23 TREND CODE

'24 NCR R WED,BY.J 6 W L.. u.b oaJ REPORTABILITY YES NO gg f

SECTIONHEAD,AS[

C'E ENGINEERIN7 22 DETERMINED TO BE REPORTABLE 25 d

/

YES NO

/

QA-006 Rev 2

26 CAUSE 35 PAGE 4 0F ' J (jdtfG6a3d 27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES NO 28 RECOMMENDED DISPOSITION g

g ggy l

l REWORK l

l SCRAP / REJECT l

l REPAIR

l l USE AS IS*

REQUIRES TECHNICAL JUSTIFICATION ATTACHED 39 CONDITIONAL RELEASE NEEDED l

lYES NO CR NO:

30 ADDITIONAL INFORMATION r

31 DISPOSITION CONCURRENCE 1

/ Z /NfW 2r r

n ACTION ORGANIZATION DATE NCURRENCE

' A ATE ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN hGR(

(A M R E\\3Lt= N. 8'I 60E h4b A M 4AD M

S 5dlE d I dO.[

(/A Lv G5 W6Td

% 6M &L,Ap%g pou mo w

8e O_tcS eO.

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY

\\! At dE5 ACE GLCCED RESULTS OF DISPOSITION ACTION VERIFICATION ACCEPTABLE

I IUNACCEPTABLE QAD DATE I

U. ACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER i

!A.N.I. (ASME)

DATE

'IF REQUIRED QA-006 Rev 2

Efg.i.J UW i QUALITY 15 NCR NO.

'17 REV

, ASSURANCE

[].00o4 7 o

DIVISION 16 DATE ISSUED IFORM QAD-1

/g2/G //s NONCONFORMANCE REPORT 18 PAGE

/

OF 3

1 ITEM LOCATION

'l. d T)(g,

F L. G L-. $9 9 Wl0LANQ UMnTS { + 2.-

2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

M ~3 h cuart. f(cs m/v b [>r N4 1

5 ITEM DESCRIPTION 2.1' - 6 6 A,F), C

\\

6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA N A 2.260 09c0 h4[A-9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-3o09o0 0

C+M 11 ACTIVITY HOLD R QUIRED:

ACTIVITY HOLD ORDER NO.

YES A

NO

-x l12 REQUIREMENT WO.

2.'2 6 0 0 9 0 0 sre p 2 GrrrEs "Com At c. EcPosso META L. 60&Ac.E3 6N M4g' Tomp AMD 4EAF R&~PU(etR. $ HAT:7-Wrn4 "T6c.; rYL 6O L C., "

l13 NONCONFORMANCE Cowrgne.y 'To m+c'RtGouterM cc MT' j TcR. Tion $ o9 The fump Asp GsAw Aouc.a. M4=rs cx m/u pps 2.P-mAfe, +c Ana. aor coAw; um wryt cotc, l

'14 NCR 0 IGINATED BY bc w

'kuf95' DATE F

NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA 19 HOLD TAG APPLIED YES ITEMS 3ECREGATED YES NO Nk L W]p

'21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR

'IEW Y

REPORTABILITY YES N0 s

22 DETERMINED TO BE REPORTABLE i 25 SECTION HEAD, ASS CE ENGINEERI W

/

Mk M

YES NO QA-006 Rev 2

Tll$ Y~bbA fUQ 0CvnfOv1(:sVT$ LU M AJOT~

NUf*% Yf-Vf f fcCe25, Z T* Qf(:r%l13 YIt, h

/

W Cearwelc pom are MeSomj mm zp-se a 7e rkmuc/#wege,e E se. e f % e h ikl r

we drehc down.

4ke.

y SebaNc4 PK cu W T. T h 6 t N lt e r C & S G 0 6-Cohr!AJCs is uer cm)efe%s G90t

% c neees ro a e-Rscoe*xe4 37 PROCESS CORRECTIVE ACTION REQUIRED l

l YES

@ NO 28 RECOMMENDED DISPOSITION

@ REWORK l

l SCRAP / REJECT l

l REPAIR

l l USE AS IS*

REQUIRES TECFNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

lYES

@ NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE su

,G If l

80 u

OATE QAD CONCURRENCE

/

DATE ACTION ORGANIZATION YA' ENCINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITIONAgTIONTpKEN

@THE Tpenfieo p,wh cP &P-Es A, g (C bee 0 d h rer; turnf Tec.L,I -sca c.

O tM MedWncA M4Aiehe A>a4>ce 30 estuew wa k,4,cAtcw he A 3 +Q.\\05C-v2.le 4p\\ iqcc Abs >u G xt s TS.

ed u0 Rc-o 6Cd ' iMSTRUCTeo T~o cc,np is-s.io Aec::psrt TkTyL-soac, To sus s 6 TtW-iMewTaty M u3tJ_K cA0c7Ls Ai2.s B6,e e tu c.Bicicso' h i Mde A QW T1-M-T~ A Utr2 &S TEC.TVI -5*c e2,q. % 4sq TC 2c GHG</<CD MJf)

N Et.tJN./(C-d iE eCef$4s?y A8 Ttbe Me.TA-T r e A),

33 METHOD OF DISPOSITION ACTION VERIFICATION

,34 NCR CLOSED BY t

RESULTS OF DISPOSITION ACTION VERIFICATION j,

l l ACCEPTABLE I

! UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER i A. N. I.

(n5ME)

DAT E

'IF REOUIRED QA-006 Rev 2

tu x x16 m c En.ia m 15 NCR NO.

17 REV jQUALI,TY iASSURANCE t/_ooo,s.ja o

fDIVISION 16 DATE ISSUED FORM QAD-1 o/fo //s NONCONFORMANCE REPORT 18 PAGE s OF o 1 ITEM LOCATION Unit #2, Auxiliary Bldg. Area #3, 614' elevation 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

Battery Charger 2D27 Charger Control Bd V109B 5 ITEM DESCRIPTION Charger Control Board for Battery Charger Model BCS 12300 6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 2-PKB 7220-E-11 rev. 9 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION Operations & Maintenance D'ept.

NA I1 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

TES X

NO NA 12 REQUIREMENT Charger control board V109B regulates and controls the output voltage of the Battery Charger.

13 NONCONFORMANCE Battery Charger 2D27 cannot be operated because of damage to the following components on circuit board V109B:

Resistors R-10 & R-11 destroyed by excessive heating Resistors R-8 & R-9 severely damaged by heat Capacitors C-3 & C-5 damaged by heat (Battery Charger 1D36 suffered a similar occurance) 14 NCR ORIGINATED BY l

0 f ATE D A Nott 19 HOLD TAG APPLIED y

YES NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y

NO 2D27 g

21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR R WED Y 4+) L. OJQeD-PE REPORTABILITY X YES NO

/

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASS CE ESGINEERING TES NO QA-006 Rev 2 i

l i

36 CAUSE 35 PAGE J OF o 27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES l

l NO 28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT l

l REPAIR

l l USE AS IS*

REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES l

l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR. CLOSED BY l

RESULTS OF DISPOSITION ACTION VERIFICATION I

I l

l ACCEPTABLE l

l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.I.

(ASME)

DATE IF REQUIRED QA-006 Rev 2

jQUALITY THIS NCE SUPERCEDES MPQAD NCR C-05725, 15 NCR NO.

17 REV n-nnnao n

SURANCE ISSUED 10-9-84.

16 DATE ISSUED

', IVISION 12/13/85

' FORM QAD-1 NONCONFORMANCE REPORT 18 PAGE 1

0F 2

L ITEM LOCATION Warehouse 2 Hold Area 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

NA NA NA 5 ITEM DESCRIPTION Purchase Order 2001-2443QA 6 ITDi STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED e sioon 3; No NA OADPIV-1. rev. 6 NODASL 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION NA Site Engineering & Technical Support 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES X

NO NA 12 REQUIREMENT AS STATED ON NCR C-05725:

Nuclear Operations Department Standard MOS, para. 5.5 states in part that " Supplier limita-tions shall be addressed in the comments section of the MOD-ASL."

Additionally, Quality Assurance Department Procedure QADP IV-1, para. 5.4 and 5.5 rsquire the procurement docu-reviewer to determine procurement document acceptability utilizing attachments which ment include determination of the supplier approval for "Q" purchases.

13 NONCONFORMANCE AS STATED ON NCR C-05725:

Contrary to the requirements a Material Request / Authorization to Purchase (ATP) was reviewe' l and signed by NOD QA (signifying approval) on 5/31/84 with the following supplier limita-tions listed on the N0DASL:

1. Resolution of Bechtel Audit Findings before issue of P.O.

2. Resolution of 50-55E to be completed prior to P.O.

Purchase Order (P.O.) was subsequently issued prior to 14 NCR ORIGINATED BY resolution of the limitations on the supplier.

Supplier limitations were placed on 5/7/84.

See pages 3-8 for gg copies of ATP and first page of P.O.

that was subsequently f

issued, attached to original NCR.

R L Bishop 19 HOLD TAG APPLIED YES y

NO

'20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED y

YES NO Warehouse 2 Hold Area 21 NEED TO REVIEW FOR 23 TREND CODE

'24 NCR IEVEDj,Y 4

Wood REPORTABILITY YES y NO NA DAT M

22 DETERMINED TO BE REPORTABLE f 'g 25 SECTION HEAD AS}CRANCE ENGINEERING YES NO X NA QA-006 Rev 2 i

{

l l

26 CAUSE 35 PAGE 2

0F' 2 Th3 rsstrictions pitcsd on the NODASL for TDI either ware over-the time the ATP was reviewed, or if the restrictions were taken into considera-locked at tion, the reviewer failed to document why these items do not pertain to the TDI restrictions.

27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES l X l NO 28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT l

l REPAIR

l X l USE AS IS*

REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

lYES IX l NO CR NO:

30 ADDITIONAL INFORMATION The concerns identified by the BPCo audit findings referenced in NCR Q-00049 (BPCo audit report number 25.24-1) do not affect the items received by CPCo on Purchase Order 2001-244:

Tha 50.55(e) concerns referenced in letter from Mr. J W Cook to Mr. J G Keppler Region III also do not pertain to the items purchased on the above P.O.s.

The ASME section III related audit findings were resolved and part 21 notification letters were sent to resolve remaining concerns.

TDIs responses to the NRC audit findings identified by inspections 83-01 & 83-03 (cont. pg 3) 31 DISPOSI ION ONCURRENCE c 'yO H N L WOv0Jf2 G

[

ihu V

//

/

~

ACTION 0 GAN ZATION DATE Q

ONCtTRRENCE ITATE

/Z 4b5 ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN See block 30 33 METHOD OF DISPOSITION ACTION VERIFICATION

34 NCR CLOSED BY 1

RESULTS OF DISPOSITION ACTION VERIFICATION U U, zg?

/2- /V-65~

l X l ACCEPTABLE l

l UNACCEPTABLE

Q AD R L Bishd'p DATE I

IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR l

NUMBER IA.N.I. (ASME)

DATE

IF REQUIRED QA-006 Rev 2

e5Lmru l' ASSURANCE o-onnae o

DATE ISSUED DIVISION FORM QAD-3 1?/11/gs NONCONFORMANCE REPORT CONTINUATION SHEET PAGE 1

0F i

10.

Icont.)

(NU RFC-0040) were accented by the NRC.

TDI innued their new OA manuni on 3/6/85.

The current rentrictinn nn the NODASL reautres nnurce veri fi ca t i on for any critical items orocured in the future.

1 I

NOTE:

CPCo n.O.s 5008-5040 and 5009-8131 (currentiv open) were not identified by NCR Q-00049, however the same disposition above applies to these purchase i

orders.

i i

I g

l I

QA-006 Rev 2

lh. oho!ll IE!

15 NCR NO.

17 REV ejQUALITY ASSURANCE d - OooSo

DIVISION 16 DATE ISSUED FORM QAD-1 A2/c/.f>-

NONCONFORMANCE REPORT 18 PAGE

/ OF a 1

ITEM LOCATION Warehouse II 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

Cat. # 7700-1-109 Delaval NA NA 5 ITEM DESCRIPTION Major Repair Kit 6 ITEM STARTUP SYSTEM NO.

/ REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA P.O. 5009-8131-QA NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION RE-00027 1

Site Engineering 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES X

NO NA L2 REQUIREMENT

~~

P.O. 5009-8131QA requires Major Repair kits to contain 1 each of the following item:

002, 004, 005, 006, 007, 008, 009, 011, 013, 015, 019, 021, 023, 024, 025, 046, 047 and 051.

13 NONCONFORMANCE Contrary to the P.O. the Major Repair kits were each missing the following items:

002, 009, 019, 046, 047 and 051.

Dt R)0RIGINATEDBY Null iz +w

^

F L unds 19 HOLD TAG APPLIED 1 YES NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA d/')

/ [d./// 3 ITEMS SECREGATED 1 YES N0

' O ri N 5 N ' U"g # Z' 21 NEED TO REVIEW FOR b

23 TREND CODE 24 NCR EW Yd

g REPORTABILITY YES A NO I /6 b-DATEe O

T 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, AS NCE'ENGINEE $ G

/

hO YES N0 QA-006 Rev 2

26 CAUSE 35 PAGE g 0F 27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES l

l NO 28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT l

l REPAIR

l l USE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES l

l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION l

I l

l ACCEPTABLE l

l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR j

NUMBER lA.N.I. (ASME)

DATE IIF REOUIRED QA-006 Rev 2

wit.fJe.t N '

QUALITY 15 NCR NO.

17 REV

. ASSURANCE 0-00051 0

DIVISION 16 DATE ISSUED FORM QAD-1 12/19/85 NONCONFORMANCE REPORT 18 PAGE 1 0F 2 1

ITEM LOCATION Diesel Generators 1 & 2G-011/012 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

NA Valve Spring NA 5

ITEM DESCRIPTION Intake and Exhaust Valve Springs 6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 1&2 PEA and 1&2 PEB QA-6, revision 2 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION NA Engineering Technical Support 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES X

NO NA 12 REQUIREMENT Section 4.2.2 of procedure QA-6, rev. 2 states in part:

"When a nonconformance is reported to or detected by QAD personnel, QAD is responsible for:... d. Documen-ting nonconformance on a NCR (Appendix A)".

13 NONCONFORMANCE A copy of a Part 21 Notice was received by CPCo from Transamerica Delaval Incorporated indicating a potential problem with Intake and Exhaust Valve Springs.

Reference Part 21 Notice from Transamerica Delaval to U.S.N.R.C. dated November 6, 1985.

14 NCR ORIGINATED B n

/t/42P.r M C Butterfipid DATE 19 HOLD TAG APPLIED YES X

NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECRECATED YES X

NO NA 2a NEED TO REVIEW FOR 23 TREND CODE 24 NCR REVIEWED BY REPORTABILITY x YES NO O

DATE M//@3D y

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASSURANCE ENGINEERING y

YES NO 0.4.9.113

/.7//9//g "

QA-006 Rev 2

26 CAUSE 35 PAGE 2 0F 2 27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES l

l NO 28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT l

l REPAIR

l lUSE AS IS*

REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

lYES l

l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION j

l l ACCEPTABLE l

l UNACCEPTABLE fQAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR j

NUMBER

!A.N.I. (ASME)

DATE

'IF REQUIRED QA-006 Rev 2

TUALITY-I..

o k3SURANCE

&-ooo so 16 DATE ISSUED DIVISION'

/ o / / //.S FORM QAD-1 NONCONFORMANCE REPORT l18 PAGE

/ OF J i

1 ITEM LOCATION W:rehouse #1 Level "A" & "B" Storage areas and Poseyville 2 DRAWING OR PART NO. AND REV.

3 PART NAME

'4 SERIAL NO.

NA NA NA 5

ITEM DESCRIPTION M&TE Instrumentation (Teeperature and Pressure Gauges) 6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED QAPP revision:1; OM-003 -

NA revision 2, CD-002 revision 3 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION Audit 85-06 Operations & Maintenance idACE.% 6t d C.

11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO. 8 YES X

NO NA

.12 REQUIREMENT 1.

QAPP revision 1, section 12, paragraph 2.5, states in part " Measuring and Test Equipment is calibrated at specified intervals."

2.

OM-003 revision 2, paragraph 4.4, states in part " Recall System-A System used to schedule calibration activities and provide timely notification to M&TE users of this scheduled calibration activities requirement."

least once each g g0 Q vision 2, paragraph 5.2.4.a. states in part " Check and record at 3.

13 NONCONFORMANCE 1.

Contrary to requirements 1 and 2 temperature monitoring instrument #BPC 508 located in l

level "B" Storage trailer at roseyville 1)as past due calibration date.

Nitrogen Pressure i

Gauge #8325-00300 located on Electrical Penetration Assem. 2Z155, CPCo #8325-00300 has a past due calibration date.

2.

Contrary to requirement 3 temperature monitoring gauge #BPC 654 was removed without being replaced.

Therefore nc means of checking or recording tercerature for the level B area of warehouse 1 was available for the 7 days preceding

{T4 NCR IGINATED BY the installation of gauge CPCo #8325-00082.

p l

iQ1 ff//W l

P J Loundi' DATE I

19 HOLD TAG APPLIED YES v

N0 120 LOCATION OF HOLD TAGS OR SEGREATED AREA i

ITEMS SEGREGATED YES x

NO A/4

',21 NEED TO REVIEW FOR l23 TREND CODE j24 NCR,KVIE Y Oma L. U.bco da.

(

/

E REPORTABILITY YES X NC l g

DAT h

VMC #W I -

3 t

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, A V t ENGINEERING YES NO MA dA QA-006 Rev 2

I?6 CAUSE b) lEMPEEATutE Mc>u n T0 2.t u t.

tuST E.uM E.GT iESC. Sc6 35 PAGE g 0F_a ME A $6(NTEL ConTECLLED t MSTY.ukAEuT & AEAY.f. tuAS NoT A PAPT OF TwE.

DIl.AQ.

.T I ST E M.

Id k

Lof ItfLTi4 E 13.0. WA.D IEE.M C:sECET.ATtEb 13uT A P.4'.

t.'. alt'&?.A no%. m Peuou esTow-k%S MOT t%uEB TO 7t44- 09 Su%EGuEcT i uc, St.ctEM iusTP_uMEu T Dth AIDT fi o.uEST, 1LE?i At.EMEMT.

27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES W NO 28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT I

l REPAIR

IX lUSE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES l Y l NO

~ CR NO:

30 ADDITIONAL INFORMATION 31 DI POSITION C NCURREN L1 f fi h &

CTION ORG IZApN DATE QAD CONCURRENCE DATE Wf n!. n ~1 f ENGINEERING DATE A.N.I.' (ASME) IF REQUIRED 32 DISPOSITION i,CTION TAK gdEMTtVE MAW M M DOETS NM LM Su6MtTTEb To 7i ARMtob i bactsut_stucs

-To G ts u iO ATE AM9 "LA tM "

iu -rus GuTutE JC YoseNiu.6 1'EAn.6L 4 As, botou6e.AbEb Feen.4 Ouw.s. ~6 1t C. Ass O_. scroe.mc l TEMPERATuts fEtot. DER. 74utd&b. M [.AUEifATEb inste.nuents AE4 IV.E5tfMTL4 DN 7 1-16 7 h to LG AEg%us,6 i

LEN EL 12 STo R.A6C.

9. M.

EEG uESTS AMG AtAo M6M.60 6 % TTEn % 74.Adr-und6 A haktbauns (J) (AW M rAa lA n A l 4 do m

mm 33 M TH00 0F DISPOSITION ACTION VE IF CATION 34 NCR CLOSED BY b\\bt.d Qh CC.4A (71 cut \\ h Tim VtQ

^

RESULTS OF DISPOSITION ACTION VERIFICATION

12. F.- 85

(

X { ACCEPTABLE l

l UNACCEPTABLE DATE l f UNACCEPTABLE REFERENCE SUPERSEDING NCR QAD I

M NUMBER A.N.I.

(ASME)

DATE IF REQUIRED QA-006 Rev 2

~

m

~

%eb 28

se.MiuL Juurifi cAvi6 4 Foe "uss As is pisreseTiod AAcedh b kem*A-(0 T4%9pMe ha.ccrdu T)FG - 70 B e

w

-tu ou vib h%ug claa hM do h b 6dA.,

ua. A ch.om9 mg O

d an

' q' mup s

6 k O 6 kap 1 6 u-aW4J g

rsn-wse w

d A-iddu (Laud La km o t.- e. A d

le w&m duou..

g=,

\\

,an,1m s

/

au d,$

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Ta MatcriOI 83rviscs F;rsonnel rno,e RL5u11 Midland Energy Center Date December 9, 1985 Susscc7 MIDLAND ENBEGY CENTER -

MTERIAL SERVICES INSTRUCTIONS i,,,,,,, u FOR TEMPERATURE CHARTS Coaacerowocact CC When changing recording Temperature and/or Temperature / Humidity Charts, the following information should always be included on the face of the chart.

1.

Instrument Number 2.

Location and level 3.

Expiration date 4.

Date installed 5.

Removed date 6.

Signature These charts should be turned in weekly to R L Bull.

Each chart shall be checked at least twice a week and logged on Material Services Log as working or not working.

If not working, fill out Form 40 and send to Doug Comar, Admin. 303 and a copy to R L Bull.

If instrument is removed for repair, ask for loaner while instrument is out of ssrvice.

Make entry on M&TE Usage Record as fo'llows:

once a week for recordina type ins t rument s.

I.

Enter location of instrument.

II.

Enter variance for that location.

III.

N.A.

IV.

Enter installed and remove date of each chart.

V.

N.A.

VI.

Enter calibration due date of instrument.

VII.

Enter range of chart VIII. Enter MS-001 (old CD-002)

IX.

Enter Y for Q area or material X.

Signature XI.

Material Services In addition to above items, if instrument is removed or stops working, make entry in Users Log and on the Material Services Log and also on face of chart.

Make sure to identify Material Services log sheet with instrument number.

e

Naka c;try on M&TE Us:33 R:ssed ce fallows:

f r ron-r^**rdi a type 1:stru-ments.

I.

Enter location of instrument.

II.

Enter variance allowed.

III.

N.A.

IV.

Inter final date and last date on each page of Material Services Los Sheet.

V.

N.A.

VI.

Enter calibration due date of instrument.

VII.

Inter range of instrument.

VIII. Enter MS-001 (old CD-002)

IX.

Inter Y for Q area X.

Signature XI.

Material Services.

Make sure that each tog sheet has instrument number recorded on its face, and signature of person removing it, with date.

Note on chart any temperature that is out of range for the area they are in.

Same for humidity. Report this information to your supervisor.

Class A range is to be between 40'F and 90*F.

Class A range on humidity at or below 60%.

Class B range is to be between 40'F and 140*F.

I i

ISSURANCE

~

W r

n,.. of i'

o 16 DATE ISSUED DIVISION FORM QAD-1 jo/ff//.s NONCONFORMANCE REPORT 18 PAGE 1

0F 1 1

ITEM LOCATION Haterial Services Warehouse #2 2 DRAWING OR PART NO. AND REY.

3 PART NAME 4 SERIAL NO.

C52-031/C52-018 Electrode Holding Oven A

,5 ITEM DESCRIPTION E308-16 Electrode (Weld Rod) Holding Oven E309-16 Electrode (Weld Rod) Holding Oven 6

ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA OM-004, revision 1 NA 9

IN,SPECTION PLAN REV 10 ACTION ORGANIZATION Audit QAD 85-06 Material Services 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES 2 NO NA

.12 REQUIREMENT Procedure OH-004, rev. I paragraph 7.1 states in part "The contents of opened containers chall be maintained under conditions prescribed by Table 1".

Paragraph 7.6 states in part

" Holding... ovens are monitored by calibrated temperature sensing devices with a log of tcmperatures being maintained for normal work days.

The required storage conditions are shown in Table 1.

Group No. F5 (E3XX16-Austenitic) has a storage temperature requirement of 175'F i 25*F after opening.

L3 NONCONFORMANCE During Audit QAD 85-06, it was noted that Holding Ovens #C52-031 and #C52-018 were not within the required temperature range as specified. They have been documented as out of rcnge e f fective 8-9-85.

Temperature was observed at 295'F for oven # C52-031 and 325'F i

for oven # C52-018.

l l

14 NCR ORIGINATED BY

/WN/Pr I L Zimmerman

^

'19 HOLD TAG APPLIED YES y

NO

'20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED 1 YES NO Weld rod issue area - Warehouse #2 L. LAJuvade

'21 NEED TO REVIEW FOR

2) TE ND CODE

'24 NCR

EWED Y H

/

I I

REPORTABILITY YES 1 NO i

5 DATE / /[ N f

~ '

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD ASS y E ENGINEERING MN Mk YES NO QA-006 Rev 2

carp s 75' sI ws/d <sc/ d a sys /

35 PACE A 0F *,.;>

4~ob/21 /

ede sc/ ri,xe,p gieel dla$ in. xdwes,, qsm amoue sf l}v'$hf war,4a,aennse/AA/ hs-e <4edd'sf< symed derbonsd /Af rld/

FNrfwis/va.erhl*1 ondcaop'/dlWhe 4

/s.-

da./.r./pec/ se-e.sem eMkc/assd,/4/ s a

d Au,/ w/<g

/e

,<uwoG d'see sa g.//e m

. _rh asnsa 27 PROCESS CORRECTIVE ACTION REQUIRED I

l YES l xl NO 28 RECOMMENDED DISPOSITION I

l REWORK l

l SCRAP / REJECT l

l REPAIR

l X l USE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

lYES l X l NO CR NO:

30 ADDITIONAL INFORMATION 4/m d #2W9 /rn t/m Oss tW 4clt/d/

/**m,as *ar $w-f r /'ffss 'W/c/ d/d d'ctrpssb$

l/ 4/r//,rI1d /.S 4<fdfeldA

& q *3E&' #l i

fig sv>/

i.S

.<w w.y i e s,w w 4 -<

A mA. A ew, e< /

d

/6rf f s o+'f

/t f' s/// / w o

31 DISPOSITION CONCURfEN E

//,t.s'45'

////f//r

~

JM 4 DATE p CONCURRENCE ACTIO RGANig4TI DATE d

//

W ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN imjsts* k t s y e {w itM /W W i fS -302 t0o 0 w p od.s C,'f d A / essd djetuhs et n

o bew y a) Vre y Q, N J -c e ;2 /ssea/ /yfMJ" AI,rW t*f/fc!Wt D4ff of '@ Ot*

in 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION i

/at//8lgS*

y DATE

, M ACCEPTABLE l

l UNACCEPTABLE g

IF UNACCEPTABLE REFERENCE SUPERSEDING NCR NUMBER A. N. I.

(ASME)

DAT E IF RFQUIRED QA-006 Rev 2

quALsTT h-OooJ&

I

(>

ASSURANCE 16 DATE ISSUED DIyISION

/ 0N' N#

70RM QAD-1 1

NONCONFORMANCE REPORT 18 PAGE 1 0F 2

1 ITEM LOCATION All Warehouse Level "A" and "B" storage areas 2 DRAWING OR PART NO. AND REY.

3 PART NAME 4 SERIAL NO.

NA NA NA 5

ITEM DESCRIPTION Temperature and Humidity Monitoring Gauges j6 ITDi STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA CD-002 revision 2 NA

[9 INSPECTION PLAN REV 10 ACTION ORGANIZATION Audit 85-06 Material Services 11 ACTIVITT HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES r

NO NA

,12 REQUIREMENT CD-002 revision 2 paragraph 5.2.4.a states in part " Check and record at least once each w2rk day the temperature, or temperature and humidity of storage areas that require tc:perature, or temperature and humidity control".

13 NONCONFORMANCE t

contrary to the above requirement all temperature and temperature humidity recording instruments are being checked weekly only, not daily as required.

I d NCR INATED BY

_$t

/0l//lff f J Lounds" DATE 19 HOLD TAG APPLIED YES 1 NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES X

NO NA

(,, u Jou O d/1,,

I 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR EW BY I

REPORTABILITY YES k NO

/,

/

M )[ff I

I DATE (A/

/4

/

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASS @ CE EhGINEERING YES NO M/k p,,JA QA-006 Rev 2

2 0F, 2

The n:ta undar S3cticn 5.2.42 was erronocusly incorprotcd by M torici Sorvices to be cn ottornetivo to daily rocerding of ch2cks.

t i 27 PROCESS CORRECTIVE ACTION REQUIRED I

l YES l X l NO 28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT l

l REPAIR

IX lUSE AS IS*

cREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

lYES R NO CR NO:

ADDITIONAL INFORMATION 30In cost cases the continuous recording devices verified that acceptable Level B storage conditions were maintained.

Exceptions (when the recorders unknowingly stopped) occurred in Warehouse #1 between 9/11/85 and 10/3/85.

During chis time, employees were working in this warehouse on a daily basis and noted no instances when conditions were uncomfortable to th2 extent that the temperature would be outside the required range of 40' to 140'F for C1 css B storage.

In addition, the chart in the immediately adjacent Class A storage area vorified temperatures between 70*F and 75'F during this time frame. This analysis concludes that Class B cond'itions were maintained and the "Use As Is" disposition is appropriate.(cont) 31 DISPOSITION C0 CURREN

)

I h2&BG

%wJ

//.is fi ~

DATE QAD CONCU DATE

~

ACTION ORGANI g ION 7C~a o z D a/u k ENGINEERING DATE A.N.I.

QSME) IF REQUIRED 32 DISPOSITION ACTION TAKEN bev/c dresy

,64/v/

c/

sks er// e+'ose b VJ/

J//2s

,,71 A-

's? r o /e> / h d D / c M -

,s.MCo'?st//

,c,W

/N/

c2//kr o'

fl 4 1// /rs ow er

.6-

,/rs-ik o1~W,,vecd4

&/de, psu.r

//ji.r

<s / / a 33 METHOD OF DISPOSITION ACTION ER FICAT 34 NCR CLOSED BY d\\McA eMd ocury1dA <3Ittyyt MtC i

(mm.

d t \\Z[W$

RESULTS OF DISPOSITION ACTION VERIFICATION

~

/

I / l ACCEPTABLE l

l UNACCEPTABLE Q

' DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR dk NUMBER A.N.I.

(ASME)

DATE IF REQUIRED QA-006 Rev 2

e f

NCR NO. Q-00032

30. Continued For information, Procedure CD-002 has been reissued as MS-001 and the required checking frequency has been changed to twice weekly when a continuous recording device is employed.

t

Ta Materict 5 rvisco F rsonn31 rnoes RLBull, Midland Energy Center oarc December 9. 1985 Sussc cf MIDLAND INERGY CENTER -

MATERIAL SERVICES INSTRUCTIONS FOR TEMPERATURR CHARTS tomatspoNDENCc tc When changing recording Temperature and/or Temperature / Humidity Charts, the following information should always be included on the face of the chart.

1.

Instrument Number 2.

Location and level 3.

Expiration date 4.

Date installed 5.

Removed date 6.

Signature These charts should be turned in weekly to R L Bull.

Each chart shall be checked at least twice a week and logged on Material Services Log as working or not working.

If not working, fill out Form 40 and send to Doug Comar, Admin. 303 and a copy to R L Bull.

If instrument is removed for repair, ask for loaner while instrument is out of service.

Make entry on M&TE Usage Record as fo'llows:

once a week for recording type instruments.

I.

Enter location of instrument.

II.

Enter variance for that location.

III.

N.A.

IV.

Enter installed and remove date of each chart.

V.

N.A.

VI.

Enter calibration due date of instrument.

VII.

Enter range of chart 3

VIII.

Enter MS-001 (old CD-002)

IX.

Enter Y for Q area or material X.

Signature XI.

Material Services In addition to above items, if instrument is removed or stops working, make entry in Users Log and on the Material Services Log and also on face of chart.

Make sure to identify Material Services log sheet with instrument number.

l

m Make entry on N&TE Usage Record as followes fcr cr -rnerrdina type instru-ments.

I.

Enter lesation of instrument.

II.

Enter variance allowed.

III.

N.A.

IV.

Enter final date and last date on each page of Material Services Los Sheet.

V.

N.A.

VI.

Enter calibration due date of instrument.

VII.

Enter range of instrument.

VIII.

Enter MS-001 (old CD-002)

II.

Enter Y for Q area X.

Signature XI.

Material Services.

Make sure that each log sheet has instrument number recorded on its face, and signature of person removing it, with date.

Note on chart any temperature that is out of range for the area they are in.

Same for humidity.

Report this information to your supervisor.

Class A range is to be between 40*F and 90*F.

Class A range on humidity at or below 60%.

Class B range is to be between 40*F and 140*F.

. -. =.

26 CAUSE 35 PAGE 4 0F, J I

27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES NO i

28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT l

l REPAIR *

[X lUSE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES T NO CR NO:

30 ADDITIONAL INFORMATION Nk

Ob raio RapIAcemeat Recoads Seoa SP 13 F

31 DISP TIO ONCURRENCE

// f/ff8h"

] $)

ll--JYS k

P' DATE QAD CONCURRENCE DATE Ay0NORGANIZATION MA. $muN W Cr n-nd a/n ENGIXEERING DATE A.N. I. '( ASME) IF REQUIRED 32 DISF/SITIONACTIONTAKEN bLt6EATtou EELDE D f.EQuGTEb d,EEC6t0Eb FEon

$9(LS - TwEVI ML 00A 2 t.2LceDs, foe bh1A - \\ \\14 S.

MC.-Coi4 inAS MADE t hWc.TW E ".

u SE. ate A 2.Ecor.DS AE.E.

(d/,LDiCh st4 W ED bLB d.

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY g'hkyetM 84DM2sc /dt 32 RESULTS OF DISPOSITION ACTION VERIFICATION DATE l V IACCEPTABLE l

l UNACCEPTABLE QAD IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR L !//

I NUMBER A.N.I.

(AS!(E)

DATE

'IF REQUIRED QA-006 Rev 2

ASSURANCE

//. ModM C

16 DATE ISSUED D WISION

///6 /f5 7ORM QAD-1 NONCONTORMANCE REPORT 18 PAGE

/ OF 1 1

ITEM LOCATION M&TE Laboratory Administration b1dg.

2 CRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

8325-11748 BPC-654 Calibration ton NA 5

ITEM DESCRIPTION Calibration Logs for Instruments 8325-11748 Weston Dial Thermometer BPC-654 Trerice Recorder

.6 LTEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 -ASME A.N.I. REQUIRED i

NA OH-003 paragraph 6.0 NA 1 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION QAD 85-07 Operations and Maintenance 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES X

NO NA 12 REQUIREMENT OM-003, revision 2, paragraph 6.0 A copy of the calibration data sheet from SP&LS is forwarded to Midland I6C Section and chall be maintained with the usage log flies. Copies of calibration records generated by MEC shall be maintained in the MEC Laboratory.

'i 3 NONCONFORMANCE Contrary to the above the Calibration Logs for the following equipment was found to be j

c.insing:

SPC-654 Trerice Recorder 8325-11748 Weston Dial Thermometer i

14 NCR ORIGINATED BY tl)Gn1t e/Ar D A Nott

'D AT E l

19 HOLD TAG APPLIED YES X

NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES X

NO

)

21 NEED To REVIEW FOR 23 TREND CODE 24 NCR R EW BY Q L u.)t3 p I

~ REPORTABILITY YES X

N0 b

DATE'/k/

8'"

~# I d/

i t

22 DFIERMINED TO BE REPORTABLE 25 SECTION HEAD ASS {RANCE ENGINEERING YES N0 hk dd QA-006 Rev 2

b) YEMPEfATutir.

Mou n TO En ut. suST E.uM EdT EIC. 506 35 PAGE a OF G 26 CAUSE t4A5 A LEiCRTEL Co4TP.0LLEh

\\ MSTh4EbT h MAY.6 tdA6 NbT A 9'Mt.T cP TwE DElALL MSTEM.

IO A

t.otf44.Ti9 E Q.0. Mb %EER GECEEATEb buT A P. M.

k%S %T 655,uED TO ?uh u9 AuS,s EGuEuf 4Au3.Wnonq. M hEuou ECTueM-i Mt.

1Lito(EM iusTE.uMEoT Dth MDT

fictuEST,

?_ eft.A<_EMEut.

17 PROCESS CORRECTIVE ACTION REQUIRED l

l YES W NO 28 RECOMMENDED DISPOSITION I

l REWORK l

l SCRAP / REJECT l

l REPAIR

IX lUSE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

lYES IY l NO

'CR NO:

30 ADDITIONAL INFORMATION 31 DI POSITION C NCURREN w~.-~

d.9.ais ~

y 4 CTION ORG IZApN DATE QAD CONCURRENCE DATE

~7Y/6<

/.! n -1f ENGINEERING DATE A.N.I.* (ASME) IF REQUIRED 32 DISPOSITION ACTION TAK pMV64TtVE MM M M D O ET.TS HW %ET.M Su6MiTTEb To thMtob i. huchuts(\\iCs "To G Ls u iu ATC AM4

LA tGS "

w)AS botoM6f AbEb Fe.cLA hs ~6 iu rus GuTutE. Jt) IoscNiu 6 Tf.Att 6L 1b b A*,S. b STDP.MG. 1 " TEMPER.Aiut.G tJitoE. DEL ECLAc)E!b. ("th [ALtEnf.ATEh id5TE.uM64T5 Af4 ITEntfMTL4 DN

'2.4.-16T'T 5 ito 50 Aeracus,E I

LcNiEL

& STo R.A6C.

9. M.

r.EG uESTS AMG Ati.o bC6M.6d &% TTED Tb 7tAde utd6 v hlMbuu u k (f) fMW HM kbd N Ob MM cA J4 NCR CLOSED BY MjlHODOFDISPOSITIONACTIONVEIFCATION 33 b \\ % %k a h b D oc.4A mcut h im ViQ I

RESULTS OF DISPOSITION ACTION VERIFICATION

\\E V.- OG L

DATE ACCEPTABLE I

IUNACCEPTABLE QA]D I UNACCEPTABLE, REFERENCE SUPERSEDING NCR M

NUMBER A.N.I.

(ASME)

DATE IF REQUIRED QA-006 Rev 2

QUALITi La hLA 50.

nr.

lo

' ASSURANCE

/S. coo 39

/>

OIVISI6N 16 DATE ISSUED

///c /pg FORM QAD-1 g

NONCONFORMANCE REPORT 18 PAGE

/ OF A 1

ITEM LOCATION M&TE Laboratory, Warehouse #1, Warehouse #2 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

8325-01155. 8325-12668. BPC-654 Eautement Usage Log NA 5

ITEM DESCRIPTION Equipment Usage Log for Instruments

,_8325-01155 - Hygrometer 8325-12668 - Omega Thermometer 50* to 500*

BPC-654 - Trerice Recorder

,6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA OH-003 5.2.8(b)

NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION Material Services i

QAD 85-07 Operations and Maintenance 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES x

NO NA

.12 REQUIREMENT OH-003, revision 2, paragraph 5.2.8(b) 1,2,364 The usage record shall h ave the following sections complete when returned:

1.

Job, equipment or component 2.

Date of use 3.

Range or scale used a

wune.n_.nc, neane ni,mhe r 13 NONCONFORMANCE Contrary to the above requiremer,t usage logs for instruments 8325-01155 Hygrometer i

8325-12668 Omega Thermometer 50' to 500*

BPC-654 Trerice Recorder were found to have one or more of the above sections missing the required data.

14 NCR ORIGINATED BY l

G7W dds<

'D AT E i

D A Nott l

19 HOLD TAG APPLIED YES X

N0 120 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECRECATED YES X

NO NA 21 NEED TO REVIEW FOR 23 TREND CODE i24 NCR R' EWED BY 85 udbu Pd [

l REPORTABILITY YES X

NO A3

"*h* -

)

I l

DATE 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, AS CE ENGINEERING

/ /

YES NO MA Mk QA-006 Rev 2

26 CAUSE (NT.cm Xpr.)

g ITU 1- (8 325- 0115S H(McMCTE2.) ~ CONF 4'ow CCc MO Sul To T*C fetp 3 ou t. %or42.. Tertt Act (ATTMetthi 7-3), Aa Tat,9sTActoe.s, bsc i.2.0), Do Nor ceAttsfo~s T.

I MoAL 3Ms ow t ut. FutM te,J M Pi~cDB.L ms% cts Tov To F s ou t, A Co N TM dw T.nr (M Tot.

ws% W A 0Ew n,2 o f tAAr. A Tg A3 a w cr cu T,+(

s a cter.

Non'U#D&bt, $ P9086@ /A M. IN W N A T' a<Iots GQ')I&A'O 4Ve WA40 uses itp F9%f,t* W CflY= $ $ W M M M W A W N M on>B h/W AG'Y kgAC. g 27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES I-l NO 28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT l

l REPAIR

l 7 1USE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

lYES I u - l NO CR NO:

30 ADDITIONAL INFORMATION 3L DISPOSITION CONCURRENCE AJ -N-55 b<

/8 lfo A$~

1 ACTION RGANIZAUCN DATE QAD CONCURRENCE

'DATE

~Y

/.! -/.* Jf A) $_

e ENGINEERING DATE' A.N.I.

(ASME) I'F REQUIRED c c,W,/y* rgfeg,fdd st/rHW 32 DISPOS 1 TION ACTION TAKEN m,,, y op.g..o sJ a., s be ite.,,, r. it-ITE M i - (9 3 Z s c H 5i A44 WT(2.) - %.o c s tot Tc 6 T7-*f N eNe w're of f Adm (cxtN'+

eww

.r a usme raas.

yhe e.4 A/o ch9af'$n$55fhIA$

< Aw mrd<<

w sn g?/3 ay/

/A's le u c/ d. A/,.we Acd s.y mw,mA~n r

ms/ sHS emy/lbi,/ /b km f doNasi Ja~ awe r i/

7 34 NCR CLOSED BY gjJSPfpTJgNA g ICATION Q 4 1 l D Q R $a Q g E jnEg0 33 1

L,.u..J 4 & M S " &

l 7

by[J

/

lallil/

RESULTS OF DISPOSITION ACTION VERIFICATION ST

/

DATE ACCEPTABLE l

iUNACCEPTABLE QAD IF UNACCEPTABLF, REFERENCE SUPERSEDING NCR f

NUMBER 41//h A.N.I.

(ASMC)

DATE IF REQUIRED QA-006 Rev 2

To Natorial S;rvices F;rson;01 rno RLBull, Midisad Energy Center U

oave Deces6er 9, 1985 SusJcci MIDLAND ENERGY CENTER -

MTERIAL SERVICES INSTRUCTIONS

,,,,,,,,g Coaaceromocwec FOR TEMPERATURE CHARTS CC l

When changing recording Temperature and/or Temperature / Humidity Charts, the following information should always be included on the face of the chart.

1.

Instrument Number 2.

Location and level 3.

Expiration date 4.

Date installed 5.

Removed date

)

6.

Signature These charts should be turned in weekly to R L Bull.

Each chart shall be checked at least twice a week and logged on Material Services Log as working or not working.

If not working, fill out Form 40 and send to Doug Comar, Admin. 303 and a copy to R L Bull.

If instrument is removed for repair, ask for loaner while instrument is out of sarvice.

Make entry on M&TE Usage Record as follows:

once a week for recordina type ins t rument s.

I.

Enter location of instrument.

II.

Enter variance for that location.

III.

N.A.

IV.

Enter installed and remove date of each chart.

V.

N.A.

VI.

Enter calibration due date of instrument.

VII.

Enter range of chart VIII. Enter MS-001 (old CD-002)

IX.

Enter Y for Q area or material X.

Signature XI.

Material Services In addition to above items, if instrument is removed or stops working, make entry in Users Log and on the Material Services Log and also on face of chart.

Make sure to identify Material Services log sheet with instrument number.

't I

Make entry on N&TE Usage Record as follows:

fsr n-a-r cardina type itstru-ments.

I.

Inter location of instrument.

II.

Inter variance allowed.

III.

M.A.

IV.

Enter final date and last date on each page of Material Services Log Sheet.

V.

N.A.

VI.

Inter calibration due date of instrument.

VII.

Enter range of instrument.

VIII. Enter MS-001 (old CD-002)

IX.

Enter Y for Q area X.

Signature XI.

Material Services.

Make sure that each log sheet has instrument number recorded on its face, and signature of person removing it, with date.

Note on chart any temperature that is out of range for the area they are in.

Same for humidity. Report this information to your supervisor.

Class A range is to be between 40*F and 90*F.

Class A range on humidity at or below 60%.

Class B range is to be between 40*F and 140*F.

l l

W Ec.

..G.

QUALITY

15 NCR NO.

[17 REV ASSURANCE

/I.c,c.ov.5 I

o DATE ISSUED l'16 DIVISION

//475 //$

FORM QAD-1

[c/[f/

NONCONFORMANCE REPORT

(

18 PAGE

/ OF l

ITEM LOCATION Aux. Bldg. Room 200 Elev. 599' (Fuelpool Heat Exchancer Room) 2 DRAWING OR PART NO. AND REV.

'3 PART NAME 4 SERIAL NO.

OE-76A/C (lV-CCW 466)

CCW' Outlet Throttle i

OE-76 B/D (2V-CCW 466)

Valve & Assoc. Spool Pieces N

I ITEM DESCRIPTION

" Flex-Kote" metal parts protector aerosol container manufactured by Chem Pace Corp.

6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT

'8 ASME A.N. I. REQUIRED WO #500630 revision 0 NA WO #50Q631 revision 1 WA 9

INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500630 0

WO-500631-01 1

OM&C Dept.

11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES X

N0 fs/g 12 REQUIREMENT

1) Wo #22500630 and #22500631 step 2 and step 4 specify items to be coated with Tectyl-502C.

2) Procedure PR-002 requires procurement of Q or CQ material if item will affect "Q-listed" structure, system or component.

3) Procedure MS-001 requires that material be issued or withdrawn by Issue tickets from Material Warehouse.

13 NONCONFORMANCE

1) Tectyl-502C was not used as required, instead a product listed as " Flex-Kote" mfg. by Chem. Pace Corp, was applied to valve parts and to spool pieces. This substitution of material was not designated as an equivalent for this W.O.

2) Material was not procured as either Q or CQ as required by Procedure PR-002.

3) " Flex-Kote" product was not issued through the material stockroom system as required in Procedure MS-001.

14 NCR ORIGINATED BY NOTE: Action organization should identify any location l

or material that Flex-Kote was used on for

.3

// Af N// f/8.T

' DATE evaluation by Engineering Dept.

L Zimmerman 19 HOLD TAG APPLIED YES y

NO

'20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y

NO NA d c% L., (A )co O,jgl',,

12 1 NEED TO REVIEW FOR 23 TREND CODE 24 NCR REVIEWED Y REPORTABILITY YES y

NO C/X g / _. /

Ddif 1

DATE N /#

/

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASS @ANCE ENGINEERING d4 dA YES N0 QA-006 Rev 2

k$A OF h 26 CAUSE 35 PAGE J

Tha " Flex-Kote" users were not aware that it had been purchased "non-Q".

Since " Flex-Kote" hcd performed well when used as a substitute for Tectyl-502C on non-Q applications, it was concludedthat " Flex-Kote" was an acceptable substitute for "Q" applications.

27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES l X l NO 28 RECOMMENDED DISPOSITION I

l REWORK l

l SCRAP / REJECT I

l REPAIR

I X lUSE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED j

lYES j

X l NO CR NO:

30 ADDITIONAL INFORMATION Engineering has determined that " Flex-Kote" is an acceptable equivalent to Tectyl-502C cnd has revised Appendix I to the Engineering Criteria to reflect the acceptability of f

been

" Flex-Kote." Although " Flex-Kote" is approved for use via Appendix I, its use has limited to Work Orders WO-22500630 and WO-22500631.

Based on " Flex-Kote" being an accept-able substitute for Tectyl-502C, the application of " Flex-Kote" to the valve parts and spool pieces is acceptable as is.

The Non-Q purchased " Flex-Kote" will no longer be used in "Q" applications.

If the need to use " Flex-Kote" on "Q" by the Maintenance Department Cont Sh) connonents should arise. the " Flex-Kote" will be nurchased CO and controlled (see

~

31 DISPOSITION CONCURRENCE

/

/6 l 2, h

/ / DATE ACTION GAN ATION DATE QAD 'CONCUllRENCE Yb5

.J

/2 ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 l>ISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY I

f R o45 /S blG g S t T7C N A 0G W(E 8 SLL M

RESULTS OF DISPOSITION ACTION VERIFICATION j

l

\\ l ACCEPTABLE I

l UNACCEPTABLE QAD/

~

DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR

./

NUMBER A.N.I.

(ASME)

DATE t IF REQUIRED QA-006 Rev 2

~

NCR NO.

REY.

~'QUALITT Q-00043 0

l ASSURANCE DATE ISSUED DIVISION 11/25/85 FORM QAD-3 l

N WCONFORMANCE REPORT CONTINUATION SHEET PAGE 1 0F 1

\\

in accordance with Procedure PR-002 and Procedure MS-001.

i l

l t

e l

4 L

QA-006 Rev 2

)

V.

i 15 NCR du ~ ' - ~ ' 17 FPt

. UtJ'LTY I

d.000 w o

.Q ASSURANCE

')IVISION 16 DATE ISSUED

///pS//S FORM QAD-1 NONCONFORMANCE REPORT 18 PAGE

/ OF 1

ITEM LOCATION 1

111dland Enerny Center - All areas 2 DRAWING OR PART NO. AND REV.

3 FART NAME 4 SERIAL NO.

Tectyl-502C 5

ITEM DESCRIPTION Tactyl 502-C, (55 Gal. Barrels) Mfg. by Valvoline Oil Co., Div. of Ashland Oil

,6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED i

WO #500630 revision 0 NA WO #500611 revision 1 NA 9

INSPECTION PLAN REV 10 ACTION ORGANIZATION Wo #500630 0

WO #500631-01 1

OM&C Dent.

11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES 1 NO hyg 12 REQUIREMENT

1) Procedure PR-002 requires that materials be purchased either Q or CQ if they will affect a "Q-listed" structure, system or component.

2) Procedure MS-001 requires that material be issued or withdrawn by Issue Tickets from Material Warehouse.

~

3) Specific mfg's instructions for use of this product are " Agitate Before Use".

13 NONCONFORMANCE

1) Material was not procured as either Q or CQ as required by Procedure PR-002.

Item was l

purchased Non-Q by Bechtel P.O. 7220-F-67252 prior to the Midland shutdown.

l

2) Tectyl-502C was not issued through the material stockroom system as required in Proce-2 dure MS-001.

3) There is no evi,dence of a mixer / agitator in vicinity of drum for use as such by Maintenance personnel.

2EW

//kYh$

DATE L Zimmerman jl9 HOLD TAG APPLIED YES y

NO

!20 LOCATION 0F HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES y

NO NA

21 NEED TO REVIEW FOR l23 TREND CODE

.24 NCR R EWED BY. 10 M M L, O[

l REPORTABILITY YES

)(

NO

/

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, AS NCE" ENGINEERING YES N0 K/d A.IN j

QA-006 Rev 2 l

OF d 26 CA'.'S E 35 PAGE J

Tactyl 502-C was originally purchased by Bschtel non-Q and was subsequently used by CPCo during the layup program.

The users ware not aware the Tectyl 502-C was non-Q since it was originally purchased by Bechtel for a "Q" system.

27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES l xxx l NO 28 RECOMMENDED DISPOSITION l xxx l REWORK l

l SCRAP / REJECT l

l REPAIR

l l USE AS IS*

REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES I XXX l NO CR NO:

30 ADDITIONAL INFORMATION Based on the nonconformance identified in block 13 of NCR A-00044, the item is reworked as follows:

1. In accordance with procedure number PR-002, a 1069 form will be initiated to change the quality classification of the 55 gal Tectyl 502-C from non-Q to CQ.

issuance

2. Once the Tectyl 502-C has been incorporated in the CPCo warehousing system, of the material will be controlled in accordance with MS-001.

A (see continuation sheet) pFOSITIONCONCURRENCE y

R

,r-n _ff 31

- {k ti d'~) W trW ~1A_-ku.

Ulri' A(~

AT C NCURRENCE

' DATE ACTION ORGANIZ IONfj/

/f 27 a

ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN S

& ftlz y f p,p N &

//-37 H 6 % s& xmf

/) $ r m /06f un m d gyny3wf m, a,,_q 4 e_q.

dflus&<<

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.d Merenim_

isk.eriM sd ik Class A -WfMMM il sn an a m wv, b

/ bat 4)<// At S gggggvaW jpriorsouS INil don 4l sSidL p g) 43 5lt 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY g {j redtIpf (E c(t5~- d d bR If f

a n anu.wh:

RESULTS OF DISPOSITION ACTION VERIFICATION

/NPS~

M ACCEPTABLE l

l UNACCEPTABLE DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR M

NUMBER A.N.I.

(ASME)

DATE IF REQUIRED QA-006 Rev 2

)

QUICITY NCR NO.

REV.

A-00044 0

ASSURANCE D'1 VISION DATE ISSUED 11/25/85 FORM QAD-3 NONCONFORMANCE REPORT CONTINUATION SHEET PAGE 1

0F 1

3. The attached Site Engineering Telecons with Ashland Chemical establish that Tectyl so?-c m ore the renntramenen of MIL-c-16173 Grade II and is acceptable for site layup applications.

Site Engineering through discussions with Ashland Chemical hme d,rermined that ir in necentable to anniv Tectyl 502-C without agitation Based on the consistency providing the consistency is thicker than paint thinner.

nhnerved during annlication cf the Tectv1 502-C. it was concluded that the past applications are acceptable as is.

I I

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I I

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FORY 40 200M 10 41

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REPLY DATE

] SIGNED Send white and pink copies with carbons intact to recipient. Pin A copy to be returned with reply. Yellow copy retained by sender.

rqaw eo Saou iSa3

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FROM CONSUMERS POWER COMPANY (Tg g, gggg M

ATTN:

DATE SUBJECT ll ES

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V DATE SIGNED Send white and punk copies with carbons antact to recipient. Ptnk copy to be returned much reply. Yellow copy retained by sender.

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sci F

instruct. n Manual io PART C-PRESERVATION AND STORAGE PREPARATION FOR SHIPMENT AND/OR STORAGE t ral requirements, and consistent aw set is propered for shipment in conformence with contrac u d Nand/ing of treme far The diesel 4cc" with tie provisions of ANSI N45.2.21978, "fachasing, SN t

ngement, the requirements, and the anticipated term of storage. Unless othenmes provided f following preserwtion methods and requirements are the normal standard for T PRESERVATION MATERIALS.

1978,two preserve-In addition to the tapes, berrier materials, desicosnts etc. specified in Section 3 f

d by, and available from tion meterials are normally used. These are Tectyl 502-C and Tectyl 800, both manu actu Ashland Petroleum Company. The characteristics of these two preservatives are as fo Tactyl 502-C (U.S. Gcuernment specifiestion MIL C 16173, Grade 11 id P-2) is a soft, amber, transparent film preservative which may be applied by a.

i i

ments, bearings, etc.,

extended undercover or indoor protection for the interior or exterior surfaces of mach n I

fl f the film. It may and provides limited periods of outdoor protection wher 502-C should..

i i

i faces which are provide adequete protection for six months outdoors, and for 18 months when seeled off from the elements.

Tectyl 890 (U.S. Government specification MIL C-16173, Grade I, an d for preserve-a firm, black, opaque film preservethis which may be applied by spraying, dipping or b.

idI tion of items stored indoors or outdoors, with or without cover where a firm film is requ r 30 months when outdoors, petroleum solvents, or with a vepor degresser. Tectyl 890 will provide protection for u

')

and in excess of five ysers when stored indoors, or undw cover.

gg/r=5[up6' When the use of a desicx: ant is specified, a s DESICCANTS.

il ith no change in size or shape of the p

/G #" y, get is a pure, chemically mort amorphous silica. The acti M

f l dry. Desiccants are illabsorb at least

[ & g [/6 packaged by units ** rather then by weght, e u t 40% relative humidity at a three grams of water vapor at 20% relative humidity,and at least six grams of water vepor f

'sinstructions. Although temperature of 25 C. Silica gel can be regenerated in a vented oven, following the manu 0

E indicating silica get provides no visible indications as to the*cx ndition of the gel, humidi

b gg l

d a pale pink as get may be used for this purpoes. These indicators will gradually change color fro pJ/ pdJ the get becomes saturated with water vepor.

33s> F GENERAL PRESERVATION PROCEDURES.

The following depicts the general procedures used prior to shipment for th ii d for the appropriate, other appurtances furnished by Transomerica Delaval, Engine an

, maintenance of this preservation protection during storage.

With the engine running, disconnect the fuel line ahead of engine fuel b i

to burn about five to tan gellons of pure tectyl 502-C before shutting down. Cap fuelline to a.

y y

I Seel all openings to the interior of the engine.

b.

Remove fuel injectors and spray Tectyl 5024 inside the combustion cha c.

piston crowns, and cyl'mder head facas. Replace injectors.

" 8*

5-C-1

m.,,.!G?S m ns ASSUEANCE

//.OooVS O

16 DATE ISSUED DIVISION h /J 7/d FORM QAD-1 NONCONFORMANCE REPORT 18 PAGE

/ OF J 1

ITEM LOCATION l

Midland Energy Center - Aux. b1dg. 584' elev.

j 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

NA Aux. Feedwater Pumps NA 5

ITEM DESCRIPTION WO #500924 WO #500908 Aux. Feedwater pumps IP-5A/B WO #500925 WO #500907 2P-5A/B

,6 ITEM STARTUP SYSTEM NO.

'7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 4

I NA NA yes 9

INSPECTION PLAN REV 10 ACTION ORGANIZATION WO #500907, 500908 0

500924, 500925 0

O&M Dept.

I1 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES y

NO NA

12 REQUIREMENT

1) Work order #22500907 and 22500908 step 4 require Maintenance section to tape all flanges to ensure no leakage and to tape the shaft ends shut.

2) Work Order #22500924 and 22500925 step 3 requires Maintenance to install a humidity indicator in the shaft opening of all pumps and to seal all other openings in the pump casing.

13 NONCONFORMANCE

1) De-humidification suction piping flanges on all four (4)eand feedwater pumps are not taped adequately to prevent leakage - space between the wood flange, metal pump flange, temporary flex suction hose and piping flange is visually evident.

~

I

2) Humidity indicator on Pump IP-5B is not secured to end, but is laying down with the shaft end exposed.

All other shaft ends have loose tape and appears inadequate to i

prevent leakage.

14 NCR ORIGINATED BY l

gg l

NOTE: A) step 2 for WO #22500924 and 22500925 has not l

been complied with, although O&M rept. has

, DATE J L Zimmerman notified QAD this WO is ready for inspection.

l' 11/25/as 19 HOLD TAG APPLIED YES y

NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y

NO NA i

'21 NEED TO REVIEW FOR 23 TREND CODE j2 CR REVIEWED Y,.72.a1009 V

REPORTABILITY YES y

N0 e

1 i

ATE ff /2-7 PI 25 SECTION H ASSURA$CE ENGI Qme,-mm@ p ww.N. ERING 22 DETERMINED TO BE REPORTABLE YES x

No g

tijzy/f'f-4' ()

QA-006 Rev 2

~

35 PAGE O *' 'L -

j yh n.s - THE C/WS& Is ntt QC TuspecTaa. oor vue csvnsoia, ntE stwrneD a CD rc e a s rna. m can, T H 6 F /cs,aels i)oc r is no y,g giu o u mi ec in rc rrrs

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re,

' T' 4 h e. e> + 4 e e s ud+< crs',

27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES

@ NO 28 RECOMMENDED DISPOSITION

% REWORK l

l SCRAP / REJECT l

l REPAIR

l l USE AS IS*

$ REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES XI NO CR NO:

30 ADDITIONAL INFORMATION

&-l, alGm

^2' thod c'L AAE CDud o rioDC Tt+A T d cautrEa (U imet< T-

+d e. Luca 4ucm. A 9aem c,o & A W irtc0 Una M b C-hew \\+ e\\ c, e.

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31 ISPOSITION CONCURRENCE k

I l $i L lY ff ACTION ORGANIZATION DATE ONCURRENCE

/

/ DATE ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION, ACTION TAKEN gu,1y' 2

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r 33 METHOD OF DISPOSITION ACTION VERIFICATION

-- 34 NCR CLOSED BY L/ ~ 8[,

RESULTS OF DISPOSITION ACTION VERIFICATION n./m /tr W

~

l M CEPTABLE l

l UNACCEPTABLE

/~ DATE F IF UNATCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER j

A.N.I.

(ASME)

DATE lIF REQUIRED QA-006 Rev 2

QUALITY 15~}fCR NO.

17 REV ASSURANCE

// _mm o[ /

DIVISION 16 DATE ISSUED

/

FORM QAD-1

/o/q/ps-NONCONFORMANCE REPORT 18 PAGE I

0F l 1 ITEM LOCATION MT, (

2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

M 4n s*-D d NA NA 5

ITEM DESCRIPTION vat \\/e3 6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED l'64 9 Mo.1v56 o+w NA 1

9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-Fooe s E

OW 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES NO

- 12 REQUIREMENT V/4. 'Z 2600W5 M si kzanees Au vest chu VAtNers % ~5M W APftWL.- % 4LHf7 & sN 13 NONCONFORMANCE bMT12.A9.y To1tG MotgasAEW,W T.0L4cw N q \\/At4E?$ 1+AWThes1erN h L6 P t'~ O f 6 M i PJDMS

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-. SESE TWO t/ALUES C00'D

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19 HOLD TAG APPLIED YES

,/ NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA YES

/ NO NA ITEMS SE,GRECATED 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR R " WEI) BY.J644L.. M REPORTABILITY YES NO gg f

CE ENGINEERIN(T SECTIONHEAD.ASf 22 DETERMINED TO BE REPORTABLE 25 d

/

YES NO

/

QA-006 Rev 2

35 PAGE a OF 'J

26 CAUSE O d trG6 C d 27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES NO 28 RECOMMENDED DISPOSITION g

gyg l

l REWORK l

l SCRAP / REJECT l

l REPAIR

l l USE AS IS*

REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE w

,'O

[~

/ z / OfW ACTION ORGANIZATION DATE NCURRENCE

/t) ATE ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN h0Rpgq L ATEre Rt:3] u s 0 f5 Y

/3cTH

$A O A 40 h :<AM M S wm, gm, s m - m e, va v es

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SE Q LOS CO.

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY

\\/AL_d6$

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O LWD RESULTS OF DISPOSITION ACTION VERIFICATION ACCEPTABLE

l l UNACCEPTABLE lQAD DATE I

iACCEPTABLE, REFERENCE SUPERSEDING NCR j

NUMBER i

!A.N.I. (ASME)

DATE

'IF REQUIRED QA-006 Rev 2

15 NCR NO.

17 REV lQUALIJY JA$$URANCE (f.00o9 y o

iDIVISION 16 DATE ISS1JED IFORMQAD-1

/4/G //s NONCONFORMANCE REPORT 18 PAGE

/ OF 3

1 ITEM LOCATION AW A%.

FL. EL-- 59 9 MtM0 Un ers I + 2 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

M -b h vaurtRCSm/ui%f>5 NA 5 ITEM DESCRIPTION 27 - 66 A,P>,C 6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED HA N A 2460 0900 h4[k 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION V/o-goo 9oo O

C+M 11 ACTIVITY HOLD R QUIRED:

ACTIVITY HOLD ORDER NO.

YES NO

12 REQUIREMENT Qo, 7,7 6009oo 5fe P 2 6 TATE 5 AT h EAW5GO META L. 60# 5: ACE 3 6 N ~04 6 E EATE. RE~DucefR SHAFT-wnu 'TscWt 5oLC,"

70Mp 4WD T

l13 NONCONFORMANCE bN t1tJgt.y' 'To WE-TtC20t if_er M 4E MT' j TOR.TiOH$ OG T+E 7UMf ANp St A h MW5 CN M[u py5 7 P-%A T3j 4 ARs. % f COA M) j Wiya.Tecryt.,COLC,

'14 NCR 0 IGINATED BY l

DNr m i

&5-DATE I

F NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA 19 HOLD TAG APPLIED YES ITEMS SEGREGATED YES NO Nk

(,,, W ]/

'21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR IEW Y

REPORTABILITY YES N0 i

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASS CE ENGINEERI W

/

hk M

YES N0 QA-006 Rev 2 i

e 26 CAUSE 35 PAGE 9

0F 2,

TH6 zP-S'8A pv.up Gmwevrs wca wr Ab&gaAm.y GsArec dun 9 % J+yvp rece n, r r q / cases Noe

~2. O-IG t3 C., f O

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C CA rt 4.t Q)45 0ccIGG Sc h,A hc(a,oPM cu G90t C W.-IN 6Nf*' CA-56 06 COhY'AJL' i5 uo.r-cm)e4e%5

.wo neees ro ae RG c*d Ee4 27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES

% NO 28 RECOMMENDED DISPOSITION

@ REWORK l

l SCRAP / REJECT l

l REPAIR

l lUSE AS IS*

REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES

@ NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE l

O b$

.,G ll d

/

DATE DATE QAD CONCURRENCE ACTION ORGANIZATION A-ENCINEERING DATE A.N.I.

( ASME) IF REQUIRED 32 DISPOSITION AQTION T

@THE TpEched p w.,bKEN cP &P-5'6 A,B,c bWIt. beco 14emrev ute nt Teck t-5coc.

i O ltM Mecke.mC-t tus,4.cleu~,ce s o e., v i s. e u 4,c o 4,+ p, u i c,0

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W un Bco A p\\ W Comple wo Mtgarc. Co4bA>G6toSTS.

TE<tyL - Soa C, TD GRJ5vt6 s

o 6 TtE MtMTH(y M Q)t,.LK otGCAS AilG-

~d 6 sO b M CDI Ct C,O ' it tMedQ A T Tev' TEM-T~ 126Quort ES TGcrvt -5c a.q WJoq Tc 22e CHGCKGc wO 3Neweg./(c-c s c Mecer.54+Jy AFrc:m_ McTw-r r e 4,

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION l % l ACCEPTABLE l

l UNACCEPTABLE

.QAD DATE IF U$ ACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.I.

(nSME)

DATE IF REOUIRED QA-006 Rev 2

ih.J%4.J LetW I 15 NCR NO.

~17 REV M'QUALET THIS BCE JUPERCEDES MPQAD NCR C-05725, AS3URANCE ISSUED 10-9-84.

C-nnnao n

h1 VISION 16 'DATE ISSUED

]

g

' FORM QAD-1 12/13/85 f

N0HCONFORMANCE REPORT 18 PAGE 1

0F 2

1 ITEM LOCATION Warehouse 2 Hold Area 2 DRAWING OR PART NO. AND REV.

3 PART NAME 4 SERIAL NO.

NA NA NA 5 ITEM DESCRIPTION Purchase Order 2001-2443QA 6 ITEM STARTUP SYSTEM NO.

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED

, re sioon 3; NA No OADPIV-1. rev. 6: NODASL 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION NA Site Engineering & Technical Support 11 ACTIVITY HOLD REQUIRED:

ACTIVITY HOLD ORDER NO.

YES X

NO NA 12 REQUIREMENT AS STATED ON NCR C-05725:

Nuclear Operations Department Standard MOS, para. 5.5 states in part that " Supplier limita-tions shall be addressed in the comments section of the NOD-ASL."

Additionally, Quality Assurance Department Procedure QADP IV-1, para. 5.4 and 5.5 require the procurement docu-ment reviewer to determine procurement document acceptability utilizing attachments which include determination of the supplier approval for "Q" purchases.

13 NONCONFORMANCE AS STATED ON NCR C-05725:

Contrary to the requirements a Material Request / Authorization to Purchase (ATP) was reviewe'l and signed by NOD QA (signifying approval) on 5/31/84 with the following supplier limita-tions listed on the NODASL:

1. Resolution of Bechtel Audit Findings before issue of P.O.

2. Resolution of 50-55E to be completed prior to P.O.

Purchase Order (P.O.) was subsequently issued prior to 14 NCR ORIGINATED BY resolution of the limitations on the supplier.

Supplier limitations were placed on 5/7/84.

See pages 3-8 for gg copies of ATP and first page of P.O. that was subsequently 7

issued, attached to original NCR.

R L Bishop 19 HOLD TAG APPLIED YES 1 NO

'20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED y

YES NO Warehouse 2 Hold Area 21 NEED TO REVIEW FOR 23 TREND CODE

~24 NCR IEiiED

,Y 4

Wood f[4 E.

REPORTABILITY YES 2 NO

/ /c, pj NA g

22 DETERMINED TO BE REPORTABLE f

25 SECTICS HEAD, AS)CRANCE ENGINEERING YES NO X NA QA-006 Rev 2

26 CAUSE 35 PAGE 2

0F 2

3 Th3 restrictions placed on the NODASL for TDI either vara over-lo:ked at the time the ATP was reviewed, or if the restrictions were taken into considera-tion, the reviewer failed to document why these items do not pertain to the TDI rastrictions.

27 PROCESS CORRECTIVE ACTION REQUIRED l

l YES l X l NO 28 RECOMMENDED DISPOSITION l

l REWORK l

l SCRAP / REJECT l

l REPAIR

l X l USE AS IS*

REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l

l YES IX l NO CR NO:

30 ADDITIONAL INFORMATION Th2 concerns identified by the BPCo audit findings referenced in NCR Q-00049 (BPCo audit report number 25.24-1) do not affect the items received by CPCo on Purchase Order 2001-244:

Tha 50.55(e) concerns referenced in letter from Mr. J W Cook to Mr. J G Keppler Region III also do not pertain to the items purchased on the above P.O.s.

The ASME section III sent to resolve related audit findings were resolved and part 21 notification letters were ramaining concerns.

TDIs responses to the NRC audit findings identified by inspections 83-01 & 83-03 (cont. pg 3) 31 DISPOS ION ONCURRENCE

@HN L. WocOJf2 G

1

/

G' ll

/

~

u ACTION O GAN ZATION DATE Q

ONCtfRRENCE ITATE

/Z 4b5 ENGINEERING DATE A.N.I.

(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN See block 30 33 METHOD OF DISPOSITION ACTION VERIFICATION i34 NCR CLOSED BY I

RESULTS OF DISPOSITION ACTION VERIFICATION I{/

g (2- /S,. 65 l X l ACCEPTABLE l

l UNACCEPTABLE

' QAD R L Bish(p DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER lA.N.I. (ASME)

DATE iIF REOUIRED 1

QA-006 Rev 2

" QUALITY

~

LLCR NO.

-- - - ~w n-onnao n

' ASSURANCE DATE ISSUED BIVISION 12/11/As

, FORM QAD-3 NONCONFORMANCE REPORT CONTINUATION SHEET PAGE i

0F 1

30.

(cont.)

(NU nrc-OO40) were accented by the NRC.

TDI innued their new OA manual on 3/6/85.

The current rentrierinn on the MODASL reaufree nource verificatinn for any critical itema orocured in the future.

NOTE:

CPCo P.O.s 5008-5040 and 5009-8131 (currentiv open) were not identified by I

NCR Q-00049, however the same disposition above applies to these purchase orders.

i I

i l

QA-006 Rev 2 i

l

ML20198H240

Text

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