ML20091R661

Forwards Const Implementation Overview Weekly Rept 50 for 840521-25

ML20091R661
Person / Time
Site:	Midland
Issue date:	06/06/1984
From:	Karr J STONE & WEBSTER, INC.
To:	James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
SWM-139, NUDOCS 8406150197
Download: ML20091R661 (18)

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/ PRlNCIPAL STAFF STONE & WEBSTER MICHIGAN, INC."A Sq DPRP

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U3 FIIo\\jN-f3 Mr. J. G. Keppler, Administrator, Region III June 6, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-139 Docket No. 50-329/330 CIO Weekly Report No. 50 Construction Implementation Overview Midland Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 50,

- for the period May 21, 1984 through May 25, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.

. E. Karr CIO Program Manager Enclosures DHA:CN.

cc:

DLQuame, CPCo Midland (site)

NIReichel, CPCo Midland (site)

RAWells, CPCo Midland (site)

JJHarrison, US NRC Glen Ellyn, IL BLBurgess, US NRC Midland (site)

Public Document Room l

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Stone & Webster Michigan, Inc.

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CONSTRUCTION IMPLEMENTATION OVERVIEW

- CIO -

WEEKLY REPORT NUMBER 50 PERIOD - May 21, 1984 through May 25, 1984 Contents Page I.

0 ve rv i e w.......................................... 1 Q

II. Activity Summary..................................

1 III. Activity Details..................................

1 IV.

General...........................................

3 V.

Attachments.......................................

3 A.

CIO Item Summary l

8.

Hold Point Stamary C.

Nonconformance Identification Report (NIR) Summary l

D.

Meeting Sunmary VI. Exhibit l-1.

CCP Phase I Activity i

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Weekly Report No. 50 Page 1 of 3 CIO WEEKLY REPORT NUMBER 50 Lq I.

bVERVIEW During this reporting period, CIO continued the evaluation of Construction Completion Program (CCP) including Status Assessment (S/A), the Quality Verification Program (QVP), the Hanger Reinspection Program (HRP) and Phase 2 work related to Turbine Roll.

The principal work activity for CIO was the continuing evaluation of Phase -1 completion and readiness for Phase 2 work in Module 1200.

CIO monitored work in progress on other CCP Activities.

CIO activities during the week are summarized in Section II and r3 detailed in Section III of this report.

LJ II.

ACTIVITY

SUMMARY

A.

CCP Evaluation B.

B8W Program Evaluation C.

CIO Action to Close Out NIRs and Items as Responses are Received.

Site Meeting Summary D.

III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)

A.

In Module 1200, CIO continued the evaluation of CCP activities to determine readiness for the transition from Phase 1 to Phase 2.

This includes:

. review of Phase 1 program and procedures for integration of results; evaluation of Phase 1 results and OV procedural implementation; hardware verification; and evaluation of documentation for a representative sample of hardware.

CIO is

Weekly Report No. 50 2-Page 2 of 3 also evaluating readiness for Phase 2 work through procedure reviews, training record review, verification of the Construction Punchlist of to-go work, etc.

At the end of this reporting ' period, the CIO evaluation was approximately 40 percent complete.

To date,19 issues have been f

identified that are potential CIO Items or NIRs.

Each of these require further information from CPCo or further follow-up by CIO before they are resolved or confimed.

CIO and CPCo are meeting on a r'aily basis to updata information and keeping cognizant personnel informed of progress in completing the evaluation and resolving identified concerns.

Presently CIO expects to conclude i

our evaluation of this Module next week.

h In other areas of the CCP, CIO continued the overview of work in active modules.

This consists of witnessing work in progress, monitoring activities for pmcedural compliance, attending working meetings and reviewing w rking documents.

t B.

CIO reviewed the' test records of two inspectors, who wern examined to the _B&W visual inspection criteria, and found them satisfactory.

C.

Activities related to CIO Items, Hold Points, and NIRs are summarized in Attachment A, 8 and L respectively.

D.

The summary of meetings attended by CIO is in Attachment D.

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IV.

GENERAL' e

A. -CIO staff increased to 28 during this period.

V.

ATTACHMENTS A.

CIO Item Sumary B.

CIO Hold Point Sumary C.

CIO NIR Sumary D.

Meeting Sumary

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('identifieschangesfrompreviousreport STONE & WEBSTER MICHIGAN, INC.

NOTES:'

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Closed' items will be identified'in the report for the 2.

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MIDLAND NUCLEAR C0 GENERATION PLANT.

week of closure and dropped from further reporting; CIO ITEM.SWNARY Classifi-Closed No.

Description Open CPCo Response

. Document /Date Rea d s cation Document /Date Document /Date 037 Tracked CIO observed that two boards with Report No. 24 Partial response Action protruding nails lying in Cable Tray 11/29/83 (CSC-7244 dated 1AKA19 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable. The ed via CIO let-cable is Q-Channel A. 480V, MCC.

ter SWMCP-024 NCR C-00925 was issued by MPQAD on dated 2/3/84.

November 22, 1983.

CIO will track Cic3ure pending

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this item to assure that corrective cab!e repair action (repair) has been performed

' during CCP to approved procedures.

Phase II.

043' Tracked CIO Phase III evaluation of architec-Item Notifi-

~ftem Notifi-Further CFCo Action tural/ civil document control measures cation Report cation Report response (CSC-resulted in findings listed in the 1/6/84 1/17/84 7415. dated 3/5/

Item Notification (similar conditions

84) details are identified in MPQAD MQAR-DAT-1).

BPCo corrective CIO requests CPCo's plan for address-action plan for ing the problems noted and for imple-document control menting and verifying corrective ac-Updated response tion on both MQAR-DAT-1 and this item.

CSC-7704 dated 5/4/84.

ENE S C R-046 Tracked CIO requests placement on distribu-Item Notifi-Item Notiff-Partial CPCo

_, g q Infor-tion for documentation and procedures cation Report cation Report response -

o3m mation pertinent to. the NRC Project Commit-1/18/84 2/8/84 Implementation 7e inent Tracking Program, advance notice to take 8 to

%Q of related meetings and a schedule 12 months.

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events.

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SUMMARY

- CONTINUATION SHEET Classifi-Open CPCo Response Closed No.

cation Description Document /Date Document /Date Document /Date Remarks 051 Tracked CIO requests to be informed of meet-Item Notifi-As stated in Action ings regarding the proposed plan of cation Report CPCo Transmit-action to address deficiencies iden-2/3/84 tal CSC-7583 tified in MPQAD Audit Report Number dated 4/4/84, MSA-83-7 as well as a copy of the the proposed proposed plan one week prior to its plan should implementation.

be available by 4/20/84.

053 Tracked As described in Section 4.2 of the Item Notiff-Item Notifi-Item Notifi-

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Action CCP, CIO requests that CPCo provide cation Report cation Report cation Report N

a listing of all status assessment 2/16/84 2/23/84 5/22/84 teams, the respective team's scope and their working schedule.

059 Tracked CPCo should review audits performed Item Notifi-Item Notifi-Item Notifi-Complete Infor-prior to June 1983 to assure adequacy cation Report cation Report cation Report response via

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mation of auditing, proper closeout, 10CFR50 2/18/84 3/13/84 5/22/84 CSC-7756 N

Appendix B compliance, and objective dated 5/16/84 evidence as to adequacy of the audits.

060 Tracked CIO provides a series of recommenda-Item Notifi-Item Notifi-Recommen-tions in the following categories:

cation Report cation Report dation

1) Management Involvement; 2) Track-2/17/84 3/13/84 ing Audits / Audit Findings; and 3)

BE Audit Personnel Training and Certifi-S$%

cation Records.

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$E ev 063 Tracked During a review of referenced draw-Item Notifi-Item Notifi-Item Notifi-Complete

>S Action ings being used for status assessment, cation Report cation Report cation Report Response via

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CIO identified a number of drawing 3/15/84 5/21/84 5/23/84 CSC 7772 dated N

E identification and revision control 5/21/84 discrepancies.

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I CIO ITEM Suff4ARY - C0flTINUATI0fl SHEET Classifi-Open CPCo Response Closed No..

cation Description Document /Date Document /Date Document /Date Remarks 064 Tracked CIO recommends implementation of Item Notifi-Item Notifi-See Attachment Recommen-MPQAD plan to consolidate welding cation Report cation Report A, Page 4 of 7.

dation inspection requirements for electri-3/16/84 3/30/84 cal / instrumentation equipment and supports into PQCI's CW-1.00 and l

EW-1.00.

068 Tracked The Midland Plant FSAR (Table 3.2-4)

Item Notifi-P-5/2/84 Action specifies use of the 1974 Edition.(no cation Report addenda) of the ASME !!I, Division 1 3/23/84 Code, Subsection NF (i.e., installa-tion of hangers and supports for nuclear piping). A BPCo specifica-tion, as well as the B&W QA Program Manual, reference an earlier code edition in violation of ASME III.

Division I Article NA-1000 (1974 Edition). CIO requests the cause.

resolution, and corrective / preven-tative action for this condition, as well as any potential impacts on site installations.

070 Tracked 10Ms have been issued by various BPCo Item Notifi-Item Notifi-Action personnel to clarify the status as-cation Report cation Report og sessment process.

These 10Ms are not 4/10/84 5/9/84 ggg being processed through any single

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,, $ E ev 071 Tracked CIO requests information regarding Item Notifi-Item Notifi-Infor-CPCo action resulting from NCR M01-cation Report cation Report cation 9-9-075 which documented seven in-4/11/84 4/25/84 6

consistencies between the FSAR, a on specification and AWS D1.1.

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Remarks 064 CIO has received a response to Ites 064 and has determined that the response is acceptable.

The response describes actions different from those actions previously proposed by WQAD and described in CIO Weekly Report Number 36.

Weekly Report Number 36 stated that WQAD planned to have the requirements for inspection of welds on electrical equipment. and supports in both CW-1.00 and EW-1.00.

MPQAD has now stated that the requirements for the inspection of welds on electrical equipment and supports has been deleted from CW-1.00.

This u.a. currently remairis open until verification by CIO that actions described in the WQAD response have been completed.

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CIO ITEM SufEARY - CONTINUATION SilEET Classifi-Open CPCo Response Closed No..

cation Description Document /Date Document /Date Document /Date Remarks 072 Tracked CIO should be informed of action Item Notifi-Item Notifi-Infor-being taken to resolve administra-cation Report cation Report mation tive inconsistencies in BEW NDE 4/11/84 5/9/84 procedures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).

073 Tracked CIO requests B&W's documentation Item Notifi-Item Notifi-Infor-supporting required demonstration cation Report cation Report mation of Procedure NDE-PQ-MT-201, Rev 0 4/11/84 5/9/84 to the ANI.

074 Tracked During an evaluation of the site Item Notifi-Item Notifi-Action document control program, CIO has cation Report cation Report addressed a number of gensral con-4/13/84 5/5/84 cerns which must be addressed by CPCo.

075 Tracked CIO requests information regarding Item Notifi-Item Notifi-Infor-BPCo methodology for the develop-cation Report cation Report mation ment of certificates of compliance 4/17/84 5/9/84 to meet ASME,Section III require-ments.

owr 076 Tracked CIO requests information regarding Item Notifi-

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Infor-Project requirements for use of cor-cation Report

• $ EE mation rection tape / fluid on Field Change 4/18/84

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Requests.

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C CIO ITEM SUPNARY - CONTINUATION SHEET Classifi-lOpen CPCo Response. l.

Closed No.

cation Description Document /Date Document /Date.

Document /Date.

Remarks 078 Tracked Use of pencil on audit report was Item Notifi-Recommen-noted. CIO recommends establishment cation Report dation of policy of accepting only BLACK 4/23/84-INK on quality records.

079 Tracked Concrete surface repairs in Module Item Notifi-Action 800 E, F, & G were not inspected cation Report during QVP inspections for three 4/25/84 concrete placements as required by PQCI C-1.40.

080 Tracked Short-term schedules, dated 4/27/84, Item Notiff-Infor-indicate QVP inspection activities cation Report mation to PQCI's P-1.90, PI-2.90, M-2.00, 5/3/84 P-1.10, P-2.30 and PI-1.90; A list of personnel certifications by PQCI, dated 4/13/84, does not indicate personnel certified to these PQCIs.

081 Tracked Five welds in Module 800 (welds 10 Item Notifi-Item Notifi-Complete

'Infor-and 43 on line 30"-0HBC-33 and welds cation Report cation Report Response via mation 8, 71 and 23 on line 30"-0HBC-34) 5/9/84 5/22/84 CSC-7787 dated have'been coated and determined to be 5/22/84 inaccessible as approved by R. Wells; y#5 however, other coated welds of a simi-g g gl_

lar nature after this approval were o g.q cleaned of the coating for QVP.

CIO o3m has requested resolution to this in-

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ties since the noted five welds are easily made accessible for QVP.

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Open CPCo'. Response Closed "o.

cation Description.

Document /Date Document /Date Document /Date Remarks 082 Track _i Recommendation to the' Audits and Item Notifi-Recommen. Management Systems (A&MS Jackson)'

cation Report ti dation '

to meet the requirements'of 10CFR50..

5/14/84 Appendix B.

1.

A&MS to review part audits for on and off site contractors.

2.

Review findings and expeditious closing of two open audits 3.

Use of liquid paper or correction tape for changes 4

4.

Some difficulty experienced in retrievability of specific audit l

data.

083 Tracked Provide clarification of the intent of Item Notifi-Action Procedure N-12 with regard to cable cation Report re!nspections.

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]084 Tracked Deviations from PQCI, P-1.90 for QVP Item Notifi-Action in Module.800.

cation Report 5/17/84 l

)085 Tracked Observations from CIO review of Item Notiff-I Action PQCI's that impact Phase 1 / Phase 2 cation Report u>r

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release, Letter SWM-120.

5/18/84 g{g SE l086 Tracked CIO is requesting a singular reply Item Notifi-9,,! F Action concerning conflicting responses cation Report M

from BPCo and MPQAD for NIRs 022 5/22/84

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NOTES:

1. d identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW

2. Closed Hold Points will be identified in the Report for.

MIDLAND NUCLEAR C0 GENERATION PLANT the week of closure and dropped from further reporting.

.CIO HOLD POINT

SUMMARY

Established CPCo Response Lifted No.

Description Remarks Document /Date Document /Date Document /Date 007 Evaluation of Management Review of re-Report No. 19 Hold Point 007 sults of Phase I activities.

Evaluation 10/26/83 was partially is required before implementation of released for Phase II.

Turbine Roll only.

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. NOTES: '.1.

% identifies changes from previous' report-CONSTRUCTION IMPLEMENTATION OVERVIEW

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2.. Closed NIRs will be. identified in the' report for the.

MIDLAND NUCLEAR C0 GENERATION PLANT l week of.. closure and dropped from further reporting NONCONFORMANCE-IDENTIFICATION REPORT SlHtARY i

No.

-Description

. Issue Date Response Date Closure Date-

. Remarks 019-As documented on CIO EvaluationLNo. MP-MIS-02/29/84-03/14/84 5/24/84 QAR RA-00134 issued [

082-0001, several discrepancies'were identi -

to track corrective fled on the FDDL, action. Complete response via CSC 7776 dated.5/18/84.

022 At Work Print Station 2i9, CIO reviewed 80 03/23/84-out of.1116 documents. Twenty documents were found discrepant, as described in the NIR.

1 023 At Work Print Station 209,'CIO reviewed 80 03/23/84 out of 1116 documents. Twenty-three documents contained discrepancies, as described'in the NIR.

027 At Document Control Stations.59 and 501, dis-04/04/84 crepancy found to. exist between control draw-ings used by BPCo field engineers and those j

in BPCo Document Control Center.

i 029 A BPCo memorandum requests revisions to seven 04/11/84 l

Purchase Orders due to material / documentation discrepancies for received material in lieu a

2 of writing NCRs.

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030 BPCo ASME III Manual ~ states that the PQAE shall 04/11/84 JG i

assure that items are procured only from accept-o5m i

able. manufacturers.

P0's 7220-F-64832(A), Rev

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j 2 and 7220-F-64487(A), Rev 1, reference manu-n8 N

facturers which are not listed on the ASME i

Evaluation. Supplier Listing.

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SUMMARY

- CONTINUATION SHEET No.

Description Issue Date Response Date Closure Date Remarks 031 CIO reviewed nine verification irispection 04/20/84 reports for PQCI C-1.40.

Discrepancies were found in all nine irs.

032 Horizontal separation requirements between 04/30/84 "Q' conduit and "Q" cable tray of different channels without tray covers or barriers are not as per Drawing E42Q (Sht 99C, Rev 2; Sht 990, Rev 3; Sht 99E, Rev 1; Sht 99E, Rev 2) for at least one instance.

033 NC conditions - Observed during CIO evaluation 05/14/84 of -PQCI C-1.90 ENE 2C%

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CONSTRUCTION IMPLEMENTATION OVERVIEW' MIDLAND NUCLEAR COGENERATION PLANT' WEEKLY MEETING SUPNARY My Attendees Discussion Topic CIO Comments Date May 22, Area Team CPCo

1) Release of Modules for Phase I Activities No CIO concerns ~ identified 1984 Meeting MPQAD

2) Mechanical attachments.to liner plate is-

- BPCo S/A scope.

CIO

- 3) Update training to new requirements of training notices.

May 22, HRP Meeting CPCo 1) 31: Inspectors certified to PQCI-P-2.30 and No CIO concerns identified 1984

- MPQAD 465 reinspections now. completed.

BPCo CIO May 22, Document CPCo

1) Meeting concerning dispositions on CIO No CIO concerns identified 1984 Control CIO

- Items and NIRs pertaining to document control.

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1) Bi-monthly meeting No CIO concerns identified %

1984 CIO

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CONSTRUCTION IMPLEMENTATION OVERVIEW MIDLAND NUCLEAR COGENERATION PLANT WEEKLY MEETING SUMARY i

"9 Date Attendees.'

Discussion Topic CIO Comments i

May.25 Hanger CPCo

1) Not all interfacing inspections are being No CIO' concerns identified 1984 Meeting MPQAD referenced.

1 CIO

.' Non-Q hangers attached to Q hangers not BPCo-2) referenced'on Q hanger drawings i

3) MLCS printout and Q. commodity not in agree-ment as to hanger work numbers in 1200.

i May 25, Subcontract BPCo

1) Contractors requested to close out existinc No CIO concerns identified l

1984 Meeting Zack NCRs as quickly as possible and see that B&W they don't reoccur.

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2) Owens-Corning to revise update and make Corning their commodity lists more accurate.

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Weekly Report No. 50 CCP PHASE I ACTIVITY Exhibit I age 1 of 1 May 21 - May 25, 1984

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MODULE S/A Qvp HRP 102 East Pipeway Electrical Electrical Auxiliary Bldg.

Elevation 584" to 630' 120 9-Electrical Hangers E

o 240 Control Tower Electrical Elevation 659' 340 RCB Outside D Rings Mechanical Electrical 820 Diesel Generator Mechanical Electrical 4

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