ML20091B414
| ML20091B414 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 05/21/1984 |
| From: | Karr J STONE & WEBSTER, INC. |
| To: | James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| References | |
| SWM-122, NUDOCS 8405300283 | |
| Download: ML20091B414 (18) | |
Text
)d10 MINCIPAL STAFF i
STONE & WEBSTER MICHIGAN, INEi^
AN
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-.g P. O. Box 1963. MIDLAND, MI 48641-1963 D'
l 40 ML SCS l
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Mr. J. G. Keppler, Administrator, Region III May 21, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-122 Docket No. 50-329/330 j
CIO Weekly Report No. 48 Construction Implementation Overview 1
Midland Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 48, for the period May 7, 1984 through May 11, 1984, is enclosed.
This report includes a sumary of CIO activities for the week and open Items, NIRs, and Hold Points.
./
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[J.E.Karr CIO Program Manager Enclosures DHA:CN cc:
DLQuame, CPCo Midland (site)
NIReichel, CPCo Midland (site)
RAWells, CPCo Midland (site)
JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site)
Public Document Room IMAY 241984 8405300283 840521 PDR ADOCK 05000329 p.@I R
PDR kt
Stone & Webster Michigan, Inc.
CONSTRUCTION IMPLEMENTATION OVERVIEW
- CIO -
WEEKLY REPORT NUMBER 48 PERIOD - May 7, 1984 through May 11. 1984 1
Contents Page I.
0 ve rv i e w..........................................
1 II. Activity Summary..................................
1 III. Activity Details..................................
1 IV.
General...........................................
3 V.
Attachments.......................................
3 A.
CIO Item Sumary B.
Hold Point Summary i
C.
Nonconformance Identification Report (NIR) Summary D.
Meeting Summary
'VI.
Exhibit 1.
CCP Phase I Activity 4
l 1
Weekly R port No. 48 J
Page 1 of 3 l
CIO WEEKLY REPORT NUMBER 48 I.
OVERVIEW During this reporting period, CIO continued activities in Status Assessment (S/A),
the Quality Verification Program (QVP),
the Hanger Reinspection Program (HRP) and Turbine Roll.
Exhibit I indicates the Construction Completion Program (CCP) Phase I activities, by module and discipline, that are ongoing.
The ongoing assessment of the CCP Phase I activities and the Phase II activities for Turbine Roll are the principal effort for CIO during this reporting period.
A summarization of activities performed duririg this reporting period appears in Section II.Section III Drovides the detail for these activities.
II. ACTIVITY
SUMMARY
A.
CCP Activities Monitored B.
CPCo 10CFR50, Appendix B, Assessment C.
B&W Program Evaluation D.
CIO Action to Close Out NIRs and Items as Responses are Received E.
Site Meeting Summary III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)
A.
CIO overviewed activities under the CCP active modules.
This overview consisted of attendance at team and subcontractor scheduling meetings, witnessing ongoing work, monitoring activities for adherence to procedures and reviewing working documents.
\\
Weekly Report No. 48 Page 2 of 3 CIO began preparation of the scope of our assessment of module 1200.
This module is one room in the Auxiliary Building and the next to be requested by CPCo for transition from CCP Phase I to Phase II.
This module will also be used by CIO to assess the integrated program for proceeding from Phase I to Phase II.
"Q" hardware will be verified for location, orientation and configuration against the applicable documents and a document review will be made on a selected sample of this hardware.
CIO is monitoring the HRP Program in the active modules.
Fifty-nine hangers were reinspected in the Auxiliary and Reactor Containment Buildings during this reporting period.
No deficiencies have been uncovered in our sampling of this group to date.
CCP activities 4
continue to be acco@ lished satisfactorily and in accordance with procecural requirements.
B.
The CIO assessment of the CPCo 10CFR50, Appendix 8, programs continues with Criteria I-VIII, XII-XIV, and XVIII, having been assessed to date.
No major problems have been observed by CIO.
C.
As a result of CIO expressed concerns, Babcock & Wilcox (B&W) has imposed a "stop work" order on themselves due to weld inspectors not having visual inspection qualification.
B&W is to issue an NDE and a qualification procedure.
CIO will monitor to assure that the procedures and material integrity are adequately addressed.
D.
Activities related to CIO Items, Hold Points, and NIRs are summarized in Attachments A, B, and C respectively.
400-003A(CM)
Weekly Report.No. 43 Page 3 of 3 E.
The sumary of meetings attended by CIO is in Attachment D.
i 1
IV.
GENERAL A.
CIO staffing was increased to 36 during this period.
B.
Mr. R. G. Burns, Stone & Webster Corporate QA Manager, was on site May i
8-10, 1984.
C.
The NRC-CIO monthly public meeting was held on May 10, 1984.
V.
ATTACHMENTS A.
CIO Item Sumary f
B.
CIO Hold Points Summary C.
CIO NIR Summary D.
Meeting Summary
. ~.
( identifies changes from previous report STONE & WEBSTER MICilIGAN, INC.
NOTES:
1.
- CONSTRUCTION IMPLEMENTATION OVERVIEW 2.
Closed items will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting CIO ITEM SbritARY l
Classifi-Open CPCo Response Closed Remads N0*
Description catton.
Document /Date Document /Date Document /Date 037 Tracked CIO observed that two boards with Report No. 24 Partial responst
~ Action protruding nails lying in Cable Tray 11/29/83 (CSC-7244 dated 1AKA19 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable.
The ed via CIO let-cable is Q-Channel A. 480V, MCC.
ter SWMCP-024 NCR C-00925 was issued by MPQAD on dated 2/3/84.
November 22, 1983. CIO will track Closure pending this item to assure that corrective cable repair action (repair) has been performed during CCP to approved procedures.
Phase II.
043 Tracked CIO Phase III evaluation of architec-Item Notifi-Item Notifi-Further CPCo Action tural/ civil document control measures cation Report c3 tion Report response (CSC-resulted in findings listed in the 1/6/84 1/17/84 7415 dated 3/5/
Item Notification (similar conditions
- 84) details are identified in MPQAD MQAR-DAT-1).
BPCo corrective CIO requests CPCo's plan for address-action plan for ing the problems noted and for irrple-document control./
menting and verifying corrective ac-Updated response N tion on both MQAR-DAT-1 and this item.
CSC-7704 dated R F' 5/4/84.
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9G o@x 046 Tracked CIO requests placement on distribu-Item Notifi-Item Notifi-Partial CPCo 7%
Infor-tion for documentation and procedures cation Report cation Report response -
>Q mation pertinent to the NRC' Project Commit-1/18/84 2/8/84 Implementation ment Tracking Program, advance notice to take 8 to E
of-related meetings and a schedule 12 months.
which addresses completion of these events.
ICD-Dal(UL)
CIO ITEM SUMilARY - CONTINUATION SHEET Classiff-Open CPCo Response Closed
'No.
cation Description Document /Date Document /Date Document /Date Remarks 051 Tracked CIO requests to be informed of meet-Item Notifi-As stated in Action ings regarding the proposed plan of cation Report CPCo Transmit-action to address deficiencies iden-2/3/84 tal CSC-7583 tified in MPQAD Audit Report Number dated 4/4/84, MSA-83-7 as well as a copy of the the proposed proposed plan one week prior to its plan should be available implementation.
by 4/20/84.
053 Tracked As described in Section 4.2 of the Item Notifi-Item Notifi-Action CCP, CIO requests that CPCo provide cation Report cation Report a listing of all status assessment 2/16/84 2/23/84 teams, the respective team's scope and their working schedule.
055 Tracked Clarification is required regarding Item Notift-Item Notifi-Item Notiff-Supplementary (
Infor-training requirements for area team cation Report cation Report cation Report information re-mation
- 23/24 personnel performing status 2/17/84 3/15/84 5/10/84 quested by CIO assessment of raceway completion.
(i.e.,SA training matri-ces) provided by CPCo via CSC-7558 on 3/28/84.
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059 Tracked CPCo should review audits performed Item Notifi-Item Notifi-o Infor-prior to June 1983 to assure adequacy cation Report cation Report Se mation of auditing, proper closecut, 10CFR50 2/18/84 3/13/84
%Q" Appendix B compliance, and objectiv?
z evidence as to adequacy of the audits.
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CIO ITEM.
SUMMARY
- CONTINUATION SilEET
~
Classifi--
Open CPCo Response Closed No.
. cation Description Document /Date Document /Date Document /Date Remarks 060 Tracked.
CIO provides a series of recommenda-Item Notifi-Item Notifi-Recommen-tions in the following categories:
cation Repcrt cation Report dation-
- 1) Management Involvement; 2) irack-2/17/84 3/13/84 Ing Audits / Audit Findings; and 3)
Audit Personnel Training and Certifi-cation Records.
061 Tracked CIO recommends that the receipt ac-Item Notifi-Item Notifi-Item Notifi-BPCo to include Recommen-knowledgment copy of the Bechtel cation Report cation Report cation Report a signature /
dation transmittal form be revised to pro-3/2/84 4/10/84 5/10/84 date line on vide for a signature /date by the their_ transmit-recipient.~
tal.
063 Tracked During a review of referenced draw-Item.Notifi-Action ings being used for status assessment, cation Report CIO. Identified a number of drawing 3/15/8*.
identification and revision control discrepancies..
064 Tracked CIO recommends implementation of Item Notift-Item Notifi-See Attachment Recommen-MPQAD plan to consolidate welding cation Report cation Report A, Page 4 of 7.
dation inspection requirements for electri-3/16/84 3/30/84 FiTF cal / instrumentation equipment and
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supports into PQCI's CW-1.00 and w eG' EW-1.00.
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CIO ITEM SUNRY - CONTINUATION SilEET No.
Remarks 064 CIO has received a responsc to Item 064 and has determined that the response is acceptable.
The response describes actions different from those actions previously proposed by MPQAD and described in CIO Weekly Report Number 36.
Weekly Report Number 36 stated thet MPQAD planned to have the requirements for inspection of welds on electrical equipment and supports in both CW-1.00 ~ and EW-1.00.
MPQAD has new stated that the requirements for the inspection of welds on electrical equipment and supports has been deleted from CW-1.00.
This item currently remains open until verification by CIO that actions described in the WQAD response have been completed.
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' CIO ITEM
SUMMARY
- CONTINUATION SilEET Classifi-Open CPCo Response Closed No.
cation Description Document /Date Document /Date Document /Date Remarks 068 Tracked The Midland Plant FSAR (Tabl2 3.2-4)
Item Notifi-Action specifies use of the 1974 Fdition (no cation Report addenda) of the ASME III, Division 1 3/23/84 Code, Subsection NF (i.e., installa-tion of hangers and supports for nuclear piping). A BPCo specifica-tion, as well as the B&W QA Program Manual, reference an earlier code edition in violation of ASME III, Division I, Article NA-1000 (1974 Edition).
CIO requests the cause, resolution, and corrective / preven-tative action for this condition, as well as any potential impacts on site installations.
070 Tracked IDMs have been issued by various BDCo Item Notifi-Item Notifi-Acticn personnel to clarify the status as-cation Report cation Report sessment process.
These IDMs are not 4/10/84 5/9/84 being processed through any single point of administrative control.
071 Tracked CIO requests information regarding Item Notifi-
' Item Notifi-h[f[ff Infor-CPCo action resulting from NCR M01-cation Report cation Report
<(
- p; C; mation 9-9-075 which documented seven in-4/11/84 4/25/84 ui gs<
consistencies between the FSAR, a E(@ g?
specification and AWS D1.1.
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100-001(111.)
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CIO ITEM
SUMMARY
- CONTINUATION SHEET Classiff-Open CPCo Response Closed No.~.
cation Description Document /Date Document /Date Document /Date Remarks 072 Tracked CIO should be informed of action Item Notifi-Item Notifi -
.Infor-being taken to resolve.administra-cation Report cation Report tive inconsistencies in B&W NDE 4/11/84 5/9/84 tation -
procedures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).
073 Tracked CIO requests B&W's documentation Item Notifi-Item'Notifi-Infor -
supporting required demonstration cation Report cation Report t:ation of Procedure NDE-PQ-MT-201, Rev 0 4/11/84 5/9/84 to the ANI.
074 Tracked During an evaluation of the site Item Notifi-Item Notifi-Action document control program, CIO has cation Report cation Report addressed a number of general con-4/13/84 5/5/84 cerns which must be addressed by CPCo.
075 Tracked CIO requests information regarding Item Notifi-Item Notifi-Infor-BPCo methodology for the develop-cation Report cation Report mation ment of certificates of compliance 4/17/84 5/9/84 to meet ASME,Section III require-ments.
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,'Q76 Tracked CIO requests information regarding Item NotifI-o ll m Infor-Project requirements for use of cor-cation Report
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4/18/84.
3%
N mation rection tape / fluid on Field Change Requests.
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CIO ITEM
SUMMARY
- CONTINUATION SilEET Classiff-Open CPCo Response Closed No.
cation Description Document /Date Document /Date Document /Date Remarks 078 Tracked Use of pencil on audit report was Item Notifi-Recommen-noted.
CIO recommends establishment cation Report dation of policy of accepting only BLACK 4/23/84 INK on quality records.
079 Tracked Concrete surface repairs in Module Item Notifi-Action 800 E, F, & G were not inspected cation Report during QVP inspections for three 4/25/84 concrete placements as required by PQCI C-1.40.
080 Tracked Short-term schedules, dated 4/27/84, Item Notifi-Infor-indicate QVP inspection activities cati;n Report cation to PQCI's P-1.90, PI-2.90, M-2.00, 5/3/84 P-1.10, P-2.30 and PI-1.90; A list of personnel certifications by PQCI, dated 4/13/84, does not indicate personnel certified to these PQCIs.
081 Tracked Five welds in Module 800 (welds 10 Item Notifi-Infor-and 43 on line 30"-0HBC-33 and welds cation Report mation 8, 71 and 23 on line 30"-OHBC-34) 5/9/84 ggg have~been coated and determined to be gg$
inaccessible as approved by R. Wells; y g.q however, other coated welds of a simi-ogm lar nature after this approval were
- gg cleaned of the coating for QVP.
CIO 3g N
has requested resolution to this in-consistency regarding inaccessibili-g ties since the noted five welds are easily made accessible for QVP.
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STONE & WEBSTER MICilIGAN, INC..
NOTES:
- 1. ( identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW
- 2. Closed lloid Points will be identified in the Report for MIDLAND NUCLEAR C0 GENERATION PLANT the week of. closure and dropped from further reporting' CIO Il0LD POINT
SUMMARY
Established CPCo Response Lifted l
No Description Remarks a
Document /Date Doctment/Date Document /Date 007 Evaluation of Management Review of re-Report No. 19 lloid Point 007 sults of Phase I activities.
Evaluation 10/26/83 was partially is required before implementation of released for Phase II.
Turbine Roll only.
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STONE & WEBSTER MICiliGAN, INC.
NOTES:
1.
(identifieschangesfrompreviousreport CONSTRUCTION IMPLEMENTATION OVERVIEW 2.
Closed NIRs will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting IONCONFORMANCE IDENTIFICATION REPORT
SUMMARY
No, Description Issue Date Response Date Closure Date Remarks 319 As documented on CIO Evaluation No. MP-MIS-02/29/84 03/14/84 QAR RA-00134 issued 082-0001, several discrepancies were identi-to track corrective fled on the FDDL.
action.
320 As documented on CIO Evaluation No. MP-MIS-03/02/84 03/14/84 QAR RA-00135 issued 082-0001, 4 out of 25 Distribution Change to track corrective Request forms were not properly signed in action.
violation of FPZ-1.000.
122 At Work Print Station 219, CIO reviewed 80 03/23/84 out of 1116 documents.
Twenty documents were found discrepant, as described in the NIR.
323 At Work Print Station 209, CIO reviewed 80 03/23/84 out of 1116 documents. Twenty-three documents contained discrepancies, as described in the NIR.
E' N N S C R-
)24 At Document Control Station 501, CIO reviewed 03/23/84
_. g-q 200 out of 5533 drawings. A total of 13 dis-o3m crepancies were identified, as described in
'Eg the HIR.
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')25 At Work Print Station 219, CIO found four 04/03/84 additional discrepant areas at completion g
af evaluations.
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CIO NONCONFORMAllCE IDENTIFICATION REPORT
SUMMARY
- CONTIllUATION SilEET No.
Description Issue Date.
Response Date Closure Date Remarks:
026 At Work Print Station 309, four documents were 04/03/84 found by CIO to be discrepant.
027 At Document Control Stations 59 and 501, dis-04/04/84 crepancy found to exist between control draw-ings used by BPCo field engineers and those in BPCo Document Control Center.
029 A BPCo memorandum requests revisions to seven 04/11/84 Purchase Orders due to material / documentation discrepancies for received material in lieu
- f writing NCRs.
030 BPCo ASME III Manual states that the PyAE shall 04/11/84 assure that items are procured only from accept able manufacturers.
P0's 7220-F-64832(A), Rev 2 and 7220-F-64487(A), Rev 1, reference manu-fccturers which are not listed on the ASME Evaluation Supplier Listing.
031 CIO reviewed nine verification inspection 04/20/84
=
[N reports for PQCI C-1.40.
Discrepancies were found in all nine irs.
mgg ru p Omx 032 Horizontal separation requirements between 04/30/84 jj ns "Q" conduit and "Q" cable tray of different channels without tray covers or barriers are E
not as per Drawing E42Q (Sht 99C, Rev 2;.Sht
(
990, Rev 3; Sht 99E, Rev 1; Sht 99E, Rev 2) co for at least one instance.
1 - ----
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STONE 1 WEBSTER MICilIGAll, IllC..
CONSTRUCTION IMPLEMEllTATION OVERVIEW MIDLAND NUCLEAR C0GENERATI0fl PLAllT
~
WEEKLY MEETlHG
SUMMARY
Hee ing Attendees Discussion Topic CIO Comments Date
{
Hay 7. 1984 CIO/ Soils CPCo Discussion on interface between CIO and fjo CIO concerns identified Interface MPQAD soils as commodities are uncovered by Meeting CIO underpintiing work.
Hay 7, 19.?:4 QVP MPQAD Meeting on Personnel to b'e contacted No CIO. conc' erns identified Personnel CIO for QVP coverage.
t May 7, 1984 Area Team CPCo Support of Turbine Roll activities No CIO concerns identified Meeting MPQAD BPCo CIO 1
May 9, 1984 NCR Routing NRC Discussion on the routing cycle of NCRs No CIO concerns identified Cycle CPCo from subcontractors MPQAD CIO l' N N
.itay 9, 1984 Team CPCo S/A on electrical attachment to the RCB No CIO concerns identified TSC9b Heeting BPCo liner plate.
-. ElCT MPQAD oyg CIO
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GJ 100-001(fd)
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WEEKLY MEETING Sult1ARY - CONTINUATION SHEET Mejtng Data Attendees Discussion Tcpic CIO Comments May 9, 1984 Document MPQAD
- 1) Discussions on QARs that answer NIRs 022-No CIO concerns identified May 11,1984 Control CIO 027
- 2) Receiving copies of QVP Documentation for Module 1200.
Hay 10,1984 Team CPCo
- 1) QVP scheduled to start in module 240 No CIO concerns identified i
ideeting BPCo (Control Room)
MPQAD CIO Hay 10,1984 NRC CPCo The monthly public meeting held in CPCo No CIO concerns identified Public NRC office in Midland, Michigan.
Heeting CIO
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1 CCP )HASE I ACTIVITY Weekly Report i.o 43 Exhibit I p.
11,- 1984 Page 1 of 1 H0DULE S/A QVP HRP 102 Electrical Hangers East Pipeway Auxiliary Bldg.
Elevation 584' to 630' 110 Hangers Auxiliary Cidg.
Elevation 568' 120 Hechanical Electrical Hangers Auxiliary Bldg.
Instrumentation Elevation 584' Electrical l
150 Electrical l
Auxiliary Bldg.
Elevation 634' 160 Electrical Auxiliary Bldg.
Elevation 645' 240 Electrical Control Tower Elevation 659' 4
310 Hangers RCB Fuel Pool j
330 Hechanical Hangers RCB South 0 Ring 340 Hechanical Electrical Hangers l
RCB Outside D Rings Electrical Coatings 800 Machanical Mechanical l
i.
Serv. Wtr. Pump Electrical Electrical i
House 1
820-Electrical Diesel Generator-Bldg.
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