ML20095E259

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Forwards Independent Assessment of Underpinning Weekly Rept 93 for 840624-0630.Minutes of Daily Meetings Between Members of Assessment Team & Site Engineering,Const & QA Personnel Encl
ML20095E259
Person / Time
Site: Midland
Issue date: 07/03/1984
From: Lucks A
STONE & WEBSTER, INC.
To: Burgess B
NRC
Shared Package
ML20095E223 List:
References
MPF-93, NUDOCS 8408240143
Download: ML20095E259 (11)


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/i STONE & WEBSTER MICHIGAN, INC.

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P.O. Box 2325, BOSTON, M ASSACHUSETTS O2107

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United States Nuclear Regulatory Comission July 3, 1984 Midland Site Resident Office Boute 7, Midland, Michigan J.O. No. 14358 Ref. MPF 93 Attention: Mr. B. L.

Burgess DOCKET NO. 50-339/330 MIDLAND PLANT UNITS 1 & 2 INDEPENDENT ASSESSMENT OF UNDERPINNING REPORT NO. 93 A copy of the Independent Assessment of Underpinning Weekly Report No. 93 for the period of June 24, 1984 through June 30, 1984 is enclosed with this letter. Included as attachments are the minutes of the daily meetings held during the week between members of the Assessment Team and Site Engineering, Construction, and Quality

-Assurance personnel.

If you have any questions with respect to this report please contact me at (617) 589-2067.

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Stanley Lucks Project Manager Enclosures ASL/pd 8408240143 840807 l

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~J.o.:No. 14358 l

Midland Plant-Units 1 & 2 :

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LIndependent Assessment of Underpinning j

Weekly Report No. 93

'-June 24,<1984 through June 30, 1984-Personnel on Site Stone & Webster Michigan, Inc.

P.

Majeski 6/24 - 6/27 D.

Benvie.

6/25 - 6/29 D.

Zito 6/25 - 6/29

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Parsons Brinckerhoff Michigan, Inc.

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Metros 6/26 - 6/29

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~ Ratner 6/29 Meetings Attended Date-Represented Purpose 6/25.6/26-Stone & Webster Daily Assessment t

6/28 - 6/29 Bechtel Team Meeting j

Consumers Power Parsons Underpinning and Eemedial Soils <- Construction E/WS Grillages:

Initial load transfer was completed.

Piers CT 3/10:. Initial load transfer and reserve capacity load jacking-was completed.

All remaining work has been suspended pending negotiations for financing

. completion of 'the plant.,

Assessment Team Observations he Assessment Team completed a review of the Contractor's ceratingency plans for securing the underpinning operations in the event of suspension of plant. construction. All jacking operations associated with E/WS grillages

.and the CT 3/10 piers including reserve capacity load jacking and the routine i

rejacking required after initial load transfer will be completed. All the I-remaining' piers and grillages beneath the EPAs and= Control Tower will be re-Jacked for load verification and locked off at the required loads. The drifts to piers ~ CT 5/8, E/W3, W17.and the enlargement of the E17 drift will _ be secured as required for the short tem with. long term plans to be. finalized at a later date.. The shaft excavation for pier W17 will be backfilled. A technical. assist-

.ance. contract will be developed-between the underpinning Subcontractor and CP Co

.to provide support for future maintenance rejacking of the Auxiliary Building piers'and grillages. 'B e water. level in the cooling water reservoir will be

' lowered as needed to. allow deactivation of'the freeze wall and the dewatering e

.. system.. Sumps and pumps _will be installed in both the Auxiliary Building east and. west access shafts to control-surface water run-off and any localized seepage.

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-.0. No. 14358 Midland Plant 7

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Units 1 & 2 Independent Assessment of Underpinning The SWPS east and west shafts will be backfilled to-plant grade (El. 632' ).

Lean flyash backfill will be placed to El. 621' within the east access shaft where c,the lower bracing' system has not been installed.

The balance of the east access shaft and all the west access shaft will be filled with struct-ural backfill.

Compaction of the fill will not be performed. The SWPS de-

' watering system will,be discontinued as - part of the contingency plan. Reading-of instrumentation in the Auxiliary Building and SWPS will,be performed on a frequency which is presently being. determined. The Assessment Team believes

- that these courses of_ action for securing the Auxilia'ry Building and SWPS in the event of suspension of construction are prudent measures and will adequately ensure the stability of the structures should construction work be halted for an extended period of time.

Work Activitiy Packages n e following Work Activity Package (WAPs) overviews are in the open response stage or have been completed during the past week.

WAP No.

Title Status (Opened) (Closed) 46 Yard. Area Permanent 6/5/84 6/29/84 Dewatering-System

.o 85 Tiebacks and Struts 6/20/84 6/25/84 y

}l at Piers E/W 2 thru 9-

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Nonconformance Identification Reports The following Nonconformance Reports (NIRs) remain open or have been closed during the week.

NIR No..

Description Status (Opened) (Closed)

'26-Closure of Procedural 5/25/84 6/25/84 Deficiencies Open Items Items discussed during meetings are categorized as follows:

OPEN ITEM - An item for which an action is required. R e item will remain open until the required action has been taken.

Tracking is required.

CLOSED ITEN - An item, usually brought forward by the Assessment Team that is discussed and adequately responded to.

No-tracking is required.

~INFORMATION ITEM -.An item-brought forward to provide general background information regarding work, such as work status or an upcoming design change.

No tracking is required.

I

J.O. No. 14358 Midland Plant Units 1&2 Independent Assessment of Underpinning OPINION ITEM - An opinion or suggestion is given by the Assessment Team expressing an alternate construction or quality assurance technique.

The opinion or suggestion is given as a possible alternate that may facilitate an operation.

CLOSES ITEM -XX-XX - This notation identifies an action that closes' a pre /iously identified open item. Tracking of the open item stops.

The following listing of all Open items from the Daily Meeting Notes with Bechtel and the text of the Weekly Reports.

Carry-over items from past weeks which have been Closed this week are also listed.

Item No.

Description Closure 74-21 US Testing Corrective 93-15 Action 89-7 Level C Wale Bearing open Plate Gap 89-31 Retirement of "one open Time Deviation" FCRs 9

90-6 SWPS Duct Bank Cracks open 91-7 Pier Kc5 Bearing Plates Open 91-21 MPQAD Inspection Reports Open for Concrete 92-14 MPQAD Monitoring of Open l

Material Handling and Storage 92-24 FCR Task Force Update Open l

93-5 Concrete Placement for Cpen the BWST Ring Beam Addition Within the Valve Pits

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Project Engineer Project panager D

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Notes of Daily Meeting Independent Assessment of Underpin ing Midland Plant, Units 1 & 2 Consumers Power Company h

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Held at Midland Site Midland, Michigan June 25, 1984 Present For.-

Consumers Power Bechtel M?QAD Stone & Webster None J.

Fisher J.

McMaster D.

Eenvie E.

Cvikl P.

Majeski J.

Kelleher D.

Zito D.

Lavelle Parsons Erinckerhoff None PURPOSE This meeting is held each day to discuss items regarding the Independent Soils Assessment at the Midland Plant, Units 1 & 2.

DISCUSSION Status Items Item 93 Auxiliary Building Underpinning Activities.

D on active jacks at 110% of specified load until the acceptance criteria is met.

Load transfer for the CT 3/10 piers was initiated.

Both piers will remain l

Load transfer for the E/W5 grillages is in progress. Maximum allowable upward building movement (30 mils) for the E/W5 grillages occurred at 115% and 125%

of specified load, respectively, during initial loading.

As a result, both grillages remain on active jacks at 125% of specified lead until the acceptance criteria is met.

Finger drifting to the E/W3 piers began.

Drifting to the CT 5/8 piers was initiated. orientation of the two vertical i

duct banks encountered in each of the drifts necessitate excavation, lagging and bracing modifications to permit advancement of the drifts.

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(INFORMATION ITEM)

Item 93 Pier Kc5 Bearing Plates.

In response to the Assessment Team question concerning a gap observed between two of the lower bearing plates for pier Kc5, E.

Cvikl reported that a preliminary l

evaluation indicates that shimming of the gap may be required to increase contact l

area between the two plates. The gap was apparently caused during welding of the plates prior to loading. Welding material deposited between the plates prevented l

l closing of the gap during subsequent pier loading. Mr.

Cvikl reported that i

Engineering will evaluate the possibility of welding the plates subsequent to l

pier loading to prevent formation of gaps.

(Item 91-7 remains OPEN)

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Midland Plant,Unitsil & 2
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Consumers Power Company-O i l Held at Midland Site f

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1 June'.25, 1984

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I Item 93-31-n Materialistorage and Handling Procedure Findings J. = McMaster responded to the Assessment Teams request for informatio '

'and storage activity.' MPQAD responsibility;for monitoring of the Subcon n regarcing i

~QC performs a weekly' inspection of material storage

.i and handling activities while QA performs a periodic overview of the QC in activities.

The latest overview was performed at: the end of 5/84 ors

^MPQAD audit of the Subcontractor's material and storage handling activities w

.A complete i

last performed in 6/83. Mr.

/and storage handling inspection did not result in any findingsMajeski no l

fQuality Engineers review performed last week resulted in a number of fi

, whereas the FSO

against'the Subcontractor.

J. McMaster responded that a QAR may be. initiated sto address.possible revision of the Subcontractors work procedures to clar

. material handling and storage requirements and provide for a more comprehens

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.QA inspection. _ (Item 92-14 remains OPEN) (INFORMATION ITEM)

-Item 93-4

. NIR # 26 - Nonconformance Reports Associated With Concrete Testing i

J..- ~McMaster. provided' i#_26,9which was. written as_airesult of-deviations!Trom procedu l

(NIR # 26 remains OPEN) (INFORMATION ITEM) -

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.-associated with concrete testing.

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VItem 93-Si Concrete Placement for the' 3WST Ring Beam Addition Within th Valve Pits.-.

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BWST ring-beam addition within the valve pit.Zito discussed concrete, pla I

It was noted that because of flow-concrete slump, the concrete became unworkable during placement, resu in en unplanned construction joint. Mr.

prevrnt this situation from-o' ccurring in the future. (OPEN ITEM)Zito asked what is bei f

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Independant Assessment of Underpinning

.I Midland. Plant, Units 1 &.'2 I

Consumers Power Company j-3

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Held at Midland Site

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Midland, Michigan June 26, 1984-Present'For:

Consumers Power-Bechtel MPOAD Stone & Webster G.

Murray J.

Fisher J.

McMaster D.

Benvie E.

Cvikl P.

Majeski J. 'Kelleher D.

Zito J.

Darby Parsons Brinckerhoff None PURPOSE This meeting is held each day to discuss items regarding the Independent Soils Assessment at the Midland Plant', Units 1 & 2.

. DISCUSSION Status Items Item 93-6,-

Auxiliary Building Underpinning Activities.

,4 Piers CT 3/10 were locked off yesterday at 110*/. of specified load.

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FCR:: modifying excavation, bracing and lagging details to allow drifting

'd to continue in the CT 8 drift have been issued.

(INFORMATION ITDO Item 93 SWPS Duct Bank Cracks.

J. - Darby discussed the ongoing evaluation of the crack > cn the top of the most easterly duct bank at the SWPS. Local excavation was performed beneath the duct bank'to expose the common concrete mudmat for.the SWPS and the duct g ' bank.e Exposure of the too of the mudmat indicates that a void between the pr/_SWPSandthemudmatexists. The void varies in width from 1/8" to 3/16" in g

the area where the mudmat was exposed. No void was observed between the duct e4 bank and the smne mudmat.

(Item 90-6 remains OPEN)

(INFORMATION ITEM) d New Items No new items were addressed.

Response Items Item 93-8

. NIR # Nonconformance Reports Associated with Concrete Testing.

The Assessment Team has reviewed the revised MPQAD response to NIR # 26 which was written as.a. result of~ deviations:from procedural requirements associated with concrete testing. The response states that the procedural violation which were related to moisture testing and air entrainment determination of

  • ^N concrete were a result of construction error. The appropriate FSO, MPQAD and

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US Testing personnel have been reinstructed to the procedural requirements for

.s performance of these tests to ensure compliance with procedural requirements for future moisture and air entrainment testing.

Based on this. response, NIR

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  1. 26 is closed.

(INFORMATION ITEM) j

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'/. votes of Daily Meeting Independent Assessment of Underpinning 7'

Midland Plant, Units 1 & 2 Censumers Power Company Held at Midland Site Midland, Michigan

.. i June 27, 1984

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No meeting was held on this date.

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F notes of Daily Meeting Independent Assessment of Underpinning Midland Plant, Units 1 & 2 Consumers Power Company Held at Midland Site l

Midland, Michigan June 28, 1984 Present For:

Consumers Power Bechtel MPOAD Stone & Webster l

G.

Murray J.

Fisher J.

McMaster D.

Benvie E.

Cvikl D.

Zito J.

Kelleher Parsons Brinckerhoff B.

Metros PURPOSE This meeting is held each day to discuss items regarding the Independent Soils Assessment at the Midland Plant, Units 1 & 2.

DISCUSSION Status Items Item 93 Auxiliary Building Underpinning Activities.

Reserve capacity load jacking for piers CT 3/10 was completed. The piers were locked off at 140% of the specified load.

The WS grillage remains on active jacks at 125% of specified load until the acceptance criteria of 10 mils movement in a 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> consecutive period is achieved.

Reserve capacity load jacking for the E5 grillage was completed. The X Jack beneath the turbine building was locked off at 110% of the specified load.

Ihe Y and Z jacks beneath the Control Tower were locked off at 127%

and 133% respectively.

(INFORMATION ITEM)

Item 93 US Testing Corrective Action.

J.

Kelleher provided the Assessment Team with copies of the US Testing Quality Control Procedures with attached work instructions and documentation containing certification data for US Testing inspectors. The documentation list the certifications which individual US Testing inspectors have been j

qualified to.

(Item 74-21 remains OPEN)

(INFORMATION ITEM) l New Items Item 93 Weekly Report # 92.

The text of Weekly Report # 92 was reviewed.

It was determined that all open items had been previously identified.

(INFORMATION ITEM)

Notes of Daily Meeting Independent Assessment of Underpinning Midland Plant, Units 1 & 2

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Consumers Power Company i

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Held at Midland Site Midland, Michigan 1

June 28, 1984 i

_I_ tem 93 Underpinning Contingency Plan for Plant Cancellation.

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Fisher provided the Assessment Team with a copy of the underpinning contingency plans to be implemented for the Auxiliary Building and SWPS in the event of plant cancellation.

(INFORMATION ITEM)

Response Items No response items were addressed.

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notes of Daily Meeting'-

Independent Assessment of Underpinning Midland Plant, Units 1 & 2-f~$

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Held at Midland Site l

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JuneL29, 1984.

4Present-For:

. Consumers Power-Bechtel

~MPQAD Stone & Webster G.

Murray E.

Cvikl J.

McMaster D.

Eenvie J.

Kelleher D.s Zito Parsons Brinckerhoff J.

Ratner

~ PURPOSE Ris meeting is' held each day to discuss items regarding the Independent Soils l Assessment at the Midland Plant, Units 1 & 2.

DISCUSSION Status Items Item 93-13

. Auxiliary Building Underpinning Activities.

J.

Kelleher reported that lock off of the W5 grillage will be performed A

today..

(INFORMATION ITEM) 1 Item 93 SWPS Duct Bank Cracks.

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Cvikl reported that Resident Engineering's evaluation of the cracks on one of the SWPS duct banks has been completed and the data has been sub-mitted to CTL;- (Item 90-6 remains-OPEN) (INFORMATION ITEM)-

New Items No new it ems were discussed.

Response Items

~ Item 93 US Testing Corrective Action.

The Assessment. Team has. reviewed documentation listing certifications for

= individual US Testing inspectors and also completed a review of the US Testing Quality Control Procedures with attached work instructions. A review of the documentation indicates that US-Testing has attained their goal of qualifying 90% of. their. inspection personnel,to 20 or more certifications. De US Testing

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-Quality Control. Procedures with attached work instructions reviewed by the q

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. Assessment Team are comprehensive and provide the inspectors with complete i

guidelines for. performing the various; testing necessary for the underpinning

activities. The Assessment Team believes that completion of these two activities will ensure that testing and inspection functions performed by US Testing are

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done.in accordance with project and design requirements.

(Item 74-21 is Closed)

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STONE & WEBSTER MICHIGAN, INC.

P.O. Box 1963. MIDLAND. MI 48641-1963 s

Mr. J. G. Keppler, Administrator, Region III May 11, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-107 Docket No. 50-329/330 CIO Weekly Report No. 47 ruction Implementation Overview s

Midl3nd_. Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 47, for the period April 30, 1984 through May 4, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items. NIRs, and Hold Points.

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CIO Program Manager

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DLQuamme, CPCo Midland (site)

NIReichel, CPCo Midland (site)

RAWells, CPCo Midland (site)

JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site)

Public Document Room 4n ain a$

MAY 29199E u ru w w

Weekly Report No. 47 Page 1 of 3 CIO WEEKLY REPORT NUMBER 47

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I. - 0V ERV IEW Status Assessment (S/A), Quality Verification Program (QVP), Hanger Reinspection Program (HRP), and Turbine Roll activities continued during this reporting ~ period.

The Construction Completion Program (CCP) Phase I activities that are ongoing are indicated in Exhibit i by discipline and module.

The NRC and CIO released their hold points between CCP Phase I and Phase 11 activities, for Turbine Roll only, during this period.

CPCo can now complete construction in the areas covered by the scope of the Turbine Roll boundaries.

A summarization of activities cerformed during this reporting period appears in Section II. The detail of these activities appears in Section III.

II. ACTIVITY

SUMMARY

A.

CCP Activities Monitored B.

Auxiliary Feedwater Pump Inspection Program C.

Zack Program Evaluation D.

CPCo 10CFR50, Appendix B, Assessment E.

HRP Evaluation F.

CIO Actions to Close Out NIRs and Items as Responses are Received G.

Site Meetings Summary III. ACTIVITY BETAILS (Paragraphs Correspond to Items in Section II)

A.

CIO overviewed the activities in all active modules.

This overview 400-003(NL)

Weekly Report No. 47 Page 2 of 3 included witnessing work in progress, reviewing working documents, monitoring activities for adherence to procedures and attending team and subcontractor scheduling meetings.

The NRC released their hold point on the transition from CCP Phase I to Phase II activities for Turbine Roll when CIO provided clarification of their initial letter releasing their hold point.

Clarification of the total Q Scope of the Turbine Roll activities was referenced in Turbine Roll package and the schedule for completion of the integration procedure that indicated how Phase I requirements are met before proceding to Phase II will be completed on May 11, 1984. Clarification was provided during the meeting on May 2, 1984, as indicated in the Meeting Summary.

CCP activities continue to be accomplished satisfactorily and in accordance with the requirements of procedures.

B.

BPCo is disassembling the Auxiliary Feed Water Pumps in Units 1 and 2

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under the supervision of the pump manufacturer.

Pumps IP05B and 2P05B I

have crack indications in the wear rings on the end of the pump ~ rotor away from the driven end.

NCRs have been written to document these l

l indications.

C.

CIO concern on Zack welder qualification has been satisfactorily 1

l resolved. Zack work is mainly on duct installation in the control room and CIO is monitoring this activity.

CIO found no procedural problems with the monitoring of Zack " Ongoing Training" procedures.

This was a followup to the_ resolution of Tracked Item 065, 066, and 067 closed out l

i last week.

400-003(NL)

Weakly Report No. 47 3

Paga 3 of 3 h

D.

The CIO assessment of the CPCo 10CFR50, Appendix B, program continues.

Criteria I through VI and XVIII have been assessed to ddte.

No major

. problems have been observed by CIO evaluators.

E.

CIO is. continuing to monitor the HRP activities <in the active modules.

During this-reporting period, 52 additional hangers were reinspected by MPQAD in the Auxiliary and Reactor Containment Buildings.

Our sampling has not uncovered any deficiencies in this group to date.

F.

Activities related to CIO Items, Hold Points, and NIRs are summarized in Attachments A, B, and C respectively.

G.

The summ ry of meetings attended'by CIO is in Attachment D.

IV. GENERAL CIO staffing remained at 34 during this reporting period.

A.

B.

The bimonthly status meeting with NRC Resident Inspectors was held on May 3, 1984..

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C.

Messrs. J. W.,Cunningham and T. J. Coughlin, Stone & Webster Engineering Corporation, QA Cost and Auditing Department, were onsite this week l

auditing the CIO Program.

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V.

ATTACHMENTS A.

CIO Item Summary B.

CIO Hold Point Summary C.

CIO NIR Sumary D.

Meeting Summary x

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STONE & WEBSTER MICllIGAN, INC.

NOTES:

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( identifies chan0es from previous report. -

CONSTRUCTION IMPLEMENTATION OVERVIEW 2.

Closed items will be identified in the report' for the _

MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting C{0ITEMSUPNARY Classifi-Open CPCo Response Closed Remads No.

Description cation Document /Date Docirnent/Date Document /Date 037 Tracked CIO observed that two boards with Report No. 24 Partial response i

Action protruding nails lying in Cable Tray ~

11/29/83 (CSC-7244 dated 1AKA019 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable. The ed via CIO let-cable is Q-Channel A. 480V, MCC.

ter SWMCP-024 NCR 000925 was issued by MPQAD on dated 2/3/84.

November 22, 1983. CIO will track Closure pending this item to assure that corrective cable repair action (repair) has been performed during CCP to approved procedures.

Phase II.

l 043 Tracked CIO Phase III evaluation of archi-Item Notifi-Item Notifi-Further CPCo l

Action tectural/ civil document control cation Report cation Report response (CSC-measures resulted in findings listed 1/6/84 1/17/84 7415 dated 3/5/

in the Item Notification (similar

84) details conditions are identified'in MPQAD BPCo corrective MQAR-DAT-1). CIO requests CPCo's action plan for plan for addressing the problems document control noted and for implementing and verifying corrective action on both ggg MQAR-DAT-1 and this item, og g 3

o m :0 046 Tracked CIO requests placement on distribu-Item Notifi-Item Notifi-Partial CPCo 7+$

Infor-tion for documentation and proce-cation Report cation Report response -

>g-mation dures pertinent to the NRC Project 1/18/84 2/8/84 Implementation 2

Commitment Tracking Program, advance to take 8 to

,o notice of related meeting and a 12 months.

schedule which addresses completion u

of these events.

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CIO ITEM SUPMA{ '- CONTINUATION SHEET -

Classifi-Open CPCo Respouse Closed

.C No.

cation

~ Description Document /Date Document /Date Document /Date-Remarks 051 Tracked

' CIO requests to be informed of r'eet-Item'Notifi-f As stated in

. Action ings'regarding the proposed plan cation Report CPCo Transmit-of action to address deficiencie.s 2/3/84 tal CSC-7583 identified in MPQAD Audit Report No.

dated 4/4/84, MSA-83-7 as well as'a copy of:the the proposed

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proposed plan one week prior to its plan should implementation.

be available by 4/20/84.

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.053 Tracked As described in Section 4.2 of'the Item Notifi-Item Notifi-Action CCP, CIO requests that CFCc provide cation Report cation Report a listing of all status assessment 2/16/84 2/23/84 teams, the rgspective. team's scope j-and-their working: schedule.

055 Tracked Clarification-is required regarding Item.Notifi-Item Notiff Supplementary i

infor-training requirements for area team.

cation Report cation Report information re-mation

  1. 23/24 personnel performing status.

2/17/84 3/.15/84 quested by C10 assessment of raceway. completion.

( i.e.',

SA training matri-1 ces) provided by.CPCo via CSC-7558 on 3/28/84.

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059 Tracked CPCo should review audits performe'd

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Infor-prior to June 1983 to assure adequacy cation Report cation. Report M

mation of auditing, proper closeout, 10CFR50 2/18/84 3/13/84

>g, Appendix B compliance, and objective evidence as to adequacy of the audits.

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CIO ITEM SUMARY - CONTINUATION SHEET Classifi-Open CPCo Response Closed No.

cation Description Document /Date Document /Date Document /Date Remarks 060 Tracked CIO provides a series of recommen-Item Notifi-Item Notifi-Recommen-dations in the following categories:

cation Report cation Report dation

1) Management involvement; 2) Track-2/17/84 3/13/84 ing Audits / Audit Findings; and 3)

Audit Personnel Training and Certif-ication Records.

061 Tracked CIO recommends that the receipt Item Notifi-Item Notifi-BPCo to include Recommen-acknowledgement copy of the Bechtel cation Report cation Report a signature /

dation transmittal form be revised to pro-3/2/84 4/10/84 date line on vide for a signature /date by the their transmit-recipient.

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tal.

063 Tracked During a review of referenced draw-Item Notifi-Action ings being used for status assess-cation Report ment, CIO identified a number of 3/15/84 drawing identification and revision control discrepancies.

064 Tracked CIO recommends implementation of Item Notifi-Item Notifi-See Attachment Recommen-MPQAD plan to consolidate weiding cation Report cation Report A, Page 4 of 7.

o 2. z-dation inspection requirements for electri-3/16/84 3/30/84 3 ;; $

cal / instrumentation equipment and

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supports into PQCI's CW-1.00 and

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4 CIO ITEM SIM1ARY - CONTINUATION SHEET No.

Remarks 064 CIO has received a response to Item 064 and has determined that the response is acceptable.

The response describes actions different from those' actions previously proposed by MPQAD and described in CIO Weekly.

Report Number 36.

i Weekly. Report Number 36 stated that MPQAD planned to have the requirements for inspection of welds on electrical equipment and supports in both CW-1.00 and EW-1.00.

MPQAD has now stated that the requirements for the inspection of welds on electrical equipment and supports'has been deleted from CW-1.00.

This item currently remains open until verification by CIO that actions described in the MPQAD response have been completed.

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I CIO ITEM

SUMMARY

- CONTINUATION SilEET Classiff-Open CPCo Response Closed No.

cation Description Document /Date Document /Date Document /Date Remarks 068

. Tracked The Midland Plant FSAR (Table 3.2-4)

Item Notifi-

-Action specifies use of the 1974 Edition cation Report (no addenda) of the ASME III, Divi-3/23/84 sion 1 Code, Subsection NF (i.e.,

installation of hangers and supports for nuclear piping). A BPCo speciff.

cation, as well as the 88W QA Program Manual, reference an earlier code edition in violation of ASME III, Division I, Article NA-1000- (1974 Edition). CIO requests the cause, resolution, and corrective / preven-tative action for this condition, as well as any potential impacts on site installations.

070 Tracked 10Ms have been issued by various BPCo Item Notifi-Action personnel to clarify the status as-cation Report i

sessment process.

These 10Ms are not 4/10/84 being processed through any single point of administrative control.

071 Tracked CIO, requests information regarding Item Notifi-(f[k Infor-CPCo action resulting from NCR M01-cation Report

  • g g; mation 9-9-075.which documented seven in-4/11/84 consistencies between the FSAR, a en g %c.

specification and AWS D1.1.

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400-001(NL)

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CIO ITEM

SUMMARY

- CONTINUATION SiiEET Classifi-Open CPCo Response Closed No.

cation Description Document /Date Document /Date Document /Date Remarks 072 Tracked CIO should be informed of action Item Notifi-Infor-being taken to resolve administra-cation Report mation tive inconsistencies in B&W NDE 4/11/84 procedures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).

073 Tracked CIO requests B&W's documentation Item Notifi-Infor-supporting required demonstration cation Report mation of Procedure NDE-PQ-MT-201, Rev 0 4/11/84 to the ANI.

074 Tracked During an evaluation of the site Item Notifi-Item Notifi-Action document control program, CIO has cation Report cation Report

<(

addressed a number of general con-4/13/84 5/5/84 cerns which must be addressed by CPCo.

/

075 Tracked CIO requests information regarding Item Notifi-Infor-BPCo methodology for the develop-cation Report mation ment of certificates of compliance 4/17/84 to meet ASME,Section III require-

,, 3. t ments.

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  • 8 C; 076 Tracked CIO requests information regarding Item Notifi-an y S, @ #7 Infor-Project requirements for use of cation Report r+B y

mation correction tape / fluid on Field Change 4/18/84

>g, Requests.

2

.O 400-001(NL)

CIO ITEM SIMtARY - CONTINUATION SHEET Classifi-

=Open CPCo Response No.

cation Description Document /Date Document /Date Closed Document /Date Remarks 078

_ Tracked

'Use of pencil o'n audit' report was Item Notifi-Recommen-noted. CIO recommends establish-cation Report dation ment of policy of accepting only.

4/23/84 BLACK INK on quality records.

079 Tracked Concrete surface repairs in Module Item Notifi-

-Action 800 E, F, & G were not inspected cation Report during QVP inspections for three 4/25/84 concrete placements as required by PQCI C-1.40.

080 Tracked Short-term schedules, dated 4/27/84, Item Notifi-Infor-indicate QVP inspection activities cation Report mation to PQCIs P-1.00,:PI-2.90, M-2.00, 5/3/84 P-1.10 P-2.30 and PI-1.90; A list of personnel certifications by PQCI, y

dated 4/13/84, does not indicate N

personnel certified to these PQCIs.

2NE EEE ngs 9,8 F s"E

  • a.

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STONE & WEBSTER MICHIGAN, INC..

NOTES:

1. ( identifies changes.from previous report '

CONSTRUCTION IMPLEMENTATION OVERVIElf

2. Closed liold Points will _ be identified in the Report for MIDLAND NUCLEAR C0 GENERATION PLANT the week of closure and dropped from further reporting CIO HOLD POINT

SUMMARY

Established CPCo Response lifted No.

Description Remarks Document /Date Document /Date Document /Date 007 Evaluation of Management Review of re-Report No. 19 Iloid Point 007 sults of Phase I activities. Evaluation 10/26/83 was partially is required before implementation of released for Phase II.

Turbine Roll only.

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STONE & WEBSTER MICHIGAN, INC. -

NOTES:

1.

(identifieschangesfrompreviousreport CONSTRUCTION IMPLEMENTATION OVERVIEW 2.

Closed NIRs will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting NONCONFORMANCE IDENTIFICATION REPORT

SUMMARY

No.

Description Issue Date Response Date Closure Date Remarks

[

019 As documented on CIO Evaluation No. MP-MIS-02/29/84 03/14/84 QAR RA-00134 issued 082-0001, several discrepancies were identi-to track corrective fled on the FDDL.

action.

020 As documented on CIO Evaluation No. MP-MIS-03/02/84 03/14/84 QAR RA-00135 issued 082-0001, 4 out of 25 Distribution Change to track corrective Request Fonns were not properly signed in action.

violation of FPZ-1.000.

022 At Work Print Station 219, CIO reviewed 80 03/23/84 out of 1116 documents.

Twenty documents were found discrepant, as described in the NIR.

023 At Work Print Station 209, CIO reviewed 80 03/23/84 out of 1116 documents. Twenty-three documents contained discrepancies, as described in the NIR.

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024 At Document Control Station 501, CIO reviewed 03/23/84

[

200 out of 5533 drawings. A total of 13 dis-Sg crepancies were identified, as described in we the NIR.

<+

O 025 At Work Print Station 219, CIO found four 04/03/84 h

additional discrepant areas at completion of evaluations.

400-001(NL)

CIO NONCONFORMANCE IDENTIFICATION REPORT

SUMMARY

- CONTINUATION SHEET No.

Description Issue Date Response Date Closure Date Remarks 026 At Work Print' Station 309, four documents 04/03/84 were.found by CIO to be discrepant.

027 At Document Control Stations 59 and 501, 04/04/84 discrepancy found to exist between control drawings used by BPCo field engineers and those in BPCo Document Control Center.

028 Response to NIR 015 was not accepted by 04/09/84 04/19/84 05/02/84 Corrective action C10. Requirements for making corrections performed via QAR to QA records should be proceduralized.

RT-00032.

029 A BPCo memorandum requests revisions to seven 04/11/84 Purchase Orders due to material / documentation discrepancies for received material in lieu of writing NCRs.

030 BPCo ASME III Manual states that the PQAE 04/11/84 shall assure that items are procured only from acceptable manufacturers. P0s 7220-F-64832(A), Rev. 2 and 7220-F-64487(A), Rev. I 2?375f reference manufacturers which are not listed EC%

on the ASME Evaluation Supplier Listing.

n2 y0T S,$Ef 031 CIO reviewed nine verification inspection 04/20/84

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reports for PQCI C-1.40.

Discrepancies were found in all nine irs.

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STONE 1 WEDSTER MICilIGAll, IllC.-

CONSTRtJCTION IMPLEMENTAT10ft DVERVIEW MIDLAND NUCLEAR C0GENERATI0fl Pl.AflT WEEKLY, MEETING SilfHARY Date 9

Attendees Discussion Topic CIO Comments May 1, 1984 Team Meeting CPCo

1) Turbine Roll activities No CIO concerns identified MPQAD BPCo CIO May 2, 1984 Turbine Roll CPCo
1) Clarification of scoped boundaries prior No CIO concerns identified Activities BPCo to Phase Il activities CIO
2) Programmatic evaluation of FPG-7.500 to assure satisfactory adherence to proce-dure requirements May 3, 1984 Raceway BPCo S/A is being done in accordance with FPG-CIO will research Completion CIO 7.500 and not FPG-9.910 or the guide for leam S/A activities (Memory Key).

Meeting May.3, 1984 Team Meeting CPCo

1) Team 22 is generating an NCR Punchlist.

No CIO concerns identified MPQAD yRf BPCo

2) Buildup of 5/A personnel gC%

CIO

_97 M

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m May 3, 1984 S/A Meeting BPCo Daily communication from teams to CIO No CIO concerns identified N o CIO of areas being status assessed

'+

400-001(NL)

WEEKLY MEETING StM1ARY - CONTINUATION SilEET Date Attendees Discussion Topic CIO Comments e

May 3, 1984 CCP Review NRC

1) Discussed CPCo implementation of No CIO concerns identified CIO 10CFR50, Appendix B, Auxiliary Feed Water Pumps, Diesel Generators, Document Control, NIRs and Items and Soils-CIO 4

interfaces, i.

May 4, 1984 Team Meeting CPCo Release for Phase 11 Turbine Roll activities No CIO concerns identified MPQAD and valve orientation BPCo CIO May 4, 1984 Subcontract BPCo

1) NCRs on Zack unqualified welders for shop No CIO concerns identified Meeting B&W work in 1981 1

Zack Owens

2) B&W has accomplished 20 percent of their

{

Corning hanger reinspection.

Transco i

Grinnell CIO May 4, 1984 Document BPCo

1) MPQAD working on response to NIRs 022, 023 No CIO concerns identified 4

Control MPQAD and 024 Meeting CIO o>r

2) Discussed corrective action plan g{$

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  1. B '

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Weekly Report No. 47 CCP PHASE I ACTIVITY Exhibit 1 April 30 - May 4, 1984 Page 1 of 1 MODULE S/A

QVP, HRP

- 102 East Auxiliary Bldg Electrical Electrical Hangers Pipeway to Eleva-tion 630 120 Auxiliary Building Electrical Electrical Elevation 584 Mechanical Mechanical Instrumentation Instrumentation 130 Auxiliary Building Hangers Elevation 599 150 Auxiliary Building Electrical Elevation 634 240 Control Room Electrical Elevation 659 340 RCB'except inside D Electrical Electrical Hangers rings & reactor Mechanical cavity 600 Service Water Electrical Mechanical Pump House Electrical 820 Diesel. Generator Electrical Building Mechanical I

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AINCIPAL STAFF STONE & WEBSTER MICHIGAN, IN6^RA We-f$v N

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DE fl P.O. Box 1963, MIDLAND. MI 48641-1963 h

F 30 SCS

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Mr. J. G. Keppler, Administrator, Region III May 21, 1984 j

Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-122 Docket No. 50-329/330 CIO Weekly Report No. 48 Con.stru.ction Implementation Overview g an& Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 48, for the period 11ay 7,1984 through May 11, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.

./

/J.E.Karr CIO Program Manager Enclosures DHA:CN cc:

DLQuame, CPCo Midland (site)

NIReichel, CPCo Midland (site)

RAWells, CPCo Midland (site)

JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site)

Public Document Room IMAY 241984

\\ s,y Ja,af. dane? _

QfyJJPV "9)

Stone & Webster Michigan, Inc.

CONSTRUCTION IMPLEMENTATION OVERVIEW

- CIO -

WEEKLY REPORT NUMBER 48 PERIOD - May 7, 1984 through May 11, 1984 Contents Page I.

0 ve rv i e w..........................................

1 II. Activity Summary..................................

1 III. Act i v i ty Deta i l s..................................

1 IV.

General...........................................

3 V. Attachments.......................................

3 A.

CIO Item Summary B.

Hold Point Summary C.

Nonconformance Identification Report (NIR) Summary D.

Meeting Summary VI. Exhibit 1.

CCP Phase I Activity 4

Weekly Report No. JE Page 1 of 3

~

CIO WEEKLY REPORT NUMBER 48 I.

OVERVIEW During this reporting period, CIO continued activities in Status Assessment (S/A),

the Quality Verification Program (QVP),

the Hanger Reinspection Program (HRP) and Turbine Roll.

Exhibit I indicates the Construction Completion Program (CCP) Phase I activities, by module and discipline, that are ongoing.

The ongoing assessment of the CCP Phase I activities and the Phase II activities for Turbine Roll are the principal effort for CIO during this reporting period.

A summarization of activities performed during this reporting period appears in Section II.Section III provides the detail for these activities.

II. ACTIVITY

SUMMARY

A.

CCP Activities Monitored B.

CPCo 10CFR50, Appendix B, Assessment C.

B&W Program Evaluation D.

CIO Action to Close Out NIRs and Items as Responses are Received E.

Site Meeting Summary III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)

A.

CIO overviewed activities under the CCP active modules.

This overview consisted of attendance at team and subcontractor scheduling meetings, witnessing ongoing work, monitoring activities for adherence to procedures and reviewing working documents.

~

Weekly Report No. 4:5 Page 2 of 3 CIO began preparation of the scope of our assessment of module 120D.

This module is one room in the Auxiliary Building and the next to be requested by CPCo for transition from CCP Phase I to Phase II.

This module will also be used by CIO to assess the integrated program for proceeding from Phase I to Phase II.

"Q" hardware will be verified for location, orientation and configuration against the applicable documents and a document review will be made on a selected sample of this hardware.

CIO is monitoring the HRP Program in the active modules.

Fifty-nine hangers were reinspected in the Auxiliary and Reactor Containment Buildings during this reporting period.

No deficiencies have been uncovered in our sampling of this group to date.

CCP activities continue to be accomplished satisfactorily and in accordance with procedural requirements.

B.

The CIO assessment of the CPCo 10CFR50, Appendix B, programs continues with Criteria I-VIII, XII-XIV, and XVIII, having been assessed to date.

No major problems have been observed by CIO.

C.

As a result of CIO expressed concerns, Babcock & Wilcox (B&W) has imposed "stop work" order on themselves due to weld inspectors not having a

visual inspection qualification.

B&W is to issue an NDE and a qualification procedure.

CIO will monitor to assure that the procedures and material integrity are adequately addressed.

D.

Activities related to CIO Items, Hold Points, and NIRs are summarized in Attachments A, B, and C respectively.

i i

t

Weekly Report No. 4 Page 3 of 3 E.

The summary of meetings attended by CIO is in Attachment D.

IV. GENERAL A. -CIO staffing was increased to 36 during this period.

B.

Mr. R. G. Burns, Stone & Webster Corporate QA Manager, was on site May 8-10, 1984.

C.

The NRC-CIO monthly public meeting was held on May 10, 1984.

V.

ATTACHMENTS A.

CIO Item Summary B.

CIO Hold Points Summary C.

CIO NIR Summary D.

Meeting Summary m

I

ST0tlE & WEDSTER MICilIGAti, IllC.

NOTES:

1.

( identifies changes from previous report C0flSTRUCTION IMPLEMEllTATI0tl OVERVI'EW 2.

Closed items will be identified in the report for the MIDLA?iD NUCtEAR COGENERAT10?! PLANT week of closure and dropped from further reporting CIO ITEM SUf41ARY Classifi-gg Description Open CPCo Response Closed Remarks cation Document /Date Document /Date Document /Date 37 Tracked CIO observed that two boards with Report No. 24 Partial responst Action protruding nails lying in Cable Tray 11/29/83 (CSC-7244 dated 1AKA19 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable.

The ed via CIO let-cable is Q-Channel A. 480V, MCC.

ter SWMCP-024 NCR C-00925 was issued by MPQAD on dated 2/3/81.

November 22, 1983. CIO will track Closure pending this item to assure that corrective cable repair action (repair) has been performed during CCP to approved procedures.

Phase II.

13 Tracked CIO Phase III evaluation of architec-Item Notifi-Item Notifi-Further CPCo Action tural/ civil document control measures cation Report cation Report response (CSC-resulted in findings listed in the 1/6/84 1/17/84 7415 dated 3/5/

Item Notification (similar conditions

84) details are identified in MPQAD MQAR-DAT-1).

BPCo corrective CIO requests CPCo's plan for address-action plan for ing the problems noted and for imple-document control./

menting and verifying corrective ac-Updated responst N tion on both MQAR-DAT-1 and this item.

CSC-7704 dated 2' # F '

5/4/84.

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}G 16 Tracked CIO requests placement on distribu-Iteu Notifi-Item Notifi-Partial CPCo Infor-tion for documentation and procedures cation Report cation Report response -

N mation pertinent to the NRC Project Commit-1/18/84 2/8/84 Implementation ment Tracking Program, advance notice to take 8 to of related meetings and a schedule 12 months.

which addresses completion of these ovents.

(i31ill! )

e

CIO ITEli SU!@tARY - CONTI?lUATI0tl SHEET Classifi-Open CPCo Response Closed 10 cation Description Document /Date Document /Date Document /Date Remarks 15 1 Tracked CIO requests to be informed of meet-Item flotifi-As stated in Action ings regarding the proposed plan of cation Report CPCo Transmit-action to address deficiencies iden-2/3/84 tal CSC-7583 tified in i4PQAD Audit Report flumber dated 4/4/84, f45A-83-7 as well as a copy of the the proposed proposed plan one week prior to its plan should implementation.

be available by 4/20/84.

53 Tracked As described in Section 4.2 of the Item Notifi-Item flotifi-Action CCP, CIO requests that CPCo provide cation Report cation Report a listing of all status assessment 2/16/84 2/23/84 teams, the respective team's scope and their working schedule.

15 5 Tracked Clarification is required regarding Item Notifi-Item Notifi-Item Notift-Supplementary (

Infor-training requirements for area team cation Report cation Report cation Report information re-mation

  1. 23/24 personnel performing status 2/17/84 3/15/84 5/10/84 quested by CIO assessment of raceway completion.

(i.e., SA-training matri-ces) provided by CPCo via CSC-7558 on 3/28/84.

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59 Tracked CPCo should review audits performed Item Notifi-Item Notifi-o2m Infor-prior to June 1983 to assure adequacy cation Report cation Report

"' 3 0 mation of auditing, proper closecut, 10CFR50 2/18/84 3/13/84

>Q Appendix B compliance, and objective 2

evidence as to adequacy of the audits.

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CIO ITEM SU!4tARY - CONTINUATION SIIEET Classifi-Open CPCo Response Closed

).

cation Description Document /Date Document /Date Document /Date Remarks 10 Tracked CIO provides a series of recommenda-Item Notifi-scem Hotifi-Recommen-tions in the following categories:

cation Report cation Report dation

1) Management Involvement; 2) Track-2/17/84 3/13/84 ing Audits / Audit Findings; and 3)

Audit Personnel Training and Certifi-cation Records.

il Tracked CIO recommends that the, receipt ac-Item Notifi-Item Notifi-Item Notifi-BPCo to include R;commen-knowledgment copy of the Bechtel cation Report cation Report cation Report a signature /

dation transmittal form be revised to pro-3/2/84 4/10/84 5/10/84 date line on vide for a signature /date by the their transmit-recipient.

tal.

>3 Tracked During a review of referenced draw-Item Notifi-Action ings being used for status assessment, cation Report CIO identified a number of drawing 3/15/84 identification and revision control discrepancies.

,4 Tracked CIO recommends implementation of Item Notifi-Item Notifi-See Attachment Recommen-MPQAD plan to consolidate welding cation Report cation Report A, Page 4 of 7.

dation inspection requirements for electri-3/16/84 3/30/84 2? ?lEF cal / instrumentation equipment and

"$ $ 9?

supports into PQCI's CW-1.00 and u2 EECT EW-1.00.

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CIO ITEM SUN 4ARY - CONTINUATION SHEET No.

Remarks 064 CIO has received a response to Item 064 and has determined that the response is acceptable.

The response describes actions different from those actions previously proposed by MPQAD and described in CIO Weekly Report Number 36.

Weekly Report Number 36 stated that MPQAD planned to have the requirements j

for inspection of welds on electrical equipment and supports in both CW-i 1.00 and CW-1.00.

MPQAD has now stated that the requirements for the i

inspection of welds on electrical equipment and supports has been deleted j

from CW-1.00.

This item currently remains open until verification by CIO that actions i

described in the WQAD response have been completed.

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CIO ITEM

SUMMARY

- CONTINUATION SilEET Classifi-Open CPCo Response Closed ha.

cation Description Document /Date Document /Date Document /Date Remarks 16 8 Tracked The Midland Plant FSAR (Table 3.2-4)

Item Notifi-Action specifies use of the 1974 Edition (no cation Report addenda) of the ASME III, Division 1 3/23/84 Code, Subsection NF (i.e., installa-tion of hangers and supports for nuclear piping). A BPCo specifica-tion, as well as the B&W QA Program Manual, reference an earlier code edition in violation of ASME III, Division I, Article NA-1000 (1974 Edition).

CIO requests the cause, resolution, and corrective / preven-tative action for this condition, as well as any potential impacts on site installations.

70 Tracked IG4s have been issued by various BPCo Item Notifi-Item Notifi-Action personnel to clarify the status as-cation Report cation Report sessment process.

These IOMs are not 4/10/84 5/9/84 being processed through any single point of administrative control.

odt 71 Tracked CIO requests information regarding Item Notifi-Item Notifi-ds # $

Infor-CPCo action resulting from NCR M01-cation Report cation Report

  • P; E mation 9-9-075 which documented seven in-4/11/84 4/25/84 u, g <

consistencies between the FSAR, a E(@a?

specification and AWS D1.1.

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CIO ITEM

SUMMARY

- CONTINUATION SilEET Classiff-Open CPCo Response Closed

'lo..

cation Description Document /Date Document /Date Document /Date Remarks

')72 Tracked CIO should be informed of action Item Notifi-Item Notifi-Infor-being taken to resolve administra-cation Report cation Report ration tive inconsistencies in 88W NDE 4/11/84 5/9/84 procedures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and flDE-PQ-RT-202).

173 Tracked CIO requests B&W's documentation Item ;'otifi-Item Notifi-Infor-supporting required demonstration cation Report cation Report mation of Procedure NDE-PQ-MT-201, Rev 0 4/11/84 5/9/84 to the ANI.

174 Tracked During an evaluation of the site Item Notifi-Item Notifi-Action document control program, CIO has cation Report cation Report addressed a number of general con-4/13/84 5/5/84 cerns which must be addressed by CPCo.

)75 Tracked CIO requests information regarding Item Notift-Item Notifi-Infor-BPCo methodology for the develop-cation Report cation Report mation ment of certificates of compliance 4/17/84 5/9/84 to meet ASME,Section III require-ments.

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cn 947 176 Tracked CIO requests information regarding Item Notifi-o2m In for-Project requirements for use of cor-cation Report

- 5 0 4/18/84 N

mation rection tape / fluid on Field Change Requests.

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CIO ITEM

SUMMARY

. CONTINUATION SilEET Classiff-Open CPCo Response Closed 40.

-cation' Description Document /Date Document /Date Document /Date Remarks 278 Tracked Use-of pencil on audit report was-Item Notifi-Recommen-noted. CIO recommends establishment cation Report I

dation of policy of accepting only BLACK 4/23/84 INK on _ quality records.

379 Tracked Concrete surface repairs in Module Item Notift-Action 800 E, F,-8 G were not' inspected cation Report during QVP inspections for three 4/25/84 concrete placements as required by PQCI C-1.40.

18 0 Tracked Short-term schedules, dated 4/27/84, Item Notifi-Infor-indicate QVP inspection activities cation Report cation to PQCI's P-1.90, PI-2.90,-M-2.00, 5/3/84 P-1.10. P-2.30 and PI-1.90; A list of personnel certifications by PQCI, dated 4/13/84, does not Indicate personnel certified to these PQCIs.

i s

381 Tracked Five welds in Module 800 (welds 110 Item Notiff-Infor-and 43 on line 30"-0HBC-33 and welds cation Report cation 8, 71 and 23 on line 30"-OHBC-34) 5/9/84

P E;jF have'been coated and determined to be

% g QE sa 947 inaccessible as approved by R. Wells; oRx however, other coated welds of a simi-

-*E4!

lar nature after this approval were cleaned of the coating for QVP. CIO

>Q has requested resolution to this in-EF-consistency regarding inaccessibili-

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I ties since the noted five welds are easily made accessible for QVP.

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fl0TES:

1. <(] Identifies changes from previous report C0flSTRUCT!0fl IMPLEMEllTATI0ft OVERVIEW
2. Closed llold Points will be identified in the Report for MIDLAllD fitJCLEAR COGEllERATI0ft PLAtlT the week of closure and dropped from further reporting CIO Il0LD PO!!!T

SUMMARY

Established CPCo Response Lifted flo.

Description Remarks Document /Date Document /Date Document /Date 107 Evaluation of Management Review of re-Report flo. 19 lloid Point 007 suits of Phase I activities.

Evaluation 10/26/83 was partially is required before implementation of released for Phase II.

Turbine Roll only.

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4 ST0ffE & WEDSTER MICilIGAft, IflC.

fl0TES:

1.

(identifieschangesfrompreviousreport C0flSTRUCTI0ft IMPLEMErlTATI0ff OVERVIEW 2.

Closed NIRs will be identified in the report for the MIDLAfl0 flDCLEAR COGErlERATIOff PLANT week of closure and dropped from further reporting flCONFORMANCE IDENTIFICATION REPORT SUfftARY

_ l l

3.

Description Issue Date Response Date Closure Date

, Remarks l

h As documented on CIO Evaluation flo. MP-MIS-02/29/84 03/14/84 QAR RA-00134 issued 082-0001, several discrepancies were idect!-

to track corrective action.

fled on the FDDL.

~

D As docunented on CIO Evaluation flo. MP-MIS-03/02/84 03/14/84 QAR RA-00135_ issued 082-0001, 4 out of 25 Distribution Change to track corrective Request Forms were not properly signed in action.

violatio.i of FPZ-1.000.

h At Work frint Station 219, CIO reviewed 80~

03/23/84 out of 1116 documents.

Twenty documents were found discrepant, as described in the NIR.

1 D,At Wor k PrfLt Station 209, CIO reviewed 80 -

03/23/84 l

'out of 1116 dacuments. Twenty-three documents contained discrepancies, 6s described in the j

NIR.

cB N S C $-

)

At Document Control Station 501, CIO reviewed 03/23/84

_. 9 G 200 out of 5533 drawings. A total of 13 dis-o2o crepancies were identified, as described in "E@

N the flIR.

n a 5

At Work Print Station 219, CIO found four 04/03/84 additional discrepant areas at completion

$s

..f evaluatinns.

3 CIO fl0!1C0flFORtlAtlCE IDEllTIFICATIO!! REPORT SUlt!!ARY - C0llTillHATI0ff SilEET lflo.

Description -

Issue Date Response Date Closure Date Remarks f26 At Work Print Station 309, four documents were 04/03/84 found by CIO to be discrepant.

p27 At Document Control Stations 59 and 501, dis-04/04/84 crepancy found to exist between control draw-ings used by BPCo field engineers and those in BPCo Document Control Center.

  1. 9 A BPCo memorandum requests revisions to seven 04/11/84 l

Purchase Orders due to material / documentation discrepancies for received material in lieu of writing fiCRs.

l h30 BPCo ASME III Manual states that the-PQAE shall 04/11/84 assure that items are procured only from accept able manufacturers. P0's 7220-F-64832(A), Rev 2 and 7220-F-64487(A), Rev 1, reference manu-facturers which are not listed on the ASME Evaluation Supplier Listing.

)31 CIO reviewed nine verification inspection 04/20/84 reports for PQCI C-1.40.

Discrepancies were ggg found in alI nine irs.

mg5 mp R,8 2 r+g

)32 Horizontal separation requirements between 04/30/84 m

"Q" conduit and "Q" cable tray of different og channels without tray covers or barriers are f

not as per Drawing E42Q (Sht 99C, Rev 2; Sht 990. Rev 3; Sht 99E, Rev 1; Sht 99E, Rev 2) for at least one instance.

- - - - - ~ - - _ - - - - -

,a m_

ST0llE & HEDSTER HICil! Gall, !!!C.

C0flSTRUCTI0ft IMPLEME!! TAT!0ll DVERVIEW

~

HIDLAfl0 fluCLEAR C0GEllEr.AT10tl Pl.Alli HEEKLY MEETitlG St;;1 MAR

"$g"9 I

Attendees Discussion Topic CIO Comments Date

.ly 7, 1984 C10/ Soils CPCo Discussion on interface between CIO and 40 CIO concerns identifjed Interface MPQAD soils as commodities are uncovered by Meeting CIO

- und'rpinning work.

ly 7, 1984 QVP,

MPQAD Meeting on Personnel to b'e contacted No CIO concerns identified Personnel CIO for QVP-coverage.

~ _

ly 7, 1984 Area Team CPCo Support of Turbine Roll activities No CIO concerns identified r

Meeting MPQAD BPCo CIO ay 9, 1984 NCR Routing NRC Discussion on the routing cycle of NCRs No CIO concerns identified Cycle CPCo from subcontractors MPQAD CIO 2RE

.ly 9, 1984 Team CPCo S/A on electrical attachment to the RCB No CIO concerns identified

'S C l'-

Heeting BPCo 1iner plate.

SG MPQAD ojg CIO

?+

s

=

ee

  • -.=.=.e....m-..

m,_%..

%,m..._.,,

4 n. wo:i ci

' WEEKLY HEETING Suff1ARY - CONTINUATION SilEET M

9 Date Attendees-Discussion Topic CIO Coments 4ay 9, 1984 Document MPQAD

1) Discussions on QARs that answer NIRs 022-No CIO concerns identified

'4ay 11,1984 Control CIO 027

2) Receiving copies of QVP Documentation for Module 1200.

iay 10,1984 Team CPCo

1) QVP scheduled to start in module 240 No CIO concerns identified ideeting BPCo (Control Room)

MPQAD CIO iay 10,1984 NRC CPCo The monthly public meeting held in CPCo No CIO concerns identified Public NRC office in Midland, Michigan.

rieeting CIO 5

e

'8 C 'e

~yG 8E m"B mo on1o I:,i

~

b

CCP PHASE I ACTIVITY Weekly Report..u h bit May 7 - May 11, 1984 H000LE S/A QVP HRP l

i 102 Electrical Hangers 1

East Pipeway Auxiliary Bldg.

Elevation 584' to 630' I

110 Hangers Auxiliary Cidg.

Elevation 568' 120 Hechanical Electrical Hangers Auxiliary Bldg.

Instrumentation Elevation 564' Electrical i

150 Electrical Auxiliary Bldg.

Elevation 634' 160 Electrical i

Auxiliary Bldg.

Elevation 645' 240 Electrical

~

Control Tower Elevation 659'

__ J 310 Hangers l

RCB Fuel Pool 330 Hechanical Hangers l

~

RCB South D Ring i

i 340 Hechanical Electrical Hangers RCB Outside D Rings Electrical Coatings j

-l 800 Hechanical Mechanical Serv. Wtr. Pump Electrical Electrical House 820 Electrical Diesel Generator-Bldg.

~

STONE & WEBSTER MICHIGAN, INC.

P.O. Box 1963. MIDLAND, MI 48641 1963 Mr. J. G. Keppler, Administrator, Region III May 31, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-129 Docket No. 50-329/330 CIO Weekly Report No. 49 Construction Implementation Overview Midland Nuclear Power Plant The Construction Implementation Overview (C10) Weekly Report Number 49, for the period May 14, 1984 through May 18, 1984, is enclosed.

This report includes a sumary of CIO activities for the week and open Items, NIRs, and Hold Points.

/

/,PRity31 PAL SW,;sul M/c pf,

'J. E. Karr jCIOProgramManager

.I T JE f_

,;;;5:

i.p ;i M4 -

Enclosures I

sa

'R

/.L DHA:NL if j File 1 ( -

l cc:

DLQuame, CPCo Midland (site)

NIReichel, CPCo Midland (site) l RAWells, CPCo Midland (site)

JJHarrison, US NRC Glen Ellyn IL BLBurgess, US NRC Midland (site)

Public Document Room l

r 1

i a-c.. s iai n 0770 wv 'r * " r

1 v

Stone & Webster Michigan, Inc.

CONSTRUCTION IMPLEMENTATION OVERVIEW

- CIO -

WEEKLY REPORT NUMBER 49 PERIOD - May 14, 1984 through May 18, 1984 Contents Page I.

0 ve rv i e w..........................................

1 II. Activity Summary..................................

1 III. Activity Details..................................

2 IV.

General...........................................

3 V.

Attachments.......................................

4 A.

CIO Item Summary B.

Hold Point Summary C.

Nonconformance Identification Report (NIR) Summary D.

Meeting Summary VI. Exhibit 1.

CCP Phase I Activity 400-002(NL)

Page 1 of 4 CIO WEEKLY REPORT NUMBER 49 I.

OVERVIEW During this reporting period, CIO continued assessment activities of the Construction Completion Program (CCP) including Status Assessment (S/A), the Quality Verification Program (QVP), the Hanger Reinspection Program (HRP) and Phase 2 work related to Turbine Roll.

CCP Phase 1 activity is tabulated in Exhibit I.

The principal effort for CIO during this period was preparation for, and initiation of, the evaluation of Phase 1 completion and readiness for Phase 2 work in Module 120D. Other high priority tasks for CIO included CCP Phase 1 activities and the Phase 2 activities for the Turbine Roll.

l I

These CIO activities and others requiring lower levels of effort during this reporting period are summarized in Section II and details i

are provided in Section III.

l II.. ACTIVITY Sum ARY l

A.

CCP Activities Monitored B.

CPCc 10CFR50, Appendix B, Assessment C.

B&W Program Evaluation D.

Document Control Assessment E.

CIO Action to Close Out NIRs and Items as Responses are Received.

F.

Site Meeting Summary l

l 400-003(CN)

WeeklyReporf.No.49 Page 2 of 4 III. ACTIVITY DETAI'LS (Paragraphs Correspond to Items in Section II)

A.

CCP activities in all the active modules were overviewed by CIO.

This overview consisted of witnessing ongoing work, monitoring activities for adherence to procedures, attending team and subcontractor schedule meetings and reviewing working documents.

CIO began our evaluation of the completion of CCP Phase 1 and the readiness of CPCo to advance from Phase 1 to Phase 2 in Module 1200.

The evaluation of Module 120D will include:

a review of programs and procedures for integration of Phase 1 results into descriptions of present status of hardware and software, and work remaining to be completed; in depth verification of the hardware in the module; and, evaluation of the software for a representative sample of this hardware.

CIO will also evaluate preparedness (procedures, training of personnel, construction punchlist of to-go work, etc.) for Phase 2 work.

CIO also attended the second Executive Management Review Comittee meeting. Other attendees included CPCo, MPQAD,

l BPCo, NRC and CIO.

The CPCo Executive Management Review Comittee reviewed the status and results of Phase 1 work and I

preparedness for Phase 2.

At the conclusion of.the meeting, i

Action Items were identified and personnel assigned

. responsibility for completion.

CIO will utilize and verify the information presented in this meeting during our evaluation of Module 120D.

l In the HRP, sixty-five hangers were reinspected in the Auxiliary and Reactor Containment Buildings during this reporting period.

400-003(CN)

Weekly Report No. 49 Page 3 of 4 CIO is monitoring this HRP activity, which is continuing satisfactorily.

CCP field activities to date, continue to be accomplished satisfactorily and in accordance with procedural requirements.

Previous issues raised by CIO relative to program completeness and integration are being evaluated at this time.

Completion is projected for June 2,1984.

B.

The CIO assessment of the CPCo QA Program Implementation versus 10CFR50, Appendix B, continued with Criteria IX, XI, XIII and XVII remaining to be completed.

No major concerns have been identified by CIO.

C.

The Babcock & Wilcox (B&W) nondestructive examination procedure for visual inspection identified as a concern in CIO Report Number 48 was issued and was reviewed by CIO.

This procedure was acceptable. BAW reinitiated hanger reinspection and CIO reviewed the resultant documentation packages.

These were also satisfactory.

D.

CIO continued working with CPCo to closecut our concerns in the document control area.

The augmented corrective action plan is i

now scheduled for completion in June.

4 E.

Activities related to CIO Items, Hold Points and NIRs are

, summarized in Attachment A, B, & C respectively.

F.

The summary of meetings attended by CIO is in Attachment D.

IV.

GENERAL A.

CIO staff increasad to 37 during this period.

400-003(CN)

.~

Weekly Report No. 49 Page 4 of 4 2

V.

ATTAC MENTS

'A.

CIO Item Summary B.

CIO Hold Points Sumary C.

CIO NIR Summary D.

Meeting Sumary I

i f

I' f

1 e

1 4

1 4

I.

it I

i '

1 1

i s

..400-003(CN)

( identifies changes from previous report STONE & WEBSTER MICHIGAN, INC.

NOTES:

1.

4 CONSTRUCTION IMPLEMENTATION OVERVIEW 2.

Closed items will be identified:In the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting CIO ITEM SUPNARY Classifi-0*

Description Open CPCo Response Closed Remarks cation Document /Date Document /Date Document /Date i

037 Tracked CIO observed that two boards with Report No. 24 Partial response Action protruding nails lying in Cable Tray 11/29/83 (CSC-7244 dated 1AKA19 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable. The ed via CIO let-cable is Q-Channel A. 480V, MCC.

ter SWMCP-024 NCR C-00925 was issued by MPQAD on dated 2/3/84.

November 22, 1983. CIO will track Closure pending this item to assure that corrective cable repair action (repair) has been performed during CCP to approved procedures.

Phase II.

043 Tracked CIO Phase III evaluation of architec-Item Notifi-Item Notifi-Further CPCo Action tural/ civil document control measures cation Report cation Report response (CSC-resulted in findings listed in the 1/6/84 1/17/84 7415 dated 3/5/

Item Notification (similar conditions

84) detdils i

are identified in MPQAD MQAR-DAT-1).

BPCo corrective CIO requests CPCo's plan for address-action plan for ing the problems noted and for imple-document control l

menting and verifying corrective ac-Updated response tion on both MQAR-DAT-1 and this item.

CSC-7704 dated 5/4/84.

2#f o-.

l 046 Tracked CIO requests placement on distribu-Item Notifi-Item Notifi-Partial CPCo

  • Id Infor-tion for documentation and procedures cation Report cation Report response -

og, 4

mation pertinent to the NRC Project Commit-1/18/84 2/8/84 Implementation Sg ment Tracking Program, advance notice to take 8 to

%Q l

of related meetings and.a schedule 12 months.

l which addresses completion of these g

events.

w 400-001(NL) a

CIO ITEM StM4ARY - CONTINUATION SHEET I

Classifi-Open CPCo Response Closed No.

cation Description Document /Date Document /Date Document /Date Remarks 051 Tracked CIO requests to be informed of meet-Item Notifi-As stated in 1

Action ings regarding the proposed plan of cation Report CPCo Transmit-action to address deficier.c!cs iden-2/3/84 tal CSC-7583 tified in MPQAD Audit Report Number dated 4/4/84, 4

MSA-83-7 as well as a copy of the the proposed proposed plan one week prior to its plan should i

implementation.

be available by 4/20/84.

l 053 Tracked As described in Section 4.2 of the item Notifi-Item Notifi-

~

Action CCP, CIO requests that CPCo provide cation Report cation Report a listing of all status assessment 2/16/84 2/23/84 teams, the respective team's scope and their working schedule.

059 Tracked CPCo should review audits performed Item Notifi-Item Notifi-Complete Infor-prior to June 1983 to assure adequacy cation Report cation Report response via

/

l mation of auditing, proper closecut,10CFR50 2/18/84 3/13/84 CSC-7756 N

Appendix B compliance, and objective dated 5/16/84 i

evidence as to adequacy of the audits.

060 Tracked CIO provides a series of recommenda-Item Notifi-Item Notifi-Recommen-tions in the following categories:

cation Report cation Report dation

1) Management Involvement; 2) Track-2/17/84 3/13/84 4

ing Audits / Audit Findings; and 3)

Bf I

Audit Personnel Training and Certifi-S C @-

cation Records.

ro 9 7 i

063 Tracked During a review of referenced draw-Item Notifi-l Action ings being used for status assessment, cation Report CIO identified a number of drawing 3/15/84 E

4 identification and revision control l

di screpancies.

8 i

400-001(NL)

CIO ITEM SIM1ARY - CONTINUATION SilEET Classifi-

. Open CPCo Response Closed-No.

cation Description Document /Date Document /Date Document /Date Remarks 064 Tracked CIO recommends implementation of Item Notifi-Item Notifi-See Attachment Recommen-MPQAD plan to consolidate welding cation Report cation Report A, Page 4 of 7.

dation inspection requirements for electri-3/16/84 3/30/84 cal / instrumentation equipment and supports into PQCI's CW-1.00 and EW-1.00, 068 Tracked The Midland Plant FSAR (Table 3.2-4)

Item Notifi-Action specifies use of the 1974 Edition (no cation Report addenda) of the ASME III, Division 1 3/23/84 Code, Subsection NF (i.e., installa-tion of hangers and supports for nuclear piping). A BPCo specifica-tion, as well as the B&W QA Program Manual, reference an earlier code edition in violation of ASME III, Division I, Article NA-1000 (1974 Edition). CIO requests the cause, resolution, and corrective / preven-tative action for this condition, as well as any potential impacts.on site installations.

070 Tracked 10Ms.have been' issued by various BPCo Item Notifi-Item Notifi-Action personnel to clarify the status as-cation Report cation Report sessment process. These 10Ms are not 4/10/84 5/9/84 being processed through any single egg l

point of administrative control.

wp r

so l

071 Tracked CIO requests information regarding Item Notifi-Item Notifi-Infor-CPCo action resulting from NCR M01-cation Report cation Report 2

mation 9-9-075 which documented seven in-4/11/84-4/25/84 o

consistencies between the FSAR, a l

l specification and AWS D1.1.

8 I 400-001(NL)

4 CIO ITEM SUtWARY - CONTINUATION SHEET a

i No.

Remarks 064 CIO has received a response to Item 064 and has detemined that the response is acceptable.

The response describes actions different from those actions previously proposed by MPQAD and described in CIO Weekly Report Number 36.

i Weekly Report Number 36 stated that MPQAD planned to have the requirements for inspection of welds on electrical equipment and supports in both CW-1 1.00 and EW-1.00.

MPQAD.has - now stated that the requirements for the Inspection of welds on electrical equipment and supports has been deleted from CW-1.00.

This item currently remains open until verification by CIO that actions j

described in the MPQAD response have been completed.

i 2C%

agq 5

~,a r

5 400-001(NL)

CIO ITEM

SUMMARY

- CONTINUATION SHEET Classifi-Open CPCo Response Closed No, cation Description Document /Date Document /Date Document /Date Remarks 072 Tracked CIO should be informed of action Item Notifi-Item Notifi-Infor-being t1 ken to resolve administra-cation Report cation Report mation tive inconsistencies in B&W NDE 4/11/84 5/9/84 procedures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).

073 Tracked CIO requests B&W's documentation Item Notifi-Item Notifi-Infor-supporting required demonstration cation Report cation Report mation of Procedure NDE-PQ-MT-201, Rev 0 4/11/84 5/9/84 to the ANI.

~

074 Tracked During an evaluation of the site Item Notifi-Item Notifi-Action document control program, CIO has cation Report cation Report addressed a number of general con-4/13/84 5/5/84 cerns which must be addressed by CPCo.

1 075 Tracked CIO requests information regarding Item Notifi-Item Notifi-l Infor-BPCo methodology for the develop-cation Report cation Report mation ment of certificates of compliance 4/17/84 5/9/84 to meet ASME,Section III require-2 j

ments.

r > =-

076 Tracked CIO requests information regarding item Notif.1-EN%

Infor-Project requirements for use of cor-cation Report

$5 mation rection tape / fluid on Field Change 4/18/84

((f, Requests.

-* g g

~

O e

400-001(NL) l-

CIO ITEM StM4ARY - CONTINUATION SHEET Classifi-Open CPCo Response Closed Description Document /Date Document /Date Document /Date Remarks No.

cation 078

' Tracked Use of pencil on audit report was item Notifi-i Recommen-noted. CIO recommends establishment cation Report

.dation of policy of accepting only BLACK 4/23/84 j

INK on quality records.

l 079 Tracked Concrete surface repairs in Module Item Notifi-Action 800 E, F, & G were not inspected cation Report during QVP inspections for three 4/25/84 concrete placements as required by PQCI C-1.40.

080 Tracked Short-term schedules, dated 4/27/84, Item Notifi-Infor-indicate QVP inspection activities cation Report mation to PQCI's P-1.90, PI-2.90, M-2.00, 5/3/84 P-1.10, P-2.30 and PI-1.90; A list of personnel certifications by PQCI, dated 4/13/84, does not indicate 4

personnel certified to.these PQCIs.

081 Tracked Five welds in Module 800 (welds 10 Item Notifi-Infor-and 43 on line 30"-OHBC-33 and welds cation Report mation 8, 71 and 23 on line 30"-0HBC-34) 5/9/84 have been coated and determined to be l

inaccessible as approved by R. Wells; ggy however, other coated welds of a simi-g ;;; $

lar nature after this approval were eq cleaned of the coating for QVP. CIO og, has requested resolution to this in-

-* g g consistency regarding inaccessibili-gg ties since the noted five welds are easily made accessible for QVP..

g S

400-001tNL)

CIO ITEM

SUMMARY

- CONTINUATION SHEET Classifi-Open CPCo Response Closed No, cation Description Document /Date Document /Date Document /Date Remarks 082 Tracked Recommendation to the Audits and Item Notifi-Recommen-Management Systems (A&MS Jackson) cation Report j

dation to meet the requirements of 10CFR50, 5/14/84 Appendix B.

4 1.

A&MS to review part audits for on and off site contractors.

2.

Review findings and expeditious closing of two open audits 3.

Use of liquid paper or correction tape for changes

/

4.

Some difficulty experienced in N

j retrievability of specific audit t.

data.

083 Tracked Provide clarification of the intent of Item Notifi-Action Procedure N-12 with regard to cable cation Report reinspections.

5/14/84 i

084 Tracked Deviations from PQCI, P-1.90 for QVP Item Notifi-Action in hodule 800.

cation Report l

5/17/84 l

085 Tracked Observations from CIO review of Item Notifi-Action PQCI's that impact Phase 1 / Phase 2 cation Report release, Letter SWM-120.

5/18/84 3 ;; g

  • N5 "gx "E

~

>g E

400-0(1(CN)

~

1. ( identifies changes fr'om previous report STONE & WEBSTER MICllIGAN, INC.

NOTES:

CONSTRUCTION IMPLEMENTATION OVERVIEW

2. Closed lloid Points will be identified in the Report for MIDLAND NUCLEAR C0 GENERATION PLANT the week of closure and dropped from further reporting CIOHOLDPOINf

SUMMARY

Established CPCo Response lifted No.

Description Remarks Document /Date Document /Date Document /Date 007 Evaluation of Management Review of re-Report No. 19 Hold Point 007 sults of Phase I activities. Evaluation 10/26/83 was partially is required before implementation of released for Phase II.

Turbine Roll j

only.

i i

10%

n-M a

% Z %' -

/E

  • ?+

E 400-001(NL)

STONE & WEBSTER MICHIGAN, INC.

NOTES:

1.

(identifieschangesfrompreviousreport-CONSTRUCTION IMPLEMENTATION OVERVIEW 2.

Closed NIRs will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting MONCONFORMANCE IDENTIFICATION REPORT SUPMARY No.

Description Issue Date Response Date Closure Date Remarks 019' As documented on CIO Evaluation No. MP-MIS-02/29/84 03/14/84 QAR RA-00134 issued 082-0001, several discrepancies were identi-to track corrective fied on the FDDL.

action.

020 As documented on CIO Evaluation No. MP-MIS-03/02/84 03/14/84 05/15/84 QAR RA-00135 issued 082-0001, 4 out of 25 Distribution Change to track corrective Request Forms were not properly signed in action.

violation of FPZ-1.000.

022 At Work Print Station 219, CIO reviewed 80 03/23/84 out of 1116 documents.

Twenty documents were found discrepant, as described in the NIR.

023 At Work Print Station 209, CIO reviewed 80 03/23/84 out of 1116 documents. Twenty-three documents contained discrepancies, as described in the NIR.

024 At Document Control Station 501,'CIO reviewed 03/23/84 05/17/84 05/17/84

(

yg g 200 out of 5533 drawings. A total of 13 dis-ggg crepancies were identified, as described in

_gq the NIR.

og,,

  • E8 I

fN)

O

(

N' i

025 At Work Print Station 219, CIO found four 04/03/84 05/17/84 05/17/84 additional discrepant areas at completion g

of evaluations.

t g

400-001(NL)

CIO NONCONFORMANCE IDENTIFICATION REPORT SUPMARY - CONTINHATION SilEET No.

Description issue Date Response Date Closure Date

~ Remarks 026 At Work Print Station 309, four documents were 04/03/84 05/17/84 05/17/84

(

found by CIO to be discrepant.

i 027 At Document Control Stations 59 and 501.-dis-04/04/84 crepancy found to exist between control draw-ings used by BPCo field engineers and those in BPCo Document Control Center.

029 A BPCo memorandum requests revisions to seven 04/11/84 Purchase Orders due to material / documentation discrepancies for received material in lieu of writing NCRs.

030 BPCo ASME III Manual states that the PQAE shall 04/11/84 assure that items are procured only.from accept able manufact'arers. PO's 7220-F-64832(A), Rev 2 and 7220-F-64487(A), Rev 1, reference manu-facturers which are not listed on the ASME Evaluation Supplier Listing.

031 CIO reviewed nine verification inspection 04/20/84 reports for PQCI C-1.40.

Discrepancies were found in all nine irs.

3 N, %

eo x 032 Horizontal separation requirements between 04/30/84 meg "Q" conduit and "Q" cable tray of different o5x channels without tray covers or barriers are

'30 not as per Drawing E420 (Sht 99C, Rev 2; Sht "n!5 99D, Rev 3; Sht 99E, Rev 1; Sht 99E, Rev 2) for at least one instance.

E

( g 033 NC conditions - PQCI C-1.90 05/14/84 400-001(NL) l t

4 STONE 'S WEDSTER MICHIGAll, INC.

CONSTRUCTION IMPLEMENTATION OVERVIEW MIDLAND NUCLEAR COGENERATION PLANT WEEKLY MEETING SthNARY Date

I"9 Attendees Discussion Topic CIO Comments g

May 15, Team

.CPCo

1) Schedule for flooding Modules 800 E, F, No CIO concerns identified a

1984 Meeting MPQAD and G 3

BPCo 1

CIO i

i May 17, Subcontract CPCo

1) Zack action on closing NCRs is continuing.

No C10 concerns identified and Meetings MPQAD i

May 18, BPCo

2) Field detailing on penetration seals 1984 B&W to start i

Zack l

Transco

3) Planning and maintenance on fire protec-Penetration tion Seal i

Grinnell

4) B&W has a problem obtaining inspection Fire Pro-coverage tection m>r

$N%

max May 17, Team CPCo QVP has started in Control Room, Module 240A No C10 concerns identified

- S CT and Meetings MPQAD o5m May 18, BPCo

-* E O 1984 CIO

-^

j og

~

I

$f 400-001(CN) 4 9

g CCP PHASE I ACTIVITY Weekly Report No. 49 Exhibit I May 14 - May 18, 1984 Page 1 of 1 MODULE S/A sQVP HRP 102 East Pipeway Electrical Electrical Hangers Auxiliary Bldg.

Elevation 584' to 630' 120 Auxiliary Bldg.

Electrical Electrical Elevation 584' 150 Auxiliary Bldg.

Electrical Elevation 634' 130 Auxiliary Bldg.

Hanger Elevation 599' 240 Control Tower Electrical Electrical Hanger Elevation 659' Instrumentation 340 RCB Outside D Rings Electrical Electrical Hangers Coatings l

800 Cerv. Water Pump Electrical House 820 Diesel Generator Electrical Bldg.

Mechanical l

l l

l (CN)

t f PRIN0lPAL STAFF STONE & WEBSTER MICHIGAN, INCIl^ip+

De M-s 3g J

P.O. Box 1963. MIDLAND. MI 48641-1963

[-

ff.2 ics File y Mr. J. G. Keppler, Administrator, Region III June 6, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-139 Docket No. 50-329/330 CIO Weekly Report No. 50 Construction Implementation Overview Midland Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 50, for'the period May 21, 1984 through May 25, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.

. E. Karr CIO Program Manager Enclosures i

DHA:CN l

CC:

DLQuame, CPCo Midland (site) l NIReichel, CPCo Midland (site) l RAWells, CPCo Midland (site)

JJHarrison, US NRC Glen Ellyn, IL BLBurgess, US NRC Midland (site)

Public Document Room l

i Au su 1 c lu e ~1 u re > < v~

L

Stone & Webster Michigan, Inc.

CONSTRUCTION IMPLEMENTATION OVERVIEW

- CIO -

WEEKLY REPORT NUMBER 50 PERIOD - May 21, 1984 through May 25, 1984 Contents Page I.

0 ve rv i e w.......................................... 1 II. Act i v i ty Summa ry.................................. 1 III. Activity Details...c...............................

1 IV.

General...........................................

3 V.

Attachments.......................................

3 A.

CIO Item Summary B.

Hold Point Summary C.

Nonconformance Identification Report (NIR) Summary D.

Meeting Sunmary VI.

Exhibit l

l 1.

CCP Phase I Activity l

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Weekly Repdrt No. 50 Page 1 of 3 CIO WEEKLY REPORT NUMBER 50 I.

bVERVIEW During this reporting period, CIO continued the evaluation of Construction Completion Program (CCP) including Status Assessment (S/A), the Quality Verification Program (QVP), the Hanger Reinspection Program (HRP) and Phase 2 work related to Turbine Roll.

The principal work activity for CIO was the continuing evaluation of Phase 1 completion and readiness for Phase 2 work in Module 1200.

CIO monitored work in progress on other CCP Activities.

CIO activities during the week are summarized in Section II and detailed in Section III of this report.

II.

ACTIVITY SIM4ARY A.

CCP Evaluation B.

B&W Program Evaluation C.

CIO Action to Close Out NIRs and Items as Responses are Received.

D.

Site Meeting Summary III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)

A.

In Module 120D, CIO continued the evaluation cf CCP activities to determine readiness for the transition from Phase 1 to Phase 2.

This includes:

review of Phase 1 program and procedures for integration of results; evaluation of Phase 1 results and procedural implementation; hardware verification; and evaluation of documentation for a representative sample of hardware.

CIO is

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Beekly Report No. 50 Page 2 of 3 also evaluating readiness for Phase 2 work through procedure reviews, treining record review, verification of the Construction Punchlist of-to-go work, etc.

At the end of this reporting period, the CIO evaluation was approximately 40 percent complete.

To date,19 issues have been identified that are potential CIO Items or NIRs.

Each of these require further information from CPCo or further follow-up by CIO before they are resolved or confirmed.

CIO and CPCo are meeting on a daily basis to update information and keeping cognizant personnel informed of progress in completing the evaluation and resolving identified concerns.

Presently CIO expects to conclude our evaluation of this Module next week.

1 In other areas of the CCP, CIO continued the overview of work in active modules.

This consists of witnessing work in progress, i

monitoring activities for procedural compliance, attending working meetings and reviewing working documents.

I B.

CIO reviewed the test records of two inspectors, who were examined to the B&W visual inspection criteria, and found them satisfactory.

C.

Activities related to CIO Items, Hold Points, and NIRs are summarized in Attachment A, B and C respectively.

D.

The sumary of meetings attended by CIO is in Attachment D.

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Weekly Report No. 50 Page 3 of 3 IV.

GENERAL A.

CIO staff increased to 38 during this period.

V.

ATTACHMENTS A.

CIO Item Sumary B.

CIO Hold Point Summary C.

CIO NIR Sumary D.

Meeting Summary l

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STONE & WEDSTEP MICilIGAN, INC.

NOTES:

1.

Identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW 2.

Closed items will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of-closure and dropped from further reporting CIO ITEM SUK4ARY Classifi-No.

Description Open CPCo Response Closed R e rks cation Document /Date Document /Date Document /Date 13 7 Tracked CIO observed that two boards with Report No. 24 Partial response Action protruding nails lying in cable Tray 11/29/83 (CSC-7244.daten IAKA19 (Q Tray) had punctured the 1/27/84) accept; cable jacket of a "Q" cable.

The ed via CIO let-cable is Q-Channel A. 480V, MCC.

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ter SWMCP-024 NCR C-00925 was issued by MPQAD on dated 2/3/84.

November 22, 1983. Cl0 will track Closure pending this item to assure that corrective cable repair action (repair) has been performed during CCP to approved procedures.

Phase II.

34 3 Tracked CIO Phase III evaluation of architec-Item Notifi-Item Hotifi-Further CPCo Action tural/ civil document control measures cation Report-cation' Report.

response (CSC-resulted in findings listed in the 1/6/84 1/17/84 7415 dated 3/5/

Item Notification (similar conditions

84) details

- are identified in MPQAD MQAR-DAT-1).

BPCo corrective CIO requests CPCo's plan for address-action plan for ing the problems noted and for imple-document control menting and verifying corrective ac-CSC-7704 dated Updated response tion on both MQAR-DAT-1 and this item.

5/4/84.

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D46 Tracked CIO requests placement on distribu-Item Notifi-Item Notifi-Partial CPCo

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Infor-tion for documentation and procedures cation Report cation Report response -

o ll m mation pertinent to the NRC Project Commit-1/18/84 2/8/84 Implementation Sg ment Tracking Program, advance notice to take 8 to

%Q of related meetings and a schedule 12 months.

which addresses completion of these zo events.

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10-001(NL)

i CIO ITEM SIM1ARY - CONTINUATION SHEET i

Classifi-Open CPCo Response Closed I, No..

cation Description Docts.ent/Date Document /Date Document /Date Remarks 051 Tracked CIO requests to be informed of meet-Item Notifi-As stated in Action ings regarding the proposed plan of cation Report CPCo Transmit-l action to address deficiencies iden-2/3/84 tal CSC-7583 tified in MPQAD Audit Report Number dated 4/4/84, MSA-83-7 as well as a copy of the the proposed proposed plan one week prior to its plan should implementation.

be available by 4/20/84.

053 Tracked As described in Section 4.2 of the Item Notiff-Item Notifi-Item Notifi-

/

Action CCP, CIO requests that CPCo provide cation Report cation Report cation Report N

a listing of all status assessment 2/16/84 2/23/84 5/22/84 teams, the respective team's scope

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and their working schedule.

U059 Tracked CPCo should review audits performed Item Notifi-Item Notifi-Item Notifi-Complete Infor-prior to June 1983 to assure adequacy cation Report cation Report cation Report response via

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mation of auditing, proper closeout,10CFR50 2/18/S4 3/13/84 5/22/84 CSC-7756 N

Appendix B compliance, and objective dated 5/16/84

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evidence as to adequacy of the audits.

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}l060 Tracked CIO provides a series of recommenda-Item Notifi-Item Notifi-j Recommen-tions in the following categories:

cation Report cation Report i

dation

1) Management Involvement; 2) Track-2/17/84 3/13/84 il ing Audits / Audit Findings; and 3) y%

Audit Personnel Training and Certifi-mgg cation Records.

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Tracked During a review of referenced draw-Item Notifi-Item Notifi-Item Notifi-Complete j; 063 Action ings being used for status assessment, cation Report cation Report cation Report Response.via l

CIO identified a number of drawing 3/15/84 5/21/84 5/23/84 CSC 7772 dated 5

i identification and revision control 5/21/84 i

discrepancies.

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CIO ITEM St#1 MARY CONTINUATION SilEET

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Classif1-

-Open CPCo Response Closed s

No..

cation Description Document /Date Document /Date' Document /Date Remarks N-064-Tracked CIO recommends implementation of Item Notifi-Item Notifi-See Attacimient Recommen-MPQADplantoconsojidatewelding cation Report cation Report-A,-Page 4 of 7.

_.dation inspection requirements for electri-3/16/84 3/30/84

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cal / instrumentation equ.ipment and supports into PQCI"s CW-1.00 and

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' Trackkd The Midland-Plant FSAR:(Table 3.2-4).

Item Notift-P-5/2/84 Act i on~'

specifies use of the 1974 Edition (no. cation Report addenda) of the ASME !!!, Division 1; 3/23/84 Code, Subsection HP (i.e., installa-tion of hangers dnd supports for' i

nuclear piping).

A BPCo specifica-tion, as well as the B&W-QA Program Manual.: reference an earlier code edition !n violation of'ASME III, Division-1, Article NA-1000 (1974 s

i Edition). CIO requests the cause.

l resolution, and corrective /preyen-tative action for this" condition, as well as any potential impacts on i

site installations.

i 070 Tracked 10Ms have been issued by various BPCo Item Notifi-Item Notifi-c Action personnel to clarify the status as-cation Report cation Report o,

sessment' process. These 10Ms are not 4/10/84 5/9/84 ggg being processed through any single eg5 point of administrative control.

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%@E eu l071 Tracked CIO requests information regarding item Notifi-Item Notifi-

>3 Infor-CPCo action resulting from NCR M01-cation Report cation Report 2

mation 9-9-075 which documented seven in-4/11/84 4/25/84 P

consistencies between tiie FSAR, a ui d

specification and AWS D1.1.

TUD 00i(nt)

CIO ITEM SU N RY - CONTINUATION SHEET No.

Remarks 064 CIO has received a response to Item 064 and has detemined that the response is acceptable.

The response describes actions different from those actions previously proposed by MPQAD and described in CIO Weekly Report Number 36.

Weekly Report Number 36 stated that MPQAD planned to have the requirements for inspection of welds on electrical equipment and supports in both CW-1.00 and _ EW-1.00.

MPQAD has now stated that the requirements for the inspection of welds on electrical equipment and supports has been deleted from CW-1.00.

This item currently remains open until verification by CIO that actions described in the NQAD response have been completed.

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CIO ITEM

SUMMARY

- CONTINUATION SilEET Classifi-Open CPCo Response Closed No..

cation Description Document /Date Document /Date Document /Date Remarks 072 Tracked CIO should be informed of action Item Notifi-Item Notifi-Infor-being taken to resolve administra-cation Report cation Report mation tive inconsistencies in B&W NDE 4/11/84 5/9/84 procedures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).

073 Tracked CIO requests B&W's documentation Item Notifi-Item Notifi-Infor-supporting required demonstration cation Report cation Report mation of Procedure NDE-PQ-MT-201, Rev 0 4/11/84 5/9/84 to the ANI.

074 Tracked During an evaluation of the site Item Notifi-Item Notifi-Action document control program, CIO has cation Report cation Report addressed a number of gensral con-4/13/84 5/5/84 cerns which must be addressed by CPCo.

075 Tracked CIO requests information regarding Item Notifi-Item Notifi-Infor-BPCo methodology for the develop-cation Report cation Report mation ment of certificates of compliance 4/17/84 5/9/84 to meet ASME,Section III require-ments.

o > =c 076 Tracked CIO requests information regarding item Notifi-ENS Infor-Project requirements for use of cor-cation Report

  • $ f5 mation rection tape / fluid on Field Change 4/18/84

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Requests.

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CIO ITEM-St# NARY - CONTINUATION SHEET Classifi-Open CPCo Response Closed' No, cation-Description Document /Date Document /Date Document /Date Remarks 078 Tracked Use of pencil on audit report was Item Notifi-Recommen-noted. CIO recommends establishment cation. Report dation of policy of accepting only BLACK 4/23/84 INK on quality records.

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079 Tracked Concrete surface repairs in Module Item Notifi-i Action 800 E, F,-& G were not inspected cation Report during QVP inspections for three 4/25/84 concrete placements as required by PQCI C-1.40.

080 Tracked Short-term schedules, dated 4/27/84, Item Notifi-Infor-indicate QVP. Inspection activities cation Report mation to PQCI's P-1.90, PI-2.90, M-2.00, 5/3/84 P-1.10, P-2.30 and PI-1.90; A list of personnel certifications by PQCI, dated 4/13/84, does not indicate j!

personnel certified to these PQCIs.

081 Tracked Five welds in Module 800 (welds 10 Item Notifi-Item Notifi-Complete

'Infor-and 43 on line 30"-0HBC-33 and welds cation Report cation Report Response via mation 8, 71 and 23 on line -30"-OHBC-34) 5/9/84 5/22/84 CSC-7787 dated have'been coated and determined to be 5/22/84 inaccessible as. approved by R. Wells; yRg however, other coated welds of a simi-gg$

lar nature after this approval were eq -

cleaned of the coating for QVP. CIO ogm 4

has requested resolution to this in-Sg consistency regarding inaccessibili-

%q ties since the noted five welds are c'

easily'made accessible for QVP.

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x CIO ITEM StM1ARY - CONTINUATION SilEET l

Classifi-Open CPCo Response Closed

! No.

cation Description Document /Date Document /Date Document /Date Remarks 082 Tracked Recommendation to the Audits and item Notifi-i Recommen-Management Systems (A&MS. Jackson) cation Report dation to meet the requirements of 10CFR50, 5/14/84 l

Appendix B.

1.

A&MS to review part audits for on and off site contractors.

2. -Review findings and expeditious closing of two open audits 3.

Use of liquid paper or correction tape for changes

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4.

Some difficulty experienced in i

retrievability of specific audit data.

i 083 Tracked Provide clarification of the intent of Item Notifi-Action Procedure N-12 with-regard to cable cation Report reinspections.

5/14/84 2

084 Tracked Deviations from PQCI, P-1.90 for QVP Item Notifi-Action in Module 800.

cation Report j

5/17/84 i

1 l 085 Tracked Observations from CIO review of Item Notifi -

Action PQCI's that impact Phase 1 / Phase 2 cation Report o>x.

j release, Letter SWM-120.

5/18/84 8

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086 Tracked CIO is requesting a singular reply Item Notifi-o,, @ gl 1

Action concerning conflicting responses cation Report

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yq from BPCo and MPQAD for NIRs 022 5/22/84 N

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STONE & WEBSTER MICilIGAN, INC.

NOTES:-

1. d ' identifies changes from previous report ~

CONSTRUCTION IMPLEMENTATION OVERVIEW

2. Closed Hold Points will be identified in the Report for MIDLAND NUCLEAR C0 GENERATION PLANT the week-of closure and dropped from further reporting j

CIO HOLD POINT St# MARY Established CPCo Response Lifted No.

Description emarks Document /Date Document /Date Document /Date l

007 Evaluation of Management Review of re-Report No. 19' Hold Point 007 suits of Phase I activities.

Evaluation 10/26/83 was partially is required before implementation of released for Phase II.

Turbine Roll j

only.

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STONE & WEBSTER MICHIGAN, INC.

NOTES:

1.

(identifieschangesfrompreviousreport CONSTRUCTION IMPLEMENTATION OVERVIEW 2.

Closed NIRs will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting NONCONFORMANCE IDENTIFICATION REPORT St# MARY No.

Description Issue Date Response Date Closure Date Remarks 019 As documented on CIO Evaluation No. MP-MIS-02/29/84 03/14/84 5/24/84 QAR RA-00134 issued j

082-0001, several discrepancies were identi-to track corrective fled on the FDDL.

action. Complete response via CSC 7776 dated 5/18/84.

022 At Work Print. Station 219, CIO reviewed 80 03/23/84 out of 1116 documents.

Twenty documents were found discrepant, as described in the NIR.

023 At Work Print Station 209, CIO reviewed 80 03/23/84 out of 1116 documents. Twenty-three documents contained discrepancies, as described in the NIR.

027 At Document Control Stations 59 and 501, dis-04/04/84 crepancy found to exist between control draw-ings used by BPCo field engineers and those in BPCo Document Control Center.

029 A BPCo memorandum requests revisions to seven 04/11/84 Purchase Orders due to material / documentation discrepancies for received material in lieu of writing NCRs.

yy e o, x 030 BPCo ASME Ill Manual states that the PQAE shall 04/11/84

-97 assure that items are procured only from accept-o!!:o able manufacturers. PO's 7220-F-64832(A), Rev

'50 2 and 7220-F-64487(A), Rev 1, reference manu-

" n El facturers which are not listed on the ASME Evaluation Supplier Listing.

400-001(CN)

E

CIO NONCONFORMr.NCE IDENTIFICATION REPORT

SUMMARY

- CONTINUATION SilEET No.

Description Issue Date_

Response Date Closure Date Remarks 031 CIO reviewed nine verification inspection 04/20/84 reports for PQCI C-1.40.

Discrepancies were found in all nine irs.

032 Horizontal separation' requirements between 04/30/84 "Q" conduit and "Q" cable tray of different i

channels without tray covers or barriers are i

not as per Drawing E42Q (Sht 99C, Rev 2; Sht 99D, Rev 3; Sht 99E, Rev 1; Sht 99E, Rev 2) for at least one instance.

033 NC conditions - Observed during CIO evaluation 05/14/84 of -PQCI C-1.90 i

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ST0flE & WEDSTER MICilIGAN, INC.

CONSTRUCTION IMPLEMENTATION OVERVIEW MIDLAND fl0 CLEAR COGENERATION PLANT WEEKLY MEETING SUP91ARY M

"9 Attendees Discussion Topic CIO Comments Date May 22, Area Team CPCo

1) Release of Modules for Phase I Activities No CIO concerns identified 1984 Meeting MPQAD
2) Mechanical attachments to liner plate is BPCo S/A scope.

CIO

3) Update training to new requirements of training notices.

May 22, HRP Meeting CPCo 1) 31 Inspectors certified to PQCI-P-2.30 and No CIO concerns identified 1984 MPQAD 465 reinspections now completed.

BPCo CIO May 22, Document CPCo

1) Meeting concerning dispositions on CIO No CIO concerns identified 1984 Control CIO Items and NIRs pertaining to document control.

ENN a r iu May 23, NRC Meeting NRC

1) Bi-monthly meeting No CIO concerns identified

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STONE & WEDSTER MICilIGAN, INC.

CONSTRUCTION IMPLEMENTATION OVERVIEW MIDLAND NUCLEAR C0 GENERATION PLANT WEEKLY MEETING SUtWARY "9

Attendees Discussion Topic CIO Comments Date May 25, Hanger CPCo

1) Not all interfacing inspections are being No CIO concerns identified 1984 Meeting MPQAD referenced.

BPCo

2) Non-Q hangers attached to Q hangers not CIO referenced on Q hanger drawings i
3) MLCS printout and Q commodity not in agree-ment as to hanger work numbers in 1200.

May 25, Subcontract BPCo

1) Contractors requested to close out existin[

No CIO concerns identified 1984 Meeting Zack NCRs as quickly as possible and see that B&W they don't reoccur.

Owens-

2) Owens-Corning to revise update and make Corning

-their commodity lists more accurate.

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US 400-001(CN)

Weekly' Report No. 50-CCP PHASE 1 ACTIVITY Exhibit I Page 1 of 1 May 21 - May 25, 1984

,I MODULE S/A QVP HRP 102 East Pipeway Electrical Electrical Auxiliary Bldg.

Elevation 584" to 630' 120 Auxiliary Bldg.

Electrical Hancers Elevation 584' 240 Control Tower Electrical Elevation 659' 340 i

RCB Outside D Rings Mechanical Electrical i

820 Diesel Generator Mechanical Electrical Bldg.

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