ML20198E905

Forwards ALAB-106 Monthly Rept for Apr 1986,including Nonconformance Repts,Quality Action Requests,Equality Audit Finding,B&W Repts of Nonconformance & Audit Finding Repts. Only Nonconformance Repts Encl

ML20198E905
Person / Time
Site:	Midland
Issue date:	05/25/1986
From:	Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	Taylor J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
32683, ALAB-106, NUDOCS 8605280330
Download: ML20198E905 (7)

Text

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O COIISum813 Power James W Cook C0mp8HY Vice President - Projects, Engineering and Construction General Officos: 1945 West Parnall Road, Jackson, Mt 49201 e (517) 788-0453 May 25, 1986 Director of Office of Inspection and Enforcement Att Mr James M Taylor US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY REPORT FOR APRIL 1986 DOCKET NOS 50-329 AND 50-330 FILE 0.4.6 SERIAL 32683 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Permit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Noncon-formity; Consumers Power Company Nonconformance Reports, Audit Finding Re-ports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports.

?WC/WB/lr CC JGKeppler, USNRC Region III (w/ enc)

CBechhoefer, Esq, ASLB (w/ enc)

ALAB-106 Service List (w/ enc)

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8605280330 860525 }

ADOCK 05000329 g OC0586-00tSA-MP02 {DR PDR

N ALAB-106 MONTHLY REPORT SERVICE LIST Mr Frank J Kelley, Esq Mr Steve Gadler Attorney General of the 2120 Carter Avenue State of Michigan St Paul, MN 55108 Ms Carole Steinberg, Esq Assistant Attorney General Mr William Clements (2)

Environemntal Protection Div Docketing & Services 720 Law Building US Nuclear Regulatory Commission Lansing, MI 48913 Office of the Secretary Washington, DC 20555 Mr Myron M Cherry, Esq Cherry & Flynn Ms Mary Sinclair 3 First National Plaza 5711 Summerset Street Suite 3700 Midland, MI 48640 Chicago, IL 50602 Mr Joseph Rutberg Mr F C Williams, Esq Assistant Chief Hearing Council Isham, Lincoln & Beale US Nuclear Regulatory Commission 1120 Connecticut Ave, NW Office of the Executive Legal Director Suite 315 Washington, DC 20555 Washington, DC 20036 Ms Barbara Stamiris Mr P Robert Brown, Jr 5795 North River Road Clark, Klein & Beaumont Route 3 1600 First Federal Building Freeland, MI 48623 1001 Woodward Avenue Detroit, MI 48226 Mr John Demeester, Enq Dow Chemical Building Ms Lynne Bernabei Michigan Diviston Government Accountability Midland, MI 48640 Project of the Institute for Policy Studies Mr Michael I Miller, Esq 1901 Q Street, NW Isham, Lincoln & Beale Washington, DC 20009 3 First National Plaza 52nd Floor Mr James E Brunner, Esq Chicago, IL 60602 Consumers Power Company 212 West Michigan Avenue Jackson, MI 49201 OC0586-0015A-MP02

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l INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT ,

APRIL 1986 Bechtel Nonconformance Reports - None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nonconformance Reports -

Q-00070, Opened 4/04/86, closed 4/08/86 Q-00071, Opened 4/09/86, closed 4/30/86 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action Request / Reports - None OC0586-0015A-MP02

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15 NCR NO. 17 REY.

.l,ASSURANCE QUALITY (L 000 70 O DIVISION 16 DATE ISSU E V /V //e,,

FORM QAD-1 .

NONCONFORMANCE REPORT 18 PAGE / OF s.

1 ITEM LOCATION Auxiliary b1dg elev 614' 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

N/A N/A N/A 5 ITEM DESCRIPTION ,

4.16kyBUS 1A-5 & 1A-6 l 6 ITEM STARTUP SYSTEM NO. 7 RrJF.aENCE DOCUMENT 8 ASME A.N.I. REQUIR E. ,

N/A W.O. 22500754 N/A 9 INSPECTION PLAN REV. 10 ACTION ORGANIZATION WO-500754 1 O&M i 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES 2 NO N/A ,

12 REQUIREMENT W.O. 22500754 step 2 states " clean or replace filters if required. (filter cleaning or .

replacement is necessary if a significantly visible film of dust or dirt is on the filter material.)" ,

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13 NONCONFORMANCE Contrary to the requirement the top filters (24 total) on both units were covered with dust. Three (3) filters had also fallen off of 1A-6, ,

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14 NCR ORIGINATED BY us- Y V/W$b '

E F Su b re, Jr. 7

.! 20 LOCATION OP HOLD TAGS OR SECREATE AREA 1 19 HOLD TAG APPLIED YES 1 NO l

ITEMS SEGREGATED YES 1 NO N/A ( j , 3 I ODE 24 NCR  : N" ' '

21 NEED TO REVIEW FOR REPORTABILITY YES 1 NO 1 DAT N #

22 DETERMINED TO BE REPORTA8LE 25 SECTION UEAD, y y CE ENGINEERING YES NO N/A N/A QA-006 Rev 3 l b

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Tcp filtor media is not changsd baccuso cf th2 psocibility of drcpping dust, wiro er othar' d:bris into a live bus. Failuro of tha duct tcp2 caussd tha filter media to b come 1oo00.1  !

PROCESS CORRECTIVE ACTION REQUIRED l l TES l XX l NO T l27 12 8 RECOMMEND E DISPOSITION i

l XX l REWORK l l SCRAP / REJECT l 1 REPAIR

• l lUSE AS IS*

• REQUIRES TECHNICAL JUSTIFICATION ATTACH E 29 ADDITIONAL INFORMATION In the future the' top filter media will gene $ ally only be replaced during bus cleaning PMs, et other times these filters will only be vacuumed.

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'30 DISPOSI ON CONCURRENCE (} .

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DATE N&

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DATE  !

AfIUtORGANIZATION hk Nb '

! ENGINEERING DATE A.N.I. (ASME) IF REQUIRE 5

.3L DISPOSITION ACTION TAEEN Buses 1 & 2A-05 & 06 have been de-energized and top filter media repiaced. {

l Filter media on the sides were re-taped.

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32 METHOD OF DISPOSITI ACTION VERIFICATION NCR CLO8E BY 06 MS % on a d(*::>

RESULTS OF DISPOSITION ACTION VERIFICATION

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W ACCEPTABLE  ! l UNACCEPTABLE QA " InTE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR g ,

A.N.I. (ASME) '

DATE I IF REQUIR D ,

QA-006 Rev 3

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QUALITY 15 NCR NO. 17 REY.

1 ASSURANCE O. Mo 7/ o

' DIVISION ,

16 DATE ISSUED v/0 /h.,

FORM QAD-1 NONCONFORMANCE REPORT 18 PAGE / OF A 1 ITDi LOCATION Auxiliary b1dg., Unit 2, 584 and 568 Elevation 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

Room 131A NA NA 5 ITEM DESCRIPTION NA 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCITnrnl 8 AiHE A.N.I. REQUIRED ENFC-1, rev. 1 -

NA CP-F10-814, rev. 1

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9 INSPECTION PLAN REY. 10 ACTION ORGANIZATION NA Operations and Maintenance Division 11 ACTIVITT HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES X NO NA 12 REQUIREMENT

, ENFC-1, rev. 1, para. 3.2.1.3 states, " Standing water shall be immediately removed."

(Class B environmental area) .

CP-F10-814, rev. 1, para. 2 states, " Maintain interior of facilities free of condensation and standing water."

13 NONCONFORMANCE Contrary to the above requirements there is standing water in Room 131A, at the 584 eleva-tion, also in area 22 and the tendon gallery at the 568' elevation. Humidity in Room 131A is 607..

(a) Pool of water in 131A is approximately 3' x 5' and is k" to h" deep.

(b) Pool of water on bottom of area 22 is approximately 8' x 2 ' and is 1/8" to k" deep.

(c) Water in the tendon gallery c. overs approximately 807. 14 NCR ORIGINATED BY of the floor area and is 1/8" to k" deep.

D A Nott I ' UATE O LOCA N N OF HO 2 TAGS OR SEGREA m AREA 19 HOLD TAG APPLIED YES 2yNO NO ITEMS SEGREGATED YES NA g 21 NEED TO REVIEW FOR REPORTABILITY YES y NO 5 D Au. f ' '

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASS y CE EIGINEERING YES NO QA-006 Rev 3 l

.26 CAUSE '

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Itcct A - Ccused by ths bracking of a tenpercry PVC suxp purp dio- 7.

chstg2 lina chich spilled witor into Roca 131A.

Itcca B & C - Were caused by the inflow of ground water which flows across the mentioned floor areas enroute to floor drains.

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27 PROCESS CORRECTIVE ACTION REQUIRED l lYES Ix l NO 28 RECOMMENDED DISPOSITION i

l1 W REWORK l l SCRAP / REJECT l l REPAIR

• W USE AS IS*

!  ! Item A Items B & C i CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 ADDITIONAL INFORMATION

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• Items B&C should have fans installed to keep the air stirred and humidity down. Ensure i floor drains remain open to keep the trickle of water in these areas moving.

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a I 30 DISPOSITION CONCURRENCE

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/ DATE

'ACT ON ORGANIZA ON / pTE QAD CONCURRENCE /

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[ ENGINEERI1G 9 ' ' DrATE A.N.I. (ASME) 'IF REQUIRED j 31 DISPOSITION ACTION TAKEN Iton A - Standing water in Room 131A was removed, floor drain in Room was verified operable

! and the temporary PVC sump pump discharge line was repaired.

l j Itam B&C - Installed Copus blower above Area 22 that exhausts into Tendon Gallery.

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32 METHOD OF DISPOSITION ACTION VERIFICATION 33 NCR CLOSED BY j kgM M # Aid. 2 al RESULTS OF DISPOSITION ACTION VERIFICATION

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i i Vi ACCEPTABLE I l UNACCEPTABLE QAD / / DATE I

j IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR gg A.N.I. (ASHE) DATE IF REQUIRED QA-006 Rev 3 t

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