ML20136C571
| ML20136C571 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 12/20/1985 |
| From: | Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | Taylor J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| References | |
| 32482, ALAB-106, NUDOCS 8601030363 | |
| Download: ML20136C571 (27) | |
Text
)
1 O Consumers Power James W Cook Vice President - Projects, Ly ineenng g
and Construction General offkes: 1945 West Parnall Road, Jackson, MI 49201 + (517) 78&O453 December 20, 1985 Director of Office of Inspection and Enforcement Att Mr James M Taylor US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY REPORT FOR NOVEMBER 1985 DOCKET NOS 50-329 AND 50-330 FILE 0.4.6 SERIAL 32482 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Permit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Noncon-formity; Consumers Power Company Nonconformance Reports, Audit Finding Re-ports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports.
I JWC/WRB/Ir CC JCKeppler, USNRC Region III (w/ enc)
CBechhoefer, Esq, ASLB (w/ enc)
ALAB-106 Service List (w/ enc) 363 851220 R
OCK OSopony, PDR Add: N SEC-D. Hook H ** C OC1285-0017A-MP02 4
l
ALAB-106 MONTHLY REPORT SERVICE LIST l
Mr Frank J Kelley, Esq Mr Steve Gadler Attorney General of the 2120 Carter Avenue State of Michigan St Paul, MN 55108 Ms Carole Steinberg, Esq Assistant Attorney General Mr William Clements (2)
Environemntal Protection Div Docketing & Services 720 Law Building US Nuclear Regulatory Commission Lansing, MI 48913 Office of the Secretary Washington, DC 20555 Mr Myron M Cherry, Esq Cherry & Flynn Ms Mary Sinclair 3 First National Plaza 5711 Summerset Street Suite 3700 Midland.MI 48640 Chicago, IL 60602 Mr Joseph Rutberg Mr F C Williams, Esq Assistant Chief Hearing Council Isham, Lincoln & Beale US Nuclear Regulatory Commission 1120 Connecticut Ave, NW Office of the Executive Legal Director Suite 325 Washington, DC 20555 Washington, DC 20036 Ms Barbara Stamirls Mr P Robert Brown, Jr 5795 North River Road Clark, Klein & Beaumont Route 3 1600 First Federal Building Freeland, MI 48623 1001 Woodward Avenue Detroit, MI 48226 Mr John Demeester, Esq Dow Chemical Building Ms Lynne Bernabei Michigan Division Government Accountability Midland, MI 48640 Project of the Institute for Policy Studies Mr Michael I Miller, Esq 1901 Q Street, NW Isham, Lincoln & Beale Washington, DC 20009 3 First National Plaza 52nd Floor Mr James E Brunner, Esq Chicago, IL 60602 Consumers Power Company 212 West Michigan Avenue Jackson, MI 49201 l
OC1285-0017A-MP02 h
INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT NOVEMBER 1985 Bechtel Nonconformance Reports.- None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel. Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nonconformance Reports -
Q-00037, Opened 11/05/85 Q-00038, Opened 11/06/85 Q-00039, opened 11/06/85 Q-00040, Opened 11/12/85
.Q-00041, Opened 11/18/85 Q-00042, 0pened 11/22/85 Q-00043, Opened 11/25/85 Q-00044, Opened 11/25/85 Q-00045, Opened 11/27/85 Q-00026, Closed 11/22/85 Q-00037, Closed 11/19/85 Consumers Pow 2r Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action Request / Reports - None I
OC1285-0017A-MP02
m-ECORD C0?Y 15 NCh NO.
17 REV UALITY SSURANCE o-onn17 n
16 DATE ISSUED IVISION 3RM QAD-1 11/5/85 NONCONFORMANCE REPORT Ii 18 PAGE 1
0F 1 1
ITEM LOCATION NA 2 DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
l NA NA NA 5 ITEM DESCRIPTION NA 6 ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA OM-001, revision 2 NA 9
INSPECTION PLAN REV 10 ACTION ORGANIZATION Operations & Maintenance Division; Audit 85-07 Quality Assurance Division 1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
YES X
NO NA 2 REQUIREMENT Procedure OM-001 revision 2, para. 5.3.2.c states in part "The Supervisor cr his designee ch311 Notify QAD-Verification of any hold points or the start of work per work order instructions."
3 NONCONFORMANCE Contrary to this requirement an indeterminate condition exists for work performed to Work Ord2r 22400807 (Monthly PM to check and record Nitrogen Purge Pressure on Safeguard Chillers) on 2/18/85.
At this point it is indeterminate if O&M failed to notify QAD-Varification prior to start of work or if QAD-Verification failed to document the inspec-tion.
NOTE: A formalized notification process was instituted June 13, 1985, between O&M and QAD making the notification process more efficient.
NC ORIGINATED BY With its implementation this condition should be eliminated in the future.
(gxy
\\hsh DATE I M unds
.9 HOLD TAG APPLIED YES X
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES X
NO NA
~
11 NEED TO REVIEW FOR y
23 TREND CODE 24 NC IEW BY
(_ AJua REPORTABILITY YES A NO j
12 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, A{
CE D GINEERING
/ /
YES NO QA-006 Rev 2
q CAUSE 35 PAGE 2
0F 2
Th2 cause of this deficiency is indeterminate.
7 PROCESS CORRECTIVE ACTION REQUIRED l
l YES NO S RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- l X lUSE AS IS*
CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 9 CONDITIONAL RELEASE NEEDED l
lYES NO CR NO:
0 ADDITIONAL INFORMATION 1 DISPOSITION CONCURRENCE Jg L.
' cop J/s
////ff8)"
ll /T L
' /
DATE QAD /DNtUKRENCE
(/ '
/
/DATE JWFT ORGANI ATI a
C
//
ll
_c A
//M/Of ENGINEERING
~
'/
'DATE A.N.I.
(ASME) IF REQUIRED 2 DISPOSITION ACTION TAKEN N:n3.
Inspections of the purge pressure checks were made in January, March, and every month since March. There is no evidence to indicate that the required Nitrogen purge was n:t cceeptable in February.
The inspection notification process was formalized, by a meno b tw:en O&M and QAD on June 13, 1985 (copy attached), and this process should eliminate (ny recurrance of this problem. As this was a missed inspection, not a violation of Engineering requirements, no technical justification is required.
13 METHOD OF DISPOSITION AC:' ION VERIFICATION
- 34 NCR CLOSED BY
}
N:n2 required.
/
RESULTS OF DISPOSITION ACTION VERIFICATION ll /fy "
~
1 I ACCEPTABLE I
l UNACCEPTABLE
/QffD
/
DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR V
NUMBER
.A.N.I.
(ASME)
DATE
'IF REQUIRED QA-006 Rev 2
b Section Heads, OEM Division MEC To QA Division Personnel, ME CONSUMERS 7
From
- 6 Christy)
POWER J L WoocT ME
$T COMPANY June 13, 1985 Date Internal MIDLAND ENERGY CENTER -
Correspondence NUCLEAR WORK ORDER, QAD NOTIFICATION Subject JTC 10-85 JLW 22-85 H P Leonard, MEC CC fication In order to make more efficient and effective assignm Effective June 15, 1985, all notifications to QAD, required by nuclear work orders, should be made to E M DeG process is being instituted.
Notifications will be recorded tion Section (or J L Wood if she is ebsent).
k The in a log and Verification Section personnel then assigned to the tas.
inspections individual making the notification will be informed if the requiredFo l
are inprocess or post process. personnel sust be present while the task i waived by the Section Head, Verification.
The being present.
work may be performed without Verification personnel h " Summary notation " Post Process Inspection Required" shall be entered in t e ified upon of Work Performed" section of the work order, and QAD shall,be not completion of work.
i l
l i
M wWGWb%i@M l
ECORD CDP 1
~
IALITY j 15 NCR NO.
17 REV iSURANCE i
/7 6ovy o
16 DATE ISSUED
- VISION
/ / /t, /,r,:r
)RM QAD-1 NONCONFORMANCE REPORT 18 PAGE
/ OF 1 ITEM LOCATION M&TE Laboratory Administration bldg.
i
! DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
8325-11748 BPC-654 Calibration Lon NA i ITEM DESCRIPTION Colibration Logs for Instruments 8325-11748 Weston Dial Thermometer BPC-654 Trerice Recorder 6 ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA OM-003 paragraph 6.0 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION QAD 85-07 operations and Maintenance 1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
YES X
NO NA 2 REQllIREMENT OM-003, revision 2, paragraph 6.0 A copy of the calibration data sheet from SP&LS is forwarded to Midland I&C Section and shc11 be maintained with the usage log files. Copies of calibration records generated by MEC shall be maintained in the MEC Laboratory.
3 NONCONFORMANCE
~
Contrary to the above the Calibration Logs for the following equipment was found to be cissing:
BPC-654 Trerice Recorder 8325-11748 Weston Dial Thermometer 14 NCR ORIGINATED BY 100? W ii M s-D A Nott
'DATE
.9 HOLD TAG APPLIED YES X
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES X
NO NA k
'l NEED TO REVIEW FOR 23 TREND CODE 24 NCR KE EWED BY L, u) p t
REPORTABILITY YES X
NO q
- I d/t V
DATE
!2 DETERMINED TO BE REPORTABLE 25 SECTIONHEAD,ASSyUCE T.NGINEERING YES NO hS Mk QA-006 Rev 2
- 6 CAUSE.
35 PAGE 4 0F J
!7 PROCESS CORRECTIVE ACTION REQUIRED l
l YES l
l NO
!8 RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- l lUSE AS IS*
- REQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l
lYES l
l NO CR NO:
30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.
(ASME) IF REQUIRED 32,. DISPOSITION ACTION TAKEN l 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION i
l lACCW TABLE l
l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR
+
NUMBER A.N.I.
(ASME)
DATE
'IF REQUIRED QA-006 Rev 2
RECC E COPY
[ 15 NCR NO.
17 REV
]
JALITY SSURANCE
/7. oooJ 9 d
i IVISION
> 16 DATE ISSUED ORM QAD-1
// /c /M NONCONFORMANCE REPORT l 18 PAGE
/ OF A l
i 1
ITEM LOCATION M&TE Laboratory, Warehouse #1, Warehouse #2 2 DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
8325-01155. 8325-12668. BPC-654 Eauipment Usage Log NA I
5 ITEM DESCRIPTION Equipment Usage Log fer Instruments 8325-01155 - Hygrometer 8325-12668 - Omega Thermometer 50 to 500 BPC-654 - Trerice Recorder 6
ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N. I. REQUIR")
NA OM-003 5.2.8(b)
NA 9
INSPECTION PLAN REV 10 ACTION ORGANIZt. TION Material Services QAD 85-07 Operations and Maintenance 1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
YES X
NO NA 2 REQUIREMENT OM-003, revision 2, paragraph 5.2.8(b) 1,2,364 Tha usage record shall h ave the following sections complete when returned:
1.
Job, equipment.or component 2.
Date of use 3.
Range or scale used t-wine.none, nea.r ni, hor 3 NO:ICONFORMANCE Contrary to the above requirement usage logs for instruments
'8325-01155 Hygrometer 8325-12668 Omega Thermometer 50* to 500' BPC-654 Trerice Recorder ware found co have one or more of the above sections missing the required data.
14 NCR ORIGINATED BY l
//hhC w
~
D A Nott(
'DATE L9 HOLD TAG APPLIED YES X
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES X
NO NA 11 NEED TO REVIEW EOR 23 TREND CODE j24 NCR R EWED BY M~
u.jbr.3 h/7 3
REPORTABILITY YES X
NO
]
g b,
DATE5 f
12 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, AS CE* ENGINEERING
/ /
YES NO M
M QA-006 Rev 2
4 i CAUSE 35 PAGE J OF S 7 PROCESS CORRECTIVE ACTION REQUIRED I
lYES l
l NO
,.8 RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- l lUSE AS IS*
tREQUIRES TECHNICAL JUSTIFICATION ATTACHED 19 CONDITIONAL RELEASE NEEDED l
l YES l
l NO CR NO:
10 ADDITIONAL INFORMATION 61 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE' A.N.I.
(ASME) IF REQUIRED 12 DISPOSITION ACTION TAKEN 34 NCR CLOSED BY 33 METHOD OF DISPOSITION ACTION VERIFICATION j
l t
RESULTS OF DISPOSITION ACTION VERIFICATION I
lACCW TABLE l
l UNACCEFTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER
!A.N.I. (ASME)
DATE
'IF REQUIRED QA-006 Rev 2 g
r s.
w w,. s w va a NCR NO.
17 REV
!UALITY l15
.SSURANCE d.00040 d
- IVISION
' 16 DATE ISSUED
'ORM QAD-1
///fa//S NONCONFORMANCE REPORT 18 PAGE
/ OF J 1
ITEM LOCATION l
Auxiliary b1dg., 568' Elevation, Rooms 25 and 27
+
2 DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
IVDHR-102; IVDHR-144 Drain Valves NA 5
ITEM DESCRIPTION Drcin Valve 6
ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.1. REQUIRED l-DHR WO-22500035 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500035 1
Operations & Maintenance L1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
YES X
NO NA 12 REQUIREMENT WO-22500035 step 01 states:
"Varify that Unit #1 DHR system is dry by opening system vent and drain valves.
Blow out with instrument air if moisture is present."
13 NONCONFORMANCE C ntrary to the above upon checking drain valves IVDHR-102 on 3"-lFCB-28 and IVDHR-144 cn 12"-lGCB-25 both pipe lines were found to have water in them.
14 NCR ORIGINATED BY l l A[
(
DATE D A Nott i
,19 HOLD TAG APPLIED YES X
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES X
NO NA 21 NEED TO REVIEW FOR 23 TREND CODE
^ " -9 Jf1 I
REPORTABILITY YES y
NO j
22 DETERMINED.TO RTABLE 25 SECTI HEAD, ASSURANC/ EN p ERING YE NO gj QA-006 Rev 2 U g[/q 8)
!6 CAUSE 35 PAGE A 0F O
+
27 PROCESS CORRECTIVE ACTION REQUIRED l
lYES l
l NO 28 RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- l lUSE AS IS*
CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l
l YES l
l NO CR NO:
30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.
(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY i
RESULTS OF DISPOSITION ACTION VERIFICATION I
IACCEPTABLE l
l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N. I. ( ASME)
DATE
'IF REQUIRED QA-006 Rev 2
hlI.*ud,5U $JYY $
17 REV 15 NNCRNO.6884/
C l QUALITY ASSURANCE b1 VISION 16 DATE ISSUED FORM QAD-1
//-/8-8df NONCONFORMANCE REPORT 18 PAGE
/
OF 8
~
1 ITEM LOCATION
&MikuNutsNT 2 2 DRAWING OR PART NO. AND REV.
3 FART NAME 4 SERIAL NO.
4-m s.v A
- A
$ ITEM DESCRIPTION DA < 4~012. Coo 6.dr lT~NM7 b 7 ' f IN h/
t e
6 ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 7 F/,%
W.o. 22 5. Os 4+
9 INSPECTION PLAN REV 10 ACTION ORGANIZATION QC
$004%
\\
O+H 11 ' ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
i YES
/ NO NA 12 REQUIREMENT W.0. $$rF 2.
NsqviF.M y>i[4q'$ f3e 1%EA1ME9, ANp lT WATw2. jS pV @pWT',7'o h hm T2ay.
6p Huf Regar$. Na F42.3/F+24 MuiFe5 WW To 6e 'S1.o w WP R.y w *W N$fy.onsur-Aig. on Tbek;Mip F IED At%.
13 NONCONFORMANCE Il4H-r (;L.AM 7f G -7 t76p (N L INE 7 Hcp - 7 45 CONTAIN5 %/4f8R-T'MhT 16 NOf~ 1901-ATET) 1:1 tom LING 2.m-7-o.
14 NCR ORIGINATED BY k(b b Il[18!85 DATE 19 HOLD TAG APPLIED YES
, N O 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES "NO NA 21 NEED TO REVIEW FOR 23 TREND CODE 2
R REVIEWED BY MOOD,JR REPORTABILITY YES NO
^
N j
TE t t l 2 ~1 I 22 DETERMINED TO BE REPORTABLE 5 SECTION H W ASSURANCE EFGIN ]
YES NO Mk
{
gi p{
l QA-006' Rev 2
26 CAUSE 35 PAGE
- 2. OF Z.
4 27 PROCESS CORRECTIVE ACTION REQUIRED l
l YES l
l NO 28 RECOMMENDED DISPOSITION l
l REWRK l
l SCRAP / REJECT l
l REPAIR
- l l USE AS IS*
OREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 - CONDITIONAL RELEASE NEEDED l
l YES l
l NO CR NO:
30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.
(ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 34 NCR CLOSED BY 33 METHOD OF DISPOSITION ACTION VERIFICATION i
l RESULTS OF DISPOSITION ACTION VERIFICATION i
I DATE l
l ACCEPTABLE l
l UNACCEPTABLE jQAD IF UNACCEPTABLF., REFERENCE SUPERSEDING NCR l
NUMBER l
lA.N.I. (ASME)
DATE
.IF REQUIRED QA-006 Rev 2
]
P.. T-T D. : F?\\i
,: ' 1..
r . : t JALITY
' 15 NCR NO.
17 REV l
Q-00042 0
iSURANCE
- VISION
' 16 DATE ISSUED f
11 99.gs
)RM QAD-1 NONCONFORMANCE REPORT l 18 PAGE 1
0F 2 L
ITEM LOCATION 584' elev. Aux. b1dg - Room 130 and 131 2 DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
IP-232A/B and 2P-232A/B Pump 6 motor protective NA losure 3
ITEM DESCRIPTION Racire. Air Cooling Unit Booster Purps 6
ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED MWO. #22500536 and NA NA wn d'>>;nns1; 9
INSPECTION PLAN REV 10 ACTION ORGANIZATION W.O. - 500536 0
W.O.
- 500535 0
OMAc Dennrement 1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
YES X
NO NA 2 REQUIREMENT Step 5 of MWO #22500535 and MWO #22500536 requires the protective closure to be sealed up as part of the layup for the pumps / motors.
This W.O. was signed by Maintenance as being completed and QAD was notified on 10/15/85 that the post process inspection could be ccetmplished.
3 NONCONFORMANCE Bsth pump / motor enclosures for IP-232A/B and 2P-232A/B are not sealed up as required.
Pro-tactive visqueen and/or rubber is not secured, and the lids are not secured or sealed.
NOTE 1: Motors on W.O. #22500535 have some fungi formed on them.
Opcs //WH/D /7f NOTE 2:
The )Mf indicators have turned white on a!1 four units.
14 NCR ORIGINATED BY i
W DATE Zimmerman 9 HOLD TAG APPLIED YES X
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES X
NO Same as #1 23 TREND CODE 7i NCR R I
'O K
.1 NEED TO REVIEW FOR 9
REPORTABILITY YES A NO
//
6
"/T 5
DATE
'2 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASSUR4NCE EN ERING g
gp YES NO QA-006 Rev 2
d I i CAUSE 35 PAGE 2
0F 2
7 PROCESS CORRECTIVE ACTION REQUIRED l
l YES I
l NO 8 RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- l lUSE AS IS*
- REQUIRES TECHNICAL JUSTIFICATION ATTACHED
'9 CONDITIONAL RELEASE NEEDED l
lYES l
l NO CR NO:
0 ADDITIONAL INFORMATION 1 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.
(ASME) IF REQUIRED 12 DISPOSITION ACTION TAKEN l
l 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY 1
RESULTS OF DISPOSITION ACTION VERIFICATION l
l ACCEPTABLE l
l UNACCEPTABLE
. QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.I.
(ASME)
DATE
- IF REQUIRED QA-006 Rev 2
..- - ~-.,. q.y h;O
., a ;
UALITY l 15 NCR NO.
17 REV SSURANCE
- 4. coov 3 o
l 16 DATE ISSUED IVISION I
///> S //$
ORM QAD-1 NONCONFORMANCE REPORT j 18 PAGE
/ OF #
1 ITEM LOCATION Aux. Bldg. Room 200 Elev. 599' (Fuelpool Heat Exchanner Room) 2 DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
OE-76A/C (lV-CCW 466)
CCW Outlet Throttle i
M i
OE-76 B/D (2V-CCW 466)
Valve 6 Assoc. Spool Pieces 5 ITEM DESCRIPTION
" Flex-Kote" metal parts protector aerosol container manufactured by Chem Pace Corp.
6 ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED WO #500630 revision 0 NA WO #500631 revision 1 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500630 0
OM&C Dept.
1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
YES X
N0 dyp 2 REQUIREMENT
- 1) WO #22500630 and #22500631 step 2 and step 4 specify items to be coated with Tectyl-502C.
- 2) Procedure PR-002 requires procurement of Q or CQ material if item will affect "Q-listed" structure, system or component.
- 3) Procedure MS-001 requires that material be issued or withdrawn by Issue tickets trom Material Warehouse.
.3 NONCONFORMANCE
- 1) Tectyl-502C was not used as required, instead a product listed as " Flex-Kote" mfg. by Chem. Pace Corp. was applied to valve parts and to spool pieces.
This substitution of material was not designated as an equivalent for this W.O.
- 2) Material was not procured as either Q or CQ as required by Procedure PR-002.
- 3) " Flex-Kote" product was not issued through the material stockroom system as required in Procedure MS-001.
g NOTE:
Action organization should identify any location j /
or material that Flex-Kote was used on for
,,g[;f
///jWf[
////f/#T
' DATE evaluation by Engineering Dept.
L Zimmerman L9 HOLD TAG APPLIED YES y
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y
NO NA 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR REVIEWED Y c_
L. DJooOM
/X jf/ _./
REPORTABILITY YES y
NO Ddf 1
DATE _.
/
/
22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASSIDWCNCE ENGINEERING MA YES NO QA-006 Rev 2 l-
i CAUSE 35 PAGE J OF J -
1 PROCESS CORRECTIVE ACTION REQUIRED l
l YES l
l NO 3 RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- l lUSE AS IS*
- REQUIRES TECHNICAL JUSTIFICATION ATTACHED 9 CONDITIONAL RELEASE NEEDED l
LYES l
l NO CR NO:
0 ADDITIONAL INFORMATION 1 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.
(ASME) IF REQUIRED 2 DISPOSITION ACTION TAKEN 3 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR Q.0 SED BY l,
RESULTS OF DISPOSITION ACTION VERIFICATION I
l ACCEPTABLE l
l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.1.
(ASME)
DATE
! IF REQUIRED QA-006 Rev 2
-8
N.'3 bhk
'~
17 REV JALITY l5 NCR riu.
iSURANCE 4 0009 v v
LVISION
' 16 DATE ISSUED
)RM QAD-1
// h 5//S l
NONCONFORMANCE REPORT f 18 PAGE
/ OF a 1
ITEM LOCATION Midland Enernv Center - All areas
! DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
Tectyl-502C 5
ITEM DESCRIPTION Teetyl 502-C, (55 Gal. Barrels) Mfg. by Valvoline Oil Co., Div. of Ashland Oil 6
ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED WO #500630 revision 0 NA NA Wo #500631 revininn 1 9
INSPECTION PLAN REV 10 ACTION ORGANIZATION WO #500630 0
OM&C Dent.
1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
hp l
YES
- i_ N0 2 REQUIREMENT
- 1) Procedure PR-002 requires that materials be purchased either Q or CQ if they will affect a "Q-listed" structure, system or component.
- 2) Procedure MS-001 requires that material be issued or withdrawn by Issue Tickets from Material Warehouse.
- 3) Specific mfg's instructions for use of this product are " Agitate Before Use".
3 NONCONFORMANCE
- 1) Material was not procured as either Q or CQ as required by Procedure PR-002.
Item was purchased Non-Q by Bechtel P.O. 7220-F-67252 prior to the Midland shutdown.
- 2) Tectyl-502C was not issued through the material stockroom system as required in Proce-dure MS-001.
- 3) There is no evi,dence of a mixer / agitator in vicinity of drum for use as such by Maintenance personnel.
14 NCR ORIGINATED BY sEser^---
- f/Yh$
DATE
((LZimmerman
.9 HOLD TAG APPLIED YES y
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES y
NO NA 11 NEED TO REVIEW FOR 23 TREND CODE 24 NCR BY JO N L.
O,k REPORTABILITY YES
_X__ NO y
12 DE'IERMINED TO BE REPORTABLE 25 SECTION HEAD, A.7 CE'" ENGINEERING h
A.)A YES No QA-006 Rev 2
.~
i CAUSE 35 PAGE J OF O
<7 PROCESS CORRECTIVE ACTION REQUIRED l
l YES l
l NO 3 RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- l l USE AS IS*
- REQUIRES TECHNICAL JUSTIFICATION ATTACHED 9 CONDITIONAL RELEASE NEEDED l
l YES l
l NO CR NO:
0 ADDITIONAL INFORMATION 1 DISPOSITION CONCURRENCE
~
ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.
(ASME) IF REQUIRED 2 DISPOSITION ACTION TAKEN 13 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION I
IACCEPTABLE I
iUNACCEPTABLE 0AD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.I.
(ASME)
DATE I IF REQUIRED QA-006 Rev 2
JALITY l 15 NCR NO.
17 REV iSURANCE
// o o O VS C
. VISION 16 DATE ISSUED
)RM QAD-1
///a7/f.y NONCONFORMANCE REPORT l
18 PAGE
/
OF 4 ITEM LOCATION Midland Energy Center - Aux. bldg. 584' elev.
4
? DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
NA Aux. Feedwater Pumps NA i
ITEM DESCRIPTION WO #500924 WO #500908 Aux. Feedwater pumps IP-5A/B WO #500925 WO #500907 2P-5A/B 6 ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA NA yes 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO #500907, 500908 0
500924, 500925 0
O&M Dept.
1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
YES y
NO NA 2 REQUIREMENT
- 1) Work Order #22500907 and 22500908 step 4 require Maintenance section to tape all flanges to ensure no leakage and to tape the shaft ends shut.
- 2) Work Order #22500924 and 22500925 step 3 requires Maintenance to install a humidity indicator in the shaft opening of all pumps and to seal all other openings in the pump casing.
3 NONCONFORMANCE
- 1) De-humidification suction piping flanges on all four (4).and feedwater pumps are not taped adequately to prevent leakage - space between the wood flange, metal pump flange, temporary flex suction hose and piping flange is visually evident.
- 2) Humidity indicator on Pump IP-5B is not secured to end, but is laying down with the shaft end exposed.
All other shaft ends have loose tape and appears inadequate to prevent leakage.
14 NCR ORIGINATED BY fggg NOTE: A) step 2 for WO #22500924 and 22500925 has not been complied with, although O&M Dept, has
' DATE L Zimmerman notified QAD this WO is ready for inspection.
11/2s/As 9 HOLD TAG APPLIED YES y
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGRT. GATED YES y
NO NA 1 NEED TO REVIEW FOR 23 TREND CODE 2
CR REVIEWED Y J2.d:cho4S REPORTABILITY YES x
NO ATE ///>7'f 1
SECTION H @ p.sz.CE ENGIS.ERING ASSURAR 2 DETERMINED TO BE REPORTABLE mm en uswet YES
_,,g,,, NO ff/g" 7/f 4h QA-006 Rev 2 7
1
CAUSE 35 PAGE J OF A 7 PROCESS CORRECTIVE ACTION REQUIRED l
l YIS l
l NO 3 RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- l l USE AS IS*
7 f* REQUIRES TECHNICAL JUSTIFICATION ATTACHED 9 CONDITIONAL RELEASE NEEDED l
l YES l
lNO CR NO:
0 ADDITIONAL INFORMATION i i DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I.
(ASME) IF REQUIRED 2 DISPOSITION ACTION TAKEN i
l l
4 NCR CLOSED BY 13 METHOD OF DISPOSITION ACTION VERIFICATION
- 34 1
RESULTS OF DISPOSITION ACTION VERIFICATION l
l ACCEPTABLE l
l UNACCEPTABLE QAD DATE 4
IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.1.
(ASME)
DATE I IF REQUIRED QA-006 Rev 2
EDE Cf PY
~
!UALITY
VSuS 15 NCR NO.
' lT 'REV iSSURANCE h Q-C0026 0
IIVISION
[g6 '9 ATE ISSUED 8/27/85 ORM QAD-1 NONCONFORMANCE REPORT g g Jg 8 PAGE 1
0F 1 1
ITEM LOCATION Jhe 6
lo g p Warehouse 1 n
4 SERIAL NO.
2 DRAWING OR PART NO. AND REV.
3 PART NAME NA NA NA 5
ITEM DESCRIPTION Warehouse 1 - Class B Storage Area 6
ITEM STARTUP SYSTEM NO.
7 REFERENCE DOCUMENT
- 8 ASME A.N.I. REQUIRED NA CD-002 revision 0 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION NA Facilities and Materials Division 11 ACTIVITY HOLD REQUIRED
ACTIVITY HOLD ORDER NO.
YES X
NO NA 12 REQUIREMENT Procedure Number CD-002 revision 0, paragraph 7.2.2 states in part, "-Level B Storage areas Be well ventilated buildings or equivalent enclosures that are fire resistant, shslli a.
tect resistant and weathertight,"
NONCONFORMANCE The 13 Csntrary to the above requirement Warehouse I class B storage area is not weathertight.
south west corner of the building roof has a severe leak causing extensive flooding of the floor during rains. On 8/26/85, following an afternocn rain, a standing puddle of water meesuring approximately 25' wide x 60' long x 1 1/2 deep was on the warehouse floor.
lOlh NCR INATED BY 4
L vQ sklsc
'FJLoun y
' DATE i
19 HOLD TAG APPLIED YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES NO NA 23 TREND CODE 24 NCR R BY L, 41
(
21 NEED TO REVIEW FOR v
/
REPORTABILITY YES A _ NO
{
7/P f DATE
.22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, AS CE ENGINEERING " '/
/
YES NO QA-006 Rev 2
6 CAUSE 35 PAGE 2 0F 2
A downspout on the south side of Warehouse #1 dislodged from the structure.
This created a situation where water could drain down the side of the otructure and allow water to penetrate under the sill and through siding seams.
7 PROCESS CORRECTIVE ACTION REQUIRED l
lYES l X l NO 8 RECOMMENDED DISPOSITION I X l REWORK l
l SCRAP / REJECT l
l REPAIR
- l lUSE AS IS*
CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 19 CONDITIONAL RELEASE NEEDED l
l YES W NO CR NO:
30 ADDITIONAL INFORMATION 1.
Purchased replacement downspouts and banding 2.
Replace or repair dam ged siding panels 3.
Caulk areas where water penetration has been visable m
Il DISPOSI'iIpN CO L CE O Y ill
- )ll$E%--
V e
n ACTION ORGANIZATION
/ UATE ENCE DATE
/E6JfAl -
wGhr x)A ENGINEERING
_ DATE A.N.I.
(ASME) IF REQUIRED 32 DISPOSITION ACTION TAXEN W
l.
_A 1-m - * *-
knn 2.
- o 3,
.? -
~
33 METHOD OF DISPOSITION pCTION VERIF1 CATION 34 NCR CLOSED BY g L g g
\\b(Abk hh loh RESULTS OF DISPOSI': ION ACTION VERIFICATION
{
i ed Il l.Z A6 h
M ACCEPTABLE l
l UNACCEPTABLE
'QAD
~
DdTE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR l'
DATE I IF RTCUIRED QA-006 Rev 2 N
m
3
.c ECORD COPY JALITY l 15 NCR NO.
17 REV SSURANCE i
o-onn17 n
IVISION
' 16 DATE ISSUED 3RM QAD-1 11/5/85 NONCONFORMANCE REPORT l 18 PAGE 1
0F 1 1
ITEM LOCATION NA 2 DRAWING OR PART NO. AND REV.
3 PART NAME 4 SERIAL NO.
f NA NA NA 5
ITEM DESCRIPTION NA 6 ITEM S" RTUP SYSTEM NO.
7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED NA OM-001, revision 2 NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION Operations & Maintenance Division; Audit 85-07 Quality Assurance Division 1 ACTIVITY HOLD REQUIRED:
ACTIVITY HOLD ORDER NO.
YES X
NO NA 2 REQUIREMENT Procedure OM-001 revision 2, para. 5.3.2.c states in part "The Supervisor or his designee Notify QAD-Verification of any hold points or the start of work per work order shalli instructions."
3 NONCONFORMANCE Contrary to this requirement an indeterminate condition exists for work performed to Work Ordar 22l.00807 (Monthly PM to check and record Nitrog.en Purge Pressure on Safeguard Chillers) on 2/18/85. At this point it is indeterminate if O&M failed to notify QAD-Verification prior to start of work or if QAD-Verification failed to document the inspec-tion.
NOTE: A formalized notification process was instituted June 13, 1985, bttween O&M and QAD making the notification process more efficient.
N ORIGINATED BY With its implementation this condition should be eliminated in the future.
k
\\hsh6 g
1Mlnds DATE
.9 HOLD TAG APPLIED YES X
NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES X
NO NA o
11 NEED TO REVIEW FOR y
23 TREND CODE 24 NC I
BY
( ARra C
REPORTABIMTY
.YES /\\
NO J
12 DETERMINED TO BE REPORTABLE 25 SECTIONHEAD,A.fS CE' ENGINEERING
/ /
YES NO QA-006 Rev 2
s
^
35 PAGE 2
0F 2
The cause of this deficiency is indeterminate.
7 PROCESS CORRECTIVE ACTION REQUIRED l
l YES NO 8 RECOMMENDED DISPOSITION l
l REWORK l
l SCRAP / REJECT l
l REPAIR
- IX lUSE AS IS*
CREQUIRES TECHNICAL JUSTIFICATION ATTACHED
- 9 CONDITIONAL RELEASE NEEDED
[
lYES NO CR NO:
0 ADDITIONAL INFORMATION 1 DISPOSITION CONCURRENCE Jg L.
' co p.3/s'
////ff8i W-N /T t.;
ORGANI ATI
'/
DATE QAD NtUKRENCE
(/ '
/
/DATE a
G jj
_ cd
////f/bT ENGINEERING
'/
' D.*TE A.N.I.
(ASME) IF REQUIRED
~
12 DISPOSITION ACTION TAKEN N:na.
Inspections of the purge pressure checks were made in January, March, and every month since March. There is no evidence to indicate that the required Nitrogen purge was nst cceeptable in February. The inspection notification process was formalized, by a meno t
b:tw;en O&M and QAD on June 13, 1985 (copy attached), and this process should eliminate cny recurrance of this problem. As this was a missed inspection, not a violation of Engineering requirements, no technical justification is required.
33 METHOD OF DISPOSITION ACTION VERIFICATION
- 34 NCR CLOSED BY
}
~
N:n2 required.
/
RESULTS OF DISPOSITION ACTION VERIFICATION I N /ff5-f1
/
DATE I
l ACCEPTABLE l
l UNACCEPTABLE Q
IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER 4A.N.I.
(ASME)
DATE
'IF REQUIRED QA-006 Rev 2
Section Heads, O&M Division, MEC To QA Division Personnel, NE CONSUMERS
_. 6 Christy)
POWER
_f J L doaT ME yT COMPANY From June 13, 198 Date Internal Correspondence MIDLAND ENERGY CENTER -
NUCLEAR WORK ORDER, QAD NOTIFICATION Subject JTC 10-85 JLW 22-85 H P Leonard, MEC CC f
i In order to make more efficient and effective assignments of QAD Veri ica Section personnel to perform inspections, a more formalized notification Effective June 15, 1985, all notifications to process is being instituted.QAD, required by nuclear work orders, s Notifications will be recorded tion Section (or J L Wood if she is absent).
k The in a los and Verification Section personnel then assigned to the tas.
d inspections individual making the notification will be informed if the requireFor any are inprocess or post process. personnel must be present while the task waived by the Section Head, Verification.
The being present.
work may be performed without Verification personnel h " Summary notation " Post Process Inspection Required" shall be e fied upon completion of work.
~
+
RaRMOR-0105-QLC1