ML18087A749
| ML18087A749 | |
| Person / Time | |
|---|---|
| Site: | Salem  |
| Issue date: | 03/10/1983 |
| From: | Public Service Enterprise Group |
| To: | |
| Shared Package | |
| ML18087A720 | List:
|
| References | |
| AD-9, NUDOCS 8303160624 | |
| Download: ML18087A749 (44) | |
Text
L
- ADMINISTRATIVE PROCEDURE NO. 9 REVISION NO. 8 CONTROL OF STATION MAINTENANCE APPROVED: - ~!n~?f:~JSalem
~ -s::fo3f 60624 030314 Operations PDR ADOCK 05000272 S
PDR AP-1 Form AP-1-1 Rev. 1.2
.agraph 8:.2.6.h 8.2.6.i 8.2.6.k 8.2.7 8.3.1.d 8.3.1e Significant changes to AP-9 Requires the supervisor or planner to contact the Sponsor
- Engineer when equipment or systems do not appear on the MEL or any clarification of the classification is requi~ed.
Requires QA review for proper classification of non-safety Removed the requirement to separate the white and yellow copies of the work order before starting the job.
This will allow those departments utilizing computer tracking/listing to handle the actual routing of the white and yellow copies in any manner desired within their depar~mental procedures.
The Supervisor responsibl~_for completion is tasked with ensuring that a comp~ehe-nsi ve description is provided on the work order form.
This change will meet the intent of the procedure and still provide sufficient latitude for individualized routing and handling of the work order within each department.
Requires second verification of QA review of classification prior to starting work.
RAMPS codes entries in blocks 7 & 8 are now required by the initiator and the reviewer
- A general location of the problem is now required by the initiator of the work order.
Repair code entry from attachment 3 required by the reviewer.
Steps 17, 17a, b, and c require QA verification of proper safety related classification and a QC stamp to be placed in the Special Insructions block of the work order.
Priority code A clarified:
Requires degradation of a safety-related system to require maintenance within a short period of time, and not a blanket requirement for any degradation of a safety related system to be automatically assigned an A priority.
1
Removed the word "major" from the security and fire systems.
"Major" was not difinitive.
Now reads: "loss of the fire protection or security systems" Added Priority code E to delineate those I.O. and scheduled preventive maintenance items which require a unit outage to perform.
(At present the RAMPS printout of overdue and open workorders shows over 6000 open orders, and ihe report indicates a large percentage of preventive maintenance work orders open when they are actualy pending a unit outage to perform.
It is felt that the addition of another code will give management a tool for evaluation of the workorder status which is more informative.
Made new flow chart for workorder routing.
1. 0 2.0 3.0 4.0 5.0 6.0 1.0 8.0 9.0 PURPOSE SCOPE
~
DEFINITIONS PROCEDURES INSPECTION CLEANLINESS TABLE OF CONTENTS SUBJECT INSPECTION ORDERS.
WORK ORDERS EQUIPMENT HISTORY FILE 11.0 RECORDS -
Instructions for filling out work order. -
Inspection hold point criteria -
Work order priorities and repair codes -
work order routing -
RAMPS system and component codes AP-9 i
1 1
1 1
3 4
4 4
9 9
Rev. 8
- 1.0 PURPOSE ADMINISTRATIVE PROCEDURES SALEM GENERATING STATION ADMINISTRATIVE PROCEDURE NO. 9 CONTROL OF STATION MAINTENANCE This procedure describes the program for corrective.action and preventive maintenance and for implementing modifications applicable to all station structures, systems and components, including:
identifying, planning, establishing priorities, aut~orizing, scheduling, assigning, performing and documenting these activities.
2.0 SCOPE This procedure shall apply to all ~aintenance activities and implementati9n of design modifications on station structures, systems and components., Design Change Requests (DCR' s) will be processed in accordance with AP-8, Design Change, Test and Experiment Program.
Daily_job assignments (i.e., sweeping of floors, chemistry analyses and decontamination activities) are not within the scope of this program.
- 3. 0 DEFINITIONS 3.1 Corrective Maintenance -
Maintenance performed to restore structures, systems and components to their original design capabilities.
Design Changes, Tests or Experiments shall be considered. part of this category.
3.2~ Preventive Maintenance -
Maintenance performed or reduce the need for corrective maintenance.
Specification surveillance shall be considered category.
to prevent Technical part of this 3.3 Inspection -
Examinations, observations or measurements performed to determine the conformance of materials, supplies, components, parts, appurtenances, systems, procedures or structures to predetermine~ quality requirements.
- 4. 0 PROCEDURES 4.1 Maintenance that can affect the performance of safety.
related equipment shall be performed in accordance with written and approved procedures.
Appropriate sections of related vendor manuals, etjuipment operating and maintenance instructions, or drawings may supplement the procedure.
AP-9 page 1 of 9 pages Rev. 8
4.2 When performing a task which requires a written procedure, the procedure shall be present, unless the job is of a simple or repetitive nature, and followed ste~-by-step while the task is being performed.
Prior to commencing the work the person(s) involved with the work should review the procedure beforehand and be familiar with each step and the sequence of work.
Step~by-step adherence is required where the procedure has been developed for extensive jobs where reliance on memory cannot be trusted, or for tasks in which every step must be performed in a specified sequence.
Procedural steps shall have been committed to memory when such steps describe immediate actions which might nee~ to be taken as conditions require.
'The steps required to be memorized should be highlighted in the procedure.
Skills normally possessed by qualified personnel may not require a detailed step-by-step procedure 4.3 Procedures should contain:
4.3.1 Title 4.3.2 The Safety Related/QA Classification from the Master Equipment List (MEL).
1iQIE For those items not addressed in the MEL, consult the appropriate Sponsor Engineer for classification 4.3.3 Purpose - intent of the procedure.
~ 4.3.4 References -
documents used to develop the procedure, including Technical Specifications.
AP-9 4.3.5 Prerequisites -
Actions and/or procedures that shall be completed and plant ~onditions that shall exist prior to its use.
4.3.6 Precautions -
Measures that should be taken to protect equipment and personnel, including the public.
Cautionary notes applicable t~-specific steps shall be included in the main body of the procedure.
4.3.7 Limitations and actions -
Limitations on the parameters being controlled and corrective measures to return the parameter to normal.
- 4.3.8 Special tools 4.3.9 Hain body -
Step-by-step instructions necessary for performing the task.
page 2 of 9 pages Rev. 8
4.3.10 Supervisor Witness and Inspection Hold Points (Attachment 2).
a)
Supervisor witness points shall be located at sufficient steps to insure proper completion of the maintenance and to ensure accurate data aquisi ti on. -
4.3.11 Acceptance Criteria Requirements that must be satisfied for successful completion.
4.3.12 Retest Requirements -
Post maintenance checkout and testing.
4.3.13 Check-off lists 4.3.14 Data Sheet -
Record of all relative quantitative data.
4.4 Procedure Revisions 4.4.1 On-the-spot changes shall be made in accordance with the appropriate department instructions and AP-3, Document Control.
4.4.2 Personnel are authorized to.depart from approved procedures when necessary to prevent injury to personnel or damage to equipment.
4.4.3 When a procedure specified on the work order to be used in performance of the task is found to not be required, the supervisor shall cross out the procedure number using a single line and initial the cross out.
4.4.4 Design changes will be in accordance with AP-8, D~sign Change, Test and Experiment Program.
5.0 INSPECTION
\\.
5.1 The Station Quality Assurance Engineer (SQAE) shall be notified of all safety-related and QA required work.
The stamp, initials or name of the inspector on the work order and on the applicable procedure signifies the activity was observed and found acceptable or nonconformances are noted.
. 5.2 Engineering will designate Design Change Requests (DCR's) that require inspection for non-safety related activities in plant areas which contain safety related systems.
5.3 The department preparing a procedure shall include Supervisor Witness ~oints and Inspection Hold Points as necessary to ensure desired results have beeri achieved.
Identificatio~ of Inspectiori Hold Points shall include but not be limited to the requirements of Attachment 2 AP-9 page 3 of 9 pages Rev. 8
5.4 Safety related and/or QA required work procedures shall be submitted to the SQAE for review to ensure that the inspection activity is appropriate-to the task being performed.
The SQAE may add additional Inspection Hold Points to the procedure or may wave the performance of certain Hold Points.
6
- 0 CLEANLINESS 6.1 The department or contractor performing the work shall be responsible for maintaining the appropriate area'and system cleanliness requirements per AP-21, Mechanical System Cleanliness Program.
6.2 When entry is required into a system where the presence of foreign material is intolerable, measures shall be taken by the supervisor or contractor responsible for the work to prevent the entry of extraneous material.
Lanyards should be utilized to prevent tools from falling into a system or component.
6.3 The exterior surfaces of stainless steel components may become contaminated with foreign matter during normal pperations due to rework, repair, modificatibn, testing, or examination.
The responsible supervisor shall determine when a component shall be cleaned and examined for chloride and/or flouride content.
Examination for chloride and/or flouride content, when required, shall be performed in accordance with AP-21, Mechanical System Cleanliness Program.
7.0 INSPECTION ORDERS Preventive maintenance completed in accordance with AP-10,
. Inspection Order System, must also meet the requirements of the procedure except that a work order is not required.
- 8. 0 WORK ORDERS 8.1 Initiation AP-9 All personnel shall immediately notify their supervisor when equipment malfunctions are discovered.
Supervisors shall evaluate the situation and, if warranted, notify the Senior Shift Supervisor.
8~1.1 Any senior supervisor or supervisor may initiate a work order.
8.1.2 The Station Planning Department shall initiate work
.orders for the implementation of DCPs.
8.1.3 All departments shall maintain-a record of the status of work orders initiated by the department. The record shall *include the following:
page 4 of 9 ** pages Rev. 8
a)
Work order number b)
Date initiated c)
Department or contractor issued to d)
Equipment involved e) Status (work order pending, *in progress, completed) 8.1.4 The initiating department shall complete the appropriate sections per Attachment 1.
8.1.5 The gold copy of the work order should be retained by the initiating department.
The other three (3) copies shall be forwarded to the initiator's department head.
8.1.6 The department head or designee shall approve or reject the work.order.
a)
For DCPs to be implemented by a contractor, both the Station Planning Engineer and the department head responsible for the work activity shall approve the work order for implementation
- b)
If rejected, the work order shall be returned to the initiator for removal fro~ the departmental file.
8.2 Scheduling and planning AP-9 8.2.1 Maintenance shall be scheduled and planned so as not to jeopardize the safety of the reactor~
Planning shall consider the possible safety consequences of concurrent or sequential maintenance, testing or operations activities.
The Senior Shift Supervisor shall be kept informed of the plant status at all times.
Equipment required to be operable for the mode in which the reactor exists shall be available, and maintenence shall be performed in a manner such that no Technical Specification -
Limiting Conditions foi Operation are violated.
8.2.2 The department head, designee or contractor responsible for performing the work shall acknowledge receipt of the work order.
In addition, for Nuclear Construction Support (NCS) administered ~ontractor activities, the NCS Project Construction Manager or his designee shall aiso sign for receipt of the work order.
page s of 9 pages Rev. 8
J*
8.2.3 The pink copy of the work order shall be forwarded to the Station Planning Engineer.
8.2.4 The station Planning Engineer shall obtain the necessary information and forward the pink copy to the Office Supervisor for entry into the RAMPS System.
8.2.5 The Office Supervisor shall obtain the necessary information and file the pink copy.
8.2.6 Senior department supervisors, supervisors or planning coordinators shall:
a)
Complete the review section of the work order.
b)
Prepare work packages as applicable.
c)
Ensure that proper cleanliness, tool control and retest requirements are specified.
AP-9 d)
Consider the potential radiation exposure and initiate the appropriate radiological controls per AP-24, Radiological Protection Program.
e)
Ensure the supervisor/contractor in charge of the work understands the inspection requirements
- f)
Consider the security system and notify the Security Shift Sergeant to establish compensatory measures as required.
g)
Consider the fire protection system and notify the Shift Support Supervisor and the Fire Protection Coordinator if required.
h)
Determine the safety related/QA classification from the Master Equipment List. If the system or component is not on *the MEL, or clarification is required, contact the Sponsor Engineer for the proper classification.
i)
For.those i terns determined to be nof!-saf ety c
related from the MEL, ensure that ~ member of the Quality Assurance department reviews the work order to verifi the classification and affixes a Quality Control Inspection stamp to the work order in the special instructions block.
j)
For all work orders classified as safety related
.or Quality Required, notify Quality Assurance.
8.2.7 The work order shall be given to the supervisor/contractor responsible for the work prior to starting the job.
page 6 of 9 pages Rev. 8
8.3 Implementation 8.3.1 Department supervisors or contractors receiving work orders shall:
AP-9 a)
Ensure personnel are aware of all the requirements.
b)
Notify QA if safety related, security, fire*
protection or QA required block has been checked yes.
Enter the name of the QA staff member.
contacted.
c)
If fire protection system impairments are anticipated in conjunction with the work, submit a Fire Protection Impairment Permit Request to the Shift Support Supervisor in accordance with AP-25, Fire Protection Program.
The request should be submitted at least 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> in advance of the anticipated impairment whenever possible.
d).
The work order or a copy shall be given to the individual performing the work.
e)
If work order has been classified as non-safety related, ensure that Quality As~urance has verified the classification prior to starting the ~ork.
8.3.2 Prior to grantin~ permission to start the activity the Senior Shift Supervisor.shall:
a)
Determine and take (if necessary) the required actions when a portion of a redundant safety system, fire protection system or. security system is being degraded.
b)
Consider the following in preparing equipment for maintenance:
shutdown margin; method of emergency core cooling; establishment of a path for decay heat removal; temperature and pressure of the system; valves between work and hazardous material; venting, draining and flushing; entry into closed vessels, hazardous atmospheres; handling hazardous materials and ~1ectrical hazards.
c)
Ensure the proper tagging controls have been implemented per AP-15, Safety Tagging Program.
d)
Sign the work order granting permission to commence the activity.
8.3.3 When performing an activity or design change which requires-written procedures, the procedures and DCP shall be present at the job site.
page
~7 of 9 pages Rev. 8.
9.0 e)
Ensure all safety related/QA required work packages receive a review by the Station QA.
staff.
f)
Forward the yellow copy to the Office Supervisor.
g)
Provide a copy of the completed work order to the Station Planning pepartment.
8.4.5 The Office Supervisor shall update the RAMPS l
program and forward the yellow copy to the initiating department.
8.4.6 The initiating department shall update their work I
order log and either retain the copies or discard in accordance with departmental desires/procedures.
8.4.7 The performing department shall transmit the white
- 1 copy of all safety related work orders to the Technical Document Room (TDR) for document retention.
8.4.8 The Station Planning Department shall obtain the necessary information and return the white copy to the department that performed the work.
- EQUIPMENT HISTORY FILE 9.1 Department heads shall establish procedures for the maintenance of an equipment history file for equipment designated safety related under their cognizance.
9.2 Th~ equipment history file should contain:
9.1.1 Work orders and associated documentation 9.1.2 Traceability of spare parts 9.1.3 Performance data 9.1.4 Calibration data 11.0 RECORDS The department completing the work order.is responsibie for ensuring all records are retained in accordance with AP-11, Record Retention Program.
For test data separate of the work package, the department responsible for the retest shall submit the data to the TDR for retention. (See Section 8.4.3)
' I AP-9 page 9 of' 9 I pages Rev. 8
i ;
.8. 3. 4 If temporary jumpers/lifted leads are utilized, a copy of form AP-13-1 shall be attached to the work order.
8.3.5 The person completihg the work or the contractor's representative shall sign the "Completed BY".
_8.4 Compietion -
AP-9 8.4.1 The responsible sup~rvisor or contractor shall verify satisfactory completion of the activity and release the blocking tags if (applicable).
-DCPs shall be processed in accordance with AP-8, Design Change, Test and Experiment Program.
8.4.2 The Senior Shift Supervisor/Shift Supervisor or other responsible supervisor shall verify that tags are cleared and equipment is returned to normal and shall sign the applicable section of the work order. If a Fire Protection Impairment Permit has been issued, ensure that the permit is closed out and the Shift Support Supervisor has been notified of the return of the Fire Protection System.*
8.4.3 The Senior Shift Supervisor/Shift Su~ervisor shall ensure all retest requirements have been completed satisfactorily.
Test data which is separated from the work package shall be available for post-implementation review, if required, identified with the work order number, and retained in accordance with AP-11, Record Retention Program.
8.4.4 The Supervisor in charge of.the activity shall:
a)
Retrieve and review the work package.
b)
Ensure that the description of wor~-performed is legible and complete.
c)
Sign the work order.
d)
For work activity performed by a contractor, the department head responsible for the work activity shall approve the work order.
In addition, for NCS administered contractor act*ivi ty, the NCS Project Construction Manager or his designee shall also sign the work order.
page 8 of 9 pages Rev. 8
s ATTACHMENT 1 INSTRUCTIONS FOR FILLING OUT VORK ORDER FORM The work order is a four copy form (11 white, 12 yellow, 13 pink, 14 gold) All work orders shall be prenumbered with a six digit, nine hundred thousand series number.
All departments ini*tiating work orders shall *enter a two letter department designator preceeding the prestamped number.
Department designators are as -follows:
OA -
Office Supervisor HD -
Maintenance Department HT -
Operations Department CH -
Technical Department -
Chemistry IC -
Technical Department -
I & C RP -
Radiation Protection Department RE Reactor Engineering SD -
Security Department OP -
Station Planning Department SR -
Storeroom QA Station Quality Assurance Department CS -
Nuclear Construction Support ST -
Technical Staff Group NR -
Nuclear Review Board SP -
Manager -
Nuclear Site Protection SH -
Manager -
Nuclear Site Maintenance HP -
Manager -
Nuclear Procurement and Material Control OT -
Operational Test Group Other department designators may be initiated as necessary.
These designators shall be authorized for use by an approved revision request (form AP-1-2) to AP-9.
A formal revision to AP-9 is not required to add designators.
All safety-related and quality related reQuired information is highlighted on the work order form by a blue background.
This information shall be completed on all safety-related and/or QA required work orders.
1 -
Preprinted 2 -
Initiator 3 - Initiator 4 -
Preprinted SALEH shall be printed on all work order forms.
Enter unit number on which affected equipment is located (1, 2, 3 or common)
Enter appropriate two letter department designator.
Preprinted work order number.
5 - Initiator Enter appropriate priority number according to Attachment 3.
AP-9 page 1 of 5 pages Rev. 8 * *
~
j
- 6 - Initiator 7 - Initiator 8 -
Planning Cbordinator 9 -
Initiator 10 - Initiator 11 - Initiator 12 - Initiator 13 - Initiator 14 - Initiator's Department head or designee 15 - Initiator's department 16 -
Implementing department 17 -
Reviewer 17a-Reviewer 17b-Reviewer AP-9 Enter department which should perform the work requested.
Enter the appropriate RAMPS system code.
(Attachment 5)
Enter appropriate RAMPS component code.
(Attachment 5)
Enter identifying number, letter or name of equipment (e.g., 12MS167, #11 Charging Pump)~
Include physical location of equipment.
Describe *the problem and work to be performed (e.g., valve leaks/work valve).
Record design change number for work activity associated with design change requests. Provide the general location of the problem.
Enter~date work order initiated.
Sign name. (Station Planning Dept.
Staff member for DCP's)
Future use.
- Sign name approving the work order.
For work activity to be performed by a contractor, the station department head responsible for the work shall also sign.
Enter date ~pproved.
- Head or designee.
Sign name upon receipt of work order.
For contractor representative NCS administered contract work activity, the NCS Project Construction Manager (or designee) shall. also sign.
t Enter safety classification from the Master Equipment List (MEL).
If the equipment or system is not listed on the MEL, or if clarification is required, contact the Sponsor Engineer.
If work order is classified as non-safety related from the MEL, ensure that Quality Assurance verifies the classification before performing any work on the system or component.
page 2 of s pages Rev. 8
.~.
tit 17c-QA Staff Member 18 -
Reviewer 19*- Reviewer/Supervisor in charge 20 -
Reviewer/Supervisor -
in charge 21 -
Reviewer/Supervisor in charge 22 -
Reviewer/Supervisor in charge/designee 23 -
Supervisor in charge 24 -
Supervisor in charge/
planning coordinator/
QA staff member 25 -
Supervisor in charge 26 -
Reviewer 27 -
Supervisor/planning coordinator 28 -
Supervisor/planning coordinator 29 -
Supervisor/planning coordinator 30 -
Supervisor/planning coordiator AP-9 Review the classifica~ion and if in concurrence, affix a Quality Control Inspection stamp to the special instructions block (See step 24).
Enter QA required classific~tion from the Master Equipment List.
Enter REP number when known.
Determines if security must be notified.
Determines if Fire Protection System is being degraded. And if impairment of the Fire Protection System is anticipated, -submit a request for a Fire Protection -Impairment Permit to the Shift Support~upervisor in accordance with AP-25, Fire Protection Program.
Reviewer determines if *Shift Supervisor's permission is required.
Obtains Senior Shift Supervisor's signature when job is started
- Enters name of QA staff member contacted and time and date of contact if applicable.
Any special instructions related to the work order, and a Quality Control Inspection stamp for non-safety related work orders.
Follow-up/retest or operational test required or department follow-up if desired.
Sign name.
Sign name.
Enter date work is planned to start.
Enter appropriate planning information.
Enter actual start date.
page 3 of 5 pages Rev. 8
-3f - Supervisor in charge/
planning coordinator 32 - Supervisor in charge 33 -
Supervisor in charge 34 -
Planning coordinator 35 - Supervisor/planning coordinator 36 - Supervisor/planning coordinator 37 Senior Shift Supervisor/
Shift Supervisor 38 -
Senior Shift Supervisor/
Shift Supervisor 39 - Craftsman/Contractor Representative 40 -
NCS Project Construction Manager or designee 41 -
Senror Shift SUpervisor/
Shift Supervisor/
Responsible Supervisor 42 -
QA Staff Member 43 -
Supervisor in charge/
Craftsman/Contractor representative 44 -
Supervisor in charge/
Craftsman 45 -
Supervisor in charge/
craftsman AP-9 Enter name of supervisor in charge
- Enter DR numbers*- if not applicable enter N/ A.
Enter appropriate authorization and/or account numbers.
Enter appropriate repair code from.
Enter appropriate departmental procedure.
Enter number of actual manhours expended on the job.
Signature accepting item for service.
Signature designating who made decision as to.incident status. If box 11 is not checked, enter N/A.
Signature of craftsman who performed the work or 6ontractor representative responsible for the work and date work was completed.
Signature of NCS Project Construction Manager (or designee) upon completion of contractor work activities monitored by NCS.. Enter date signed.
Signature of supervisor verifying retests have been satisfactQrily completed Stamp or signature of QA staff member performing surveillance or document review.
Enter date signed.
Enter results. of investi.gation, where applicable, and a brief description of the work performed; for work performed by the contractor, enter contractor work package number.
.Enter description of spare parts actually used to complete the work.
Purchase order number/Q.C. number/folio number of safety related spare parts used.
- page 4 of *s pages Rev. 8
46° - _Su.pervisor in charge/
Maintenance Engineer or designee AP-9 Signature of supervisor in charge of work performed by station personnel, signature of Maintenance Manager or designee for work performed by the contractor.
Enter date signed
- page 5 of 5 pages Rev. 8
)
ATTACHMENT 2 INSPECTION HOLD POINT CRITERIA Inspection Hold Points shall be designated for inspections or verifications performed on material or activities for the purpose of certifying or accepting material or performan~e based on pre~established values/criteria.
This includes but is not limited to:
- 1.
Weld fit-up on ASME Class 1 and Pressure boundary welds.
- 2.
Visual and NDE *on ASME Class 1, 2, and 3 Pressure Boundary welds as required by engineering specifications.
- a.
Root pass and final visual and NDE for Class 2 welds.
- b.
Final Visual and NDE for Class 2 welds.
- c.
Visual and random radiography on Class 3 welds greater than four inches.
- 3.
Class B surface cleanliness prior to closing system.
- a.
Visual inspection prior to replacement of a pump casing, valve bonnet, handhole cover, manhole cover, etc.
- b.
Visual inspection prior to fit-up involving replacement or addition of piping or components.
- c.
Verification of Class B.acceptance criteria following flushing.
- 4.
Witness of Critical Testing including:
- a.
Hydrostatic and pneumatic test.
- b.
Tests performed subsequent to modification, rework, or repair of system for which Limiting Conditions for Operation (LCO) are defined in the Technical Specifications.
This does not include leak rate testing on containment isolation valves.
- c.
Reactor trip and Engineered Safety Features ini_tiation setting after adjustment.
- 5.
Packaging and loading of radioactive material for shipment.
- a.
Visual inspection of package and contents to assure conformance with prescribed requirements.
- b.
Visual inspection of transport vehicle to assure. conformance with prescribed equipment.
- 6.
Final visual and NDE for non-code seismic I welds.
AP-9 page l
of 2 pages Rev. 8 -
.,;.~
Verification of pump internal clearances and coupling alignment on safety-related pumps as follows:
- a.
Verification of specified clearances on rotating components.
- b.
Verification of motor-to-pump alignment prior to assembly of the coupling.
- 8. - Verification.of control setting on motor operated valves.
- 9.
Verification of bolt torque on pressure boundary couplings, foundations, and seismic restraints.
- 10.
Verification that installation of safety-related cables complies with applicable requirements of the Cable Control System Manual.
including:
- a.
Electrical isolation and physical separation criteria for redundant channels.
- b.
Cable pulling for compliance with approved procedures.
- c.
Verification of correct termination prior to energizing circuit.
- 11.
Inspection of seals on fire boundary penetrations *
- 12.
Verification of test prerequisites ~or critical tests identified in paragraph 4 above.
Prerequisites include as applicable:
proper tagging, environmental conditions, testing medium (i.e.,
air, calibrated measuring and test equipment and documentation of acceptable results of work completed)
- AP-9 page 2 of 2
- pages Rev. 8
..c.
i..;._,
VORK ORDER PRIORITIES AND REPAIR CODES A -
EMERGENCY
- 1.
Degradation of safety related systems or equipment or equipment malfunction or failure th~t will jeopardize unit capacity if not restored.to service in a short period
(
of time. *
- 2.
Unit or equipment failure resulting in a direct loss of capacity (load reduction).
- 3.
Loss of security or fire protection systems.
B -
- 1.
Equipment requiring repair before it forces a load reduction or unit shutdown.
Example:
An off peak load repair to 9perating equipment, repacking of *a critical valve, main BF pump seal leak (steam or lube orl), etc.
- 2.
Equipment failure that results in a potential loss of capacity should a second failure occur *
- 3.
Security or fire protection failure that results in a potential loss of system or equipment should a second failure occur.
C+ -
CONVENIENCE (equipment related)
Any work that does not effect capacity or reliability.
R -
REQUIRED gEPAIR -
NEXT UNSCHEDULED OUTAGE (general designation)
R-1:
A repair or modification that must be completed during the next unscheduled unit outage.
Example:
A comm~tment item which has been deferred to the next unit outage.
E -
OUTAGE REQUIRED PREVENTIVE MAINTENANCE Any Inspection Order System and scheduled preventive maintenance items which can only be performed during a unit outage.
AP"'."9 page 1 of 4 pages Rev. 8
j 0-This designation should be reviewed by the affected department beads prior to assignment of such a priority.
Required plant conditions should be noted on the work order.
Example:
Commitment -
Primary System Cooldown -
Mode 5 -
7 day ~uration required.
R-2:
A repair or modification which requires a unit outage which may be considered oepending upon the length of the outage, plant conditions and personnel availability.
Example:
Leaking feedwater heater unit that cannot be isolated, packing leak or pump cannot be isolated, etc.
This work will be divided into groupings showing plant conditions, location, duration of repair and work package status.
Jobs will be scheduled based upon personnel availability and length of critical path work
- OUTAGE/OVERHAUL Any work order planned to be done during scheduled (long or short term) unit outages.
0-1:
"Commitment items"; shall be done prior to unit return to service.
Example:
Priority I design change requests.
This priority should be reviewed with affected department head prior to assignment and so noted on the work order.
0-2:
Jobs shall be worked but are not commitment items.
' I AP-9 L
These jobs would be considered essential and would extend an outage.
Example:
Turbine overhaul, major system repairs ~nd priority II design change packages.
Priority A work orders.
Department head approval required to reduce this priority.
page 2 of 4 pages Rev. 8
0-3:
Jobs which will be worked as personnel availability allows.
These jobs could affect unit capacity and reliability.
These jobs shall be scheduled such that the oui~ge is not extended.
Example:
Priority III desi6n change packages, equipment inspection and repair work orders with B priority designation.
0-~:
Jobs which will be scheduled as personnel become available but could be postponed and not impact unit availability.
Example:
Priority IV design change requests.
0-5:
Jobs which will not be scheduled unless specifically authorized by the department head. (Convienience jobs).
Example:
Work* orders with C priority at start of outage or jobs which take personnel away from 0-1 thru 0-4 and priority V design change requests.
P PREVENTIVE MAINTENANCE Any work to be done on a scheduled basis ~o include inspection orders and work memorandums
- S-SAFETY Any work pertaining to the s~fety of personnel rega~dless of severity.
REPAIR CODES:
01 -
REPLACED 02 -
REPAIRED -
03 -
MODIFIED -
r,,. 04 -
INSPECTED -
AP-9 To install a new or rebuilt part in place of one that failed.
Example:
A new motor replaces one. that failed.
To repair a faulty part and re-install it.
Example:
The faulty motor is rem~ved, repaired, and placed back in service.
To make a change to a part that makes it different from the original installation.
Example:
The motor shaft extension is modified using special coupling.
To check visually or with instrumentat~on.
This is understood to be the primary reason for the outage.
page 3 of 4 pages Rev. 8
j -_...
- 05 -
TEST -
06 -
REMOVED -
07 -
CLEANED -
08 -
CALIBRATION -
09 - LUBRICATED -
10 -
OTHER -
11 - ADJUSTED -
12 -
ALIGNED -
13 -
FABRICATED -
14 -
MACHINED -
15 WELDED -
AP-9 Example:
The motor is inspected because of noisy operation, found to be working fine, and no repairs are made.
To remove _equipment from service for testing.
Example:
A boiler feed pump is taken out of service to test the brake.
Seldom us~d.
This code is used only when a piece of machinery is taken from the plant and not replaced.
To remove from service for cleaning.
This code is generally used for preventive maintenance outages such as preheater washing, condenser cleaning etc.
To remove control equipment from service for calibration*
This code is used when the only work done was lubrication.
No repairs made.
This code is used only where no repairs of any kind are made
- page 4 of 4 pages Rev. 8
INITIATING SENIOR T PERVISOR OR ERV I SOR INITIATING DEPT.
HE~D FOR APPROVA PERFORMING DEPT.
ATTACHMENT 4
- WORK ORDE~ ROUTING PINK COPY INITIATING DEPARTMENT FILE
. -~.
HEAD FOR RECEIPT 1---------~
STATION PLANNING DEPT.
OFFICE SUPERVISOR FOR RAMPS ENTRY PERFORMING DEPT.
SENIOR SUPV/SUPV OR PLANNER FOR REVIEW, SCHEDULING AND PREPARATION OF WORK PACKAGE ERV I SOR RESPONSIBLE*FOR COMPLETION INDIVIDUAL PERFORMING WORK 0 & R PRIORITIES NON-SAFETY REL STATION "PLANNING DEPT.
UALITY ASSURANCE DEPARTMENT FOR VERIFICATION.
OFFICE SUPERVtSOR INITIATING DEPT.
SUPER ISOR RESPONSIBLE 1-----.-:~~ll-~L....&---~ FOR RAMPS. DATA
+-ait FOR LOG, FILE, FOR REVIEW AP-9 ENTRY AND/OR DISCARD STATION PLANNING DEPT.
PERFORMING t---~
DEPARTMENT page 1 of 1 pages TECHNICAL DOCUMENT ROOM Rev. 8
~-
100 080 012 084 099 017 -
103 104 107 089 095 093 081 083 084 085 026 150 020 023 105 110 082 111 018*
021 019 112 113 097 114 115 007 088
-116 085
. 096 083 094 086 087 098 091 085 096 094 086 087 098
.* 091 092 ATTACHMENT 5 SYSTEM INDEX -
NUCLEAR UNITS (ALPHABETICAL)
AIR COMPRESSORS AUXILIARY BUILDING VENTILATION, CONTROL ROOM VENTILATION, PENETRATION BOILER FEED, CONDENSATE, FEEDWATER HEATERS, STEAM GENERATOR SECONDARY BORIC ACID RECOVERY CATHODIC PROTECTION CIRCULATORS. SCREENS, CONDENSERS, VACUUM PUMPS CHEMICAL CLEANING STATION.
CHLORINE (BULK) SYSTEM COMMUNICATIONS (PA, TELEPHONE, TV)
COMPONENT COOLING CONTAINM~NT PENETRATIONS CONTAINMENT SPRAY CONTAINMENT VENTILATION eve OPERATIONS CVCS-BORIC ACID RECOVERY eves-PRIMARY MAKE-UP AND RECOVERY ELECTRICAL SYSTEMS EMERGENCY DIESEL GENERATORS EXCITER, VOLTAGE REGULATORY, METERING FREEZE ~ROTECTION FRESH WATER, SANITARY, PLUMBING FIRE PROTECTION FUEL HANDLING BUILDING VENTILATION FUEL.OIL BULK HANDLING AND STORAGE GENERATOR COOLING SYSTEM GENERATOR LUBRICATING SYSTEM GENERATOR ROTATING AND STATIONARY ELEMENTS AND PROTECTION HOUSE HEATING AND AUXILIARY STEAM (HHB)
.HYDROGEN SYSTEM INSTRUMENTATION AND CONTROLS LIGHTING MAINTENANCE OF BUILDING MAIN.REHEAT,TURBINE BYPASS STEAM, STEAM-GENERATOR DRAINS AND BLOWDOWN NUCLEAR FUEL HANDLING PAINTING PRIMARY MAKE-UP AND RECOVERY RADIOACTIVE WASTE HANDLING REACTOR COOLANT LETDOWN AND MAKE-UP REACTOR COOLANT SAMPLING REACTOR COOLANT SYSTEM REACTOR CONTROL AND PROTECTION REFUELING WATER SYSTEM RESIDUAL HEAT REMOVAL PRIMARY MAKE-UP AND RECOVERY RADIOACTIVE WASTE HANDLING REACTOR COOLANT SAMPLING REACTOR COOLANT SYSTEM.
REACTOR CONTROL AND PROTECTION REFUELING WATER SYSTEM RESIDUAL HEAT REMOVAL SAFETY INJECTION AP-9 Page 1 of 18pages Rev.* 8
117 028 119 121 090 042 120 024 014 016 015 022 122 123 124 SYSTEM INDEX SAFETY AND SECURITY SERVICE WATER SHOP EQUIPMENT SMALL TOOLS SPENT FUEL COOLING ATTACHMENT 5 NUCLEAR UNITS (ALPHABETICAL)
STARTING AND TURBO BOOST AIR SYSTEMS SWITCHYARD
- TURBINE AUXILIARY COOLING TURBINE CONTROLS TURBINE LUBRICATING SYSTEM TURBINE VALVES TRANSFORMER (MAIN. "AUXILIARY, STATION POWER)
VENTILATING AND AIR CONDITIONING -
ADMINISTRATION AND SERVICE BUILDING WATER TREATMENT AND WASTE DISPOSAL YARD EQUIPMENT AP-9 Page 2 of 18pages Rev.* 8
ATTACHMENT 5 SYSTEM INDEX
~ NUCLEAR UNITS (NUMERICAL) i STEAM UNIT 001 MAIN.REHEAT.TURBINE BYPASS STEAM, STEAM GENERATOR DRAINS AND BLOWDOWN 012 BOILER FEED, CONDENSATE, FEEDWATER HEATERS
. SECONDARY 013 TURBINES (HP-LP) STATIONARY AND ROTATING ELEMENTS 014 _ TURBINE CONTROLS 015 TURBINE VALVES 016 TURBINE LUBRICATING SYSTEM 017 CIRCULATORS. SCREENS. CONDENSERS, VACUUM PUMPS 018 GENERATOR COOLING SYSTEM 019 GENERATOR ROTATING AND STATIONARY ELEMENTS AND PROTECTION 020 EXCITER, VOLTAGE REGULATORY, METERING 021 GENERATOR LUBRICATING SYSTEM 022 TRANSFORMER (MAIN, AUXILIARY, STATION POWER)
COMMON TO OTHER SYSTEMS 023 FREEZE PROTECTION 024 TURBINE AUXILIARY COOLING 026 ELECTRICAL SYSTEMS 028
- SERVICE WATER NUCLEAR SYSTEMS 080 081 082 083 084 085 086 087 088 089 090 091 092 093 094 095 096 091 098 AUXILIARY BUILDING VENTILATION, CONTROL PENETRATION AREA VENTILATION CONTAINMENT VENTILATION FUEL HANDLING BUILDING VENTILATION eve OPERATIONS CVCS-BORIC ACID RECOVERY eves-PRIMARY MAKE~UP AND RECOVERY.
REACTOR COOLANT SYSTEM REA~TOR CONTROL AND PROTECTION NUCLEAR FUEL HANDLING COMPONENT COOLING SPENT FUEL COOLING RESIDUAL HEAT REMOVAL SAFETY INJECTION CONTAINMENT SPRAY REACTOR COOLANT SAMPLING CONTAINMENT PENETRATIONS RADIOACTIVE WASTE HANDLING INSTRUMENTATION AND CONTROLS REFUELING WATER SYSTEM MISCELLANEOUS STATION EQUIPMENT 099 100 103 104 105 CATHODIC PROTECTION AIR COMPRESSORS CHEMICAL CLEANING STATION CHLORINE (BULK) SYSTEM FRESH WATER, SANITARY, PLUMBING AP-9 Page 3 of18 pages ROOM VENTILATION, Rev. *8
l07 108 110 111 112 113 114 115 -
116 117 119 120 121 122 123 124 150 156 ATTACHMENT 5 SYSTEM INDEX -
NUCLEAR UNITS (NUMERICAL)
COMMUNICATIONS (PA, TELEPHONE, TV)
CRANES FIRE PROTECTION.
FUEL OIL BULK HANDLING AND STORAGE HOUSE HEATING AND AUXILIARY STEAM (HHB)
HYDROGEN SYSTEM LIGHTING MAINTENANCE OF BUILDING PAINTING SAFETY AND SECURITY SHOP EQUIPMENT SWITCHYARD SMALL TOOLS VENTILATING AND AIR CONDITIONING - ADMINISTRATION AND SERVICE BUILDING.
WATER TREATMENT AND WASTE DISPOSAL YARD EQUIPMENT EMERGENCY DIESEL GENERATORS JET ENGINES AP-9 Page 4 of 18 pages Rev. - 8
.J 007-COMPONENT CODE LISTINGS HAIN. REHEAT, TURBINE BYPASS, STEAM GENERATOR DRAINS &
BLOWDOWN 180 -
INSTRUMENTATION AND CONTROLS 182 MAIN STEAM ISOLATION VALVES(MSIV) 183 STEAM GENERATOR BLOWDOWN TANKS 184 STEAM GENERATOR BLOWDOWN PUMPS AND MOTORS 185 BLOWDOWN VALVES-(GB).
189 REHEAT STEAM SYSTEM *-
193 STRUCTURES AND HANGERS.CMS)_
194 PIPI_NG. (MS) 195 VALVES (MS & SG).
012-BOILER FEED AND CONDENSATE, FEEDWATER HEATERS 262
- STEAM GENERATOR.SECONDARY SIDE 263 STEAM GENERATOR F-EED PUMP AND TURBINE 266 AUXILIARY FEEDWATER PUMPS, MOTORS, TURBINE 268 AUXILIARY FEEDWATER STORAGE TANK 210 MISCELLANEOUS CONDENSATE SYSTEMS 271 CONDENSATE PUMPS AND MOTORS 273 VALVES. PIPING, INSULATION (BF & CN) 274 BLEED STEAM VALVES, DRAINS, VENTS 276 DRAIN COOLER & DRAIN TANKS 211 DRAIN TANK PUMPS 219. FEEDWATER.HEATERS LP 280 HEATER DRAIN PUMPS AND MOTORS 282 STEAM GENERATOR FEED PUMPS CONTROLS
~83 CHEMICAL TREATMENT (AMONIA AND HYDRAZINE PUMPS) 286 CONDENSATE POLISHING 291 SAMPLING SYSTEM 292 INSTRUMENTATION AND CONTROLS 013-TURBINES CHP & LP) STATIONARY AND ROTATING ELEMENTS 300 BEARINGS AND BEARING _COVERS (JOURNALS), OIL SEALS 301 GLAND SEALING STEAM AND WATER SYSTEM 302 HOODS (LP TURBINE) SPRAYS. ACCESS DOORS 303 INSULATION LAGGING 305 ROTATING AND STATIONARY ELEMENTS (SPINDLES, DIAPHRAM, ETC.)
306 STEAM LEADS_ AND FLANGES (TRANSITION WELDS) 307 SUPERVISORY INSTRUMENTATION 308 SUPPORT STRUCTURES 309 THERMOCOUPLES 310.
TURNING GEAR 311 VIBRATION MONITORING EQUIPMENT 312 INSTRUMENTATION AND CONTROLS AP-9 Page 5 of 18 pages
*:*=---- **-... *:**-----*--------*-**---------
Rev *. 8
J:',
.J COMPONENT CODE LISTINGS 014-TURBINE CONTROLS -
E.H
- 317 ELECTRO-HYDRAULIC COOLERS, FILTERS 320.
VALVES (AUTO AND MANUAL), PIPING, TUBING 321 INSTRUMENTATION AND CONTROLS 322 ELECTRO-HYDRAULIC PUMPS AND MOTORS 015--
TURBINE VALVES -
325 BYPASS VALVES 326 CONTROL OR ADMISSION VALVES 327 DRAIN VALVES *(AUTO AND MANUAL), TEST, SAMPLE, GAGE 328 EXTRACTION 329 INTERCEPT VALVES 330 STOP VALVES 331 THROTTLE VALVES 332 INSTRUMENTATION AND CONTROLS 016-TURBINE LUBRICATION SYSTEM.
337 INSTRUMENTATION AND CONTROLS 338 COOLERS 339 PUMPS (MAIN. AUXILIARY, D~C., BEARING LIFT) 340 RESERVOIR (EVACTOR, VAPOR EXTRACTOR, FILTERS, SEPERATORS, DEMISTER, ETC.)
341 TANKS (STORAGE, RECEIVING, CLEAN; TRANSFER, WASTE, WATER, ETC.)
343 VALVES. PIPING 017-CIRCULATOR. TRAVELING SCREENS, CONDENSERS, VACUUM PUMPS 350 CIRCULATORS (SEAL WATER, CUNO FILTERS) MOTOR, IMPELLERS, BEARING LUBRICATION, ETC.)
352 CONDENSERS (DOORS, GATES, INLET CANAL, ETC.)
356 HYPOCHLORIC PUMP EQUIPMENT 357 SCREENWELL (STRUCTURES, LADDERS, VOLUTES, TRASH RACK, STOP LOG, SUMP PUMPS, ETC.)
359 TRAVELING SCREEN AND WASH WATER 361 VACUUM PUMPS AND AIR REMOVAL EQUIPMENT 362 VALVES, PIPING 363 INSTRUMENTATION AND CONTROLS 018-GENERATOR COOLING SYSTEM CH2,AIR,H20,0IL) 366 COOLERS AND CONTROLS 367 DRYERS, BLOWERS, DUCTS, FILTERS 368 HYDROGEN HEATING SYSTEM 370 INSTRUMENTATION AND CONTROLS 371 METERS 372 SEAL OIL SYSTEM 373 STATOR OIL SYSTEM 374 VALVES, PIPING, WATER DETECTORS AP-9 Page 6 of 18 pages Rev *. 8
COMPONENT CODE LISTINGS GENERATOR ROTATING AND STATIONARY ELEMENTS AND PROTECTION 379 BEARINGS AND SEALS 380 BUSES AND LEADS (ISOLATED PHASE, DUCTS, DEHUMIDIFIER, FANS, BUSHINGS, NEUTRAL RESISTOR) 383 PROTECTION (C.T.,
P.T~ RELAYS. CORE MONITOR, ETC.)
384 ROTOR (FIELD), AND STATOR (BRUSHES, COUPLINGS, ETC.)
385 STRUCTURE-386 TEMPERATURE MONITORING EQUIPMENT 387 INSTRUMENTATION AND CONTROLS 020-EXClTER, VOLTAGE REGULATOR, SYNCHRONIZING, METERING 393.
EXCITER~ ROTOR, STATOR, ETC.
394 FILTERS, COOLERS, DUCTS 395 HEATERS 396 METERING (PT & CT) (INDICATION, CONTROL, PROTECTION) 397 PILOT EXCITER
- 399~
SYN~HRONIZING.EQUIPMENT 400 VOLTAGE REGULATOR 021-GENERATOR LUBRICATING SYSTEM 405 COOLERS 406 PUMPS 407 OIL SEALS 408 VALVES. PIPING, RESERVOIR -
409
- INSTRUMENTATION AND CONTROLS 022-TRANSFORMER CHAIN, AUXILIARY, STATION POWER) 413 414 415 416' <-
417
. 418 421 422 423 ALARMS AND PROTECTION BUSHINGS. ARRESTERS, ETC.
COOLING (OIL, PUMPS, FANS)
CORE AND "INTERNALS DISCONNECTS (LINKS)
OIL LEVEL INSTRUMENTATION TRANSFORMER TANK (PLATES, 'N2 BLANKET, BRACES)
INSTRUMENTATION AND CONTROLS TAP CHANGERS COMMON TO OTHER SYSTEMS ON A UNIT 023-ANTI-FREEZE SYSTEMS 426 428 429 430 431 433 HEAT TRACE (ELECTRICAL)
IMMERSION HEATERS SPACE HEATERS STRUCTURES (ENCLOSURES. WINDBREAKS, ETC.)
VALVES, PIPING, INSULATION INSTRUMENTATION AND CONTROLS AP-9 Page 7 of lB pages l.
Rev. *a
COMPONENT CODE LISTINGS 024-TURBINE AUXILIARY COOLING WATER SYSTEM CP.S. DWG I 205210) 437 43B 439 440 441 442 CHEMICAL CONTROL INSTRUMENTATION AND CONTROLS COOLERS FLOW INDICATORS PIPING, VALVES. TANKS, ORIFICES, FLOW NOZZLES PUMPS AND-MOTORS 026-ELECTRICAL SYSTEMS (AC & DC) CBAHERE, ALARMS, ETC.)
454 110 VAC 455 230 VAC*
456 460 VAC 45B 4KV 459 ALARMS AND ANNUNCIATORS 460 BATTERIES, CHARGERS, INVERTERS 461 2B VDC 462 150 VDC-463~
250 VDC 464 500 KV BUS AND CONTROLS 465 25KV BUS AND CONTROLS 466 13KV BUS AND CON°TROLS.
467 INSTRUMENTATION AND CONTROLS 02B-SERVICE WATER CP.S. DWG I 205242 -
205212) 4B3 TRAVELING SCREENS 4B4 INSTRUMENTATION AND CONTROLS 4B5 PUMPS AND MOTORS 4B6 STRAINERS 4B7 VALVES. PIPING, ORFICES 4BB HEATING AND VENTILATION 4B9 CHLORINATION SYSTEM NUCLEAR SYSTEMS OBO-AUX BUILDING VENTILATION AND CONTROL ROOM VENTILATION AND PENETRATION CP.S. DWG I 205248)
BOO B01 B02 B03 B04 B05.
B06
.Bo1.
BOB B09 ROOM COOLER,S FANS AIR FILTRATION UNIT (HEPA, CHARCOAL)
CHILLERS (COMPRESSORS, CONDENSERS)
PUMPS AND MOTORS PIPING VALVES DUCTING (SUPPORTS)
SURVEILLANCE AND INSPECTION INSTRUMENTATION AND CONTROLS AP-9 Attachment* 5.
Page 8 of 18 pages Rev *. 8
081-COMPONENT CODE LISTINGS CONTAINMENT VENTILATION CP.S. DWC I 205238) 810 811 812 813 814 FANS MOTORS COOLERS AIR FILTERS (UNITS, ROUGHING, HEPA)
DAMPERS 815 816 HYDROGEN RECOMBINERS AND IODINE REMOVAL DUCTING 082-083-817
. 818 FUEL 81-9 820 821 822 823 824 825 c:v:c SURVEILLANCE AND INSPEC~TON INSTRUMENTATION AND CONTROLS HANDLING BUILDING VENTILATION FANS FILTERS DUCTING DAMPERS HEATING.AND COOLING UNITS SURVEILLANCE AND INSPECTION INSTRUMENTATION AND CONTROLS O~ERATIONS.{P.S 1 DWG,_ 2Q5228l C P. S. DWG I
)
826 MOTORS 927 PUMPS 828 FILTERS (REACTOR COOLANT AND SEAL WATER) 829
. TANKS/HEATERS 830 VALVES 831 PIPING 832 DEMINERALIZERS/ION EXCHANGERS 833 SUPPORTS 834 SURVEILLANCE AND TESTING 835 INSTRUMENTATION AND CONTROLS 084-C:V:CS - BORIC ACID RECOY:ERY CP.S. DWG I 205229) 836 PUMPS AND MOTORS 837 TANKS 8~8 FILTERS (ION EXCHANGE, CONCENTRATES) 839 BORIC ACID EVAPORATORS 840 DEMINERALIZERS 841 VALVES 842 PIPING 843 HEATERS/COOLERS 844 SURVEILLANCE AND INSPECTION 845 INSTRUMENTATION AND CONTROLS 205231) 085-eves -
PRIMARY HAKE-UP WATER AND RECOVERY CP.S. DWG I 205230) 846 - PUMPS AND MOTORS 847 TANKS 848 FILTERS 849 VALVES 850 PIPING AP-9 Page 9 of 18 pages Rev *. 8
_J
- 086-
. COMPONENT CODE LISTINGS 851 WASTE EVAPORATOR, 852 HEAT EXHANGERS 853 DEMINERALIZERS 854 SURVEILLANCE AND INSPECTION 855 INSTRUMENTATION AND CONTROLS REACTOR COOLANT SYSTEM CP.S. DWG I 205201) 856 VESSEL AND HEAD 857 CONTROL ROD DRIVE MECHANICAL 858 UPPER INTERNALS 859 LOWER INTERNALS (CORE BARREL)
~
860 PRESSURIZER (VESSEL, HEATERS, SPRAYS) 861 REACTOR COOLANT PUMPS 862 REACTOR COOLANT PUMP MOTORS.
863 STEAM GENERATORS (PRIMARY SIDE) 864 ~ PRESSURIZER RELIEF TANK 865 SUPPORTS 866 PUMPS, MISCELLANEOUS
- 867 MISSILE SHIELD 868 STUDS lTENSIONERS, MONORAIL) 869 PIPING 870 VALVES 871
. INSULATION 872 NUCLEAR FUEL ASSEMBLY 873 SURVEILLANCE AND INSPECTION 874 INSTRUMENTATION AND CONTROLS REACTOR CONTROL AND PROTECTION 087-875 IN-CORE INSTRUMENTATION (FLUX MAPPING) 877 SAFEGUARDS EQUIPMENT CONTROLLERS 088-NUCLEAR FUEL HANDLING 878 CASK HANDLING 879 FUEL HANDLING CRANE AND BRIDGE 880 MANIPULATOR CRANE 881 RCC CHANGE FIXTURE
- 882 FUEL HANDLING TOOLS 883 UP-ENDERS 884 ELEVATORS 885 TRANSFER SYSTEM 886 UNDERWATER LIGHTING 887 SURVEILLANCE AND INSPECTION 888 INSTRUMENTATION AND CONTROLS 089-COMPONENT COOLING CP.S. PWG I 205231) 889 890 891 892
. 893 PUMPS AND MOTORS HEAT EXCHANGERS TANKS VALVES
- PIPING AP-9
. Page lo of 18 pages Rev *.
- 8
.I
. COMPONENT CODE LISTINGS 894 SURVEILLANCE AND INSPECTION 895
-INSTRUMENTATION AND CONTROLS 896 SUPPORTS 090-SPENT FUEL COOLING CP.S. DWG 1* 205233}
897 898 899 900 901 902 903.
- 904 905 PUMPS AND MOTORS VALVES PIPING HEAT EXCHANGER FILTERS/STRAINERS/SKIMMER SYSTEM DEMINERALIZERS AND TEST SURVEILLANCE AND TEST INSTRUMENTATION AND CONTROLS SUPPORTS 091-RESIDUAL HEAT REMOVAL CP.S. DWG I 205232) 906 PUMPS AND MOTORS 907 VALVES 908 PIPING 909 HEAT EXCHANGERS 910.
SUPPORTS 911 -
SURVEILLANCE AND TEST 9*12 INSTRUMENTATION AND CONTROLS 092-SAFETY INJECTION cr.s. DWG # 205234) 913 914 915 916 917 918.
91 !t 920 PUMPS AND MOTORS PIPING 093-921 VALVES SUPPORTS FILTERS TANKS ACCUMULATORS SURVEILLANCE AND.INSPECTION INSTRUMENTATION AND CONTROLS CONTAINMENT SPRAY ( P. S. DWG I 205235).
922 PUMPS AND MOTORS 923 EDUCTORS 924 PIPING 925 VALVES 926 TANKS 927 SPRAY NOZZLES AND RINGS 928 SURVEILLANCE AND INSPECTION 929 INSTRUMENTATION AND '.CONTROLS 094-REACTOR COOLANT SAMPLING cr.s. PWG # 205244) 930 SAMPLE COOLERS 931 PIPING 932 VALVES AP-9 Attacbmeni 5 Page *.11or18 pages i
Rev. -8
J
-0 933 934 935 COMPONENT CODE LISTINGS SAMPLE VESSELS SAMPLE HOODS AND SINKS INSTRUMENTATION AND CONTROLS 095-CONTAINMENT PENETRATIONS 936 EQUIPMENT HATCHES 937 AIRLOCKS -
938 ELECTRICAL PENETRATION 939 MECHANICAL PENETRATION 940 EXPANSION BELLOWS 941 SURVEILLANCE AND INSPECTION 975 INSTRUMENTATION AND CONTROLS 096-RADIOACTIVE WASTE DISPOSAL 942 943 944 945 946 947
- 948 949
. 950 951 952 953 954 955 956 957 PUMPS AND MOTORS TANKS COMPRESSORS FILTER HANDLING SOLID RADWASTE UNITS COMPACTOR FILTERS STRAINERS/SEPARATORS PIPING VALVES
,CEMENT HANDLING FANS INSTRUMENTATION" AND CONTROLS (TV)
CRANES AND HOIST SCALE SURVEILLANCE AND INSPECTION 097-INSTRUMENTATION AND CONTROLS.SYSTEM 960,,_
ROD *coNTROL 961 ROD POSITION INDICATION 962 NUCLEAR INSTRUMENTATION SYSTEM 963 SOLID STATE PROTECTION SYSTEM 964 REACTOR PROTECTION -
PROCESS CONTROL 965 RADIATION MONITORING SYSTEM 966 METAL IMPACT MONITORING SYSTEM 967
.COMPUTER 968 SEISMIC INSTRUMENTATION
- 959 MET TOWER AND WEATHER INSTRUMENTATION 910 DORIC 971 TEST EQUIPMENT 972 BEZEL INDICATOR AND CONTROL 098-REFUELING WATER SYSTEM PUMPS TANKS 980.
981 982 PIPING AND VALVES AP-9 Page.12 of 18 pages Rev.. a
- COMPONENT CODE LISTINGS
.I 983 FILTERS 984 INSTRUMENTATION AND CONTROLS MISCELLANEOUS STATION EQUIPMENT 099-CATHODIC PROTECTION 522 I 523 524 ANODES AND CABLES
~
LIGHTNING PROTECTION (ARRESTORS, CABLE. ETC.)
RECTIFIERS AND CONTROLS 100-.AIR COMPRESSORS (STATION AIR AND EMERGENCY CONTROL AIR}
500 COMPRESSORS AND MOTORS 501 INSTRUMENTATION AND CONTROLS.
502 COOLERS (INTERSTATE, AFTER) 503
- FILTERS.
STRAINERS~ DRYERS, BLOWDOWN TANK, TRAPS 504 VALVES, PIPING, RECEIVERS 103-CHEMICAL CLEANING STATION 527 MIXING HEATERS 528 PUMPS 529 TANKS 530 VALVES. PIPING, BLANKS, CAPS. ETC.
531 INSTRUMENTATION AND CONTROLS 104-CHLORINE BULK SYSTEM 535
'538
. 539 540 541.
542..
EDUCTOR AND VALVING FLOWRATORS PUMPS TANKS. CYLINDERS VALVES, PIPING INSTRUMENTATION AND CONTROLS 105-FRESH WATER, SANITARY AND PLUMBING SYSTEMS 544 HEATERS (WATER) 545 METERS AND METER PIT 546 PLUMBING (FAUCETS, SHOWERS, FOUNTAINS, FILTER, ETC.
547 PUMPS (BOOSTER AND CIRCULATING).
548 SEWERAGE.EJECTORS AND PUMPS 549
_VALVES AND PIPING, TANKS, CYLINDERS 550 INSTRUMENTATION AND CONTROLS 551 WELLS, WELL PUMPS 107-COMMUNICATIONS (P.A. AND TELEPHONE AND TV SYSTEMS) 568 569 570 571 SOUND POWERED PHONES RADIOS PAGING SYSTEM P.A. SYSTEM (STATION LOAD DISPATCHER)
AP-9 Page 13 ofl8 pages Rev *. 8
~ -*
108-COMPONENT CODE LISTINGS 572 TELEPHONE SYSTEMS (MICROWAVE TOWER) 573 TV SYSTEMS CRANES AND LIFTING DEVICES 574 POLAR CRANES 576 GANTRY. CRANES 577 TURBINE CRANES 578 MISC. SAFETY RELATED *LIFTING RIGS 579 OVERHEAD MONORAILS 110-FIRE PROTECTION AND DELUGE CTO INCLUDE ALARMS) 111-600 FIRE BARRIERS, PENETRATIONS & WRAPPED.CABLE TRAYS 601 DELUGE SYSTEMS 602 EXTINGUISHERS 603 FOAM SYSTEMS 604 HOSE REELS AND HOSES 605 HYDRANTS 606 PULL BOXES. HORNS, RELAYS 607 PUMPS 608 THERMAL SENSORS 609 VALVES, PIPING 610 FIRE DOORS 611 INSTRUMENTATION AND CONTROLS FUEL OIL BULK HANDLING AND STORAGE SYSTEMS (TANKS, HEATERS, VALYES. ETC. )
612 RECEIVING EQUIPMENT 613 CONTROLS 614 HEATERS (FUEL OIL) (COMMON) 615' HEAT TRACE (STEAM AND ELECTRICAL) 616 METERING 61f PIPING, VALVES, STRAINERS, FILTERS, TRAPS 61~
PUMPS (FUEL OIL, FUEL OIL TRANSFER) 619 SAMPLING 620 TANKS 112-HOUSE HEATING AND AUXILIARY STEAM (BOILERS, REDUCIN~-STATION, PROCESS STEAM. ETC.)
621 BOILERS/FANS AND SOOT BLOWER 622 CHEMICAL SYSTEM 623 CONDENSATE TANK AND PUMPS 625 DEAREATORS 627 ELECTRICAL 628 FEED *PUMP 629 FUEL SYSTEMS 630 HEAT EXCHANGER 631 MAKE-UP TANK PUMP 632 PROCESS STEAM (METERI~G) 633 PROCESS STEAM (PIPING) 634 PROCESS STEAM (VALVES-AUTO AND. MANUAL)
AP-9 Page 14of 18 pages Rev *. 8
- COMPONENT CODE LISTINGS i,
635 REDUCING STATIONS (VALVES, REGULATORS) 636 SPACE HEATERS AND TRAPS 637 WATER HEATERS 638 VALVES. PIPING, TRAPS 639 INSTRUMENTATION AND CONTROLS 113-HYPROGEN (BULK) SYSTEM 642 C02 EVAPORATOR OR VAPORIZER 643 C02 STORAGE TANK AND COMPRESSOR 644 FLOWRATER 645 HEAT EXCHANGER 646 HYDROGEN STO~AGE TANK AND COMPRESSOR 467 INSTRUMENTATION AND CONTROLS 648 METERING 649 VALVES. PIPING, REGULATORS, MANIFOLDS 114-LIGHTING AND LIGHTING FIXTURES 652
-F~ORESCENT LIGHTING 653 INCANDESCENT LIGHTING 654 VAPOR LIGHTING (MECURY, SODIUM) 655 LIGHTING DISTRIBUTION (CABINETS AND PANELS) 656 EMERGENCY LIGHTING (BATTERY PACKS, ETC.)
115-MAINTENANCE OF BUILDING CDOORS, SUMP PUMPS. ELEVATORS, WINDOWS. ETC.)
657 658 659 660 661 662 663 664.
665-666 667.
CLEANING (HOODS. FLOORS, CEILINGS. ETC.)
DOORS, JAMBS, FRAMES, ETC.
DRAINS (BUILDING AND EQUIPMENT)
ELEVATOR!)
FLOOD PUMPS "LOCKERS AND.BENCHES OFFICE FURNITURE STAIRS. STAIRWAYS. GRATINGS. PLATFORM. HAND RAILS
. STRUCTURE (WALLS, SIDING, ROOF, FLOORS, ETC.)
SUMP PUMPS WINDOWS, SASHES, ETC.
116-PAINTING (EQUIPMENT. BUILDING, ETC.)
669 ANNUAL INSPECTION 670 EQUIPMENT (SPRAY, BRUSHES, ROLLERS) 671 REGULAR MAINTENANCE 672 SCAFFOLDING 673 STORAGE SHED (PAINT) 117 -
SAFETY AND SECURITY.
676 ANALYZERS AND DETECTION EQUIPMENT (GAS. 02, COMBUSTIBLES, H2) 677 EYEWASH STATIONS 678 SAFETY EQUIPMENT 679 SELF-CLOSING GATES (FUSABLE LINKS) 680 SHOWERS (SAFETY)
AP-9 Page lSof 18 pages Rev~.8 i
.i COMPONENT CODE LISTINGS 772 SECURITY (GENERAL) 773 COMPUTER SYSTEM 774 SECURITY COMMUNICATIONS 775 MULTIPLEX AND CARD ACCESS SYSTEM 776 CC-TV SYSTEM 777 INSTRUMENTATION AND CONTROLS 119--
SHOP EQUIPMENT --
770 MACHINES. WELDING SCHOOL, FLOOR SCRUBBERS, ETC.
120-SWITCHYARD (CIRCUIT BREAKERS. DISCONNECTS, ETC.)
689 BUS WORK AND BUSHINGS 690 CIRCUIT BREAKERS AND ARRESTERS 691 COMPRESSORS (AIR OR GAS), DRYERS. AND RECEIVERS 692 COUPLING CAPACITORS 693 DISCONNECTS 694 FILTERS (OIL).
695 FUSES 697 POTENTIAL TRANSFORMERS 698 REACTORS 699 RELAY PROTECTION 700 SF6 BUS 701 STRUCTURES AND CABLE VAULTS 702 TRANSIL OIL SYSTEMS 703 TRANSFORMERS
. 704 WAVE TRAPS 705 INSTRUMENTATION AND CONTROLS 121-.* SMALL TOOLS 771 MISC. SMALL TOOLS 122-YENTILATION AND AIR CONDITIONING 707 AIR CONDITIONERS (COMPRESSORS, FILTERS. ETC.)
708 CONDENSERS.
709 INSTRUMENTATION AND CONTROLS 710 COOLERS 711 PIPING 712 VALVES AND -TRAPS 713 VENTILATION.(FANS. DUCTS. LOUVERS, ETC.)
123-* WATER TREATMENT AND WASTE DISPOSAL CDEMINERALIZERS. EVAPORATORS, ANION AND CATION TRAINS, WASTE BASIN)
I l
716 ACID SYSTEM (PUMPS, PIPING, VALVES)*
717 ANION UNITS 718' BRINE SYSTEM 719 CATION UNITS 720 CAUSTIC SYSTEM 723 DEGASSER I
- 724 CONDENSATE RECLAIM SYSTEM I
AP-9 Page 16 of 18 pages Rev,'B*I J
.J 725 726 727 731 732 733 734
-- 735 736 737 738 739 740 COMPONENT CODE LISTINGS
~.M. STORAGE TANKS D.M. SYSTEM ELECTRICA,L MIXED BED UNITS PUMPS (BOOSTER, PILOT WATER, VACUUM)
RAW WATER TANK REGENERATION 'SYSTEM TANKS (WASTE) BASIN. (PRIMARY PLANT. "ALL OTHER DISCHARGE)
(WASTE) CAUSTIC INJECTION SYSTEM (WASTE) PUMPS *. PIPING, VALVES (WASTE) TANKS INSTRUMENTATION AND CONTROLS 124-YARD DEPARTHENi EQUIPMENT CRANES (PORTABLE)
FENCING FRON END LOADERS 744.
145 746 747 748 749 750 GROUNDS (FLOWER BED, PARKING LOTS, ETC.)
HELIPORT MAIN GATE AND GATE HOUSE PUMPS (PORTABLE)
. 751 753 754 755 756 ROADS AND PARKING SALT SPREADER
'* TRACTORS TRUCKS WAGONS (DUMP) 150 EMERGENCY DIESEL GENERATORS 040 TURBOCHARGERS 041 EXHAUST. GAS & INLET AIR DUCTING 042.
STARTING AND TURBOBOOST AIR 04~
LUBE OIL AND PRIMING 044 FUEL OIL 045 ENGINE (STATIONARY AND ROTATING ELEMENTS) 046 INSTRUMENTATION AND CONTROLS JET ENGINES 156 ENGINES 051 INLET AIR DUCTS. VANES, FILTERS 052 FUEL HANDLING (PUMPS, MOD. VALVES, ALTIER VALVE, ETC.)
053 ENGINE IGNITION. COMBUSTION, ROTATING AND STATIONARY ELEMENT~
054 EXPANSION JOINTS OR TRANSITION DUCTS 055 STARTER SYSTEM (STARTERS, BLEED DUCTS. ETC.)
056 LUBE OIL SYSTEM 057 INSTRUMENTATION AND CONTROLS 058 AIR START COMPRESSORS AP-9 Page 17 of 18 pages
- --=~-
Rev.-8
~ '.
'r
. - - ~. ~.
COMPONENT CODE LISTINGS EXPANDER AND FREE TURBINES
- 061 ROTATING AND STATIONARY ELEMENTS 062 LUBE OIL SYSTEM 063 EXHAUST SHAMBER. VANES, HEAT SHIELDS AP-9 Page 18 of 18 pages Rev.** 8
Appendix J QA Instructions QA! 4-3, Review of Procurement Documents QA! 10-6, Station Work Orders