ML18087A749
| ML18087A749 | |
| Person / Time | |
|---|---|
| Site: | Salem  |
| Issue date: | 03/10/1983 |
| From: | Public Service Enterprise Group |
| To: | |
| Shared Package | |
| ML18087A720 | List:
|
| References | |
| AD-9, NUDOCS 8303160624 | |
| Download: ML18087A749 (44) | |
Text
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- ADMINISTRATIVE PROCEDURE NO. 9 REVISION NO. 8 CONTROL OF STATION MAINTENANCE
- APPROVED: - ~!n~?f:~JSalem Operations
~ -s::fo3f60624 030314
Significant changes to AP-9
.agraph 8:.2.6.h Requires the supervisor or planner to contact the Sponsor
- Engineer when equipment or systems do not appear on the MEL or any clarification of the classification is requi~ed.
8.2.6.i Requires QA review for proper classification of non-safety 8.2.6.k Removed the requirement to separate the white and yellow 8.2.7 copies of the work order before starting the job. This will 8.3.1.d allow those departments utilizing computer tracking/listing to handle the actual routing of the white and yellow copies in any manner desired within their depar~mental procedures. The Supervisor responsibl~_for completion is tasked with ensuring that a comp~ehe-nsi ve description is provided on the work order form. This change will meet the intent of the procedure and still provide sufficient latitude for individualized routing and handling of the work order within each department.
8.3.1e Requires second verification of QA review of classification prior to starting work.
Attachment 1 RAMPS codes entries in blocks 7 & 8 are now required by the initiator and the reviewer
- A general location of the problem is now required by the initiator of the work order.
Repair code entry from attachment 3 required by the reviewer.
Steps 17, 17a, b, and c require QA verification of proper safety related classification and a QC stamp to be placed in the Special Insructions block of the work order .
Attachment 3 Priority code A clarified: Requires degradation of a safety-related system to require maintenance within a short period of time, and not a blanket requirement for any degradation of a safety related system to be automatically assigned an A priority.
1
Removed the word "major" from the security and fire systems. "Major" was not difinitive. Now reads: "loss of the fire protection or security systems" Added Priority code E to delineate those I.O. and scheduled preventive maintenance items which require a unit outage to perform. (At present the RAMPS printout of overdue and open workorders shows over 6000 open orders, and ihe report indicates a large percentage of preventive maintenance work orders open when they are actualy pending a unit outage to perform. It is felt that the addition of another code will give management a tool for evaluation of the workorder status which is more informative. Made new flow chart for workorder routing.
TABLE OF CONTENTS SUBJECT 1.0 PURPOSE 1 2.0 SCOPE 1
~
3.0 DEFINITIONS 1 4.0 PROCEDURES 1 INSPECTION 3 5.0 6.0 CLEANLINESS 4 INSPECTION ORDERS. 4 1.0 8.0 WORK ORDERS 4 9.0 EQUIPMENT HISTORY FILE 9 11.0 RECORDS 9 Attachment 1 - Instructions for filling out work order .
- Attachment 2 - Inspection hold point criteria Attachment 3 - Work order priorities and repair codes Attachment 4 - work order routing Attachment 5 - RAMPS system and component codes
- AP-9 i Rev. 8
- ADMINISTRATIVE PROCEDURES
- 1.0 PURPOSE SALEM GENERATING STATION ADMINISTRATIVE PROCEDURE NO. 9 CONTROL OF STATION MAINTENANCE This procedure describes the program for corrective.action and preventive maintenance and for implementing modifications applicable to all station structures, systems and components, including: identifying, planning, establishing priorities, aut~orizing, scheduling, assigning, performing and documenting these activities.
2.0 SCOPE This procedure shall apply to all ~aintenance activities and implementati9n of design modifications on station structures, systems and components., Design Change Requests (DCR' s) will be processed in accordance with AP-8, Design Change, Test and Experiment Program.
Daily_job assignments (i.e., sweeping of floors, chemistry analyses and decontamination activities) are not within the scope of this program.
- 3. 0 DEFINITIONS 3.1 Corrective Maintenance - Maintenance performed to restore structures, systems and components to their original design capabilities. Design Changes, Tests or Experiments shall be considered. part of this category.
3.2~ Preventive Maintenance - Maintenance performed to prevent or reduce the need for corrective maintenance. Technical Specification surveillance shall be considered part of this category.
3.3 Inspection - Examinations, observations or measurements performed to determine the conformance of materials, supplies, components, parts, appurtenances, systems, procedures or structures to predetermine~ quality requirements. *
- 4. 0 PROCEDURES 4.1 Maintenance that can affect the performance of safety .
related equipment shall be performed in accordance with written and approved procedures. Appropriate sections of related vendor manuals, etjuipment operating and maintenance instructions, or drawings may supplement the procedure .
AP-9 page 1 of 9 pages Rev. 8
4.2 When performing a task which requires a written procedure,
- the procedure shall be present, unless the job is of a simple or repetitive nature, and followed ste~-by-step while the task is being performed. Prior to commencing the work the person(s) involved with the work should review the procedure beforehand and be familiar with each step and the sequence of work. Step~by-step adherence is required where the procedure has been developed for extensive jobs where reliance on memory cannot be trusted, or for tasks in which every step must be performed in a specified sequence.
Procedural steps shall have been committed to memory when such steps describe immediate actions which might nee~ to be taken as conditions require. 'The steps required to be memorized should be highlighted in the procedure.
Skills normally possessed by qualified personnel may not require a detailed step-by-step procedure 4.3 Procedures should contain:
4.3.1 Title 4.3.2 The Safety Related/QA Classification from the Master Equipment List (MEL).
- 1iQIE For those items not addressed in the MEL, consult the appropriate Sponsor Engineer for classification 4.3.3 Purpose - intent of the procedure.
~ 4.3.4 References - documents used to develop the procedure, including Technical Specifications.
4.3.5 Prerequisites - Actions and/or procedures that shall be completed and plant ~onditions that shall exist prior to its use.
4.3.6 Precautions - Measures that should be taken to protect equipment and personnel, including the public. Cautionary notes applicable t~-specific steps shall be included in the main body of the procedure.
4.3.7 Limitations and actions - Limitations on the parameters being controlled and corrective measures to return the parameter to normal.
- 4.3.8 Special tools
- AP-9 4.3.9 Hain body - Step-by-step instructions necessary for performing the task.
page 2 of 9 pages Rev. 8
4.3.10 Supervisor Witness and Inspection Hold Points (Attachment 2).
a) Supervisor witness points shall be located at sufficient steps to insure proper completion of the maintenance and to ensure accurate data aquisi ti on. -
4.3.11 Acceptance Criteria Requirements that must be satisfied for successful completion.
4.3.12 Retest Requirements - Post maintenance checkout and testing.
4.3.13 Check-off lists 4.3.14 Data Sheet - Record of all relative quantitative data.
4.4 Procedure Revisions 4.4.1 On-the-spot changes shall be made in accordance with the appropriate department instructions and AP-3, Document Control.
4.4.2 Personnel are authorized to.depart from approved procedures when necessary to prevent injury to personnel or damage to equipment.
- 4.4.3 When a procedure specified on the work order to be used in performance of the task is found to not be required, the supervisor shall cross out the procedure number using a single line and initial the cross out.
4.4.4 Design changes will be in accordance with AP-8, D~sign Change, Test and Experiment Program.
5.0 INSPECTION 5.1 The Station Quality Assurance Engineer (SQAE) shall be notified of all safety-related and QA required work. The stamp, initials or name of the inspector on the work order and on the applicable procedure signifies the activity was observed and found acceptable or nonconformances are noted .
. 5.2 Engineering will designate Design Change Requests (DCR's) that require inspection for non-safety related activities in
\. plant areas which contain safety related systems.
5.3 The department preparing a procedure shall include Supervisor Witness ~oints and Inspection Hold Points as necessary to ensure desired results have beeri achieved.
Identificatio~ of Inspectiori Hold Points shall include but not be limited to the requirements of Attachment 2 AP-9 page 3 of 9 pages Rev. 8
5.4 Safety related and/or QA required work procedures shall be submitted to the SQAE for review to ensure that the inspection activity is appropriate- to the task being performed. The SQAE may add additional Inspection Hold Points to the procedure or may wave the performance of certain Hold Points.
6 *0 CLEANLINESS 6.1 The department or contractor performing the work shall be responsible for maintaining the appropriate area'and system cleanliness requirements per AP-21, Mechanical System Cleanliness Program.
- 6.2 When entry is required into a system where the presence of foreign material is intolerable, measures shall be taken by the supervisor or contractor responsible for the work to prevent the entry of extraneous material. Lanyards should be utilized to prevent tools from falling into a system or component.
6.3 The exterior surfaces of stainless steel components may become contaminated with foreign matter during normal pperations due to rework, repair, modificatibn, testing, or examination. The responsible supervisor shall determine when a component shall be cleaned and examined for chloride and/or flouride content. Examination for chloride and/or flouride content, when required, shall be performed in accordance with AP-21, Mechanical System Cleanliness Program.
7.0 INSPECTION ORDERS Preventive maintenance completed in accordance with AP-10,
. Inspection Order System, must also meet the requirements of the procedure except that a work order is not required.
- 8. 0 WORK ORDERS 8.1 Initiation All personnel shall immediately notify their supervisor when equipment malfunctions are discovered. Supervisors shall evaluate the situation and, if warranted, notify the Senior Shift Supervisor.
8~1.1 Any senior supervisor or supervisor may initiate a work order.
8.1.2 The Station Planning Department shall initiate work
.orders for the implementation of DCPs.
- AP-9 8.1.3 All departments shall maintain-a record of the status of work orders initiated by the department. The record shall *include the following:
page 4 of 9 ** pages Rev. 8
a) Work order number b) Date initiated .
c) Department or contractor issued to d) Equipment involved e) Status (work order pending, *in progress, completed) 8.1.4 The initiating department shall complete the appropriate sections per Attachment 1.
8.1.5 The gold copy of the work order should be retained by the initiating department. The other three (3) copies shall be forwarded to the initiator's department head.
8.1.6 The department head or designee shall approve or reject the work .order.
a) For DCPs to be implemented by a contractor, both the Station Planning Engineer and the department head responsible for the work activity shall approve the work order for implementation *
- 8.2 b) If rejected, the work order shall be returned to the initiator for removal fro~ the departmental file.
Scheduling and planning 8.2.1 Maintenance shall be scheduled and planned so as not to jeopardize the safety of the reactor~ Planning shall consider the possible safety consequences of concurrent or sequential maintenance, testing or operations activities. The Senior Shift Supervisor shall be kept informed of the plant status at all times.
Equipment required to be operable for the mode in which the reactor exists shall be available, and maintenence shall be performed in a manner such that no Technical Specification - Limiting Conditions foi Operation are violated.
8.2.2 The department head, designee or contractor responsible for performing the work shall acknowledge receipt of the work order. In addition, for Nuclear Construction Support (NCS) administered ~ontractor activities, the NCS Project Construction Manager or his designee shall aiso sign for receipt of the work order. '
AP-9 page s of 9 pages Rev. 8
J* .*
8.2.3 The pink copy of the work order shall be forwarded to the Station Planning Engineer.
8.2.4 The station Planning Engineer shall obtain the necessary information and forward the pink copy to the Office Supervisor for entry into the RAMPS System.
8.2.5 The Office Supervisor shall obtain the necessary information and file the pink copy.
8.2.6 Senior department supervisors, supervisors or planning coordinators shall:
a) Complete the review section of the work order.
b) Prepare work packages as applicable.
c) Ensure that proper cleanliness, tool control and retest requirements are specified.
d) Consider the potential radiation exposure and initiate the appropriate radiological controls per AP-24, Radiological Protection Program.
e) Ensure the supervisor/contractor in charge of the
- f) work understands the inspection requirements
- Consider the security system and notify the Security Shift Sergeant to establish compensatory measures as required.
g) Consider the fire protection system and notify the Shift Support Supervisor and the Fire Protection Coordinator if required.
h) Determine the safety related/QA classification from the Master Equipment List. If the system or component is not on *the MEL, or clarification is required, contact the Sponsor Engineer for the proper classification.
i) For .those i terns determined to be nof!-saf ety c related from the MEL, ensure that ~ member of the Quality Assurance department reviews the work order to verifi the classification and affixes a Quality Control Inspection stamp to the work order in the special instructions block.
j) For all work orders classified as safety related
.or Quality Required, notify Quality Assurance .
- AP-9 8.2.7 The work order shall be given to the supervisor/contractor responsible for the work prior to starting the job.
page 6 of 9 pages Rev. 8
8.3 Implementation 8.3.1 Department supervisors or contractors receiving work orders shall:
a) Ensure personnel are aware of all the requirements.
b) Notify QA if safety related, security, fire*
protection or QA required block has been checked yes. Enter the name of the QA staff member.
contacted.
c) If fire protection system impairments are anticipated in conjunction with the work, submit a Fire Protection Impairment Permit Request to the Shift Support Supervisor in accordance with AP-25, Fire Protection Program. The request should be submitted at least 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> in advance of the anticipated impairment whenever possible.
d). The work order or a copy shall be given to the individual performing the work.
e) If work order has been classified as non-safety related, ensure that Quality As~urance has verified
- 8.3.2 the classification prior to starting the ~ork.
Prior to grantin~ permission to start the activity the Senior Shift Supervisor.shall:
a) Determine and take (if necessary) the required actions when a portion of a redundant safety system, fire protection system or. security system is being degraded.
b) Consider the following in preparing equipment for maintenance: shutdown margin; method of emergency core cooling; establishment of a path for decay heat removal; temperature and pressure of the system; valves between work and hazardous material; venting, draining and flushing; entry into closed vessels, hazardous atmospheres; handling hazardous materials and ~1ectrical hazards.
c) Ensure the proper tagging controls have been implemented per AP-15, Safety Tagging Program.
d) Sign the work order granting permission to commence the activity .
- AP-9 8.3.3 When performing an activity or design change which requires-written procedures, the procedures and DCP shall be present at the job site.
page ~7 of 9 pages Rev. 8.
e) Ensure all safety related/QA required work
- f) packages receive a review by the Station QA .
staff.
Forward the yellow copy to the Office Supervisor.
g) Provide a copy of the completed work order to the Station Planning pepartment.
8.4.5 The Office Supervisor shall update the RAMPS l program and forward the yellow copy to the I
initiating department.
8.4.6 The initiating department shall update their work order log and either retain the copies or discard in accordance with departmental desires/procedures.
8.4.7 The performing department shall transmit the white *1 copy of all safety related work orders to the Technical Document Room (TDR) for document retention.
8.4.8 The Station Planning Department shall obtain the necessary information and return the white copy to the department that performed the work.
- 9.0 *EQUIPMENT HISTORY FILE 9.1 Department heads shall establish procedures for the maintenance of an equipment history file for equipment designated safety related under their cognizance.
9.2 Th~ equipment history file should contain:
9.1.1 Work orders and associated documentation 9.1.2 Traceability of spare parts 9.1.3 Performance data 9.1.4 Calibration data 11.0 RECORDS The department completing the work order.is responsibie for ensuring all records are retained in accordance with AP-11, Record Retention Program. For test data separate of the work package, the department responsible for the retest shall submit the data to the TDR for retention. (See Section 8.4.3)
- AP-9 page 9 I
of' 9 pages Rev. 8 I
i ;
.8. 3. 4 If temporary jumpers/lifted leads are utilized, a copy of form AP-13-1 shall be attached to the work order.
8.3.5 The person completihg the work or the contractor's representative shall sign the "Completed BY".
_8.4 .
Compietion -
8.4.1 The responsible sup~rvisor or contractor shall verify satisfactory completion of the activity and release the blocking tags if (applicable).
-DCPs shall be processed in accordance with AP-8, Design Change, Test and Experiment Program.
8.4.2 The Senior Shift Supervisor/Shift Supervisor or other responsible supervisor shall verify that tags are cleared and equipment is returned to normal and shall sign the applicable section of the work order. If a Fire Protection Impairment Permit has been issued, ensure that the permit is closed out and the Shift Support Supervisor has been notified of the return of the Fire Protection System.*
- 8.4.3 The Senior Shift Supervisor/Shift Su~ervisor shall ensure all retest requirements have been completed satisfactorily.
Test data which is separated from the work package shall be available for post-implementation review, if required, identified with the work order number, and retained in accordance with AP-11, Record Retention Program.
8.4.4 The Supervisor in charge of .the activity shall:
a) Retrieve and review the work package.
b) Ensure that the description of wor~-performed is legible and complete.
c) Sign the work order.
d) For work activity performed by a contractor, the department head responsible for the work activity shall approve the work order. In addition, for NCS administered contractor act*ivi ty, the NCS Project Construction Manager or his designee shall also sign the work order.
AP-9 page 8 of 9 pages Rev. 8
s _,
ATTACHMENT 1 INSTRUCTIONS FOR FILLING OUT VORK ORDER FORM The work order is a four copy form (11 white, 12 yellow, 13 pink, 14 gold) All work orders shall be prenumbered with a six digit, nine hundred thousand series number. All departments ini*tiating work orders shall *enter a two letter department designator preceeding the prestamped number. Department designators are as -follows:
OA - Office Supervisor HD - Maintenance Department HT - MI.ET Group OD - Operations Department CH - Technical Department - Chemistry IC - Technical Department - I & C RP - Radiation Protection Department RE Reactor Engineering SD - Security Department OP - Station Planning Department SR - Storeroom QA Station Quality Assurance Department CS - Nuclear Construction Support ST - Technical Staff Group NR - Nuclear Review Board SP - Manager - Nuclear Site Protection SH - Manager - Nuclear Site Maintenance HP - Manager - Nuclear Procurement and Material Control OT - Operational Test Group
- Other department designators may be initiated as necessary. These designators shall be authorized for use by an approved revision request (form AP-1-2) to AP-9. A formal revision to AP-9 is not required to add designators.
All safety-related and quality related reQuired information is highlighted on the work order form by a blue background. This information shall be completed on all safety-related and/or QA required work orders.
1 - Preprinted SALEH shall be printed on all work order forms.
2 - Initiator Enter unit number on which affected equipment is located (1, 2, 3 or common) 3 - Initiator Enter appropriate two letter department designator.
4 - Preprinted Preprinted work order number.
- 5 - Initiator Enter appropriate priority number according to Attachment 3.
AP-9 page 1 of 5 pages Rev. 8 * *
~
- j ..
- 6 - Initiator Enter department which should perform the work requested.
7 - Initiator Enter the appropriate RAMPS system code.
(Attachment 5) 8 - Planning Cbordinator Enter appropriate RAMPS component code.
(Attachment 5) 9 - Initiator Enter identifying number, letter or name of equipment (e.g., 12MS167, #11 Charging Pump)~ Include physical location of equipment.
10 - Initiator Describe *the problem and work to be performed (e.g., valve leaks/work valve). Record design change number for work activity associated with design change requests. Provide the general location of the problem.
11 - Initiator Enter~date work order initiated.
12 - Initiator Sign name. (Station Planning Dept.
Staff member for DCP's)
- 13 - Initiator 14 - Initiator's Department head or designee Future use.
- Sign name approving the work order.
For work activity to be performed by a contractor, the station department head responsible for the work shall also sign.
15 - Initiator's department Enter date ~pproved.
- Head or designee.
16 - Implementing department Sign name upon receipt of work order.
For contractor representative NCS administered contract work activity, the NCS Project Construction Manager (or designee) shall. also sign.
t 17 - Reviewer Enter safety classification from the Master Equipment List (MEL).
17a- Reviewer If the equipment or system is not listed on the MEL, or if clarification is required, contact the Sponsor Engineer.
17b- Reviewer If work order is classified as non-safety related from the MEL, ensure that Quality Assurance verifies the classification before performing any work on the system or component.
AP-9 page 2 of s pages Rev. 8
...: .~ .
tit 17c- QA Staff Member Review the classifica~ion and if in concurrence, affix a Quality Control Inspection stamp to the special instructions block (See step 24).
18 - Reviewer Enter QA required classific~tion from the Master Equipment List.
19*- Reviewer/Supervisor Enter REP number when known.
in charge 20 - Reviewer/Supervisor - Determines if security must be in charge notified.
21 - Reviewer/Supervisor Determines if Fire Protection System in charge is being degraded. And if impairment of the Fire Protection System is anticipated, -submit a request for a Fire Protection -Impairment Permit to the Shift Support~upervisor in accordance with AP-25, Fire Protection Program.
22 - Reviewer/Supervisor Reviewer determines if *Shift in charge/designee Supervisor's permission is required.
Obtains Senior Shift Supervisor's signature when job is started
- 23 - Supervisor in charge Enters name of QA staff member contacted and time and date of contact if applicable.
24 - Supervisor in charge/ Any special instructions related to planning coordinator/ the work order, and a Quality Control QA staff
.. member
. Inspection stamp for non-safety related work orders.
25 - Supervisor in charge Follow-up/retest or operational test required or department follow-up if desired.
26 - Reviewer Sign name.
27 - Supervisor/planning Sign name.
coordinator 28 - Supervisor/planning Enter date work is planned to start.
coordinator 29 - Supervisor/planning Enter appropriate planning coordinator information.
- 30 - Supervisor/planning Enter actual start date.
coordiator AP-9 page 3 of 5 pages Rev. 8
-3f -
Supervisor in charge/ Enter name of supervisor in charge
- planning coordinator 32 - Supervisor in charge Enter DR numbers*- if not applicable enter N/ A.
33 - Supervisor in charge Enter appropriate authorization and/or account numbers.
34 - Planning coordinator Enter appropriate repair code from Attachment 3.
35 - Supervisor/planning Enter appropriate departmental coordinator procedure.
36 - Supervisor/planning Enter number of actual manhours coordinator expended on the job.
37 Senior Shift Supervisor/ Signature accepting item for service.
Shift Supervisor 38 - Senior Shift Supervisor/ Signature designating who made Shift Supervisor decision as to.incident status. If box 11 is not checked, enter N/A.
39 - Craftsman/Contractor Signature of craftsman who performed
- Representative 40 - NCS Project Construction Manager or designee the work or 6ontractor representative responsible for the work and date work was completed.
Signature of NCS Project Construction Manager (or designee) upon completion of contractor work activities monitored by NCS. . Enter date signed.
41 - Senror Shift SUpervisor/ Signature of supervisor verifying Shift Supervisor/ retests have been satisfactQrily Responsible Supervisor completed 42 - QA Staff Member Stamp or signature of QA staff member performing surveillance or document review. Enter date signed.
43 - Supervisor in charge/ Enter results. of investi.gation, where Craftsman/Contractor applicable, and a brief description of representative the work performed; for work performed by the contractor, enter contractor work package number.
44 - Supervisor in charge/ .Enter description of spare parts Craftsman actually used to complete the work.
- 45 - Supervisor in charge/ Purchase order number/Q.C. number/folio craftsman number of safety related spare parts used.
- AP-9 page 4 of *s pages Rev. 8
,_ 46° - _Su.pervisor in charge/ Signature of supervisor in charge of
.*. - Maintenance Engineer or work performed by station personnel, designee signature of Maintenance Manager or designee for work performed by the contractor. Enter date signed *
- AP-9 page 5 of 5 pages Rev. 8
) ;
ATTACHMENT 2 INSPECTION HOLD POINT CRITERIA Inspection Hold Points shall be designated for inspections or verifications performed on material or activities for the purpose of certifying or accepting material or performan~e based on pre~established values/criteria. This includes but is not limited to:
- 1. Weld fit-up on ASME Class 1 and Pressure boundary welds.
- 2. Visual and NDE *on ASME Class 1, 2, and 3 Pressure Boundary welds as required by engineering specifications.
- c. Visual and random radiography on Class 3 welds greater than four inches.
- 3. Class B surface cleanliness prior to closing system.
- a. Visual inspection prior to replacement of a pump casing,
- b.
c.
valve bonnet, handhole cover, manhole cover, etc .
Visual inspection prior to fit-up involving replacement or addition of piping or components.
- Verification of Class B.acceptance criteria following flushing.
- 4. Witness of Critical Testing including:
- a. Hydrostatic and pneumatic test.
- b. Tests performed subsequent to modification, rework, or repair of system for which Limiting Conditions for Operation (LCO) are defined in the Technical Specifications. This does not include leak rate testing on containment isolation valves.
- c. Reactor trip and Engineered Safety Features ini_tiation setting after adjustment.
- 5. Packaging and loading of radioactive material for shipment.
- a. Visual inspection of package and contents to assure conformance with prescribed requirements.
- b. Visual inspection of transport vehicle to assure. conformance with prescribed equipment.
AP-9 page l of 2 pages Rev. 8 -
.- ..,;.~
- Verification of pump internal clearances and coupling alignment on safety-related pumps as follows:
a.
b.
Verification of specified clearances on rotating components.
Verification of motor-to-pump alignment prior to assembly of the coupling.
- 8. - Verification.of control setting on motor operated valves.
- 10. Verification that installation of safety-related cables complies with applicable requirements of the Cable Control System Manual.
including:
- a. Electrical isolation and physical separation criteria for redundant channels.
- b. Cable pulling for compliance with approved procedures.
- c. Verification of correct' termination prior to energizing circuit.
- 11. Inspection of seals on fire boundary penetrations *
- 12. Verification of test prerequisites ~or critical tests identified in paragraph 4 above. Prerequisites include as applicable:
proper tagging, environmental conditions, testing medium (i.e.,
air, calibrated measuring and test equipment and documentation of acceptable results of work completed) *
- AP-9 page 2 of 2
- pages Rev. 8
i -*..;._, ..c.
Attachment 3
- A - EMERGENCY 1.
VORK ORDER PRIORITIES AND REPAIR CODES Degradation of safety related systems or equipment or equipment malfunction or failure th~t will jeopardize unit capacity if not restored.to service in a short period (
of time. *
- 2. Unit or equipment failure resulting in a direct loss of capacity (load reduction).
- 3. Loss of security or fire protection systems.
B - TO BEGIN AS SOON AS POSSIBLE
- 1. Equipment requiring repair before it forces a load reduction or unit shutdown.
Example: An off peak load repair to 9perating equipment, repacking of *a critical valve, main BF pump seal leak (steam or lube orl), etc.
- 2. Equipment failure that results in a potential loss of capacity should a second failure occur *
- 3. Security or fire protection failure that results in a potential loss of system or equipment should a second failure occur.
C+ - CONVENIENCE (equipment related)
Any work that does not effect capacity or reliability.
R - REQUIRED gEPAIR - NEXT UNSCHEDULED OUTAGE (general designation)
R-1: A repair or modification that must be completed during the next unscheduled unit outage.
Example: A comm~tment item which has been deferred to the next unit outage.
E - OUTAGE REQUIRED PREVENTIVE MAINTENANCE .
Any Inspection Order System and scheduled preventive maintenance items which can only be performed during a unit outage .
- AP"'."9 page 1 of 4 pages Rev. 8
j _.
This designation should be reviewed by the affected department beads prior to assignment of such a priority. Required plant conditions should be noted on the work order.
Example: Commitment - Primary System Cooldown -
- Mode 5 - 7 day ~uration required.
R-2: A repair or modification which requires a unit outage which may be considered oepending upon the length of the outage, plant conditions and personnel availability.
Example: Leaking feedwater heater unit that cannot be isolated, packing leak or pump cannot be isolated, etc.
This work will be divided into groupings showing plant conditions, location, duration of repair and work package status. Jobs will be scheduled based upon personnel availability and length of critical path work *
- 0 - OUTAGE/OVERHAUL Any work order planned to be done during scheduled (long or short term) unit outages.
0-1: "Commitment items"; shall be done prior to unit return to service.
Example: Priority I design change requests.
This priority should be reviewed with affected department head prior to assignment and so noted on the work order.
0-2: Jobs shall be worked but are not commitment items.
These jobs would be considered essential and would extend an outage.
Example: Turbine overhaul, major system repairs ~nd priority II design change packages. Priority A work orders.
Department head approval required to reduce this priority.
I AP-9 page 2 of 4 pages Rev. 8 L
,. 0-3: Jobs which will be worked as personnel availability
- allows. These jobs could affect unit capacity and reliability. These jobs shall be scheduled such that the oui~ge is not extended.
Example: Priority III desi6n change packages, equipment inspection and repair work orders with B priority designation.
0-~: Jobs which will be scheduled as personnel become available but could be postponed and not impact unit availability.
Example: Priority IV design change requests.
0-5: Jobs which will not be scheduled unless specifically authorized by the department head. (Convienience jobs).
Example: Work* orders with C priority at start of outage or jobs which take personnel away from 0-1 thru 0-4 and priority V design change requests.
P PREVENTIVE MAINTENANCE Any work to be done on a scheduled basis ~o include inspection orders and work memorandums *
- S- SAFETY Any work pertaining to the s~fety of personnel rega~dless of severity.
REPAIR CODES:
01 - REPLACED To install a new or rebuilt part in place of one that failed.
Example: A new motor replaces one. that failed.
02 - REPAIRED - To repair a faulty part and re-install it.
Example: The faulty motor is rem~ved, repaired, and placed back in service.
03 - MODIFIED - To make a change to a part that makes it different from the original installation.
r,,.
Example: The motor shaft extension is modified using special coupling.
04 - INSPECTED - To check visually or with instrumentat~on.
This is understood to be the primary reason for the outage.
AP-9 page 3 of 4 pages Rev. 8
j -_...
Example: The motor is inspected because of
- 05 - TEST -
noisy operation, found to be working fine, and no repairs are made.
To remove _equipment from service for testing.
Example: A boiler feed pump is taken out of service to test the brake.
06 - REMOVED - Seldom us~d. This code is used only when a piece of machinery is taken from the plant and not replaced.
07 - CLEANED - To remove from service for cleaning. This code is generally used for preventive maintenance outages such as preheater washing, condenser cleaning etc.
08 - CALIBRATION - To remove control equipment from service for calibration*
09 - LUBRICATED - This code is used when the only work done was lubrication.
10 - OTHER - No repairs made. This code is used only where no repairs of any kind are made *
- 11 - ADJUSTED -
12 - ALIGNED -
13 - FABRICATED -
14 - MACHINED -
15 WELDED -
- AP-9 page 4 of 4 pages Rev. 8
ATTACHMENT 4
- WORK ORDE~ ROUTING INITIATING SENIOR INITIATING DEPARTMENT .-...
~
T PERVISOR OR FILE ERV I SOR INITIATING DEPT.
HE~D FOR APPROVA
- .. __ '-------- OFFICE PERFORMING DEPT. PINK COPY STATION SUPERVISOR HEAD FOR RECEIPT 1---------~ PLANNING DEPT. FOR RAMPS ENTRY PERFORMING DEPT.
SENIOR SUPV/SUPV 0 & R PRIORITIES STATION OR PLANNER FOR "PLANNING DEPT.
REVIEW, SCHEDULING AND PREPARATION OF WORK PACKAGE UALITY ASSURANCE NON-SAFETY REL DEPARTMENT FOR VERIFICATION .
ERV I SOR RESPONSIBLE*FOR COMPLETION INDIVIDUAL PERFORMING WORK SUPER ISOR OFFICE SUPERVtSOR INITIATING DEPT.
RESPONSIBLE 1-----.-:~~ll-~L....&---~ FOR RAMPS. DATA +-ait FOR LOG, FILE, FOR REVIEW ENTRY AND/OR DISCARD STATION PERFORMING t---~ TECHNICAL PLANNING DEPT. DEPARTMENT DOCUMENT ROOM
- AP-9 page 1 of 1 pages Rev. 8
ATTACHMENT 5
...... SYSTEM INDEX - NUCLEAR UNITS (ALPHABETICAL)
,; ~-
AIR COMPRESSORS 100 080 AUXILIARY BUILDING VENTILATION, CONTROL ROOM VENTILATION, PENETRATION 012 BOILER FEED, CONDENSATE, FEEDWATER HEATERS, STEAM GENERATOR SECONDARY 084 BORIC ACID RECOVERY 099 CATHODIC PROTECTION 017 - CIRCULATORS. SCREENS, CONDENSERS, VACUUM PUMPS 103 CHEMICAL CLEANING STATION .
104 CHLORINE (BULK) SYSTEM 107 COMMUNICATIONS (PA, TELEPHONE, TV) 089 COMPONENT COOLING 095 CONTAINM~NT PENETRATIONS 093 CONTAINMENT SPRAY 081 CONTAINMENT VENTILATION 083 eve OPERATIONS 084 CVCS-BORIC ACID RECOVERY 085 eves-PRIMARY MAKE-UP AND RECOVERY 026 ELECTRICAL SYSTEMS 150 EMERGENCY DIESEL GENERATORS 020 EXCITER, VOLTAGE REGULATORY, METERING 023 FREEZE ~ROTECTION 105 FRESH WATER, SANITARY, PLUMBING 110 FIRE PROTECTION 082 FUEL HANDLING BUILDING VENTILATION 111 FUEL .OIL BULK HANDLING AND STORAGE 018* GENERATOR COOLING SYSTEM
- 021 GENERATOR LUBRICATING SYSTEM 019 GENERATOR ROTATING AND STATIONARY ELEMENTS AND PROTECTION 112 HOUSE HEATING AND AUXILIARY STEAM (HHB) 113 .HYDROGEN SYSTEM 097 INSTRUMENTATION AND CONTROLS 114 LIGHTING 115 MAINTENANCE OF BUILDING 007 MAIN.REHEAT,TURBINE BYPASS STEAM, STEAM-GENERATOR DRAINS AND BLOWDOWN 088 NUCLEAR FUEL HANDLING
-116 PAINTING 085 PRIMARY MAKE-UP AND RECOVERY
. 096 RADIOACTIVE WASTE HANDLING 083 REACTOR COOLANT LETDOWN AND MAKE-UP 094 REACTOR COOLANT SAMPLING 086 REACTOR COOLANT SYSTEM 087 REACTOR CONTROL AND PROTECTION 098 REFUELING WATER SYSTEM 091 RESIDUAL HEAT REMOVAL 085 PRIMARY MAKE-UP AND RECOVERY 096 RADIOACTIVE WASTE HANDLING 094 REACTOR COOLANT SAMPLING 086 REACTOR COOLANT SYSTEM .
087 REACTOR CONTROL AND PROTECTION 098 REFUELING WATER SYSTEM
.
- 091 RESIDUAL HEAT REMOVAL 092 SAFETY INJECTION AP-9 Attachment 5 Page 1 of 18pages Rev.* 8
.- _... ATTACHMENT 5 SYSTEM INDEX NUCLEAR UNITS (ALPHABETICAL) 117 SAFETY AND SECURITY 028 SERVICE WATER 119 SHOP EQUIPMENT 121 SMALL TOOLS 090 SPENT FUEL COOLING 042 STARTING AND TURBO BOOST AIR SYSTEMS 120 SWITCHYARD 024
- TURBINE AUXILIARY COOLING 014 TURBINE CONTROLS 016 TURBINE LUBRICATING SYSTEM 015 TURBINE VALVES 022 TRANSFORMER (MAIN. "AUXILIARY, STATION POWER) 122 VENTILATING AND AIR CONDITIONING - ADMINISTRATION AND SERVICE BUILDING 123 WATER TREATMENT AND WASTE DISPOSAL 124 YARD EQUIPMENT
- AP-9 Attachment 5 Page 2 of 18pages Rev.* 8
ATTACHMENT 5 SYSTEM INDEX ~ NUCLEAR UNITS (NUMERICAL) i .:"
STEAM UNIT
- 001 012 013 MAIN.REHEAT.TURBINE BYPASS STEAM, STEAM GENERATOR DRAINS AND BLOWDOWN BOILER FEED, CONDENSATE, FEEDWATER HEATERS
. SECONDARY TURBINES (HP-LP) STATIONARY AND ROTATING ELEMENTS 014 _ TURBINE CONTROLS 015 TURBINE VALVES 016 TURBINE LUBRICATING SYSTEM 017 CIRCULATORS. SCREENS. CONDENSERS, VACUUM PUMPS 018 GENERATOR COOLING SYSTEM 019 GENERATOR ROTATING AND STATIONARY ELEMENTS AND PROTECTION 020 EXCITER, VOLTAGE REGULATORY, METERING 021 GENERATOR LUBRICATING SYSTEM 022 TRANSFORMER (MAIN, AUXILIARY, STATION POWER)
COMMON TO OTHER SYSTEMS 023 FREEZE PROTECTION 024 TURBINE AUXILIARY COOLING 026 ELECTRICAL SYSTEMS 028 *SERVICE WATER NUCLEAR SYSTEMS 080 AUXILIARY BUILDING VENTILATION, CONTROL ROOM VENTILATION, PENETRATION AREA VENTILATION 081 CONTAINMENT VENTILATION 082 FUEL HANDLING BUILDING VENTILATION 083 eve OPERATIONS 084 CVCS-BORIC ACID RECOVERY 085 eves-PRIMARY MAKE~UP AND RECOVERY.
086 REACTOR COOLANT SYSTEM 087 REA~TOR CONTROL AND PROTECTION 088 NUCLEAR FUEL HANDLING 089 COMPONENT COOLING 090 SPENT FUEL COOLING 091 RESIDUAL HEAT REMOVAL 092 SAFETY INJECTION 093 CONTAINMENT SPRAY 094 REACTOR COOLANT SAMPLING 095 CONTAINMENT PENETRATIONS 096 RADIOACTIVE WASTE HANDLING 091 INSTRUMENTATION AND CONTROLS 098 REFUELING WATER SYSTEM MISCELLANEOUS STATION EQUIPMENT 099 CATHODIC PROTECTION 100 AIR COMPRESSORS 103 CHEMICAL CLEANING STATION
- 104 105 AP-9 CHLORINE (BULK) SYSTEM FRESH WATER, SANITARY, PLUMBING Attachment 5 Page 3 of18 pages Rev. *8
ATTACHMENT 5
- SYSTEM INDEX - NUCLEAR UNITS (NUMERICAL) l07 COMMUNICATIONS (PA, TELEPHONE, TV) 108 CRANES
- 110 FIRE PROTECTION.
111 FUEL OIL BULK HANDLING AND STORAGE 112 HOUSE HEATING AND AUXILIARY STEAM (HHB) 113 HYDROGEN SYSTEM 114 LIGHTING 115 - MAINTENANCE OF BUILDING 116 PAINTING .
117 SAFETY AND SECURITY 119 SHOP EQUIPMENT 120 SWITCHYARD 121 SMALL TOOLS 122 VENTILATING AND AIR CONDITIONING - ADMINISTRATION AND SERVICE BUILDING .
123 WATER TREATMENT AND WASTE DISPOSAL 124 YARD EQUIPMENT 150 EMERGENCY DIESEL GENERATORS 156 JET ENGINES
- AP-9 Attachment 5 Page 4 of 18 pages Rev. - 8
COMPONENT CODE LISTINGS
.J _.
007- HAIN. REHEAT, TURBINE BYPASS, STEAM GENERATOR DRAINS &
BLOWDOWN 180 - INSTRUMENTATION AND CONTROLS 182 MAIN STEAM ISOLATION VALVES(MSIV) 183 STEAM GENERATOR BLOWDOWN TANKS 184 STEAM GENERATOR BLOWDOWN PUMPS AND MOTORS 185 BLOWDOWN VALVES-(GB) .
189 REHEAT STEAM SYSTEM *- :
193 STRUCTURES AND HANGERS.CMS)_
194 PIPI_NG. (MS) 195 VALVES (MS & SG) .
012- BOILER FEED AND CONDENSATE, FEEDWATER HEATERS 262 *STEAM GENERATOR.SECONDARY SIDE 263 STEAM GENERATOR F-EED PUMP AND TURBINE 266 AUXILIARY FEEDWATER PUMPS, MOTORS, TURBINE 268 AUXILIARY FEEDWATER STORAGE TANK 210 MISCELLANEOUS CONDENSATE SYSTEMS 271 CONDENSATE PUMPS AND MOTORS 273 VALVES. PIPING, INSULATION (BF & CN) 274 BLEED STEAM VALVES, DRAINS, VENTS 276 DRAIN COOLER & DRAIN TANKS 211 DRAIN TANK PUMPS 219 . FEEDWATER.HEATERS LP 280 HEATER DRAIN PUMPS AND MOTORS 282 STEAM GENERATOR FEED PUMPS CONTROLS
~83 CHEMICAL TREATMENT (AMONIA AND HYDRAZINE PUMPS) 286 CONDENSATE POLISHING 291 SAMPLING SYSTEM 292 INSTRUMENTATION AND CONTROLS 013- TURBINES CHP & LP) STATIONARY AND ROTATING ELEMENTS 300 BEARINGS AND BEARING _COVERS (JOURNALS), OIL SEALS 301 GLAND SEALING STEAM AND WATER SYSTEM 302 HOODS (LP TURBINE) SPRAYS. ACCESS DOORS 303 INSULATION LAGGING 305 ROTATING AND STATIONARY ELEMENTS (SPINDLES, DIAPHRAM, ETC.)
306 STEAM LEADS_ AND FLANGES (TRANSITION WELDS) 307 SUPERVISORY INSTRUMENTATION 308 SUPPORT STRUCTURES 309 THERMOCOUPLES 310 . TURNING GEAR 311 VIBRATION MONITORING EQUIPMENT 312 INSTRUMENTATION AND CONTROLS
- AP-9 Attachment 5 Page 5 of 18 pages Rev *. 8
* ----*:*=---- **- ... *:**-----*--------*-**---------
- . COMPONENT CODE LISTINGS
- J:',
.J ._:
014- TURBINE CONTROLS - E.H
- 317 ELECTRO-HYDRAULIC COOLERS, FILTERS 320. VALVES (AUTO AND MANUAL), PIPING, TUBING 321 INSTRUMENTATION AND CONTROLS 322 ELECTRO-HYDRAULIC PUMPS AND MOTORS 015-- TURBINE VALVES -
325 BYPASS VALVES .
326 CONTROL OR ADMISSION VALVES 327 DRAIN VALVES *(AUTO AND MANUAL), TEST, SAMPLE, GAGE 328 EXTRACTION 329 INTERCEPT VALVES 330 STOP VALVES 331 THROTTLE VALVES 332 INSTRUMENTATION AND CONTROLS 016- TURBINE LUBRICATION SYSTEM .
337 INSTRUMENTATION AND CONTROLS 338 COOLERS _
339 PUMPS (MAIN. AUXILIARY, D~C., BEARING LIFT) 340 RESERVOIR (EVACTOR, VAPOR EXTRACTOR, FILTERS, SEPERATORS, DEMISTER, ETC.)
341 TANKS (STORAGE, RECEIVING, CLEAN; TRANSFER, WASTE, WATER,
- 017-343 ETC.)
VALVES. PIPING CIRCULATOR. TRAVELING SCREENS, CONDENSERS, VACUUM PUMPS 350 CIRCULATORS (SEAL WATER, CUNO FILTERS) MOTOR, IMPELLERS, BEARING LUBRICATION, ETC.)
352 CONDENSERS (DOORS, GATES, INLET CANAL, ETC.)
356 HYPOCHLORIC PUMP EQUIPMENT .
357 SCREENWELL (STRUCTURES, LADDERS, VOLUTES, TRASH RACK, STOP LOG, SUMP PUMPS, ETC.)
359 TRAVELING SCREEN AND WASH WATER 361 VACUUM PUMPS AND AIR REMOVAL EQUIPMENT 362 VALVES, PIPING 363 INSTRUMENTATION AND CONTROLS 018- GENERATOR COOLING SYSTEM CH2,AIR,H20,0IL) 366 COOLERS AND CONTROLS 367 DRYERS, BLOWERS, DUCTS, FILTERS 368 HYDROGEN HEATING SYSTEM 370 INSTRUMENTATION AND CONTROLS 371 METERS 372 SEAL OIL SYSTEM 373 STATOR OIL SYSTEM 374 VALVES, PIPING, WATER DETECTORS
- AP-9 Attachment 5 Page 6 of 18 pages Rev *. 8
COMPONENT CODE LISTINGS
- - l.
GENERATOR ROTATING AND STATIONARY ELEMENTS AND PROTECTION 379 BEARINGS AND SEALS 380 BUSES AND LEADS (ISOLATED PHASE, DUCTS, DEHUMIDIFIER, FANS, BUSHINGS, NEUTRAL RESISTOR) .
383 PROTECTION (C.T., P.T~ RELAYS. CORE MONITOR, ETC.)
384 ROTOR (FIELD), AND STATOR (BRUSHES, COUPLINGS, ETC.)
385 STRUCTURE- . .
386 TEMPERATURE MONITORING EQUIPMENT 387 INSTRUMENTATION AND CONTROLS 020- EXClTER, VOLTAGE REGULATOR, SYNCHRONIZING, METERING 393. EXCITER~ ROTOR, STATOR, ETC.
394 FILTERS, COOLERS, DUCTS 395 HEATERS 396 METERING (PT & CT) (INDICATION, CONTROL, PROTECTION) 397 PILOT EXCITER
- 399~ SYN~HRONIZING .EQUIPMENT 400 VOLTAGE REGULATOR 021- GENERATOR LUBRICATING SYSTEM 405 COOLERS 406 PUMPS 407 OIL SEALS 408 VALVES. PIPING, RESERVOIR -
409 - INSTRUMENTATION AND CONTROLS 022- TRANSFORMER CHAIN, AUXILIARY, STATION POWER) 413 ALARMS AND PROTECTION 414 BUSHINGS. ARRESTERS, ETC.
415 COOLING (OIL, PUMPS, FANS) 416' <- CORE AND "INTERNALS 417 DISCONNECTS (LINKS)
. 418 OIL LEVEL INSTRUMENTATION 421 TRANSFORMER TANK (PLATES, 'N2 BLANKET, BRACES) 422 INSTRUMENTATION AND CONTROLS 423 TAP CHANGERS COMMON TO OTHER SYSTEMS ON A UNIT 023- ANTI-FREEZE SYSTEMS 426 HEAT TRACE (ELECTRICAL) 428 IMMERSION HEATERS 429 SPACE HEATERS 430 STRUCTURES (ENCLOSURES. WINDBREAKS, ETC.)
431 VALVES, PIPING, INSULATION
- 433 INSTRUMENTATION AND CONTROLS AP-9 Attachment 5 Page 7 of lB pages Rev. *a
- COMPONENT CODE LISTINGS 024- TURBINE AUXILIARY COOLING WATER SYSTEM CP.S. DWG I 205210)
- 437 43B 439 440 441 CHEMICAL CONTROL INSTRUMENTATION AND CONTROLS COOLERS FLOW INDICATORS PIPING, VALVES. TANKS, ORIFICES, FLOW NOZZLES
- 442 PUMPS AND-MOTORS 026- ELECTRICAL SYSTEMS (AC & DC) CBAHERE, ALARMS, ETC.)
454 110 VAC 455 230 VAC*
456 460 VAC 45B 4KV 459 ALARMS AND ANNUNCIATORS 460 BATTERIES, CHARGERS, INVERTERS 461 2B VDC 462 150 VDC-463~ 250 VDC 464 500 KV BUS AND CONTROLS 465 25KV BUS AND CONTROLS 466 13KV BUS AND CON°TROLS .
467 INSTRUMENTATION AND CONTROLS 02B- SERVICE WATER CP.S. DWG I 205242 - 205212)
-* 4B3 4B4 4B5 4B6 4B7 TRAVELING SCREENS INSTRUMENTATION AND CONTROLS PUMPS AND MOTORS STRAINERS VALVES. PIPING, ORFICES 4BB HEATING AND VENTILATION 4B9 CHLORINATION SYSTEM NUCLEAR SYSTEMS OBO- AUX BUILDING VENTILATION AND CONTROL ROOM VENTILATION AND PENETRATION CP.S. DWG I 205248)
BOO ROOM COOLER,S B01 FANS B02 AIR FILTRATION UNIT (HEPA, CHARCOAL)
B03 CHILLERS (COMPRESSORS, CONDENSERS)
B04 PUMPS AND MOTORS B05 . PIPING
,. B06 VALVES
.Bo1. DUCTING (SUPPORTS)
BOB SURVEILLANCE AND INSPECTION B09 INSTRUMENTATION AND CONTROLS
- AP-9 Attachment* 5 . :. Page 8 of 18 pages Rev *. 8
COMPONENT CODE LISTINGS 081- CONTAINMENT VENTILATION CP.S. DWC I 205238)
- 810 811 812 813 814 FANS MOTORS COOLERS AIR FILTERS (UNITS, ROUGHING, HEPA)
- 815 HYDROGEN RECOMBINERS AND IODINE REMOVAL 816 DUCTING - .
817 SURVEILLANCE AND INSPEC~TON
. 818 INSTRUMENTATION AND CONTROLS 082- FUEL HANDLING BUILDING VENTILATION CP. S. DWG I 205231) 81-9 FANS 820 FILTERS 821 DUCTING 822 DAMPERS )
823 HEATING .AND COOLING UNITS 824 SURVEILLANCE AND INSPECTION 825 INSTRUMENTATION AND CONTROLS 083- c:v:c O~ERATIONS .{P.S 1 DWG ,_ 2Q5228l 826 MOTORS 927 PUMPS 828 FILTERS (REACTOR COOLANT AND SEAL WATER) 829 . TANKS/HEATERS 830 VALVES 831 PIPING 832 DEMINERALIZERS/ION EXCHANGERS 833 SUPPORTS 834 SURVEILLANCE AND TESTING 835 INSTRUMENTATION AND CONTROLS 084- C:V:CS - BORIC ACID RECOY:ERY CP.S. DWG I 205229) 836 PUMPS AND MOTORS 837 TANKS 8~8 FILTERS (ION EXCHANGE, CONCENTRATES) 839 BORIC ACID EVAPORATORS 840 DEMINERALIZERS 841 VALVES 842 PIPING 843 HEATERS/COOLERS 844 SURVEILLANCE AND INSPECTION 845 INSTRUMENTATION AND CONTROLS 085- eves - PRIMARY HAKE-UP WATER AND RECOVERY CP.S. DWG I 205230) 846 - PUMPS AND MOTORS 847 TANKS
- 848 849 AP-9 FILTERS VALVES 850 PIPING Attachment 5 Page 9 of 18 pages Rev *. 8
. COMPONENT CODE LISTINGS
_J 851 WASTE EVAPORATOR, 852 HEAT EXHANGERS 853 DEMINERALIZERS 854 SURVEILLANCE AND INSPECTION 855 INSTRUMENTATION AND CONTROLS 086- REACTOR COOLANT SYSTEM CP.S. DWG I 205201) ~
856 VESSEL AND HEAD 857 CONTROL ROD DRIVE MECHANICAL 858 UPPER INTERNALS 859 LOWER INTERNALS (CORE BARREL) 860 PRESSURIZER (VESSEL, HEATERS, SPRAYS) 861 REACTOR COOLANT PUMPS 862 REACTOR COOLANT PUMP MOTORS .
863 STEAM GENERATORS (PRIMARY SIDE) 864 ~ PRESSURIZER RELIEF TANK 865 SUPPORTS 866 PUMPS, MISCELLANEOUS
- 867 MISSILE SHIELD 868 STUDS lTENSIONERS, MONORAIL) 869 PIPING 870 VALVES 871 . INSULATION 872 NUCLEAR FUEL ASSEMBLY 873 SURVEILLANCE AND INSPECTION 874 INSTRUMENTATION AND CONTROLS
- 087- REACTOR CONTROL AND PROTECTION 875 IN-CORE INSTRUMENTATION (FLUX MAPPING) 877 SAFEGUARDS EQUIPMENT CONTROLLERS 088- NUCLEAR FUEL HANDLING 878 CASK HANDLING 879 FUEL HANDLING CRANE AND BRIDGE 880 MANIPULATOR CRANE 881 RCC CHANGE FIXTURE
- 882 FUEL HANDLING TOOLS 883 UP-ENDERS 884 ELEVATORS 885 TRANSFER SYSTEM 886 UNDERWATER LIGHTING 887 SURVEILLANCE AND INSPECTION 888 INSTRUMENTATION AND CONTROLS 089- COMPONENT COOLING CP.S. PWG I 205231) 889 PUMPS AND MOTORS 890 HEAT EXCHANGERS 891 TANKS 892 VALVES
. 893 *PIPING AP-9 Attachment 5 . Page lo of 18 pages Rev *.
- 8
. COMPONENT CODE LISTINGS
.I ..:
894 SURVEILLANCE AND INSPECTION 895 -INSTRUMENTATION AND CONTROLS 896 SUPPORTS - i 090- SPENT FUEL COOLING CP.S. DWG 1* 205233}
897 PUMPS AND MOTORS 898 VALVES 899 PIPING **
- 900 HEAT EXCHANGER 901 FILTERS/STRAINERS/SKIMMER SYSTEM 902 DEMINERALIZERS AND TEST 903 . SURVEILLANCE AND TEST
- 904 INSTRUMENTATION AND CONTROLS 905 SUPPORTS 091- RESIDUAL HEAT REMOVAL CP.S. DWG I 205232) 906 PUMPS AND MOTORS 907 VALVES 908 PIPING 909 HEAT EXCHANGERS 910. SUPPORTS 911 - SURVEILLANCE AND TEST 9*12 INSTRUMENTATION AND CONTROLS
- 092- SAFETY INJECTION cr.s. DWG # 205234) 913 PUMPS AND MOTORS 914 PIPING 915 VALVES 916 SUPPORTS 917 FILTERS 918 . TANKS 91 !t ACCUMULATORS 920 SURVEILLANCE AND.INSPECTION 921 INSTRUMENTATION AND CONTROLS 093- CONTAINMENT SPRAY ( P. S. DWG I 205235) .
922 PUMPS AND MOTORS 923 EDUCTORS 924 PIPING 925 VALVES 926 TANKS .
927 SPRAY NOZZLES AND RINGS 928 SURVEILLANCE AND INSPECTION 929 INSTRUMENTATION AND '.CONTROLS 094- REACTOR COOLANT SAMPLING cr.s. PWG # 205244) 930 SAMPLE COOLERS 931 PIPING 932 VALVES AP-9 Attacbmeni 5 Page *.11or18 pages Rev. -8
COMPONENT CODE LISTINGS J -0 933 SAMPLE VESSELS 934 SAMPLE HOODS AND SINKS 935 INSTRUMENTATION AND CONTROLS 095- CONTAINMENT PENETRATIONS 936 EQUIPMENT HATCHES 937 AIRLOCKS -
938 ELECTRICAL PENETRATION 939 MECHANICAL PENETRATION 940 EXPANSION BELLOWS 941 SURVEILLANCE AND INSPECTION 975 INSTRUMENTATION AND CONTROLS 096- RADIOACTIVE WASTE DISPOSAL 942 PUMPS AND MOTORS 943 TANKS 944 COMPRESSORS 945 FILTER HANDLING 946 SOLID RADWASTE UNITS 947 COMPACTOR
- 948 FILTERS 949 STRAINERS/SEPARATORS
. 950 PIPING 951 VALVES
- 952 ,CEMENT HANDLING 953 FANS 954 INSTRUMENTATION" AND CONTROLS (TV) 955 CRANES AND HOIST 956 SCALE 957 SURVEILLANCE AND INSPECTION 097- INSTRUMENTATION AND CONTROLS.SYSTEM 960,,_ ROD *coNTROL 961 ROD POSITION INDICATION 962 NUCLEAR INSTRUMENTATION SYSTEM 963 SOLID STATE PROTECTION SYSTEM 964 REACTOR PROTECTION - PROCESS CONTROL 965 RADIATION MONITORING SYSTEM 966 METAL IMPACT MONITORING SYSTEM 967 .COMPUTER 968 SEISMIC INSTRUMENTATION
- 959 MET TOWER AND WEATHER INSTRUMENTATION 910 DORIC 971 TEST EQUIPMENT 972 BEZEL INDICATOR AND CONTROL 098- REFUELING WATER SYSTEM 980 . PUMPS 981 TANKS 982 PIPING AND VALVES AP-9 Attachment 5 Page.12 of 18 pages Rev .. a
- COMPONENT CODE LISTINGS
.I _.
983 FILTERS 984 INSTRUMENTATION AND CONTROLS MISCELLANEOUS STATION EQUIPMENT 099- CATHODIC PROTECTION 522 ANODES AND CABLES . ~
I 523 LIGHTNING PROTECTION (ARRESTORS, CABLE. ETC.)
524 RECTIFIERS AND CONTROLS 100- .AIR COMPRESSORS (STATION AIR AND EMERGENCY CONTROL AIR}
500 COMPRESSORS AND MOTORS 501 INSTRUMENTATION AND CONTROLS .
502 COOLERS (INTERSTATE, AFTER) 503
- FILTERS. STRAINERS~ DRYERS, BLOWDOWN TANK, TRAPS 504 VALVES, PIPING, RECEIVERS 103- CHEMICAL CLEANING STATION 527 MIXING HEATERS 528 PUMPS 529 TANKS 530 VALVES. PIPING, BLANKS, CAPS. ETC.
531 INSTRUMENTATION AND CONTROLS
- 104- CHLORINE BULK SYSTEM 535 EDUCTOR AND VALVING
'538 FLOWRATORS
. 539 PUMPS 540 TANKS. CYLINDERS 541 . VALVES, PIPING 542.. INSTRUMENTATION AND CONTROLS 105- FRESH WATER, SANITARY AND PLUMBING SYSTEMS 544 HEATERS (WATER) 545 METERS AND METER PIT 546 PLUMBING (FAUCETS, SHOWERS, FOUNTAINS, FILTER, ETC.
547 PUMPS (BOOSTER AND CIRCULATING).
548 SEWERAGE .EJECTORS AND PUMPS 549 _VALVES AND PIPING, TANKS, CYLINDERS 550 INSTRUMENTATION AND CONTROLS 551 WELLS, WELL PUMPS 107- COMMUNICATIONS (P.A. AND TELEPHONE AND TV SYSTEMS) 568 SOUND POWERED PHONES 569 RADIOS PAGING SYSTEM 570 571 P.A. SYSTEM (STATION LOAD DISPATCHER)
AP-9 Attachment 5 Page 13 ofl8 pages Rev *. 8
COMPONENT CODE LISTINGS
~
,. -* 572 TELEPHONE SYSTEMS (MICROWAVE TOWER)
- 108-573 TV SYSTEMS CRANES AND LIFTING DEVICES 574 576 POLAR CRANES GANTRY. CRANES 577 TURBINE CRANES .
578 MISC. SAFETY RELATED *LIFTING RIGS 579 OVERHEAD MONORAILS 110- FIRE PROTECTION AND DELUGE CTO INCLUDE ALARMS) 600 FIRE BARRIERS, PENETRATIONS & WRAPPED .CABLE TRAYS 601 DELUGE SYSTEMS 602 EXTINGUISHERS 603 FOAM SYSTEMS 604 HOSE REELS AND HOSES 605 HYDRANTS 606 PULL BOXES. HORNS, RELAYS 607 PUMPS 608 THERMAL SENSORS 609 VALVES, PIPING 610 FIRE DOORS 611 INSTRUMENTATION AND CONTROLS 111- FUEL OIL BULK HANDLING AND STORAGE SYSTEMS (TANKS, HEATERS, VALYES. ETC. )
612 RECEIVING EQUIPMENT 613 CONTROLS 614 HEATERS (FUEL OIL) (COMMON) 615' HEAT TRACE (STEAM AND ELECTRICAL) 616 METERING 61f PIPING, VALVES, STRAINERS, FILTERS, TRAPS 61~ PUMPS (FUEL OIL, FUEL OIL TRANSFER) 619 SAMPLING 620 TANKS 112- HOUSE HEATING AND AUXILIARY STEAM (BOILERS, REDUCIN~-STATION, PROCESS STEAM. ETC.)
621 BOILERS/FANS AND SOOT BLOWER 622 CHEMICAL SYSTEM 623 CONDENSATE TANK AND PUMPS 625 DEAREATORS 627 ELECTRICAL 628 FEED *PUMP 629 FUEL SYSTEMS 630 HEAT EXCHANGER 631 MAKE-UP TANK PUMP 632 PROCESS STEAM (METERI~G) 633 PROCESS STEAM (PIPING) 634 PROCESS STEAM (VALVES-AUTO AND. MANUAL)
AP-9 Attachment 5 Page 14of 18 pages Rev *. 8
.... :.: .. '
- COMPONENT CODE LISTINGS i, 635 REDUCING STATIONS (VALVES, REGULATORS) 636 SPACE HEATERS AND TRAPS 637 WATER HEATERS 638 VALVES. PIPING, TRAPS
- 639 INSTRUMENTATION AND CONTROLS 113- HYPROGEN (BULK) SYSTEM 642 C02 EVAPORATOR OR VAPORIZER 643 C02 STORAGE TANK AND COMPRESSOR 644 FLOWRATER 645 HEAT EXCHANGER 646 HYDROGEN STO~AGE TANK AND COMPRESSOR 467 INSTRUMENTATION AND CONTROLS 648 METERING 649 VALVES. PIPING, REGULATORS, MANIFOLDS 114- LIGHTING AND LIGHTING FIXTURES 652 -F~ORESCENT LIGHTING 653 INCANDESCENT LIGHTING 654 VAPOR LIGHTING (MECURY, SODIUM) 655 LIGHTING DISTRIBUTION (CABINETS AND PANELS) 656 EMERGENCY LIGHTING (BATTERY PACKS, ETC.)
115- MAINTENANCE OF BUILDING CDOORS, SUMP PUMPS. ELEVATORS, WINDOWS. ETC.)
657 CLEANING (HOODS. FLOORS, CEILINGS. ETC.)
658 DOORS, JAMBS, FRAMES, ETC. i 659 DRAINS (BUILDING AND EQUIPMENT) . !
660 ELEVATOR!)
661 FLOOD PUMPS 662 "LOCKERS AND .BENCHES 663 OFFICE FURNITURE 664. STAIRS. STAIRWAYS. GRATINGS. PLATFORM. HAND RAILS 665- . STRUCTURE (WALLS, SIDING, ROOF, FLOORS, ETC.)
666 SUMP PUMPS 667 . WINDOWS, SASHES, ETC.
116- PAINTING (EQUIPMENT. BUILDING, ETC.)
669 ANNUAL INSPECTION 670 EQUIPMENT (SPRAY, BRUSHES, ROLLERS) 671 REGULAR MAINTENANCE 672 SCAFFOLDING 673 STORAGE SHED (PAINT) 117 - SAFETY AND SECURITY.
676 ANALYZERS AND DETECTION EQUIPMENT (GAS. 02, COMBUSTIBLES, H2) 677 EYEWASH STATIONS .
678 SAFETY EQUIPMENT 679 SELF-CLOSING GATES (FUSABLE LINKS) 680 SHOWERS (SAFETY)
AP-9 Attachment 5 Page lSof 18 pages Rev~ .8
COMPONENT CODE LISTINGS
.i -*
772 SECURITY (GENERAL) 773 COMPUTER SYSTEM 774 SECURITY COMMUNICATIONS 775 MULTIPLEX AND CARD ACCESS SYSTEM 776 CC-TV SYSTEM 777 INSTRUMENTATION AND CONTROLS 119-- SHOP EQUIPMENT --
770 MACHINES. WELDING SCHOOL, FLOOR SCRUBBERS, ETC.
120- SWITCHYARD (CIRCUIT BREAKERS. DISCONNECTS, ETC.)
689 BUS WORK AND BUSHINGS 690 CIRCUIT BREAKERS AND ARRESTERS 691 COMPRESSORS (AIR OR GAS), DRYERS. AND RECEIVERS 692 COUPLING CAPACITORS 693 DISCONNECTS 694 FILTERS (OIL) .
695 FUSES 697 POTENTIAL TRANSFORMERS 698 REACTORS 699 RELAY PROTECTION 700 SF6 BUS 701 STRUCTURES AND CABLE VAULTS 702 TRANSIL OIL SYSTEMS 703 TRANSFORMERS
. 704 WAVE TRAPS 705 INSTRUMENTATION AND CONTROLS 121- .* SMALL TOOLS 771 MISC. SMALL TOOLS 122- YENTILATION AND AIR CONDITIONING 707 AIR CONDITIONERS (COMPRESSORS, FILTERS. ETC.)
708 CONDENSERS . .
709 INSTRUMENTATION AND CONTROLS 710 COOLERS 711 PIPING 712 VALVES AND -TRAPS 713 VENTILATION .(FANS. DUCTS. LOUVERS, ETC.)
123-* WATER TREATMENT AND WASTE DISPOSAL CDEMINERALIZERS. EVAPORATORS, ANION AND CATION TRAINS, WASTE BASIN) 716 ACID SYSTEM (PUMPS, PIPING, VALVES)*
717 ANION UNITS 718' BRINE SYSTEM 719 CATION UNITS 720 CAUSTIC SYSTEM 723 DEGASSER I
- 724 CONDENSATE RECLAIM SYSTEM I
l AP-9 Attachment 5 Page 16 of 18 pages Rev,'B*I I J
COMPONENT CODE LISTINGS
.J 725 ~.M. STORAGE TANKS 726 D.M. SYSTEM 727 ELECTRICA,L 731 MIXED BED UNITS 732 PUMPS (BOOSTER, PILOT WATER, VACUUM) 733 RAW WATER TANK 734 REGENERATION 'SYSTEM
-- 735 TANKS 736 (WASTE) BASIN. (PRIMARY PLANT. "ALL OTHER DISCHARGE) 737 (WASTE) CAUSTIC INJECTION SYSTEM 738 (WASTE) PUMPS *. PIPING, VALVES 739 (WASTE) TANKS 740 INSTRUMENTATION AND CONTROLS 124- YARD DEPARTHENi EQUIPMENT 744 . CRANES (PORTABLE) 145 FENCING 746 FRON END LOADERS 747 GROUNDS (FLOWER BED, PARKING LOTS, ETC.)
748 HELIPORT 749 MAIN GATE AND GATE HOUSE 750 PUMPS (PORTABLE)
. 751 ROADS AND PARKING 753 SALT SPREADER 754 '* TRACTORS 755 TRUCKS 756 WAGONS (DUMP) 150 EMERGENCY DIESEL GENERATORS 040 TURBOCHARGERS 041 EXHAUST. GAS & INLET AIR DUCTING 042 . STARTING AND TURBOBOOST AIR 04~ LUBE OIL AND PRIMING 044 FUEL OIL 045 ENGINE (STATIONARY AND ROTATING ELEMENTS) 046 INSTRUMENTATION AND CONTROLS JET ENGINES 156 ENGINES 051 INLET AIR DUCTS. VANES, FILTERS 052 FUEL HANDLING (PUMPS, MOD. VALVES, ALTIER VALVE, ETC.)
053 ENGINE IGNITION. COMBUSTION, ROTATING AND STATIONARY ELEMENT~
054 EXPANSION JOINTS OR TRANSITION DUCTS 055 STARTER SYSTEM (STARTERS, BLEED DUCTS. ETC.)
056 LUBE OIL SYSTEM 057 INSTRUMENTATION AND CONTROLS 058 AIR START COMPRESSORS AP-9 Attachment 5 Page 17 of 18 pages Rev.-8
--*----- ... -* ---- -*----*-- .... - ---- ... **--=~-
~ ' .
-~ .~ .
'r * ...... *.:.._ .*.
COMPONENT CODE LISTINGS EXPANDER AND FREE TURBINES
- I
- 061 ROTATING AND STATIONARY ELEMENTS 062 LUBE OIL SYSTEM 063 EXHAUST SHAMBER. VANES, HEAT SHIELDS AP-9 Attachment 5 Page 18 of 18 pages Rev.** 8
Appendix J QA Instructions QA! 4-3, Review of Procurement Documents QA! 10-6, Station Work Orders