Rev 2 to safety-related, General Procedure for Trouble Shooting,Rework & Repair of Installed Plant Equipment.| ML18087A739 |
| Person / Time |
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| Site: |
Salem  |
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| Issue date: |
03/10/1983 |
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| From: |
Public Service Enterprise Group |
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| To: |
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| Shared Package |
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| ML18087A720 |
List: |
|---|
| References |
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| PD-14.1.001, NUDOCS 8303160592 |
| Download: ML18087A739 (10) |
|
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[Table view] |
Text
- *- ...... ~- *- ~.:.-:-..::. .. * ----- -.....: .... :. ... *: .. - *-=~--- ..,..,* *- -* -**. -. - *- ....*......., .-
NOTE: PRESS HARD YOU ARE MAKING FIVE (5) COPIES
( :
ALL ON-THE-SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS .
.UNIT 1 PROCEDURE No.~D J t../, l, 0 0 l REV. NO._""~-""-- CHANGE NO. _ _
rzl UNIT 2 PROCEDURE NO. _ _ _ _ _ _ _,, C.0 11
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ACTION TAKEN FOR OTHER UNIT:
/./A- - ;His 1.s A- C,D/1A.Mo!f/ P/l/JUS-DU.e8 AUTHORIZATION: ~J.. ~~
- SUPERVISOR IN CHARGE kf4 _,..!,l'-.:....£.:t.~~d.~~~~~~---....:..
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OR SHIFT SUPERVISOR
- SIGNATURE ALSO VERIFIES THAT APPLICABILITY TO BOTH UNITS HAS BEEN CONSIDERED.
ACCEPTABLE: POST CHANGE-REVIEW/APPROVAL o~
YES NO bATE 3/10/8~
I J-J ,,--n i3ATE DATE M EETING,_N_o_._ _
>< I RETURN COMPLETED OR REJECTED FOR TO DEPARTMENT REQUESTING CHANGE.
FOLLOW-UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN:
,'--9303160592 830314 .
PDR ADOCK 05000272
-* S PDR PERFORMED BY:
' SIGNATURE DATE RETURN TO DEPARTMENT HEAD FOR ROUTING THROUGH POST CHANGE-REVIEW/APPROVAL CYCLE.
FORM AP-3-1 REV, 12
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- SALEM NUCLEAR GENERATING STATION
- PUBLIC SERVICE ELECTRIC & GAS COMPANY ELECTRIC GENERATION DEPARTMENT PROCEDURE APPROVAL COVER SHEET SAFETY RELATED PROCEDURE: PD-14.1.001 TROUBLESHOOTING AND REPAIR OF SAFETY RELATED EQUIPMENT.
REMARKS: REV - 1: General Revision to incorporate the use of the work order form for specifying details of and documentat"ion for equipment problems.
REV. 2 - General Revision EED SORC
REV APPROVED. RF.VIEW 15 . APPROVED 0
I 2
X*
- SALEM GENERATING STATION PERFORMANCE DEPARTMENT (I & C)
TEST PROCEDURE NUMBER -
REV.NO.
DATE.
PAGE PD-14 .1. 001
-=2'--~~~~~-
4/26/82 1 OF ___,6,___
TITLE GENERAL PROCEDURE FOR TROUBLESHOOTING, REWORK AND REPAIR OF INSTALLED PLANT EQUIPMENT
1.0 Purpose
1.1 To provide general guidelines for use by Performance Department I&C Personnel when maintenance is to be performed on installed plant equipment.
2.0
References:
- 2.1 2.2 Performance Department Manual.
Salem Station Administrative Procedures.
2.3 Detailed Procedures as required.
2.4
- PD-1.4.003 "General Instrument Calibration Procedure For Field Devices".
2.5 PD-1.4.001 NSSS General Loop Calibration Procedure
x*
SALEM GENERATING STATION NUMBER - PD-14 .1. 001 REV.NO. _2_ _ _ _ _ __
PERFORMANCE DEPARTMENT (I & C)
DATE 4/26/82 TEST PROCEDURE PAGE _2_ _. OF _6__
TITLE GENERAL PROCEDURE FOR TROUBLESHOOTING, REWORK AND REPAIR OF INSTALLED PLANT EQUIPMENT
3.0 Precautions
3.1 Insure all necessary tagging has been completed prior to starting work.
3.2 Obtain permission to perform the work from the Senior Shift Supervisor/Shift Supervisor prior to starting work if required by the work order *
- 3.3 All necessary precautions shall be taken to insure that personnel radiation exposure is kept as low as practical.
3.4 Any.temporary jumpers which must be installed to troubleshoot shall be installed in accordance with Section 3.4.2 of the Performance Department Manual.
3.5 When troubleshooting instrument channels which have process control functions, precautions shall be taken
- to prevent inadvertent actuation or disabling of Control Systems and/or devices. The Shift Supervisor/Control Operator shall be kept informed of any changes in channel integrity that will affect control of a process.
3.6 Insure all test equipment used for troubleshooting,
- rework or repair is currently calibrated if required by the individual test equipment procedures.
I Ill C - 001
X*
SALEM GENERATING STATION NUMBER - PD-14 .1. 001
- PERFORMANCE DEPARTMENT (I & C)
TEST PROCEDURE REV.NO.
DATE
--=2------~
_4~/_2~6~/~82""----~
PAGE __.3'---- 0 F -"'6__
TITLE GENERAL PROCEDURE FOR TROUBLESHOOTING, REWORK AND REPAIR OF INSTALLED PLANT EQUIPMENT
3.0 Precautions
-3.7 Any permanent wiring or connections which must be disturbed for troubleshooting, rework or repair shall be appropriately tagged so that they are properly restored upon.completion of work.
3.8 When troubleshooting any equipment which provides an
- input to the *solid State Protection System, the appro-priate procedure for that channel must be used to insure that the channel is removed from service and to insure that an inadvertent trip signal is not generated during troubleshooting~ This procedure shall be speci-fied by the job supervisor on the work order before the integrity (lifting of leads, removal of PC boards or plugs, change in switch lineup, etc.) of the channel is disturbed*.
3.9 Any precautions unique to the particular job shall be specified in the Special Instructions section of the work order form *
x, SALEM GENERATING STATION NUMBER - PD-14 .1. 001
- PERFORMANCE DEPARTMENT (I & C)
TEST PROCEDURE REV. NO.
DATE 2
4/26/82 PAGE 4
--- OF 6 Tl_TLE GENERAL PROCEDURE FOR TROUBLESHOOTING, REWORK AND REPAIR OF INSTALLED PLANT EQUIPMENT -
4.0 Instructions
4~1 The work *order system as described in AP-9 shall be used. in conjunction with this procedure to describe the problem, to specify any special precautions and to document the actions taken to correct the problem. Each problem shall have a work order to cover the job.
Appropriate documentation as required by the Perf or-mance Department Manual will also be completed.
he equipment on which ~ork is to Safety the 4.3 Perform any valve or control_ manipulations in acc-ordance with PD-1.4.003 to prevent the device from actuating undes.ired signals in any remote equipment.
4.4 Determine and document the current status of the device before any attempt is made to rework. This shall include as found calibration data, as found process or power lineup, etc.
4.5 Determine the cause of the malfunction by comparing actual performance to that required by the vendors manual and instrument .calibration data cards.
! & c - 001
- PD 14.1.001 REV 2 ON THE SPOT CHANGE 1 PAGE* 4A If the equipment on which work is to be perforfUed is specified as Safety Related, Operability of an alarm or reactor trip/safeguard function shall be verified by documenting proper operation of the component through use*
of a Functional, Calibration, Calibration Check, Instrument Calibration Data Card, Solenoid History Card or Pneumatic Valve and Positioner Data Card entry. In the case of items that require a retest by the Operations Department (i.e. valve timing, pump operability checks) this shall be documented in the followup/retest section of the workorder form (AP-9).
The followup/retest .required shall be specified by the reviewer of the work order when it is known prior to the start of the work. If the operability test requirement becomes apparent during the course of performing maintenance or trouble shooting it will be documented in the description of work performed block on the work order form. Notification to departments other than Operations Department shall be documented in the description of work performed (i.e. work order number to other deparment) .
X*
SALEM GENERATING STATION NUMBER - PD-14 .1. 001 REV. NO. 2 PERFORMANCE DEPARTMENT (I & C)
DATE 4/26/82 TEST PROCEDURE PAGE 5 OF 6 TITLE GENERAL PROCEDURE FOR TROUBLESHOOTING, REWORK AND REPAIR OF INSTALLED PLANT EQUIPMENT
4.0 Instructions
(Continued) 4.6 Rework the device as necessary to make the device perform as required. If a repair is necessary as defined in AP-20 and the device is Safety Related, a Deficiency Report sha~l be filled out and the dis-position shall be approved by the Performance Dep-artment Senior Supervisor and Q.A. before the repair is
Record actual data after rework and the resolution to
- the problem on the backside of the ICD card for the device and complete the completion section of the Work Order.
4.8 Return the device to service in accordance with the applicable procedure.
4.9 Record the necessary spare parts information on the backside of the ICD card as specified in the Perfor-mance Department Manual and on the Work Order.
4.10 Inform the Senior Shift Supervisor/Shift Supervisor that the device has been returned to service if re-quired by the work order .
I & C
' x SALEM (lENERATING STATION NUMBER- PD-14.1.001 PERFORMANCE DEPARTMENT (I & C) REV.NO. ~2------~
DATE 4/26/82 TEST PROCEDURE PAGE
- OF -
TITLE GENERAL PROCEDURE FOR TROUBLESHOOTING, REWORK AND REPAIR OF INSTALLED PLANT EQUIPMENT
w.o. ~-------
I.O.
6.0 Completion
6.1 Completed By:
Technician Date Time 6.2 Approved By:
Supervisor Date Time I & C -001
Appendix D Emergency Instructions EI-I-4.0, Safety Injection Initiation EI-I-4.2, Recovery From Safety Injection EI-I-4.3, Reactor Trip
\