ML20091R711

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Forwards Nonconformance Repts C-03732,C-03736 & C-01006 Re Watertight Doors,Frames & Welds,In Response to N Watherell 840601 Request
ML20091R711
Person / Time
Site: Midland
Issue date: 06/06/1984
From: Kinne J
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To: Wetherell N
STONE & WEBSTER, INC.
References
CIO-0063, CIO-63, NUDOCS 8406150216
Download: ML20091R711 (49)
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Text

{{#Wiki_filter:a b [' 3 3 c) eaitri g. % to y .F, T 6 <C j3 y no A-DOCUMENTATION TRANSMITTAL SGp g go Eid l To: Stone & Webster - CIO Transmittal No: CIO- 0063 Date: June 6, 1984 PO Box 1963 Midland, MI 48640 Attention: Neal Wetherell The documentation listed belov _ is provided herewith, X was previously provided on 6-1-84

as requested by Neal Wetherell Documentation

Description:

Nonconformance Reports - C-03732 C-03736 C-01006 has not been placed on routine transmittal for the described CIO has X documentation. s AAkVA D) gnature 0406150216 840606 PDR ADOCK 05000329 S PDR CC RJCook,'NRC Site (w/a, unless voluminous) JJHarrison, NRC Region III (w/a, unless voluminous) DDJohnson, SMO (w/o) JGKappler, NRC Region III (w/a, unless voluminous) BHPack, SMO (w/o) NIReichel, SMO (w/o) RAWells, MPQAD (w/o) ,g 11 CMThompson - File 24.2 (w/a, unless voluminous) i MIO384-0001A-QLO6 .. (.A.s.f/[Ir ;

\\ ORIGINAL No. o- 0 3 73a-MIDLAND PROJECT 17 OATE ISSUED 18 REY U ~/e _ o // quai.ITY AssemancI r a P n ozFAnzussT NONCONFORMANCE REPORT 7 U 19 PAGE ! 0F M I ITEM LOCATION Rta. Bl.!.%. Ef.S'8</'. / 3 '- fo '6 d. c "G "... / / 'Ec.c (s. 9 ffob.120b /20C i 2 ITEM ORANINE/PART J '(TEM PART NAE 4, ITEM SERIAL NC. M/7A / 8 .fula bs McCL Ad!) MS " _j j l?-l7,A Q !%' Giz/e</ r/}arn 7M4r

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REFERDCE 8 ASE A.N.I. AEQUIRED /bfCh. Q O b i J3o6 / (). 2. // .2. l. B :.9. /. b :.p./. g O YE5 %No 9 INSPECTICN RECORD NO. LOS NO. REY NO. 10 RESPONSIBLE IZATION l 02.ll-h 2S80 l 0 }lk NI) -l00 - 0 \\ dIL II NONCONFORmMCE DISC 0vERED 00RINE: O DESIGa O RECE! vin O CONST tRELEASEFOR1RSPECT O POST In5PECT C TURN 0vER O rest Tum 0vER O @r# 0 'O O vD im5PtCT O REQUIREWNT&SYC. At 7A-3e-2 ^Tv.1 2 % j E **f STp7es Geopfb ox]G T6 hes%c5 F~A ric. 12 t ~UIul3t ricidS BGrWerd st/ims add RAMG d4S Swd AcMiezipb. @S;ec Ar 7 A -se-2 hv. o,,11-4; zir " 4 siares... Ac.i44 ndo Cedret 2%e Assema3ty. inAX. 64p Bmleed suBi,enme gap Deeg i:;esinc= is */rs lDSg)ec. A r~1 A 2 EST). I ).ZZC Q "!3 ' ZZ~ #3i Y M*9 TE3.. Nc,% 6>ltWbbeh j l rib s.hs duc Bmrd meed. Cisnko Rec = cf eederere, tisagicadr b,. r, n;g; a,so e Ad RErica MnTrEC Rcx 77/c Moadride SutGece w 7pe h& e::,. l f ^ NONCCNFORMNCl@ Sy/sirtS );tLg m{/)E / Ggpt,gf.yj t I3 ChN'.'.7~ f S /A ! W Pit lAIC / b W l'NlE5G / f /st]h67Elj+110AW I h/ h irD &, W A/.,.f4l -[cC76 W ~ / 15 NCR ORIGINATU ST (DISCIPLINE) [)-(OC b (l/ i 20 INNGER OF NOLD TASE (IF APPLIED) 21 LOCATION OF MOLD TAGS l' ADaircesr G Ocet ~ 22 POTENTIAL 50.55(e) 24 ACTION ITEM BO. 26. ITEM PRIORITY CODE NO. 28 NCR REV1 8: O '" d 6079/3 c2 WM # ~ i23 REPORTED TO 194A MNAGER 25 OISCIPLINE: 27 TRD O CODE DATE: A//h S cc -Doo / g[p/ry' l 0 Tr ca nnvin on unums: F-2M/lA (Rev 1)

M@d s- .a C== 30 PROCESS C N ECTIVE ACT! W O rES O =0 oAn m. 31 aECasEMets 915POSITI M 32 CORDITIOML RELEASE O RaMa O 3 CRAP /atmCT CREPAIR C USE A5 15 C YES O no JIA A00!TIONAL INFCWWLTIM 33 OISTRIRfil m PM ACTION s ~ l 34 OISPOSITI M - ar' l PROJECT FIELD EEEIMD MTE NPQAS CSCUMERCE Mt! PPQCE (ASE) GATE f I t PQAE (ASIE) MTE 1 i f LEAS DESIM OBE MTE CP Ca 95 (for turned over systems) DATE i A.N.I. (ASE) MTE ! 35 DISPOSITION ACTION TA EM i 1 i w> 35 IETNW OF BISP0$IT!W ACTIS VERIFICATIM 37 uCE CLOSEB ST I RESMLT OF SISPOSITIM ACTIM VERIFICATIM IF WRACCEPTAELE. REFEREIEE m Mt! i O ACC m aat O umCrmAmt A.E.I. (ASE) MTE l l I i l

1 is ata m. [.-0373h SV sInt.ase reoJECT 17 mit Issue is Arv quat.Irr AssenascE nanmenrr NONCONFORMANCE REPORT 5-/A-8V O ' ORIGINAL ,- / o, 6_ l 1 IT M LOCATION l tu:17-% Aut Bicl9. E2.SB'l$ brs 1/9. //4 '7 5 /f-d "tv/7 4. /3 -C "/>/d 2 ITU CRAulas/PAST 30. '" 3 ITEM PART MAM I4 ITh $EAIAL no. j 5 IT m DESCRIPTION s)/43-7220 - A/?A -/4 k br2 3. ter r rr,dAr) Wet.Ds i 0 0 0 " 2 3,~ C *

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~ ujet DS O tV 6 ITEM STARTUP SYSTEM NO. 7 REFTRENCE DOCupENTMCC J*/ 7sJ# a ?.h22 73 8 ASE A.N.I. REQUIRED ,,,,,,,,, - /20 0 PQCI CW-1.00 AWS D1.1, G-27 (WS $TR 2 O Yts G n0 9 [NSPECTION RECORO NO. LOS 20. REv 20. 10 REsPOR$1BLE ORGAs!ZATION cw-/co-797 p/4 e// 7 4 CONSTRUCTION 11 NoncomP0mmats otsCovenu custas: O DEstsa O RECttytas O CensT ORti.EASEFORIR5PECT O est Tunn0ven C @# C 'ifM U cytatesPECT [ POST IRSPECT 5 v O Tunn0v a P '12 REC 0!REMNT (i)M 01.1 Paragraph 3.2.1: Surfaces and edges to be welded sooth, mifonn ard free of defects. (2) G6 512 5.1: Prtest temersture shall be in accordance with gtlenil pn! heating requiruunts. -(y)E 01.1 Section 5: Joint fit to confons to the pre @alified joint detail. G6 SIR 4.1.3.1: The parts to be joined by fillet welds shall be brought into close (Intact as possible, if gap is 1/16" or grestar both legs of fillet weld will be increased by the snamt of separuticn. G6 STR: Verify that tack welds that are to be inosporated into final weld meet requirments of final weld. e a, raw q 13 AMCCAFM m E E The above requirements are listed in PQCI CW-1.00 with hold points to be inspected. 1 The welds on the above listed IR have been made previous to inspection and the i condition is indeterminate, on the following: 1 (1) Preparation of Base Metal 14 NCR CRIGINATED BY (PER5CN) (2) Preheat g g, (3) Fitup 37g 15 NCR CAIE!NATU 87 (DISCIPLINE) cc-c owl l ^ D RIDGER OF NES TAE (IF APPLIS) 21 LOCATIM OF MOLS TASS l l / h er a 22 PSTUTIAL le.55(e) 24 ACTION ITDI W. 26.ITM PRIORITY CODE 20. 28 Ndt REY! Bf: bO W/0 l 823 REFETD T0 pygsfinaAGER 25 013CIPLIat: 27 TRD O C BE DATE: _ l Mir. hlh Q G G c)C000

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  • 1 ITDI LOCATION Aux. Bldg. Elev. 568' throtqh 634'. See attached sheet for locations Z ITEN CRAMINE/PART NO.

83 ITDI PART NAE

4. ITEN SERIAL NO.

Vcndor 0085-2 & 2A Watertight doors & frames N/A 5 ITDI DESCRIPTIOR Contract A17AQ Julius Mock & Sons, Inc. Watertight doors & frames REFUtENCE DOC 1DelT endor Procedure WP.1 8 AsE A.I.I. RE3! IRED V 6 ITBt STARTUP STSTEM NO. p 7 OROC .p wg 0 04 ' O nec. 12'cgcifica m,; & AWS Dl.1 O TE3 xQ NO $ DC;PECTION rec 0RD NO. LOS No. REY NO. 10 RESPGISIBLE ORGANIZATIMI ~ N/A N/A N/A Vendor n NoMCONFORMNCE DISCMEtG D3INE: O DESIs3 O RECEIVINE GixCDRST C REEAsE POR INSPECT "uEvet OY O vetINsPect O ost Tunnovet C P0sr IRSPEcr O Tunn0 vet T O T P ^ ScS

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n rcat 1/15", u..dcr ut shall not ;xeced 1/32" or 25% cf bcs; mctal thickncas (utichcvcr in 1:22), rd pipi.g pere'rity ch:11 he 22: pt 61: cr cided total = cf dirtt: : d::: I not cxcccd 2/0" in my linc r inch and not cxcccd 2/*" i ry 12 line:r icch::. 'Mditiemlly, l isolated undercut of 1/15" for b :: ::tal thich::::: of 1/t" and :;;c :;7 b l t:1 rated for ;r :: umulated les a of 2-12 m1 m1, it - u N0nCmPtRimmCE Welding on doors and frames 5,6,7,8,210,205,14,15,18,23,24,25,26,109,29,31,32,33,34,35, 40,43,44,45,46,53,65,77,84,88,108 contain non-conforming conditions (E'. ' undercut', q

l slag, porosity and undersized welds).

i! Welding on the a~oove mentioned doors and l , frames is not in compliance with project approved 14 NCR ORIG BT (PEtSON vendor drawings and project approved welding procedure gg pp gggf f_jp_g specifications. DATE - See attached 31 drawings for results of a partial weld is NCR oRIsIMATED ST (DISCIPLINE) inspection completed by field welding engineers on 2-10-84 Welding Engineer A#hiss l

D NUpBOL OF HOLD TAES (IF APPLIED) 21 LOCATION OF HOLD TAE3 du 3(zl84 l

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~~' o caust 'yENDOR WORKM ANSHIP e ~ 30 PROCESS CURRETIVE ACTION @.YE5 O no OAR no. 31 RECOMENDS DISPOSMON 3E COND m 0WU. RELEASE O Raanz - -O 3CRAr./REaEc7 O REPAIR @USEAsIS O TES E no 31A Ano m omu. m cEnATIan PROJECT TO EVA LU AT E [8g f/afgg &5g 6 3 37 + L38 of JS Ax moarcr C/6wCCmdG3 DdPaSIT10d' 33 DISTRIBUTION F M ACTIOR PROJE_CT -T opmm - -We 6/gy r==-ananmem un RPo= - un ngCE (m) un LEAD Dfs/G N 0 % pp p.sy PQAE (ASE) DATE sfzl n gg,i,,5j ,,,,y,,, un CP C. Sno (ur w or mi 3 nan [/087 A.E.I. (ASE) EATE i 35 DISPOSMON ACTION TAKEN L RtudivED ~ },93 13.1984 },5.MlsndProid 36 METHOD OF DISPOSITION ACTIDE YERIFICATIM 37 aCR CLCSED ST RESULT OF DISPO5mm ACTION YERIFICATION IF WACCErTABLE. REFERDCE O ACCErTAnz O =ACarTAmE

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NCR NO. C-61006 ',,MEMD FROJECT ^ QUALITY AssnANCE 3fff8 "*Y t g , DEPART EIT NONCONFORMANCE REPORT ~ PAGE 2 or Sc;JS ( CONTINUATION SHEET Page 1 continued; Blk. 12 Requirement: Vendor, project approved welding procedure WP-1: Welding shall be p2rformed in accordance with AWS D1.1 and in accordance with approved shop dwgs..... See attached copy of WP.1 b 6 6 9 ammung _ __ l s-l \\ l F-2M/lB (Rev 1) m s-U

T-NCE NO. C-01006 Qw-5 DATE ISSUED REY 3 QUALITY ASSERABCE 'DEPARIE NT i.= l-20-84 //hMN .~ EWCEk N BEF0Er 3 FAGE1 OF h N J8 coursuun a s sEEEr 1 DOOR AND FRAME LOCATION FRAME EL AREA ROOM DOOR WAREHOUSE 3 5 x 6 _x 7 X j 8 x I 210 5'<5 340A 40 SAME 540A 1 SAME 205 14 584 120K 126 WHSE 3 103A 130 15 102A 131 18 120D 118 23 a-120C 117 24 I 120A lll 25 120B 113 a 26 102A 116 29 31 120F 121 120G 122 32 a 120H 124 33 120J 125 34 35 599 130H 216 130J 217 a 40 130F 214 43 44 a 1 ~4on 714 130D 212 45 130E 213 46 a 53 614 103B 328 102B 329 65 f 210B 358 77 2103 361 84 210C 359 88 108 634 150C 420 109 150R 421 J F-2M/1B (Rev 1) ... - -..... =...... -.....

b td(.Q OM% pgc,g, h_ OF b '3l Jg. / e.- Gh URE NQ. L .,Q - ~.,. r TO SE"USEF #NJOINTIETATES-S OWN ON WELD PROCEDURES WP-//,#Q314 I G EN ER A L. .s. c .. 3 ^ Wolding shall be' performed in accordance with AWS DI.I and in acc.ordance. with approved shop drawing. Welding shall be performed by qualified wolders only inside the shop. All j oints are to be AWS prequalified. Process The welding process shall be shielded metal are., base ontorial AJ6. ~ POSITION 7 Tho welding shall be done. in the IG,lFea2F position PREHEAT No preheating shall be used.. HEAT TREATMENT No post weld heat treatment required. BACKING STRIP The welded joints shaII not utiIize a backing strip. Gouge root tat. scund metal before welding second side. PREPARATION = l l Surfr.ces and edges to be weIded shall be dire ~ trrushed and srround clecn and smooth and shall be freedof aII loose mill scale. ASSEMBLY All parts to be jotued shall be brought in to as clos et as possible. Gaps shall noLt exceed 1/8". and, the joints e pro-porly aligned. and held is position by clamps,. wedges er suit-ablo devices utilizing figs and fixtures wherever p Assemb-l lies shall be tack welded with single pass welds whi gge to be recolted and incorporated in to the continuous welds. g l l Tho weld sequence shall skip around the entire welding periphery l and both sides of the'joifting suffaces.to minimize distortion and ) shrinkage. Upon completion of welding, welds shall cool to ambient l tocporatures. Weld surfaces shall be peened and brushed clean of all slag and other impurities. Assemblies shall be straightened as required by hydraulic press or manual means. Welded joints shall be painted until all welding has been. completed and the assembly not EPProved and tested. Manufacturer: JULIUS MOCK & SONS, INC. Authorized By: b Q.A. Mgr. Date C-lG**19 Issue l Sheet 1 of 2 rp Foowo m

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~ - "7 Jh'./ AII sIag and f1'ux and: any defects > that appear on a bead _of' weldine shaf P_ 'La removes oy cnipping,or grinding,before the nex?.p,as.i' ets- 'd. ~~';; j wolds need not be removed unless cracked or defective, but they mus t b ei i cocpletely fused in* the root bead. IN3PECTION Visually inspect weIds for quality of workmanship. Tho following. are defect. criteria: a. Cracks - not mIlowed. m b. Craters - not allowed. Undercuts - Shall not be more than 0.01." deep when its c. direction is transverse tot primary tensile stress in part that is undercut, nor more than 1/31" for'all other situations. d. Overlaps /Concavitias i not aIIowed. e. Convexity - MAX. 1/8" f. Porosity - The sum. of diameters of piping hall ', 7., not exceed 3/8;in. in any lin f weld and shall not exceed 3/4.in. ,2 in. t Ienttis -of weldL l' .7 TECHNIQUE l For type and size of joint, see applicable drawings. 5 For welding technique see table' below. TYPE OF ELECTRODE WELD'G CURREN, MATERIAL WELD TYPE. SIZE AMPS VOLAN s g kiild Steel Fillet 4 E'7018 5/32" 180 .p ASTM.A.36

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