ML20091R711
| ML20091R711 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 06/06/1984 |
| From: | Kinne J CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | Wetherell N STONE & WEBSTER, INC. |
| References | |
| CIO-0063, CIO-63, NUDOCS 8406150216 | |
| Download: ML20091R711 (49) | |
Text
{{#Wiki_filter:a b to y , ['.F3, 3 c) , eaitri g . % ' T 6 I y . <C j3 no , SGp g go A-DOCUMENTATION TRANSMITTAL Eid I l Transmittal No: CIO- 0063 To: Stone & Webster - CIO PO Box 1963 Date: June 6, 1984 Midland, MI 48640 Attention: Neal Wetherell The documentation listed belov _ is provided herewith, X was previously provided on 6-1-84 ; as requested by Neal Wetherell . Documentation
Description:
Nonconformance Reports - C-03732 C-03736 C-01006 CIO has X has not been placed on routine transmittal for the described documentation. s AAkVA ' D) gnature 0406150216 840606 PDR ADOCK 05000329 S PDR CC RJCook,'NRC Site (w/a, unless voluminous) JJHarrison, NRC Region III (w/a, unless voluminous) DDJohnson, SMO (w/o) JGKappler, NRC Region III (w/a, unless voluminous) BHPack, SMO (w/o) NIReichel, SMO (w/o) RAWells, MPQAD (w/o) ,g 11 i CMThompson - File 24.2 (w/a, unless voluminous) MIO384-0001A-QLO6
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No. o- 0 3 73a-MIDLAND PROJECT ORIGINAL 17 OATE ISSUED 18 REY quai.ITY AssemancI ozFAnzussT NONCONFORMANCE REPORT Ur ~/ea_ oP 7// n U 19 PAGE ! 0F M I ITEM LOCATION Rta. Bl.!.%. Ef.S'8</'. / 3 '- fo '6 d. c "G ". . . / / 'Ec.c (s . 9 ffob.120b /20C i , 2 ITEM ORANINE/PART . 4, ITEM SERIAL NC. J '(TEM PART NAE M/7A / 8 .fula bs McCL Ad!) MS " _j j l?-l7,A Q !%' Giz/e</ r/}arn 7M4r
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, , , , , , , , , - /20 0 PQCI CW-1.00 AWS D1.1, G-27 (WS $TR O Yts G n0 9 [NSPECTION RECORO NO. LOS 20. REv 20. 10 REsPOR$1BLE ORGAs!ZATION cw-/co-797 p/4 e// 7 4 CONSTRUCTION ,
11 NoncomP0mmats otsCovenu custas: O DEstsa O RECttytas O CensT ORti.EASEFORIR5PECT [ POST IRSPECT 5 v O Tunn0v a O est P Tunn0ven C @# C 'ifM U cytatesPECT
'12 REC 0!REMNT (i)M 01.1 Paragraph 3.2.1: Surfaces and edges to be welded sooth, mifonn ard free of defects.
(2) G6 512 5.1: Prtest temersture shall be in accordance with gtlenil pn! heating requiruunts.
-(y)E 01.1 Section 5: Joint fit to confons to the pre @alified joint detail. .
G6 SIR 4.1.3.1: The parts to be joined by fillet welds shall be brought into close (Intact as possible, if gap is 1/16" or grestar both legs of fillet weld will be increased by the snamt of separuticn. G6 STR: Verify that tack welds that are to be inosporated into final weld meet requirments of final weld. e a, raw q 13 AMCCAFM m E E
; The above requirements are listed in PQCI CW-1.00 with hold points to be inspected.
1 The welds on the above listed IR have been made previous to inspection and the i
,' condition is indeterminate, on the following:
1 (1) Preparation of Base Metal 14 NCR CRIGINATED BY (PER5CN)
; (2) Preheat g g, (3) Fitup 37g 15 NCR CAIE!NATU 87 (DISCIPLINE) ,
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C-01006
' a2m.utr. rnoJzcT u nnTE Issusn Is p I Gurr Assumancz: 1-20-84 A Ineaz2:xxxT NONCONFORMANCE REPORT 19 .s ,
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- 1 ITDI LOCATION ORIGIW .
Aux. Bldg. Elev. 568' throtqh 634' . See attached sheet for locations Z ITEN CRAMINE/PART NO. 83 ITDI PART NAE 4. ITEN SERIAL NO. Vcndor 0085-2 & 2A Watertight doors & frames N/A 5 ITDI DESCRIPTIOR Contract A17AQ Julius Mock & Sons, Inc. Watertight doors & frames - . 6 ITBt STARTUP STSTEM NO. OROC p REFUtENCE DOC 1DelT endor Procedure WP.1 7 V
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$ DC;PECTION rec 0RD NO. LOS No. REY NO. 10 RESPGISIBLE ORGANIZATIMI N/A N/A N/A Vendor n NoMCONFORMNCE DISCMEtG D3INE: O DESIs3 O RECEIVINE GixCDRST C REEAsE POR INSPECT C P0sr IRSPEcr O Tunn0 vet O ost P Tunnovet OYT "uEvet T O vetINsPect O
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r to be appli-d, fillet utid ci :: chall he ch = i.- 6 c';ig: =d :ari d t d .: n rcat 1/15", u..dcr ut shall not ;xeced 1/32" or 25% cf bcs; mctal thickncas (utichcvcr in 1:22), rd pipi.g pere'rity ch:11 he 22: pt 61: cr cided total = cf dirtt: : d::: I not cxcccd 2/0" in my linc r inch and not cxcccd 2/*" i ry 12 line:r icch::. 'Mditiemlly, l . isolated undercut of 1/15" for b :: ::tal thich::::: of 1/t" and :;;c :;7 b - l t:1 rated for ;r :: umulated les a of 2- m1 m1, 12 it - > u N0nCmPtRimmCE Welding on doors and frames 5,6,7,8,210,205,14,15,18,23,24,25,26,109,29,31,32,33,34,35, 40,43,44,45,46,53,65,77,84,88,108 contain non-conforming conditions (E' q . ' undercut',
- l slag, porosity and undersized welds).
i! Welding on the a~oove mentioned doors and l , frames is not in compliance with project approved 14 NCR ORIG BT (PEtSON vendor drawings and project approved welding procedure gg pp gggf f_jp_g specifications. DATE See attached 31 drawings for results of a partial weld is NCR oRIsIMATED ST (DISCIPLINE)
- inspection completed by field welding engineers on Welding Engineer
! 2-10-84 A# hiss l o
- D NUpBOL OF HOLD TAES (IF APPLIED) 21 LOCATION OF HOLD TAE3 du 3(zl84 l
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31 RECOMENDS DISPOSMON 3E COND m 0WU. RELEASE - O Raanz - -O 3CRAr./REaEc7 O REPAIR @USEAsIS O TES E no 31A Ano m omu. m cEnATIan PROJECT TO EVA LU AT E [8g f/afgg
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},5.MlsndProid 36 METHOD OF DISPOSITION ACTIDE YERIFICATIM 37 aCR CLCSED ST RESULT OF DISPO5mm ACTION YERIFICATION IF WACCErTABLE. REFERDCE
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^ QUALITY AssnANCE "*Y
, DEPART EIT 3fff8 t g NONCONFORMANCE REPORT ~
CONTINUATION SHEET PAGE 2 or Sc;JS ( l Page 1 continued; l Blk. 12 Requirement: Vendor, project approved welding procedure WP-1: Welding shall be p2rformed in accordance with AWS D1.1 and in accordance with approved shop dwgs. . . . . See attached copy of WP.1 - b 6 6 9 ammung _ __ l s-l \ l F-2M/lB (Rev 1) U
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- NCE NO.
C-01006 Qw- 5 DATE ISSUED REY 3 QUALITY ASSERABCE ', .~
'DEPARIE NT i.= l-20-84
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3 FAGE1 OF h N J8 1 coursuun a s sEEEr # DOOR AND FRAME LOCATION FRAME EL AREA ROOM DOOR WAREHOUSE 3 , 5 _. x 6 _x 7 X j 8 x l I 210 5'<5 340A 40 SAME
" 540A 1 SAME 205 l 14 584 120K 126 WHSE 3 15 103A 130 18 102A 131 a- " "
23 120D 118 24 120C 117 I 25 120A lll
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26 120B 113 29 102A 116 31 120F 121 a 122 " " 32 120G 33 " 120H 124 34 " 120J 125 35 599 130H 216
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40 43 130F 214 a 1 ~4on 714 " " 44 45 130D 212 a " " 46 130E 213 53 614 103B 328 65 102B 329 f 77 " 210B 358
.. 84 2103 361 88 210C 359 108 634 150C 420 109 150R 421 ', %
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Wolding shall be' performed in accordance with AWS DI.I and in acc.ordance. with approved shop drawing. Welding shall be performed by qualified wolders only inside the shop. All j oints are to be AWS prequalified. - Process The welding process shall be shielded metal are., base ontorial AJ6. .
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POSITION 7 Tho welding shall be done. in the IG,lFea2F position - PREHEAT
- No preheating shall be used..
HEAT TREATMENT No post weld heat treatment required. BACKING STRIP The welded joints shaII not utiIize a backing strip. Gouge root tat . scund metal before welding second side. . PREPARATION -;
= .
l . Surfr.ces and edges to be weIded shall be dire ~ trrushed and srround l . clecn and smooth and shall be freedof aII loose mill scale. ASSEMBLY - All parts to be jotued shall be brought in to as clos et as possible. Gaps shall noLt exceed 1/8". and, the joints e pro-porly aligned. and held is position by clamps,. wedges er suit-ablo devices utilizing figs and fixtures wherever p . Assemb- - l lies shall be tack welded with single pass welds whi gge to be l recolted and incorporated in to the continuous welds. g l Tho weld sequence shall skip around the entire welding periphery l and both sides of the'joifting suffaces .to minimize distortion and ) shrinkage. Upon completion of welding, welds shall cool to ambient l tocporatures. Weld surfaces shall be peened and brushed clean of all slag and other impurities. Assemblies shall be straightened as required by hydraulic press or manual means. Welded joints shall not be painted until all welding has been. completed and the assembly EPProved and tested. - Manufacturer: JULIUS MOCK & SONS, INC. Authorized By: b Q.A. Mgr. Date C- lG**19 Issue l Sheet 1 of 2 rp Foowo m
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'La AII sIag and f1'ux and: any defects > that appear on a bead _of' weldine shaf P_
removes oy cnipping ,or grinding,before the nex?.p,as .i' ets- 'd. ~~';; , j wolds need not be removed unless cracked or defective, but they mus t b ei i cocpletely fused in* the root bead. ' IN3PECTION , Visually inspect weIds for quality of workmanship. . . Tho following. are defect . criteria: -
- a. Cracks - not mIlowed. m
- b. Craters - not allowed.
- c. Undercuts - Shall not be more than 0.01." deep when its direction is transverse tot primary tensile stress in part that is undercut, nor more than 1/31" for'all other situations.
- d. Overlaps /Concavitias i not aIIowed.
- e. Convexity - MAX. 1/8" *
- f. Porosity - The sum. of diameters of piping hall
', 7. , not exceed 3/8;in. in any lin f weld and shall not exceed 3/4.in. ,2 in.
t l' Ienttis -of weldL " TECHNIQUE
' .7 l
For type and size of joint, see applicable drawings. 5 For welding technique see table' below. . TYPE OF ELECTRODE WELD'G CURREN, ' MATERIAL WELD TYPE. SIZE AMPS VOLAN s g . . . kiild Steel Fillet 4 E'7018 5/32" 180 .p ASTM.A.36
- Groove 'A Wald Current - DC Polarity - Reverse Man ufact'urer: ' JULIUS MO 4 p"0NS, INC.
l Authorized By: Swl . Q.A. Mgr. Date 6/15/79 - Issue 1 Sheet 2 of 2 Date Issue Date Issue __ _ __. _ ._. _ . _ _ _ _ _ _ _ _ _ . _ _ _ __ ~
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