ML20081F237

Quality Confirmation Status as of 830831

ML20081F237
Person / Time
Site:	Zimmer
Issue date:	08/31/1983
From:	CINCINNATI GAS & ELECTRIC CO.
To:
Shared Package
ML20081F228	List: ML20081F220 ML20081F237 ML20081F291
References
NUDOCS 8311020396
Download: ML20081F237 (25)

Text

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. - QUALITY CONFIRV ATION PROGRAM STATUS

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AS OF AUGUST 31,1983 I

8311020396 831025 PDR ADOCK 05000358 R

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' UGUST REPORT QCP

SUMMARY

Paga 2 Task 15 Coatings - CG&E has evaluated repoits submitted by KTA-TOTOR, Inc. and Sargent & Lundy Engineers on the adequacy of tne Service Level I Coatings and has concluded that removal and replacement of these Coatings is necessary except for a small amount which is inaccessible.

Task 16 Seismic Interaction - Stop Work Order issued 8/31/83 by QA for findings during surveillance of work. NED to respond to MCAR in early October.

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QUALITY CONFIRMATIO.3 Fr.0hAd TASK I: STRUCTURAL STEEL i

ITEMS WORKED THIS MOIiTH A. 230 BEUG WERE INSPECTED. 208 BEAMS HAD DEFICIENCIES. 120 REINSPECTIONS WERE PERFORMED FOR ADDITIO:!AL INFORMATI0d.

B. 15 SPECIFIC NR'S HAVE BEEN GENERATED COVERING THOSE ITGS WITH DEFICIENCIES.

SUMMARY

OF TASK TOTAL ITEMS ITEG PERCE::T PERCEST HE; HOURS

1. OF COMPLETED COMPLETED COAPLETED C0APLETED EXPE:iDED ZANHOUR AREA THIS M011TH TO DATE THIS h0:TH TO DATE

_ ITEMS THIS SONTH REMAINI DRTIELL 786 0 393 0 50 0 3,99 REACTOR 4,673 230 2,702 49 58.2 2,300 19,8S AUX. SVC.

WATER BLDG.

CONTROL RM. 105 0 56 0 53 0 45 HVAC SPTS.

GENERIC NR'S 1,000 120 590 12 624 59 2, l' TO REINSPECT (BEAMS)

TOTAL 6,564 350 3,741 5.3 57 2,924 26,5:

COMMENTS AI3D CONCERIiS A. APPROXIMATELY 1,000 BEAMS HAVE PREVIOUSLY BEEN DOCUdENTED ON "GEuERIC" NR'S BUT HAVE NOT BEEN REWORKED. THESE BEAMS ARE BEING REINSPECTED AND

" SPECIFIC" NR'S WRITTEN WHERE APPLICABLE.

B. TASK I HAS BEET REDUCED FROM 31 PEOPLE TO 13 PEOPLE. FIVE PEOPLE HAVE BEEN TRANSFERRED TO CGaE Q DOC AND 13 HAVE BEEN REASSIGNED TO THE BECHTEL WALKDOWN FOR TRACEABILITY MARKINGS ON STRUCTURAL STEEL IN THE DRYWELL.

C.

WE HAVE REVISED ALL THE QCS DRAWINGS TO REFLECT ALL STRUCTURAL STEEL. '

THESE HAVE BEEN SENT DOWNT0WN FOR DRAFTIdG.

3. THE EXPANDED SCOPE IN TASK I HAS ADDED 1483 ADDITIOJAL BEAMS TO BE II;SPECTED (REACTOR BLDG, AUX. BLDG, & SERVICE BLDG). THIS HAS CAUSED A DECREASE IN THE TASK OVERALL PERCENT COMPLETE.

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i QUALITY C0:lFIF2ATIO:1 PR00RA;I TASK I - CONT'D C0:C4E;iTS AND C0:ICERNS - C0JT'D E.

WE ARE REVIEWING ALL TASK I INSPECTION DOCOMENTATION Ili THE LRr4 ELL add ENTERING INSPECTION INFORMATION ON THE DRDIELL STRUCTURAL STEEL STATUS SHEETS IN SUPPORT OF THE DRDIELL STATUSIilG EFFORT.

E GENERATED 1 CER ON HVAC SUFFORTS (CER #83-230).

NONCONFORMANCE SUIC4ARY TOTAL NR'S* NR'S ( ) NR'S ( ) TOTAL DEFICIENCIES

• HR'S DISP 0- CLOSED / PEND'G GENERIC DEFIC-AREA WRITTEN SITIONED CANCELLED CANCBL'd dR'S IENCIES AAI RE'.i. REP.

Dar4 ELL 364 233 44 (91) 48 (122) 0 1,20s 66 677 22 GALLERY STL. 48 11 33 (54) 2 (2) 0 91 4 eo 2 RX. BLDG.

CONTROL RM. 42 14 18 (18) 4 (7) 4 47 27 13 4 567'5" SWITCH GR. 44 26 4 (4) 12 (13) 1 74 13 30 11 567'5" SWITCH GR. 103 71 18 (19) 1 (1) 6 125 37 66 9 546'0" -

SWITCH GR. 44 6 8 (10) 0 (0) 9 60 15 5 4 536'0" ROOF STEEL 79 20 27 (27) 2 (3) 22 66 42 10 7 591' '.

HVAC 59 8 2 (2) 0 (0) 0 347 37 11 3 CABLE SPREAD 103 33 53 (57) 3 (3) 10 105 70 27 13 546' FOOT CONN. 253 - - -

88 15 139 RI. BLDG. 136 47 37 (44) 3 (8) 4 227 101 15 7 SVC. WATER 64 -

- (0) - (u) 2 231 0 'O O 451' DIESEL 82 6 - (0) - (0) -

248 0 18 0 GEN.

BATT RM. 4 -

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8 0 0 0 TOTAL 1,425 475 244 (326) 75 (159) 58 2.,837. t., 551 1,240 97

• THIS FIGURE DOES NOT REPRESENT NR'S CANCELLED, CLOSED 01 EENDING CANCELLATION

( ) TOTAL NUMBER OF DEFICIENCIES.

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1 QUALITY C0:iFIRUTIO:1 PROJr:Ad TASK I - CO.!T'D MANPO'JER SUICIARY ACTUAL TASK C00RDIllATOR 1 QUALITY SPECIALISTS 2 DOCUME:IT = REVIE~4ERS 4 INSPECTORS 6 TOTAL 13 STATUS THIS TASK IS APPROXIMATELY 573 COMPLETE.

SCHEDULED COMPLETION DATE DECEMBER 31,1983 (SEE ITEa C. UI DER COMMEIiTS & CO:!CERNS)

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QUALITY C0:UIRMATIOli PROGRAM TASK II: WELD QUALITY ITEMS WORKED THIS MONTH A.

REVIEWED 342 SMALL BORE PACKAGES FOR WELD ROD HEAT TRACEABILITY.

26 NR'S WERE WRITTEN AGAINST AREAS SUCH AS: DISCREPANCIES BETWEEN DOCUMENTATION AND DRAWINCS, DUPLICATION OF WELD dUMBERS, ALTERED HEAT NUMBERS ON THE DOCUMENTATION AND MISSI3G DOCUMENTATION.

B. 43 NR'S WERE WRITTEN THIS HONTH ON WELDER QUALIFICATIONS.

SUIC4ARY OF TASK TOTAL ITE!S ITEMS PERCENT PERCENT HA! HOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED AREA HANHOURS ITE'4S THIS MONTH TO DATE THIS HONTH TO DATE THIS n0dTH REMAIllING STRUCT. 11,000 0 11,000 0 93 0 200 KE-1 REVIEW LG. BORE 9,000 0 0 0 0 0 1,500 PIPE (Appx)

WELD PROC. 77 0 77 0 100 0 0 ADMIN.*

• REVIEW WELDER 2,500 348 1.276 14 51 500 1,400 QUAL.

RE-REVIEW-WELD ROD, 0 0 0 0 0 CONTROL 0 416 FINAL 2,725 342 1,761 13 65 600 2,354 REVIEW SM. BORE PIPE TOTAL 25,302 690 14,114 3 75 ,

1,100 5,e70 NONCONFORMANCE

SUMMARY

656 NR'S GENERATED TO DATE 166 CER'S GENERATED TO DATE COIC4ENTS AND CONCERNS A.

REVIEW OF SHALL BORE PIPING PACKAGES IS HAGPERED DUE TO PACKAGES NOT BEIdG COMPLETE. HJK'S QC GROUP HAS POSSESSION OF JiUMEROUS '

SYSTEM PACKAGES. -

B.

C.

CER'S HAVE GENERATED ON FILLER MATERIAL AND CALIBRATION CUNTROL.

MANHOUR INCREASED DUE TO LOW ESTIMATE FOR COMPLETION OF PROGRAM.

INCREASE IS BASED ON 9 WEEK TO COMPLE'1'E.

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QUALITY CONFIRHATIO:: PiiOJRAM TASK II: WELD QUALITY CO:OIENTS AllD CONCERNS - CONT'D D. THE NR'S AND CER'S GENERATED Oil WELDER QUALIFICATIONS ARE TO 3E ADDRESSED BY A SPECIAL HRB TASK GROUP.

E.

STRUCTURAL STEEL KE-1 REVIEW BY THIS TASK ADDRESSED ELEVEd (11)

GENERIC DEFICIENCIES IN HJK'S DOCUMENTATION. THESE CONCERNS WERE GIVEN TO HJK VIA CAR 82-90 REY. 1. HJK IS PRESENTLY PERFORAIdG A REVIE4 0F STRUCTURAL KE-l'S AND ADDRESSING THESE CONCERNS Id ACCORDANCE WITH THEIR WRITTEN PROCEDURES AND THE REQUIREAENTS OF CAR 82-90 REV. 1. A REVIEW OF HJK'S REVIEW PERFORMED DURING THE FIPST WEEK OF AUGUST REVEALED THEIR REVIEW WAS INC0XPLETE.

ACTION HAS BEEN TAKEN TO CORRECT, A FOLLOWUP WILL BE PERFORMED.

MANPOWER SU:OIARY ACTUAL TASK COORDINATORS 1 INSPECTORS 0 DOCUMENT REVIEWFJ.S 7 CLERKS -0 TOTAL 8 STATUS THIS TASK IS APPROXIFATELY 75% COMPLETE.

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QUALTIX C0:lFIR.4ATIO3 PROGRAit TASK III: HEAT NUMBER TRACEABILITY ITEMS WOR 7.ED THIS MONTH A. 444 PURCHASE ORDERS WERE REVIEWED BY TASK III. 280 0F THESE P.O.'S WERE RETURNED TO HJK DUE TO DEFICIENCIES MISSED IN THEIR INITIAL REVIEW AND WERE CORRECTED AND RETURNED. THE TOTAL HUMBER OF P.O.'S ACCEPTED THIS MONTH IS 164.

B.

184 SMALL BORE PIPING PACKAGES WERE REVIEWED BY TASK III. 71 0F THESE PIPING PACKAGES WERE RETUP3ED TO HJK DUE TO DEFICIENCIES MISSED IN THEIR INITIAL REVIEW, THE TOTAL NUMBER OF SHALL B0hd PIPING PACKAGES ACCEPTED THIS H0HTH IS 176.

SUIC4ARY OF TASK TOTAL ITE:'S ITEMS PERCENT PERCENT MANHOUxS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED AREA ITFMS HA:iHOURS THIS MONTH TO DATE THIS XOUTH TO DATE THIS R0JTH RE'4AIJIHG SM. BORE 2,725 ISK 176 574 6 21 592 1,523.

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SM. BORE 2,725 ISK 0 2,691 0 100 0 0 WALKDOWN LG. BORE - 380 PSX 0 0 0 0 100 3,292 D00. (APPX.)

LG. BORE 380 PSK 0 0 0 0 0 1,500 WALKD0'iN (APPX.)

PURCHASE ' 4,196 164 750 4 18 964 7,245 ORDER REV GAMMA PLUG 403 0 403 0 100 0 0 50.55(e)M-56 TOTAL 10,809 340 4,418 3 31 1,556 13,560 COMMENTS AND CONCERNS A.

IN ORDER TO OBTAIll THE INFORMATION REQUIRED TO IDENTIFY MODIFICATI0HS TO LARGE BORE PIPING SUBASSEMBLIES, A METHOD OF SURVEILLIsG THE H.J. KAISER H-5 PROGRAd IS BEING DEVELOPED.

REC 01C4ENDATIONS HAVE BEEN MAD.s OUTLINING A PROGRAM AND DEFINING NECESSARY IHTERFACES. THE QCP PROCEDURE FOR LARGE BORE REVIE4 IS BEING REVISED.

NONCONFOR'4ANCE

SUMMARY

H.J. KAISER HAS GEHERATED 654 NR'S, 588 DDd'S add 27 CAR'S T0.DATE ~

COVERING PURCHASE REVIEWS ORDERS. ~'

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QUALITY C0iFIRMATION PROGRAM l

- TASK III - CONT'D l d

I MANP0'4ER SU: GARY ACTUAL TASK COORDINATOR 1 TASK LEAD 0 INSPECTORS 2 DOCURENT REVIEWERS 6 TOTAL 9 STATUS THIS TASK IS APPROXIMATELY 317. COMPLETE.

SCHEDULED COMPLETION DATE FEBRUARY 29, 1984 i

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QUALITY CONFIP2ATION PROG; tad i

TASK IV: SOCKET UELD DISEJGAGEME.IT l ITEAS WO:9:SD THIS HOIITH A. SEE COMME'ITS AND CONCERNS ITEM A.

SUMMARY

OF TASK TOTAL ITEMS ITEMS . PERCE:IT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS EONTH TO DATE THIS MONTH TO DATE THIS J0:ITH RSMAINING I

INITIAL 32,000 0 29,281 0 98 0 0 REVIEW SOCKET WELD i

DISENGAGEMENT FINAL 2,725 0 1,761 0 65 *0 0 1 REVIEW TOTAL 34,725 0 30,266 0 100 0 0 NONCONFORMANCE SU: GARY A REVIEW OF NR'S GENERATED AGAIJST. TASK IV H.tS STARTED TO II!SURE 110 DUPLICATION OF HONCONFORMANCES.

C0: GENTS AND COMCEH;iS A.

A REVIEW OF DOCUMENTATI0d FOR SOCKET DISEilGAGEAENT IS SEI1tG PERF0PAED AL0dG WITH TASK II*S EFFORTS.

B. DOCUMENTATION FOR 18,880 SHALL BORE SOCKET WELDS HAS BEEN REVIE', LED

., TO DATE. 15,891 ARE COVERED UilDER 4-8-81 0F THE QCP TASK.

C ., HANHOURS EXPENDED ADD TO TASK II'S REPORT.

MANPOWER SUIGARY ACTUAL DOCUMENT REVIEWERS O TOTAL 0 STATUS THIS TASK IS APPROXIMATELY 100% COMPLETE. 'SEE ITEM A UNDER'" COMMENTS" AND CONCERNS".

ESTIMATE COMPLETION DATE DECEMBER 31, 1983 (VILL WORK IN PARALLEL WITH TASK II) 1 6

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QUALITY C0dFIRMATION PROGRAM TASK V: RADIOGRAPHS ITEMS WORKED THIS MONTH N/A SUMMAItY OF TASK T0*iG ITEMS ITFJ.S PERCENT PERCERT MANHOURS

1. Oi' COXPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANH01 AREA ITEM 1. THIS MONTH TO DATE THIS MONTH TO DATE THIS HONTH REv.AII RADIOGRAPHY 4,250 0 4,250 0 100 0 0 REVIEW RA'DIOGRAPHS 46 0 46 0 100 0 0 PHASE II TOTALS 4,296 0 4,296 0 100 0 0 NONCONFORMANCE SUIC4ARY N/A COMMENTS AND CONCERNS

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A. THE NATIONAL BOARD AND THE STATE OF OHIO HAVE APPROVED THE FIUAL REPORT FOR TASK V.

MANPOWER

SUMMARY

PERSONNEL ASSIGNED TO TASK III SUPPORT THIS ACTI,'ITY.

STATUS '

N AWAITING APPROVAL OF FINAL REPORT BY NRC REGION III.

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QUALITY CONFIRMATIOJ Pi.CJRAM TASK VI: CABLE SEPA.GTIO.i

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ITL*S WORKBD THIS MONTH A.

ASSISTED DOWN TWO NR. RAY GUSTAVSON,NRC REGION III IIiSPECTOR

, IN WALKING B. ON E-280 SHEET 2.NON IE CABLES (CONNECTED TO IE OFISSUANCE THE THESE OF CER RESPONSES83-246. VERE, RESULTING

. MANY DETERM Ia DETERMINED TO BE ADVERSE TO QUALITY -

THISAND CEd'S CAR SHOULD CAR'S IS ACCOMPLISHED.ASSURE THAT A COMPLETE H

_SUIF.ARY OF TASK TOTAL ITEMS

// OF ITEMS PERCENT COMPLETED PERCEu? HANHOUP.J AREA ITDIS COMPLETED cuMPLETED THIS ciONTH _TO DATE COMPLETED BKPENDED THIS '..0hTH AAdHOURS TO DATE CABLE TRAYS 1,456(TR) 0 THIS MO.!Tri _d:.AAIIiIdC 9,256(UJ) 0 9.256(UJ) 100 0 0 REINSP. OF 954(TR) 0 3,834(UN)

POWER TRAYS 3,884(UU) 0 100 0 0 SLEEVE & 358 0 358 FLR. PENETR. (Records) 0 100 (Records) 0 0 ASSOC.

392 0 CABLES 392 0

. 100 0 0 REVIEWS & -

FINAL DRAFT -

50 176 PREPARATION -

TOTAL 13,890 0 13,890 4 100 (Records) 176 0 NONCONF0 PRANCE SUIC4ARY __

A.

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SEPARATION, IDENTIFICATI0d, AND FOR. ROUTING D 918 HR'S DISPOSITIONED 371 ACCEPT-AS-IS.

ASREWORK, FOLLOWS:HAVE 71 REPAIR, 164 BEEN DISPO 16 Nd'S WERE CANCELLED303BECAUSE BEEN DISPOSITIONED. NR'S HAVE NOT.

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QUALITX C0;iFIR:4ATIO;i PROGRAA TASK VI - C0dT'D C0:C4E;iTS AND C0;!CERNS A. QCP-6 HAS BEEN C0&!ITTED TO WALKDOWN NON-IE SEG. CODE CABLES l (CONNECTED TO IE BUS), WHICd ARE LISTED O!! DRAvlIllG E-280 SHEET 2.

TO VERIFY PROPER BLECTRICAL SEPARATI0;l AND ROUTIIiG. QAD HAS ISSUED A LETTER TO NED REQUESTING THAT THESE CABLES BB UPGRADED 20 l ASSOCIATED CABLES PRIOR TO BEING WALKED DOWN BY QCP-6. PROCEDJdd QCPP-XX IS BEING DEVELOPED TO ACCOMPLISH THIS TASK.

B. NED IS IN THE PROCESS OF ISSUING A DDC APPLYING n0RE STRIIIGE:47 SEPARATION REQUIREMENTS FOR NON-IE CABLES TO ESSEilTIAL CABLES. ,

THIS DESIGN CHAllGE WILL REQUIRE A REINSPECTION OF THE SLEEVE AND I FLOOR PENETRATIONS INSPECTED UNDER QCPP 9 45.

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MANPOWER SUOIARY ACTUAL TASK COOPDINATOR 1 TOTAL 1 STATUS THIS TASK IS APPROXIl4ATELY 100% C01IPLETE FOR PRESENT SCOPE FOR IE CABLE SEPARATION.

SCHEDULED COMPLETION DATE INDETERMINATE AT THIS TIME UNTIL SCOPE OF iiON-IE CABLES IS DETEP;iIJED' a.w QCPP-XX IS DEVELOPED AND APPROVED FOR Ii4PLE;4ENTATION.

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QUALITY CONFIRMATIOJ PROGRAH TASK VII: Il0NCONFOR*4AI;CS REPORTS

_ITOIS WORKED THIS MONTH A.

11 VOIDED NR'S WERE FINAL REVIEWED. ALL 11 UR'S liERE ACCEPTED AnD ARE READY FOR THE REVIEW COMMITTEE.

B.

500 SR'S WERE FINAL REVIEWED. 462 SR'S WERE ACCEPTED AND READY FOR C0'4MITTES.

C.

A COMPREHENSIVE LISTING OF PAST QC INSPECTORS AND THEIR KNOWN OR SUSPECTED ADDRESSES HAS BEEN COMPILED. THE LETTER IS BEIUG REWRITTEN AND WILL BE SENT VIA REGISTERED MAIL TO THOSE INDIVIDUALa WHO DID NOT ORIGINALLY RECEIVE OR WERE NOT SENT THE LETTER.

D.

CORRECTIVE ACTION TO CORRECTIVE ACTION REQUEST 83-66 CONCERNING THE REVIEW OF ALL VOIDED NR'S FOR POTENTIAL REPORTABILITY OF DEFICIENCIES UNDER 10CFR50(e) AND 100FR21 IS STILL IN PROGRESS AND NOW 90% COMPLETE. THIS FUNCTION STILL REQUIRED A CG&E QUALITY ENGINEERING REVIEW AND IS RESCHEDULED FOR COMPLETION ON SEPTD!BER 15, 1983

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLE"2ED COMPLETED AREA COMPLETED EXPENDED MAuH00R ITEMS THIS HONTH TO DATE THIS MONTH TO DATE THIS n0 NTH REIAINI VOIDED HR 1,318 11 1,192 0.8 90.4 436 295 REVIEW SECONDARY SURVEILLAllCE 3,422 500 958 14.6 27.9 820 1,547 REPORT REVIEW SECONDARY.

l PUNCHLIST 25,000 0 4,618 0 18 0 4,000 REVIEW (APPX)

CLOSED 12 300 0 50 o 17 0 1,200 REVIEW NR'S FROM UNKNOWN O O INSPECTOR'S (N0 NR'S RECEIVED THIS MONTH) 200 TOTAL 30,040 511 6,818 2 58 1,256 7,242 l

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QUALITY CONFIRHATIO:: PRXi.A:i TASK VII - CO::T'L t- NO !CONFOR'iAIICE SULC4ARY 330 NR'S HAVE BEEN iGITTEN TO DATE (241 FROA itSVIE'.I OR 4tR'S AND 69 ERO.i REVIEW Of SR'S). 32 NR'S HAVE BEEN MSPOSITIO.!ED. 20 ACCEPT AS IS, 10 RE'40RK, 2 REPAIR, 2 REJECT, (NOTE: EJI4B ud'S liAVS HULTIPLE DISPOSITIONS.) 5 dd'S HAVE BEEN CLOSED. IT SH0ULD BE NOTED THAT 125 NR'S ARS ON dJK HOLD FOR ZAP 0-7 AND N04 Sit 04 JO 1>ISPOSITIO.i STATUS.

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STATUS THIS TASK IS APPROXIHATELY 58". COMPLETE.

SCHEDULED COMPLETION DATE DECDiBER 31, 1933 t

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QUALITY CONFIRMATION PROGRAM TASK VIII: DESIGN CONTROL AND VERIFICATION ITEMS WORKED THIS M011TH A.

' THE S&L DRAFT REPORT HAS BEEN REVIEWED BY NED AND COMMENTS HAVE

' BEEN SUB'4ITTED TO QCP.

B.

QCP HAS COMPLETED ITS PARTICIPATION IN THE CLOSE0UT OF PAST AUDIT FINDINGS WRITTEN AGAINST SARGENT & LUNDY.

C.

A CAR HAS BEEN WRITTEN COVERING DEVIATIONS FROM THE FSAR. A VERIFICATION AUDIT WILL BE PERFORMED BY QCP AND CG&E AUDITING WHEN SARGENT & LUNDY HAS COMPLETED THEIR CORRECTIVE ACTIONS TO ANSWER THE CAR.

SUMMARY

OF TASK N/A NONCONFORMANCE SUDIARY l CAR HAS BEEN WRITTEN.

STATUS THIS TASK IS APPROXIMATELY 99%, COMPLETE.

F NAL TASK REPORT REMAINS TO BE WRITTEN.

ESTIMATED COMPLETION DATE

• NOVDiBER 1,1983 6

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QUALITY CONFIFOIATIC.'I Fi.0GRA.4 TASK IX: DESIGN DOCUME.;T CHA1.GES ITEXS WORKED THIS MONTH 4

A.

IMPLEMENTED REVIEWS ACCORDING TO IiEW PROCEDURE QCPP9.15 REV. O.

REVIEWS PREVIOUSLY COMPLETE ARE BEI:G AIIALYZED TO ASSURE COMPLIANCE WITH QCPP 9.15 REV. O. ANY REVIEWS THAT DO NOT COAPLY ARE BEING REVISED.

B.

REVIEWED DDC UPDATES TO DETERMINE THE AFFECT ON PREVIOUSLY COMPLETED DDC REVIEWS.

C.

i PREPARED LIST OF TASK IX CER/ CARS WITH POSSIBLE UNSATISFACTORY RESPONSES.

D. HAD AN INFORMAL MEETING WITH THE NRC AS PART OF THEIR ROUTINE INSPECTION ACTIVITIES TO DISCUSS THE ACTIVITIES OF TASK IX.

SU: GARY OF TASK 4

' TOTAL ICLIS ITEMS PERCENT PERCEi? JAiiHOURd

1. 0F COMPLETED COMPLETED COMPLETED AREA COMPLETED EXPE3DED MASH 0 ITEMS THIS A0HTH TO DATE THIS i10i!?H TO DATE THIS do.!TH REAAI i REVIEWS PER 24,214 0 24,214

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0 100 0 0 19-QA-15 PROCEDURE PHASE II. 9,288 464 464 5 NEW ITEMS 5 310 29,967

, PHASE It 3,925 484 484 12 12 0* O l REVERIFY PHASE IIA 1,498 135 135 9 9 181 3,586 NEW ITDIS 1

, PHASE IIA 702 389 389 l REVERIFY 55 55 0*-

TOTAL 30,627 1,472 25,686 4 35 991 33,553-

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• NOTE:

< HOURS EXPENDED CARRIED UNDER PHASE II NEW ITEMS AND PHAS e

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QUALITY CO:;FI?2.ATIO.; PROJRA.i TASK IX - CO iT*D NONCONFOR'4ANCE SU GARY PROBLEM / DEFICIENCY ELECT. MECH. STRUCT.* TOTAL

1. MISSING DOCUiIENTATION 32 439 2.

471 DDC MIS-CLASSIFICATION 13 -

3 16 3 INSFiCTION PROGRAM 51 -

33 89 DEFICIENCIES & MISC.

4. DDC NOT INCORPORATED 104 15 461 580

5. INSPECTION PRIOR TO 3 -

3 BEING WRITTEN (AS-BUILT)

6. INCOMPLETE INSPECTION 8 -

22 30

) TOTAL 211 15 963 1,189

• INCLUDES 'iY&B DDC'S.

C0: GENTS AND CONCERNS A.

TASK IX IS STILL WAITING FOR HJK TO ESPOND TO CAR'S IN ORDER TO j COMPLETE SOME DDC REVIEWS. Ii! LIEU OF THIS, TASK IX IS i

INVESTIGATING OTER POSSIBILITIES.

B. THE INFORMATION CO;TAINED IN THE SSL COMPUTER'LISTI:!G OF DDC'S IS i STILL INCOMPLETE.

"C .*

TASK IX HAS RECEIVED MANY UNSATISFACTORY RESPONSES TO CER'S.

MANP0' DER SUIGARY PHASES II, IIA ENG'INEERS (INCLUDING TASK COORDINATOR) 2 DOCUMENT REVIE'4ERS 4 CLERKS 1

TOTAL 7

STATUS 4

THIS TASK IS APPROXIMATELY 35% COMPLETE.

(NOT INCLUDING SUBTASK 3)

SCHEDULED COMPLETION DATE FEBRUARY 29, 1984 h

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QUALITY C0iFIRMATIO.1 Ph0GEAM TASK IX: SU3-TAdF. III THE PRESE'IT SCOPE OF TASK IX, SUBTASK III IS TiiE I.;JPECTIO.I 0F V2LDS 0:1 125 HANGERS (75 CONDUIT HANGERS, 50 CABLE TRAY HA::GERS) PER TiiE S&L PROPOSED REIUSPECTION PROGRAM FOR CABLE TRAY AND C0:iDUIT SUPPORT VELDING (REF. LETTER SLC 28268). THIS INSPECTION WAS COMPLETED 8-5-63 PER QCPP 9.46.

I. ITEMS COMPLETAD TO DATE d

A. 125 HANGERS INSPECTED (2130 WELLS) 35 HANGERS ACCEPTED (849 WELDS) 28% ACCEPTED 86 HANGERS REJECTED (1281 WELDS) 68.8% REJECTED 1 1

NOTE: 4 HANGERS NOT INSPECTED. PER S3L ;0 SUBSTITUTE HAi!GERS NECESSARY. THIS REPRESENTS 3.2%.

II. WORK RE'4AINING TO COMPLETE A.

RE-INSPECTION OF ELECTRICAL HA!!GERS I:I THE MAI:I C0:! TROL ROOM (REF. MCAR 82-01) HAS NOT RESTARTED.

B.

LEVEL II REVIEW OF RECOP.DS GENERATED PER GCPP 9 46 SUIGARY OF TASK TOTAL ITE'S ITEMS PERCENT PERCENT MAlliiCU.s3

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPE:iDED AREA ITEMS HAUHO' THIS MONTH TO DATE THIS .:0 NTH TO DATE THIS Il0.lTH REMAI.

SAMPLE;INSP. 125 50 125 40

• 100 304- 39 INSPECTION 714 0 124* O 17.3* 0 8,00(

LEVEL II 714 0 121* O D00. REVIEW 17 0 2,00(

ADMINISTRATIVE - - - -

(See Note) 136: O TOTAL 1,553 50 370 3 59 440 10,394 THE REPORTED FIGURES OF 124 and 17.3%, 121 and 17.0% REPLECT PART'IAL INSPECTIONS THAT COMPLETED.

NOTE:

ADMINISTRATIVE INCLUDES NR AND CER PREPARATION AND PROCESSING, PROCEDURE P INSPECTION PACKAGE PREPARATION, DDC REVIEW, MEETIriGS ATTENDED, ETC.

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NONCONFOR'4ANCE SU: GARY TOTAL NUMBER OF NONCONFORNANCES, CER'S, CAR'S WRITTEN TO DATE:

- A. NONCONFORMANCE REPORTS - 217 WRITTEN, 7 DISPOSITIONED TO DATE B. CONDITION EVALUATION REQUESTS (CEf;'S)-25 WRITTEN 25 0F THESE CER'S HAVE BEEN RESPONDED 20 8 CAR'S GENERATED MANPOWER SUDIARY ACTUAL l QUALITY SPECIALISTS 1 INSPECTORS 1 TOTAL 2 STATUS A.

THIS SUBTASK IS 100% COMPLETE WITH INSPECTION OF WELDS ON THE 125 HANGERS PER THE S&L PROPOSED REII SPECTION PROGRAM FOR CABLE ThaY AND CONDUIT SUPPORT WELDING.

i B.

THIS SUBTASK IS APPROXIMATELY 59% COMPLETE WITH ORIGINAL SCOPE OF

~ - WORK INCLUDED WHICH IS INSPECTION OF ELECTRICAL HANGERS IN THE MAIN CONTROL ROOM.

SCHEDULED COMPLETION DATE FEBRUARY 29, 1984 (NOTE: CO: GENT B IN STATUS) 4

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B. THE TASK X C00RDINATIO:1 HAS COMPLETED THE FIdAL SVALUATION OF THE 20 SUBCONTRACTORS IN TASK X.

SUI 3ARY OF TASK TOTAL ITE'4S ITEMS PERCENT PERCEiT MAHHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MAUHC AREA ITEMS THIS MONTH TO DATE THIS M0JTH TO DAT8 THIS MONTH REMAI QA PROGRAM 20 4 20 20 100 20 0 REVIEWS FORMAL AUDIT 91 0 91 0 100 0 0 REVIEWS QA PROGPJL's 20 20 20 100 100 800 530 EVALUATIONS TOTAL 131 24 131 18 100 820 530 NOUC05F0'RMANCESU: GARY N/A STATUS THIS TASK IS 100% COMPLETE WITH REVIEWS.

SCHEDULED COMPLETION DATE

' SEPTEMBER 30, 1983 9

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QUALITY CDi;FIPO'ATIO:I PROGRai TASK XI: AUDITS ITEMS '40?.KED THIS MONTH A. TASK XI PERSONNEL CONTIllUED THEIR RSVIE4 0F THE CGad AUDIT 3 '4ITH EMPHASIS ON THE CGaB AUDITS OF H.J. KAISER.

B. TASK XI. PERSONNEL ARE COMPLETING " AUDIT FINDING CLOSE-0UT" ANALYSIS FORMS FOR EACH CG&E AUDIT REVIE'd.

SUIC4ARY OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MA:; HOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOU AREA ITE'G THIS MONTH TO DATE THIS dONTH TO DATE THIS 20.;TH REMAlii ORGANIZATIONS 7 0 7 0 100 0 0 FORMAL AUDIT 336 176 306 52 91 100 278 REVIE'43 FINDING 336 176 306 52 91 100 258 CLOSE IT FINAL 336 0 0 0 0 Q 1,500:

EVALUATIONS TOTAL 1,015 354 619 35 200 2,236 57-NONCONFORMANCE SU:E4ARY N/A l

STATUS THIS TASK IS 577. COMPLETE 'dITH REVIEWS.

SCHEDULED COMPLETION DATE SEPTEMBER 7',, ' 'f83 *

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QUALITY CONFIR:i'. m .! P200RA.'1 TASK XII: BOLTI:;G ITEMS WORKED THIS MONTH A. QCP, NED, AND SARGENT AND LUNDY TO MEET SEPTEMBER Ic 1983 TO RESOLVE QCP COMMENTS AN REINSPECTION PROGRAM.

B.

AWAITING APPROVAL OF QCPP 9.47 QUALITY VERIFICATION OF SEISMIC CATEGOTY 1 - STRUCTURAL STEEL BY THE QUALITY ASSURANCE DEPT.

C.

DRAFT OF QCPP 9.49 STRUCTURAL STEEL BOLTING I1!SPECTION HAS BEEN WRITTEN. ESTIMATED APPROVAL DATE IS SEPTEMBER 19, 1983.

QUALITY CONFIRHATION PROGRAM TASK XIII: MASONRY WALLS ITEMS WORKED THIS MONTH A.

- S&L HAS SUBMITTED A PRELIMINARY PROGRAN TO NED AND QCP FOR INSPECTION CRITERIA.

B.

QCP DEVELOPIdG PROCEDURE FOR INSPECTICJS BASED ON PROGP.AM..

QUALITY CONFIRMATIO:1 PROGRAM TASK XIV: SEISMIC COLUliS ITEMS WORKED THIS MONTH A.

STILL AWAITING RESPONSE BY NED TO DETERMINE REIUSPECTION CRITERIA QUALITY CONFIRMATION PROGRA.1 TASK XVI: SEISMIC INTERACTIQU ITEMSYbEKEDTHISHONTH A.

STOP WORK ORDER ISSUED ON WALKD0ilNS 8-31-83 BY QA FOR FINDINGS DURING SURVEILLANCE OR WORK.

B.

MCAR IS BEING WRITTEN WHICH DESIGNATES NED AS HAVING RESPONSIBILITIES TO RESPOND TO HCAR.

C.

D.

MCAR TO Bd RESOLVED IN EARLY UCTOBER 1933..

SCHEDULED COMPLETION DATE'IS FOR FE3RUARY 29,-1934.

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SUMMARY

OVERALL - QCP PERCENT COMPLETE IS 59%

TASK 1 STRUCTURAL STEEL - This task is currently staffed with 37 people.

complete byEfforts are being directed to work in the drywell and 12-31-83. Remaining members not working in the drywell are working in the Service Water Building, Auxiliary Building, and Reactor Building. This task is approximately 54%

complete. The decrease is due to the expanded scope of the drywall inspections requirements.

TASK 2 WELD QUALITY - This task is currently staffed with 11 people.

Work efforts that are being completed are the welder qualifications records reviews and final review of small bore veld rod heat traceability. This task is approximately 84%

complete.

, TASK 3

HEAT NUMBER people. TRACEABILITY - This task is currently staffed with 4

! Work efforts have been greatly reduced for small bore

documentation reviews and purchase order reviews since there are outstanding CARS and CERs which need to be resolved for the reviews to continue. This task is approximately 30% complete.

} TASK 4 SOCKET WELD DISENGAGEMENT - Documentation review is'being worked concurrently with Task II small bore reviews. This task is approximately 100% complete.

TASK 5 i  ; RADIOGRAPHS Region III. - The final report has been submitted to the NRC-This task is 100% complete, i

TASK 6 '

CABLE SEPARATION - This task is currently staffed with 1 person.

Efforts are being directed to determine scope of Non-lE cables-

with separation from lE cables.

complete for present scope that is known.This task is approximately 100%

TASK 7 NONCONFORKANCE REPORTS - This task is currently staffed with'8 people.

, Efforts are being directed to work on review of 4

surveillance complete. reports and voided NRs. This task is currently 60%

-TASK 8 DESIGN CONTROL AND VERIFICATION - This task'was originally' supported by Sargent & Lundy (S&L). The' draft report has.been reviewed by NED and comments submitted to QCP. QCP.has completed its participation in-the close out of past audits of S&L.~ This:

task is currently 99% complete. .

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