ML20081F291

Quality Confirmation Status Package as of 830930

ML20081F291
Person / Time
Site:	Zimmer
Issue date:	09/30/1983
From:	CINCINNATI GAS & ELECTRIC CO.
To:
Shared Package
ML20081F228	List: ML20081F220 ML20081F237 ML20081F291
References
NUDOCS 8311020412
Download: ML20081F291 (22)

Text

o 001e90 TASK 9 DESIGN DOCUMENT CHANGES - This tdsk is currently staffed witn 7 '

people. Efforts are being directed to work reviews to tne ne.:

procedure QCPP 9.15 Rev. O.

A reverification of previous reviews, per 19-QA-15, is being done concurrently. This tasa is approximately 43% complete.

(Not including Subtask III).

TASK 10 SUBCONTRACTOR /QA PROGRAM - All evaluations have been co=pleted.

The final report has been completed and transmitted to QCP management. This task is 100) complete.

TASK 11 AUDITS - All CG&E audits and audit finding close-outs have been completed. Final report is being written and will be issued in October. This task is approximately 99% complete.

TASK 12 BOLTING - This program is currently being developed in preparation to perform inspections of structural steel bolts in the drywell (first). The program for bolting is with NED for incorporation of QCP comments.

TASK 13 MASONRY WALLS - S&L, NED and QCP reviews are being held to finalize the S&L proposed program for inspection criteria.

TASK 14 SEISMIC COLUMNS - The reinspection of seismic colu=ns will be done concurrently with the bolting and masonry wall prograts.

Both are still under development.

TASK 15 C0ATINGS - CG&E has co=mitted to removing all service Level I coatings and replace with a qualified Level I coating.

(Except for a small amount which is inaccessible).

TASK 16 svTsMic IN?rn v? TON - Deficiency Report MCAR 83-11 response is being evaluated. Qualification and certification of walkdown personnel is being updated per CER 83-290.

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STATUS PACKAGE t

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QUALITY CONFIRMATION PROGRAM TASK I: STRUCTURAL STEEL ITEMS WORKED THIS MONTH A.

93 BEAMS WERE INSPECTED. 93 BEAMS HAD DEFICIENCIES. 123 REINSPECTIONS WERE PERFORMED FOR ADDITIONAL INFORMATION.

B.

40 SPECIFIC NRs HAVE BEEN GENERATED COVERING THOSE ITEMS WITH DEFICIENCIES.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED KANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINIiG DRYVELL 1,078 16 116 15 11 160 9,580 AUX. BLDG.

2,497 0

2,137 0

86 0

3,600 SERVICE WATER 595 77 281 13 47 770 3,140 BLDG.

REACTOR BLDG.

1,661 0

338 0

20 0

13,230 SUBTOTALS 5,831 93 2,872 2

49 930 29,550 GENERIC NR'S 1,000 123 713 12 71 640 1,435 TO REINSPECT TOTALS 6,831 216 3,585 3

54 1.570 30,985 C0KMENTS AND' CONCERNS A.

APPROXIMATELY 1,000 BEAMS HAVE PREVIOUSLY BEEN DOCUMENTED ON " GENERIC" NRs BUT HAVE NOT BEEN REWORKED. THESE BEAMS ARE BEING REINSPECTED AND

" SPECIFIC" NRs WRITTEN WHERE APPLICABLE.

B.

WE HAVE REVISED ALL THE QCS DRAWINGS TO REFLECT ALL STRUCTURAL STEEL.

THESE HAVE BEEN SENT DOWNTOWN FOR DRAFTING.

C.

THE EXPANDED SCOPE OF TASK I IN THE DRYWELL HAS INCREASED THE TOTAL NUMBER OF ITEMS TO 1,078.

THE 393 COMPLETED ITEMS PREVIOUSLY REPORTED HAS BEEN REVISED TO' REFLECT THE NUMBER OF COMPLETE INSPECTIONS UNDER THE NEW SCOPE (ALL STRUC. MEMBERS AND WELDS). THIS HAS CAUSED A DECREASE IN THE TASK OVERALL PERCENT COMPLETE.

D.

WE ARE REVIEWING ALL TASK I INSPECTION DOCUMENTATION IN THE DRYWELL AND ENTERING INSPECTION INFORMATION ON THE DRYWELL STRUCTURAL STEEL STATUS SHEETS IN SUPPORT OF THE DRYWELL STATUSING EFFORT.

E.

GENERATED 1 CER ON HVAC SUPPORTS (CER #83-230)..

QUALITY CONFIRMATION PROGRAM TASK I - CONT'D NONCONFORMANCE SUIGARY TOTAL NRs*

NRs ()

NR'S ( )

TOTAL DEFICIENCIES

• NRs DISP 0-CLOSED /

PEND'G GENERIC DEFIC-AREA WRITTEN SITIONED CANCELLED CANCEL *N NRs IENCIES AAI REW. REP. REJ.

DRYWELL 364 229 59 (134) 48 (120) 0 1,208 50 738 22 0

GALLERY STL.

48 11 33 (54) 2 (2) 0 91 3

30 1

O RX. BLDG.

CONTROL RM.

42 14 18 (20) 4 (7) 4 47 6

9 4

0 567'5" SWITCH GR.

44 26 4 (7) 12 (12) 1 74 7

28 11 0

567'5" SWITCH GR.

99 71 18 (19) 1 (1) 6 125 18 64 9

0 546'0" SWITCH GR.

44 5

9 (11) 0 (0) 9 60 4

5 4

0 536'0" ROOF STEEL 79 22 27 (27) 2 (3) 22 66 16 12 7

0 591' HVAC 59 8

2 (2) 0 (0) 0 347 13 11 3

0 CABLE SPREAD 104 33 53 (57) 3 (3) 10 114 14 26 13 0

546' FOOT CONN.

'253 139 88 15 0

RX. BLDG.

154 31 53 (68) 3 (8) 4 260 33 15 6

0

- (0)

- (0) 2 278 0

0 0

0 SVC. WATER 85 451' DIESEL 82 6

- (0)

- (0) 248-0 19 1

0 G EN.

- (0)

- (0) 8 0

0 0

0 BATT. RM.

4 TOTAL 1,461 456 276 (399) 75 (156) 58 2,926 303 1,045 96 0

• THIS FIGURE DOES NOT REPRESENT NRs CANCELLED, CLOSED OR PENDING CANCELLATION

( ) TOTAL NUMBER OF DEFICIENCIES...

9

QUALITY CONFIRMATION PROGRAM TASK I - CONT'D MAwPOWER

SUMMARY

ACTUAL TASK COORDINATOR 1

ASST. TASK COORD.

1 QUALITY SPECIALISTS 2

DOCUMENT REVIEWERS 7

INSPECTORS 26 TOTAL 37 STATUS THIS TASK IS APPROXIMATELY 54% COMPLETE. (SEE ITEM C.

UNDER COIO!ENTS AND CONCERNS).

SCHEDULED COMPLETION DATE DECEMBER 31, 1983 FOR DRYWELL INSPECTIONS APRIL 30, 1984 FOR BALANCE OF INSPECTIONS d

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QUALITY CONFIRMATION PROGRAM TASK II: UELD QUALITY ITEMS WORKED THIS MONTH A.

REVIEWED 391 SMALL BORE PACKAGES FOR WELD ROD HEAT TRACEABILITY.

67 NRs WERE WRITTEN AGAINST AREAS SUCH AS:

DISCREPANCIES BETWEEN DOCUMENTATION AND DRAWINGS, DUPLICATION OF WELD NUMBERS, ALTERED HEAT NUMBERS ON THE DOCUMENTATION AND MISSING DOCUMENTATION.

B.

20 hrs WERE WRITTEN THIS MONTH ON WELDER QUALIFICATIONS.

C.

4 CERs WERE GENERATED ON WELDER QUALIFICATI0KS.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINIdG STRUCT.

11,000 0

11,000 0

98 0

200 KE-1 REVIEW LG. BORE 9,000 0

0 0

0 0

1,500 PIPE (Appx)

EELD PROC.

77 0

77 0

100 0

0 ADMIN.

REVIEW WELDER 2,364 220 1,558 9

66 400 1,000-QUAL.

RE-REVIEW CWELD R0D 0

0 0

0 0

0 416 CONTROL i

FINAL 2,725 391 2,151 14 79 550 1,804 REVIEW SM. BORE PIPE TOTAL 25,166 611 14,786 2

84 950 4,920 NONCONFORMANCE

SUMMARY

723 NRs GENERATED TO DATE 170 CERs GENERATED TO DATE COMMENTS AND CONCERNS A.

REVIEW 0F SMALL BORE PIPING PACKAGES IS HAMPERED DUE TO PACKAGES NOT BEING COMPLETE. HJK'S QC GROUP HAS POSSESSION OF NUMEROUS SYSTEM PACKAGES.

• B.

CERs HAVE BEEN GENERATED ON FILLER MATERIAL AND CALIBRATION CONTROL AND REISSUED.

C.

TWO PERS0d5 ADDED TO SMALL BORE REVIEW LAST WEEK OF NONTH.

D.

A TOTAL COUNT OF WELDER STAMPS ISSUED WAS PERFORMED (2,364). 380 WELDERS WERE ISSUED STAMPS AFTER QCP'S CUT OFF DATE OF 3-16-82

-4

i QUALITY CONFIRMATION PROGRAM TASK II: CONT'D-COMMENTS AND CONCERNS - CONT'D E.

PROCEDURS FOR LARGE BORE PIPING REQUIRES SOME MODIFICATION Id.

ORDER TO INTEGRATE WITH TASK III'S REVIEW.

F.

THE NRs AND CERs GEdERATED Od WELDER QUALIFICATIONS ARE TO BE ADDRESSED BY A SPECIAL MRB TASK GROUP.

G.

1 PERSON ASSIGNED TO TRACK SR REPORTS FOR ANY ACTION REQUIRED.

MANPOWER

SUMMARY

ACTUAL TASK COORDINATORS 1

INSPECTORS 0

DOCUMENT REVIEWERS 10 CLERKS O

TOTAL 11 STATUS THIS TASK IS APPROXIMATELY 84% COMPLETE.

SCHEDULED COMPLETION DATE DECEMBER 31, 1983 o.

9 O

QUALITY CONFIRMATION PROGRAM TASK III: HEAT NUMBER TRACEABILITY ITEMS WORKED THIS MONTH A.

236 PURCHASE ORDERS WERE REVIEWED BY TASK III.

114 0F THESE PORCHASE ORDERS WERE FOUND ACCEPTABLE; HOWEVER, WERE PLACED ON HOLD PENDING RESOLUTION OF CG&E CARS AND CERs. THEREFORE N0 P.O.s WERE FULLY ACCEPTED THIS MONTH.

B.

180 SMALL BORE PIPING PACKAGES WERE REVIEWED BY TASK III. 20 PACKAGES WERE FOUND ACCEPTABLE: HOWEVER, WERE PLACED ON HOLD PEdDING RESOLUTION OF CG&E CARS. A TOTAL OF 66 PACKAGES WERE ACCEPTED THIS MONTH.

SUMMARY

OF TASK TOTAL ITFMS ITEMS PERCENT PERCENT MANHOURS p 0F COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEI'3 THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING SM. BORE 2,725 ISK 66 640 2

23 290 1,233 D00.

SM. BORE 2,725 ISK 0

2,691 0

100 0

0 VALKDOWN LG. BORE 380 PSK O

O O

O 100 3,292 D0C.

(APPX.)

LG. BORE 380 PSK 0

0 0

0 0

1,500 UALKDOWN (APPX.)

PURCHASE 4, 196 576 0

14 355 6,890 ORDER REV.

(114)

(288)

(3)

(7)

GAMMA PLUG 403 0

403 0

100 0

0 50.55(e)M-56 TOTAL 10,809 66 4,310 1

29.5 645 12,915 (114)

(288)

(1)

(3)

COMMENTS AND CONCERNS A.

HJK HAS DISCONTINUED THE SMALL BORE REVIEWS. HJK ALSO DOES NOT ANTICIPATE FURTHER EFFORT ON THE LARGE BORE REVIEW. THIS ACTION IS LEING TAKEN TO BETTER COORDINATE AND STREAMLINE THE REVIEW l

PROCESS. QCP HAS TEMPORARILY DISBANDED THEIR CORRESPONDING REVIEWS.

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QUALITY CONFIRMATION PROGRAH

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TASK III CONT'D B.

THE HJK PURCHASE ORDER REVIEWS HAS BEEd TEMPORARILY HALTED PENDING RESOLUTION OF DEFICIENCY REPORTS, IMPLEMENTATION OF AN HJK HEAT LOG PPOCEDURE AND RECONCILIATION OF QCP, HJK AND PVQC REVIEW CRITERIA PROCEDURES. A DATE FOR RESTART OF PURCHASE ORDER REVIEWS WILL BE ESTABLISHED.

C.

THE ENTRIES IN THE SUIGARY OF TASK TABLE ENCLOSED IN PARENTHESIS INDICATE ACCEPTED PACKAGES THAT HAVE BEEN PLACED ON HOLD AND THE RELATED PERCENTAGE. FOR EXAMPLE, 576 PURCHASE ORDERS HAVE BEEN COMPLETED TO DATE; AN ADDITIONAL 288 HAVE BEEN ACCEPTED BUT PLACED ON HOLD. THE PERCENT COMPLETE FOR P.O.'S IS 14%: AN

)

ADDITI0iiAL 7% IS THE ACCEPTED P.O.'S THAT ARE ON HOLD.

D.

AN INCORRECT ACCEPTED P.O.'S TO DATE WAS REPORTED LAST MONTH (750 NOT CORRECT). THE ADJUSTMEHT HAS BEEd MADE AND THIS HAS CAUSED A DECREASE IN PERCENT COMPLETE FOR THIS MONTH.

(LAST MONTHS SHOULD HAVE BEEN 29%)

l D.

PERSONNEL PRESENTLY ASSIGNED TO THIS TASK ARE WORKING IN SUPPORT OF THE IHSI PROGRAM, NONCONFORMANCE

SUMMARY

H.J. KAISER HAS GENERATED 908 NRs, 1,305 DDNs AND 27 CARS TO DATE 4

COVERING PURCHASE ORDER REVIEWS.

MANPOWER SU0!ARY ACTUAL TASK COORDINATOR 1

TASK LEAD 0

INSPECTORS I

DOCUME!ff REVIEiEPS 2

TOTAL '

4 STATUS THIS TASK IS APPROXIMATELY 29 5% COMPLETE.

SCHEDULED COMPLETION DATE FEBRUARY 29, 1984..

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QUALITY CONFIRMATION PROGRAM TASK IV: SOCKET UELD DISENGAGEENT ITEMS WORKED THIS MONTH A.

SEE COMMEdTS AND CONCERNS ITEi4 A.

sui @lARY OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONT}3 REMAIdING INITIAL 32,000 0

29,281 0

92 0

0 REVIEW SOCKET WELD DISENGAGEMENT CFINAL 2,725 391 2,151 0*

0*

+0 0

REVIEW CTOTAL 34,725 391 31,432 0

100 0

0 NONCONFORMANCE SUK4ARY A REVIEW 0F 117 NRs GENERATED AGAINST TASK IV HAS STARTED TO INSURE NO DUPLICATION OF NONCONFORMANCES.

COMMENTS AND CONCERNS

• A.

SEE TASK II.

B REVIE4 0F DOCUMENTATION FOR SOCKET DISENGAGEMENT IS BEING PERFORMED ALONG WITH TASK II'S EFFORTS.

C.

DOCUdENTATION FOR 23,101 SMALL BORE SOCKET WELDS HAS BEEN REVIE4ED TO DATE.

D.

' MANHOURS EXPENDED ADD TO TASK II'S REPORT.

E.

18 SYSTE:4S HAVE BEEN COMPLETED TO DATE WITH APPR0XIMATELY 30 PACKAGES IN REVIEW IN ORDER TO COMPLETE 5 0F THE 14 REHAINING SYSTEMS.

MANPOWER SUtC4ARY ACTUAL DOCUMENT REVIEWERS-0 TOTAL 0

STATUS THIS TASK IS APPROXIMATELY 100% COMPLETE. SEE ITEM B UNDER " COMMENTS" AND CONCERNS".

ESTIMATE COMPLETION DATE DECEMBER 31, 1983 (WILL WORK IN PARALLEL WITH TASK II)

~

QdALITY C014FIRMATION PROGRAM TASK V: RADIOGRAPriS ITEMS WORKED THIS dudTH N/A SU1OIARY OF TASK TOTAL ITC4S ITEMS PERCENT PERCEd?

MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH To DATE THIS MONTH TO DATE THIS MONTH REMAINING RADIOGRAPHY 4,250 0

4,250 0

100 0

0 REVIEW RADIOGRAPHS 46 0

46 0

100 0

0 PHASE II TOTALS 4,296 0

4,296 0

100 0

0-I NONCONFORMANCE

SUMMARY

N/A C024ESTS AND C0dCERdS A.

TrIE NATIONAL BOARD AND THE STATE OF OHIO HAVE APPROVED THE FINAL-REPORT FOR TASK V.

MANPOWER

SUMMARY

PERS0dNEL ASSIGNED TO TASK III SUPPORT THIS ACTIVITY.

STATUS o

AWAITING APPROVAL OF FINAL REPORT BY NRC REGION III.

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QUALITY CONFIRHATION PROGRAM TASK VI: CABLE SEPARATION ITEMS WORKED THIS MONTH A.

ATTENDED FOUR MEETINGS WITH THE NRC AND NED PERTAINING TO CABLE SEPARATION. THE NRC IS STILL CONCERNED THAT NON-IE CABLES AND ASSOCIATED CABLES MAINTAIN PROPER ELECTRICAL SEPARATION FROM ESSENTIAL CABLES THROUGHOUT THEIR ENTIRE ROUTING. NED AND S&L ARE IN THE PROCESS OF COMPLETING AN ANALYSIS PROGRAM WHICH SHOULD ADDRESS ALL OF THESE CONCERNS. THE ANALYSIS PROGRAM IS SCHEDULED FOR COMPLETION BY THE END OF OCTOBER WITH A PROPOSED PRESENTATION TO THE NRC IN EARLY NOVEMBER.

B.

TdE PROBLEM VITH INADEQUATE RESPONSES TO QCP-6 CER/ CARS WAS j

UPGRADED TO MCAR 83-13 AND ALSO DEEMED REPORTABLE ON 50.55(e)

ITEM Q-ll.

AN INDEPENDENT REVERIFICATION GROUP, TO PROVIDE THE a

NECESSARY CORRECTIVE' ACTION TO ALL CG&E ISSUED CERs, CARS and MCARs, IS BEING ESTA3LISHED AS A PARTIAL RESPONSE TO MCAR 83-13

SUMMARY

OF TASKS TOTAL ITEMS ITFES PERCENT PERCENT MANH0dRS

1. OF COMPLETED CORPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING CABLE TRAYS 1,456(TR) 0 9,256(UN)

-0 100-0 0

9,256(UN)

REINSP. OF 954(TR) 0 3,884(UN) 0 100 0

0 POWER TRAYS 3,884(UN)

'I SLEEVE &

358 0

358 0

100 0

'O FLR. PENETR. (Records)

(Records)

ASSOC.

392 0

392 0

100 0

0 i

CABLES REVIEWS &

60 168 FINAL DRAFT PREPARATION TOTAL 13,890 0

13,890' 4

100 168 0-(Records)

NONCONFORMANCE

SUMMARY

A.

A TOTAL OF 1,237 NONCONFORMANCE REPORTS HAVE BEEN WRITTEN FOR SEPARATION, IDENTIFICATION, AND ROUTING DEFICIENCIES. 918 NRs HAVE BEEN DISPOSITIONED T0-DATE. 536 NRs ARE OPEN AND ARE DISPOSITIONED AS FOLLOWS: 371 REWORK, 71 REPAIR, 164 ACCEPT-AS-IS. 382 0F THE 918 DISPOSITIONED NRs HAVE BEEN CLOSdD.

16 NRs dERE CANCELLED BECAUSE OF' DUPLICATION.

303 NRs HAVE NOT BEEN DISPOSITIONED. l

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i QUALITY CONFIRMATION PROGRAM TASK VI - CONT'D COMMENTS AND CONCERNS A.

QCP-6 HAS BEEN COMMITTED TO WALKDOWN NON-IE SEG. CODE CABLES (CONNECTED TO IE BUS), WHICH ARE LISTED ON DRAWING E-280 SHEET 2, TO VERIFY PROPER ELECTRICAL SEPARATION AND ROUTING. QAD HAS ISSUED A LETTER TO NED REQUESTING THAT THESE CABLES BE UPGRADED TO ASSOCIATED CABLES PRIOR TO BEING WALKED DOWN BY QCP-6. A QCP PROCEDURE IS BEING DEVELOPED TO ACCOMPLISH THIS TASK.

B.

NED IS IN THE PROCESS OF ISSUING A DDC APPLYING MORE STRINGENT SEPARATION REQUIREMENTS FOR NON-IE CABLES TO ESSENTIAL CABLES.

THIS DESIGN CHANGE WILL REQUIRE A REINSPECTION OF THE SLEEVE AND FLOOR PENETRATIONS INSPECTED UNDER QCPP 9 45 MANPOWER SUIGIARY ACTUAL TASK COORDINATOR 1

TOTAL 1

STATUS THIS TASK IS APPROXIMATELY 100% COMPLETE FOR PRESENT SCOPE FOR IE CABLE SEPARATION.

SCHEDULED COMPLETION DATE INDETERMINATE AT THIS TIME UNTIL SCOPE OF NON-IE CABLES IS DETERMINED AND QCPP IS DEVELOPED AND APPROVED FOR IMPLE'4ENTATION.

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QUALITY CONFIRMATION PROGRAM TASK VII: NONCOHFORMANCE REPORTS ITEAS WORKED THIS MONTH A.

QCPP 9.18 HAS BEEN REWRITTEN TO CLARIFY TdE REVIEW REQUIRED FOR VOIDED NRS.

B.

365 SRs WERE FINAL REVIEWED. ALL 365 SRs WERE ACCEPTED AND ARE READY FOR COMdITTEE.

C.

A COMPREHENSIVE LISTING OF PAST QC INSPECTORS AND THEIR KNOWN OR SUSPECTED ADDRESSES HAS BEEN COMPILED. THE LETTER IS BEING REWRITTEN AND WILL BE SENT VIA U.S. MAIL TO THOSE INDIVIDUALS dH0 DID NOT ORIGINALLY RECEIVE OR WERE NOT SENT THE LETTER.

D.

CORRECTIVE ACTION TO CORRECTIVE ACTION REQUEST 83-66 CONCERNING THE REVIEW OF ALL VOIDED NRs FOR POTENTIAL REPORTABILITY OF DEFICIENCIES UNDER 10CFR50.55(e) AND 100FR21 IS STILL IN PROGRESS AND NOW 97.4 COMPLETE. THIS FUNCTION STILL REQUIRES A CG&E QUALITY ENGINEERING REVIEW AND IS RESCHEDULED FOR COMPLETION ON OCTOBER 15, 1983 SUKRARY OF TASK TOTAL ITEMS ITEd3 PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS HONTH TO DATE TdIS M0dTH REdAINING VOIDED NR 1,318 0

1,192 0

90.4 150 400 REVIEW SECONDARY SURVEILLANCE

,3,422 365 1,323 10.7 38.7 738 1,700 REPORT REVIEW SECONDARY PUNCHLIST 25,000 0

4,618 0

18 0

4,000 REVIEW (APPX)

CLOSED NR 300 0

50 0

17 0

1,200 REVIEW NR'S FROM UNKNOWN O

O (N0 NR'S RECEIVED THIS MONTH) 200 INSPECTOR'S TOTAL 30,040 365 7,183 1

59 888 7,500.,

QUALITY CONFIRMATION PROGRAM TASK VII - CONT'D NONCONFORMANCE SUlGARY 378 NRs HAVE BEEN WRITTEN TO DATE (241 FROM REVIEW OR NRs AND 137 FROM REVIEW 0F SRs). 32 NR'S HAVE BEEN DISPOSITIONED. 20 ACCEPT AS IS, 10 REWORE, 2 REPAIR, 2 REJECT.

(NOTE: SOME NRs HAVE MULTIPLE DISPOSITIONS.) 5 NRs HAVE BEEN CLOSED.

T SHOULD BE NOTED THAT NRs ARE ON HJK HOLD FOR ZAPO-7 AND NOW SHOW NO DISPOSITION STATUS.

COMENTS AND CONCERNS A.

THE SCOPING OF THE P/L REVIEW METHODS IN TASK VII SCOPE WILL BE PREPARED.

B.

3 INSPECTORS FROM TASK VII HAVE BEER TEMPORARILY TRAdSFERRED TO OTHER ASSIGNMENTS OUTSIDE THE QCP.

STATUS THIS TASK IS APPROXIRATELY 59% COMPLETE.

S[HEDULED COMPLETION DATE DECEMBER 31, 19S3 o.

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QUALITY CONFIRMATION PROGRAM TASts VIII:

DESIGN CONTROL AND VEdIFICATION ITEMS WORKED THIS MONTH A.

THE SdL DRAFT REPORT HAS BEBH RSVIEWED BY NSD AND COMHSNTS DAVE BdEN SUBdITTED TO QCP.

B.

QCP HAS COMPLETED ITS PARTICIPATIOd IN THE CLOSEOUT OF PAST ALIDIT FIdDINGS WRITTEd AGAINST SARGSdT & LUdDY.

C.

A CAR HAS BSEd WRITTEN COVBRING DdVIATIONS FROM THE FSAR. A VERIFICATI0d AUDIT WILL BE PERFORHBD BY QCP add CG&E AUDITING WHdd SARGENT & LUNDY dAS COAPLETBD ThEIR CORRECTIVE ACTIONS TO ANSWER THE CAR.

SUMMARY

OF TASK N/A NONC0dFORMAliCE

SUMMARY

1 CAR HAS BEEd iRITTdd.

STATUS THIS TASK IS APPROXIMATELY 99% COMPLETE.

FINAL TASK REPORT REMAINS TO BE WRITTEN.

ESTIMATED COMPLETION DATE NOVEMBER 1, 19S3 4.

O $

QUALITY CONFIRMATION PROGRAM TASK IX: DESIGN DOCUMENT CHANGES ITEMS WORKED THIS HONTH A.

IMPLEMEdTED REVIEWS ACCORDING T0 ddi PROCEDURE QCPP 9.15 REV. 0.

REVIE4S PREVIOUSLY COMPLSTE ARE BEING ANALYZED TO ASSURE COMPLIANCE WITH QCPP 9.15 REV. O.

ANY REVIEWS THAT DO A0T C0APLY ARE BEING REVISED.

B.

RSVIE4ED DDC UPDATES TO DETERMINE THE AFFECT ON PREVIOUSLY COMPLETED DDC REVIEdS.

C.

WRCTE TCN 83-16 TO REVISE PROCEDURE QCPP 9.15 REV. O IN RESP 0dSE TO THE NRC'S CONCERNS REGARDING GENERIC DDC REVIEWS. THE TCN IS IN THE REVIEW CYCLE.

D.

REVIEWED 561 DDCs WHICH WERE REVIEdED IN ACCORDANCE WITH PROCEDURE QCPP 9.15.

REVERIFIED 601 DDCs FOR COMPLIANCE WITH PROCEDURE QCPP 9.15 WHICH WERE PREVIOUSLY REVIEWED IN ACCORDANCE WITH PROCEDURE 19-QA-15 (NOTE:

41 0F THE 601 DDCs REVERIFIED REQUIRED REVISION OF THE PREVIOUS REVIEW).

E.

A TOTAL OF 1 CER, 1 NR and 11 DDNs WERE WRITTEN THIS MONTH.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MAdHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS M0dTH REMAINING REVIEWS PER

• 4,627 0

• 4,627 0

100 0

0 19-QA-15 (24,214)

(24,214)

PROCEDURS PHASE II 9,288 518 982 6

11 542 29,425 NES ITEMS PHASE II 3,925 433 917 11 23

• • 0 0

REVERIFY PHASE IIA 1,498 43 178 3

12 138 3,448 NE3 ITEMS PHASE IIA 702 168 557 24 79

• • 0 REVERIFY TOTAL 20,040 1,162 7,261 6

43 680 32,873 (39,627)

(26,848)

• NOTE: THE' QUANTITY OF 24,214 INCLUDES PHASE I, IA, II, and IIA DDC REVIBdS. THB QUANTITY 4627 INCLUDES ONLY PHASE II AND IIA DDC REVIEWS.

PHASE I add IA DDC REVIE4S WERE DELETED FROM TASK IX PROCBDURE QCPP 9.15 REV. O.

THE REVIE43 WILL NO LONGER BEINJ 4

CARRIED FOR NUMBER OF ITEMS.

j

• • DOTE: HOURS EXPENDED ARE CARRIBD UADEd PHASE II NE4 ITEMS add PHASB IIA NEW ITEMS. :

QUALITY C0dFIRMATION PROGRAM TASK IX - COMT*D NONCONFORMANCE

SUMMARY

PROBLEA/ DEFICIENCY ELECT.

MECH.

STRdCT.*

TOTAL 1.

MISSING DOCUREATATION 32 439 471 2.

DDC MIS-CLASSIFICATION 13 3

16 3.

INSPECTION PROGRAM 51 38 89 DEFICIENCIES & MISC.

4.

DDC NOT INCORPORATED 104 15 461 580 5.

INSPECTION PRIOR TO 3

3 BEING WRITTEN (AS-BUILT) 6.

INCOMPLETE INSPECTION 8

22 30 TOTAL 211 15 963 1,189

• INCLUDES WYaB DDC'S.

COMMENTS AND CONCERNS A.

TASK IX 13 STILL WAITING FOR HJK TO RESPOND TO CARS IN ORDER T0 i

COMPLETE SOME DDC REVIEWS.

IN LIED 0F THIS, TASK IX IS IdVESTIGATING OTHER POSSIBILITIES.

B.

THE INFORMATION CONTAINED IN THE S&L COMPUTER LISTING OF DDC STATUS IS STILL INC0dPLETE.

C.

THE SCHEDULED COMPLETION DATE OF FEBRUARY 29, 1984 CAN NOT BE MET WITH THE PRESENT MANPOWER LEVEL.

MJLNPOWER SUIGARY PHASES II, IIA TASK COORDINATOR 1

DOCUdEdT REVIEWERS 5

CLERKS.

1 TOTAL 7

STATUS THIS TASK IS APPROXIKATELY 43% COMPLETE.

(NOT INCLUDING SUBTASK 3)

SCHEDULED C0APLETION DATE FEBRUARY 29, 1984..

a QUALITY C0dFIRMATION PROGRAM TASK IX:. SUBTASK III THE PRESENT SCOPE OF TASK IX, SUBTASK III IS THE INSPECTION OF WELDS OH 125 HANGERS (75 CONDUIT HANGERS, 50 CABLE TRAY HANGERS) PER THE S&L PROPOSED REINSPECTION PROGRAM FOR CABLE TRAY AND CONDUIT SUPPORT WELDING (REF. LETTER SLC 28268). THIS INSPECTION WAS COMPLETED 8-5-83 PEx QCPP 9.46.

I.

ITEMS COMPLETED TO DATE A.

125 HANGERS INSPECTED (2130 WELDS) 35 HANGERS ACCEPTED (849 WELDS) 28% ACCEPTED 86 HANGERS REJECTED (1281 WELDS) 68.8% REJECTED NOTE: 4 HANGERS NOT INSPECTED. PER S&L NO SUBSTITUTE HANGERS NECESSARY. THIS REPRESENTS 3 2%.

II.

WORK REMAINING TO COMPLETE y

A.

RE-INSPECTION OF ELECTRICAL HANGERS IN THE MAIN CONTROL ROOM (REF. MCAR 82-01) HAS NOT RESTARTED. AWAITING MANAGEMENT DECISION CONCERNING WHETHER OR NOT THIS IS STILL IN THE SCOPE OF TASK IX SUBTASK III.

B.

LEVEL II REVIEW 0F RECORDS GENERATED PER QCPP 9 46 SUMXARY OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING SAMPLE INSP.

125 0

125 0

100 0

394 INSPECTION 714 0

124*

O 17 3*

O 8,000 LEVEL II 714 0

121*

O 17 0

2,000 D00. REVIEW ADMINISTRATIVE 0

0 (Sse Note)

TOTAL 1,553 0

370 0

10** (APPR0X) 0 10,394 CTHE REPORTED FIGURES OF 124 and 17 3%, 121 and 17.0% REFLECT PARTIAL INSPECTIONS THAT HAVE BEE.

COMPLETED.

CCT0TAL SCOPE OF SUBTASK MUST BE RE-EVA11ATED.

NOTE: ADMINISTRATIVE INCLUDES NR AND CER PREPARATION AND PROCESSING, PROCEDURE PREPARATION, INSPECTION PACKAGE PREPARATION, DDC REVIEW, MEETINGS ATTENDED, ETC.

i..

'I y

+-m

.,7

QJALITY CONFIRMATION PROGRAM TASd II - SUBTASK Ill CONT *D NONCONFORMANCE

SUMMARY

TOTAL NUMBER OF NONCONFORMANCSS, CERs, CARS WRITTEN TO DATE:

A.

NO:lCONFORMANCE REPORTS - 217 WRITTEH, 7 DISPOSITIONdD TO DATE B.

CONDITION EVALUATION REQUESTS (CERs)-25 (RITTEM 25 0F THESE CERs HAVE BEEN RESPONDED TO 8 CARS GENERATED 1

MANPOWER

SUMMARY

ACTUAL QUALITY SPECIALISTS O

INSPECTORS 0

TOTAL 0

STATUS A.

THIS SUBTASK IS 100% COMPLETE WITd INSPECTION OF WELDS Od Tdd 125 HAdGERS PER THE S&L PROPOSSD REINSPECTION PROGRAM FOR CABLE TRAY AND COHDUIT SUPPORT WELDING.

B.

AT THIS POINT IN TIME INSPECTI0d3 HAVE NOT BEEd COMPLETBD IN THE CONTROL POOM IN RESPONSE 20 MCAR 82-01.

i j

SCHEDULED COMPLETI0d DATE FEBRUARY /29, 1984 (NOTE: COMMBNT B IN STATUS) a 1 i

w

+

p.

.e.*--

QUALITY CONFIRMATION PROGRAM TASK X: SUBCONTRACTOR QA PROGRAMS ITEMS WORKED THIS MONTH A.

FORMAL TASK X EVALUATION TRANSHITTED TO QCP MANAGEMENT.

B.

TASK X FINAL REPORT COMPLETED & TRANSMITTED TO QCP MANAGEMENT (VIA QCP-83-061) ON 9-29-83

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCBNT MANH0JRS

1. OF COMPLETED COMPLETED COMPLETED COMPLSTED EXPENDED MANHOURS AREA ITEAS THIS MONTH TO DATS THIS MONTd TO DATE THIS MONTH REMAINING QA PROGRAM 20 0

20 0

100 0

0 REVIEWS FORMAL AJDIT 91 0

91 0

100 0

0 REVIEWS QA PROGRAM 20 0

20 0

100 250 280 EVALUATIONS TOTAL 131 0

131 0

100 250 280 NONC0dF0PJEICE SUiGIARY 40 CERs WERE ISSUED AS A RESULT OF THE TASK X REVIE'iS STATUS THIS TASK IS 100% COMPLETE, EXCEPT FOR DOCUMENTATION CLOSEQUT SCHEDULEDC0FNLETIONDATE SEPTEMBER 30, 1983 4 1 l

l t

QUALITY C0JFIRMATION PROGRAd TASK XI: AUDITS ITEMS WORKED THIS MONTH l

A.

TASK XI PERSONNEL COMPLETED THEIR REVIE4 0F THE CG&E AUDITS.

B.

TASK XI PERS0iMEL HAVE COMPLETED " AUDIT FIdDING CLOSE-0UT" ANALYSIS FORMS FOR EACH CG&E AUDIT REVIEW.

SUMMARY

OF TASK TOTAL ITEMS ITBd3 PERCBNT PERCEdT MAdH0dRS

1. OF COMPLETED C0dPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING ORGANIZATIONS 7

0 7

0 100 0

0 FORMAL AUDIT 324 18 324 6

100 100 178 REVIEWS F1dDING 324 18 324 6

100 100 158 CLOSE0UT FINAL 7

7 7

100 100 250 1,250 l

EVALUATIONS 1

TOTAL 662 43 662 6

100 450 1,786 NONCONFORMANCE

SUMMARY

TWO POTENTIALLY REPORTABLE INCIDENT REPORTS HAVE BEEN GENERATED, M-90 AND S-15 STATUS THIS TASK IS 100% COMPLETE WITH REVIEdS.

FINAL REPORT TO BE ISSJED Id OCTOBER.

SCHEDULED COMPLETION DATE SEPTEMBER 30, 1983.,

.______._-_____m__

m_

_m__ A M

/~~

l QUALITY CONFIRMATION PROGRAd TASK XII: BOLTING ITEMS WORKED THIS MONTH A.

QCP, NED, AND SARGENT & LUNDY MET SEPT. 1, 1983 TO RESOLVE QCP C0dHEdTS ON THE REINSPECTION PROGRAM. QCP IS NOW AWAITING INCORPORATION OF THESE COMMEdTS INTO THE PROGRAM BY SARGENT &

LUNDY.

B.

PROCEDURE QCPP 9.47 " QUALITY VERIFICATION OF SEISMIC CATEGORY 1 -

STRUCTURAL STEEL" WAS APPROVED SEPTEXBER 7, 1983 C.

PROCEDURE QCPP 9.49 " STRUCTURAL STEEL BOLTING INSPECTION" IS IN THE PROCEDURE REVIEW CYCLE. ESTIMATED APPROVAL DATE IS OCT. 15, 1983 D.

A TCH TO QCPP 9.47 IS IN THE REVIEW CYCLE. THIS WILL ALLOW TASK I TO PROCEED WITH VISUAL WELD INSPECTIONS IN THE DRYWELL.

QUALITY CONFIRMATION PROGRM TASK XIII: MASONRY WALLS ITEMS WORKED THIS MONTH A.

MEETING ON S&L*S PROPOSED PROGRAM ON MASONRY WALL HELD ON 9-14-83 QCP/QAD COMMENTS TO BE RESOLVED.

B.

CONCERNS OF STRUCTURAL INTEGRITY OF MASONRY WALL WILL BE SENT BY NED OH 10-7-83 QUALITY C0dFIRHATION PROGRAd TASK XIV: SEISMIC COLUMNS ITEMS WORLED THIS MONTH A.

REIdSPECTION WILL GO ALONG WITH MASONRY WALL AND BOLTING PROGRAM.

B.

CORPLETION ORIGINALLY SCHEDULED 12-31-83 QUALITY CONFIRMATION PROGRAM TASK XV: C0ATING ITEMS WORKED THIS MONTH A.

IT HAS BEEN DETERMINED THAT ALL LEVEL I COATINGS WILL BE REMOVED AND A QUALIFIED COATING APPLIED.

QUALITY CONFIRMATION PROGRAM TASK XVI: SEISMIC INTERACTION ITEMS WORKED THIS MONTH A.

MCAR HAS BEEN RESPONDED TO AND QAD IS REVIEdING THIS.

(MCAR 11).

B.

SWO-83-04 REQUIRES TO BE ADDRESSED.

C.

PROCEDURE OPP 3.8 IS NOT FINALIZED.

D.

PROCEDURE QCPP 9.52 TO BE APPROVED.

E.

QUALIFICATION OF WALKDOWN PERSONNEL AND CERTIFICATION TO BE UPDATED PER CER-83-290...