ML20076J224
| ML20076J224 | |
| Person / Time | |
|---|---|
| Site: | Zimmer |
| Issue date: | 06/30/1983 |
| From: | CINCINNATI GAS & ELECTRIC CO. |
| To: | |
| Shared Package | |
| ML20076J199 | List: |
| References | |
| NUDOCS 8309060522 | |
| Download: ML20076J224 (28) | |
Text
{{#Wiki_filter:_. 1 QUALITY CONFIRMATION PROGRAM STATUS AS O F J UN E 30,1983 , SBR R 1888R 4 888sse PDR
QUALITY CONFIRMATION PROGRAM TASK I: STRUCTURAL STEEL ITEMS WORKED THIS MONTH A. 128 BEAMS WERE INSPECTED. 45 BEAMS WERE ACCEPTED, 83 BEAMS HAD DEFI-CIENCIES.
- 8. 83 SPECIFIC NR'S WERE WRITTEN COVERING THOSE ITEMS WITH DEFICIENCIES.
SUMMARY
OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANH0VRS
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS ,THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING CRVWELL 786 27 393 3.4 50 270 3,990 REACTOR AUX.SVC 3,190 101 2,461 3.1 77.1 1,010 7,460 WATER BLDG.
CONTROL RM. 105 0 56 0 53 0 450 HVAC SPTS. l GENERIC NR'S TO REINSPECT 1,000 0 0 0 0 0 5,280 (BEAMS) TOTAL 5,081 128 2,910 2.5 57 1,280 17,180 COMMENTS AND CONCERNS A. APPR0XIMATEIv 1,000 BEAMS HAVE PREVIOUSLY BEEN DOCUMENTED ON " GENERIC" NR'S BUT HAVE NOT BEEN REWORKED. THESE BEAMS ARE BEING REINSPECTED AND " SPECIFIC" NR'S WRITTEN WHERE APPLICABLE. B. FOR THE LAST 2 WEEKS, TASK I HAS BEEN WALKING DOWN ALL CLASS I STRUCTURES TO DETERMINE THE NUMBER OF BOLTED CONNECTIONS AND THE NUMBER OF STRUCTURAL WELDS. EXPECT TO BE COMPLETE BY 7/5/83.
QUALITY CONFIRMATION PROGRAM TASK I - CONT'D. NONCONFORMANCE
SUMMARY
TOTAL NR'S
- NR'S ( ) NR'S() TGTAL DEFICIENCIES
- NR'S DISP 0- CLOSED / PEND'G. GENERIC DEFIC-AREA WRITTEN SITIONED CANCELLED CANCEL'N. NR'S IENCIES AAI REW. REP. REJ DRYWELL 360 257 26 (41) 47 (114) 0 1,177 52 819 15 C GALLERY STL.
RX. BLDG. 48 11 33(52) 2 (2) 0 91 3 31 2 C CONTROL RM. 567'5" 42 14 16 (16) 4 (7) 4 47 7 11 3 C i SMITCH GR. 567'5" 44 29 2 (2) 12 (13) 1 64 10 30 11 C i SWITCH GR. 546' 99 78 11 (12) 1 (1) 6 130 24 66 8 ( ; SWITCH GR. 536'0" 44 8 4 (4) 0 (0) 9 60 10 2 1 C R00r STEEL 591' 77 81 11(11) 2 (3) 22 64 32 10 6 C HVAC 58 8 1 (1) 0 (0) 0 344 31 0 0 C CABLE SPREAD 546' 103 73 15 (15) 2 (2) 10 110 55 27 13 C FOOT CONN. 253 - - - - - 139 88 15 C RX. BLDG. 136 77 2 (3) 3 (8) 4 225 93 13 7 C SVC. WATER
- 451' 54 - -
(0) - (0) 2 194 0 0 0 C d DIESEL GEN. 82 -
- (0) -
(0) - 249 0 0 0 C BATT. RM. 4 - - (0) - (0) - 7 0 0 0 ( TOTAL 1,404 636 121(157) 73 (150) 58 2,762 456 1097 81 C THIS FIGURE DOES NGT REPRESENT NR'S CANCELLED, CLOSED OR PENDING CANCELLATION ( ) TOTAL NUMBER OF DEFICIENCIES. f I
,_- ~ - _ - . _ - . .- - - - _ . - - - . . _ . . _ . . - - _ _ - . . - _ . . - _ _ . - . . - -
QUALITY CONFIRMATION PROGRAM TASK I - CONT'D. MANPOWER SU"ItARY ACTUAL TASK COORDINATOR 1 QUALITY SPECIALISTS 2 DOCUMENT REVIEWERS 4 INSPECTORS 11 TOTAL 18 STATUS THIS TASK IS APPR0XIMATELY 57% COMPLETE. ESTIMATED COMPLETION DATE NOVEMBER 30, 1983 e 9 i QUALITY CONFIRMATION PROGRAM TASK II: WELD QUALITY ITEMS WORKED THIS MONTH A. REVIEWED 405 SMALL BORE PACKALES FOR WELD R0D HEAT TRACEABILITY. 75 NR'S WERE WRITTEN AGAINST AREAS SUCH AS: DISCREPANCIES BETWEEN DOC-UMENTATION AND DRAWINGS, DUPLICATION OF WELD NUMBERS, ALTERED HEAT NUMBERS ON THE DOCUMENTATION AND MISSING DOCUMENTATION. B. 77 NR'S WERE WRITTEN THIS MONTH ON WELDER QUALIFICATIONS. C. COPIES OF ALL SPPM'S AND RELATED INFORMATION WERE TRANSMITTED TO BECHTEL FOR THEIR TECHNICAL REVIEW 0F HJK'S WELD PROCEDURES. ALL HAVE BEEN COMPLETED AND CER'S HAVE BEEN TRANSMITTED TO QAD FOR IM-PLEMENTATION INTO THE PROGRAM.
SUMMARY
OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING STRUCT.
~
11,000 0 11,000 0 98 0 R V EW 416 LG. BORE
- PIPE 9,000(Appx.) 0 0 0 0 0 1,500 WELD PROC.
ADMIN. 77 0 77 0 100 0 0 REVIEW WELDER QUAL. 2,500 386 594 15 23 450 906 RE-REVIEW WELD R0D CONTROL 0 0 0 0 0 0 416 FINAL REVIEW 2,725 405 943 14 34 616 2,854 SM. BORE PIPE TOTAL 25,302 791 12,614 1 66 1066 6,092
.4. ,
I . QUALITY CONFIRMATION PROGRAM TASK II - CONT'D. 3 NONCONFORMANCE
SUMMARY
516 NR'S GENERATED TO DATE 161 CER'S GENERATED TO DATE r COMMENTS AND CONCERNS A. ALL COPIES OF QCP'S REVIEW CHECKLIST TO 19-QA-22 HAVE BEEN RECEIVED , FROM BECHTEL AND CER'S TRANSMITTED TO QAD. B. PROCEDURE FOR INCORPORATING LARGE BORE WITH TASK III HAS BEEN WRITTEN AND SENT FOR REVIEW AND COMMENT. MANPOWER
SUMMARY
ACTUAL TASK COORDINATORS 1 INSPECTORS 0 DOCUMENT REVIEWERS 6 CLERKS 0 TOTAL, 7 STATUS l THIS TASK IS APPR0XIMATELY 66% COMPLETE ESTIMATED COMPLETION DATE - DECEMBER 31, 1983 _ S. l \
^
l l QUALITY CONFIRMATION PROGRAM TASK III: HEAT NUMBER TRACEABILITY
! ITEMS WORKED THIS MONTH i
A. 261 PURCHASE ORDERS WERE REVIEWED BY TASK III. 92 0F THESE P.O.'S WERE RETURNED TO HJK DUE TO DEFICIENCIES MISSED IN THEIR INITIAL REVIEW AND WERE CORRECTED AND RETURNED. THE TOTAL NUMBER OF P.O.'S ACCEPTED THIS MONTH IS 169. 4 B. 219 SMALL BORE PIPING PACKAGES WERE REVIEWED BY TASK III. 53 0F THESE PIPING PACKAGES WERE RETURNED TO HJK DUE TO DEFICIENCIES MISSED IN THEIR INITIAL REVIEW. THE TOTAL NUMBER OF SMALL BORE PIPING PACKAGES ACCEPTED THIS MONTH IS 166.
SUMMARY
OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENSES MANHOURS AREA ITEMS THIS MONTH _TO DATE THIS MONTH TO DATE THIS MONTH REMAINING SM. BORE ..
D0C. 2,725 ISK 166 291 6 10.6 411' 2,451 SM. BORE 4 WALKDOWN 2,725 ISK 0 2,691 0 100 0 0 LG. BORE (Appx) D0C. 380 PSK 0 0 0 0 108 . 2,892 LG. BORE (Appx) WALKDOWN 380 PSK 0 0 0 0 0 1,000 ( PURCHASE j ORDER REV. 4,196 169 454 4 10.8 729 8,843 GAMMA PLUG 403 0 403 0 100 0 0 50.55(e)M-56 TOTAL 10,809 335 3,839 2.9 37 1,248 15,226 NONCONFORMANCE
SUMMARY
H. J. KAISER HAS GENERATED 581 NR'S, 515 DDN'S AND 24 CAR'S TO DATE COVERING PURCHASE ORDER REVIEWS. l . _ - _ . - _ _ _ , . - _ _ - _ . -
QUALITY CONFIRMATION PROGRAM TASK III - CONT'D. COMMENTS AND CONCERNS ; A. IN ORDER TO OBTAIN THE INFORMATION REQUIRED TO IDENTIFY MODIFICATIONS TO LARGE BORE PIPING SUBASSEMBLIES, A METHOD OF SURVEILLING THE H. J. KAISER N-S PROGRAM IS BEING DEVELOPED. RECOMMENDATIONS HAVE BEEN MADE OUTLINING A PROGRAM AND DEFINING NECESSARY INTERFACES. THE QCP PROCE-DURE FOR LARGE BORE REVIEW IS BEING REVISED. < MANPOWER
SUMMARY
ACTUAL t TASK C0ORDINATOR 1
- TASK LEAD 1 l
INSPECTOR 2 DOCUf4ENT REVIEWERS
, _5 TOTAL 9 -
STATUS THIS TASK IS APPR0XIMATELY 37% COMPLETE.
~
ESTIMATED COMPLETION DATE l l FEBRUARY 29, 1984 i b __ - . . _ _ _ _ _ _ _ . , _ - _ _ _ . . _ . _ _ _ . . - , . ~ _ _ _ _ _ _ _ _ _ , _ , _ _ _ . . _.
QUALITY CONFIRMATION PROGRAM TASK IV: SOCKET WELD DISENGAGEMENT j ITEMS WORKED THIS MONTH A. SEE COMf1ENTS AND CONCERNS ITEM ,A.
SUMMARY
OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS
- AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING INITIAL REVIEW 32,000 0 29,281 0 98 0 0 SOCKET WELD DISENGAGEMENT FINAL REVIEW 2,725 0 985 0 36 0 0 TOTAL 34,725 0 30,266 0 100 0 0 NONCONFORilANCE SuflMARY 147 NR'S AND 1 CER HAVE BEEN WRITTEN TO DATE. NR'S HA.VE BEEN REQUESTED TO BE REVIEWED FOR ADEQUATE INFORMATION PRIOR TO CLOSURE. .
COMMENTS AND CONCERNS A. WORK ON THIS TASK HAS CEASED, AWAITING A RESPONSE BY THE NRC TO THE NED POSITION ON THE SOCKET WELD CONCERN AS DOCUMENTED IN CG&E CORRESPONDENCE QA-2290 DATED MARCH 8, 1983. MANPOWER
SUMMARY
ACTUAL DOCUMENT REVIEWERS 0 TOTAL 0 1 STATUS THIS TASK IS APPR0XIMATELY 100% C0ftPLETE. SEE ITEM A UNDER "COM'1ENTS AND CONCERNS". ESTIMATED C0f1PLETION DATE JULY 31, 1983 i I
. _ _ , , - _ . . . - , - - . - . - - ----------n-- -- - ~ ~ - - - ' ' ' ~ ~ ' ~ ~ ' ' "
. _ - - . . . . . . -. -= _ -
l QUALITY CONFIRMATION PROGRAM
, TASK V: RADIOGRAPHS
- ITEMS WORKED THIS MONTH i
4 A. THE FINAL REPORT WAS SUBMITTED TO THE NATIONAL BOARD AND THE NRC. , SUMf1ARY OF TASK - TOTAL ' ITEMS ITEMS PERCENT PERCENT MANHOURS ,
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS i AREA ITEMS THIS MONTH R DATE THIS MONTH T0 DATE THIS MONTH REMAINING RADIOGRAPHY 4,250 0 4,250 0 100 0 0 REVlEW ,
RADIOGRAPHS r
! PHASE II 46 0 46 0 100 0 .
O TOTALS 4,296 0 4,296 0 100 0 0 NONCONFORMANCE SUPJ1ARY N/A , f COMMENTS AND CONCERNS A. THE NATIONAL BOARD AND THE STATE OF OHIO HAVE APPROVED THE FINAL REPORT FOR TASK V. l 1 MANPOWER SUf41ARY PERSONNEL ASSIGNED TO TASK III SUPPORT THIS ACTIVITY. STATUS - AWAITING APPROVAL-0F FINAL REPORT BY NRC REGION III. l l l
QUALITY CONFIRMATION PROGRAM TASK VI: CABLE SEPARATION ITEMS WORKED THIS MONTH A. 18 NR'S WERE GENERATED COVERING ELECTRICAL SEPARATION VIOLATIONS FOR CABLE TO CABLE IN AIR, CABLE IDENTIFICATION, ROUTING, AND SLEEVE IDENTIFICATION. B. 30 NR'S WERE RETAGGED DUE TO DISPOSITIONS OF NR'S BEING COMPLETED OR REDISPOS.! TION OF NR'S BEING DONE. C. THE INSPECTION AND LEVEL II REVIEW FOR THE SLEEVE AND FLOOR " PENETRATION INSPECTION IS ,100". COMPLETE.
SUMMARY
OF TASK , TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS , # OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING 9,256(UN) 0 100 0 0 CABLE TRAYS 1456(TR) 0 9256(UN) , REINSP. OF 0 3,884(UN) O. 100 0 0 954(TR) 90WER TRAYS 3884(UN)
~
SLEEVE & 358 166 358 47 100 403 0 FLR.PENETR. (Records) (Records) (Records) ASSOC. CABLES 392 0 392 0 100 0 0 , TOTAL 13,890 166 13,890 .4 99 '403' 0 t (Records) (Records)
. ~ .
NONCONFORMANCE
SUMMARY
A. A TOTAL OF 1,233 NONCONFORMANCE REPORTS HAVE BEEN WRITTEN FOR SEPARATION, IDENTIFICATION, AND ROUTING DEFICIENCIES. 880 NR'S HAVE BEEN DISPOSITIONED I TO DATE. 520 NR'S ARE OPEN AND ARE DISPOSITIONED AS FOLLOWS: 337 REWORK, 70 REPAIR, 161 ACCEPT-AS-IS. 360 0F THE 880 DISPOSITIONED NR'S HAVE BEEN CLOSED. 16 NR'S WERE CANCELLED BECAUSE OF DUPLICATION. 337 NR'S HAVE NOT BEEN DISPOSITIONED.
QUALITY CONFIRMATION PROGRAM TASK VI - CONT'D. COMMENTS AND CONCERNS A. A REVIEW 0F THE RESPONSE TO AND STATUS OF ALL CAR /CER'S GENERATED BY THIS TASK IS IN PROCESS TO VERIFY THAT ALL OF THE CAR /CER'S CONCERNS ARE PROPERLY ADDRESSED PRIOR TO ISSUING THE DRAFT OF THE FINAL REPORT FOR TASK VI. IN ADDITION, QCP IS AWAITING INPUT FROM NED FOR THOSE AREAS COVERED UNDER THE QUALITY CONFIRMATION PROGRAM BUT WHICH WERE COMPLETED BY NED. IT IS ANTICIPATED THAT THE DRAFT OF THE FINAL REPORT WILL BE SUBMITTED FOR REVIEW BY 7/31/83. MANPOWER
SUMMARY
ACTUAL TASK C0ORDINATOR 1 TOTAL 1 STATUS THIS TASK IS APPR0XIMATELY 99% COMPLETE. 4 ESTIMATED COMPLETION DATE JULY 31, 1983 m _ ~
QUALITY CONFIRMATION PROGRAM TASK VII: NONCONFORMANCE REPORTS ITEMS WORKED THIS MONTH A. 75 V0IDED NR'S WERE FINAL REVIEWED. ALL 75 NR'S WERE ACCEPTABLE A READY FOR THE REVIEW COMMITTEE. B. 46 SR'S WERE FINAL REVIEWED. ALL 46 0F THESE SR'S WERE ACCEPTABLE READY FOR COMMITTEE. C. NRC IS IN PROCESS OF REVIEWING VOIDED NR COMMITTEE MEETINGS NOS. 00 THROUGH 012. NO REJECTABLE ITEMS FROM THIS REVIEW HAVE BEEN REPOR TO DATE.
- D.
CORRECTIVE ACTION TO CORRECTIVE ACTION REQUEST 83-66 CONCERNING THE REVIEW 0F ALL V0IDED NR'S FOR P0TENTIAL REPORTABILITY OF DEFICIENCIES UNDER 10CFR50.55(e) AND 10CFR21 IS IN PROGRESS AND 60% COMPLETE. THE ESTIMATED COMPLETION DATE FOR THIS ACTION IS JULY 31, 1933.
SUMMARY
OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT
# OF COMPLETED COMPLETED COMPLETED COMPLETED MANHOURS ~ MANH EXPENDED AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING VOIDED NR REVIEW 1,318 75 1,136 5.7 86.2 881 874 SECONDARY -
SURVEILLANCE REPORT REVIEW 3,422* 46 282 1.3 8.2 139 1,767 SECONDARY PUNCHLIST (Appx.) REVIEW 25,000 0 4,618 0 18 0 4,000 CLOSED NR REVIEW 300 0 50 0 17 0 1,200 NR'S FROM INSPECTORS UNKNOWN 0 0 (N0 NR'S RECEIVED THIS MONTH) 200 TOTAL 30,040 121 6,086 1,020 72 8,041 1
*SEE "B" UNDER COMMENTS & CONCERNS 1
-I2-
QUALITY CONFIRMATION PROGRAfi TASK VII - CONT'D. NONCONFORMANCE
SUMMARY
238 (206 FROM NR'S, 32 FROM SR'S) NR'S HAVE BEEN WRITTEN TO DATE. 32 NR'S HAVE BEEN DISPOSITIONED. 25 ACCEPT-AS-IS, 9 REWORK, 1 REPAIR, 2 REJECT. (NOTE: SOME NR'S HAVE MULTIPLE DISPOSITIONS.) 5 NR'S HAVE BEEN CLOSED. IT SHOULD BE NOTED THAT 113 NR'S ARE ON HJK HOLD FOR ZAP 0 7 AND NOW SHOW NO DISPOSITION STATUS. COMMENTS AND CONCERNS A. APPROXIMATELY 50 NR'S REVIEWED AND ACCEPTED BY THE NR REVIEW COMMITTEE TO BE SUBMITTED TO NRC FOR REVIEW. B. THE INITIAL REVIEW 0F ALL NUMBERED AND UNNUMBERED SR'S WHICH HAVE BEEN - IDENTIFIED AND IN THE POSSESSION OF TASK VII IS COMPLETE. THE TOTAL NUMBER REPORTED LAST MONTH WAS IN ERROR AND SHOULD HAVE READ 3,422 DOCUMENTS. STATUS THIS TA,SK IS APPR0XIMATELY 72% COMPLETE. ESTIf1ATED COMPLETION DATE - DECEMBER 31, 1983 T 9
QUALITY CONFIRMATION PROGRAM TASK VIII: DESIGN CONTROL AND VERIFICATION ITEMS WORKED THIS MONTH A. THE DRAFT REPORT HAS BEEN REVIEWED BY N.E.D. AND COMMENTS HAVE BEEN RECEIVED. B. QCP PARTICIPATED IN AN AUDIT OF SARGENT AND LUNDY'S DESIGN CONTROL PROCESS. RESULTS OF THIS AUDIT WILL BE COMPARED TO THE DRAFT REPORT.
SUMMARY
OF TASK N/A NONCONFORMANCE
SUMMARY
N/A
; STATUS THIS TASK IS APPR0XIMATELY 99% COMPLETE.
~
ESTIMATED COMPLETION DATE JULY 31, 1983 I e f l
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i QUALITY CONFIRMATION PROGRAM TASK IX: DESIGN DOCUMENT CHANGES ITEMS WORKED THIS MONTH A. REVIEWED DDC UPDATES TO DETERMINE THE AFFECT ON PREVIOUSLY COMPLETED DDC REVIEWS. B. DISCUSSED THE SAFETY CLASSIFICATION OF DDC'S WITH S & L AND GCD. TASK 9 IS COMPARING OUR CLASSIFICATION INFORMATION WITH THE S & L COMPUTER LISTING OF DDC'S. RESULTS OF THIS REVIEW WILL BE SENT TO GCD. C. PROCEDURE QCPP 9.15, REV 0 WAS,SENT TO THE PROCEDURES GROUP FOR PROCESSING, AND FLOW CHARTS DETAILING THE ACTIVITIES OF TASK 9 WERE COMPLETED.
SUMMARY
OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANH0VRS
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING PHASE I 19,711 0 18,733 0 95 0 78 PHASE II 9,111 0 3,925* 0 43 648 31,339
~
PHASE IA 2,600 0 854 0 33 0 139 PHASE IIA 2,200 3 702* 0 32 153 3,767 TOTAL 33,622 3 24,214* O 44 801 35,323 o NOTE: THESE ITEMS REFLECT PARTIAL REVIEWS THAT HAVE BEEN COMPLETED. NONCONFORMANCE
SUMMARY
PROBLEM / DEFICIENCY ELECT. MECH. STRUCT.* TOTAL
- 1. MISSING DOCUMENTATION 32 -
439 471
- 2. DDC MIS-CLASSIFICATION 13 -
3 16 I
- 3. INSPECTION PROGRAM
, DEFICIENCIES & MISC 51 - 38 89
- 4. DDC NOT INCORPORATED i
IN DOCUMENTATION 103 11 456 570
- 5. INSPECTION PRIOR TO BEING WRITTEN (AS BUILT) 3 - -
3
- 6. INCOMPLETE INSPECTION 8 -
22 30 TOTAL 210 11 958 1,179
- INCLUDES WY&B DDC'S 4
QUALITY CONFIRMATION PROGRAM TASK IX - CONT'D. COMMENTS AND CONCERNS A. TASK IX IS STILL WAITING FOR HJK TO RESPOND TO CAR'S IN ORDER TO COMPLETE SOME DDC REVIEUS. IN LIEU OF THIS, TASK IX IS INVESTIGATING OTHER POSSIBILITIES. SEE ITEM "B" FOR ITEMS WORKED THIS MONTH. B. THE INFORMATION CONTAINED IN THE S & L COMPUTER LISTING OF DDC'S IS STILL INCOMPLETE. DOCUMENT CONTROL AND TASK IX ARE REVIEWING THE COMPUTER LISTING. MANPOWER
SUMMARY
PHASES I, II, IA, IIA ENGINEERS (INCLUDING TASK C0ORDINATOR) 3 DOCUMENT REVIEWERS 3 CLERKS 1 7 STATUS THIS FASK IS APPR0XIMATELY 44% COMPLETE. (NOT INCLUDING SUBTASK 3) - ESTIMATED COMPLETION DATE FEBRUARY 29, 1984 i 9 j
. - - - , , - . . . . . - . , _ , - _ - - . . . . . , . . - ,,,,,-..c. - , , _ _ , - - , - . - . _ _ . , _ , - .._.,.,-.-.--..,,.n_,
QUALITY CONFIRMATION PROGRAM TASK IX - SUBTASK III ITEMS MORKED THIS MONTH A. 73 HANGER INSPECTION PACKAGES PREPARED. B. 27 WORK REQUESTS WERE SUBMITTED TO FEC FOR ERECTION OF SCAFFOLDING AND THE REMOVAL OF GALVAN 0X PAINT. C. 42 HANGERS COMPLETED 8 HANGERS ACCEPTED 29 HANGERS REJECTED 83 HAf1GERS REMAINING TO BE INSPECTED NOTE: THERE ARE 5 HANGERS WHICH CAflNOT BE INSPECTED AND PER SARGENT AND LUNDY IT WILL NOT BE NECESSARY TO SUBSTITUTE DIFFERENT HANGERS. SUMitARY OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING SAMPLE INSP. 125 42 42 33.6 33.6 276 1,024 INSPECTION 714 0 124* 0 17.3* 0 8,000 LEVEL II .
00C. REVIEW 714 0 121* 0 17
- 0 2,000 ADMINISTRA-TIVE (SEE - - - - -
140 - NOTE) TOTAL 1,553 42 287 0 17 416 11,024 THE REPORTED FIGURES OF 124 AND 17.3%, 121 AND 17.0% REFLECT PARIAL INSPECTIONS THAT HAVE BEEF 1 COMPLETfD. NOTE: ADMINISTRATIVE INCLUDES NR AND CER PREPARATION AND PROCESSING, PROCEDURE PREPARATION, INSPECTION PACKAGE PREPARATION, DDC REVIEW, MEETINGS ATTENDED, ETC. NONCONFORMANCE SUM!!ARY TOTAL NUMBER OF NONCONFORMANCES, CER'S, CAR'S WRITTEN TO DATE: NONCONFORMANCE REPORTS - 159 WRITTEN, 7 DISPOSITIONED TO DATE : CONDITION EVALUATION REQUESTS (CER'S) - 23 WRITTEN - 22 0F THESE CER'S HAVE BEEN RESPONDED T0. 1 CER HAS NOT BEEN ANSWERED. _ . - _ - . _ _ . . _ _ _ _ . - - _ - - _ . _ _ _ _ _ ..__ _ , ~ - ,
I QUALITY CONFIRMATION PROGRAM l TASK IX - SUBTASK III CONT'D. , COMf!ENTS AND CONCERNS N/A MANPOWER
SUMMARY
ACTUAL QUALITY SPECIALISTS 1 INSPECTORS 3 TOTAL 4 4 STATUS A. THIS SUBTASK IS APPR0XIMATELY 33.6% COMPLETE WITH INSPECTION OF WELDS ON THE 12S HANGERS PER THE S&L PROPOSED REINSPECTION PROGRAM FOR CABLE TRAY AND CONDUIT SUPPORT WELDING. B. THIS SUBTASK IS APPR0XIMATELY 17% COMPLETE WITH ORIGINAL SCOPE OF WORK WHICH IS INSPECTION OF THE CABLE TRAY H/,NGERS, CONDUIT HANGERS AND CONDUITS IN THE MAIN CONTROL ROOM. . d I e
QUALITY CONFIRMATION PROGRAM TASK X: SUBCONTRACTOR QA PROGRAMS ITEMS UORKED THIS MONTH A. NED'S FORMAL RESPONSE TO QCP REQUEST FOR SATISFACTION OF TASK X PREREQ-UISITES WAS RECEIVED. - B. TASK X PERSONNEL BEGAN THE FORMAL PROCESS OF THE DETERMINATION OF APPLICABLE CRITERIA, QA PROGRAM REVIEWS AND QUALITY AUDIT REVIEWS FOR THE TASK X SUBCONTRACTORS. I
SUMMARY
OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXDENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING EST. SUBCON.
AUDITS: 76 0 76 0 100 0 0 PRELIM AUDIT REVIEWS 76 0 76 0 100 0 0 QA PROGRAM REVIEWS 20 13 13 65 65 208 , 112 FORMAL AUDIT REVIEWS 92 50 50 54 54 200 168 QA PROGRAM EVALUATIONS 20 0 0 0 0 0 . 1320 TOTAL 284 18 215 5 60 408 1,600 NONCONFORMANCE
SUMMARY
N/A COMMENTS AND CONCERNS A. THE DIFFICULTY IN OBTAINING QA PROGRAM MANUALS (8) THAT WERE FOUND TO BE MISSING FROM THE ZPS-1 SITE COULD HAVE A NEGATIVE IMPACT ON THE TIMELY COMPLETION OF TASK X. j STATUS THIS TASK IS 60% COMPLETE. ESTIMATED COMPLETION DATE SEPTEMBER 30, 1983.
QUALITY CONFIRMATION PROGRA!1 TASK XI: AUDITS ITEMS WORKED THIS MONTH A. NED'S FORMAL RESPONSE TO QCP REQUEST FOR SATISFACTION OF TASK XI PRE-REQUISITES WAS RECEIVED. B. TASK XI PERSONNEL BEGAN THE REVIEW 0F CG&E AUDITS OF HJK.
SUMMARY
OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANH0VRS
# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING AUDITS 329 0 ' 329 0 100 0 0 ORGANIZA-TIONS 7 0 5 0 100 0 0 PRELIM. -
REVIEWS 329 0 329 0 100 0 0 FORMAL AUDIT (329) 25 25 7.6 7.6 100 1,216 REVIEWS * , FINDING . CLOSE0UT (270) 0 0 0 0 0 0 FINAL EVALUATIONS 329 0 0 0 0 0 1,700 TOTAL 1,598 25 688 2 52 100 . 2,916
- ESTIMATED NONCONFORMANCE
SUMMARY
N/A COMMENTS AND CONCERNS N/A STATUS THIS TASK IS 52% COMPLETE. t ESTIMATED COMPLETION DATE SEPTEMBER 30, 1983 .
f""%, UNITED STATES 5 a NUCLEAR REGULATORY COMMISSION o OFFICE OF PUBLIC AFFAIRS, REGION 111 N g . . . . , *# 799 Roosevelt Road, Glen Ellyn, Illinois 60137 NEWS ANNOUNCEMENT: 83-57 CONTACT: Jan Strasma 312/932-2674 Russ Marabito 312/932-2667 NRC STAFF PROPOSES $4,000 FINE AGAINST INDIANA FIRM FOR RADIATION OVEREXPOSURE TO COMPANY EMPLOYEE The Nuclear Regulatory Commission staff has proposed a $4,000 fine against Calumet Testing Services, Inc., Griffith, Indiana, for a radiation overexposure received by a company employee on June 15, 1983. Calumet Testing Services is licensed by the NRC to perform radiography, an industrial testing technique which uses a sealed radiation source to make x-ray like pictures of heavy metal objects. The company reported to the NRC that on June 15, 1983, a radiographer received a radiation dose of 4.7 rem during radiography work at a fossil-fueled power plant in Michigan City, Indiana. The NRC limit for occupational radiation dose is 3 rem in a calendar quarter (a rem is a standard measure of radiation exposure). No observable medical effects would be expected from an exposure of this magnitude. An NRC inspection of the circumstances of the overexposure determined that the individual who received the overexposure did not perform an adequate radiation survey after a radiography shot was completed. The radiation source was not fully retracted into its shielded container, and the radiographer received the overexposure while preparing for the next shot. A second radiographer received a lesser dose (less than 2 rem) which was within the NRC limit. Calumet Testing has until September 2 to pay the fine or protest it. If the company protests the fine and it is subsequently imposed by the NRC staff, a hearing may be requested. 4000 August 11, 1983 l i l i
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July 12, 1983 I ' I Project 2474 ML- _ i _ __ t ! TPT:CG&E-018 OL l IFILEI/a# Mr. W. H. Dickhoner President and Chief Executive Officer Cincinnati Gas and Electric Company 139 East Fourth Street Cincinnati, Ohio 45202
Dear Mr. Dickhoner:
Enclosed is the biweekly status report on our Independent Review of ZIMMER Project Management, covering the period June 18, through July 1, 1983 Copies of this report are being sent to the U.S. Nuclear Regulatory Commission in accordance with the " Protocol Governing Communications between CG&E and Independent Organizations Conducting Reviews or Audits under the Commission's Order," Docket No. 50-358. If you have any questions regarding the contents of this report, please call me. Sincerely, A. J. Nsylan Project Manager Enclosure Copies w/ Encl.
- d. G . Keppler (NRC)
J. Lieberman (NRC) J. H. Sniezek (NRC) , J. C. Stone (NRC) Ward W. J. (NRC) J. Williams, Jr. (CG&E) Director, Office of Special Cases (NRC) Zimmer Project Inspector (NRC) Zimmer Section Chief (NRC) Zimmer Sr. Resident Inspector (NRC) gL151993 ATTACIOiENT III
IEDEPENDENT REVIEW [F ZIMMER PROJECT MANAGEMENT BIWEEKLY STATUS REPORT NO. 5 FOR THE PERIOD ENDING JULY 1, 1983 The status report below is in reference to the Torrey Pines Technology Program Plan, document number GA-C17044, Revision A,
" Independent Review of ZIMMER Project Management," dated May, 1983 During this period, the TPT Review Team prepared internal re-ports on each of the review tasks, B through G, and formulated, defined and performed an initial evaluation of alternative or-ganizational structures for the Zimmer Project. This list in-cluded the four alternatives identified by the NRC in its November 12, 1982 Show Cause Order. As agreed at the public meeting in May, a copy of the prior Bechtel Study Report and any more recent organizational proposals which CG&E may have devel-oped were requested at this stage of the review for consideration in TPT's final recommendation.
Three TPT team members returned to the Cincinnati area between June 25 and June 29 to follow-up the open items and questions that had arisen during the review and evaluation of information obtained earlier, and to interview people who, for various reasons, were not available or had not been identi'_ed during the earlier visit. A list of the people interviewed durin's this visit in late June is given in Attachment A. The additional data obtained during this visit were related primarily to com-pletion of the case studies in Task H. The total number of documents cataloged from CG&E, the Zimmer Contractors and other interested parties is 3,827, including those produced by TPT. As of July 1, 8268 manhours have been expended on this review of the Zimmer Project Management. The volume of documents for review and the number of outside personnel to be interviewed have been greater than anticipated; the project was approxi-mately one week behind the Project Schedule given in the revised Program Plan. e
( ATTACHMENA I A INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT LIST OF PERSONS INTERVIEWED BETWEEN 6/18 AND 7/1/83 CG&E Contractors J. E. Kissell (GCD) T. Bloom (GE) W. B. Murray (GCD) P. Luyster (S&L) M. Nastari (QCP) C. Stanfield (HJK) L. Savage (QA) J. R. Schott (NPD) D. Stringer (NPD) P. Wilson (QCP) Others G. Kreidler (ex-Foothill Electric) - R. Yates (ex-HJK) Mr. "R" and Mr. "Q" (ex-subcontractor employees)" , T. Applegate (State of Ohio, Dept. of Energy) D. Milan (State of Ohio, Div. of Boiler Inspection) R. Yost (State of Ohio, Div. of Poller Inspection) e ' Interviewed by telephone with aid of R. Reiter
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RO Bon 85608 San D, ego. Car.fornia 92138 Te'echore: f619) 455 2654 A o.s.on or GA Technologies Inc. July 22, 1983 I Project 2474 TPT:CG&E-019 Mr. W. H. Dickhoner President and Chief Executive Officer Cincinnati Gas and Electric Company 139 East Fourth Street Cincinnati, Ohio 45202
Dear Mr. Dickhoner:
Enclosed is the biweekly status report on our Independent Review of ZIMMER Project Management, covering the period July 2, through July 15, 1983
- Copies of this report are being sent to the U.S. Nuclear Regulatory Commission in accordance with the " Protocol Governing Communications between CG&E and Independent Organizations Conducting Reviews or Audits under the ,
Commission's Order," Docket No. 50-358. If you have any questions regarding the contents of this report, please call me. Sincerely, L - A. J. Neylan Project Manager Enclosure Copies w/ Encl. J. G. Keppler (NRC) J. Lieberman (NRC) J. H. Sniezek (NRC) J. C. Stone (NRC) W. J. Ward (NRC) J. Williams, Jr. (CG&E) Director, Office of Special Cases (NRC) Zimmer Project Inspector (NRC) ' - - Zimmer Section Chief (NRC) Zimmer Sr. Resident Inspector (NRC) JUL 2 5 ;983 l . ATTACIDiENT IV
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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT BIWEEKLY STATUS REPORT NO. 6 FOR THE PERIOD ENDING JULY 15, 1983 The status report below is in reference to the Torrey Pines Technology Program Plan, document number GA-C17044, Revision A, -
" Independent Review of ZIMMER Project Management," dated May, 1983 During this period, TPT has continued to review and revise the final report with a view to uniformity -of style, deletions of repetitions, etc. A letter was received from Mr. J. Williams, outlining his ideas for reorganizing the Zimmer Project staff.
Also during this period, TPT was allowed to review on July 15 in
'the Bechtel offices in Norwalk, California, a draft report done by Bechtel on a review of the Zimmer project management. Bechtel had eva3uated the four organizational structures specified in the NRC Show Cause Order plus one additional alternative.
Although Bechtel's interpretation of the " strengthening the - present CG&E organization" was somewhat different from TPT's interpretation, TPT had already identified another alternative which was essentially the same as that defined by Bechtel. CG&E and Bechtel's ideas are being evaluated in the TPT r evie w as additional alternative organizational structures to be considered. Also during this period, TPT was made aware of and subsequently obtained copies of several PUC rate hearing and deposition transcripts relating to Zimmer. These transcripts include testimony by Borgmann, Fox, Jagger, Jones, Milan, Rosselet, Rothey and Warnick. The transcripts are being reviewed. As of July 15, 8726 manhours have been expended on this review of the Zimmer Project Management. The volume of documents for review and the number of outside personnel to be interviewed , have been greater than anticipated; the project was approxi-mately two weeks behind the Project Schedule given in the revised Program Plan.
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(P 4g ( UNITED STATES Jg NUCLEAR REGULATORY COMMISSION g y 73
- E REGION 811 799 ROOSEVELT ROAD GLEN ELLYN, ILLINetS 60137 w*****#g M 2 E' MEMORANDUM FOR: Region III Files FROM: R. F. Warnick, Director, Office of Special Cases
SUBJECT:
MEETING WITH CINCINNATI GAS AND ELECTRIC COMPANY A meeting was held between Mr. Joe Williams, Jr., CG&E's Senior Vice President for Nuclear Operations, and the NRC (Messrs. Keppler, Davis, Lewis, Warnick, and Schweibinz) at the NRC Glen Ellyn office on July 22, 1983. The purpose of the meeting (which was requested by Mr. Williams) was to discuss sone of the actions Mr. Williams was taking to understand and act on problems at Zimmer. Mr. Williams reported he attended the third Zimmer owners meeting since his arrival. The' owners have given him their support and have given authorization to increase his staff to 799 people from approximately 360 at present. Mr. Williams has met with all the subcontractors and twice with people onsite to emphasize his open door policy. Williams has also met with critics and allegers in an effort to better understand the problems at Zimmer. The NRC was informed that CG&E is submitting a report each month to the Ohio Governor. The further actions required by the Commission's Order of November 12, 1982 were discussed. Williams said that both CG&E and Bechtel are working on parallel paths in developing a comprehensive plan to verify the quality of construction and a plan for the completion of construction. Williams indicated CG&E was going to request proposals from several firms that might be considered to perform the audit required by the Order and that the proposal for the auditor will be part of their plan to verify the quality of construction. The NRC indicated a public meeting would be held in Cincinnati within approximately three weeks of CG6E's submittal following the Torrey Pines Technology report of their Zimmer management review. Rfkk&h R. F. Warnick, Director Office of Special Cases cc: R. C. DeYoung D. G. Eisenhut S. L. Lewis J. Lieberman J. C. Stone DMB/ Document Control Desk (RIDS) g ea --
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kg NUCLEAR REGULATORY COMMISSION y nEGION lli g 9y 7eo noosevtLT noAo OLEN ELLYN, ILLINols 50137, y ssei MEMORANDUI! FOR: Region III Files FROM: R. F. Warnick, Director, Office of Special Cases
SUBJECT:
MEETING WITH TORREY PINES TECHNOLOGY REGARDING ZIMMER MANAGEMENT REVIEW A meeting was held between Messrs. George Wessman and Tony Neylan of Torrey Pines Technology (TPT) and the NRC (Messrs. Keppler, Davis, Warnick, and Schweibinz of Region III) ct the NRC Glen Ellyn office on July 25, 1983. The objectives of this meetirg (whidh was requested by TPT) were to inform the NRC of the status of their work and the management organizational options TPT considered and to discuss the sequence of actions after TPT issues their report. TPT plans to hold similar meetings with CG&E, David Altman (Cincinnati Environrental Advisory Council). Thomas Devine (GAP), and Henry Myers (Congressman Udall's staff). TPT informed the NRC that they have completed their review as outlined in the plan previously submitted. They have written their preliminary report. Their report is in two volumes - an executive summary with conclusions and a volume containing a discussion of their findings. TPT did not discuss their findings, conclusions, or recommendations with the NRC. TPT expects their final report to be out the week of August 7, 1983. TPT has reviewed the report prepared by Bechtel and TPT indicated the management organizational options considered by Bechtel (or similar ones) had <1 ready been considered by TPT. - TPT indicated they considered 16 organizational options including those required to be considered by the NRC Order. The TPT report will discuss all the options considered, but their report will only go into depth on the recommended option. TPT stated that their report will not include { all the details of their review, but that they will be available for the NRC to review. The NRC plans to look at the material on file at TPT. i After TPT issues their report to the NRC and CG&E, the next step will be for CG&E to make their recommendations to the NRC. CG&E's recommendations, along with the TPT report, will be distributed to interested parties. i Approximately three weeks later a meeting will be scheduled in the - Cincinnati area for CG&E to present their proposed plan of action. The NRC will receive comments from interested parties and members of the public and respond to questions. I es_ n,_. ATTACHMENT VI U
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. Region 111 Files AUG B 1983' .
TPT questioned the applicability of the protocol after they submit their report to CG&E and the NRC. The NRC responded that they believed.the protocol would no longer be applicable following, submittal of their report. (The NRC has since confirmed this with NRC legal counsel.) R FLL)m.4.Je R. F. Warnick, Director Office of Special Cases cc: R. C. DeYoung D. G. Eisenhut J. Lieberman J. C. Stone . DMB/ Document Control Desk (RIDS) p I 1 l l l l}}