ML20076J220

Quality Confirmation Program Status as of 830531

ML20076J220
Person / Time
Site:	Zimmer
Issue date:	05/31/1983
From:	CINCINNATI GAS & ELECTRIC CO.
To:
Shared Package
ML20076J199	List: ML20076J212 ML20076J220 ML20076J224
References
NUDOCS 8309060521
Download: ML20076J220 (24)

Text

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l QUALITY CONFIRMATION PROGRAM STATUS AS OF M AY 31,1983 9

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!SR DO O O R PDR

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QUALITY CONFIRMATION PROGRAli TASK I: STRUCTURAL STEEL ITEf15 WORKED THIS MONTH A. 197 BEAMS WERE INSPECTED. 42 BEAMS WERE ACCEPTED, 155 BEAMS HAD DEFI-CIENCIES.

B.

113 SPECIFIC NR'S WERE WRITTEN COVERING THOSE ITEMS WITH DEFICIENCIES.

SUMitARY OF TASK TOTAL ITEMS ITElls PERCENT PERCENT MANHOURS

1. 0F COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED AREA MANHOURS ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING DRYWELL 786 44 366 5.5 46.5 440 4,260 REACTOR AUX.SVC 3,190 153 2,360 4.7 1,530 WATER BLDG.

74 8,470 C0flTROL RM. 105 0 56 0 53 0 450 HVAC SPTS.

GENERIC flR'S TO REINSPECT 1,000 ' 0 0 0 0 0 5,280 (BEAMS) -

TOTAL 5,081 197 2,782 0 55 1,970 18,460 COMitENTS AtlD CONCERNS -

A.

DOCUMENTATION OF WELD INSPECTIONS ON " GENERIC" NR'S I,NTENDED FOR REWORK DISPOSITION HAS BEEN EVALUATED IN LIGHT OF THE SHOW CAUSE ORDER AND THE

} NET TEAM REPORT (NUREG 0969). A MODIFIED PLAN TO DOCUMENT BEAM END C0flNECTIONS FOR WHICH WELDS POSSIBLE MAY BE DISPOSITIONED " ACCEPT-AS-IS" BASED Ofl ENGIrlEERING CALCULATI0flS BY S&L ON " SPECIFIC" NR'S WITH SUFFICIEtlT

, DETAIL HAS BEEN DEVELOPED. BEAM END C0flNECTIONS FOR WHICH WELDS MUST CLEARLY BE REWORKED WILL CONTINUE TO BE DOCUf1EflTED ON " GENERIC" flR'S.

THE DETERMIf!ATION OF WHETHER TO INITIATE A GEllERIC OR SPECIFIC NR WILL BE MADE BY AN S&L FIELD ENGIflEER ACC0f1PAtlYING THE QCP INSPECTION TEAMS.

THESE NEW INSTRUCTIONS GOVERNING THIS PROCESS ARE DETAILED IN THE NEW .

REVISIONS OF QCPP 9.28 AND QCPP 9.34 ISSUED THIS MONTH.

B. APPR0XIMATELY 1,000 BEAMS HAVE PREVIOUSLY BEEll DOCUMENTED ON " GENERIC" NR'S BUT HAVE NOT BEEN REWORKED. THESE BEA?!S WILL BE REINSPECTED AND

" SPECIFIC" NR'S WRITTEN WHERE APPLICABLE.

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4 QUALITY CONFIRiiATION PROGRAM TASK I - CONT'D. -

NONCONFORMANCE SUf71ARY TOTAL NR'S

• NR'S ( ) NR'S ( ) TOTAL

• DEFICIENCIES

• NR'S DISP 0- CLOSED / PENDING GENERIC DEFIC-AREA WRITTEN SITIONED CANCELLED CANCELL'N. NR'S IENCIES AAI REW REP REJ DRYWELL 320 245 21 (33) 47 (117) 0 1,048 56 802 0 0 GALLERY STL. 48 10 32 (52) 3 (3) 0 87 3 31 2 0 CONTROL RM.

567' 5" 39 15 15 (16) 5 (8)- 4 44 7 11 3 0 SWlTCH GR.

567'5" 44 28 2 (2) 12 (13) 1 64 11 30 11 0 SWITCH GR.

546 100 79 10 (11) 1 (1) 6 130 26 66 8 0 SWITCH GR.

536'0" 43 6 4 (4) 0 (0) 9 59 6 2 1 0 ROOF STEEL 76 32 9 (9) 2 (3) 22 63 25 8 6 0 591' HVAC 58 8 1 (1) 0 (0) 0 344 31 0 0 0 CABLE SPRD.

546' 102 76 13 (13) 2 (2) 10 109 57 27 13 0 FOOT CONN. 253 - - - - -

139 83 15 0 RX. BLDG. 102 77 0 (0) 0 (0) 4 139 92 13 6 0 SVC. WATER 3 0 0 (0) 0 (0) 2 3 0 0 0 0 DIESEL

GEN. 80 0 0 (0) 0 (0) 240 0 0 0 0 TOTAL 1,268 576 107 (141) 72 (147) 58 2,330 453 1078 65 0 0 THIS FIGURE DOES NOT REPRESENT MR'S CANCELLED, CLOSED OR PENDING CANCELLATION

( ) TOTAL NUMBER OF DEFICIENCIES

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QUALITY CONFIRMATION PROGRAM TASK I - CONT'D.

MANPOWER

SUMMARY

ACTUAL TASK COORDINATOR 1 QUALITY SPECIALISTS 2

! DOCUMENT REVIEWERS 4

i. INSPECTORS 11 TOTAL 18 a

STATUS THIS TASK IS APPR0XIMATELY 55% COMPLETE.

ESTIMATED COMPLETION DATE NOVEMBER 30,1983 e

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QUALITY CONFIRMATION PROGRAM TASK II: WELD QUALITY ITEftS WORKED THIS MONTH A.

REVIEWED 173 SMALL BORE PACKAGES FOR WELD R0D HEAT TRACEABILITY. 34 NR'S WERE WRITTEN AGAINST AREAS SUCH AS: DISCREPANCIES BETWEEN DOC-UMENTATI0f! AND DRAWINGS, DUPLICATION OF WELD NUMBERS, ALTERED HEAT NUMBERS ON THE DOCUMENTATION AND MISSING DOCUMENTATION.

B.

A RE-REVIEW 0F 65 UELD PROCEDURES WAS DONE AND IS NOW COMPLETE. (SEE ITEM A " COMMENTS AND CONCERNS") 63 CER'S WERE WRITTEN.

C.

35 NR'S WERE WRITTEN THIS MONTH ON WELDER QUALIFICATIONS.

D.

COPIES OF ALL SPPM'S AND RELATED INFORMATION WERE TRANSMITTED TO BECHTEL FOR THEIR TECHNICAL REVIEW OF WELD PROCEDURES.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED C0f!PLETED COMPLETED C0f1PLETED EXPENDED ftANH0JRS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINIf}G STRUCT.

KE-1 11,000 0 11,000 0 98 0 416 REVIEW SM. BORE PIPE 32,000 0 25,878 0 79 0 0 LG. BORE PIPE 9,000(Appx) 0 0 0 0 0 1,500 WELD PROC.

ADMIN. 77 65 77 84 100 160 340 REVIEW WELDER QUAL. 2,500 161 208 6 8 1,356 144 REREVIEW WELD R00 CONTROL 0 0 0 0 0 0 416 FINAL REVIEW 2,725 173 538 6 20 3,470 370 SM. BORE -

PIPE TOTAL 57,702 399 37,701 5 65 674 7,498

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QUklIT CONFIRMATION PROGRA!1 TASK II - CONT'D.

N0flCONFORf1ANCE

SUMMARY

379 NR'S GENERATED TO DATE -

160 CER'S' GENERATED TO DATE C0!Y1ENTS AND C0f!CERNS A.

THE ADMINISTRATIVE REVIEW WHICH STARTED APRIL 25 IS COMPLETE BY QCP AND ALL APPROPRIATE ACTION HAS BEEN TAKEN (63 CER's). COPIES OF SPPM'S HAVE BEEN SENT TO BECHTEL.

B.

1 ADDITIONAL PERSON HAS BEEN ADDED TO TASK II FOR THE PURPOSE OF WELDER QUALIFICATION REVIEW. CERTIFICATIONS COMPLETE.

C.

LARGE BORE PIPING REVIEW IS BEIfiG INCORPORATED WITH TASK III FOR FILLER METAL TRACEABILITY..

D. 6 CER'S ON WELD R0D CONTROL HAVE BEEN ISSUED.

MANPOWER

SUMMARY

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ACTUAL TASK C0ORDINATORS 1 INSPECTORS -0 DOCUMENT REVIEWERS 5 -

CLERKS O TOTAL 6 STATUS THIS TASK IS APPR0XIMATELY 60% COMPLETE.

ESTIMATED COMPLETION DATE DECEMBER 31, 1983 l

QUALITY CONFIRMATION PROGRAM TASK III: HEAT NUMBER TRACEABILITY ITEMS WORKED THIS M0flTH A. 107 PURCHASE ORDERS WERE REVIEWED BY TASK III. 39 0F THESE P.O.'S WERE RETURNED TO HJK DUE TO DEFICIENCIES MISSED IN THEIR INITIAL REVIEW AND WERE CORRECTED AND RETURNED. THE TOTAL NUMBER OF P.O.'s ACCEPTED THIS MONTH IS 107.

B. 61 SMALL BORE PIPING PACKAGES WERE REVIEWED BY TASK III. 12 0F THESE PIPING PACKAGES WERE RETURNED TO HJK DUE TO DEFICIENCIES MISSED IN THEIR INITIAL REVIEW. THE TOTAL NUf'BER OF SilALL BORE PIPING PACKAGES ACCEPTED THIS MONTH IS 56.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PER CENT MANHOURS

'# OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING SM. BORE 000. 2,725 ISK 56 125 2 4.5 138 2,862 SM. BORE WALKDOWN 2,725' ISK 0 2,691 0 100 0 O LG. BORE (Appx)

D0C. 380 PSX 0 0 0 0 0 3,000 LG. BORE (Appx)

WALKDOWN 380 PSK 0 0 0 0 0 ,

1,000 PURCHASE ORDER REV. 4,196 107 285 2.6 7 428 9,572 HJK STRUCT.

STEEL P0'S 1,940 0 1,940 0 95 0 40 ESS/N0 NESS.

GAMMA PLUG 403 0 403 0 100 0 0 50.55(e)M-56 TOTAL 11,281 163 5,444 1 34 566 16,474 NONCONFORMANCE

SUMMARY

H. J. KAISER HAS GENERATED 510 NR'S, 352 DDN'S AND 21 CAR'S TO DATE C0VERING PURCHASE ORDER REVIEWS.

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QUALITY CONFIRMATION PROGRAM i

TASK III - CONT'D.

COMMENTS AND CONCERNS A. IN ORDER TO OBTAIN THE INFORMATION REQUIRED TO IDENTIFY MODIFICATIONS l TO LARGE BORE PIPING SUBASSEMBLIES, A METHOD OF SURVEILLING THE H. J.

KAISER N-5 PROGRAM IS BEING DEVELOPED. RECOWENDATIONS HAVE BEEN MADE

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OUTLINING A PROGRAM AND DEFINING NECESSARY INTERFACES. THE QCP PROCE- i DURE FOR LARGE BORE REVIEW IS BEING REVISED.

4 B. H. J. KAISER

., CONTINUES TO ASSIGN SMAi.L' BORE DOCUMENTATION REVIEW PER-l SONNEL TO OTHER PRIORITIES. THE ITEllS C0t1PLETED ARE LIMITED TO THE DOCUf1ENTATION SUBMITTED TO TASK III FOR REVIEW. TASK III CAPABILITIES ARE IN EXCESS OF 150 ITEMS PER MONTH.

MANPOWER

SUMMARY

ACTUAL j TASK COORDINATOR 1 TASK LEAD 1 .

INSPECTOR 2 I DOCUMENT REVIEWERS 5 -

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j STATUS

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THIS TASK 15 APPROXIMATELY 34% COMPLETE.

ESTIMATED COMPLETION DATE

, FEBRUARY 29, 1984 8

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QUALITY CONFIRMATION PROGRAM

TASK IV: SOCKET WELD DISENGAGEMENT l

l ITEMS WORKED THIS MONTH l

A. SEE COMMENTS AND CONCERNS ITEM A.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS i AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REPAINING IN!TIAL

• REVIEW 32,000 0 29,281 0 98 0 0 SOCKET WELD DTSENGAGEMENT

'! FINAL REVIEW 2,725 170 985 6.2 36 0 0

) TOTAL 34,725 170 32,006 2 100 0 0 i

i NONCONFORMANCE

SUMMARY

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147 NR'S AND 1 CER HAVE BEEN WRITTEN TO DATE.

l C0!iMENTS AND CONCERNS A. WORK ON THIS TASK HAS CEASED, AWAITING A RESPONSE BY THE NRC TO THE NED POSITION ON THE SOCKET WELD CONCERN AS DOCUMENTED IN CG&E CORRESPONDENCE DATED MARCH 8, 1983.

MANPOWER

SUMMARY

ACTUAL DOCUMENT REVIEWERS 0 TOTAL 0 STATUS THIS TASK IS APPR0XIMATELY 100% COMPLETE. SEE ITEM A UNDER " COMMENTS & CONCERNS".

ESTIMATED COMPLETION DATE i JUNE 30, 1983

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QUAllTY CONF 1RitAT10N PROGRAM

_ TASK V: RADIOGRAPHS ITEMS WORKED THIS "0 NTH A.

THE FINAL REPORT MAS SUBMITTED TO THE flATIONAL BOARD AND THE NRC PEllDitlG FItlAL APPROVAL.

SU" MARY OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED C0t!PLETED COMPLETED AREA ITEMS EXPENDED MANHOURS THIS MONTH TO DATE THIS MONTH TO DATE THIS M0tlTH REMAINING RADIOGRAPHY REVIEW 4250 0 4250 0 100 0 0 RADIOGRAPHS PHASE II 46 0 46 0 100 0 0 TOTALS 4296 0 4296 0 100 0 0 NONC0flFORMAttCE

SUMMARY

N/A

_COMMEtlTS AND C0fiCERNS fl/A MANPOWER

SUMMARY

PERSONflEL ASSIGriED TO TASK III SUPPORT THIS ACTIVITY.

STATUS AWAITI!!G APPROVAL OF FIrlAL REPORT BY

1) NRC REGI0tl III

2) STATE OF OHIO

3) flATI0i AL BOARD OFBOILER & PRESSURE VESSEL INSPECTION

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QUALITY CONFIRMATION PROGRAM TASK VI: CABLE SEPARATION i ITEMS WORKED THIS MONTH A. 42 NR'S HERE GENERATED COVERING ELECTRICAL SEPARATION VIOLATIONS FOR TRAY TO TRAY, TRAY TO CONDUIT, 0VERFILL, CABLE IDENTIFICATION AND ROUTING.

B. 53 NR'S WERE RETAGGED DUE TO DISPOSITIONS OF NR'S BEING COMPLETED OR REDISPOSITION OF NR'S BEING DONE.

C. 278 MANHOURS WERE EXPENDED FINALIZING 818 INSPECTION RECORDS FOR LEVEL II REVIEW. 2050 HAVE BEEN SIGNED OFF BY THE LEVEL II, AND ALL l INSPECTION RECORDS FOR THE CABLE TRAY INSPECTIONS HAVE BEEN TRANS-MITTED TO THE VAULT. THE INSPECTION AND LEVEL II REVIEW FOR THE CABLE TRAY INSPECTION AND THE REINSPECTION OF POWER TRAYS IS 100% COMPLETE.

SUMMARY

OF TASK

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TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS i # OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING

, CABLE TRAYS 1456(TR) 0 9,256(UN) 0 100 278 0 (See Hote C) 9256(UN) .

REIWSP. OF 954(TR) 0 3,884(UN) 0 100 0 0 POWER TRAYS 3884(UN)

(See Note C)

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l SLEEVE & 358 192 192 53 53 388 1492 FLR.PFNETR. (Records) (Records) (Records)

ASSOC.

CABLES 392 0 392 0 100 0 0 l TOTAL 13,714 192 192 10 95 666 1492

(Records) (Records)

NONCONFORMANCE

SUMMARY

A. A TOTAL OF 1,215 NONCONFORMANCE REPORTS HAVE BEEN WRITTEN FOR SEPARATION, IDENTIFICATION, AND ROUTING DEFICIENCIES. 844 NR'S HAVE BEEN DISPOSITIONED TO

, DATE. 533 NR'S ARE OPEN AND ARE DISPOSITIONED AS FOLLOUS: 319 REWORK, 71 ,

REPAIR, 143 ACCEPT-AS-IS. 311 0F THE 844 DISPOSITIONED NR'S HAVE BEEN CLOSED. '

16 NR'S WERE CANCELLED BECAUSE OF DUPLICATION. 355 NR'S HAVE NOT BEEN DIS-POSITIONED.

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QUALITY CONFIRMATION PROGRAM TASK VI - CONT'D.

COMMENTS AND CONCERNS t

A. DUE TO DESIGN CRITERIA CHANGES BY S&L, PROCEDURE QCPP 9.45 HAS BEEN PRE-PARED AND APPROVED FOR THE REINSPECTION OF SLEEVES AND FLOOR PENETRATIONS.

B. 100% REINSPECTION OF POWER TRAYS IN CATEGORY I STRUCTURES DUE TO THE ISSUANCE OF DDC DLE-556 REV. A (MORE STRINGENT INSPECTION CRITERIA).

THE 575 POWER TRAYS AFFECTED CONSTITUTES 28% OF THE TOTAL CABLE TRAY i

INSPECTION. INSPECTION IS 100% COMPLETE.

, MANPOWER

SUMMARY

ACTUAL i

TASK C0ORDINATOR 1 LEAD INSPECTOR 1 INSPECTORS 3 TOTAL 5 STATUS THIS TASK IS APPROXIMATELY 95% COMPLETE.

, ESTIMATED COMPLETION DATE ,

JULY 31, 1983 i

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j QUALITY CONFIRMATION PROGRAM TASK VII: NONC0flFORMANCE REPORTS ITEMS WORKED THIS MONTH A. 51 V0IDED NR'S WERE FINAL REVIEWED. ALL 51 NR'S WERE ACCEPTABLE AND ARE READY FOR THE REVIEW C0tHITTEE.

B. 20 SR'S WERE FINAL REVIEWED. ALL 20 0F THESE SR'S WERE ACCEPTABLE AND

READY FOR COMMITTEE.

C. NRC HAS COMPLETED REVIEW 0F VOIDED NR COMMITTEE MEETINGS NOS. 001 THROUGH 008. 98.7 PERCENT OF THESE VOIDED t'R'S WERE SATISFACTORILY ACCEPTED BY NRC. THE REMAINING.1.3 PERCENT REQUIRE ADDITIONAL INVESTI-GATI0t1 FOR SATISFACTORY CLOSURE.

D. MEETING 010 WAS C0!iPLETED DURING THIS REPORT PERIOD. MEETING 011 WAS INITIATED AND IS COMPLETE. MEETING 012 HAS BEEN INITIATED.

E. THE HJK C0. HAS INITIATED FOLLOW UP LETTERS TO THOSE COMPANIES WHO PROVIDED PAST QC INSPECTORS TO ZIMMER STATION AND HAVE NOT AS YET RE-SP0,NDED TO THE REQUEST FOR CURRENT ADDRESSES OF THOSE INDIVIDUALS.

F. TASK VII EXPENDED AN ADDITIONAL 20 HOURS ASSURING A POSSIBLE CONFLICT-DID NOT EXIST CONCERNING CONTROLLED WORK AUTHORIZATION REQUESTS (CWAR'S)

AND VOIDED NR'S REQUIRING A SECONDARY REVIEW.

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SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING VOIDED NR REVIEW 1,318 51 1,061 3.9 80.5 745 1,755 SECONDARY SURVEILLANCE REPORT REVIEW 3,454 20 236 0.6 7 94 1,906 SECONDARY PUNCHLIST (Appx.)

REVIEW 25,000 0 4,618 0 18 0 4,000 CLOSED NR REVIEW 300 0 50 0 17 0 1,200 NR'S FROM INSPECTORS UNKNOWN 0 0 200 (N0 NR'S RECEIVED THIS MONTH)

TOTAL 30,072 71 5,965 1 71 839 9,061

QUALITY CONFIRfiATION PROGRAM TASK VII - CONT'D. -

NONCONFORMANCE

SUMMARY

181 NR'S HAVE BEEN WRITTEN TO DATE. 46 NR'S HAVE BEEN DISPOSITIONED. 37 ACCEPT-AS-IS, 16 REUORK, 1 REPAIR, 0 REJECT. (NOTE: SOME NR'S HAVE MULTIPLE DISPOSITIONS.) 5 NR'S HAVE BEEN CLOSED.

COMfENTS AND C0flCERNS A. APPR0XIMATELY 80 NR'S REVIEWED AND ACCEPTED BY THE NR REVIEW C0ffi!TTEE TO BE SUBMITTED TO NRC FOR REVIEW.

B. THE INITIAL REVIEW 0F ALL NUMBERED AND UtlNUMBERED SR'S WHICH HAVE BEEN IDENTIFIED AND IN THE POSSESSION OF TASK VII IS C0f-lDLETE. THE TOTAL NUMBER REPORTED LAST MONTH WAS IN ERROR AND SHOULD HAVE READ 3,422 DOCUf1ENTS.

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.I STATUS THIS TASK IS APPR0XIMATELY 71% COMPLETE.

ESTIMATED COMPLETION DATE DECEMBER 31, 1983 9

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QUALITY CONFIRMATION PROGRAM TASK VIII: DESIGN CONTROL AND VERIFICATION

., ITEMS WORKED THIS MONTH A. THE DRAFT REPORT IS BEING REVIEWED BY N.E.D. TO DATE NO COMMENTS HAVE I BEEN RECEIVED.

SUMMARY

OF TASK 1

DRAFT REPORT IS UNDER REVIEW j NONCONFORltANCE

SUMMARY

N/A -

COMMENTS AND CONCERNS N/A STATUS THIS TASK IS APPR0XIMATELY 99% COMPLETE.

ESTIMATED COMPLETION DATE JULY 31, 1983 i

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QUALITY CONFIRMATION PROGRAft TASK IX: DESIGN DOCUMENT CHANGES ITEMS WORKED THIS MONTH 1

i A. REVIEW 0F 3 DDC'S WAS PERFORitED AS PART OF PHASE IIA.

B. 5 HJK PROCEDURES WERE REVIEWED TO DETERMINE IF THE PROCEDURES ADDRESS THE CONCERflS OF TASK IX. THIS IS BEING DONE TO EXPEDITE CER'S WRITTEN BY THIS TASK.

C. A LIST OF DDN'S THAT WERE SUPERSEDED BY NR'S WAS PREPARED AND TRANS-MITTED TO STARTUP QA/QC.

D. REVIEWED DDC UPDATES TO DETERMINE THE AFFECT ON PREVIOUSLY COMPLETED DDC REVIEWS.

l E. PREPARED A FLOW CHART OF THE TASK IX DDC REVIEW PROCESS, AMD A ROUGH 1

DRAFT OF A PROCEDURE REVISION TO EXPEDITE THE OVERALL REVIEW 0F INSPECTIONS OF DDC'S.

SUf4 MARY OF TASK

, TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED FAPdJURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REf1AINING PHASE I 19,711 0 18,733 0 95 0 78 PHASE II 9,111 0 3,925* 0 43 796 31,987 PHASE IA 2,600 0 825 0 33 0 139 PHASE IIA 2,200 3 702* 0 32 80 3,920 TOTAL 33,622 3 24,214* 0 44 876 36,124 o NOTE: THESE ITEMS REFLECT PARTIAL REVIEWS THAT HAVE BEEN COMPLETED.

i NONCONFORMANCE

SUMMARY

PROBLEM / DEFICIENCY ELECT. MECH. STRUCT.* TOTAL

1. MISSIflG DOCUMENTATION 32 -

439 471 i 2. DDC MIS-CLASSIFICATION 13 -

3 16

3. INSPECTION PROGRAM DEFICIENCIES & MISC. 51 -

38 89

4. DDC NOT INCORPORATED l

IN DOCUMENTATION 103 11 456 570

5. INSPECTION PRIOR TO l BElflG URITTEN (AS BUILT) 3 - -

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. _ _ _ - . ___ -- _ _ _ _ _ _ ~ , . _ _ _ _ . . _ . _ _ _ _ _ . - - _ _ - . - _ . -

l QUALITY CONFIRMATION PROGRAM TASK IX: DESIGN DOCUMENT CHANGES PROBLEM / DEFICIENCY ELECT 11ECH. STRUCT.* TOTAL

6. INCOMPLETE INSPECTION 8 -

22 30 TOTAL 210 11 958 1,179 INCLUDES WY&B DDC'S COPMEllTS AND CONCERNS A. TASK IX IS STILL WAITING FOR HJK TO RESPOND TO CAR'S IN ORDER TO COMPLETE SOME DDC REVIEWS. IN LIEU OF THIS, TASK IX IS INVESTIGATING OTHER POSSI-BILITIES. SEE ITEf1 "B" FOR ITEMS WORKED THIS MONTH".

B. S&L ISSUED A COMPUTER LISTING 0F DDC'S. THE INFORMATION CONTAltlED IN THE COMPUTER LISTING IS INCOMPLETE. DOCUMENT CONTROL IS REVIEWIflG THE COMPUTER LISTING.

MANPOWER

SUMMARY

PHASES I, II IA, IIA ENGINEERS (INCLUDING TASK C0ORDINATOR) 3 DOCUMENT REVIEWERS .3 <

CLERKS 0 6

i STATUS THIS TASK IS APPR0XIMATELY 44% COMPLETE.

(NOT INCLUDING SUBTASK 3)

ESTIttATED COMPLETION DATE FEBRUARY 29, 1984 l

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QUALITYCONFIRMdTIONPROGRAM TASK IX - SUBTASK III CABLE TRAY HANGERS CONDUIT HANGERS AND CONDUITS IN THE MAIN CONTROL ROOM HF'4S WORKED THIS MONTH A. PROCEDURE QCPP 9.46, CABLE TRAY AND CONDUIT HANGER WELD INSPECTION, WAS APPROVED 5/23/83 B THE SCOPE OF QCPP 9.46 INCLUDES 75 CONDUIT HANGERS AND 50 CABLE TRAY HANGERS, WELD INSPECTION ONLY. 29 INSPECTION PACKAGES HAVE BEEN PREPARED AND 3 WORK REQUESTS HAVE BEEN SUBMITTED TO FEC AND HJK FOR THE REMOVAL OF GALVAN 0X PAINT AND THE ERECTION OF SCAFFOLDING.

C. 63 NONCONFORMANCES WERE WRITTEN, REVIEWED AND PROCESSED PER THE RESPONSE TO CER 83-34. THE NONCONFORMANCES ARE FOR CONDUIT HANGER WELDS AND CONFIGURATION DISCREPANCIES.

SUMMARY

OF TASK TOTAL ITEMS . ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING SAMPLE INSP. 125 0 0 0 0 0 1,300 INSPECTION 714 0 124* 0 17.3* 0 8,000 LEVEL II D0C. REVIEW 714 0 121* 0 17

• 0 2,000 ADMINISTRA-TIVE - - - - -

580 -

(See Note)

TOTAL 2,153 0 245* 0 17 580 - 11,300 THE REPORTED FIGURES OF 124 and 17.3%, 121 and 17.0% REFLECT PARTIAL INSPECTIONS THAT HAVE BEEN COMPLETED NOTE: ADMINISTRATIVE INCLUDES NR AND CER PREPARATION AND PROCESSING, PROCEDURE PREPARATION, INSPECTION PACKAGE PREPARATION, DDC REVIEW, MEETINGS ATTENDED, ETC.

i QUALITY CONFIRMATION PROGRAM TASK IX - SUBTASK III NONCONFORMANCE

SUMMARY

TOTAL NUMBER OF NONCONFORMANCES, CER'S, CAR'S WRITTEN TO DATE:

NONCONFORMANCE REPORTS - 130 WRITTEN, ONE DISPOSITIONED TO DATE CONDITION EVALUATION REQUESTS (CER'S) - 22 WRITTEN 9 0F THESE CER'S HAVE BEEN TURNED INTO CAR'S 5 0F THESE CER'S HAVE BEEN ANSWERED " CONDITION ACCEPTABLE" 8 0F THESE CER'S HAVE NOT BEEN ANSWERED COMMENTS AND CONCERNS A MEETING WAS HELD ON 3/23/83 WITH QAD, QCP, NED, GCD AND S&L. THE MEETING WAS HELD TO DETERMINE A SOLUTION FOR CONDUIT HANGER AND CABLE TRAY HANGER FIELD AND VEND 0R WELD INSPECTIONS. THE PROPOSED RESOLUTION AS PRESENTED BY S&' IS THAT A REINSPECTION PROGRAM FOR CABLE TRAY AND CONDUIT SUPPORT WELDING BE IMPLEMENTED. THE REINSPECTION PROGRAM IS DESCRIBED IN S&L LETTER NO. 28268. PROCEDURE QCPP 9.46 HAS BEEN WRITTEN AND APPROVED FOR THE SCOPE OF THE REIhSPECTION PROGRAM. WORK REQUESTS ARE BEING SUBMITTED TO FEC AND HJK IN' ORDER TO HAVE THE GALVAN 0X SPRAY PAINT REMOVED FROM THE WELDS AND SCAFFOLDING ERECTED. THIS WORK IS EXPECTED TO BEGIN THE WEEK OF 5/30/83.'

INSPECTIONS WILL BEGIN THE WEEK 0F 6/6/83.

MANPOWER

SUMMARY

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ACTUAL QUALITY SPECIALISTS 1 INSPECTORS 3 TOTAL 4 STATUS THIS SUBTASK IS APPR0XIMATELY 17% COMPLETE.

QUALITY CONFIRMATION PROGRAM TASK X: SUBCONTRACTOR QA PROGRAMS ITEMS WORKED THIS MONTH A. THE TASK X PROCEDURE (QCPP 9.40) ENTITLED " SUBCONTRACTOR QA PROGRAMS",

REV. #1 WAS FORMALLY APPROVED.

B.

A COMPUTER LISTING OF PURCHASE ORDERS AND SPECIFICATIONS WAS RECEIVED.

THIS COMPUTER LISTING WILL BE UTILIZED TO SATISFY ONE OF THE TASK X PREREQUISITES.

C.

TASK X PERSONNEL ARE GATHERING DATA TO SUPPORT THE PREREQUISITES PHASE OF THE TASK X EFFORT.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING EST. SUBCON.

AUDITS: 76 0 76 0 100 0 0 PRELIM. AUDIT REVIEWS: 76 0 76 0 100 0 0 EST. QA PRO.

REVIEWS 11 0 0 0 0 0 0 FORMAL AUDIT REVIEWS 76 0 0 0 0 0 0 QA PROGRAM EVALUATIONS: 11 0 0 0 0 0 1,600 TOTAL 250 0 152 0 55 0 1,600 NONCONFORMANCE

SUMMARY

N/A COMMENTS AND CONCERNS A. 3 ADDITIONAL PERSONNEL WERE ADDED TO TASK X AND XI AND 1 INDIVIDUAL WAS TRANSFERRED TO THE QA AUDIT GROUP.

^

STATUS THIS TASK IS 55% COMPLETE.

ESTIMATED COMPLETION DATE SEPTEMBER 30, 1983

~

QUALITY CONFIRMATION PROGRAM TASK XI: AUDITS i

i ITEMS WORKED THIS fiONTH A. THE TASK XI PROCEDURE (QCPP 9.41) ENTITLED " REVIEW 0F CG&E AUDITS" REV. O, WAS FORMALLY APPROVED.

B. A COMPUTER LISTING OF PURCHASE ORDERS AND SPECIFICATIONS WAS RECEIVED.'

THIS COMPUTER LISTING OF PURCHASE ORDERS WILL BE UTILIZED TO SATISFY ONE OF THE TASK XI PREREQUISITES. .

C. TASK XI PERSONNEL ARE GATHERING DATA TO SUPPORT THE PREREQUISITES PHASE OF THE TASK XI EFFORT. -

SUMfiARY OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING AUDITS 329 0 329 0 100 0 0 ORGANI-ZATIONS 7' 0 5 0 100 0 0 PRELIM. -

REVIEWS 329 ,

0 329 0 100 0 0 FORMAL AUDIT (329) 0 0 0 0 0 0 REVIEWS * .

FINDING CLOSE0VT* (270) 0 0 0 0 0 0 FINAL EVALUATIONS 329 0 0 0 0 0 1,800 TOTAL 1,598 0 663 0 50 0 1,800

• ESTIMATED NONCONFORMANCE SUf1 MARY N/A COMMENTS AND CONCERNS A. 3 ADDITIONAL PERSONNEL WERE ADDED TO TASK X AND XI AND 1 INDIVIDUAL WAS TRANSFERRED TO THE QA AUDIT GROUP.

QUALITY CONFIRMATION PROGRAM TASK XI -

CONT'D.

STATUS THIS TASK IS 50" COMPLETE ESTIMATED COMPLETION DATE SEPTEMBER 30, 1983 o

S C

s JUNE REPORT

'QCp

SUMMARY

Task 1 Structural Steel - This task is currently staffed with 18 people working mainly in the Drywell, Reactor and Service Water Building. This task is currently estimated to be 57% complete.

Task 2 Weld Quality - This task is currently staffed with 7 people working final small bore weld rod heat traceability and welder qualification reviews.

This task is estimated to be 66% complete.

Task 3 Heat Number Traceability - This task is currently staffed with 9 people working mostly on the Purchase Order and small bore documentation reviews.

This task is estimated to be 37% complete.

Task 4 Socket Weld Disengagement - This task is currently awaiting a response

. by the NRC to the NED position on socket weld concerns. This task is essentially complete.

Task 5 Radiographs -

This task is being supported by Task 3 personnel. The final report for this task was submitted to the NRC Region III. The National Board and the State of Ohio have given their approval. This task is essentially complete.

Task 6 Cable Separation -

This task is currently staffed with one person.

All inspections have been completed and final draft report is being written. . This task is currently estimated to be 99% complete.

Task 7 Nonconformance Reports -

This task is currently staffed with 9 people working mainly on the Voided NR and Surveillance Report (SR) review.

This task is currently estimated to be 72% complete.

Task 8 Design Control and~ Verification -

This task was originally supported by Sargent and Lundy (S&L). The draft report has been reviewed b'y NED, and comments submitted. QCP participated in an audit of S&L's design control process. This task is currently estimated to be 99% complete.

Task 9 Design' Document Changes -

This task is currently staffed with 10 people working mainly on the review of DDC's, and the random sample weld inspection of cable tray and conduit supports. This task is currently estimated to be 44% complete. (NotincludingSubtaskIII)

Task 10 Subcontractor /QA Program -

This task is currently staffed with 4 pecple working on the evaluations of past audits reviewed of subcontractors. This task is currently estimated to be 60% complete.

Task 11 Audits -

This task is staffed with the same personnel as Task 10. The preliminary audit review has been completed and final reviews are being done. This task is currently estimated to be 52% complete.

Task 12 Bolting -

Sargent and Lundy has submitted to NED their recommended Task 13 Masonry Walls -

program for the verification of bolting, masonry walls, Task 14 Seismic Columns - and seismic columns. QCP is reviewing both S&L's and NED's position on these items.

0 JUNE REPORT QCP

SUMMARY

Page 2.

Task 15 Coatings -

CG&E has evaluated reports submitted by KTA-TATOR, Inc. and Sargent & Lundy Engineers on the adequacy of.the Service Level I Coatings and has concluded that removal and replacement of these Coatings is~

necessary except for a small amount which is inaccessible.

Task 16 Seismic' Interaction -

QCP is going to overview Sargent & Lundy's walk-down for Seismic Interaction. Work to begin in July.

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