ML20072C664

Quality Confirmation Program Status,Jan 1983

ML20072C664
Person / Time
Site:	Zimmer
Issue date:	02/24/1983
From:	Shaffer J CINCINNATI GAS & ELECTRIC CO.
To:
Shared Package
ML20072C634	List: ML20072C631 ML20072C664
References
NUDOCS 8303080504
Download: ML20072C664 (25)

Text

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QUALITY CONFIRMATION PROGRAM STATUS JANUARY 31, 1983 l

BY J. F. SH AFFE R DIRECTOR, QUALITY CONFIRMATION PROGRAM ISAA88!R*o!8888is R PDR

- _ . = . . . .

c. QUALITY CONFIRMATION PROGRAM TASK I: STRUCTURAL STEEL ACTION BEING TAKEN A. 100% VISUAL INSPECTION OF ACCESSIBLE STRUCTURAL STEEL BEAM FIELD WELDS, BRISTOL SHOP WELDS, RE-ENTRANT CORNERS AND WELDED CABLE TRAY FOOT CONNECTIONS.

[

B. 100% OF ALL BEAMS INSPECTED ARE COMPARED TO THE DESIGN DRAWINGS AND DESIGN DOCUMENT CHANGES (DDC'S).

C. 100% VISUAL INSPECTION OF HVAC SUPPORTS IN THE CONTROL ROOM.

SUPMARY OF TASK .

TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING 41)DRYWELL 322 0 322 0 100 0 0 LESS 525 ELV. *

@) REACTOR 2992 4 1925 .1 65 24 2402 AUX SRV WATER BLDG

@)C g 0 g 105 0 49 0 47 0 336

] TOTAL 3419 4 2296 0 69 0 2762 CURRENT STATUS AND RESULTS NONCONFORMANCE (NR)

SUMMARY

NR'S NR'S GENERIC ACCEPT AREA . WRITTEN DISPOSITIONED NR'S AS IS REWORK REPAIR REJECT FOOT CONN. 253 0 139 88 15 0 DRYWELL 310(987) 250+(6 canc/ closed)0 39(50) 231(833) 10(15) 0 GALLERY STL 47(86) 42 0 2(2) 42(74) 2(2) 0 CONTROL RM 41(47) 32 4 20(20) 11(1) 2(2). 0

,SWCHGR 567'5 43(69) 27 2 8(9) 21(29) 5(11) 0 SWCHGR 546' 93(104 75+(5 closed) 8 '26(26) 56(68) 9(9) 0 4

SWCHGR 536' 12(16) 6 3 6(7) 0 1(1) 0 CABLE SPRD 546' 86(99) 48 9 29(29) 14(17) 9(10) 0

ROOF STL 591' 25(28) 21 1 19(15) 1(1) 2(2) 0

,HVAC 57(345) 0 0 0 _

0 0 0

TOTAL 967(1781) 501 27 288(158) 376(1023) 40(52) 0 NOTE: NUMBERS IN PARENTHESIS ARE THE QUANTITIES OF DEFICIENCIES RECEIVING THAT TYPE OF DISPOSITION, EXCEPT IN THE "NR'S WRITTEN" COLUMN WHERE THE TOTAL DEFICIENCIES IDENTIFIED IS SHOWN. THE AB0VE FIGURES REPRESENT ONLY THOSE NR'S ISSUED SINCE APRIL (1)

QUALITY CONFIRMATION PROGRAM

)

1 TASK I: (CONT'D) 1982, AND DOES NOT INCLUDE GENERIC NR DEFICIENCY INFORMATION OR NR'S REQUIRING CAN-CELLATION DUE TO DUPLICATION.

COMMENTS

1. THE STOP WORK ORDER #82-02 STOPPING ALL WORK IN SCAFFOLDING, PAINT REMOVAL, ETC., WAS NOT LIFTED UNTIL DECEMBER 20, 1982. THE WORK REQUESTS SUBMITTED TO NPD COULD NOT BE COMPLETED UNTIL THE WEEK OF JANUARY 24.

2. THE RAND 0M SAMPLE INSPECTION OF 100 CONNECTIONS IN THE SERVICE WATER BUILDING WILL RESUME UPON COMPLETION OF THE WORK REQUEST. DEFICIENCIES NOTED THUS FAR ARE PRIMARILY COSMETIC IN NATURE. -

PRESENT MANPOWER

SUMMARY

ACTUAL TASK C0ORDINATOR 1 QUALITY SPECIALISTS 2 INSPECTORS 11 DOCUMENT REVIEWERS 4 TOTAL 18

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STATUS THIS TASK IS APPROXIMATELY 69% COMPLETE.

ESTIMATED COMPLETION DATE MARCH 1, 1983 I ,

i i

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QUALITY CONFIRMATION PROGRAM TASK II: WELD QUALITY ACTION BEING TAKEN A. PERFORM 100% REVIEW OF CODE PIPING KE-1 WELD DATA SHEETS TO DETERMINE WELD R00 HEAT NUMBERS, INSPECTION STAMPS AND DATES, IDENTIFY MISSED HOLD POINTS, AND MISSING OR ALTERED DOCUMENTATION.

B. REVIEW OF WELD PROCEDURE AND-WELDER QUALIFICATION, PAST AND PRESENT.

SUMMARY

OF TASK TOTAL # ITEMS ITEMS PERCENT PERCENT MANHOURS OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING 1)STRUCT. 11,000 O 11,000 0 98 0 416 KE-1 REVIEW 2)SM BORE 32,000 37 25,878 .11 79 104 714 PIPE (APPX) 3)LG BORE 9,400 0 0 0 0 0 1373 PIPE 380 PSK'S)

4) WELD PRO- 91 0 35 0 40 0 1309 CEDURE (PROCEDURES) ~

REVIEW 121 REV'S

5) WELDER 4,600 0 2,574 0 55.9 0 1196 QUAL (DOCUMENTS)

REVIEW

5) WELD ROD 0 0 0 0 0 0 416 CONTROL TOTAL 57,121 37 39,488 .11 70 104 8124 CNote CURRENT STATUS AND RESULTS

1. AREA #1 - HJK TO PROVIDE CORRECTIVE ACTION TO CAR ON CONCERNS ADDRESSED ON STRUCT. KE-1 CARDS.

2. AREA #2 QA-14 REVISED.

3. AREA #3 - TO BE COMPLETED, AFTER COORDINATION WITH HJK IN THEIR NPP-1 AND N-5 PROGRAMS, WHICH ARE NOT FOR FORMALIZED.

4. AREA #4 - WELD PROCEDURE REVIEWS ARE ON HOLD UNTIL ALL DOCUMENTS FROM HJK WELD ENGINEERING DEPARTMENT HAVE BEEN RTVIEWED AND PLACED IN PROPER PROCEDURE PACK-AGES FOR REVIEW AND EVALUATION. PROGRAM BEING SETUP BETWEEN CG&E & HJK TO RE-VIEW ALL WELD PROCEDURES T0 19-QA-22.

O NUMBERS ENTERED IN LAST MONTHS REPORT, FOR FINAL SMALL BORE REVIEW WAS IN ERROR, NUMBERS BELONG TO TASK IV. SEE TASK IV REPORT.

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QUALITY CONFIRMATION PROGRAM TASK II: (CONT'D)

5. AREA #5 - WELDER QUALIFICATION REVIEW HAS STOPPED DUE TO THE NUMBER OF QUALITY QA DOCUMENTS RECEIVED FROM HJK'S WELDING DEPARTMENT. STATUS SHALL BE DETERMINED AFTER All WELDER RECORDS HAVE BEEN TRANSFERRED, SORTED AND FILE 9 IN THE APPROP9IATE WELDER PACKAGES. HJK HAS NOT COMPLETED S0RTING OR FILIflG DOCUMENTS.

6. AREA #6 - WELD R0D CONTROL - 2 CERS HAVE BEEN GENERATED, ONE ON PROCEDURE VIOLATIONS TO CODE AND SPEC. AND AS A RESULT OF PROCEDURE REVIEW, ONE ON CALIBRATION OF EQUIPMENT.

TO BE RESOLVED

1. CONFIRf1 ACCEPTABLE, HEAT NUMBERS ESTABLISHED BY TASK II.

MANPOWER

SUMMARY

ACTUAL TASK COORDINATORS 1/2 INSPECTORS 0 DOCUMENT REVIEWERS 4 CLERKS 1/2 TOTAL 5 STATUS

• DUE TO THE A;UUNT OF ORIGINAL QUALITY QA DOCUMENTATION RETRIEVED FROM HJK'S l WELDING DEPART?'ENT IN THE AREA 0F WELD PROCEDURES AND WELDER QUALIFICATION RECORDS, AREA'S 4, 5 and 6 UNDER

SUMMARY

OF TASK ARE INDETERMINATE UNTIL ALL AREAS OF CONCERN IN HJK'S WELDING DEPARTMENT HAVE BEEN REVIEWED FOR ORIGINAL QUALITY DOCUMENTS, TRANSMITTED TO HJK'S VAULT, REVIEWED AND SORTED INTO

! THE APPROPRIATE PACKAGES. REFERENCE 50.55(e) ITEM M-73 (WELD PROCEDURES).

ESTIf1ATED COMPLETION DATE COMPLETION OF THE FINAL REVIEW 0F SMALL B0RE WELD R0D HEAT TRACEABILITY TO 19-QA-14 IS JUNE 1983.

• COMPLETION OF WELDER PERFORMANCE QUALIFICATION TEST INDETERMINATE DUE TO STATUS AB0VE.

• COMPLETION OF WELD PROCEDURE INDETERMINATE DUE TO STATUS AB0VE.

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QUALITY CONFIRMATION PROGRAM TASK III: HEAT NUMBER TRACEABILITY l

ACTION BEING TAKEN A. PERFORM A 100% REVIEW 0F SMALL BORE PIPING DOCUMENTATION AND CONDUCT A FIELD WALKDOWN OF THE SYSTEMS IDENTIFIED ON THE QCP LIST OF SAFETY-RELATED AND IM-PORTANT TO SAFETY SYSTEMS.

B. PERFORM A 100% INSPECTION AND/0R REVIEW 0F DOCUMENTATION OF LARGE BORE PIPING FIELD MODIFICATIONS OF SYSTEMS ON THE SAFETY-RELATED AND IMPORTANT TO SAFETY SYSTEM LIST.

C. PERFORM A 100% REVIEW 0F ALL CODE AND STRUCTURAL PURCHASE ORDERS TO ESTABLISH A LIST CF ACCEPTABLE HEAT NUMBERS.

D. PERFORM A REVIEW 0F PURCHASE ORDERS FOR STRUCTURAL STEEL AND STEEL SHAPES TO DETERMINE IF PURCHASED ESSENTIAL OR NONESSENTIAL (THESE P.O.'S SHALL BE PART OF ACTION C). RESULTS OF THE REVIEW WILL BE USED TO ANSWER TASK I CONCERNS REGARDING ACCEPTABLILITY OF STRUCTURAL STEEL.

E. PERFORM INSPECTION AND REVIEW 0F GAMMA PLUGS TO GAIN ADDITIONAL INFORMATION FOR EVALUATION AND DISPOSITION OF 10CFR50.55(e) - ITEM M-56.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED CCi1PLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING A)SM BORE 2691 ISK 0 52 0 2 24 2494 DOC SM BORE 2691 ISK 0 2691 0 100 0 0 e WLKDWN (APPX)

B)LG BORE 380 PSK 0 0 0 0 0 4000*

DOC 80 PSK 0 0 0 0 0 1000*

W K WN C) PURCHASE 2728 6 82 .2 3.0 147 2616**

ORDER REVIEW D)HJK STRCTL 1940 0 1940 0 95 0 40***

STEEL P0'S ESS/N0 NESS E) GAMMA PLUG 419 88 307 21 73 138 200****

50.55(e)M-56 TOTAL 11,229 94 5072 4 44 309 10,350 (5)

QUALITY CONFIRMATION FROGRAM TASK III: (CONT'D) 1)

MANH0VRS BASED ON SURVEILLING THE HJK N-5 PROCESS TO OBTAIN DATA FOR Q COMMITMENTS.

2) ** INCLUDES STRUCTURAL STEEL P0'S IDENTIFIED IN ACTION D.

3) *** 5% REMAINING TO COMPLETE IS TO PERFORM FINAL REVIEW.

4)**** AN ADDITIONAL 15 GAMMA PLUGS HAVE BEEN IDENTIFIED. ADDITIONAL MANHOURS ARE TO FACILITATE WRITING NONCONFORMANCE REPORTS.

CURRENT STATUS AND RESULTS 1.

9 OUT OF 15 P0'S WERE REVIEWED AND REJECTED BACK TO HJK DUE TO DEFICIENCIES MISSED IN THEIR REVIEW. ITEMS COMPLETED REPRESENTS CONFIRMED P0'S ONLY.

2. 1940 STRUCTURAL STEEL PURCHASE ORDERS HAVE BEEN IDENTIFIED, 0F THIS NUMBER, 1174 WERE ORDERED ESSENTIAL AND 766 WERE ORDERED NONESSENTIAL. APPR0XIMA 113 PO'S WERE B0UGHT NONESSENTIAL AND ISSUED ESSENTIAL.CAR #82-102 HAS BEEN ISSUED TO HJK TO RESOLVE THESE DISCREPANCIES.

3. 307 0F 419 GAMMA PLUGS HAVE BEEN INSPECTED. NONCONFORMANCE REP 0'RTS ARE BEING SUBMITTED ON DEFICIENCIES, AND CAR #83-22 HAS BEEN ISSUED TO HJK TO IMPLEMENT A PROGRAM TO INSTALL NEW PLUGS FOR THOSE WHICH WILL BE REWORKED.

TO BE RESOLVED 1.

A METHOD OF SURVEILLING THE H. J. KAISER N-5 PROGRAM IS BEING DEVELOPED TO ADDRESS ACTION B. RECOMMENDATIONS HAVE BEEN MADE OUTLINING A PROGRAM AND DEFINING NECESSARY INTERFACES.

2.

PROGRAM DEFICIENCIES IDENTIFIED IN HJK'S REVIEW 0F SMALL BORE PIPING TRACE-ABILITY ARE BEING RESOLVED BY HJK.

COMMENTS 1.

HJK HAS NOT GIVEN A DATE TO BEGIN THEIR REVIEW 0F SMALL BORE PIPING TRACEABILITY.

TASK III HAS AN APPROVED PROGRAM TO CONFIRM SMALL BORE TRACE-ABILITY FOLLOWING HJK REVIEW.

MANPOWER

SUMMARY

ACTUAL TASK COORDINATOR 1 TASK LEAD 1 INSPECTOR 1 DOCUMENT REVIEWERS 5 TOTAL 8 (6)

.. QUALITY CONFIRMATION PROGRAM TASK IV: SOCKET WELD DISENGAGEMENT

. ACTIONS BEING TAKEN A. IDENTIFY SMALL BORE. PIPING SOCKET WELDS FOR WHICH VERIFICATION FOR DISENGAGE-MENT DOES NOT EXIST.

1 I B. RADIOGRAPH 100% OF THE ACCESSIBLE WELDSNOT HAVING VERIFICATION OF DISENGAGEMENT.

Sl2 MARY OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING IV SOCKET WELD DIS- 32,000 0 29,821 0 98 0 240 ENGAGEMENT i FINAL REVIEW 2,725 260 489 9.5 17.9 280 2420

. TOTAL 34,725 260 30,310 9.5 98 280 2680 CURRENT STATUS AND RESULTS A. 348 RADIOGRAPHS TO DATE HAVE BEEN TRANSMITTED TO QADVG.

B. 111 SOCKET WELDS HAVE BEEN REJECTED FOR LACK 0F DISENGAGEMENT.

j C. 714 WELDS HAVE BEEN IDENTIFIED TO DATE AS LACKING EVIDENCE OF A QUALITY INSPECTION. ,

D. REJECT WELDS HAVE BEEN IDENTIFIED ON NONCONFORMANCE REPORTS.

E. FINAL REVIEW 0F DOCUMENTS GENERATED BY QCP STARTED DECEMBER'15TH.

l COMMENTS

1. -19 WELDS HAVE BEEN IDENTIFIED IN THE FINAL REVIEW 0F ISK'S WHICH WERE NOT ADD-RESSED IN THE PREVIOUS REVIEW FOR MISSING EVIDENCE OF A QUALITY INSPECTION.

MANPOWER

SUMMARY

ACTUAL TASK COORDINATOR 1/2 CLERKS 1/2 DOCUMENT REVIEWERS " 2 TOTAL 3 STATUS THIS TASK IS 98% COMPLETE.

ESTIMATED COMPLETION DATE AN ESTIMATED COMPLETION DATE FOR THE SECOND REVIEW IS APRIL 1933. ,

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QUALITY CONFIRMATION PROGRAM TASK V: RADIOGRAPHS ACTION TO BE TAKEN A.

CONFIRM THAT THE EXISTING RADI0 GRAPHS'0F LARGE BORE PIPING SUPPLIED BY M. W. KELLOGG ARE ADEQUATE TO IDENTIFY WELD DEFICIENCIES.

SUMMARY

OF TASKS TOTAL ITEMS . ITEMS PERCENT PERCENT MANHOURS OF # COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING RADIOGRAPHY 4250 0 4250 0 100 0 0 REVIEW RADIOGRAPHS- 46 0 46 0 100 5 0 PHASE II TOTALS 4296 0 4296 0 100 5 0 CURRENT STATUS AND RESULTS A. REVIEW 0F 4250 WELD RADIOGRAPHS FOR SENSITIVITY IS COMPLETE.

B. 46 WELDS HAVE BEEN IDENTIFIED TO BE RE-RADIOGRAPHED, C0VERING ALL VARIATIONS IN PIPE AND WALL THICKNESS.

C.

PROGRAM TO CONFIRM RADIOGRAPHS HAS BEEN APPROVED BY THE NATIONAL BOARD OF B0ILE PRESSURE VESSEL INSPECTORS AND THE STATE OF OHIO.

D. 46 0F THE 46 RADIOGRAPHS HAVE BEEN RE-RADIOGRAPHED, AND ACCEPTED.

E.

M0CK-UPS OF THE 4 INACCESSABLE WELDS '.lERE FABRICATED AND RADIOGRAPHED.

TO BE RESOLVED COMMENTS THE FINAL REPORT FOR TASK V HAS BEEN WRITTEN AND SUBMITTED TO THE CG&E TECHNICA C0ORDINATOR AND WILL BE PRESENTED TO ALL APPLICABLE PARTIES.

MANPOWER

SUMMARY

PERSONNEL ASSIGNED TO TASK III WILL SUPPORT THIS ACTIVITY.

STATUS OVERALL TASK IS APPROXIMATELY 99% COMPLETE.

ESTIMATED COMPLETION DATE FEBRUARY 15, 1983 (8)

QUALITY CGNFIRMATION PROGRAM TASK VI: CABLE SEPARATION ACTION BEING TAKEN A. 100% INSPECTION OF SLEEVES AND CLASS IE FLOOR PENETRATIONS FOR SEPARATION IDENTIFICATION AND ROUTING. (SEE NOTE B- CURRENT STATUS AND RESULTS)

B. INSPECT A MINIMUM 0F 10% OF THE ASSOCIATED CABLES TO ARRIVE AT A 95% CONFIDENCE LEVEL THAT 95% OF THE ASSOCIATED CABLES ARE PROPERLY SEPARATED IN TRAYS AND CONDUITS. CONFIDENCE LEVEL WAS NOT MET. THIS INSPECTION IS COVERED BY THE INSPECTION OF CABLE TRAYS.

C. 100% INSPECTION OF CABLE TRAYS IN CATEGORY I STRUCTURES.

D. 100% INSPECTION OF CABLES. REQUIRING SEPARATION INSIDE PANELS AND TO THE FIRST ASSIGNED RACEWAY TO VERIFY PROPER SEPARATION AND IDENTIFICATION. THIS INCLUDES ALL CABLES INSTALLED BETWEEN THE CABLE SPREADING ROOM AND THE MAIN CONTROL R00M.

(SEE NOTE D - CURRENT STATUS AND RESULTS)

E. TRACK RESOLUTION OF SIX SAMPLES OF FAILURE TO MEET CABLE SEPARATION CRITERIA IDENTIFIED BY THE NRC.

SUMMARY

OF TASK -

TOTAL ITEMS ITEMS PERCENT PERCENT MANH0VRS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING CABLE TRAYS 2049(TR) .

(SEE NOTE C) 12446(UN) 1523(UN) 10,608(UN) 12.3 85.3 580 3500 PANELS 8951 CABLES (SEE NOTE D)(35804 UN) SEE NOTE D - CURRENT STATUS AND RESULTS 0 SLEEVE &

, FLR. PENET. 182 SEE NOTE B - CURRENT STATUS AND RESULTS 1880 i ASSOC.

CABLES 392 0 392 0 100 0 0

' MISC.

ADMIN. - - - - -

302 242 TOTAL 48,824 1523 11,000 10 71 882 5622 CURRENT STATUS AND RESULTS A. A TOTAL OF 1035 NONCONFORMANCE REPORTS HAVE BEEN WRITTEN FOR SEPARATION, IDENTI-FICATION, AND ROUTING DEFICIENCIES. 533 NR'S DISPOSITICNED (283 REWORK, 46 REPAIR, 204 ACCEDT-AS-IS). 232 of the 533 DISPOSITIONED NR'S HAVE BEEN CLOSED.16 NR'S WERE CANCELLED BECAUSE OF DUPLICATION. 486 NR'S HAVE NOT BEEN DISPOSITIONED.

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QUALITY CONFIRMATION PROGRAM TASK VI: (CONT'D)

B. DUE TO CRITERIA CHANGES, A PROCEDURE IS BEING PREPARED FOR THE RENINSPECTION OF SLEEVES AND FLOOR PENETRATIONS. INSPECTION DOCUMENTS GENERATED DURING INITIAL INSPECTION DO NOT PROVIDE EN0 UGH OBJECTIVE EVIDENCE TO SUPPORT THE PRESENT DESIGN CRITERIA.

C. THE DECISION HAS BEEN MADE TO INSPECT CABLE TRAYS IN PLACE OF CLOSING OUT ASSOCIATED CABLE INSPECTION RECORGS SINCE CONFIDENCE LEVEL HAS NOT BEEN MET.

THE PROCEDURE FOR TRAY INSPECTION 19-QA-38 WAS APPROVED ON AUGUST 24, 1982.

THE CABLE TRAY INSPECTIONS FOR THE CONTROL ROOM, SERVICE WATER PUMP STRUCTURE AND REACTOR BUILDING ARE COMPLETE AND INSPECTIONS ARE BEING PERFORMED IN THE AUXILIARY BUILDING.

D. THE INSPECTION OF CLASS IE P NELS AND CABLES IN AIR HAS BEEN ASSIGNED TO S&L, NED AND HJK IN A JOINT EFFORT, WHICH WILL CONSEQUENTLY REMOVE THIS INSPECTION FROM THE SCOPE OF QCP - TASK VI.

E. STATUS OF THE SIX EXAMPLES OF LACK OF SEPARATION: (2) CORRECTED, (1) IN-PROCESS OF BEING REWORKED, (2) ACCEPTED BY ENGINEERING. AND (1) IDENTIFIED ON NR.

C0HMENT MANPOWER

SUMMARY

Actual TASK C0ORDINATOR/ QUALITY ENGINNEER 1 LEAD INSPECTOR 1 INSPECTOR 4 DOCUMENTATION (NR'S & SCOPING 2 PACKAGES)

TOTAL B STATUS 71% COMPLETE ESTIMATED COMPLETION DATE JUNE 1, 1983.

(10)

QUALITY CONFIRMATION PROGRAM TASK VII: NONCONFORMANCE REPORTS ACTION BEING TAKEN A. 100% REVIEW 0F ALL VOIDED NONCONFORMANCE REPORTS (NR'S), SURVEILLANCE REPORTS (SR'S), PUNCHLIST AND EXCEPTION LIST ITEMS.

B. 100% SOLICITATION TO PAST AND PRESENT QC INSPECTORS, BY CERTIFIED MAIL, RE-QUESTING THEIR KNOWLEDGE OF ANY NONCONFORMANCE REPORTS NOT ENTERED INTO THE SYSTEM.

C. REVIEW 300 RAND 0MLY SELECTED, CLOSED NR'S.

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE _THIS MONTH TO DATE THIS MONTH REMAINING VOIDED NR REVIEW 1318 128 1278 9 90 70 409 INITIAL V0IDED NR REVIEW 1318 52 711 4 54 225 336 SECONDARY SURVEILLANCE REPORT 3300 2323 2323 70 70 400 300 REVfEW INITIAL SURVEILLANCE REPORT REVIEW 3300 23 23 1 1 58 5000 SECONDARY PUNCHLIST APPX.

REVXEW 25,000 4618 4618 18 18 207 923 CLOSED NR REVIEW 300 0 50 0 16.66 0 145 NR'S FROM IN5PECTORS UNKNOWN 0 0 (N0 NR'S RECEIVED THIS MONTH) -

TOTAL 34,536 7144 9003 3 68 960 7113 CURRENT STATUS AND RESULTS A. 100 0F THE 126 NR'S SENT TO HJK HAVE BEEN RETURNED. APPR0XIMATELY 90% OF THESE NR'S REQUIRED FURTHER INVESTIGATION BY TASK VII PERSONNEL. 36 VOIDED NR'S HAVE BEEN COMPLETED (I.E., "Q" NR WRITTEN OR ACCEPTANCE OF VOID). THE REMAINING 64 NR'S ARE BEING RESEARCHED BY TASK VII PERSONNEL. ALL WORK IS N0W BEING ACCOM-PLISHED TO THE 17 SYSTEM PRIORITIES IDENTIFIED BY SITE COMMUNIQUE NUMBER 21.

26 ADDITIONAL PRIORITY NR'S WERE RESEARCHED AND COMPLETED.

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QUALITY CONFIRMATION PROGRAM 4

TASK VII: (CONT'D)

B. NO NR REVIEW COMMITTEE MEETING HELD THIS MONTH. APPR0XIMATELY 20 MANHOURS WERE EXPENDED ATTEMPTING TO RESOLVE MEETING NOS. 6 AND 7 (INITIALLY HELD 1

} 3/29/82).

C. 20 ADDITIONAL MANHOURS WERE EXPENDED THIS PERIOD FOR DISCUSSION AND PREPAR-ATION OF PROCEDURES TO CLOSE OUT PUNCH LIST ITEMS. INTERFACE WITH SITE DEPART-MENTS INDICATES RESOLUTION OF INDIVIDUAL CONCERNS IS~ PROGRESSING. THERE WERE 4,618 PUNCHLIST ITEMS IDENTIFIED AS CORRELATING TO IDENTIFIED VOIDED NR'S AND b ,

SR'S.

D. PROCEDURE 19-QA-09 REY.'1, " REVIEW AND PROCESSING-0F CLOSED SURVEILLANCE RE-PORTS" HAS BEEN COMPLETED, RECEIVED PROCEDURE REVIEW BOARD CONCURRENCE, l . APPROVED AND IMPLEMENTED. THIS PROCEDURE REQUIRES AN ADDITIONAL REVIEW 0F ALL

.PREVIOUSLY REVIEWED SR'S AND REQUIRES SR PRESENTATION TO THE SURVEILLANCE REPORT REVIEW COPHITTEE FOR CONCURRENCE.

E. APPR0XIMATELY 60 HOURS EXPENDED FOR THE ONG0ING TRAINING 0F TASK VII PERSONNEL TO NEW AND REVISED PROCEDURES.

e F. 65 NR'S HAVE BEEN GENERATED FROM THE REVIEW 0F V0IDED HJK NR'S AND SR'S IN-

CLUDING 18 REWORK, 1 REPAIR, 32 ACCEPT AS IS AND 4 CLOSED DISPOSITIONS.

f . G. " PERCENT COMPLETED TO DATE" AND "THIS MONTH" REFLECT ONLY WORK ACCOMPLISHED l

AGAINST 1050 V0IDED NR'S VERSUS A TOTAL 0F 1318 VOIDED DOCUMENTS. THE REMAIN- ,

i ING 268 ITEMS (76 V0IDED I/R's AND 192 UNIDENTIFIED V0IDED DOCUMENTS) HAVE NOT-l BEEN ADDRESSED OTHER THAN AN INITIAL REVIEW OF 50 V0IDED I/R'S. THESE DOCU-MENTS WILL BE ADDRESSED TO THE 17 SYSTEM PRIORITIES IDENTIFIED IN SITE COMMUN-IQUE #21. IT SHOULD BE NOTED THAT APPR0XIMATELY 120 0F UNIDENTIFIED V0IDED DOCUMENTS ARE NOT AVAILABLE FOR REVIEW.

I. 2,323 SR'S HAVE BEEN CLASSIFIED AS TO DISCIPLINE AND LOGGED BY TASK VII. COPIES OF THESE SR'S ARE IN THE POSSESSION OF TASK VII. 938 SR'S HAVE BEEN IDENTIFIED THAT TASK VII IS NOT IN POSSESSION OF. COPIES OF THESE IDENTIFIED SR'S WERE REQUESTED FROM CG&E AND HJK BY MEMORANDUM ON JANUARY 27, 1983. THIS CLASSIFI-l CATION PROCESS HAS REVEALED THE CLOSER COUNT OF SR'S FALLING UNDER THE SCOPE OF TASK VII TO BE 3,300.

l'

.J . APPROXIMATELY 100 MANHOURS WERE EXPENDED INVESTIGATING THE POSSIBLE INTERFACES AND WRITING A ROUGH DRAFT PROCEDURE CONCERNING NRC LETTER DOCKET NO. 50-358 DATED DECEMBER 29, 1982. PROCEDURALIZATION OF THESE NRC CONCERNS IDENTIFIED IN THIS LETTER IS LOW 50% COMPLETE.

l l

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.. QUALITY CONFIRMATION PROGRAM TASK VII: (CONT'D.)

K. TASK VII PARTICIPATED IN FOUR (4) PROCEDURE REVIEW BOAPDS AND WAS ADDITIONALLY ASSIGNED TWO (2) PROCEDURES FOR REVIEW.

L. APPR0XIMATELY 40 HOURS WERE EXPENDED RESEARCHING AND ANSWERING MVPP ALLEGATIONS.

M. NRC HAS IDENTIFIED A CONCERN REGARDING THE LIST OF PAST INSPECTORS PROVIDED BY HJK WHICH REQUIRED NOTIFICATION BY TASK VII. HJK HAS BEEN REQUESTED TO PROVIDE.

A COMPLETE LISTING 0F ALL PAST INSPECTORS. NO RESPONSE HAS BEEN RECEIVED TO DATE.

MANPOWER SUf1 MARY ACTUAL TASK C0ORDINATOR 1 DOCUMENT REVIEWERS 8 TOTAL 9 STATUS THIS TASK IS APPR0XIMATELY 68% COMPLETE.

ESTIMATED COMPLETION DATE JUNE 1, 1983 l

I (13) l _ _ _ _ _ _ _ _

. QUALITY CONFIRMATION PROGRAM TASK VIII: DESIGN CONTROL AND VERIFICATION ACTION BEING TAKEN VERIFY ADEQUACY OF S&L DESIGN CONTROL AND VERIFICATION PROGRA

M. PROCEDURE

S WERE IN PLACE AND WERE CLARIFIED.

CURRENT STATUS AND RESULTS THE DRAFT REPORT FOR TASK VIII HAS BEEN WRITTEN, AND IS BEING SENT TO N.E.D.

F0l} REVIEW.

STATUS THIS TASK IS 99% COMPLETE TO DATE.

ESTIMATED COMPLETION DATE MARCH 15, 1983 4

I (14)

QUALITY CONFIRMATION PROGRAM TASK IX: DESIGN DOCUMENT CHANGES ACTION BEING TAKEN

1. COMPILE A COMPUTER LISTING OF ALL DOC'S.

2. REVIEW CG&E, HJK, S&L AND OTHER SITE CONTRACT 0RS' DDC'S TO DETERMINE PROPER CLASSIFICATION.

3. REVIEW CG&E, HJK, S&L AND OTHER SITE CONTRACTORS' ESSENTIAL DDC'S TO DETERMINE IF DDC'S WERE INCORPORATED IN INSPECTION DOCUMENTATION.

4. PERFORM ELECTRICAL INSPECTIONS IN THE CONTROL ROOM FOR CABLE TRAY HANGERS, CONDUIT, AND CONDUIT SUPPORTS. (ADDITION TO ORIGINAL QCP WORK SCOP).

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING PHASE I 19,711 4 18,729 .02 95 1 79 PHASE II 9,111 89 3,768 .9 41.3 461 12,461 PHASE IA 2,600 81 851 3.1 32.7 3 140 PHASE IIA 2,200 90 505 4.1 23.0 178.5 4,224 PHASE III D0C. 714 0 124* 0 17.3 0 -

INSPECT. 714 0 121* 0 17.0 0 -

OTHER - - - - - 1,044.5** -

TOTAL 35,050 264 24,098 1.5 42 1,688 14,697 o EQUIVALENT ITEMS o* OTHER TIME SPENT FOR TRAINING AND CERTIFICATION OF PERSONNEL, PROBLEM RESEARCH AND OTHER RESOLUTION, PROCEDURE PREPARATION, CLERICAL, PHASE III ADMINISTRATION, AND SETTING UP A DDC REVIEW AND HANDLING SYSTEM. (239 HOURS FOR DDC S'rSTEM).

PHASE I -

CLASSIFICATION OF CG&E, S&L AND HJK, DDC'S AS ESSENTIAL OR NONESSENTIAL.

PHASE II -

REVIEW INSPECTION DOCUMENTATION TO DETERMINE IF CG&E, S&L AND HJK DDC'S l

l HAVE BEEN INCORPORATED AND INSPECTED.

PHASE IA -

CLASSIFICATION OF WY&B AND OTHER SITE CONTRACTOR DDC'S AS ESSENTIAL OR NONESSENTIAL.

l PHASE IIA -

REV:EW INSPECTION DOCUMENTATION TO DETERMINE IF WY&B AND OTHER SITE CONTRACTOR DDC'S HAVE BEEN INCORPORATED AND INSPECTED.

f PHASE III -

ELECTRICAL INSPECTIONS IN THE CONTROL ROOM.

PHASE IV -

COMPILE COMPUTER LISTING 0F DDC'S, INCLUDING DDC STATUS AND CONSTRUCTION l

STATUS.

(15) t

~

QUALITY CONFIRMATION PROGRAM TASK IX: (CONT'D)

RESULTS

1. IN PHASES II AND IIA,- 1,051 DEFICIENCIES IDENTIFIED'TO DATE & WERE DOCUMENTED ON DOCUMENT DEFICIENCY NOTICES OR NONCONFORMANCE REPORTS AS APPLICABLE.

, '2. IN PHASE III,142 DEFICIENCIES HAVE BEEN IDENTIFIED TO DATE & WERE DOCUMENTED ON NONCONFORMANCE REPORTS. THESE ARE WELD DEFICIENCIES.

PROBLEM / DEFICIENCY ELECT. MECH. STRUCT.* TOTAL 8

1. MISSING DOCUMENTATION 32 -

364 396

2. DDC MIS-CLASSIFICATION -13 -

3 16

3. INSPECTION PROGRAM DEFICIENCIES & MISC. 51 -

38 89 l 4. DDC NOT INCORPORATED IN DOCUMENTATION 103 10 404 517

5. INSPECIT0N PRIOR TO

.j BEING WRITTEN (AS-BUILT) 3 - -

3

6. INCOMPLETE INSPECTION 8 -

22 30 TOTAL 210 10 831 1,051 1

• INCLUDES WY&B DDC'S 4

TO BE RESOLVED i' A. TASK IX IS STILL WAITING FOR HJK TO RESPOND TO CAR'S IN ORDER TO COMPLETE SOME DDC REVIEWS.

, B. A PROCEDURE / METHOD NEEDS TO BE DEVELOPED FOR VERIFYING AND COMPILING A C0f1PUTER STATUS LISTING 0F ALL DDC'S (PHASE IV). THIS PROCEDURE NEEDS TO BE INTEGRATED l WITH 19-QA-15 S0 THAT WORK COMPLETED TO DATE FOR PHASES II AND IIA DDC/ INSPECTION DOCUMENTATION REVIEW CAN BE CHECKED FOR CORRECT DDC STATUS.

C. A PROCEDURE / METHOD NEEDS TO BE DEVELOPED FOR HANDLING, LOGGING, AND CONTROLLING 1 DDC'S AS THEY ARE RECEIVED.FROM DOCUMENT CONTROL FOR PHASES I, II, IA AND IIA.

j D. THE METHOD USED TO CALCULATE' CONDUIT DEAD LOADS, AS CONTAINED IN THE E189 SERIES 1 GENERAL NOTES, IS BEING REVIEWED. SUBTASK III IS STILL WAITING FOR THIS TO BE ADDRESSED BY QUALITY ENGINEERING (CER INITIATED BY TASK IX PERSONNEL).

E. A LARGE NUMBER OF CONDUIT SUPPORTS IN THE MAIN CONTROL ROOM STILL HAVE OPEN i

WORK TICKETS. THE PRESENT HJK PROGRAM ONLY REQUIRES INSPEC-l TION OF THE ACTUAL REVISION, AND NOT THE ENTIRE SUPPORT. THEREFORE, SINCE THESE

SUPPORTS HAVE BEEN PREVIOUSLY ACCEPTED, THEY STILL FALL UNDER 19-QA-35. THIS E

PROBLEM HAS NOT YET BEEN ADDRESSED, BUT WILL REQUIRE RESOLUTION BEFORE ALL 0F THE SUPPORTS CAN BE COMPLETED.

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.. QUALITY CONFIRMATION P90 GRAM TASK IX: (CONT'D)

F. TASK IX WILL PARTICIPATE ON A STRUCTURAL DDC NR REVIEW BOARD WHICH IS GOING TO BE FORMED TO FACILITATE THE DISPOSITIONING 0F DOCUMENTATION DEFICIEN-CIES IDENTIFIED BY TASK IX.

G. WAITING FOR RESOLUTION / CLARIFICATION OF HANGER SEPARATION CRITERIA. (CERNUMBER

. WRITTEN BY TASK IX PERSONNEL).

H. PHASE IIII IS CURRENTLY WORKING ON CLARIFICATION OF WELD INSPECTION CRITERIA AND DEVELOPING INSPECTION AND IMPLEMENTATION PROCEDURES.

COMMENTS

1. THERE ARE APPR0XIMATELY 900 DDC'S LISTED AS OPEN AGAINST THE E-189 DRAWINGS, SPECIFICATIONS, AND OTHER DRAWINGS USED FOR THE ELECTRICAL INSPECTIONS IN THE MAIN CONTROL ROOM. OF.THESE LISTED DDC'S, APPR0XIMATELY 200 ACTUALLY APPLY TO THE INSPECTIONS BEING PERFORMED. A SYSTEM IS CURRENTLY BEING DEVELOPED TO ASSURE THAT ALL APPLICABLE DDC'S ARE INCLUDED IN THE INSPECTIONS. TO EFFECT-IVELY WORK WITH SUCH A LARGE NUMBER OF DDC'S, THE SYSTEM BEING DEVELOPED IN-CLUDES A DETAILED REVIEW 0F ALL DDC'S LISTED ON THE APPLICABLE DRAWINGS AND SPECI-FICATIONS AND A LOG OF THE RESULTS. VERIFICATION OF THE INITIAL REVIEW AND LOG IS N0W COMPLETE. INFORMATION FROM iHE LOG IS CURRENTLY BEING CATEGORIZED AND COLLATED FOR EASE OF REFERENCE.

MANPOWER

SUMMARY

PHASES I, II, IA, IIA ENGINEERS (INCLUDING TASK COORDINATOR) 3 DOCUMENT REVIEWERS 2 CLERKS 1 TOTAL 6 PHASE III l

DOCUMENT REVIEWERS 3**

INSPECTORS 3 TOTAL 6 l ** NUMBER INCLUDES PHASE C0ORDINATOR AND LEAD INSPECTOR.

STATUS PHASE I AND II - 45.4% COMPLETE PHASE IA AND IIA - 23.7% COMPLETE.

PHASE III - 17% COMPLETE.

THE OVERALL TASK IS 42% COMPLETE (DOES NOT INCLUDE PHASE III).

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, QUALITY CONFIRMATION PROGRAM TASK IX: (CONT'D)

ESTIMATED ~ COMPLETION DATE PHASES I, II, IA, IIA - SEPTEMBER 30, 1983 PHASE III - MAY 31, 1983 D

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- QUALITY CONFIRMATION PROGRAM TASK X: SUBCONTRACTOR QA PROGRAM ACTION BEING TAKEN:

A. CG&E/QA AUDITS OF SUBCONTRACTORS HAVE BEEN IDENTIFIED.

B. REVIEW SHEETS HAVE BEEN GENERATED FOR EACH OF THE AVAILABLE AUDITS SHOWING WHICH 10CFR50, APPENDIX B CRITERIA WERE ADDRESSED DURING THE COURSE OF THE AUDIT.

C.

MATRICES HAVE BEEN GENERATED AND COMPLETED FOR EACH SUBCONTRACTOR GRAPHICALLY DEMONSTRATING WHICH APPENDIX B CRITERIA HAVE BEEN ADDRESSED FOR THE AUDITS OF THAT SUBCONTRACTOR.

D.

EVALUATIONS WILL BE MADE OF THE SCOPE AND DEPTH OF THE AUDITS OF EACH SUBCON-TRACTOR TO DETERMINE WHETHER THE AUDITS SUFFICIENTLY ADDRESSED ALL APPLICABLE APPENDIX B CRITERIA IN SUFFICIENT DETAIL.

1. IF THE EVALUATIONS DETERi4INE THAT THERE IS SUFFICIENT OBJECTIVE EVIDENCE OF ADEQUATE AUDIT COVERAGE OF APPLICABLE CRITERIA, THEN THE SUBCONTRACTOR'S QUALITY PROGRAM, IS ACCEPTED.

2. IF EVALUATIONS CANNOT PROVIDE SUFFICIENT OBJECTIVE EVIDENCE THAT SUBCON-TRACTOR PROGRAMS WERE ACCEPTABLE, ALTERNATE MEASURES TO PROVIDE THAT EVIDENCE WILL BE REVIEWED, SUCH AS:

a. REVIEW 0F SUBCONTRACTOR INTERNAL AUDITS.

l b. REVIEW 0F QUALITY DOCUMENTATION (INSPECTION RESULTS).

c. C0VERAGE BY OTHER QCP TASKS.

i d. RE-AUDIT

e. ACTUAL HARDWARE REINSPECTION AND/0R TESTING

SUMMARY

OF TASK TOTAL ITEMS ITEMS PERCENT PERCENT MANHOURS

1. OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING SUBCONTRACTOR AUDITS 113 0 113 0 100 0 0 l AUDIT REVIEW l SHEETS 113 0 113 0 100 0 0 SUBCONTRACTOR j MATRICES 14 0 14 0 100 0 0 l SUBCONTRACTOR l EVALUATIONS 127 0 0 0 0 0* 800 TOTAL 367 0 240 0 79 0 800

~

.- QUALITY CONFIRMATION PROGRAM TASK X: (CONT'D)

CURRENT STATUS AND RESULTS

-A. PROCEDURE FOR TASK X EVALUATIONS PHASE HAS BEEN DEVELOPED AND MODIFIED. THIS PROCEDURE IS CURRENTLY BEING SUBJECTED TO REVIEW AND INPUT.

B. ONE HUNDRED THIRTEEN (113) AUDITS OF SUBCONTRACTORS HAVE BEEN IDENTIFIED AS BEING PERFORMED PRIOR TO APRIL 8,~1981. THESE AUDITS ENCOMPASSED FOURTEEN (14) DIFFERENT SUBCONTRACTORS. ALL 113 AUDITS HAVE BEEN REVIEWED _AND OBJECTIVE EVIDENCE OF THESE REVIEWS ARE'ON FILE.

C. MATRICES OF EACH OF THE F0VRTEEN(14) SUBCONTRACTORS HAVE BEEN PREPARED AND ARE ON FILE.

D. FORMAL EVALUATIONS OF THE AUDITS AND EACH SUBCONTRACTOR WILL COPMENCE WHEN THE -

PROCEDURE FOR THIS PHASE IS APPROVED.

E. MR. L. E. ANDERSON'S LEAD AUDITOR CREDENTIALS WERE APPROVED AND RECEIVED ON JANUARY 31, 1983.

• F. TASK X MANHOURS WERE EXPENDED IN SUPPORT OF PROCEDURE 19-QA-40 COMPLETION, I REVIEW, AND MODIFICATION; DATA ACQUISITION OF PURCHASE ORDER INFORMATION; SPECIFICATION INFORMATION; QUALITY ENGINEERING REVIEW, AND S&L REVIEW 0F QA PROGRAMS; AND FUNCTIONAL EVALUATION OF SUBCONTRACTOR QA PROGRAMS.

J l

l STATUS THIS TASK IS 79% COMPLETE.

ESTIMATED COMPLETION DATE JUNE 1,1983 (20)

L __ __ __

• QUALITY CONFIRMATION PROGRAM TASK XI: AUDITS ACTION BEING TAKEN A. REVIEW PAST CG&E/QA AUDITS OF HJK, NPD, NED, E0TD, AND GCD.

B. DEVELOP REVIEW SHEETS FOR EACH AUDIT SHOWING WHICH 10CFR50 APPENDIX B CRITERIA WERE ADDRESSED DURING EACH AUDIT.

C. DEVELOP MATRICES FOR EACH ORGANIZATIONAL ENTITY.

SUMMARY

OF TASK TOTAL ITEMS. ITEMS ' PERCENT PERCENT MANH0VRS

1. 0F COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA -ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING AUDITS 293 0 293 0 100 0 0 0RGANI-ZATIONS 5 0 5 0 100 0 0 REVIEWS 293 0 293 0 100 0 0 MATRICES 5 0 0 0 0 0 0 4 EVALUATIONS 298 0 0 0 0 0* 1400 TOTAL 894 0 591 0 83 0 1400 CURRENT STATUS AND RESULTS A. PROCEDU9E FOR TASK XI EVALUATION PHASE IS CURRENTLY UNDERGOING TASK XI REVIEW AND MODIFICATION. THIS PROCEDURE 19-QA-41 WILL BE REVISED AND SUBMITTED FOR INTERNAL QCP REVIEW AND INPUT.

B. REVIEW SHEETS HAVE BEEN COMPLETED FOR EACH AUDIT.

C. MATRICES WILL BE DEVELOPED FOR EACH ORGANIZATIONAL ENTITY INVOLVED.

D. EVALUATIONS MUST BE PERFORMEDFOR EACH AUDIT AND EACH ORGANIZATIONAL ENTITY.

• E. TASK XI MANHOURS WERE EXPENDED IN SUPPORT OF PROCEDURE 19-QA-41 REVIEW AND REVISION; REVIEW 0F COMPLETED REVIEWS OF SPECIFIC AUDIT HISTORY; AND FUNCTIONAL EVALUATION F H. J. KAISER AND HJK SUBCONTRACTOR AUDITS.

STATUS THIS TASK IS 83% COMPLETE.

ESTIMATED COMPLETION DATE JUNE 1, 1983 (21)

E

.P -

'QCP

SUMMARY

Task 1 Structural Steel - This task is currently staffed with 18 people working mainly in the Service Water and Reactor Building during this reporting period. The first work request was processed on January 24. This task is currently estimated to be 69% complete.

Task 2 Weld Quality - This task is currently staffed with 5 people, working final small bore weld rod heat traceability reviews and weld rod control. Presently 2,725 small bore document packages are under final review. This task is currently estimated be be 70% complete.

Task 3 Heat Number Traceability - This task is currently staffed with 8 people, working mostly on the Purchase Order Reviews and Gamma Plug inspections. An inventory of Purchase Orders by H. J. Kaiser, has limited those P.O.'s available for QCP review. This task is currently estimated to be 44% complete.

Task 4 Socket Weld Disengagement - This task is currently staffed with 3 people, mostly concentrating on the review of Document Packages.

This review is continuing and is currently estimated to be 98%

complete.

Task 5 Radiographs - This task is being supported by the personnel assigned to Task III. The final report for this task has been written, and has been submitted to CG&E Technica~1 Coordinator for distribution.

This task is essentially complete.

Task 6 Cable Separation - This task is currently staffed with 8 people, working mainly on the cable tray system walkdown in the Aux. Building.

Responsibility for inspection of panel internals has been transferred to NED, S&L, and hJK. This task is currently e'stimated to be 71%

complete.

Task 7 Nonconformance Reports - This task is currently staffed with 9 people working mainly on the Voided NR and Surveillance Report (SR) and Punchlist review. This task is currently estimated to be 68% complete.

Task 8 Design Control and Verification - This task was originally supported by Sargent and Lundy (S&L). A draft report has been written by CG&E QCP and is being sent t] NED for review. This task is currently estimated to be 99% complete.

Task 9 Design Document Changes - This task is currently staffed with 12 people, working mainly on the review of DDC's and inspection of cable tray hangers in the Control Room. This task is currently estimated to be 42% c'omplete.

Task 10 Subcontractor /QA Program - This task is currently staffed with 2 people, working on the evaluations of past audits reviewed of subcon-tractors. This task is currently estimated to be 79% complete.

1

~

QCP

SUMMARY

Page 2. i Task 11 Audits - This task-is staffed with the same personnel as Task 10.

The audit review has been completed and evaluations are being done.

This task is currently estimated to be 83% complete.

4

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l l

l

ENDING FEBRUARY 15, 1983 NR's NR's NR's Total NR Deficiencies NR's Dispo- Closed or Pending Generic Deficien-Cancellation NR's cies AAI REW. REP. REJ.

AREA Written sitioned Cancelled 37 0 900 49 780 15 0 DRYWELL 315 261 6 0 85 2 73 2 0 GALLERY STL. 47 41 0 1 4 30 8 9 2 0 CONTROL RM. 36 18 12 1 11 2 60 11 28 12 0

'SWCHGR 567'5" 44 28 0 1 8 111 27 73 9 0 SWCHGR 546' 99 77 7 0 10 16 7 3 1 0 SWCHGR 536' 15 8 0 2 9 98 46 20 11 0 CABLE SPRD. 93 8 0 0 3 30 15 1 2 0 ROOF STL.591' 36 21 0 0 0 345 0 0 0 0 HVAC 57 0 0 53 36 1675 165 987 54 0 TOTAL 742 522 25 Note: NR's Pending cancellation are not included in the deficiencies totals.

e I,

4