ML20070R919
| ML20070R919 | |
| Person / Time | |
|---|---|
| Site: | Zimmer |
| Issue date: | 01/27/1983 |
| From: | Shaffner J CINCINNATI GAS & ELECTRIC CO. |
| To: | |
| Shared Package | |
| ML20070R911 | List: |
| References | |
| NUDOCS 8302040087 | |
| Download: ML20070R919 (23) | |
Text
.
QUALITY CONFIRMATION PROGRAM i
STATUS (AS OF DECEMBER 31, 1982) t BY l
J.F.SHAFFER, DIRECTOR l
QUALITY CONFIRMATION PROGRAM i
"J 22888f J 88 %
A PDR
QUALITY CONFERMATION PROGRAM TASK I:
STRUCTURAL STEEL ACTION BEING TAKEN A.
100% VISUAL INSPECTION OF ACCESSIBLE STRUCTURAL STEEL BEAM FIELD WELDS, BRISTOL SHOP WELDS, RE-ENTRANT CORNERS AND WELDED CABLE TRAY FOOT CONNECTIONS.
B.
100% OF ALL BEAMS INSPECTED ARE COMPARED TO THE DESIGN DRAWINGS AND DESIGN DOCUMENT CHANGES (DDC'S).
C.
100% VISUAL INSPECTION OF HVAC SUPPORTS IN THE CONTROL ROOM.
SUMMARY
OF TASK TOTAL #
ITEMS ITEMS PERCENT PERCENT MANHOURS OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANH0URS AREA ITEMS THIS MONTH TO DATE THIS' MONTH TO DATE THIS MONTH REMAINING 1)DRYWELL 322 0
322 0
100 0
0 LESS 525 ELV
- 2) REACTOR,
- 2992 0
1921 0
65 0
2426 AUX SRV WATER BLDG
- 3) CONTROL RM 105 0
49 0
47 0
336 HVAC SPTS TOTAL 3419 0
2292 0
67 0
2762 CURRENT STATUS AND RESULTS 1.
NONCONFORMANCE (NR)
SUMMARY
NR'S NR'S GENERIC ACCEPT AREA WRITTEN DISPOSITIONED NR'S AS IS REWORK REPAIR REJECT DRYWELL 310(892) 221 0
38(59) 210(775) 10(10) 0 GALLERY STL 42(49) 42 0
2(2) 42(93) 2(2) 0 CONTROL RM 38(39) 26 4
18(18) 8(8) 0 0
SWCHGR 567'5" 42(67) 33 2
8(10) 20(27) 5(10) 0 SWCHGR 546' 81(93) 70 8
23(23) 49(61) 8(9) 0 SWCHGR 536' 8(8) 5 3
0 0
0 0
CABLE SPRD 546'82(92) 32 9
19(19) 7(12) 6(6) 0 ROOF STL 591' 25(19) 16 1
14(14) 0 2(2) 0 NOTE: NUMBERS IN PARENTHESIS ARE THE QUANTITIES OF DEFICIENCIES RECEIVING THAT TYPE OF DISPOSITION, EXCEPT IN THE "NR'S WRITTEN COLUMN" WHERE THE TOTAL DEFICIEN-CIES IDENTIFIED IS SHOWN.
THE AB0VE FIGURES REPRESENT ONLY THOSE NR'S ISSUED SINCE APRIL 1982, AND DOES NOT INCLUDE GENERIC NR DEFICIENCY INFORMATION OR NR'S REQUIRING CANCELLATION DUE TO DUPLICATION.
~
QUALITY CONF 1RMAT10N PROGRAM TASK I:
(CONT'D) 2.
BEAMS BEING INSPECTED ARE COMPARED TO DESIGN DRAWINGS AND DESIGN DOCUMENT CHANGES AT PRESENT, THE BEAMS THAT HAVE BEEN INSPECTED, AND HAVE GO':E THROUGH
~
THE DESIGN, DOCUMENT REVIEW, APPEAR ON THE DESIGN DRAWING AND/0R A DESIGN DOCUMENT CHANGE (DDC).
COMMENTS 1.
TASK I PROVIDED INSPECTORS TO PERFORM 2 INSPECTIONS FOR TASK IX ON ELECTRICAL CONDUIT SUPPORTS.
2.
THE STOP WORK ORDER #82-02 STOPPING ALL WORK IN SCAFFOLDING, PAINT REMOVAL, ETC.,
WAS NOT LIFTED UNTIL DECEMBER 20, 1982 AND HAS PREVENTED ANY INSPECTION ACTIVITIES THIS MONTH.
3.
THE WORK ORDER INTERFACE PROCEDURE QAP 19-QA-13 REV.1 WAS ISSUED DECEMBER 12, 1982. WORK ORDER REQUESTS HAVE BEEN SUBMITTED BY.QCP FOR SCAFFOLDING, PAINT REMOVAL, ETC. REQUIRED FOR THE RESUMPTION OF INSPECTION ACTIVITIES. TO DATE NO REQUESTS HAVE BEEN COMPLETED.
4.
THE RAND 0M SAMPLE INSPECTION OF 100 CONNECTIONS IN THE SERVICE WATER BUILDING WILL RESUME UPON COMPLETION OF THE WORK ORDER REQUEST. DEFICIENCIES NOTED THUS FAR ARE PRIMARILY COSMETIC IN NATURE.
5.
TASK I EFFORTS WERE PRIMARILY DIRECTED AT RESOLVING CAR'S 82-91 AND 82-118, 6.
FIVE INSPECTORS ARE ON LOAN T0' QUALITY ENGINEERING.
PRESENT MANPOWER
SUMMARY
ACTUAL TASK COORDINATOR 1
QUALITY SPECIALISTS 2
INSPECTORS 12 DOCUMENT REVIEWERS 5
TOTAL 20 STATUS THIS TASK IS APPR0XIMATELY 69% COMPLETE.
ESTIMATED COMPLETION DATE MARCH 1, 1983 (2)
4 QUAllTY CONFIRMATION PROGRAM TASK II: WELD QUALITY ACTION BEING 1 AKEN A.
PE3 FORM 100% REVIEW 0F CODE PIPINC KE-1 WELD DATA SHEETS TO DETERMINE WELD ROD HEAT NUMBERS, INSPECTION STAMPS At DATES, IDENTIFY MISSED HOLD POINTS, AND MISSING OR ALTERED DOCUMENTATION.
B.
REVIEW 0F WELD PROCEDURE AND WELDER QUALIFICATION, PAST AND PRESENT.
SUMMARY
OF TASK TOTAL #
ITEMS ITEMS PERCENT PERCENT MANH0VRS OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING 1)STRUCT.
11,000 0
11,000 0
98 0
416 KE-1 REVIEW 2)SM BORE 32,000 0
25,841 0
79 0
818 PIPE (APPX) 3)LG BORE 9,400 0
0 0
0 0
1373 PlPE (380 PSK'S)
- 4) WELD PRO-91 0
36 0
40 0
1209 CEDURE (PROCEDURES)
REVIEW 121 REV'S
- 5) WELDER 4600 0
2574 0
55.9 0
1196 QUAL (DOCUMENTS)
REVIEW
- 6) WELD R0D 0
0 0
0
'O 416 CONTROL
- 7) FINAL SM 2725 229 229 8.4 8.4 244 2700 BORE REVIEW TOTAL 59,846 229 39,680 8.4 70 244 8228 CURRENT STATUS AND RESULTS 1.
AREA #1 - HJK TO PROVIDE CORRECTIVE ACTION TO CAR ON CONCERNS ADDRESSED.
2.
AREA #2 QA-14 REVIEWED. THE FINAL REVIEW TO START JANUARY 1983.
3.
AREA #3 - TO BE COMPLETED, AFTER COORDINATION WITH HJK IN THEIR NPP-1 AND N-5 PROGRAMS.
4.
AREA #4 - WELD PROCEDURES WHICH HAVE BEEN CER'ED ARE ON HOLD UNTIL ALL DOCUMENTS FROM HJK WELD ENGINEERING DEPARTMENT HAVE BEEN REVIEWED AND PLACED IN PROPER PROCEDURE PACKAGES FOR REVIEW AND EVALUATION.
(3)
QUALITY CONFIRMATION PROGRAM TASK II:
(CONT'D) 5.
AREA #5 - WELDER QUALIFICATION REVIEW HAS STOPPED UUE TO THE NUMBER OF QUALITY QA DOCUMENTS BEING RECEIVED FROM HJK'S WELDING DEPARTMENT. STATUS SHALL BE DETERMINED AFTER ALL WELDER RECORDS HAVE BEEN TRANSFERRED, SORTED AND FILED IN THE APPROPRIATE WELDER PACKAGES.
6.
AREA #6 - WELD R0D CONTROL, NO RESULTS, DUE TO PERSONNEL BEING P! ACED IN HJK'S WELD ENGINEERING DEPARTMENT TO OVERSEE THE RETRIEVAL OF QA QUALITY DOCUMENTS.
7.
AREA #7 - FINAL SMALL B0RE REVIEW 0F DOCUMENTS GENERATED BY OCP TO 19-QA-14 TO START. ESTIMATED MANHOURS 2700, TO COMPLETE FINAL REVIEW.
TO BE RESOLVED 1.
C0 ORDINATION WITH HJK REVIEW FOR NPP-1 TO EFFECT A C0ORDINATED N-5 PROGRAM INCLUDING ITEM (1) IN COMMENTS SECTION.
2.
CONFIRM ACCEPTABLE HEAT NUMBERS ESTABLISHED BY TASK III.
MANPOWER
SUMMARY
ACTUAL TASK COORDINATORS 1/2 INSPECTORS 0
DOCUMENT REVIEWERS 4
CLERKS 1/2 TOTAL 5
STATUS
- DUE TO TU AMOUNT OF ORIGINAL QUALITY QA DOCUMENTATION RETRIEVED FROM HJK'S WELDING DEPARTMENT, IN THE AREA 0F WELD PROCEDURES AND WELDER QUALIFICATION RECORDS, AREA'S 4, 5 AND 6 UNDER
SUMMARY
OF TASK ARE INDETERMINATE, UNTIL ALL AREAS OF CONCERN IN HJK'S WELDING DEPARTMENT HAVE BEEN REVIEWED FOR ORIGINAL QA QUALITY DOCUMENTS, TRANSMITTED TO HJK'S VAULT, REVIEWED AND S0RTED INTO THE APPROPRIATE PACKAGES.
ESTIMATED COMPLETION DATE COMPLETION 0F THE FINAL REVIEW TO 19-QA-14 IS JUNE 1983.
- COMPLETION OF WELDER PERFORMANCE QUALIFICATION TEST INDETERMINATE DUE TO STATUS AB0VE.
- COMPLETION OF WELD PROCEDURE INDETERMINATE DUE TO STATUS ABOVE.
(4)
QUALITY CONFlRMATION PROGRAM TASK III: HEAT NUMBER TRACEABILITY ACTION BEING TAKEN A.
PERFORM A 100% REVIEW 0F SMALL BORE PIPING DOCUMENTATION AND CONDUCT A FIELD WALKDOWN OF THE SYSTEMS IDENTIFIED ON THE QCP LIST OF SAFETY-RELATED AND IM-PORTANT TO SAFETY SYSTEMS.
B.
PERFORM A 100% INSPECTION AND/0R REVIEW 0F DOCUMENTATION OF LARGE BORE PIPING FIELD MODIFICATIONS OF SYSTEMS ON THE SAFETY-RELATED AND IMPORTANT TO SAFETY SYSTEM LIST, C.
PERFORM A 100% REVIEW 0F ALL CODE AND STRUCTURAL PURCHASE ORDERS TO ESTABLISH A LIST OF ACCEPTABLE HEAT NUMBERS.
D.
PERFORM A REVIEW OF PURCHASE ORDERS FOR STRUCTURAL STEEL AND STEEL SHAPES TO DETERMINE IF PURCHASED ESSENTIAL OR NONESSENTIAL (THESE P.O.'S SHALL BE PART OF ACTION C). RESULTS OF THE REVIEW WILL BE USED TO ANSWER TASK 1 CONCERNS REGARDING ACCEPTABILITY OF STRUCTURAL STEEL.
E.
PERFORM INSPECTION AND REVIEW 0F GAMMA PLUGS TO GAIN ADDITIONAL INFORMATION FOR EVALUATION AND DISPOSITION OF 10CFR50.55(E) REPORT M-56.
SUMMARY
OF TASK TOTAL #
ITEMS ITEMS PERCENT PERCENT MANH0VRS OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING A)SM BORE 2691 ISK 0
52 0
2 8
2691 0
100 0
0 WLKDWN (APPX)
B)LG BORE 380 PSK 0
0 0
0 0
4000*
DOC (APPX)
LG BORE 380 PSK 0
0 0
0 0
3000*
WLKDOWN C) PURCHASE 2728 17 76
.6 2.8 60 2763**
ORDER REVEW D)HJK STRCTL 1940 0
1940 0
95 0
40***
STEEL P0'S ESS/N0 NESS E)GAMMAPLUG 404 0
219 0
54
'O 209 50.55(E)M-56 TOTAL 11,214 17 4978
.6 40 71 10,530 (5)
QUALITY CONFIRMRTION PROGRAM TASK III:
(CONT'D)
- 1)
- MANHOURS BASED ON SURVEILLING THE HJK N-5 PROCESS TO OBTAIN DATA FOR QCP COMMITMENTS.
- 2) ** INCLUDES STRUCTURAL STEEL P0'S IDENTIFIED IN ACTION D.
- 3) ***5% REMAINING TO COMPLETE IS TO PERFORM FINAL REVIEW.
CURRENT STATUS AND RESULTS 1.
4 P0'S WERE REVIEWED AND REJECTED BACK TO HJY DUE TO DEFICIENCIES MISSED IN THEIR REVIEW.
ITEMS COMPLETED REPRESENTS CONFIRMED P0'S ONLY.
2.
1940 STRUCTURAL STEEL PURCHASE ORDERS HAVE BEEN IDENTIFIED, 0F THIS NUMBER, 1174 WERE ORDERED ESSENTIAL AND 766 WERE ORDERED NONESSENTIAL. APPR0XIMATELY 113 P0'S WERE BOUGHT NONESSENTIAL AND ISSUED ESSENTIAL.
3.
219 0F 404 GAMMA PLUGS HAVE BEEN INSPECTED. THE DATA HAS BEEN SUBMITTED TO CG&E NUCLEAR ENGINEERING DEPARTMENT. ACTION ON THIS ITEM IS STOPPED PENDING NED EVALUATION.
TO BE RESOLVED 1.
A METHOD OF SURVEILLING THE H. J. KAISER N-5 PROGRAM IS BEING DEVELOPED TO ADDRESS ACTION B.
2.
ADDITIONAL PROGRAM DEFICIENCIES HAVE BEEN IDENTIFIED IN HJK'S REVIEW 0F SMALL BORE PIPING TRACEABILITY. TASK III HAS DEVELOPED ACCEPTANCE CRITERIA AND IS PROPOSING ITS IMPLEMENTATION. TO DATE, HJK DOES NOT HAVE AN ADEQUATE PROGRAM TO ADDRESS SMALL BORE PIPING CONCERNS.
COMMENTS 1.
ON DECEMBER 9,1982, HJK BEGAN AN INVENTORY OF PURCHASE ORDERS. N0 P0'S HAVE BEEN AVAILABLE FOR REVIEW SINCE THEN, AND WON'T BE AVAILABLE UNTIL JANUARY 3, 1983.
MANPOWER
SUMMARY
ACTUAL TASK C0ORDINATOR 1
TASK LEAD 1
INSPECTORS 1
DOCUMENT REVIEWERS 3
TOTAL 6
(6)
QUALITY CONFIRMAT10N PROGRAM TASK III:
(CONT'D)
STATUS THIS TASK IS 41% COMPLETE.
ESTIMATED COMPLETION DATE DECEMBER 31, 1983 l
l l
t l
l (7) l
QUALITY CONFIRMATION PROGRAM l
TASK IV: SOCKET WELD DISENGAGEMENT ACTIONS BEING TAKEN A.
IDENTIFY SMALL BORE PIPING SOCKET WELDS FOR WHICH VERIFICATION FOR DISENGAGE-MENT DOES NOT EXIST.
B.
RADIOGRAPH 100% OF THE ACCESSIBLE WELD NOT HAVING VERIFICATION OF DISENGAGE-MENT.
SUMMARY
OF TASK TOTAL #
ITEMS ITEMS PERCENT PERCENT MANH0VRS 0F COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING IV SOCKET WELD 32,000 0
29,821 0
98 0
240 DISENGMT FINAL REVIEW 2725 229 229 8.4 8.4 244 2700 TOTAL 34,725 229 30,050 8.4 98 244 2940 CURRENT STATUS AND RESULTS A.
348 RADIOGRAPHS TO DATE HAVE BEEN TRANSMITTED TO QADVG.
B.
111 SOCKET WELDS HAVE BEEN REJECTED FOR LACK 0F DISENGAGEMENT.
C.
695 WELDS HAVE BEEN IDENTIFIED TO DATE AS LACKING EVIDENCE OF A QUALITY INSPECTION.
D.
REJECT WELDS HAVE BEEN IDENTIFIED ON NONCONFORMANCE REPORTS.
E.
FINAL REVIEW 0F DOCUMENTS GENERATED BY QCP STARTED DECEMBER 15TH. ADDITIONAL FINAL REVIEW TO
SUMMARY
OF TASK, 2725 DOCUMENT PACKAGES, TOTAL NUMBER OF f!AN-HOURS REMAINING IS BASED ON A 40 HOUR WEEK FOR TWO DOCUMENT REVIEWERS.
COMMENTS 1.
PERSONNEL TRAINED TO PERFORM REVIEW TO 19-QA-02.
MANPOWER
SUMMARY
ACTUAL TASK C0ORDINATOR 1/2 CLERKS 1/2 DOCUMENT REVIEWERS 2
TOTAL 3
(8)
QUALITY CONFIRMATZON PP,0 GRAM TASK IV:
(CONT'D)
STATUS THIS TASK IS 98% COMPLETE. A FINAL REVIEW 0F 2725 DOCUMENTS PACKAGES, GENERATED BY QCP STARTED DECEMBER 15, 1982.
l ESTIMATED COMPLETION DATE AN ESTIMATED COMPLETION DATE FOR THE SECOND REVIEW IS APRIL 1983.
IMPLE-MENTATION OF 19-QA-02 DECEMBER 15, 1982.
4 3
1 4
l 1
I i
(9) l
- l
,. _ - - _.. _ _. -, ~ _. _. _ _ -. _. _..., _, _ _
)
. QUALITY CONFIRMATION PROGRAM TASK V: RADIOGRAPHS ACTION TO BE TAKEN A.
CONFIRM THAT THE EXISTING RADIOGRAPHS OF LARGE BORE PIPING SUPPLIED BY M. W. KELLOGG ARE ADEQUATE TO IDENTIFY WELD DEFICIENCIES.
SUMMARY
OF TASK TOTAL #
ITEMS ITEMS PERCENT-PERCENT MANH0VRS OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING RADIOGRAPHY 4250 0
4250 0
100 0
0 RLVIEW RADIOGRAPHS 46 0
46 0
100 5
5 PHASE II TOTALS 4296 0
4296 0
100 5
5 CURRENT STATUS AND RESULTS A.
REVIEW 0F 4250 WELD RADIOGRAPHS FOR SENSITIVITY IS COMPLETE.
B.
46 WELDS HAVE BEEN IDENTIFIED TO BE RE-RADI0 GRAPHED, COVERING ALL VARIATION IN PIPE AND WALL THICKNESS.
C.
PROGRAM 10 CONFIRM RADIOGRAPHS HAS BEEN APPROVED BY THE NATIONAL BOARD 0F B0ILER PRESSURE VESSEL INSPECTORS AND THE STATE OF OHIO.
t D.
45 0F THE 46 RADIOGRAPHS HAVE BEEN RE-RADIOGRAPHED, AND ACCEPTED.
E.
M0CK-UPS OF THE 4 INACCESSABLE WELDS WERE FABRICATED AND RADIOGRAPHED.
TO BE RESOLVED COMMENTS A FINAL REPORT FOR TASK V HAS BEEN WRITTEN AND SUBMITTED FOR REVIEW AND WILL BE PRESENTED TO ALL APPLICABLE PARTIES AFTER RESOLUTION OF ALL COMMENTS.
MANPOWER
SUMMARY
PERSONNEL ASSIGNED TO TASK III WILL SUPPORT THIS ACTIVITY.
STATUS OVERALL TASK IS APPR0XIMATELY 99% COMPLETE.
ESTIMATED COMPLETION DATE FEBRUARY 15, 1983.
1 (10) i
.m
.. ~..
QUALITY CONFIRMATION PROGRAM TASK VI:
CABLE SEPARATION ACTION BEING TAKEN A.
1007 INSPECTION OF SLEEVES AND CLASS IE FLOOR PENETRATIONS FOR SEPARATION IDENTIFICATION AND ROUTING.
B.
INSPECT A MINIMUM OF 10% OF THE ASSOCIATED CABLES TO ARRIVE AT A 95% CONFIDENCE LEVEL THAT 95% OF THE ASSOCIATED CABLES ARE PROPERLY SEPARATED IN TRAYS AND CONDUITS. CONFIDENCE LEVEL WAS NOT MET. THIS INSPECTION IS SUPERSEDED BY THE INSPECTION OF CABLE TRAYS.
C.
100% INSPECTION OF CABLE TRAYS IN CATEGORY I STRUCTURES.
D.
100% INSPECTION OF CALBES REQUIRING SEPARATION INSIDE PANELS AND TO THE FIRST ASSIGNED RACEWAY TO VERIFY PROPER SEPARATION AND IDENTIFICATION. THIS INCLUDES ALL CABLES INSTALLED BETWEEN THE CABLE SPREADING ROOM AND THE MAIN CONTROL ROOM.
E.
TRACK RESOLUTION OF SIX SAMPLES OF FAILURE TO MEET CABLE SEPARATION CRITERIA IDENTIFIED BY THE NRC.
SUMMARY
OF TASK TOTAL #
ITEMS ITEMS PERCENT PERCENT MANHOURS OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING WALL PEN-182 0
182 0
100 0
32 ETRATION SLEEVES (SEE NOTE B)
ASSOC.
392 0
392 0
100 0
0 CABLES TRAY SYS 2049(TR) 1808(UN) 9085(UN) 14.6 73 692 6867 WLKDWN (12,446 UN)
(SEE NOTE C)
CABLES RE-8951 CABLES 0
0 0
0 0
6357 QUIRING (35,804 UN)
SEP IN-SIDE PANELS (SEE NOTE D)
REVIEW 0F 0
37 0
100 0
0 EER RESPONSES ADMIN
~
651 127 TOTAL 48,824 1808 9696 5.8 61 1359 13,383 (11)
i QUALITY CONFIRMATION PROGRAM i
l TASK VI:
(CONT'D)
CURRENT STATUS AND RESULTS A.
A TOTAL 0F 957 NONCONFORMANCE REPORTS HAVE BEEN WRITTEN'FOR SEPARATION, IDEN-TIFICATION, AND ROUTING DEFICIENCIES. 519 NR'S DISPOSITIONED (270 REWORK, 46 REPAIR, 204 ACCEPT-AS-IS). 230 0F THE 519 DISPOSITIONED NR'S HAVE BEEN CLOSED.
16 NR'S WERE CANCELLED BECAUSE OF DUPLICATION. 422 NR'S HAVE NOT BEEN DIS-POSITIONED.
B.
WALL PENETRATION AND SLEEVE INSPECTIONS COMPLETE.
LEVEL II REVIEW 0F INSPECTION RECORDS REMAINING.
C.
THE DECISION HAS BEEN MADE TO INSPECT CABLE TRAYS IN PLACE OF CLOSING OUT ASSOC-IATED CABLE INSPECTION RECORDS SINCE CONFIDENCE LEVEL HAS NOT BEEN MET. THE PROCEDURE FOR TRAY INSPECTION 19-QA-38 WAS APPROVED ON AUGUST 24, 1982. THE CABLE TRAY INSPECTIONS FOR THE CONTROL ROOM AND THE SERVICE WATER PUMP STRUC-TURE ARE COMPLETE AND INSPECTIONS ARE BEING PERFORMED IN THE REACTOR BUILDING.
D.
THERE ARE 4210 CABLES THAT REQUIRE INSPECTION IN THE CONTROL ROOM AND FROM THE CABLE SPREADING ROOM TC THE CONTROL ROOM.
INSPECTIONS CANNOT START UNTIL THE SEPARATION REQUIREMENTS ARE FINALIZED.
E.
STATUS OF THE SIX EXAMPLES OF LACK 0F SEPARATION:
(2) CORRECTED, (1) IN-PROCESS OF BEING REWORKED, (2) ACCEPTED BY ENGINEERING, AND (1) IDENTIFIED ON NR.
COMMENT MANP0WER
SUMMARY
ACTUAL TASK COORDINATOR / QUALITY ENGINEER 1
LEAD INSPECTOR 1
~
INSPECTORS 4
DOCUMENTATION (NR'S & SCOPING 2
PACKAGES)
TOTAL 8
l STATUS 61% COMPLETE (EXPANDED SCOPE MANHOURS).
ESTIMATED COMPLETION DATE l
JUNE 1, 1983 (12)
~
QUALITY CONF 1RMATION PROGRAM TASK VII: NONCONFORMANCE REPORTS ACTION BEING TAKEN A.
100% REVIEW 0F ALL VOIDED NONCONFORMANCE REPORTS (NR'S), SURVEILLANCE REPORTS (SR'S), PUNCHLIST AND EXCEPTION LIST ITEMS.
B.
100% SOLICITATION TO PAST AND PRESENT QC INSPECTORS, BY CERTIFIED MAIL, RE-QUESTING THEIR KNOWLEDGE OF ANY NONCONFORMANCE REPORTS NOT ENTERED INTO THE SYSTEM.
C.
REVIEW 300 RAND 0MLY SELECTED, CLOSED NR'S.
SUMitARY OF TASK TOTAL #
ITEMS ITEMS PERCENT PERCENT MANHOURS OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING l
VOIDED NR 1318 0
1150 0
87 0
479 REVIEW INITIAL VOIDED 1318 0
659 0
50 25 561 REVIEW SECONDARY SURVEILL-3500 0
3285 0
94 0
5406 ANCE RPT REVIEW (APPX)
PUNCHLIST 25,000 0
0 0
0 0
1130 REVIEW CLOSED NR 300 0
50 0
16.66 0
145 REVIEW NR'S UNKNOWN 0
0 (N0 NR'S RECEIVED THIS MONTH)'
0 i
FROM TNSPECTORS TOTAL 31,436 0
5,144 0
61 25 7869 l
CURRENT STATUS AND RESULTS A.
50 VOIDED I/R'S WERE REVIEWED, - N0 STATUS - REVIEW CONTINUING.
126 NR'S WERE SENT TO HJK (T0 INCLUDE 76 AS REPORTED LAST MONTH). ORIGINAL 50, RETURNED, i
LETTER DATED AUGUST 9,1982.
(
B.
NO NR COMMITTEE HELD THIS MONTH.
C.
20 MANHOURS WERE EXPENDED THIS PERIOD FOR DISCUSSION AND PREPARATION OF PRO-CEDURES TO CLOSE OUT PUNCHLIST ITEi'.S.
I l
(13)
QUAllTY CONFfRMATION PROGRAM TASK VII:
(CONT'D)
D.
RE-WR0TE 19-QA IN REVIEW STAGE.
E.
MASSIVE RE-TRAINING 0F TASK VII PERSONNEL (100% COMPLETE), APPR0XIf1ATELY 120 HOURS.
F.
TOTAL RECERTIFICATION OF TASK VfI PERSONNEL (80% COMPLETE).
G.
NEW TASK C0ORDINATOR ASSIGNED-REORGANIZED TASK VII.
H.
58 NR'S HAVE BEEN GENERATED FROM THE REVIEW 0F V0IDED HJK NR'S AND SURVEILLANCE REPORTS.
15 REWORK, 1 REPAIR, 27 ACCEPT-AS-IS DISPOSITIONS.
MANPOWER
SUMMARY
ACTUAL TASK COORDINATOR 1
DOCUMENT REVIEWERS 8
TOTAL 9
STATUS THIS TASK IS APPR0XIMATELY 65% COMPLETE.
ESTIMATED COMPLETION DATE JUNE 1, 1983 i
(14) i f
~
~
QUALITY CONFIRMATION PROGRAM TASK VIII: DESIGN CONTROL AND VERIFICATION ACTION BEING TAKEN VERIFY ADEQUACY OF S&L DESIGN CONTROL AND VERIFICATION PROGRA
M. PROCEDURE
S WERE IN PLACE.AND WERE CLARIFIED.
CURRENT STATUS AND RESULTS THE FINAL REPORT FOR TASK VIII IS BEING WRITTEN.
STATUS THIS TASK IS 99% COMPLETE TO DATE.
ESTIMATED COMPLETION DATE i
MARCH 15, 1983 I
(15)
~
QUAllTY CONFIRMATION PROGRAM TASK IX: DESIGN DOCUMENT CHANGES ACTION BEING TAKEN 1.
COMPILE A COMPUTER LISTING OF ALL DDC'S.
2.
REVIEW CG&E, HJK, S&L AND OTHER SITE CONTRACTORS' DDC'S TO DETERMINE PROPER CLASSIFICATION.
3.
REVIEW CG&E, HJK, S&L AND OTHER SITE CONTRACTORS' E'SSENTIAL DDC'S TO DETERMINE IF DDC'S WERE INCORPORATED IN INSPECTION DOCUMENTATION.
4.
PERFORM ELECTRICAL INSPECTIONS IN THE CONTROL ROOM FOR CABLE TRAY HANGERS, CONDUIT, AND CONDUIT SUPPORTS.
(ADDITION T0 '0RIGINAL QCP WORK SCOPE).
SUMMARY
OF TASK TOTAL #
ITEMS ITEMS PERCENT PERCENT MANHOURS OF COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING PHASE I 19,711 0
18,725 0
95 0
80 PHASE II 9,111 222 3,679 2.4 40.4 501.5 12,922 PHASE IA 2,600 13 770
.5 29.6 2
143 PHASE IIA 2,200 130 415 5.9 18.9 326 4,402.5 PHASE III D0C.
714 0
124*
0 17.3 72 INSPECT.
714 -
0 121*
0 17.0 0
OTHER 1,000.5**
TOTAL 35,050 365 23,834 2.9 40.1 1902 16,395 EQUIVALENT ITEMS
(
OTHER TIME SPENT FOR TRAINING AND CERTIFICATION 0F PERSONNEL, PROBLEM RESEARCH l
AND OTHER RESOLUTION, PROCEDURE PROPARATION, CLERICAL, PHASE III ADMINISTRATION, AND SETTING UP A DDC REVIEW AND HANDLING SYSTEM.
(205.5 HOURS FOR DDC SYSTEM).
PHASE I
- CLASSIFICATION OF CG&E, S&L AND HJK, DDC'S AS ESSENITAL OR NONESSENTIAL.
PHASE II - REVIEW INSPECTION DOCUMENTATION TO DETERMINE IF CG&E, S&L AND HJK DDC'S HAVE BEEN INCORPORATED AND INSPECTED.
PHASE IA - CLASSIFICATION OF WY&B AND OTHER SITE CONTRACTOR DDC'S AS ESSENTIAL NONESSENTIAL.
PHASE IIA - REVIEW INSPECTION DOCUMENTATION TO DETERMINE IF WY&B AND OTHER SITE CONTRACTOR DDC'S HAVE BEEN INCORPORATED AND INSPECTED.
(16)
QUALITY CONFIRMATION PROGRAM TASK IX:
(CONT'D)
PHASE III - ELECTRICAL INSPECTIONS IN THE CONTROL ROOM.
PHASE IV - COMPILE COMPUTER LISTING OF DDC'S, INCLUDING DDC STATUS AND CONSTRUC-TION STATUS.
RESULTS 1.
IN PHASES II AND IIA, 977 DEFICIENCIES IDENTIFIED TO DATE FOR REPORTING VIA DOCUMENT DEFICIENCY NOTICES OR NONCONFORMANCE REPORTS AS APPLICABLE.
2.
IN PHASE III, 142 DEFICIENCIES HAVE BEEN IDENTIFIED TO DATE FOR REPORTING VIA NONCONFORMANLE REPORTS. THESE DEFICIENCIES ARE DUE TO WELD DEFICIENCIES.
PROBLEM / DEFICIENCY ELECT.
MECH.
STRUCT.*
TOTAL 1.
MISSING DOCUMENTATION 32 275 307 2.
DDC MIS-CLASSIFICATION 13 3
16 3.
INSPECTION PROGRAM 46 37 83 DEFICIENCIES & MISC.
4.
DDC NOT INCORPORATED 101 10 339 450 IN DOCUMENTATION 5.
INSPECTION PRIOR TO DDC 3
3 BEING WRITTEN (AS-BUILT) 6.
INCOMPLETE INSPECTION 8
22 30 7.
UNCLASSIFIED 7
81 88 TOTAL 210 10 757 977
- INCLUDES WY&B DDC'S TO BE RESOLVED A.
TASK IX IS STILL WAITING FOR HJK TO RESPOND TO CAR'S IN ORDER TO COMPLETE SOME DDC REVIEWS.
B.
A PROCEDURE / METHOD NEEDS TO BE DEVELOPED FOR VERIFYING AND COMPILING A COMPUTER STATUS LISTING 0F ALL DDC'S (PHASE IV). THIS PROCEDURE NEEDS TO BE INTEGRATED WITH 19-QA-15 S0 THAT WORK COMPLETED TO DATE FOR PHASES II AND IIA DDC/ INSPECTION DOCUMENTATION REVIEWS CAN BE CHECKED FOR CORRECT DDC STATUS.
C.
A PROCEDURE / METHOD NEEDS TO BE DEVELOPED FOR HANDLING, LOGGING, AND CONTROLLING DDC'S AS THEY ARE RECEIVED FROM DOCUMENT CONTROL FOR PHASE 3 I, II, IA AND IIA.
D.
THE METHOD USED TO CALCULATE CONDUIT DEAD LOADS, AS CONTAINED IN THE E189 SERIES GENERAL NOTES, MAY BE INADEQUATE. SUBTASK III IS STILL WAITING FOR THIS TO BE ADDRESSED BY QUALITY ENGINEERING (CER INITIATED BY TASK IX PERSONNEL).
(17)
l QUALITY CONFIRMATION PROGRAM TASK IX:
(CONT'D)
THE WELD INSPECTORS HAVE STATED THAT THEY CANNOT DETERMINE WHICH WEL E.
TRAY SUPPORTS WERE MADE BY THE SMAW PROCESS AND WHICH WERE MADE BY T PROCESS. AFTER THE WELDS HAVE BEEN HOT-DIPPED GALVANIZED. THERE IS PR LY N0 WAY TO DETERMINE WHICH SUPPORTS WERE FABRICATED BY THE VENDOR WERE FABRICATED HERE ON SITE. THE LATTER REQUIRE INSPECTION OF THE SUBTASK III IS STILL WAITING FOR THIS TO BE ADDRESSED BY CG&E QUALITY E
- ING, (CER WRITTEN BY TASK IX PERSONNEL).
A LARGE NUMBER OF CONDUIT SUPPORTS IN THE MAIN CONTROL ROOM STILL HAV F.
WORK TICKETS FOR LINE REVISIONS. THE PRESENT HJK PROGRAM ONLY REQU TION OF THE ACTUAL REVISION, AND NOT THE ENTIRE SUPPORT. THEREFORE, SINCE THESE THIS SUPPORTS HAVE BEEN PREVIOUSLY ACCEPTED, THEY STILL FALL UNDER 19-QA-35.
PROBLEM HAS NOT YET BEEN ADDRESSED, BUT WILL REQUIRE RESOLTUION BEFORE ALL OF THE SUPPORTS CAN BE COMPLETED.
TASK IX IS G0ING TO PARTICIPATE ON A STRUCTURAL DDC NR REVIEW BOARD WH G.
G0ING TO BE FORMED TO FACILITATE THE DISPOSITIONING 0F DOCUMENTATION DE CIES. THIS REVIEW BOARD NEEDS TO BE FORMED.
WAITING FOR RESOLUTION OF PROBLEMS WITH X & Y DIMENSION TOLERANCES ON H.
HANGERS (CER WRITTEN BY TASK IX PERSONNEL).
I.
WAITING FOR RESOLUTION / CLARIFICATION 0F HANGER SEPARATION CRITERIA.
(CER WRITTEN BY TASK IX PERSONNEL).
SUBTASK III IS CURRENTLY WORKING ON CLARIFICATION OF WELD INSPECTION C J.
AND DEVELOPING INSPECTION AND IMPLEMENTATION PROCEDURES.
COMMENTS THERE ARE APPR0XIMATELY 900 DDC'S LISTED AS OPEN AGAINST THE E-189 DRAWINGS, 1.
SPECIFICATIONS, AND OTHER DRAWINGS USED FOR THE ELECTRICAL INSPECTIONS IN THE MAIN CONTROL ROOM. OF THESE LISTED DDC'S, APPR0XIMATELY 200 ACTUALLY APPLY TO THE INSPECTIONS BEING PERFORMED. A SYSTEM IS CURRENTLY BEING DEVLOPED TO ASSURE THAT ALL APPLICABLE DDC'S ARE INCLUDED IN THE INSPECTIONS. TO EFFE LY WORK WITH SUCH A LARGE NUMBER OF DDC'S, THE SYSTEM BEING DEVELOPED INCLUDES A DETAILED REVIEW 0F ALL DDC'S LISTED ON THE APPLICABLE DRAWINGS AND SPE TIONS AND A LOG 0F THE RESULTS. VERIFICATION OF THE INITIAL REVIEW AND LOG IS N0W COMPLETE.
INFORMATION FROM THE LOG IS CURRENTLY BEING CATEGORIZED AND COLLATED FOR EASE OF REFERENCE.
1 (18)
QUALITY CONFIRMATION PROGRAM TASK IX:
(CONT'D)
MANPOWER
SUMMARY
PHASES I, II, IA, IIA ENGINEERS (INCLUDING TASK COORDINATOR) 4 DOCUMENT REVIEWERS 2
CLERKS 1
TOTAL 7
PHASE III DOCUMENT REVIEWERS 3**
INSPECTORS 5
TOTAL 8
- NUMBER INCLUDES PHASE C0ORDINATOR AND LEAD INSPECTOR.
STATUS PHASE I AND II - 44% COMPLETE.
PHASE IA AND IIA - 19% COMPLETE.
PHASE III - 17% COMPLETE.
THE OVERALL TASK IS 40% COMPLETE (D0ES NOT INCLUDE PHASE III).
ESTIMATED COMPLETION DATE PHASES I, II, IA, IIA - SEPTEMBER 30, 1983 PHASE III
- MAY 31, 1983*
- BASED ON RESOLUTION OF ITEMS "D", "E",
"F", "H",
"I",
AND "J" BY JANUARY 15, 1983.
(19)
l e
QUALITY CONFIRMATION PROGRAM TASK X: SUBCONTRACTOR /QA PROGRAM ACTION BEING TAKEN:
A.
CG&E/QA AUDITS OF SUBCONTRACTORS / VENDORS HAVE BEEN IDENTIFIED.
B.
REVIEW SHEETS HAVE BEEN IDENTIFIED FOR EACH OF THE AVAILABLE AUDITS SHOWING WHICH 10CFR50, APPENDIX B CRITERIA WERE ADDRESSED DURING THE COURSE OF THE AUDIT.
C.
MATRICES HAVE BEEN GENERATED AND COMPLETED FOR EACH SUBCONTRACTOR / VENDOR, GRAPHICALLY DEMONSTRATING WHICH APPENDIX B CRITERIA HAVE BEEN ADDRESSED FOR THE AUDITS OF THAT SUBCONTRACTOR / VEND 0R.
i D.
EVALUATIONS WILL BE MADE OF THE SCOPE AND DEPTH 0F THE AUDITS OF EACH SUB-CONTRACTOR / VEND 0R TO DETERMINE WHETHER THE AUDITS SUFFICIENTLY ADDRESSED ALL APPLICABLE APPENDIX B CRITERIA IN SUFFICIENT DETAIL.
1.
IF THE EVALUATIONS DETERMINE THAT THERE IS SUFFICIENT OBJECTIVE EVIDENCE TO PROVIDE FOR ACCEPTANCE OF A SUBCONTRACTOR'S/ VENDOR'S QUALITY PROGRAM.
THESE WILL BE CLOSED.
2.
IF EVALUATIONS CANNOT PROVIDE SUFFICIENT OBJECTIVE EVIDENCE'THAT SUB-CONTRACTOR / VEND 0R PROGRAMS WERE ACCEPTABLE, ALTERNATE MEASURES TO PROVIDE THAT EVIDENCE WILL BE REVIEWED, SUCH AS:
.a. REVIEW 0F SUBCONTRACTOR / VEND 0R INTERNAL AUDITS.
b.
REVIEW 0F QUALITY DOCUMENTATION (INSPECTION RESULTS).
c.
C0VERAGE BY OTHER QCP TASKS.
d.
RE-AUDIT e.
ACTUAL HARDWARE REINSPECTION AND/0R TESTING
SUMMARY
OF TASK i
TOTAL ITEMS ITEMS MANH0VRS l
NUMBER COMPLETED COMPLETED
% COMPLETED % COMPLETE EXPENDED MANHOURS AREA' 0F ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING SUBCONTRACTOR I
AUDITS 113 0
113 0
100 0
0 AUDIT REVIEW SHEETS 113 1
113 1.13 100 8
0 SUBCONTRACTOR MATRICES 14 1
14 0.14 100 5
0 SUBCONTRACTOR EVALUATIONS 127 0
0 0
0 0
800 TOTAL 367 2
240 1.2 60 13 800 (20)
e TASK X:
(CONT'D)
CURRENT STATUS AND RESULTS A.
PROCEDURE FOR TASK X HAS BEEN DEVELOPED. THIS PROCEDURE IS CURRENTLY BEING SUBJECTED TO REVIEW AND INPUT INTERNALLY WITHIN QCP.
B.
ONE HUNDRED THIRTEEN (113) AUDITS OF SUBCONTRACTORS / VENDORS HAVE BEEN IDENTIFIED AS BEING PERFORMED PRIOR T0' APRIL 8, 1981. THESE AUDITS ENCOMPASSED FOURTEEN (14) DIFFERENT SUBCONTRACTORS. ALL 113 AUDITS HAVE BEEN REVIEWED AND OBJECTIVE EVIDENCE OF THESE REVIEWS ARE ON FILE.
C.
MATRICES OF EACH 0F THE FOURTEEN (14) SUBCONTRACTORS HAVE BEEN PREPARED AND ARE ON FILE.
D.
EVALUATIONS OF THE AUDITS AND EACH SUBCONTRACTOR WILL COMMENCE WHEN THE PROCEDURE FOR THIS TASK IS APPROVED.
TO BE RESOLVED A.
THE ULTIMATE SCOPE OF TASK X STATUS THIS TASK IS 79% COMPLETE.
ESTIMATED COMPLETION DATE JUNE 1, 1983 (21)
/
o QUALITY CONFlRMATION PROGRAM TASK XI: AUDITS ACTION BEING TAKEN A.
REVIEW PAST CG&E/QA AUDITS OF HJK, NPD, NED, E0TD, AND GCD.
B.
DEVELOP REVIEW SHEETS FOR EACH AUDIT SHOWING WHICH 10CFR50 APPENDIX B CRITERIA WERE ADDRESSED DURING EACH AUDIT.
C.
DEVELOP MATRICES FOR EACH ORGANIZATIONAL ENTITY.
SUMMARY
OF TASK TOTAL ITEMS ITEMS-MANHOURS NUMBER COMPLETED COMPLETED COMPLETED COMPLETED EXPENDED MANHOURS AREA 0F ITEMS THIS MONTH TO DATE THIS MONTH TO DATE THIS MONTH REMAINING AUDITS 293 0
293 0
100 0
0 ORGANI-ZATIONS 5
0 5
0 100 0
0 REVIEWS 293 293 0
100 0
0 MATRICES 5
0 0
0 0
0 0
EVALUATIONS 298 0
0 0
0 0
1400 TOTAL 894 0
'591 0
50 0
1400 CURRENT STATUS AND RESULTS A.
PROCEDURE FOR TASK XI IS CURRENTLY UNDER G0ING TASK XI REVIEW AND MODIFICATION.
THIS PROCEDURE 19-QA-41 WILL BE REVISED AND SUBMITTED FOR INTERNAL QCP REVIEW AND INPUT.
B.
REVIEW SHEETS HAVE BEEN COMPLETED FOR EACH AUDIT.
C.
MATRICES WILL BE DEVELOPED FOR EACH ORGANIZATIONAL ENTITY INVOLVED.
D.
EVALUATIONS MUST BE PERFORMED OF EACH AUDIT AND EACH ORGANIZATIONAL ENTITY.
TO BE RESOLVED A.
ULTLMATE SCOPE OF TASK XI.
B.
CORRELATION WITH THE WORK 0F TASK X.
STATUS THIS TASK IS 83% COMPLETE.
ESTIMATED COMPLETION DATE JUNE 1, 1983 (22)