IR 05000499/1987049

Insp Rept 50-499/87-49 on 870720-0807.No Violations or Deviations Noted.Major Areas Inspected:Activities Including Site Tour,Review of Procedures Pertaining to Receipt,Storage & Housekeeping,Installation & Const Testing & Calibr

ML20234B801
Person / Time
Site:	South Texas
Issue date:	09/01/1987
From:	Bess J, Ireland R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20234B782	List: IR 05000499/1987049 ML20234B779
References
50-499-87-49, NUDOCS 8709210082
Download: ML20234B801 (7)

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APPENDIX U.S. NUCLEAR REGULATORY COMMISSION REGION IV , NRC Inspection Report: 50-499/87-49 Construction Permit: CPPR _ a Docket: 50-499 Licensee: Houston Lighting & Power Compaay (HL&P) P. O. Box 1700 Houston, Texas 77001 Facility Name: SouthTexasProject(STP), Unit 2 l Inspection At: STP, Matagorda County, Texas ' In't.ettion Conducted: July 20 through August 7, 1987

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Inspector: $$ / 9///77 Date gaJ.E. Section, Bess,ReactorInspect6r, Engineering Reactor Safety Branch i Approved: [[ MM R. E. Ireland, Chief, Engineering Section f///r7 Date Reactor Safety Branch Inspection Summary Inspection Conducted July 20 through August 7, 1987 (Report 50-498/87-49) Areas Inspected: No inspection of Unit 1 was conducte Results: Not applicabl Inspecticn Conducted July 20 through August 7, 1987 (Report 50-499/87-49) Areas Inspected: Routine, unannounced inspection of activities including site i tour, review of procedures pertaining to the receipt, storage and housekeeping, j installation, construction testing and calibration, personnel qualification, - work procedures and change control for electrical cables, and instrumentation components and syste Results: Within the areas inspected, no violations or deviations were identiTie I

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DETAILS Persons Contacted

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Principal Licensee Personnel

*S. M. Head, Project Compliance Group W. Evans, Project Compliance Group
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The NRC inspector also interviewed other licensee and contractor employees l during the course of the inspectio !

* Denotes those attending the exit intervie j Site Tour The NRC inspector toured the reactor building, control room, and auxiliary   j buildings to observe construction in progress and to inspect housekeepin l No violations or deviations were identifie . QA Programs and Procedures - Electrical Cable and Instrumentation Components Systems The purpose of this inspection was to determine whether appropriate and adequate procedures exist to ensure compliance with NRC requirements and licensee commitments for the performance of the following activities pertaining to electrical cable and iristrumentation components system;   <

receipt, storage and housekeeping, installation, construction testing and calibration, personnel qualification, work procedures, and change contro Receipt Inspection The NRC inspector examined the licensee's QA procedures for receipt inspection of electrical cable and instrumentation components and systems. The procedures examined and the licensee's adherence to these procedures appeared to meet NRC requirements and licensee commitments. The procedures examined are listed below:

Receiving Inspection - WPP/QCI-4.0, Revision 13, dated April 15, i 1987 Nonconforming Material Parts and Components - WPP/QCI-5.0, Revision 7, dated October 17, 1983 The examined procedures provided for adequate inspection of safety-related cables and instruments upon receipt to assure that the cables and instruments were undamaged, were in conformance with

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purchase specifications, and that specif(ed inspection reports were prepare No violations or deviations were identifie b. Storage and Housekeeping of Safety-Related Cables and Instrumentatio l l The NRC inspector examined the licensee's QA procedures for the j storage of safety-related cables and instrumentation components. The i procedures examined and the licensee's adherence to these procedures appeared to meet NRC requirements and licensee commitment The procedures examined are listed below:

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Storage and Housekeeping - WPP/QCI-13.0, Revision 11, dated June 29, 1987

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Quality Control Inspection Instruments for Maintenance / ! Surveillance - WPP-QCI-28.1, Revision 4, dated March 4, 1987 .] The examined procedures provided for adequate inspections to assure !' that special handling and onsite storage requirements were me Adherence to the procedures assured that storage requirements, ! including environmental protection and segregation of nonconforming 3 material, were me j No violations or deviations were identifie c. Installation The NRC inspector examined the licensee's QA procedures for the ; installation of safety-related cables and instrumentation component The procedures examined and the licensee's adherence to these , procedures appeared to meet NRC requirements and licensee commitment The procedures examined are listed below: Instrumentation Instalhtion - SSP-53, Revision 1, dated May 19, 1987 Installation and Inspection of Electrical Equipment - SSP-57, Revision 0, dated March 19, 1986 In the areas reviewed, the procedures provided instructions designed to assure that* i (1) Instrument components (type, range, accuracy, material, etc.) l were identified, located, oriented, and supported as specified; q

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        .i L(2) l Physical separation and independence requirements of redundan l components were met;    ,j

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  '(3) . Slopes of instrument -lines were as required;   ;
   .(4) Inte'rface: controls were adequate when multiple. contractors were I-involved; and'
  .(5) Special handling, installation, and maintenance requirements, including those pertaining to protection, preservation of internal. cleanliness, and maintenance of component qualification ' q requirements, were me '

No: violations or deviations were identified, Construction Testing and~ Calibration The NRC inspector examined the licensee's QA procedures for the testing and calibration of safety-related cables and instrumentation components. 'The procedures examined are listed below: Construction _ Work Package -' SSP-36, Revision 2, dated February 14, 1986

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   ' Material Control - SSP-13, Revision 2, dated August 4, 1986- 1-System Completion and Release for Test-- SSP-3, Revision 4,
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   ' Measuring and Test Equipment Control - ASP-23, Revision 7,-dated March 24,.1987
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Termination of Electrical Cables - SSP-26, Revision 1, dated ] May 14, 1986 l Installation Resistance Testing - CSP-32, Revision 7,. dated February 24, 1986 High Potential Testing - CSP-33, Revision 4, dated July 8, 1986

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In the areas reviewed, the procedures ensured that:

   (1) All safety-related aspects of construction specifications,  !

drawings, and work instructions were included in scope of planned inspection;

  '(2) The inspection requirements and acceptance criteria were sufficient to determine whether the cables and instruments and their installation, calibration, test, maintenance, and protection conformed to applicable design and construction specification;    j i

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 (3) Records of initial and followup inspections included the specific results of the inspection; and  '
 (4) Special conditions of testing electrical cables and calibration of process instruments were included and described in proper 1 detail as required to conduct and monitor the work performed; (5) Required construction testing was controlled and performed as specified using qualified personnel; (6) Cable systems and components to be tested were properly !

identified along with test to be conducted; q (7) Proper types of test equipment (range, accuracy, calibration, etc.) were specified; and ,

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 (8) Test results were evaluated and discrepancies resolve No violations or deviations were identified.

, e. Personnel Qualification The NRC inspector examined the-licensee's QA procedures for qualification, certification and training of quality control and craft personne The procedures examined and the licensee's adherence to these procedures appeared to meet NRC requirements and j licensee commitments. The procedures examined are listed below: a Indoctrination,' Training, and Qualification of Quality Control Personnel to ANSI N45.26 and ASME Section III, Division 2 Requirements, QCP-2.1, Revision 7, dated April 29, 1987 l s

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QAl-020 Attachment 1, NDE-1, Training Examination and Certification of Nondestructive Examination Personnol In the areas reviewed, the procedures provided instructions designed to assure that:

 (1) Installation equipment was being used properly; (2) Cables and instruments were being handled properly and adequate protection was provided; (3) Requirements for the installation of safety-related cables were identified; and (4) Approved methods were used for cable terminations, splices, and cable end protectio No violations or deviations were identifie _ _ _ _ _ - _ _

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f. Work Procedures l ' The NRC inspector examined the licensee's QA procedures for work  ! pertaining to instrumentation and electric cable installation The procedures examined and the licensee's adherence to these procedures appeared to meet NRC requirements and licensee commitments. The procedures examined are listed below: l l Installation of Electrical Cable - SSP-27, Revision 2,' dated i July 25, 1986 4 Installation and Inspection of Electrical Raceway and Supports - SSP-28, Revision.3, dated August 8, 1986 Instrumentation Installation - SSP-53 Revision 1, dated May 13, 1986 In the areas reviewed, the procedures provided instructions designed i to assure that:

(1) Instruments components (type, range, accuracy, material, etc.)

were identified, located, oriented, and supported as specified; (2) Physical separation and independence requirements of redundant components were met;

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(3) Special handling, installation, and maintenance requirements,  1 including those pertaining to protection, preservation of internal cleanliness, and maintenance of component qualification  i requirements were met;     -)

(4) Cables were identified, routed, and supported as specified; md  1 (5) Cable type, size, and separation requirements, and hold points were me No violations or deviations were identifie I g. ChangeCont1Q
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The NRC inspector revievied the licensee's QA procedures for the control of drawings during the installation of safety-related , electrical table and instrumentation systems. The procedures ' examined are listed below: Field Change Requests - SSP-49, Revision 1, dated August 11, 1986 Indoctrination and Training of Site Personnel, Revision 1, dated May 5, 1986 _____ _______ _ _ __ ___ -

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Nonconformance Reporting - SSP-8, Revision 3, dated October 2, 1986 Field Control of Design Documents - WWP-3.0, Revision 19, dated March 4, 1987

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Electrical Separation - SSP-45, Revision 3, dated September 4, 1986 Field Change Requests - SSP-49, Revision 1, dated June 6, 1986 Field Change Notice Procedure - ASP-7, Revision 7, dated March 30, 1987 Field Fabrication Modifications - ASP-22, Revision 5, dated June 15, 1987 EE580 Electrical Installation - CSP-40, Revision 6, dated June 24, 1986 In the areas reviewed, the procedures ensured that:

  (1) Design and construction organizations were coordinated; (2) Retrieval of voided drawings and specifications at work sites was controlled; (3) Periodic inspection of drawings, specifications, and procedures used in the field was accomplished; and (4) Field changes were subject to adequate design control and were incorporated into the as-built record No violations or deviations were identifie . Exit Interview TheNRCinspectormetwithlicenseerepresentatives(denotedin paragraph 1) and Mr. D. Garrison, NRC resident inspector, on August 7, 1987, and summarized the scope and finding . _ _ _ _ _ - - _ _ _ _

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