IR 05000498/1987018

Insp Repts 50-498/87-18 & 50-499/87-18 on 870406-24.No Violations or Deviations Noted.Major Areas Inspected:Site Tour,Review of Records Re Receipt of Electrical Cables, Storage Records,Installation Records & Audits

ML20214J826
Person / Time
Site:	South Texas
Issue date:	05/14/1987
From:	Bess J, Ireland R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20214J817	List: IR 05000498/1987018 ML20214J814
References
50-498-87-18, 50-499-87-18, NUDOCS 8705280205
Download: ML20214J826 (8)

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l APPENDIX U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

NRC Inspection Report: 50-498/87-18 Construction Permits: CPPR-128 50-499/87 18 CPPR-129 Docket: 50-498 50-499 Licensee: Houston Lighting & Power Company (HL&P)

P. O. Box 1700 Houston, Texas 77001

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Facility Name: South Texas Project (STP) Units 1 and 2 Inspection At: South Texas Project, Matagorda County, Texas Inspection Conducted: April 6-24, 1987

Inspector: [ g//v'/g '

A J. E. Bess, Reactor Ins $ector, Engineering Date

1. Section Approved: b R.'E. Ireland, Chief, Engibeering Section f//9/D Da'te '

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Inspection Summary Inspection Conducted April 6-24,1987 (Report 50-498/87-18)

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Areas Inspected: Routine, unannounced inspection of activities including site j tour, review of records pertaining to the receipt of electrical cables, storage i records, installation records, cable testing records, personnel qualificatio ) records, nonconformance and deviation records, change control records, and

, audit Results: Within the areas inspected, no violations or deviations were identified.

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Inspection Conducted April 6-24, 1987 (Report 50-499/87-18)

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Areas Inspected: No inspection of Unit 2 was conducte I

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Results: Not applicable.

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8705200205 870519 .

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PDR ADOCK 05000498 -

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l DETAILS Persons Contacted Principal Licensee Personnel

• S. M. Head, Project Compliance Group Engineer

• Evans, Project Compliance Group Engineer

• L. Duke, Staff Engineer Other Personnel Bechtel Power Corporation R. Locey, Electrical Engineer Ebasco Services, In D. MacDonald, Project Training Manager J. King, QA Specialist J. Brannock, Administrative Coordinator

• Denotes those attending the exit intervie . Site Tour The NRC inspector toured the reactor building, control room, and auxiliary buildings to observe construction in progress and to inspect housekeepin No violations or deviations were identifie . Review of Records - Electrical Cables The purpose of this inspection was to determine whether adequate preparation, control, review, and evaluation of records had been made, whether the records reflected that requirements had been met and whether the system of records documentation was functioning properl Receiving Inspection Records The NRC inspector reviewed the receiving inspection records associated with electrical cables listed below:

Control Cables Cable Reel Number Receiving Insnection Report j A1AF01C1WD CA912-002 0589 '

A1AF01C1WE CA712-601 5297

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A1AF01C1WB CA912-604 4944~

A1AF01C1WC CA312-001 0691 CA312-515 6707

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A1AF05C1SA A1AF05C1SB CA312-006 6087

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A1AF05CISC CA712-002 0281 A1AF08C1WB CA712-010 6614 i

A1AM12CJSF CA312-602 4913 Instrument uables

Cable Reel Number Receiving Inspection Report A1AFISCIPA IA3P6-601 3585 AIAFISC1XA IA3P6-601 3585 AIAM10C1XA XATTB-0001 5240 -

! A1AM11CIPA IA3P6-619 4477 A1AM11CIPB IA3P6-609 3832 i A1AM11CIPD IA3P6-609 3832 A1AM11C1PE IA3P6-618 4477

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A1AM11CIPN IA3P6-609 3832 A1AM11CIPf IA3P6-617 4477

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Power Cables

l Cable Reel Number Receiving Inspection Report j A1AFAACIGA 3PA125-603 6942

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3PA125-604 6942

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3PA125-605 6942 AIDGAAC1GA 3PN175-601 6553

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3PN175-603 5497

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3PN175-605 5497 A1AFAACILB RA310-624 4976 AIAFAACILC RA310-624 4976 1 AICCAAC1HB RA310-502 5282-A1CCAAC1HC ~ RA310-502 2943 AICCAACILB RA310-502 5277-f l In the areas reviewed, the records reflected the following:

} (1) Receiving inspection documents properly and positively identified received various types of cable; (2) Applicable engineering and functional specifications (regarding size, type, material, etc.) of received cables were met; (3) Receiving inspection reports were complete, controlled and properly reviewed; and

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(4) All records and certifications met the requirements of d

applicable criteri No violations or deviations were identified.

b. Storage Records The NRC inspector reviewed the storage and housekeeping records

associated with the electrical cables listed below:

SHIR-B-048 SHIR-D-0041

, . SHIR-D-0047 SHIR-D-0040 SHIR-D-0046 SHIR-D-0039 SHIR-D-0045 SHIR-D-0038~

SiilR-D-0044 SHIR-D-0037 SHIR-D-0043 SHIR-D-0036 SHIR-D-0042 SHIR-D-0035 i

In the areas reviewed, the records reflected the following:

(1) Specified storage conditions were maintained; j (2) Storage inspections were properly made at specified intervals; j and (3) Nonconforming items were properly identifie No violations or deviations were identifie '

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c. Installation Records The NRC inspector reviewed the installation records associated with the electrical cables listed below:

A1AF01C1WD A1AFAACILC-A1AF01C1WE AICCAAC1HC A1AF03C1WB A1CCAACILC l A1AF03C1WC A1CCAACILF A1AM12CJSF AIAM11CIPE

A1AF05CISA A1AM11CIPF-A1AF05C1SB A1AM11CIPL

A1AF05CISC A1AM11CIPN A1AF08C1WB AIAM11CIPP

A1AF15C1WB A1CCAAC1HA A1AMAACISA AICCAACILA l

A1AMAACISB A1CCAACILB A1AMAACISC .A1AFAAC1GA A1AF15CIPA A1CJAAC1GA A1AF15C1XA A1HCAAC1HA ,

A1AM10C1XA A1AFAACILB i

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A1AM11CIPA A1CCAAC1HB A1AM11C1PB AIDGAAC1GA A1AM11CIPC A1CCAACILB A1AM11CIPD A1CCAACILE In the areas reviewed, the records reflected the following:

(1) Cable, wire, terminations and associated items were installed in accordance with requirements; (2) Cable routing was as specified on latest approved drawings and pull cards; (3) Cable supports were provided as specified; (4) The required inspections were properly performed, recorded, reviewed, and evaluated by qualified personnel; (5) Documentation of completed installations and inspection activities were proper and completed; and (6) Nonconforming conditions were handled in accordance with approved procedure No violations or deviations were identifie d. Cable Testing Records The NRC inspector reviewed the test records associated with the electrical cables listed below:

Cable Number Cable Description A1AFAAC1GA SkV 3PA125 A1CVAAC1GA 3-1/c ?.50 MCM AIDGAAC1GA 3-1/c 750 MCM In the areas reviewed, the records reflected the following:

(1) Required tests were performed; (2) Approved technical procedures were followed; (3) Test equipment was periodically checked and calibrated as specified; anq, (4) Test data and results were properly documented and evaluate No violations or deviations were identified, i

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6 Personnel Qualification Records The NRC inspector reviewed the qualification records for 25 craft and quality control (QC) personnel in detail to determine whether:

(1) The system of craft and inspection personnel qualification records met stated requirements and were maintained in a current

status; (2) The records were sufficient to support personnel qualification in terms of certification, experience, proficiency, training, and testing as applicable; and (3) Whether action had been taken by responsible licensee or contractor organizations to independently authenticate the

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record material.

l No violations or deviations were identifie Nonconformance and Deviation Reports The NRC inspector reviewed nonconformance and deviation reports relative to the receipt, storage and installation of safety-related cables. The records reviewed are listed below:

CE-03746 SE-05550 DN-1-4055-E CE-0179 DN-1-3581-E DN-1-4102-E

CE-01974 DN-1-3847-4 BE-03142 DN-1-3848-E DN-1-3850-E DN-1-3858-E DN-1-3991-E-1 DN-1-3992-E DN-1-4005-E DN-1-4007-E DN-1-4008-E DN-1-4018-E DN-1-4022-E DN-1-4041-E The documents were reviewed to determine if the records:

(1) Were legible, complete, and promptly reviewed by qualified personnel; (2) Had been routinely processed, timely evaluated, and controlled through established channels for resolution of the root causes of problems; (3) Were properly identified and stored, indicated current status, and could be retrieved in a reasonable time; and (4) Included the status of corrective actions or resolution l No violations or deviations were identifie _ _ , _ - . - _ _

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g. Change Control Records The NRC inspector reviewed change control records relative to the installation of safety-related cable The documents reviewed are listed below:

XBE-01711 XDE-02060 XBE-01787 XDZ-00779 XBE-01822 XSE-01254 XDE-02049 XSE-01416 The documents were reviewed to determine whether:

(1) Records associated with design and field changes reflected timely review and evaluation by qualified personnel; (2) Records ensured that only the most recent approved documents, including design changes, were used in the field; and (3) Records of nonconformance to design requirements included preparation of a nonconformance repor No violation or deviations were identifie h. Audit Records The NRC inspector reviewed and evaluated licensee and contractors audits pertaining to electrical cables. The audit documents examined are as follows:

Ebasco Quality Audit EQA-127, " Electrical Activities," dated December 17, 198 Ebasco Quality Audit EQA-101, " Electrical Installation Activities," dated June 25, 198 Houston Lighting & Power Company Audit 513-502," Quality Assurance Audit of Bechtel and Ebasco Activities Related to Electrical and Instrumentation Cables," dated March 25, 198 The documents were reviewed to determine whether:

(1) Audits had been performed in accordance with the schedules and functional areas established in the audit plan; (2) Audit findings had been reported in sufficient detail to permit a meaningful assessment by those responsible for corrective i actions and final disposition; (3) The licensee and contractor had taken proper and timely followup action on those matters in need of correction; and ;

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(4) The auditing organization and personnel were independent of the work being audite No violations or deviations were identified.

, Exit Interview The NRC inspector met with licensee representatives (denoted in paragraph 1) and Mr. C. Johnson, the NRC senior resident inspector, on April 23, 1987, and summarized the scope and finding of the inspectio '

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