ML20127C093

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Rev 4 to Site Insp & Test Procedure W-SITP-7, Insp of Concrete Placing,Curing,Finishing & Repair
ML20127C093
Person / Time
Site: Waterford Entergy icon.png
Issue date: 01/13/1977
From:
J.A. JONES CONSTRUCTION CO.
To:
Shared Package
ML17198A241 List: ... further results
References
FOIA-84-455 W-SITP-7, NUDOCS 8506220142
Download: ML20127C093 (10)
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Text

ak . ; @ Q Procedure No. W-SITP-7 J. A. JONES CONSTRUCTION COMPANY SITE INSPECTION AND TEST PROCEDURE .

FOR INSPECTION OF CONCRETE PLACING, CURING, FINISHING AND REPAIR

1. A. JONES CONST. CO. 75 CONTROLLED DOCUMENT WATERFORD SES UNIT NO. -

CONTRACT NO W3-NY-4

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ENGINEERING CONSTRUCTION QUALITY ASSURANCE REV. DATE REVIEWED BY DATE REVIEWED BY DATE . APPJ0VED BY DATE O /!*C416 s?fhs inuju W2G itbrbr Yu$ a nfzb

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i J. A. JONES CONSTRUCTION COMPANY PAGE 10F 5 SITE INSPECTION AND TEST PROCEDURE: PROCEDURE NO.

W-SITP-7

. 'I REV. NO. 4 TITLE: INSPECTION OF CONCRETE PLACING, CURING, FINISHING AND REPAIR DATE: 1-13-77 4 I

PROJECT TITLE: WATERFORO SES UNIT NO. 3 CONTRACT NO. W3-NY-4~

1.0 PURPOSE -

,f To specify' the surveillance and inspection activities that will be per-formed by J. A. Jones quality Verification personnel to assure that con- ,

crete placing, curing, finishing and repair activities are corre-tly

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perfo rmed. ,

2.0 SCOPE

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This procedure' covers the placing, curing', finishing and repair of structural concrete for Waterford SES Unit No. 3, Phase l Concrete Construction.

3.0 REFERENCES

o 3.1 J. A. Jones Construction Work Procedure, W-WP-7, " Concrete Placing, Curing, Finishing and Repale'.

3.2 Ebasco Specification No. LOU-1564.472, latest revision, " Concrete Placement, Curing end Finishing " as applicable. ! '

3.3 ANSI N45.2.5-1974, " Supplementary quality Assuran.ce Requirements ,

for Installation, inspection and Testing of Structural Concrete

  • and Structural Steel During the Construction Phase of Nuclear Power Plants". r-'

4.0 RESPONSIBILITIES

, 4.1 The Owner is responsible for furnishing material and services as l defined in the Contract. The Engineer is responsible for material l receiving inspection, procedure review, testing and documentation of such tests as required.

4.2 J. A. Jones is responsible for forming;,' placing, curing, finishing and repair of structural concrete in accordance with approved

  • drawings, specifications and procedures.

4.3' J. A. Jones quality Verification personnel are responsible for surveillance 'and verification of the concrete placement, curing, finishing and repair activities conducted by J. A. Jones construc-tion personnel.

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t J. A. JONES CONSTRUCTION COMPANY PACE 2 0F 4 SITE INSPECTION AND TEST PROCEDURE: PROCEDURE NO.

W-SITP-7 REV. NO. 4

  • INSPECTION OF CONCREIE PLACING, CURING, FINISHING AND REPAIR DATE: 1-13-77 PROJECT TITLE:

WATERFORD SES UNIT NO. 3 CONTRACT NO. W3-NY-4 5.0 PRE-PLACEMENT INSPECTION 5.1 Verif'y that all actions listed on J. A. ' Jones and Ebasco .

Concrete Pre-Placement Checklist Record are satisfactorily completed and that each blank on this form is properly signed and dated or marked "N/A" if not applicable. Indicate acceptance of these actions by signing and dating the appropriate spaces of this form.

5.2 Verify that the previous lift is in place at least 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br />. .

5.3 Check concrete chutes for slopes between 1 to 3 and 1 to 2 inclusive and that pump lines, chutes or other means of con- -

veyance are mortir tight.

5.4 Report the status / completion of pre-placement inspection to the

.qq Quality Verification , Supervisor or his designee, who shall; 5.4.1 Indicate approval of placement by signing the Concrete Pre-Placement Checklist Record (Attachment A) and the Ebasco Concrete Pre-Placement Checklist Record (Attachment B).

5.4.2 Notify Ebasco Q.C. that the placement is prepared for acceptance.

6.0 PLACEMENT INSPECTION 6.1 verify that concrete is deposited in structures in accordance with W-WP-7.

6.2 Monitor placement to assure that concrete is deposited as near to its final position as practicable.

6.3 verify that the height of concrete free fall does not exceed five (5) feet.

t J. A. JONES CONSTRUCTION COMPANY PAGE 3 OF 4 SITE INSPECTION AND TEST PROCEDURE: PROCEDUltE NO.

W-SITP-7 REV. NO. 4 TITLE: DATE: 1-13-77 INSPECTION OF CONCREE PLACING, CURING, FINISHING AND REPAIR PROJECT TITLE:

WATERFORD SES UNIT #3 CONTRACT.NO. W3-NY-4 6.4 Verify vibrator operat ion. (6000 RPM minimum) 6.5 verify that concrete is placed in acco' dance r with the applicable J. A. Jones Concrete Pour Plan which has been reviewed by Ebasco for each specific pour. .

6.6 Monitor placement to assure that any tendency to segregation is corrected by shoveling stones into mortar, not mortar over stones.

6.7 Monitor placement to assure that concrete is consolidated in accordance with ACI 6.8 Perform tests in Attachment C when placement of concrete is qq curtailed or out of sequence.

7.0 POST PLACEMENT ,

t 7.1 Verify that the finish applied to the surface of the placement is in accordance with the applicable drawing.

7.1.1 Verify that bleed water on the surface is removed prior

. to use of steel finishing tools.

7.2 Monitor curing of concrete to assure that it is continious and in accordance with the pour plan.

7.2.1 verify that surface temperature is at least 50 F for seven(7gdays. (When average ambient temperature is above 60 F ambient temperature shall only be recorded).

l 7.2.2 . Record curing temperatures on the Daily Concrete Inspection

. Report (Attachment D). -

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s J. A. JONES CONSTRUCTION.C0!1PANY PAGE 4 0F 4 SITE INSPECTION AND TEST PROCEDURE: PROCEDURE NO.

W-SITP-7

. IGV. NO. 4 TITLE: DATE: 1-13-77 INSPECTION OF CONCRETE PLACING, CURING, FINISHING AND REPAIR PROJECT TITLE:

WAERFORD SES UNIT No. 3 CONTRACT NO. W3-NY-4 7.3 Inspect concrete surface af ter form removal for rock pockets finish, cracks, honeycombs and general. appearance.

7.3.1 Note results on Final Placement Inspection Report (Attachment E) including sketches with dimensions when applicable. .

, 8.0 DOCUMENTATION

'l 8.1 Concrete Pre-Placement Checklist Record (J.A. Jones) 8.2 Concrete. Pre-Placement Checklist Record (Ebasco) 8.3- Daily Concrete Inspection Report 8.4 Final Placement Inspection Report l 9.0 ATTACHMENTS 9.1 Cold Joint verification and Treatment 9.2 See 8.0 " Documentation" t

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W-SZTP-7 l g , Attachment B

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WATERFORD STEAM ELECTRIs STATION 1980 - 1165 MW I!:STALLATION - UNIT No. 3 CONCP.ETE PREPLACE:1ENT CHE(*KLIST RECORD Location:

Elevation: to Placement No.

Detailed

Description:

CONTRACTOR INSPECTOR ITEM Time Date Int. Time Date Int.

Sandblast /Greeneut/ Foundation Treatment -

Forts (Line and Grade)

Blockouts, Keys, Waterst op, etc.

R_a1 2 Jorcing Steel 1

Anchor Bolts. Embedda.d Steel Electrical Mechanical

  • Final Clean up i

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Remarks:

N

. Time Date Approved for Placing ___

  • Contractor's Representative Approved for Placing Time Date Ebasco's Q.C. Representative (See Reverse Side for Instructions). ,

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9.

QCIP-6-1 (31_29 75) ,

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' W-SITP-7 I

Attachment C COLD JOINT VERIFICATION AND TREADENT Test for Cold Joint: ' -

1. Insert a blunt end rod (#4 or #6 rebar is sufficient) into the concrete surface at various locations.
2. If the rod cannot be inserted a depth of three (3) inches into the concrete, insert a vibrator into the suspected area. If up to a 2" vibrator sinks into the concrete 6" in fif teen (15) seconds the concrete is fresh enough to place on. If not, supervision shall be notified that a cold joint situation exists.
3. Verify that the cold joint area is treated in accordance with W-WP-7.

(Document on Attachment D).

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. W-SITP-7 Attachment D DAILY CONCRETE INSPECTION REPORT PLACEMENT NO. DAE: SHIFT:

INSPECTOR  ;

ArmTvtTv ACCEPT REJECT N/A Consolidation bischarme Lifts Beam Settlement Placine Technfeue (ACT SP-2)

Vertien1 Free Fall Reinforcine Position

, concrete Finish other CURING DATA ,

DATE TIME ' CURRENT HIGH LOW CONTINUOUS 'Q.V.

TEMPERATURE TEMP TEMP MOISTURE INSPECTOR Note any comments on reverse side of form:

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i - - w.SITP-7 Attachment E FINAI. PLACEMENT INSPECTION REPORT INSPECTION INITIALS DAE ACCEPT REJECT N/A curing Surface Prep. (Const. Joints)

General Appearance Finish Dowels (Spacing & Quantity) ,

Other COMtENTS: (Note open NCR's and DR's on placement, map crack patterns , etc.)

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