ML20114B724

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Rev 5 to Technical Procedure RW-2-200, Packaging Radioactive Solid Waste (DAW) for Dispsosal
ML20114B724
Person / Time
Site: Waterford Entergy icon.png
Issue date: 09/20/1986
From:
LOUISIANA POWER & LIGHT CO.
To:
Shared Package
ML20114B582 List:
References
FOIA-91-440 RW-2-200, NUDOCS 9208310139
Download: ML20114B724 (39)


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REVIEW COVER SHEET REVIEV OT: RW-2-200 - Packaging Radioactive solid Waste (DAW) for Disposal (Rev. 5)

PORC REVIEV The PORC has reviewed this item and determined that a safety evaluation was Performed (as applicable), that an unreviewed safety question does not exist (as applicable), that a change to the Technical Specifications is not required, and that nuclear safety is/was not adversely affected.

ORDER RECOMMENDED OF PORC MNR PORC MEEBER TOR APPROVAL DATI REVIEV SIGNATURE 773 go r.aintenance /

  • Superintendent g / 7[ 7 fM eri dent j '

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Superinteadeat r

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Superintendent Aaststant Plant Mana ger k & & t. , )f &-PS 2 CRC Meeting No. M 8 Item No. Date: (([

This item is recomended for approval? YIS O NO

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This item requires SRC/NRC review prior to implementation? O YES NO -

If yes, ensure docu=entation supporting review is attached.

  • This item requires Q'A' review prior to PM-N approval? O YES NO PLANT MANAGER-h*UCLEAR APPROVAL (RETER TO 5.4.12.1)

Coments:

Approved by d/ Date M Plant Manager-Nuclear / '

UNT-1-004 Revision 7 Attachment 6.1 (1 of 1) 18 4

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WATERFORD 3 SES PLANT OPERATING MANUAL Check Block Below CHANGE / REVISION / DELETION RIQt'EST $POM l[lPORC-S/C Procedure No. EW-2-200 Title ferka d <Ja c/:a a e4!x S.I.') t h o de 71 0 O'sposol EffectiveDate_(//4 (if different from approval date)

. Complete A, B, and C A. Change No. A/A l[l Permanent l[l Deviation Expiration Date S'

B. Revision No.

C. Deletion l[ LYES @NO DESCRIPTION OF CHANGE OR REVISION L <enoa a 4 l s 4 e 4.** s As ,,.eeha.l

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REQUIRED SIGNATUREE ORIGINATOR [

~ M,di-[ML - i DATE .:P C d e /'Fra SAFETY REVIEW Does this change, revision, or deletion:

1. Change the facility as described in. the FSAR7 YES NO k'
2. Change the procedures as described in the FSAR7 YES NO A'
3. Conduct tests / experiments not described in the FSAR7 YES NO )"
4. Require a change to the Technical Specifications? YES NO ,,,k If the answer to any of the above is yes, complete and attach a 10CFR50.59 Safety Evaluation.

SAFETY REVIEW .hMMdd DATE 26 s'~ m~ /r /2'

' TECHNICAL REVIEW Yl]M1N[A N///Nto DATE -7/2 /86, GROUP HEAD REVIIV M,7M ,~ DATE 7[4[.ff,-

TEMPORARY APPROVAL * (SRO) d DATE TDfPORARY APPROVAL

  • DATE
  • Temporary approval must be followed by Plant Manager /APH-N - Nuclear approval within 14 days.

UNT-1-003 Revision 9 43 Attachment 6.7 (1 of 1)

  • =

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5

, Waste (DAV) for Disposal TABLE OF CONTENTS 1.0 PURPOSE

2.0 REFERENCES

3.0 DEFINITIONS 4.0 RESPONSIBILITIES 5.0 PPIREQUISITES 6.0 PRECAUTIONS AND LIMITATIONS 7.0 INITIAL CONDITIONS 8.0 MATERIAL AND TEST EQUIPMENT 9.0 ACCEPTANCE CRITERIA 10.0 PROCEDURE 10.1 Container Preparation 10.2 container Packaging - Compactible Waste

  • 10.3 Container Packaging - Non-Compactible Vaste 10.4 Filled Container Handling 11.0 SETPOINTS 1

. Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Vaste (DAV) for Disposal 12.0 ATTACHMLNTS 12.1 Radioactive Solid Waste (DAW) Packaging Log (2 pages) 12.2 Four (4) Point Radiation Survey Form (B-25 Container) (1 page) 12.3 Four (4) Point Radiation Survey Form (Drum) (1 page) 12.4 Anti-Springback Installation Instruction (2 pagts) 12.5 Seal-Loc Installation Instructions (1 page)

LIST OF EFFECTIVE PAGES I

Title Revision 5 1-37 Revision 5 B

i I

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. Technical Procedure RW-2-200 Packaging Radioactive Solid havision 5 Waste (DAW) for Disposal i

l 1.0 PURPOSE j 1.0 This procedure provides instructions for the operation cf the hydrau-

! lically operated compactor for compaction of radioactive vaste I material and handling and packing of noncompactible waste material.

I

2.0 REFERENCES

j 2.1 HP-1-110, Radiation Work Permits 2.2 HP-1-219, Radiological Posting Requirements 2.3 RW-2-100, Waste Material Collection and Handling 2.4 RW-2-120, Handling Used Protective Clothing 2.5 RW-2-220, Radwaste Filter Disposal 2.6 RW-2-300, Receipt, Storage and ',,oading of Shipping Containers 2.7 RW-2-310, Storage of Loaded Shipping Containers 2.8 RW-2-320, Packaged Radioactive Waste Control and Inventory 2.9 RW-2-500, Radioactive Material Shipment 2.10 Title 49 CFR 173 2.11 Operation & Maintenance Instruction Model B-100 Compactor, Container Products Co p.

2.11 Radman Operating Manual, November U 83 1

i 3

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 3.0 DEFINITIONS 3.1 DAW - Dry Activity Waste.

3.2 Compactible Waste - Radioactive vaste material (DAV) of a type that will compress when subjected to the force applied by a hydraulically operated compaction machine, and which will not cause damage to l either the container in which it is being packed or the waste compactor machine.

3.3 Noncompactible Waste - Radioactive material (DAW) that is not in the category specified in step 3.2. In some cases, compactible waste may be treated as noncompactible waste for packaging purposes, due to being highly radioactive.

3.4 Anti Springback Retainer - A device used to hold material in place after cempaction, thereby preventing the springback action of the material upon the release of the compression force applied by the compactor machine. .

2.5 B-25 Waste Container - A c.arbon steel box (46" wide x 50" high x 72" long). with a gasketed cover and locking clips for positive closure.

3.6 Free-Standing Liquid - Any uncombined liquid not bound by the solid matrix of solid waste mass which could be poured or drained from a container.

4.0 RESP 0NSIBILITIES 4.1 Radwaste Supervisor - responsible for the supervision of solid radioactive waste handling and packaging operations, assuring that the operations are performed in a safe and efficient manner in l accordance with applicable Radwaste and Health Physics procedures.

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Technical Procedute RV-3-200 Packaging Radioactive Solid Revision 5

. Vaste (DAW) for Disposal I

4.2 Radwaste personnel - report to the Radwaste Supervisor and shall bei j responsible for performing raavaste packaging And handling operations l in a safe and efficient manner in accordance with applicable Radvaste  !

- l and Health Physics procedures.

4.3 Health Physics Supervisor - responsible for establishing Health Physics cc,atrol requirements for radioactive vaste packaging and handling and for providing qualified Health Physics personnel to monitor these operations.

5.0 PREREQUISITES i

5.1 The vante asterial requiring packing has been collected and placed at the Radvaste Storage and Packing Facility in accordance with RW-2-100, Waste Material Collection and Handling.

5.2 A Radiation Work Permit has beei , repared and processed in accordance with HP-1-110, Radiation Work Pemits.

4 5.3 Notify Health Physics prior to commencement of waste packaging operations.

t 5.4 The materials listed in section 8.0 are on-hand and ready for use to prepare the container for packaging.

6.0 PRECAUTIONS AND LIMITATIONS 6.1 When operating the CPC B-100 waste compactor, the operational limita-tions and precautions specified in the operational instructions shall be adhered to for safe operation of the equipment.

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Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Vaste (DAW) for Disposal 6.2 In packing the B-25 containers, precautions shall be taken so as not to exceed the recommended load 10mit of 4,000 lbs. net weight, for the strong type, 12 gauge containers. The manufacturer's maximum load limit is 6,000 lbs, net weight, however, do not exceed the recommended load limit of 4,000 lbs. net weight, without the Radvaste Supervisor's soiroval.

6.3 Use only 12-gauge steel B-25 containers with the Model B-100 compactor.

6.4 B-25 containers maybe stacked up to four(4) tiers high during storage, providing the total weight being supported by the bottom container does not exceed 12,000 lbs.

6.5 Precautions shall be taken when handling vaste containers during packing and storage so as to prevent damage to the containers.

Damaged or failed containers vill be evaluated and dispositioned on a case-by-case basis by the Radvaste Supervisor.

6.6 Ensure no flammable materials are" packaged. Ensure aerosol cans are punctured prior to packaging. Ensure noncompatible vaste is segregated to prevent damage to containers and compactor during packing operations.

6.7 Precautions shall be taken to ensure that the vaste that is being packed is free of standing liquids.= Ensure vaste filters are dried in accordance with RW-2-220, Radvaste Filter Disposal.

6.8 Waste containers should be packed such as to limit the radiation level on the container to the Acceptance Criteria specified for transportation in RW-2-500, Radioactive Material Shipments.

6.9 If other than new containers are used, the requirements of 49 CFR 173.28, are met.

6

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 6.10 Precautions shall be taken to ensure that Biological Vaste materials are segregated from other waste. Special instructions will be Provided for packaging Biological Wate material.

6.11 In the event that special instructions for package construction and/or packaging techniques not otherwise covered by this procedure are needed, these instructions will be provided by the Radwaste Supervisor or the Radwaste Engineer on a case by case basis and documented by memorandum to Radwaste Department file. '

6.12 Health Physics Limitations - all work involving the radioactive waste handling and packaging operations specified in this procedure shall be performed in accordance with the Health Physics control require-ments as specified on the Radiation Work Permit (HP-1-110) and as directed by the Health Physics Technician monitoring the operation.

7.0 INITIAL CONDITIONS NONE .

8.0 MATERIAL AND TEST EQUIPMENT 8.1 B-25 steel containers 8.2 Seal-Loc clips, 14 per each B-25 container 8.3 Platform scale (4' x 6', 5000-lb capacity minimum) 8.4 Hammer 8.5 Wrenches (as needed for securing closure devices) 8.6 Absorbent Material 7

2

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DA'r.') for Disposal NOTE The following ibsorbents are approved for use:

A. Diatomaceous earth (medium grind)

B. Speedi Dry C. Celatom (M-P-78)

D. Floor Dry, Superfine E. Florco and Florco-X F. Zonolite, Grade 4 (vermiculite)

G. Hi Dri H. Instant-Dri I. Safe-T-Sorb 8.7 55-gallon drums, including closure device (only required for special packaging applicatious) 8.8 Pipe thread sealant (e.g., " Loc-Tite" or equivalent) 9.0 ACCEPTANCE CRITERIA NONE 10.0 PROCEDURE l 10.1 CONTAINER PREPARATION 10.1.1 Ensure the prerequisites (Section 5.0) have taken place.

l l 10.1.2 Verify container (B-25 OR Drum) integrity as follows:

10.1.2.1 Visually inspect the container for_ damages, that may affect the integrity of the container.

l l

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Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5

, Waste (DAW) for Disposal 10.1.2.2 Visually inspect the lid and seal to be used on the container for damage.

10.1.2.3 Re2nove the drain plug from the B-25 container. Coat with pipe thread sealant, replace the plug, and tighten securely.

10.1.2.4 If container integrity is satisfactory, record signature and date on Attschment 12.1, RE ~0 ACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.1.2.5 If dar. aged, mark or tag the container " HOLD, DO NOT USE FOR RADWASTE". Contact the Radwaste Supervisor to evaluate the container's condition and determine it's disposition.

10.1.3 Verify the container (B-25 OR Drum) is properly labeled as follows:

10.1.3.1 Determine the container's " Package Identification Number" is accordance with RW-2-320, PACKAGED RADIOACTIVE WASTE CONTROL AND INVENTORY.

10.1.3.2 Temporarily affix the container's " Package Identification Number" as follows:

A. Drums - mark on two sides at 180 degrees apart.

B. B-25 containers-mark on each end and on each side.

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Technical Procedure RW-2-200 4

Packaging Radioactive Solid Revision 5 l Waste (DAW) for Disposal J

10.1.3.3 Mark " RADIOACTIVE LSA" on at least two opposing sides

, of the container.

l 10.1.3.4 Record the container's " Package Identification Number", on Attachment 12.1, RADI0 ACTIVE SOLID WASTE

(DAW) PACKAGING LOG.

10.1.3.5 If the container has been verified properly labeled, l

record signature and date on Attachment 12.1, RADIO-ACTIVE SOLID WASTE (DAW) PACKAGING LOG.

NOTE J.

Absorbent material is added to absorb incidental and unintentional amounts of liquids that have accumulated during waste packing and . transport. The use of absorbent material is not intended as a substitute for solidification media, when solidification is required.

l l

10.1.4 Verify approved absorbent material is added to the container as follows:

10.1.4.1 Drums - add approximately 1/2 to I (one) inch of absorbent material.

l 10.1.4.2 B-25 containers - add 50 lbs. of absorbent material.

I 10.1.4.3 For packing filters, add 1 (one) bag of absorbent material for each 6 (six) filters to be placed in the container (B-25 or Drums).

10.1.4.4 If absorbent material has been verified added as required, record signature and date on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

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. Technical Procedure RW-2-2'JO Packaging Radioactive Solid Ravision 5 Waste (DAW) for Disposal 10.1.5 Determine container empty wel ..A (lbs.):

10.1.5.1 Use the standard wei,  ! 725 lbs. if tue container package will consist of the following:

A. Empty B-25 container.

B. Closure devices (14 Seal-Loc clips).

C. Anti-springback retainers (2).

D. The lid.

E. Absorbent Material, (50 lbs.).

10.1.5.2 Or, use the platform scale, if necessary, to weigh the container package as it will be used.

10.1.5.3 Record the container empty weight on Attachment 12.1 RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

s NOTE Container cover / lids are to be pieced on the container but not sealed when weighed. When recording container weight, include the weight of the closure devices and anti-springback rets.iners (if used) in the total weight of the container.

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Techaicel Procedure RU-2-200 Packaging Radioactive Solid Revision 5 Waate (DAW) for Disposal 10.1.6 If the B-25 container is to be used for waste packaging in accordance with Section 10.2, perform the following:

10.1.6.1 Open both compactor doors, (loading and compaction chamber),

10.1.6.2 Using the forklift truck, pick up the prepared, empty, B-25 container (ensure the cover is removed).

10.1.6.3 Insert the contalmer fully into the compaction chamber.

10.1.6.4 Close and secure both compactor doors.

10.1.7 If the container is to be used for waste packaging in accord-ance with Section 10.3, perform the following:

10.1.7.1 Using a forklif t truck, pick up the prepared, empty, B-25 container. .

10.1.7.2 Place the container in the designated aiea for packaging and remove the cover / lid.

10.1.8 Record man-hours expended on container preparatioa on attach-ment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

l 10.1.9 Package the waste in accordance with Section 10.2 or 10.J, as applicable.

10.2 CONTAINER PACKAGING-CollPACTIBLE WSTE 10.2.1 Verify compactor operation by performing the following:

10.2.1.1 Verify that the electrical power supply breaker for the waste compactor is in the "0N" position.

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. Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal i

10.2.1.2 Verify both doors on the compactor are closed (loading and compaction chamber).

(

l 10.2.1.3 Depress the " START" switch, on the control panel, to start up the compactor.

10.J.1.4 Verify operation of the HEPA (Righ Efficiency Particu-late Air) Filtered Exhaust Ventilation System as follows:

NOTE The initial operating reading is the resistance measured in inches of water recorded at the time new filters were installed. This reading is posted on the magnehelic gauge for reference, i

l I

I

A. Read the magnehelle gauge on the side of the HEPA filter housing.

B. The reading on the gauge should be greater than 0 (zero) inches of water, but not more than the initial operating reading plus 30%.

C. If the magnehelic gauge reading is not within the limits specified, depress the " POWER STOP" switch to secure compactor operations. Then, notify the Radwaste Supervisor of the unsatis-factory conditions.

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Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 10.2.'.5 Verify operation of the Hydraulic 011 System as follows:

A. Simultaneously depress the two ram "DOWN" switches and hold until the FULL C0tfPACTION light is

' illuuinated (ram reaches maximum downward travel),

then release the switches.

B. Observe the hydraulic fluid level on the g. ige

'lecated on the side of the reservoir). A black line on the gauge indicates maximum fill level and a red line indicates minimum level. The level of fluid show on the gauge should be between these two lines to be satisfactory.

C. Verify all hydraulic connections and seals have no leaks.

D. Upon completion of the hydraulic fluid check, simultaneously depters the two "UP/ EJECT" switches and hold down until the ram reaches the FUIl./UP '

position, then press the " POWER STOP" switch.

E. If the hydraulic fluid level 's r.c within the limit.s specified above, secure compactor opera- (

tions, and notify the Radwaste Supervisor of unsatisfactory conditions, s

10.2.1.6 If the compactor operation has been verified satis-f actory, record signature and date on Attachment 12.1, RADI0 ACTIVE SOLID WASTE (DAW) PACKAGING LOG.

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l Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW)'for Disposal 10.2.2 Prepare waste material for packaging as follows:

NOTE These steps do not include the extra requirements for packaging filters. Refer to step 10.2.3 for packaging filters.

/

.1 10.2.2 1 Place compactible and non-co m i ,le materials in

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sep. rate areas. Refer to sectica 10.3 for non-compactible container packaging.

NOTE Bags / packages containing small items of non-compactible waste, may be placed in the container, provided they are positioned in such a manner, as to not cause damage to the container or the compactor' machine when the force of the ram is applied.

10.2.2.2 Select a bag / package from area designated as " AWAITING COMPACTION".

10.2.2.3 Inspect the bag / package for free standing liquids.

Ensure all hoses, pipes, and closed containers (e.g.

poly bottles) have been drained and emptied of liquids.

A. If a bag / package has or is suspected of having, free standing liquids in it, place the bag / package in the " holding area".

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Technical Procedure RU-2-200 Packaging Fadioactive Solid Revision 5 Waste (DAW) for Disposal J

4 B. Contact the Radwaste Supervisor for disposition and handling instructions.

e 10.2.2.4 Determine the type of material (metallic or non-metallic) in the bag / package, and record on Attach-i ment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10,2.2.5 Provide a brief description of the metallic waste to be packaged on Attachment 12.1, RADI0 ACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.2.2.6 "Volumize" the bag / package to be packaged, using the volumizer, or estimate the volume, if required.

10.2.2.7 For any bags / packages to be packaged that exhibit a high level of radioactivity (> 100 mR/hr), record the actual dose rate on Attachment 12.1, RADIOACTIVE SOLID 4ASTE (DAW-) PACKAGING LOG.

10.2.2.8 If no filters are to be packaged concurrently with this evolution proceed to Step 10.2.4.

10.2.3 Prepare filters for packaging as follows:

10.2.3.1 Verify no free standing liquids in the filters.

Ensure the filters have been dried in accordance with RW-2-220, RADIOACTIVE FILTER DISPOSAL.

A. Filters not sufficiently dried will not be packaged and will be placed in a " holding area".

Contact the Radwaste Supervisor for disposition and handling instructions.

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T chnical Procedur'e RU-2-200 1

Packaging Radioactive Colid Revision 5 l.

Vaste (DAW) for Disposal 1

I 4

B. If filters have been satisfactorily verified having no free standing liquids, record signature and date on Attachment 12.1, RADI0 ACTIVE SOLID 1

j WASTE (DAW) PACKAGING LOG.

10.2.3.2 Record the total number of filters to be packaged on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) 1 PACKAGING LOG.

l 10.2.3.3 "Volumize" the filters to be packaged using the i

volumizer, or estimate the volume, if required.

3 2

10.2.3.4 Record an average or highest dose-rate of filters to be packaged.

1

10.2.3.5 Add 1 (one) bag of apprcved absorbent material for j every 6 (six) filters to be packaged. Record J satisfactory verification of this performance on 1

Attachment 12.1,' RADIOACTIVE SOLID WASTE (DAW)

! PACKAGING LOG.

i

. 10.2.4 Package the prepared waste material and/or filters by compaction as follows:

10.2.4.1 Depress the " Power Start" switch. Verify the KEPA Filtered Exhaust Fan starts.

NOTE

$ Do not open the compaction chamber loading door, until the HEPA Filtered Exhaust Fan has been placed in operation.

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Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5

, Waste (DAW) for Disposal 10.2.4.2 Open the compaction chamber door, then place the materials, which were previously prepared .or packag-ing, into the container.

10.2.4.3 Fill the container to the full capacity of the compaction chamber, and additionally:

A. Position the material to maintain the radiation level on contact to the container at a minimum, and in any case to <200 mR/hr.

B. Notify the Radwaste Supervisor if th'e dose rate reaches 160 mR/hr on contact with the container.

C. Cut open the bags / packages to allow entrapped j air to escape during compression.

~

D. Spread the material evenly on top of the container increase compaction volume.

l l E. Contact the Radwaste Supervisor prior to packing any item (s), if in doubt about the size or shape of the item (s), and its suitability for compacting.

l 10.2.4.4 Close the compaction chamber door. The READY light should illuminate, indicating the door is closed and l the compaction cycle can be started.

l A. Simultaneously depress and hold the two ram "DOWN" swit'ches, until the ram has reached maximum downward travel and the FULL COMPACTION light illuminates.

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Technical Procedure RW-2-200-Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal i

B. Release the two ram "DOWN" switches and simult-4

]

aneously depress and hold the two ram "UP/ EJECT" a

j switches until the ram has reached the FULL UP '

I position.

C. Repeat the compaction cyc1c (steps A and B, above) several times to removs entrapped air and reduce the springback action of the material.

J j D. Continuously, monitor the level increase in the i

container. Install an anti-springback retainer

$ at the required level, refer to step 10.2.6 or 10.2.7.

10.2.5 Package additional prepare waste material and/or filters, if i required, by performing step 10.2.4, or proceed to step 10.2.9, to secure from compactor operations.

.3 10.2.6 Verify the container has been filled to the level of the

" formed angle" in the B-25 container. Refer to Attachment l

12.4, ANTI SPRING-BACK INSTALLATION INSTRUCTION, and install the Red (color coded) anti spring-back retainer as follows:

i 4

NOTE With the ram in the FULL UP position, the level of compacted material may rise a few inches above the ,

formed angle, but this should not cause any interference with the installation of the anti spring-back retairer.

10.2.6.1 Open the compaction chamber door and place a Red anti spring-back retainer into the container. Insert one end of each square tube section under the formed angle. Leave the opposite end of each square tube section resting on the compacted material.

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Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAV) for Disposal 10.2.6.2 Close the compaction chamber door and simultaucously depress and hold the two ram "DOWN" switches, lowering the ram, until the retainer is in a position where both ends of the square tube sections are locked under the formed angle.

10.2.6.3 Release the two ram "DOWN" switches and simultaneously depress and hold the two ram "UP/ EJECT" switches, until the ram has reached the FULL UP position.

4 10.2.6.4 Record satisfactory completion of the Red anti spring-back retainer installation by signing and dating on Attachment 12.1, RADIOACTIVE SOLID VASTE (DAW) PACKING LOG.

10.2.6.5 If, unable to install a Red anti spring-back retainer, due to the level of waste being above the formed angle, continue packaging operations without it.

10.2.7 Verify the container has been filled to a level even with the top of the B-25 container, then refer to Attachment 12.4,  !

ANTI SPRING-BACK INSTALLATION INSTRUCTIONS, and install the Blue (color coded) anti spring-back retainer as follows:

10.2.7.1 Open the compaction chamber door, then place a Blue anti spring-back retainer into the container. Insert both ends of each square tube section into the top of the locking brackets above the formed angles.

10.2.7.2 Close the compaction chamber door, then simultaneously.

depress and hold the two ram "DOWN" switches, lowering the ram until the retainer is locked into a position in the locking brackets.

20

Technical Procedure RU-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 10.2.7.3 Release the two ram "DOWN" switches and simultaneously depress and hold the two ram "UP/ EJECT" switches until the ram reaches the FULL UP position.

10.2.7.4 Record satisfactory completion of the Blue anti sprin'g-back retainer installation by signing and dating on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.2.8 Add additional waste material (compactible or non-compactible) to the void space in the top of the container, on top of the Blue anti spring-back retainer, to complete the fill of the B-25 container.

10.2.9 To secure from compactor operations perform the following:

10.2.9.1 Close the compaction chamber door, if open.

10.2.9.2 Simultaneously depress and hold the two ram "DOWN" switches until the ram has reached aaximum downward travel and the FULL COMPACTION light illuminates, then release both switches.

10.2.9.3 Depress the " POWER STOP" switch.

10.2.10 Record the total volume (cu/ft) of waste materials packaged (for each evolution) on Attachment 12.1, RADIOACTI7E SOLID WASTE (DAW) PACKAGING LOG.

10.2.11 Record the man-hours expended packaging (for each evolution) on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

21

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 10.2.12 Verify container packaging is correct by reviewing all paper-work complete, and satisfactory completion of all steps, in accordance with this procedure. Record satisfactory verifi-

cation by signing and dating on Attachment 12.1, RADI0 ACTIVE
SOLID WASTE (DAW) PACKAGING LOG.

J

] 10.2.13 When the container and void space is filled as required, proceed to Section 10.4 for filled container handling l instructions .

10.3 CONTAINER PACKAGIhG - NONCOMPACTIBLE WASTE l 10.3.1 If the compactor machine is not to be used, record "N/A"
under " Verify Compactor Operations Satisfactory", and "N/A" l under both " Anti Spring-back Retainer Installed". Refer to
Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

NOTE l

Normally, a B-25 container will be used, but use of a i 55 gal. drum may be required for some packaging applications.

i l

10.3.2 Prepare vaste material for packaging as follows:

NOTE These steps do not include the extra requirements for packaging filters. Refer to step 10.3.3 to prepare

i. filters for packaging.

22 l

~, . , , - - - - _ - - - , . . . - - .

Technical Procedure RW-2-200 Packaging Radioactive Solid Ravision 5 Waste (DAW) for Disposal 10.3.2.1 Select a bag / package of compactible or non-compactible waste from the area designated as

" Awaiting Compaction".

10.3.2.2 Inspect the bag / package for free standing liquids.

Ensure all hoses, pipes, and closed containers (e.g.

poly bottles) have been drained and emptied of liquids.

A. If a bag / package has or is suspected of having free standing liquids in it, place the bag /

package in the " holding area".

B. Contact the Radwaste Supervisor for disposition and handling instructions.

10.3.2.3 Determine the type of material (metallic or non-metallic) in the bag / package, and record on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.3.2.4 Provide a brief description of the metallic waste to be packaged on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.3.2.5 "Volumize" the bag / package to be packaged, using the volumizer, or estimate the volume, if required.

10.3.2.6 For any bag / package that exhibits a high level of radioactivity (>100 mR/hr), record the actual dose rate on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.3.2.7 If no filters are to be packaged concurrently with this evolution, proceed to step 10.3.4.

23

. - - - - - - _ ~ . - . - -

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 10.3.3 Prepare filters for packaging as follows:

10.3.3.1 Verify no free standing liquids in the filters.

Ensure the filters have been dried in accordance with RW-2-220, RADIOACTIVE FILTER DISPOSAL.

A. Filters not sufficiently dried will not be packaged and will be placed in a " holding area". Contact the Radwaste Supervisor for disposition and handling instructions.

B. If filters have been satisfactorily verified having no free standing liquids, record signature and date on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.3.3.2 Record the total number of filters to be packaged o-Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW)

PACKAGING LOG. .

10.3.3.3 "Volumize" the filters to be packaged using the volumizer, or estimate the volume, if requried.

10.3.3.4 Record an average or highest dose-rate of filters to be packaged. ,

10.3.3.5 Add 1 (one) bag of approved absorbent material for every 6 (six) filters to be packaged. Record satis-factory verification of this performance on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.3.4 Package the prepared waste material and/or filters as follows:

24

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal t

NOTE Bags / Packages of compatible waste and/or filters should be used to fill void spaces between the non-compatible waste materials.

10.3.4.1 Place the materials, which were previously prepared for packaging, into the container.

10.3.4.2 Fill the container to the full capacity, and additionally:

A. Position the material to maintain the radiation level on contact to the container at a minimum.

B. Notify the Rad este Supervisor if the dose rate reaches 160 mR/hr on contact with the container.

C. Contact the Radwaste Supervisor prior to packing any item (s), if in doubt about the size or shape of the item (s), and its suitability for packaging.

10.3.5 Record the total volume (cu/ft) of waste materials packaged (for each evolution) on Attachment 12.1, RADI0 ACTIVE SOLID b WASTE (DAW) PACKAGING LOG.

10.3.6 Record the man-hours expended packaging (for each evolution) on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.3.7 Verify container packaging is correct by reviewing all paper-work complete, and satisfactory completion of all required steps, in accordance with this procedure. Record satisfactory verification by signing and dating on Attachment 12.1, RADIO-ACTIVE SOLID WASTE (DAW) PACKAGING LOG.

25

1 Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAV) for Disposal 10.3.8 When the container and void space is filled as required, 1; proceed to Section 10.4 for filled container handling 4

j instructions, j 10.4 FILLED CONTAINER HANDLING J

] 10.4.1 Upon completion of filling the container (B-25 or drum) as j directed in Section 10.2 or 10.3, perform the following:

1

.' 10.4.1.1 For a B-25 container in the compactor, perform the

! followi2g:

4 l A. Open both compactor doors (loading and 1

compaction chamber).
B. Simultaneously depress and hold the two j "UP/ EJECT" switches until both the red cylinder j movement lights extinguish and the container is j in the handling position.

I C. Place the cover (lid) on the container, do not f a s t.en.

i i

D. Smear the "1sydown area," where the container will be placed when removed from the compaction f

chamber, ensure area is non-contamianted.

10.4.1.2 Using a forklift truck, pickup the container, and move it to the "laydown area".

26 i

-- ,-- . . . . . . . _ , ~ , . - - . . . . , . , - . . . _ . . - . - . . - - , - - . ,

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 10.4.1.3 Install the closure devices on the container (B-25 or drum) as follows:

A. For B-25 containers, install all 14 Seal-Loc clips, refer to Attachment 12.5, SEAL-LOC INSTALLATION INSTRUCTIONS.

B. For 55 gallon drums, install the closure lock ring, bolt, and locking nut. Tighten the bolt until the ends of the lock ring has.been pulled together for a clearance of less than one inch between the ends of the ring.

10.4.2 Veri #y container integrity as follows:

10.4.2.1 Visually inspect the container (externally) for damages, that may affect the integrity of the l

l container.

4 l

10.4.2.2 If damaged, contact the Radwaste Supervisor to l evaluated the container's condition and determine its disposition.

10.4.2.3 If container integrity is satisfactory, record signature and date on Attachment 12.1, RADI0 ACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.4.3 Verify the container (B-25 or drum) is properly labeled for placing in storage as follows:

I 10.4.3.1 Reverify and determine the container's " Package Identification Number" in accordance with RW-2-320, P_ACKAGE RADIOACTIVE WASTE CONTROL AND INVEhIORY, based on the actual contents of the container.

l

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27 l

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Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 10.4.3.2 Permanently affix the container's " Pack.kr Identifi-cation Number" as follows:

A. Drums - marked on two sides at 180 degrees apart.

B. B-25 containers - marked on each end and on each side.

10.4.3.3 Verify the container is marked " RADIOACTIVE LSA" on at least two opposing sides.

10.4.3.4 If the container has been verified properly labeled for placing it storage, record signature and date on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW)

PACKAGING LOG.

10.4.4 Verify the container is surveyed and can be released to place in storage, in a non-contaminated Radiation Controlled Area, by performing the following:

1 1

NOTE Each filled container shall be surveyed for smearable contamination. The smearable contamination shall be

<1000 DPM/100cm 2 Beta-Gamma; <20 DPM/100 cm2 Alpha, on the external surfaces of the container. If not, the container shall be decontaminated to <1000 DPM/100 cm2 Beta-Gamma; <20 DPM/100 cm2 Alpha.

28

~

Technical Procedure RW-2-200 Packaging Radioactive Solid Revision 5 Waste (DAW) for Disposal 10.4.4.1 Contact Health Physics department to perform radiation and ccntamination surveys on the container.

A. For B-25 containers - record data on Attachment 12.2, FOUR (4) POINT RADIATION SURVEY (B-25 CONTAINER).

B. For drums - record survey data on Attachment 12.3, FOUR (4) POINT RADIATION SURVEY (DRUM).

10.4.4.2 Obtain a copy of the Health Physics Survey record for the container (Attachment 12.2 or 12.3), and submit the copy with the completed Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.4.4.3 If the container was verified surveyed, and can be released to a non-contaminated Radiation Controlled Area to be placed ins storage, record signature and date on Attachment 12.1, RADI0 ACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.4.5 Determine the container (B-25 or drum) gross weight (lbs.) as follows:

10.4.5.1 Using the forklif t truck, pickup the container.

10.4.5.2 Weigh the forklift truck and container en the platform scale.

10.4.5.3 Determine the gross weight (lbs.) of the container ty subtracting the weight of the forklift truck from

'ae indicated weight on the platform scale.

29

~

Technical Procedure RW-2-200 Packagit.g Radioactive Solid Revision 5 Waste (DAW) for Disposal 10.4.5.4 Record the gross weight (lbs.) of the container (B-25 or drum) on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.4.6 Transfer the filled container to a non-contaminated Radiation Cont. rolled Area that is approved for storage of radioactive vaste and posted in accordance with HP-1-219, RADIOLOGICAL POSTING REQUIREMENTS.

10.4.7 Record man-hours expended on Filled Container Handling on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.4.8 Verify container packaging is satisfactory by reviewing all paperwork complete and satisfactory completion of all required steps in accordance with this procedure. Record satisfactory ve.rification by signing and dating on Attachment 12.1, RADIOACTIVE SOLID WASTE (DAW) PACKAGING LOG.

10.4.9 Return all completed paperwork (e.g. Packaging Log and Surveys) on the container package to the Radwaste Supervisor .

for review.

11.0 SETPOINTS N0hT 12.0 ATTACHMENTS .

12.1 Radioactive Solid Waste (DAW) Packaging Log 12.2 LP&L Radiation / Contamination Survey Form (B-25 containers) 12.3 LPAL Radiation / Contamination Survey Form (drums) 12.4 Anti-String Back Installation Instruction 12.5 Seal-Loc Installation Instructions

)

30

RADIOACTfVE SOLID WASTE CONTAINER PACKAGE (DAV) PACKAGING LOG IDENTIFICATION NUMBER:

SHEET 1 0F Step 10.1.2 Verify Container Integrity Satisfactory: /

Step 10.1.3 Verify Container Properly Labeled: /

Step 10.1.4 Verify Absorbent Material Added: /

Step 10.1.5 Record Container Empty Weight (Lbs.): _.

Step 10.1.8 Man-Bours Expended on Container Preparation:

:::::::: :: aa naaaaaaa;;;;;;:: a;; ara;;;;;;;;;;;;;;;;;azaa;;;;;;;;;a;;aaaaaa; Step 10.2.6 Red Anti Spring-back Retainer Installed: /

Step 10.2.7 Blue Anti Spring-back Retainer Installed: /

a;aaaa;;;;;;;;;;;;;;;aza;;;;;;;;;;;;;;;aaa;;;;;;;;;;;;;;;;;;;;;;;;;;;aaaaaa;;;;

Step 10.4.2 Verify Scaled Container Integrity Satisfactory: /

Step 10.4.3 Verify Container Properly labeled for Storage: /

Step 10.4.4 Verify Container Surveyed and Released by EP: /

Step 10.4.5 Record Container Gross Weight (Lbs.):

Step 10.4.7 Man-Hours Expended on Container Handling:

Step 10.4.8 Final Container Packaging Verification: /

zaaz;;aaaaaa;;;aaaaaa;;;;;;;;;;;;;;;;;;;;;a::::::a;;;a;;;;;;;;;;;;usaa;;;a :::aza Packaging Log Review By Radwaste Supervisor: /

REMARKS:

RW-2-200 Revision 5 Attachment 12.1 (1 of 2) 31

~

l

RADI0 ACTIVE SOLID WASTE CONTAINER PACKAGE (DAk) PACKAGINO LOG IDENTIFICATION NLMBER:

SHEET OF Step 10.2.1 Verify Compactor Operation Satisfactory: /

Step 10.2.2 or Step 10.3.2 CIRCII Type of Waste Packaged: Metallic /Non-Metallic Step 10.2.2 Describe METALLIC WASTE Packaged:

or Step 10.3.2 Step 10.2.2 Dose Rate of Any High Level Vaste Packaged:

or Step 10.3.2 Step 10.2.3 Total Number of Filters Packaged:

or Step 10.3.3 Step 10.2.3 Dose Rate of filters Packaged:

or Step 10.3.3 Step 10.2.11 Man-Hours Erpended Packaging:

or Step 10.3.6 Step 10.2.3 Verify No Free Standing Liquids In Filters: /

or Step 10.3.3 Step 10.2.3 Verify Extra Absorbent Added for Filters: /

or Step 10.3.3 Step 10.2.10 Total Volume of Waste Packaged: (cu/ft) or Step 10.3.5 Step 10.2.12 Verify Container Packaging is Satisfactory: /

or Step 10.3.7

aaaa;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;aaaa;;;;;;;;;;;;;;;;;;;;

Step 10.2.1 Verify Compactor Operation Satisfactory: /

Step 10.2.2 or Step 10.3.2 CIRCLE Type of Waste Packaged: Metallic /Non-Metallic Step 10.2.2 Describe METALLIC WASTE Packaged:

or Step 10.3.2 Step 10.2.2 Dose Rate of Any High Level Vaste Packaged:

or Step 10.3.2 Step 10.2.3 Total Number of Filters Packaged: ,

or Step 10.3.3 Step 10.2.3 Dose Rate of filters Packaged:

or Step 10.3.3 Step 10.2.11 Man-Hours Expended Packaging:

or Step 10.3.6 Step 10.2.3 Verify No Free Standing Liquids In Filters: /

or Step 10.3.3 Step 10.2.3 Verify Extra Absorbent Added for Filters: /

or Step 10.3.3 Step 10.2.10 Total Volume of Waste Packaged:

or Step 10.3.5 (cu/ft)

Step 10.2.12 Verify Container Packaging is Satisfactory: /

or Step 10.3.7

a;.;;;;;;-* ::::::: aaaaaaaa;;; ::::::::aaa;;;aaa :;;;;;;;;;;;;;aaaaa;;;;;;a RW-2-200 Revision 5 Attachment 12.1 (2 of 2) 32

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l R 1.17 #U 01 na n6 i . LPS L RADIATION / CONTAMINATION SURVEY FORM TIMg RADIATION CONTAMMATION j l OATE SURVEYED BY METER TYPE DA i l ' -'- ~

  • j COUNTED BY TAG # SKG.  !

j- ryRE s 7 0 e O 7 0 *a' O CAL DUE DATE j mEviEwfo er a *OwrR  %. =we d

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i FOUR (4) PCINT RADIATION SURVEY ~

(5-25 CONTAINER) i.

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mexAss e No.

l i Locate Righest Coai;&-T Reading l N-s I

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l. Highest Contact Dose Rate
2. Highest Dose Rate at one Mater l

Top Side s 3. Highest One Meter Dose Rate At Midpoint l

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3 SIDE 4

4. Average = Dese Rate (Points 1-4) POINT #3 I . END END I,

i POINTf4 POINTd2 SIDE l

POINT 61

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l- L DOSE MATE REA0 LNG IN mr/hr AT WalST LEVEL AT LOCATION TAKEN

2. CONTAMINATION RESULTS IN dom /100cma INDICATE & CIRCLE LOCATION
3. RECORD R PCWER IF RADIATION SURVEY IS PERFORMED RW-2-200 Revision 5 Attachment _12.1 (1 of 1) 33' 4

s v R1.16 RW.03.04.06

, LPS L RADIATION / CONTAMINATION SURVEY FORM DATE - Ug RADIATION CONTAMINATION SURVEYED SY MTER TYPE DA:

, COUNTED SY TAG # SN G.

TYPE $*yC a0 70 *N'O . CAL Dut DATE REviEwto er s ao.E.  % ****

Pt idom/100cm 8 (DRUM) -*

CONTAINER PACKAGE IDENTIFICATION NUMBER:

INSTRUCTIONS:

1. RECORD CONTAINER PACKAGE ID NUMBER ABOVE.
2. MEASURE DOSE RATE AT ONE METER FROM DRUM, AT MIDPOINT AND RECORD HIGHEST READING:
3. MEASURE D.0SE. RATE ON CONTACT WITH DRUM, AND RECORD HIGHEST READING:

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i. OOSE RATE READING IN me/hr AT WAIST LEVEL AT LOCATION TAKEN
2. CONTAdlNATION RESULTS IN dom /ICOtm8 INDICATE & CIRCLE LOCATION
3. RECORD n' POWER IF RADIATION SURVEY IS PERFORMED RW-2-200 Revision 5 Attachment 12.3 (1 of 1).

34 1

AhTl SPRING-BACM lh'STALLATOON INSTRUCTIONS

~

A. I Anti-Springback Astainer Ra'ck in starting position ,

B. ) Swini pitainer Aack .

C. i Lower Reuiner Aack into can .

D.h Swin1 Astainer Aack inserting the ends in the top 6/ the lockfrg brackets (e)

NOTE j, Au Blue Anti-Springbacks are to be installed in the locking brackets above the formed angle.

All Red ' Anti-Springbacks to be instaued 4 g-below the formed angle. ,

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RW-2-200 Revision 5 Attachment 12.4 (1 of 2) 3_ . _

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i COLOR CODED ANTI SPRING BACK i I NST ALL ATI O N

1. IK57RL ALL RED A$71-SPRINGBACK. (!F MORE TMAN ON'E ISSUED) BELOW FORMED j ANU IMSIDE CONTAINER. '

! 2. Ix5TEL RL BLUE ANTI SPRINGBACKS ABOYE THE FDRMED ANO.LE AND INSIE M LOCKING BRACKET 5. LOCATED INSIDE CONTAINER.

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- RL BLUE ANT!-SPRINGBACKS I

  • LOCATED ABOVE FORMED ANGLE IN LOCKING BRACKITS. FORMED ANGLE LOCATED IK51DE l

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FORMED ANGLE (NORMAL COP 9ACT10N)

RID ANTI-58 RING 8ACK (EXTRA. IF COMPACTION 15 TIGHT) '

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SEALoL8C /

INSTALLAT1CN ,

IMSTRUCTIONS

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