Text

Change 1 to Rev 5 of Pump & Valve Inservice Test Plan
	ML20245D016
Person / Time
Site:	Waterford
Issue date:	06/19/1989
From:	; LOUISIANA POWER & LIGHT CO.
To:	;
Shared Package
ML20245D013	List: ML20245D016; W3P89-3063, Forwards Change 1 to Rev 5 to Pump & Valve Inservice Test Plan, Based on NRC & 890509 Meeting;
References
	PROC-890619, NUDOCS 8906260367
	Download: ML20245D016 (187)
	v • d • e

.

,6-

1

>i Enclosure to W3P89-3063 j

1 I

1 l

l' Waterford-3 i

Steam Electric. Station l

i l-Louisiana Power & Light j

Pump and Valve Inservice Test Plan i

l l

l 1

Revision 5, Change 1 8906260367 890619 DR ADOCK 05000392'-

p PNU i

W330149E 1

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REV. 5 CHG. 1 0

TABLE OF CONTENTS

1.0 INTRODUCTION

1.1 General 1.2 Scope 1.3 Effective Period 1.4 Plan Revisions 2.0 INSERVICE TESTING OF PUMPS 2.1 Requests for Relief from ASME Boiler and Pressure Vessel Code Section XI Requirements 2.2 Clarifications of Pump Testing Methods 3.0 INSERVICE TESTING OF VALVES 3.1 Requests for Relief from ASME Boiler and Pressure Vessel Code Section XI Requirements 3.2 Clarifications of Valve Testing Methods W330149E

3 7.g.

j i

REV. 5 :CHG.-1

1.0 INTRODUCTION

j ij

.1.1-General This document is written and presented in accoEdance with the require-'

.ments of the Code of Federal Regulations 10CFR 50.55a(g). The intent-of; Draft Regulatory Guide, Task MS 901-4 " Identification of Valves for Inclusion in Inservice Testing Programs", was used for guidance-Il

~

l in the preparation of this plan.

In addition, Regulatory Guide 1.26 j

Revision 3, was.used for' classification of pumps.

y

.1 1.2 Scope

)

This document provides a description.of the inservice testing plan for Waterford-3 Steam Electric Station for safety-related ASME Boiler 1

and Pressure Vessel Code Class 1, 2, and 3 pumps and valves in i

accordance with the requirements of subsections IWP and IWV of the j

ASME Boiler and Pressure vessel Code.Section XI, 1980 Editio-through I

l the Winter 1981 Addenda. This plan is referenced by Waterford-a j

i plant Technical Specification 4.0.5.

j I

1.3 Effective Period This document shall go into effect beginning with baseline testing j

to establish reference data and shall then remain in effect through i

the first 120 month interval of commercial operation.

1.4 Plan Revisions' i

i As a minimum, this plan will be reviewed and revised as'necessary l

3 for compliance with the ASME Code in effect 12 months prior to the

'l end of the first 120 months of commerical operation. 'Similarly,-

l this plan will be reviewed and revised for each subsequent 120 month-interval.

Louisiana Power and_ Light Company reserves the right to submit plan revisions which'may enhance or improve this-pump and valve testing plan at any time within the effective period.

i W330149E

REV. 5 CHG. I 1

2.0 INSERVICE TESTING OF PUMPS The table entitled " Pumps for Inservice Testing" describes the inservice testing plan for pumps subject to the requirements of subsection IWP of q

the ASME Boiler and Pressure Vessel Code Section XI, 1980 Edition through j

. Winter 1981 Addenda.

The table provides identification of the pumps to be l

tested, the ASME Section III Code classes, drawing references, parameters I

to be measured and test intervals. Relief from the testing requirements 4

of Section XI is requested whr e full compliance with the requirement of the code is not practical.

In such cases, specific information is provid-1 ed in Section 2.1 which identifies'the applicable code requirements, j

justification for the relief request, and the testing to be used as an

)

alternate.

In certain cases, relief is not requested, but the code-required testing is performed in an unusual or complicated manner.

In such cases, clarifications are included in Section 2.2 in order to explain how the requirements of Section XI are fulfilled.

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,o 4 .REV. 5 CH. ~ l' 'I .2.1 Requests for Relief from ASME-. Boiler and' Pressure. Vessel i Code'Section XI4 Requirements J 12.1.1 Tes t: Requirement [ Measure inlet pressure before ptmip 'startup and during the inservice test. ~1 'l Basis for Relief The ChargingfPumps are. positive displacement. type pumps.and do not have a performance curve like centrifugal pumps-s Variations in inlet and differential pressure'do:not'effect' pump. flow as long as the Net. Positive Suction Head (NPSH) j 4 requirements;of the:' pumps are' fulfilled. Each pump inlet.has a pressure. switch which.will'not allow the pump to start if NPSH requirements lare not met, i i Alternate Testing Inlet pressure of the Charging ~ Pumps will'not be' measured.' ) Since inlut pressure is not measured, differential pressure 'l cannot be naasured. ' As 'an alternate test, discharge pressure will be used for determining pump operability.- If the dis-charge pressure is greater.than or equal to RCS pressure, and measured flow is greater,than or equal to.90 times the reference flow, the pumps.are operable.

1 i

h 'l l 4 t i 1 i -W330149E .)

REV. 5' CH. 15 2.1.2' Test Requirement ~ IWP-4120 requires that the full-scale range of.each instrument 'shall be three'timesithe reference.value or less. Basis for Relief The Charging Pumps'-discharge flow indicator'does'not comply, with this requirement.: Each of-the three pumps. produces'al flow of.44 gpm. The flow gauge has a full-scale rang'e of'150. gpm in order to accommodate three pump flow,.suchLasEduring. safety injection operations. The full-scale range is 3.4 times the reference'value. The small difference between the code. requirement'and the range of_this-flow gauge is minor. . Alternate Testing The existing,, installed' flow indicator will be used for : . quarterly pump operability testing. -The accuracy of the . installed flow indicator is within Section'XI requirements. 2.1.3 ' Test Requirement IWP-3100 requires that the resistance'of the system shall be varied until either the measured differential-pressure or.the measure:3 flow rate equals the: corresponding reference value. l W330149E'

9 I REV, S iCH. 1~ i Basis for Relief These. systems have recirculation-flow' paths that contain. O either a restricting orifice or. in the case of the Boric Acid Pumps, a fully-open globe valve.- The pumps that have a restricting orifice'are as'follows: Containment Spray. High Pressure Safety Injection Low Pressure Safety Injection..and y Emergency Feedwater. The orifice limits flow through the recirculation line to a specific amount. The flow rate is-therefore fixed.and cannot be adjusted. The Boric Acid Pumpes l do not have a restricting orifice but do.have a throttled and locked needle valve in parallel with a globe valve which can be positioned only in the fully-open or fully-closed position.- (, The recirculation flow rate is therefore fixed. When there ] pumps are tested using these fixed-resistance flow paths, the j flow rates will be approximately the same each time the teste j -t ] are conducted.. l Alternate Testing Pump testing will'be performed using fixed-resistance flow paths. Differential pressure and vibration are measured and j compared to Alert and Required Action limits as.specified in. i Table IWP-3100-2. Pump flowrate is measured and compared to Alert and Required Action limits. Pump:flowrate limits are determined by Engineering Evaluations. i l l I W330149E o

REV. 5 CH. 1 ( l 1 2.2 Clarifications of Pump Testing Methods .y i 2.2.1 This clarification deleted. Not necessary. i j I I W330149E

LREV. 5 C'H."1 '?:0. INSERVICE TESTING OF VALVES The table. entitled " Valves for. Inservice. Testing" describes the inservice testing plan for valves subject to the. requirements of subsection IWV 'of s the ASME Boiler and Pressure _ Vessel Code.Section XI,-1980. Edition through; Winter 1981-Addenda..The table provides the identification of the valves to be tested, valve code classes,idrawing references, test categories,- size, types, positions, stroke' time limits, function,; test requirements, and'any alternate testing.necessary.. Relief from'the testing' requirements. 'of Section XI is requested where full compliance with the. requirements'of the Code is not practical. 'In such cases, the table ~ refers to a' specific-relief request number in Section 3.1..for'the appropriate valves. The relief request provides specific information which identifies the applic-able. code requirements, justification for the relief request, and the testing to be used as'an alternate'..The design of Waterford 3 does not include any valves which would be clacsified as'ASME-Section XI Category D-valves. In certain cases, relief is not requested, but 'the code-required testing is performed in an unusual or' complicated manner. In.such cases, clarifications 'are included in Section'3.2 in order to explain how'the requirements of Section XI are fulfilled. Some valves in'this Test Plan have a fail-safe position..Both their normal and failure positions.are tabulated. Valves with failure positions that are either closed or open are tested to those positions during the exercising tests. NOTE Most valve numbers have only three numerical digits with a few valves having four.. Typically, the four digit valves were added after the' valves in that system had been given Unique Identification (UNID)' numbers b'; LP&L. Since valves are numbered.according to their relative location in the flow path, a newly-added valve is given a fourth digit which maintains the unique numbering system and also. reflects relative flow path. position. As an example, RC-3183 is situated between RC-318 and RC-3184. -W330149E.

o REV. 5 CH. I l LEGEND OF SYMBOLS i ' Legend for Valve Type j B - Butterfly CK - Check D - Diaphragm GA - Gate GL - Globe N - Needle l 1 PR - Pressure Relief or Safety i ANG - Angle I I i Legend for Actuator Type AO - Air Operated M - Manual MO - Motor Operated SA - System Actuated SO - Solenoid Operated H0 - Hydraulic Operated HP - Hydraulic / Pneumatic Operated l W330349E

r REV. 5 CH. 1 l Legend for Valve Testing Requirements Q - Exercise valves (full stroke) for operability at least once every three (3) months except that when one train of a redundant system is inoperable, then nonredundant valves in the remaining train should not be cycled since their failure would cause a loss of total system function. - Remote valve position indicators are used to verify valve stem position. CV - Exercise check valves to the position required to fulfill their-function at least once every three (3) months. MT - Stroke time measurements are taken and compared to the stroke time limiting value per Section XI Article IWV-3410. Trending of valve stroke times is performed per IWV-3417 for valves with stroke time limits greater than two (2) seconds. SRV - Safety and relief valves are tested per Section XI Article IWV-3510. j LT - Valves are leak tested per Appendix J to 10CFR50 at each refueling outage. LTP - Containment Purge valves are leak tested per plant Technical Specifications. PIV - Reactor Coolant System Pressure Isolation valves are leak tested per plant Technical Specifications. LTO - Per IWV-3421, operational observations are used to demonstrate satisfac-tory performance of valves. W330149E

9 .o REV '5 CH.' 1i l -i l'l l Legend for Alternate Valve Testing l .} CS - Exercise valve (full stroke) for operability during each cold shutdown'- and at each refueling outage. 0 CSP - Exercise valve'.(partial stroke) for operability at least once every' three (3) months and~ exercise valve (full stroke) at'each cold. shutdown. CSR - Exercise' check valve (partial stroke) at each cold shutdown and full stroke at each reactor refueling outage. CSD - Exercise valve-(full stroke) for operability'during each cold shutdown j,f the. system is depressurized. l NOTE PERTAINING TO ALL COLD SHUTDOWN TESTING: Valve testing will commence not later than'48 hours after entering cold shutdown and continue until complete or until plant is ready to return to power. Completion of all valve testing is not'a prerequisite to return to power. Any testing not completed at one cold shutdown I will be performed during the subsequent cold shutdowns. In case of frequent' cold shutdowns, valve testin'g will not be performed more often than once every three (3) months. RR Exercise valve for operability at each. reactor refueling outage. PRR - Exercise check valve (partial stroke) quarterly, and full' stroke at each reactor refueling outage. No testing required, i NT l NST - No stroke time measurements are taken. 'W330149E _a_i_$

REV. 5 CH. 1 i Legend for Alternate Valve Testing (Cont.) NPO - Seat leak tightness is demonstrated during normal plant operation. t TNT - Stroke times of these " rapid acting" valves are not trended due to very short stroke times (less than or equal to 2 seconds). Valves are manually exercised quarterly. 1 ME i DRR - Valves are disassembled and stroked during reactor refueling outages on-a sampling basis. ) i l 1 l l l f W330149E

s s t t t s s c n n H e e a o e e . C V V et y y V V R t t e e t e e d d S. N r r d n f f a a 5 O u u ne a a e e E. I s s aV S S H H T s s S N r r ean e e e e C e e rdk r r r r 3 o N U P t Pt ze D F n n i f a z z z z R N re re r I T i i i i r r r r O O oV oV ul h u u u u F I t t s ec s s s s R S cd cd s s n s s s s E I aa a a es e e e e e T V ee ee r eu r r r r A E RH RH PVQ P P P P W R E ) K T. OEI C RMME - 2 - 2 - 2 2 - 2 TI I S STL( SNO /I ST FTA ESC 2 2 2 I EI 41 41 41 2 2 LUF 1 1 1 1 RER 1 1 41 EQI 41 1 1 1 1 RA 33 33 33 L 33 33 C S ET TA SN DT DT DT DT DT ER SN SN SN SN SN TE CT CT CT CT C T TL A STNE G M N T E V V I S R

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e e g g v v i n n H l l . C e .e a a g ig i B n AV BV r r A n i s a sa N pL pL pk pk ph ph E. 5 O m m mc mc mC mC I un un ue ue u n u n S T P o P o Ph Ph P oo P oo C i dt d d d t d t i C C t i t i 3 O N d t N U i a i a i e i e i ec i ec D F cl cl cg cg c gu c gu R N A u A u A r A r A rS A rS O O c c a a a a F I cr cr ch ch ch s ch s R S ii i i i c i c i t p i c p I r c r c r s r s r s m r s m ET V oe oe oi oi oiu oi u A E BR BR BD BD BDP BDP K T. W R E ) OEI C 0 RMME 5 5 1 TI I S STL( S N 3, O /I 1 ST FTA 3 ESC I EI 0 0 LUF 43 43 59 - 63 EQI RER 1 1 1 1 2 1 1 1 RAL 33 33 33 33 C SET TA SN ER S S S - S T E C C C C ) T C L V A C ( ST n N e ) E G t M M N s A T E I y B S R

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p p at e ot ot r g H oa oa er n C L e L e ne a H H egh S. S S gn c N C e C e ea x E. 5 O R v R v RhE I i i c S T mt mt mxt C oa oa oE a 3 o N r r r r r le N U f er f e r f t D F ne ne a f R N neg neg ne n O O wgn wgn wH w F I oea r ea o o R S dRh dRh d ed E I t c t c t vt T V eox eox eie A E Lt E Lt E L t L V R E ) K T. OEI C 0 0 RMME - 5 1 1 TI I S STL( S N 3 3 3, O /I 1 ST 1 1 FTA 3 3 3 ESC I EI LUF 7 9 7 9 7 9 EQI RER 2 1 2 2 1 1 RAL 33 33 33 C SET TA SN ER S - S - T E C C r ) T C L V A C ( ST m N e ) E G t M M N s A T E I y B S R

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S K s R e A Ss 6 M A o E I l e R Sc g a P gn I i eg r r mr e e H. ua .z z . C l h i i oC B r r u u S. V / - sn s n N o Ak Bk Ak E. 5 O mt c c c so s o I o n pe pe pe ei ei S T rk o mh mh mh rt rt C f ni uC uC uC P a P a 3 O N at P P P l l N U eTc e e e yo yo D F g u gg gg gg rs r s R N rl S nr nr nr aI aI O O ao i a i a i a i i F I h rs gh gh gh l y l y R S ct p rt r c r c i a i a E I s nm as a s as xr xr T V iou hi hi hi up up A E DCP CD CD CD AS AS W R E ) K T OEI C 0 RMME - 1 .2 - 2 TI I S STL( S N 3 3 3 O /I 1 1 1 ST FTA 3 3 3-ESC I EI LUF 79 2 2 2 899 B. 9 9 EQI RER 1 2 2 2 2 1 1 21 21 RAL 33 3 3 3 333 333 C SET TA T T SN SN SN ER S - CT CT TE C ) T C L V A C ( ST m N e ) E G t M M N s A TE I y B SR

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( EI QM C C C QM QM S TU E l p Q T o u E r e R E t k C n a N I o M EO V C RI s R d UT l E e i .LI A C C 5 m c I S N u A AO I l FP o c R V i N O r LO F d o AI n B MT S a RI O C C C C C E g OS V l n NO L a i P A c d V i u R m l O e c TE h n AP O A A A o 0 C I UY M S S S S S TT C m A e t E s VE y LP A K K K L L S AY G C C C G G VT EZI INCHES 4 2 2 2 2 2 S Y N R O EO I VG TI LE B C C C B B CXAT E VA S C - S DE RT 7 3~ 3 3 7 7 OA ON F G. E F C C CI / 4 M R 6 2 2 2 2 3 1 WATE 5 OREB 1 8t 8t 8t 8t 8 8t LGEM - 6 e 6 e 6 e 6 e 6 6 e FAHU 01 e 1 e 1 e 1 e 1 1 e I SN 0 h h h - h - h D 0GS GS GS GS G 3 GS S ES DA 2 2 2 2 I 1 OL CC A 8 A B E 3 4 4 6 6 ) 9 ER 8 9 9 B 1 1 B 4 VE 1 1 1 / 2 2 5 LB '- A - H0 01 AM C C C C4 C CC5 3 VU V V V V9 V V (I 3 2 l! N C C C C1 C 6 I

I s r r s k k e e a c c H z z p e e . C i i y h h r r B C C S. u u N s s g g g g g E. 5 O s s n n n n n I e e i i i S T r r g ig g g ig 3 O. C Pk Pk r r r r r N c c a a a a a N U ye ye h n h n h h h D F rh rh C o C o R N aC aC i i C C C U O i i l t l t l l l FR I l y l y a a a a ak a a S i a i a ml ml mc m m E I x r xr r o r o r e r r T V up up o s os oh o o A E AS AS NI NI NC N N k' R E ) K T OEI C. RMME - 4 - 4 TI I S STL( S NO / I ST FTA ESC I EI 0 0 1 LUF 1 3 1 3 43 EQI RER 1 33 33 RA 1 1 1 I 1 L 33 C SET TA SN ER S S S TE C C C ) T C L V A C ( ST m N e ) E G t M M N s A TE I y R SR V V

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t p p pn h m H ht rk u un P . C a S. eT g g N t R n n E. 5 O n l i S I af o ig g 3 O. T l f r r r C oOt a a N o - n h h N U Ck o C C D F aC R N r e on on O O oL e t o t o E I a al S c S c. F I t m i i R S cl u Pt Pt T V e eo W u W u - A E RSV RS RS - W R E ) K T. OEI C 0 0 RMME 1 1 TI I S STL( S N 3 3 O /I 1 1 ST FTA 3 3 l

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1 i i t t a a k k H l l c c n n . C o o e e o o s s h h i i S. I i C C t t N c c E. O e e e e u u I g g g g S S S T r r r r C a a a a A B 3 O N h h h h N U c c c c 'p p D F s s s s e m R N i i i i i P - u O O D D D D P I k k J P S P P P P I c I c E I S S S S S e S e T V W W W W Ph Ph A E R R R R LC LC W R E - ) K T. OEI C 0 0 STL( RMME - 2 2 TI I S SNO /I ST FTA I EI 2 2 2 2 ESC 1 1 LUF 1 1 EQI RER 1 1 1 1 RA 3 3 3 3 I C SET TA ~ SN R R R R E R R R R R T E P P P P TL A STN G M E N T E I S R

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V V V V Qf QN C C C C T E I f S T U E Q T ER EC N I E O V ) R I R I U T l l E S L I A A S ( I S N A O I n F P o R i N O t L O F c A I t e f T S j R I 0 0 0 0 C C E n O S V I N O L P A y V t R e O f T E a A P O 0 A A A A S U Y A A S S S. S T T C s A e t E s V E y L P 'K K K K S A Y B B C C C C V T EZ 4 4 4 4 0 0 I I NCNES 2 2 2 2 2 2 S Y N R O E O V G I TI LE B B C C C C CXAT E V A S C - S DE RT 7 7 7 7 8 8 OA ON H H G G F D CI / 4 M R 6 I 1 1 1 1 1 NATE 5 REB 1 7 t 7 t 7 t 7 t 7t 7 t AI GEf 6 e 6 e 6 e 6 e 6 e 6 e f FAHU U1 e 1 e 1 e 1 e 1 e 1 e I SN DS h - h - h - h h - h - D I G GS GS GS GS GS S ES DA 2 2 2 2 2 2 OI CC A B A B A B ] ) 1 ) ER 6 6 7 7 7 -.A 7 VE 0 0 0 0 0 - 4 0 - B 5 LB 1 1 1 1 1 I 5 1 I 5 AM S3 - S3 VU i 1 I I 1 2 - 1 2 - N b 2 M N 210 260 '(

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6 j .lil!11> SKR 1 A 1 M E e R g a P A B o o s t t I ppn pm mmo st u e e et e t' t H. ~ uui um g g ga ga a ppt Pi r r r e re e C a n a a aH aH H s I Sl I i h h h h s S. SS o SM c c cg' c g ga N PCs P s s sn' sn' np E. 5 O H I HB n i i ii ii i y ,d o D D Dl Dl l B I nw ,pi o o o^ S TC Aao B mt A B AoA bob oA 3 O N l ua C - C C N U pBF pPl p p 'p r p r r D F m/ m o m m mne mne ne R N uA m uSs u u uwg uwg wg O O P u PSI P P Pon P on on F I d m C k k d a d a d a R S I ni I w I c I c I th I th t h E I S an Sd o S e S e S uc S uc uc T V P i Pnl Ph Ph Ph x Ph x h x A E LAM L aF LC LC LSE LSE SE W R E: ) K T ~ OEI C . 0 0 0 0~ 5 RMME - 3 - 3 6 - 6 1 TII S STL( SNO /I ST FTA ESC 4 4 - I EI 2 2 LUF EQI 1 1 RER RA 3 3 L C SET TA SN R R ER R R TE P P TLA STNE G M N TE I SR

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l i SKR 2 A 6 M E e R g a P I n n o o i i H t t . C a a l l i i n n S. N a a t t o o 5 O e e nn nn i i E. I r r eo eo t t S T A A Vi Vi c c C t t e u 3 e e d a d a S S 3 O 9 N L sn s n el el n n D F ao a o l o l o ) o ) o R N hi hi l s l s Ai Bi O O Ct Ct oI oI 3t 3t F I a a r r ( a ( a R S el el t a t a 3l 3l E I ro po ne ne 2 o 2 o T V is is or or - s - s A E PI PI CA CA EI EI W R E ) K T. OEI C 5 5 RMME 1 1 5 5 5 - 5 TI I S STL( S N O /I ST FTA ESC I EI LUF EQI RER RALC S ET TA SN ER TE T L A ) R S V T H N ( E G M N C TE I A SR T T T T T T T V EI QM QM QM QM QM QM S H TU E Q T g E n R E i C d N I l EO V i RI R u UT l l E B LI C C 0 O A A S I S N y AO I r FP a R i N O l LO F i AI x MT S u RI 0 0 C C C C E A OS V NO L r P A o V t R c O a TE e AP 0 0 0 0 O O R UT A A A A M M TT C m A e t E s VE y LP S AY B B B B B B VT E Z 2 2 8 4 8 8 I IWCHES 1 1 1 1 1 1 S Y N R O EO I VG TI LE B B B B B B CXAT E VA S C - S DE RT 1 1 5 1 1 1 OA ON D D I E B A CI / 4 M R 6 WATE 5 OREB 1 3 3 3 3 3 3 LGEM - 5 5 5 5 5 5 FAHU U8l 8l 8l 8l 8l 8l SN O - o - o - o - o - o - o I D LGS GS GS GS GS GS S ES DA 3 3 3 3 3 3 OL CC A B E o l 1 2 4 4 9 0 0 0 0 4 ER l l VE l I 3 3 3 3 1 LB 0 AM R R R R R R 3 VU V V V V V v 3 i' ,N H H H' H. H. lllhll1 W

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6 SKR 4 6 tE e R g a P I o o o tk t k t c c H ee ee e C ~ gh gh g n n n n rC rC r S. o o o o a a a N i i i i h g h g h g E. 5 O t t t - t c n cn cn I c c c c si si si S T u u u u id id id C S S S S Dl Dl Dl 3 0_ N i i i N U An Bn An B n Au B u Aun R N_ F o o o o B B B o D ni ni ni ni n n n i O O at at at at ad ad adt I Fa Fa Fa F a Fl Fl Fl a F. P S l l l l e e el E I Vo Vo Vo Vo Vi Vi Vio T V Bs B s .B s B s Bh Bh Bh s A E SI SI SI SI SS SS SSI W R E ) K T. OEI C 5 5 5 5 5 RMME 1 - 1 1 1 1 TI I S STL( SNO /I ST FTA ESC I EI LUF EQI RER .RA LC SET ..TA SN ER TETLA S .TN ) .E G V .M N B TE I S SR

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w N 56 A F e R g a P I o o o t t t H e e e . C g g g r r r S. a a a N h g h n hn E. 5 O c n c o c o I si si si S T id it it C Dl Da Da 3 O' N i l l N' U Bun Ao Bo D F B o s s R N n i nI nI O O adt a a F I Fl a Fk Fk R S el c c E I Vio Va Va T V Bh s Bt Bt A E SSI SS SS W R E ) K T OEI C 5 . 5 5 RMME - 1 1 1 TI I S STL( SN - O /I ST FTA ESC I EI LUF EQI RERRA I C SET TA SN ER TETLA ST N ) E G V M N B TE I S SR

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t t n n yk yk yk yk en e l c c l c l c H mo m pe lpe pe pe . C ui u ph ph ph ph rt r uC uC uC uC S. t a t k S S S S N sl s c r r r r 5 O no ne re re re re E. I I s I h id i d i d i d S T I C A a A a A a A a 3 O. C t t e e e e N ny ny t H tH tH t H N U el el n n n n D F mp mp en en en en R N np np me me me me O O i u u ug ug ug ug F I aS iaS r o r o ro r o R S t t t r t r t r t r E I nr nr st st st st T V oi oi ni ni Ini Ini A E CA CA I N I N N N W R E ) K T. OEI C 0 RMME 1 TI I S STL( SN 9 O 2 /I ST FTA ,3 ESC I EI 2,- 3 - LUF 33 3 EQI RER 1 RA . 1 1 L 33 3 C SET TA SN E R S - R - T E C R TLA STN E G M N T E I S R T E I

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'I O SKR 7 A 6 M E e R g a P o o o t t t I yk yk yk l c l c l c H pe pe pe . C ph ph ph uC uC uC S. S S S N r r r 5 O re re re E. I id id id S T A a Aa Aa C e e e 3 O H tH tH tH N L n n n D F en en en R N me me me E I st st st O O ug ug ug F I r o ro ro R S t r t r t r T V ni ni ni A E I N I N I N K T. W R E ) OEI C RMME TI I S STL( SNO /I ST FTA ESC I EI LUF EQI RERRA L C SET TA SN ER .~ TE TLA S TNE G M N TE I SR T EI V V V S TU C C C E Q T ER E C N I EO V RI R l T i E ) l I S A l S N I AO I ( FP R r N O i LO F A AI MT S t RI 0 0 0 E n OS V e NO L m P A u V r R t O s TE n AP A A A I UY S S S TT C m A w e t E s VE y LP K K K S AY C C C VT EZI INCHES 1 1 1 S Y N R O EO I VG C C C TI LE A A A CXAT E VA S C - S w DE RT 8 8 8 OA w ON G G G CI / 4 M R 6 2 2 2 WATE 5 OREB 1 6t 6t 6t LGEM 6 e 6 e 6 e FAHU U1 e 1 e 1 e I SN O h - h h D LGS GS GS S ES DA 3 3 3 OI CC E ) 9 ER 2 2 2 VE 2 4 5 -. 1 8 4 LB 3 6 6A2 u2 1 0 AM 0 1 1 I 1 rA1 3 VU A4 A0 A036hI 6 3 9 I 9(6t36 8 N I 5 I

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t t e a a a a t R e R e R R H a r r . C R eu eu e e gs gs g g k a s a s a a S. N a k e k e k k E. 5 O e a r a r a a I L eP eT ef ef S T L L Lf Lf 3 O. C t ) ) o o N ne dT dT dd dd N U ev eR eR ee ee D F ml tL p t L p l e l e R N na aI a aI a l l l l O O iV r( T r( T oB oB F I a g g r r R S t t et t et t t t t t E I ns t s s t s s ns ns T V oe Inee nee oe oe A E CT TT I TT CT CT W R E ) K T. OEI C RMME TI I S STL( S N O ./I ST FTA ESC I EI LUF EQI RERRAL C SET TA SN ER T ETL A STNE G M N T E I S R T T T T T T E I L L L L L S T U E Q T ER EC ) N I T E O V R R I R L U T E ( L I S I S N g A O R i F P I n t N O s L O F e A I T M T C C C C C S R I L L L L L E e O S V t N O L a P A R V R k O a T E e A P L U Y M M M M M T T C m A e t E s V E y L P A L L L L S A Y G G G G G V T EZ 0 I I NCHE S 1 1 1 1 1 S Y N R O E O I V G TI L E A A A A A CXA T E V A S C - S DE 2 4 4 4 4 RT 1 1 1 1 1 OA ON N M M M M CI / 4 M R 6 1 1 i 1 1 WATE 5 OREB 1 4t 4 t 4t 4 t 4 t LGEM - 6 e 6 e 6 e 6 e 6 e FAHU U1 e 1 e 1 e 1 e 1 e I SN O h - h - h - h h D LGS GS GS GS GS S ES DA 2 2 2 2 2 OL CC 9 1 2 3 4 ER 0 0 0 0 0 VE LB 1 2 2 2 2 AM T T T T T VU O R R R 0 N [ L L L 1

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VT VT T EI QM L QM L CL CL S TU E Q T E R E C N I EO V RI R ) UT E P LI C C S F I S N ( AO I FP n R o N O i LO F t AI c MT S e RI 0 'O 0 0 E t OS V o NO L r P A P V R e O r TE i AP 0 0 A A F UY A A S S TT C m A e t E s VE y LP L L K K S AY G G C C VT EZI INCHES 3 3 3 3 S Y N' R O EO I VG C C TI LE A A A A CXAT E VA S C - S DE 3 6 3 6 RT OA E E E E ON CI / 4 M R 6 1 1 1 1 WATE 5 OREB 1 1 t 1 t 1 t 1 t LGEM - 6 e 6 e 6 e 6 e FAHL U1 e 1 e 1 e 1 e I SN O h - h h - h D LGS GS GS GS S ES DA 2 2 2 2 OL CC E A B A B 9 ER 1 1 2 2 4 VE 0 0 0 0 1 LB 6 6 6 6 0 AM 3 VD P P P P 3 C U U F H ilIll W

rw 'I i _li ' REV. 5: CH. 1 > ' 3.1 Requests for Relief from ASME Boiler-and Pressure Vessel: Code Section XI Requirements 3.1.1. Test Requirement. IWV-3413(b) requires that;the stroke. time ~of all power-operated, valves shall beJmeasured to the nearest second for stroke. . times' of 10 seconds.or'less. IWV-3417. requires that onrany ~ one test of power-operated valves, an increase in stroke. Etime of.50% or more from the -previous test. for valves 'with' strokeltimes of 10 seconds or'less, the testL frequency shall be' increased to once each month until corrective action is taken. . Basis foriRelief These solenoid-actuated valves have extremely'short stroke times. Accurate measurement of.these stroke 1 times is noto practical. In addition,;the st'roke times may vary from'one test to another due to temperature and/or. pressure variations, i.f Alternate Testing. j These valves will be all-stroke tested. The stroke times i -will be measured'to the nearest second and compared to the-stroke time limit. Acceptance of the test will be based only on the stroke. time limit and not on the "50%" criteria in; ' ' ij IWV-3417. Valves that execed their. maximum stroke" time limit of 2 seconds will be declared' inoperable until corrective f action is taken. i ? I 1 .I i l i 1 .W330149EL q u

REV. 5 CH. 'l 3.1.2 Test Requirement Exercise the valves for operability at least once every three (3) months. Basis for' Relief The operability testing (full stroke) of these valves during normal operation could cause a loss af system function. The failure of these valves in a nonconservative position during a cycling test would cause the loss of the RCP seal water cooling function. The design of the valve will not facilitate. a partial-stroke test. Alternate Testing The valves will be full-stroke tested for operability at each cold shutdown. 3.1.3 Test Requirement IWV-3417(b) and IWV-3523 state that when corrective action is required as a result of tests made during cold shutdown, the condition shall be corrected before startup. A retest showing acceptable operation shall be run following any required corrective action before the valve is returned to service. Basis for Relief The plant Technical Specifications provide the requirements and plant conditions necessary fit plant startup, i.e., mode changes. Alternate Testing 1 i The test requirement will be satisfied before the valve is re; aired for plant operability as defined in the plant Techni-cal Specifications. l W330149E

T - ~ - n-] i d REV. 5 CH. 1: 1 i l i 3.1.4.This relief request was replaced with Clarification 3.2.9 j per NRC SER dated February 7, 1989. I 3.1.5 Test Requirement Exercise valves for operability at least once every three (3) i months. j { Basis for Relief Operability testing (full-stroke) of these normally closed I valves during power operation would cause concentrated boric: acid to be made available to the suction of the charging / pumps. The charging pumps would inject the boric acid into. the Reactor Coolant System causing overboration and possibly ] 1 causing a plant shutdown. The design of the valves will not ] facilitate a partial-stroke test. ~ 1 Alternate Testing { This valve will be full-stroke tested for operability at each f cold shutdown. 4 { 'I ~ i l I i J I J

I 1

f 1 'W330149E

u. :- - a V. REV.' 5.CH. 1,

i 3.1.6 Test Requiremen't Exercise check valves for' operability at least once every

~ three'(3) months. 1 Basis'for Relief. .i Operability Testing (full or partial stroking) of thlsLnormally. closed check valve per. IW-3520 requires flow verification. -utilizing the flow of concentrated. boric acid to the suction of the' Charging Pumps. During power operation, this flow-verification would cause the injection of the boric acid:into the Reactor Coolant System causing:overboration and possibly.- a causing a plant shutdown. 1 Alternate Testing This valve will be full-stroke-tested for. operability.at each = cold shutdown with two. Charging Pumps operating. l i 3.1.7 Test Requirement- 'l 4 Exercise,the valves for operability at least once every.'three - l '1 (3) months. Basis for Relief The operability testing (full stroke) of these valves during 1 normal operation could jeopardize the charging function of .j the CVCS. Failure in a nonconservative-(closed) position would eliminate the VCT as a. source of RCS charging and' ) l possibly cause a plant-shutdown; Pressurizer level control-l would be lost.. In' addition, the Regenerative Heat Exchanger l J would be subjected to unwanted thermal shock' The design of-j the valves will not facilitate a partial-st'roke test. q i i Alternate Testing-1 The valves will'be-full-stroke tested for. operability at.each cold shutdown.' i i W330149E-1 .1 .--.-____ - _ a_

~ REV. 5 CH.~1 3.1.8 Test Requirement Exercise valves for operability at least once every three (3) months. i Basis for Relief The auxiliary pressurizer spray water temperature is approxi-mately 140 degrees F. cooler than normal pressurizer spray. Operability testing (full stroke) of these normally closed valves during power operation would result in initiation of auxiliary pressurizer spray which would induce unnecessary thermal shock in the pressurizer and associated piping and nozzles. In addition, the introduction of this cooler water i 1 into the pressurizer will result in undesired primary pressure transients. The design of the valves will not facilitate'a partial-stroke test. Alternate Testing The valves will be full-stroke tested for operability either during cold shutdown or during normal plant cooldown approach-ing cold shutdown. W330149E

REV. 5.-CH. 1.

)

I 3.1.9. Test Requirement. IWV-3413(b) requires that the stroke time of all' power-operated valves shall be measured to the nearest second~for stroke-times of 10. seconds or less. IWV-3417. requires that on -any one test of power-operated valves, an increase'in~ stroke' 'N time of 50% or more'from the previous test for valves:with stroke times of 10 seconds or less, the test. frequency shall .) be increased to once each month until corrective action-is teken. Basis for Relief 1 Th'ese solenoid-actuated valves have extremely short stroke -i . times. Accurate measurement'of these: stroke times is not-practical. In addition, the stroke times may' vary from'one. ~ . test to another due to temperature and/or pressure variations. ' Alternate Testing y These valves will be full-stroke exercised either_dur'ing cold shutdown.or during normal plant lcooldown approaching; coldt shutdown.- The stroke. times will be measured to.the nearest-l 1 second and compared to the stroke time' limit. Acceptance of

l the test will be based only on.the stroke time limit and not 1

on the "50% criteria in 'IWV-3417. i -+ I i i l W33014PF

REV. 5 CH. I' 3.1.10 Test Requirement Exercise check valves for operability at least once every three (3) months. Basis for Relief Operability testing (full or partial stroking) of these normally closed check valves per IWV-3520 requires flow verification utilizing the auxiliary pressurizer spray flow path. The auxiliary pressurizer spray water temperature is. approximately 140 degrees F cooler that normal pressurizer spray. Operability testing of these check valves during power operation would induce unnecessary thermal shock in the pressurizer and associated piping and nozzles. In addition, the introduction of this cooler water into the pressurizer will result in undesired primary pressure transients. Alternate Testing Tho,alves will be full-stroke tested 'er operability either during cold shutdown or during normal plant cooldown approach-ing cold shutdown with at least two Charging Pumps operating. 3.1.'11 This relief request was deleted at NRC meeting, October 24, 1984. 1 W330149E. i

-- c: - - - y )3 ~ i-REV.:5 'CH.'1. 3;1.12 Test' Requirement ' i Exercise checx valves.for' operability at least once every-

j three (3) months.

Basis for Relief The' operability' testing-(full-stroke) of these normally closed check valves ~ per IWV-3520 requires' flow verification into the RCS. These. valves cannot be full-stroke exercised during . power operation because the pumps cannot overcome RCS pressure. During' cold shutdown, these valves cannot be full-stroke! j .exen:ised because ' design flow cannot be' verified 'through the valves unless all LOCA test conditions can be met (i.e., H suction from the RWSP through the pumps to the'RCS with the RCS at atmospheric pressure). 'l i j Alternate Testing .i These valves will be partial-stroke. exercised quarterly' (coincident with pump. t'esting) and full-stroke ' exercised .i during each refueling outage. l j l l i l l l i -j i 'W330149E-l

.REV.'5;'CH. I 3.1.13 Test Requirement. -Exercise check valves'for operability at least once every. three (3) months. Basis for Relief. The operability testing.(full-stroke) of these normally closed check valves per IWV-3520 requires flow verification under LPSI into the RCS..These valses'cannot be full-stroke: exer-cised 'daring power operation because t+.e LPSI pumps cannot overcome RCS pressure. Partial-stroking these valves', using flow into containment, then'back to the RWSP through a drain: -valve, would defeat the safety function of RCS Pressure Isolation Valves. During cold shutdown, these valves;cannot: be full-stroke exercised because 'esign-flow cannot be, veri c fied through the valves unless all LOCA test conditions can'be': met-(i.e., suction from the RWSP through.both pumps to the RCS with the RCS at atmospheric pressure). Alternate Testing These valves will be partial-stroke. tested during eachicoldL shutdown and full-stroked!using LPSI design flow during each' f refueling outage. i 1 ) l 3 6 l f' o 'I i LW330149E' I

4. . 4 t REV.'5' CH. 1-3.1.14 Test Requirement Exercise check valves for operability at' least once every three (3): months, s Basis'for Relief' The operability testing'(full-strake) of'these normally-closed-l check valves per IWV-3520 requires. flow verification'into'the . RCS. These valves cannot be full-stroke exercised during: ~ power operation because the HPSI pumps 'cannot overcome RCS pressura. During power _ operation,: partial. stroking these-i . valves, us ng HPSI flow ;into containment then back to ~ the RWSP through a drain. valve, would defeat ti:3e safety-functioni of RCS Pressure-Isolation Valves (PIV's). During cold shut-down', these' valves cannot be full-stroke exercised because: design flow cannot be verified through the-valves unless all-LOCA test = conditions can be met'(i.e., suction from the RWSP' through two'HPSIfpumps to'thelRCS with_the RCS at atmospheric: pressure). Also, during cold shutdown, these valves cannot'be partial-stroke exercised _because such testing would induce unwanted thermal shock to the safety injection nozzles and - piping. Partial-stroke exercising at cold-shutdowns also increases the possibility of overpressurizing he RCS atilow temperature. Alternate Testing These valves will be full-stroke exercised during each' refuel-ing outage. 4 LW330149E t 4

9 o 'i REV. 5 CH. 1 3.1.15 Test Requirement j Exercise valves for operability at least once every three (3) months. Basis for Eelief The operability testing of these valves during normal operation j would cause a loss of austem function. Stroking the valves would cause a decrease in safety injection tank (SIT) nitrogen pressure. The failure of one of these valves in a nonconser-vative (open) position would cause the associated SIT to become inoperable. Valve design does not facilitate partial- ) stroke testing. Alternate Testing These valves will be full-stroke tested for operability during each cold shutdown. l W330149E

REV. 5.. CH. 1 - 'j 'l 3.1.16' Test Requirement d 1 Exercise check valves for. operability at least once every -l three (3) months. j ~ Basis,for Relief' -The, operability testing of these normally: closed check: valves i per IW-5520 during normal operation or cold shutdown :is, not.- a practical. During normal:operatio's, these valves cannot. be-1.j full-stroke exercised because the safety injection tanks-1 (SIT's) cannot overcome RCS pressure. The valves.cannot be. a paitial-stroke exercised during normal operation without j making the SIT's inoperable, thus placing.the' plant,in an- .] ~ j unsafe condition. During cold shutdown,'these valves cannot 1 be fully or partially stroked without' overpressurizing'the; i' RCS. During refueling outages, these valves cannot be full-- stroke exercised at SIT operating pressure without possibly. causing. internal core damage due to excessive flow rates. l 1 Alternate Testing / The SIT's have four discharge check valves. Three are spring-loaded and will be treatedias one group. The o'ther one is - 5 non> spring-loaded and will be treated as another group. One ~ check valve from each group will be disassembled and manually l exercised to its full-open position during each refueling j outage on a staggered sampling basis. The'two groups of check valves are as follows: Group 1 Group'2 (Spring-Loaded) (Non-Spring-Loaded) 1 SI-329A SI-330A SI-329B SI-330B l r .If the inspection at the first refueling outage demonstrates that the; condition of the Group 2 check valve has not-degraded to an undesirable level, then LP&L will apply to-L the-USNRC for a change in this relief request to extend the frequency of disassembly to' some lo'nger interval. W330149E. 4

REV. 5 CH. 1 3.1.17 This relief request was deleted at NRC meeting, October 24, 1984. Valves SI-331 A & B and SI-332 A & B were also deleted from this Test Plan. 4 i I l } 4 s -W330149E ____._s

1 REV. 5 CH. 1 3.1.18. Test Requirement Exercise check valves for operability at least once every three (3) months. i Basis for Relief The operability testing (full or partial stroke) of these normally closed check valves per IWV-3520 during normal operation is not practical. During normal operation, these valves cannot be full-stroke exercised because neither the LPSI pumpe, HPSI pumps nor safety injection tanks (SIT's) can o"ercome RCS pressure. Partial-stroking these valves during power operation using charging flow would induce unwanted thermal shock to safety injection nozzles and piping, During cold shutdown, these valves cannot be full-stroke tested unless all LOCA test conditions can be met. Fulfilling LOCA test conditions would require removing the Reactor Pressure Vessel (RPV) head. However, these valves are partial-stroke tested during each cold shutdown using normal shutdown cooling flow. Alternate Testing One check valve from the following group will be disassembled and manually exercised to its full-open position during each refueling outage on a staggered sampling basis: 1 SI-335A SI-335B SI-336A SI-336B i l l-l 1 I W330149E

v-HH o, t REV.- 5 LCH~.l' i. e ,- l 1'i ~- 3 3.1.19 Test Requirement-1 'ExerciseLvalves for'op'erab"ility at least once'every three (3) fj month's. f Lj I Basis for Relief l The operability testing- (full or partial strok'e) of. these ] valves during power: operation cannot be accomplished because the valves are" interlocked with an RCS pressure signal;whichL -] I prohibits.the valver from opening at an RCS pressure greater. ) -i than 400 psig. J Alternate Testing j The valves will~ be full-stroke teste-d.' for operability at each f cold shutdown. ) a 1 .\\ i_a 1 .lq j l I l l 1 -) ( i 1 .\\ 1 3 t' l i .t ~W330149E- 'I C u i

.. y l i d r REV<.5. CH. ' 1. I 3 l -j i -l l' i 3.1.20' Test Requirement ll Exercise' check. valves.for operability at leastlonce every3 -l [- .three (3) months. ] i

\\

-Basis for Relief ] The operability testing (full or partia1' stroke) Lof these. normally closed check valves per IWV-3520 during power' opera-tion' is not practical. Exercising'these valves requires flow verification into the.RCS..During power operation the HPSI pumps cannot overcome-RCS pressure and therefore'cannot 1 deliver any flow. Partial-stroking these valves.during power < operation using charging flow ~would induce unwanted thermal. shock to Safety Injection nozzles and piping..During: cold, .i shutdown, these valves cannot be full-stroke exercised because .l design flow cannot be ver'ified through the'. valves unl'ss all' e LOCA test conditions can be met-(i.e.,, suction'from the RWSP 9 through two pumps to the RCS.with the RCS at atmospheric pressure). Also, during cold shutdown, these valves.cannot be. ]

partial-stroke exercised.because such testing.would; induce-unwanted thermal shock to the safety. injection nozzles and i

l piping. Partial-streue exercising at cold shutdowns.also increases the possibility of overpressurizing the RCS.at low 3 Li temperature.

)

Alternate Testing These valves will be full-stroke exercised during each refuel-

l ing outage.

i l l l -t W330149E ~ I l-a _._.._________n__.____i

REV.'5-CH '. '1 E '3.1.21 Test Requirement Exercise check valvesEfor operability at least once every three (3) months. ' Basis for Relief The operability testing (full-stroke)'of these normally closed check valves per,IWV-3520'during power-operation is not . practical. LFull strcke exercising requires flow verification. from' the SIS Sump through a' HPSI pump into the RCS with the n RCS at atmospheric conditions. During-power operation.and-cold shutdowns, these test conditions cannot be met. During-any mode of operation (including power operation, cold shut-down and refueling outages), the pumping of unknown quality-water into the RCS defeats the purpose of primary' water chemistry controls and could cause. violation of plant Techni - cal' Specifications. The only possible means of-providing flow. through these valves'is'through the check. valve test connec-2 tion. However,' flow through'the 3/4' inch. test.line only verifies a partial-stroke test. The small amount of water-that.could be pumped through the test connection.would not prove. operability nor increase plant safety. 1: Alternate Testing One of these two check valves will.be disassembled and' manually exercised by hand to its full-open position at each refueling outage on a staggered sampling basis. L W330149E'- e . = _

..i

REU..R5: CH. 1 l

.J s 3.1.22 : Test Requirement. f Exercise check valves.for. operability.at(least once every!

)

three'(3)' months. Basis for ReliefL k i The only positive means of exercising (full-stroke)'this' I ~ i normally closed: check valve is by directing Emergency Feedwater. '(EFW) flow into the Steam Generators. The= initiation of EFW. 'l during power operation would result'in unwanted thermal shock r 'to the' secondary portions'of the Steam Generators, including; \\ feedwater nozzles and associated piping up to and includingi -l the EFW-to-FW connection. 'An. introduction'of cold water into the secondary system will also cause' power transients, s Partial-stroke testing at power could be. performed by providing-EFW flow:through the valve.then through.the drain / recirculation-a line back to the Condensate' Storage. Pool. However,f'such-l a testing would cause the diversion of EFW flow:from the intended

/

flow path to a non-safety, non-seismic line assuming that EFW flow were then requ! red due to a plant condition change. ) Alternate Testing After leaving cold shutdown and priorfto entering Mode 2- -s (Startup), EFW flow will'be directed through the valve at the design flow rate of the EFW system. Verification of this' flow through the valve will provide. assurance that the valve has opened sufficiently to perform its function'(full-stroke). ) .i I W330149E l _2___=_=_=.

-a o REVc5 CH. 1 '3.1.23 -Test Requirement: Exercise check valves for operability at'least' once every. three (3) months. Basis for Relief. The only positive means of exercising'(full'or partial stroke) this normally closed check valve is-by' directing Emergency Feedwater. (EFW) flow into; the Steam Generators. 'The initiation of EFW during power operation would result.in unwanted: thermal shock to the secondary portions of the Steam Generators, l including feedwater nozzles and associated piping up to and' including-the EFW-to-FW connection. An introduction of cold water into the secondary system will also cause power tran-sients. The operation of the Turbine-driven EFW pump'during cold shutdowns'is not possible because steam for the turbine is not available. Partial-stroke testing at power could be performed by providing EFW flow through the valve then through the drain / recirculation.line back to the Condensate Storage Pool. However, such testing woul'd causelthe diversion of EFW flow from the intended flow path to a non-safety, non-seiimic-line assuming that EFW flow were then required.due to a plant condition change. Alternate Testing EFW flow will be directed c.hrough the~ valve at the design flow rate of the EFW system during a mode of operation after~- leaving cold shutdown and prior to entering Mode 2 (Startup) in which steam is available;. Verification of this ~ flow through the' valve will provide essurance that the valveLhas opened sufficiently to perform its function (full-stroke)5 W330149E-w

a REV. 5 CH. 1 3.1.24 Test Requirement Exercise check valves for operability at least once every three (3) months.. Basis for Relief The operability testing (full-stroke) of these normally closed check valves per IWV-3520 requires flow verification into the RCS. These valves cannot be full-stroke exercised during power operation because the pumps cannot overcome RCS pressure. During cold shutdown, these valves.cannot be full-stroke exercised because design flow cannot be verified through-the valves unless all LOCA test conditions can be met (i.e., suction from the RWSP tnrough the pumps to the RCS with the RCS at at.nospheric pres sure). Alternate Testi,rg g These valves will be partial-stroke exercised quarterly and at cold shutdown by operating the LPSI Pumps in the Shutdown Cooling Warm-up Loop and full-stroke exercised during each refueling outage. 3.1.25 This relief request was deleted during NRC conference call, November 20, 1984. l -l i I W330149E

. _a j ) REV. 5 CH. 1 = t s l ) 3.1.26 Test Requirement Exercise valves for operability at least.once every three (3) j months. 1 Basis for Relief The safety function of these valves is to prevent:the loss of EFW by closing. The operability testing (full s'troke) of. 'these valves during normal operation is not' practical ~ Full-stroke exercising requires an interruption.of feedwater ~I .tc.the Steam Generators'vhich would result in a plant' shutdown. 1 . Alternate Testing ,:j These valves will be partial-stroke tested (10% stroke).for operability quarterly and full-stroked tested during each cold shutdown. ) 3.1.27 Test Requirement Exercise valves for operability at least once_every three'(3) months. l Basis for Relief j The operability testing' (full or partial stroke) of these j normally closed valves during power operation is not practical. Stroking the valves would induce unwantedEsecondary and primary transients. Failure of the valves in a nonconserva-tive (open) position would force a plant shutdown. Alternate Testing These valves will be full-stroke tested for operability'during ] each cold shutdown. i l 4 .l W330149E i .q -l Q__-,___-_________

o, .A. ..+. o-iREV. 51'CH.' 1-3.1.28' This relief requert.was' deleted'at:NRC. meeting,'Octoberl24, 1984. 3.1.29 Test ~ Requirement-Exercise valves'for' operability at.least once every:three'-(3)- months. Basis for Relief-The operability testing (full-stroke) of these normally open valves during power operation:is not practical. Full stroking. 1 the valve will cause a plant shutdown. Alternate' Testing-These valves will be partial-stroke' tested (10%-stroke) for operability quarterly'and~ full-stroke tested during each cold-shutdown. i. 1 1 i ? i e i 1., l .-. W330149E: .o

REV. 5 JH. 1 i 3.1.30 Test Requirement j Exercise check valves for operability at least once every { three'(3) months. l i ' Basis for Relief The operability testing _(full or partial stroke) of these normally closed check valves per IW-3520 during power opera- ] tion or cold shutdown is not practical. Stroking these valves f with' flow would require the spraying of containment resulting i in unnecessary equipment damage. Valve disassembly (manual full-stroke) during power operation is not practical because j the valves are inside containment. During cold shutdown, I valve disassembly would require draining a portion of the system which is beyond the scope of cold shutdown testing. An air test for flow verification would require either draining a q portion of the system or risking the possibility of wetting equipment inside containment. Therefore, the air test is j impractical. In general, performing any test during power op2 ration which lowers the water level in the spray header below +149.5 feet MSL elevation places the plant under a Limiting Cendition for Operation (LCO) and may result in a plant shutdown. Alternate Testing One of these two check valves will be disassembled and manually exercised by hand to its full-open position at each refueling outage on a staggered sampling basis. l l l W330149E

4 REV. 5 CH. 1 3.1.31;~ Test Requirement 1 . Exercise valves-for operability at least-once:every.three (3) months. Basis for Relief The ' operability testing (full. stroke)'of these valves during j normal operation would jeopardize the RCP cooling function. Cycling of the valves would interrupt the CCW supply to the reactor coolant pumps. Also, the failure of the valves in a nonconservative position during.the cycling test would result in a loss of the' system function. The design of the valves does not facilitate a partial-stroke test. l i l Alternate Testing The valves will be full-stroke tested for operability during each cold shutdown. 1 1 1 3.1.32 Test Requirement Exercise valves for operability.at least once every three (3) months. Basis for Relief The operability testing (full stroke) of this valve during normal operation would cause an interruption of instrument air supply to instruments and equipment within containment. Also, a failure in a nonconservative position during a cycling test would cause a complete loss of instrument air supply to 1 the containment. -The loss of Instrument Air to Containment would cause the Letdown Isolation Valves, CVC-101 and CVC-103, to fail closed. These CVC valves are not stroked closed during power operation, as. explained in relief request 3.1.7. Therefore, this Instrument Air Isolation valve cannot be stroked closed at power. The design of the valve will not facilitate'a partial-stroke test. Alternate Testing The valves will be full-stroke tested for operability during l .each cold shutdown. r [ W330149E

2 ? REV. 5 CH. 1 3.1.33 Test Requirement Exercise check valves for operability at least once every three (3) months. Basis for Relie,f Due to plant design, it is not practical to verify by any positive means, neither directly nor indirectly, the operabi-i lity of these normally open check valves per the requirements of IWV-3522(a). 4 I Alternate Testing i Valve closure will be verified during the performance of the j leak-rate tests at each refueling outage. 1 3.1.34 This relief request deleted per NRC SER dated February 7, 1989. ] l l I i l l I I i \\ i l l l l l 'I l l l W330149E I l

3, REV. 5 CH. 1 I 3.1.35 Test Requirement Exercise check valves for operability at least once every t three (3) months. I Basis for Relief 3 i The operability testing (full or partial stroke) during normal 1 operation or cold shutdown of these valves provides no assur-i ance of an increase in safety. The valves are containment i i isolation valves which are normally closed and passive. 1 Alternate Testing 1 The valves' closed position will be verified during the i performance of the leak-rate tests at each refueling outage. 4 i 3.1.36 This relief request was deleted at NRC meeting, October _24, 1984. Valves NG-161 A & B and NG-162 A & B were also deleted from this Test Plan. l i W330149E

REV. 5 CH. I 1 3.1.37 Test Requirement Exercise valves for operability at least once every three (3) J months. Basis for Relief i The operability testing (full stroke) of these valves during normal operation could cause a loss of system function. A failure while cycling in a nonconservative (closed) position would cause a loss of the containment atmosphere radiat2on I I monitoring system. The valve design does not facilitate a partial-stroke test. Alternate Testing ) The valves will be full-stroke tested for operability at each ) i cold shutdown. 3.1.38 Test Requirement The stroke time of all power-operated valves shall be j measured. Basis for Relief No physical means exists to measure the stroke times of these solenoid-operated valves. These valves do not have position l indicators. In addition, the stems are not visible from the exterior of the valves. Also, there is no critical limit on the stroke time. Valve design does not facilitate partial-stroke testing. l l Alternate Testing Verification of normal sample flow through the appropriate Hydrogen Analyzer demonstrates that the valves move from a closed to an open position. l l l l l l W330149E l l lL___-_-____-.

1 REV. 5 CH. 1 l J l 3.1.39 Test Requirement l IWV-3522(b) requires that for normally-closed check valves i that are stroked without flow, a. mechanical exerciser shall -] be used and the torque values must be within certain limits. 1 I Basis for Relief Due to valve design, a mechanical exerciser cannot be used. q l l 1 Alternate Testing j These valves will be manually exercised by hand to their I full-open position quarterly. I I 4 1 I l i i l 1 1 l l l l l W330149E

REV. 5 CH. 1 3.1.40 Test Requirement Exercise check valves for operability at least once every three (3) months. Basis for Relief Operability testing (full stroke) of these normally-closed check valves per IWV-3520 requires flow verification utilizing the emergency boration flow path to the suction of the Charging Pumps with at least two Charging Pumps in operation. During power operation, this flow verification would cause the injection of concentrated boric acid into the Reactor Coolant System causing overboration and possible causing a plant shutdown. Partial-stroke testing would require flow verifica-tion from the BAM T~cks to the RWSP. Putting highly-concen-trated boric acid into lines-that are not heat traced could result in clogging of the lines thereby causing a loss of one of the three emergency boration flow paths. Although the line (3CH3-27A/B) to the RWSP could be flushed with Primary Make-up Water, it would be very unwise to routinely do so. The plant would be placed in a position of having to rely on a ncn-safety system (PMU) to protect a safety system (RWSP suction). In addition, line 3CH3-26A/B could not be flushed without inject-ing a slug of highly-borated water an6 some quantity of unborated PMU water into the RCS via at least one Charging Pump, thereby, causing Primary reactivity changes. Alternate Testing Full-stroke operability testing of these valves will be accomplished during each cold shutdown by providing flow individually from each Boric Acid Pump to the suction of the Charging Pumps with at least two charging Pumps in operation. l l W330149E

a e REV. 5 CH. 1 3.1.41 Test Requirement Exercise check valves for operability at least once every. three (3) months. Basis for Relief The operability testing (full or partial stroking) of this check valve during' normal operation requires.that all charging flow be diverted from the normal flow path through this valve. Failure of this valve in a nonconservative (closed) position causes charging to be secured, thereby putting the plant in an l undesirable and potentially unsafe condition. In addition, the securing of chart ng flow will cause a rapid temperetcre i l increase in the Regenerative and Letdown heat exchangers and associated piping, possibly. inducing thermal shock. Also, securing of cbarging flow with charging pump (s) running will cause the lifting of the safety valves on the discharge of the charging pump (s), thereby increasing the possibility of gas binding the pump (c). l Alternate Testing l This check valve will be full-stroke tested for operability at each cold shutdown with at least two Charging Pumps operating. W330149E

T l REV. 5 CH. 1 3.1.42 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief Operability testing (full-stroke) of these normally-closed valves during power operation would cause a loss of reactor coolant which would produce unwanted pressure and level changes in the Reactor Coclant System. These pilot-operated solenoid valves, unich are installed with RCS pressure under the pilot disc, have historically have a " burping" problem i at other nuclear plants. With the RCS pressurized, opening ) either valve produces a pressure surge in the line which 1 causes the other valve to pop open, thereby opening a line ] from the RCS to the Quench A nk. The valves can generally be closed after flow stabilizes in the vent line. I Operability testing (full-stroke) during cold shutdown with the RCS pressurized produces the sage effects as testing at power except that the amount of water lost would be less. Plant Technical Specification 4.4.10, which is based on I NUREG-0737 and Generic Letter No. 83-37, requires that these valves be stroked and flow be verified at least once per 13 I months during cold shutdown or refueling. Testing these I valves more frequently, such as during each cold shutdown with the RCS pressurized, produces some undesirable effects. For example, the water and gases vented from the RCS to the Quench Tank are contaminated with radioactive material. Routinely venting the RCS would cause an increase in radiation and contamination levels inside containment, particularly if l the Quench Tank rupture disc pressure is exceeded. In addition, due to valve design, routinely opening these valves greatly l increases the probability of them sticking open which will overfill the Quench Tank and dump contaminated water on the containment floor. However, these valves can be safely l exercised during cold shutdown if the RCS is depressurized. Valve design does not facilitate partial-stroke testing. W330149E

I l REV. 5 CH.~ 1 'l ) 3.1.42 Alternate Testing The valves will be full-stroke tested for operability during each cold shutdown if the Reactor Coolant System is depres-f surized below 200 psia. Otherwise, these valves will be full stroked at cold shutdown or refueling at least once per 18 months per plant Technical Specification 4.4.10. 1 3.1.43 Test Requirement i Exercise valves for operability at least once every three (3) months. l l l Basis for Relief The operability testing (full stroke) of these valves during normal operation could cause a loss of system function. The j failure of one of these valves in a nonconservative (closed) j position during a cycling test would cause the loss of one of the Containment coolers. Per plant technical specifications, 1 l all Containment coolers must be operable. The design of the valves will not facilitate a partial-stroke test. l I l Altertate Testing l The valves will be full-stroke tested for operability at each l cold shutdown. 1 i W330149E

5 y REV.'5'iCH. 1 I 3.1.4/ Test Requirement-Exercise check. valves' for operability at least once every three (3) months. Basis for Relief The operability testing (full-stroke) of these normally-closed ] check. valves per IW-3520 during power operation is not practical. Full-stroke exercising requires verification of

i l

full-design steam flow from the Main Steam"line.to,the EFW Pump A/B Turbine. Full? flow of steam through these lin'es and valves cannot be obtained unless the EFW Pump A/B is delivering-full design flow of water to the Steam Generators. During power operation, the EFW Pump A/B can be' operated only in th'e minimum recirculation mode. l Alternate Testing l During power operation, steam for the EFW Pump A/B ' quarterly j test will be supplied through one-of these valves. Then the ' i other valve will be used to supply steam. Acceptable pump .i tests verify that each check valve partially strokes. These l check valves will be full-stroke tested for operability while the EFW Pump A/B provides design flow.to the Steam Generators after leaving cold shutdown and prior to. entering Mode 2 (Startup). i j i l W330149E l

REV. '5 CH. 1-3.1.45 This relief request was deleted during NRC conference ctil, November 20, 1984. l l l l l i I l W330149E )

q REV. 5 CH. 1 3.1.46 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief The operability testing (full stroke) of these normally-open valves during power operation could cause a loss of system I function. The design of the Feedwater System is such that in the event of a Reactor Trip Override (RTO) the Main Feedwater Control valves close and these Main Feedwater Control Bypass valves go to a position that allows a flow equal to 5% of normal Main Feedwater. This reduced flow rate causes a gradual cool-down of the primary systems. Failure of one of these Bypass valves in a nonconservative (closed) position coincident with an RTO would require initiation of Emergency L Feedwater flow to the Steam Generators which is undesirable because of thermal shock and power transients. Partial stroking of these valves at power also possibly produces undesired power transients. Alternate Testing These valves will be full-stroke tested during each cold shutdown. l 3.1.47 Test Requirement IWV-3522(b) requires that for normally-closed check valves that are stroked without flow, a mechanical exerciser shall be used and the torque values must be within certain limits. Basis for Relief Due to valve design, a mechanical exerciser cannot be used. Alternate Testing These valves will be manually exercised by hand to their full-open position during each cold shutdown. 1 W330149E 1

REV. 5-CH. 1 3.1.48 Test Requirement Exercise check valves for operability at least once every three (3) months. Basis for Relief 1 The CAR system is desi ned for post-accident containment-dilution and, as suc! is not designed for operation while the unit is at powe* (This system is a back-up system to the Hydrogen Recombiners.) In addition, operability testing (full or partial stroke) of these normally-closed check valves per IWV-3520 requires flow verification utilizing the CAR make-up fans with the manual butterfly valves open. Since the isolation valves in line with these check valves do i not receive a CIAS, there exists a possible unmonitored l radiation release path should a Containment Isolation occur I while the testing was in progress. Manual stroking of the check valves at power could place the plant in an unsafe condition. Failure of one of these check valves in a nonconservative (open) position would negate the double j Containment Isolation valve principle. l l Alternate Testing These check valves will be manually full-stroked for operability during each cold shutdown. W330149E

4 l REV. 5 CH. 1 3.1.49 Test Requirement Exercise check valves for operability at least once every three (3) months. l Basis for Relief Operability testing (full or partial stroke) of these normally-closed check valves per IWV-3520 requires flow verification from the Annulus into the Containment. The Annulus would have i to be pressurized to accomplish any flow test. The Annulus is ' 1 required by plant Technical Specifications to be maintained at Therefore, flow testing requires that the plant a vacuum. routinely exceed Technical Specification limits. Manual stroking of the check valves at power could place the plant in an unsafe condition. Failure of one of these check valves in a nonconservative (open) position would negate the double Containment Isolation valve principle. 1 Alternate Testing These check valves will be manually full-stroked for operabi-lity during each cold shutdown. i l W330149E

4 ' RE'V. 51.-CH. 1: 3.1.50 Test Requirement: Exercise valves for operability at least once.every three;(3). months. Basis for Relief The operability testing of these valves during normal' operation- -could cause a. loss or. deterioration of system function. The failure of either EFW-220A or EFW-220B in a.nonconservative '(open) position would'cause'the diversion of Emergency Feed-water < flow from the intended flow path to a'non-safety, non-seismic system assuming that EFW flow were.thenfrequired l due to a' plant condition change.. Valve design does not l facilitate partial-stroke testing. Since FW-179A is elec. trically interlocked with EFW-220A and'FW-179B is' interlocked with EFW-220B, these valves must-be exercised for operability at the same frequency. l Alternate Testing-These valves will be full-stroke tested for operability during-L each cold shutdown. 3.1.51 Test Requirement 1 Exercise valves for operability at least once every'three (3) months. 1 1 i Basis for Relief The safety function of these valves'is to prevent the loss of I EFW by closing. The operability testing (full stroke) of these valves during normal operation is not practical-Full-i stroke exercising requires an interruption of feedwater to.the t Steam Generators which'would result in-a plant shutdown. . 1 - i Alternate-Testing These valves will be partial-stroke tested for operability l l' during the course of normal plant operations, although the l frequency cannot be specified as stated in IWV-3414. They will be full-stroked tested during each cold shutdown. W330149E l

) J REV. 5 CH. 1 3.1.52 Test Requirement The stroke time of all power-operated valves shall be measured. Basis for Relief No physical means exists to measure the stroke times of these soleniod-operated valvea. These valves do not have position i indicators. In addition, the stems are not visible from the exterior of the valves. Also, there is no critical limit on the stroke time. Valve design does not facilitate partial-stroke testing. i Alternate Testing Verification of flow from the appropriate Nitrogen Accumulator demonstrates that the valve moves from a closed to an open position. l W330149E

sl RFV.:5[.CNi'1~ a 3.1.53 Test Requirement i Exercise' check valves to the position. required to fulfill-cheir safety' function at lease'once every three'(3) months. Basis for Relief l One'of the Safety ~ functions of these check valves,;MS-402A' and MS-402B, is to close in the. event of a Main Steam Line Break (MSLB) with valvesLMS-401A and MS-401E open. If a MSLB occurs, both MS-401A and MS-401B go fully open and remain' there. The check val've-closest to the broken line must hold ' Main Steam pressure-from;the unaffected Steam Generator and prevent the diversion of Main Steam flow away from the EFW 1 Pump A/B Turbine. Testing of these check valves to verify-that they are closed and capable of holding pressure reouires that the downstream' side of-the checks be pressurized and the upstream side be vented to atmosphere with MS-401A and MS-401B open. : This cannot be performed.during noraal ' power operation since the upstream side is pressurized with. Main Steam. 1 Alternate Testing l These check valves will be pressure tested with? air to verify-they are closed and capable of holding pressure with the .,) l upstream side vented to atmosphere. This testing will.be. j performed during each cold shutdown. j 1 1 l l l 1 I W330149E I 1 _-_2____-_

REV. 5 CH.'1 3.1.54 This Relief Request deleted per NRC SER dated February 7, 1989. Pressure regulating valves NG-611, NG-612, NG-711, NG-712, 1 NG-811, NG-812, NG-911, NG-912 were deleted from program per NRC SER dated February 7,1989. 3.1.55 Test Requirement IWV-3421 through IWV-3425. Basis for Relief 1 Leak test procedures and requirements for containment isolation valves specified in 10 CFR 50, Appendix J are equivalent to I the requirements of IWV-3421 through IWV-3425. I ) l l l Alternate Testing Containment isolation valves will be tested using 10 CFR 50, Appendix J. The analysis of leakage rites and corrective action requirements of IWV-3426 and IWV-3427(a) will be followed. I \\ l W330149E

a: 4

]

'REV. 5' CH. 1U

1 l

'3.2 Clarification of Valve Testing Methods-i 3.2.1 Deleted. j zj } 3.2.2 Code Requirement IW-3522(b) requires that confirmation that the disk moves j away from the seat shall be.by visual observation, by electri-cal signal, by appropriate pressure-indications, or by' other positive means. Test Method i Due to plant design, the operability of this normally closed check valve cannot be determined by any of the specifir methods allowed in IW-3522(b). The only positive'means'of j demonstrating operability is.by: verification of flow such .i that the valve moves to perform its function. This valve will-be tested quarterly. coincident with the charging pump ~ .l test provided the pump is operable. A successful pump test which demonstrates that the pump is operable also demonstrates

)

-1 that the discharge check valve is operable. 3.2.3 Code Requirement IW-3522(b) requires' that confirmation that the disk. moves away from the seat shall be by. visual observation, by electri-' l cal signal, by pressure indications *or by other positive j means. l Test Method Due to plant design, the operability of these normally closed check valves cannot'be determined by any of the specific methods allowed in IW-3522(b). The only: positive means of demonstrating operability is by verification ~of flow such that the valves move to perform their function. During power operation,.the pumps will be operated to provide design flow i in the recirculation path back to the RWSP, thereby full i stroking these valves. i W330149E a

{ ^ 'REV. 5L CH.?1 3.2.4 This clarification' deleted. Replaced with Relief Request 3.1.24. 3.2.5-Code Requirement' j IWV-3421 requires that Category A-valves shall be-leak-tested, except that valves'which functi'on in the course of plant; j operation in a manner that demonstrates functionally adequate j seat tightness need not be leak-tested. 1 i l Testing' Method a The seat' tightness of-these valves is. demonstrated to be 1 functionally adequate during normal plant operation. The safety injection tanks (SIT's) are monitored for:pressurefper Technical Specification 4.5.1;1. Ability to maintain pressure ) in the SIT's indicates.adequat seat tightness of these valves. 1 1 3.2.6.This clarification deleted. Replaced with Relief Request 3.1.44. 1 3.2.7 Code Requirement Exercise valves'for operability at least once every three (3) months. Test Method Operability testing of these valves will be accomplished quarterly. However, prior to performing the. tests,.the l operators will verify-thse at least two.CCW pumps are operat-ing and that valve. alignments provide CCW flowtthrough at least one dry cooling tower and through line 3CC18-11A/B. This line provides CCW flow to'the Fuel Pool Heat Exchanger, Letdown Heat Exchanger, CEDM Cooling coils and all Reactor Coolant Pump seal coolers. 1 i 1

W330149E

o REV. 5 CH. I 3.2.8 Code Requirement Exercise valves for operability at least once every three-(3) months. I 'I Test Method Operability testing of these valves will be accomplished. 1 quarterly. However, these valves do not have position indica-tors to provide direct evidence of stem movement..Instead, I the disk movement shall be demonstrated by verifying normal sample flow through the appropriate Hydrogen Analyzer. g l Establishment of normal sample flow demonstrates that the valves move to perform their function. The reclosure of each valve will be demonstrated by verification of the " low flow" alarm on the appropriate Hydrogen Analyzer. I i 3.2.9 Code Requirement IWV-3417(a) gives increased frequency testing criteria for I valves experiencing an increase in stroke time until. corrective l action is taken. i 1 1 Test Method l For valves identified as being tested only during cold shut-down, these valves will be repaired or.the plant placed in a. condition which allows monthly testing until corrective action is taken. i l l 4 W330149E

REV. 5 CH. 1 LP&L PUMP AND VALVE INSERVICE TEST PLAN DWG. SH. B-430 SP-01 B-431 283S G-151 1 G-152 4&6 G-153 2 G-157 G-160 1, 2, & 3 G-161 1&2 G-162 2 G-163 G-164 1&2 G-165 3 G-166 1&2 ( G-167 1&2 G-168 1&2 G-170 2 G-171 1 G-172 G-173 G-853 1 thru 6 W330149E l '}}

v t e Letter Sequence Request
TAC:73417, (Approved, Closed)
Initiation Request Acceptance... Administration Questions Answers Results Approval, Approval Other:
MONTHYEAR1989-06-19 [Table View]

ML20245D016

Text

1.0 INTRODUCTION

1.0 INTRODUCTION

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