ML20127B671

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Amend 1 to Issue C to Procedure QCIP-8, Receiving,Insp, Storage & Testing of Concrete Reinforcing Steel
ML20127B671
Person / Time
Site: Waterford Entergy icon.png
Issue date: 03/16/1984
From: Mcpherson V
EBASCO SERVICES, INC.
To:
Shared Package
ML17198A241 List: ... further results
References
FOIA-84-455 QCIP-8-A-01, QCIP-8-A-1, NUDOCS 8506220021
Download: ML20127B671 (11)
v • d • e


Text

'

EBASCO SERVICES INC03.PORATED 4

l W' WATERFORD STEAM ELECTRIC STATION - UNIT NO 3 l

  • PROCEDURE FOR: RECEIVING INSPECTION, STORAGE AND PROC. NO. QCIP-8 g TESTING OF CONCRETE REINFORCING STEEL ISSUE

SUMMARY

E 15 g RDiARKS  ?

ISSUE /DATE PREPARED APPROVED w

h "A" 12/13/72 M C Vinson y -

l h "B" DRAFT E. L. Rewritten, update of g 8/13/75 ,

QC 4. 0 -7 0  ?- :- Dr.-C-

= B 8/27/75 E. L. J. O. Booth ,

S  ;

5 "C" DRAFT Revised to reflect changes

$ 7-29-76 v.G.' McPherson,Jr. in referenced procedures.

6 C 9-28-76 V.G. McPherso 'r . C. Griggs Added Section 8.0 8

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a es . .

6s 8506220021 PDR 850252 FOIA FREEDOM OF INFORMATION I

GARDEB4-455 pDR ACT REQUEST 9 T4-4ff roRM 30. E-t (3-3-72) cg23

. . . - . - . - . . =-- -

s b y, .j AS?- !I-1 At:acacune 7.I E3ASCO SE'!'lICES INCORPOR.CD '

WATERFORD STEAM E:.EC~RIC STATION - UNIT NO. 3 AMENDMENT NO. [

f??CCEJURI FO,R: - '

PRCCDURE NL'M3ER IS5UE

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EDASCO SERVICES INCORPORATED NO. pg 7, ,g

] ISSUE: C WATERFORD STERI ELECTRIC STATION - UNIT NO 3 PAGE: 1 OF 5 1

't .0 PUDPOSE 1.1 To establish a progran to insure that concrete reinforcing steel is acceptable for use.

2.0 SCOPE 2.1 Ihis procedure covers receiving inspection, storage and User's Testing of reinforcing steel.

2.2 This procedure does not cover concrete preplacement inspection  !

W of reinforcing steel which is covered by QCIP4.

3.0 REFERENCES

Cl U 3.1 Ebasco Specification LOU 1564.473, Concrete Reinforcing y Steel Furnishing, Fabrication and Delivery.

5 3.2 Ebasco QCIP4, Concrete Preplacement Inspection 3.3 Ebasco ASP-III-11, Inspection u

= ,3 . 4 Ebasco ASP-III-14, Receiving, Handling and Storage g 3.5 AS'Di A-37048, Mechanical Testing of Steel Products .

w H 3.6 AS'Dt A41548, Deformed and Plain Billet-Steel Bars for h Concrete Reinforcement M

E 4.0 DEFINITIONS 4.1 Receiving Inspection - Inspection of the reinforcing steel with g its accompanying documents, on arrival at the sj,te, to determine.

, its acceptability. _

E' N 4.2 Storage D

4.2.1 The areas and facilities provided for storing the  !

l C

reinforcing steel. *

< 4.2.2 The period beginning with off-loading of the reinforcing k steel from the delivery vehicle and ending when the reinforcing steel leaves the storage area.

5.0 17.SPott9tBILITY 5.1 The Material Contro1' Supervisor shall be responsible for verifying that the reinforcing steel delivered to the site is acceptable as to quality, condition, and identification, as defined within this Procedure. He shall also be responsible for verifying that handling, storage and documentation of the material conform to the requirements described in this Procedure.

i 4

FORM NO. E-2 (12-12-74)

_. - ~ _ - _-.. .

s

_ _ , _ , _ _. __ - - - - - - - - - - - * ~ ~ "

. EBASCO SERVICES INCORPORATED . No. QCIP -8

. ISSUE C

. WATERFORD STEMI ELECTRIC STATION - UNIT NO 3 PACE: 2 OF 5 5.2 User's Testing of reinforcing steel remains the responsibility of the Quality Control Superviser - Civil even though actual testing may be performed by a Subcontractor.

6.0 PROCEDURE 6.1 Receiving Inspection 6.1" 1 h Material Control Supervisor or his designee, when notified by the Materials Supervisor or the arrival of w

the rainforcing steel, shall verify that the following documents are in order and signed by Ebasco's VQC Repre-f sentative.

h 6.1.1.1 Cut sheet (bar list) with ' cross reference between

! a tag numbers (bar marks) and heat numbers or between j g color code and heat numbers. (Sample attached)

I 6.1.1.2 Mill test reports. (Sample attached) 13 l 6.1.1.3 Ebasco Vendor Quality Compliance Repcre, Release g for Shipment. (Sample attached)

E 6.1.2 '1he Material control Supervisor shall verify that the test E samples corresponding to the shipment are either with the

[

shipment or already on site.

l 6.1.3 If the Ebasco Vendor Quality Compliance Report, Release g for Shipment, (see 6.1.1.3, above) does not arrive with m

.! the shipment, the Material Control Supervisor or his designee shall make a random inspection to verify that the grade of steel, heat number and bar bend dimensions g of the bars correspond to the properties shown on the cut

, sheets and mill test reports and that the ends of bars to ,

g- be Cadwelded conform'to Specifications.

a.

a 6.1.4 If the Seller's documents or test samples are not in order, E, .C the reinforcing steel shall be tagged with a " Hold" y tag and placed in a " Hold" 2rea until the discrepency is

< resolved.

' 6.1.5 h Material Control Supervisor or his designee shall l -

inspect the reinforcing steel on the delivery vehicle to determine whether bundling and tagging conform to Specifica-tions.

l

' '6.1.5.1 If tagging of any bundle does not conform precisely with Specifications but is such that the bundle is identifiable beyond doubt, then the bundle shall be considered acceptable as regards C

tagging. Fbe inatsace, the tag that denotes the

" heat" of each bundle is a must for identification; whereas, field measurements can determine the " mark" of a bar. Tagging shall be clarified if necessary.

ynew wn eS (12-17-741 i_ _ _ _ ._ _ _ _ _ - _ - _ . _ . _ _ . _ _ _ . _ . _ . . . . _ _ _ .__ _ _ __ _ __

.._ .. .. -m...-e..- . _ . _ _ . . . - _ . . . _ _

ISSUE: C ,EBASCO SERVICES INCORPOKATED No. QCIP-8 l 4  ;

WATERFORD STEAM ELECTRIC STATION - UNIT NO 3 PAGE: 3 OF 5 '

6.1.5.2 If tagging of any bundle fails to conform with Specifications to the extent that the bundle L C cannot be considered identifiaole after con-sultation with the Seller, then the bundle may be tagged with a " Hold" tag and placed in a

" Hold" area pending confirmation of its identity.

6.1.6 The Material Control Supervisor or his designee shall visually inspect the accessible par::s of the reinforcing steel to verify that it is' free of visible injurious de-facts or of loose mill scale which will require removal

, C before use of the steel. Reinforcing steel shall remain i g on " Hold" status until such time as the " User's Test" has 2 met specification requirements.

E g C .

6.1.7 If there is no further cause for " Hold" or rejection, the Material Control Supervisor or his designee shall tag each

> bundle with a QC " Accepted" tag. (This status is 4 5 . subject to downgrading at any time thereafter until the g reinforcing steel has been released for construction).

o g C 6.1.8 Rasults of the Receiving Inspection shall be recorded on ~

u Form No. ASP-III-14-1 in accordance with ASP-III-14, Re-

. = ceiving, Handling and Storage, and discrepancies shall S be reported on Form No. ASP-III-11-1 in accordance with 5 ASP-III-11, Inspection.

w' ti 6.2 Storage M '

@ . 6.2.1 Reinforcing steel shall be stored on non-oiled cribbing or l " equivalent to allow for air circulation and to avoid trapping water.  ;

8 6.2.2 For long-period storage special areas shall be set aside as reinforcing steel storage yards.

E N 6.2.3 At each reinforcing steel storage yard, areas shall be 5 C posted as " Hold" areas as the need occurs, by the use of specially marked stanchions connected with rope. .

o .

U 4 6.2.4 Any reinforcing steel that is tagged " Hold" and stored l . in a Bold" area for reasons of discrepancy shall remain tagged, in that area, until the discrepancy is resolved.

6.2.5 Storage inspections shall be accomplished in accordance with Procedure ASP-III-14.

6.3 User's Testing 6.3.1 Upon receiving samples of reinforcing steel (see Specifica- ,

tions, Section 3.10) the Material Control Supervisor shall <

attach to each sample a " Hold" tag and store the sample in a y!

" Hold" area, and the Material Control Supervisor shall inform the !l Civil Quality Control Supervisor of the presence of the samples 'i

. on the site. i l

l l

1 . . .- _ _.

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. EBASCO SERVICES INCORPORATED .

NO. oc7p.g ISSUE: C' . WATERFORD STEMI ELECTRIC STATION - UtlIT NO 3 PACE: 40F5 l l

I 6.3.2 The Civil Quality Control Supervisor shall infom the User's Testing Subcontractor chac the samples are ready for collection and testing. l l

! 6.3.3 The User's Testing Subcontractor shall test the samples for yield strength, tensile strength and elongation in

, accordance with ASTM-A370-68 and record the results on ,

the Record of Rebar User's Testing, Form No. QCIP-81-1 (sample attached). -

1 6.3.4 The User's Testing Subcontractor shall send to the

! ' Civil Quality Control Supervisor the results of the tests h and the " Hold" tags that accompained the samples.

6.3.5 The Civil Quality Control S'upervisor shall review the test results for acceptability of the steel. Acceptance y . criteria shall be in accordance with ASTM A-615-68.

I 6.3.6 If the test results show the steel to be acceptable, h the Civil Quality Control Supervisor shall record his g approval on Form No.QCIP-8-1 and the " Hold" tags and send u the " Hold" tags to the Material Control Supervisor who m shall file them for reference.

M g 6.3.7 All samples furnished by Florida Steel Croporation shall

,g be tested; this insures that at least one sample of V each bar size from each 50 tons of each heat is being h

ci tes ted. .

z C 6.3.8 If the test results show any tensile property of any g sample to be less than specified, the Civil Quality * -

3 Control Supervisor shall return the " Hold" tag, to the g ,

Material Control Supervisor, marked "Ratest Required".

I

  • 5 g , . . . _

E 6.3.9 When a tetest is required, the Material control Super-I l visor shall select at random a sample from the same heat p' as the original sample. He shall tag the sample in a

< similar manner to the first sample (but indicating that l it is a retest of the heat) and inform the Civil Quality Castrol Supervisor that the sample is available.

l Testing procedure shall then follow 6.3.2 through 6.3.6, above.

6.3.10 If a retest shows that the hast fails to meet Specifications, the Civil Quality Control Supervisor shall return the

  • l " Hold" tag, in the usual way, to the Material Control Supervisor who shall reject the entire heat and have

! it removed from the site.

I

( . FORM No. E-2 (12-12-74) l -. - -. - - _ . .- _

_ . . . - . . . . . . - - - - - --~ ~ ~ - ~ ~ - - - - - - - -

I. EBASCO SERV 2CES INCORPOKATED NO. QCIP -8 ISSUE: C UATERTORD STEMI ELECTRIC STATION - UNIT NO 3 L' AGE: 5 0F 5 7.0 ATTACit4ENTS 7.1 " Cut Sheet" or "Bar Lis t" 7.2 Mill Test Report 7.3 Vendor Quality Compliance Report, Release for Shipment 7.4 Record of Rebar User's Testing, Form No. QCIP-8-1 M 8.0 INSPECTION AND TESTING-DESIGNATION 8.1 Ebasco Quality Control shall implement the requirements of this 5

w procedure for all concrete reinf,orcing steel which is purchased

" by Ebas'co and delivered to the site.

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15-1030- 18 60 .25 1.22 .019 .020 74.500 95.500 L2.5 2.5L 15-1031 18 60 .32 1.28 .024 .005 83.125 100.625 7.5 3.OL ISd1032 18 60 .31 1.30 .023 .020 81.250 AQl.875 9.0 _4.0L 2b-lO33 18 60 .30 1.13 .OE8 .005 73.750 96.250l11.0 "

3.0L 12.0 " 4.0L 25-1034 18 60 .23 1.14 .016 .016 72.000 93.500 S.0 " 4.0L 25-1035 18 60 .27 1.36 .020 .008 85.000 104.250

" 2.5L 25-1036 18 60 .30 1.14 .018 .016 7G.750 95.500 12.5 106.750 12.0 " 3.0L 25 1037 18 60 .30 1.24 .024 .006 84.500 104.2 m 13.Y

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. VENDOR QUALITY COMPLI AN,CE REPORT Yeu . v, w. m ,.ci,c o, RELEASE FOR SHIPMENT Ca* = c8- '/w acd * *a * *

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The materials, equipmeer, fabricaciaes described below are released by The Ebasco Vendor Quality Compliance Representative for shipment. subject to conditions and terms scated:

MATERIAL DESCRIPTION (Gwentity, Sise. Rating, Piece Meek, Mfre. Serial No., ees.)

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Ll57 AND EXPLAIN ANY DETECTED $PECIAL CONDITIONS AND DEVIATIONS FROM PURCHASE CONTR ACT APPLICA8LE TO THIS RELEASE. (if none, se seeee).

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Evidence suppseries 61s release has been reviewed and excepe as speciRed above and/or as Veeder's certificarios stateneoc.

i es devissies foam such requirements bas been desessed.

e This decoment serves se release the above described material for shipment er the desigested destisseios. It does sec conssinese as aseeptance 6eseof and does met relieve the Veeder, Mmenfacturer et Coseactor of any and alt responsibilley or obligaciori impeeed by abe p '- e coasvect. It does set waive any rigbes abe perchaser may beve moder the perchase contract, iacteding abe p t--- 's right to reject she above described essetial apen dtscovery of any devissises free requarements of abe perchase l , cessect, drawings and specificasions aime arrival as desciencies.

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