IR 05000414/1985049

Insp Rept 50-414/85-49 on 851021-25.No Violation or Deviation Noted.Major Areas Inspected:Procurement,Receiving & Storage

ML20137E348
Person / Time
Site:	Catawba
Issue date:	11/12/1985
From:	Belisle G, Jackson L NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20137E332	List: IR 05000414/1985049 ML20137E327
References
50-414-85-49, NUDOCS 8511270242
Download: ML20137E348 (7)

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g C800 UNITED STATES NUCLEAR REGULATORY COMMISSION , _y 4 of o . REGION 11

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j- 101 MARIETTA STREET. * ATLANTA, GEORGI A 30323

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Report No.: 50-414/85-49

. Licensee: Duke Power Company 422 South Church Street Charlotte, NC 28242 Docket No.: 50-414  License No.: CPPR-117 Facility Name: Catawba 2 Inspection Condu ted: ctober 21-25, 1985 Inspector:

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Date Signed Approved by: 6' '"~/f L. # G. A:' Belisle,cKetf4g Section Chief

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Date Signed Division of Reactor Safety SUMMARY Scope: This routine, unannounced inspection entailed 34 inspector-hours on site in the areas of procurement, receiving, and storag Results: No violations or deviations were identifie . 0D112702420511Qg4 PDH ADOCK 0500 ppg

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. REPORT DETAILS Persons Contacted Licensee Employees

*H Atkins, Quality Assurance (QA) Engineer
*H. Barron, Superintendent of Operations
*H. Brandes, Analytical Engineer
*T. Gill, Engineer, Construction
*C, Hartzell, Compliance
*D. James, QA Technician
*J. Katti, Nuclear Production
*R. Kinard, Health Physics Coordinator
*P. McAnuity, Training and Safety Coordinator
"D. O'Brien, Engineer, construction
*L. Parker, Licensing, Technical Associate
*T. Robertson, Engineer, Construction
"G. Robinson, QA Operations F. Schiffley, II, Licensing Engineer
*D. Tower, Nuclear Production
*E. Williams, QA Technician Other licensee employees contacted included engineers, technicians, and office personne Other Organizations W. Crute, Project Engineer, Bahnson Company G. Gaston, QA Engineer, Bahnson Company B. Williams, QA Engineer, Bahnson Company NRC Resident inspectors
*P. Skinner, Senior Resident Inspector, Operations
*K. VanDoorn, Senior Resident Inspector, Construction
* Attended exit interview Exit Interview The inspection scope and findings were summarized on October 25, 1985, with those persons indicated in paragraph 1 above. The inspector described the areas inspected and discussed in detail the inspection finding No dissenting comments were received from the licensee. The licensee did not identify as proprietary any of the materials provided to or reviewed by the inspector during this inspectio _____-____ _____ - __-___ _ _ __

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2 Licensee Action on Previous Enforcement Matters This subject was not addressed in the inspectio . Procurement, Receiving, and Storage Inspection Objective This inspection was perforned to determine whether equipment procurement specifications included applicable quality assurance (QA) and technical requirements identified in the safety analysis report (SAR) and whether receipt inspection and storage activities were conducted in compliance with QA program requirement References Program requirements and procedures governing procurement, receiving, and storage activities were reviewed for completeness and effectiveness. The documents reviewed included the following: E-3 Field Procurement of Items and Construction Services, R21 F-14 Control of Onsite Vendor Work, R4 L-72 Housekeeping Requirements R4 M-22 Equipment Disassembly and Reassembly Inspection, R3 M-28 Inspection of Housekeeping Requirements, R6 P-1 Receiving Inspection, R28 P-3 General and Special Storage Maintenance Inspection Requirements, R18 Q-1 Control of Nonconforming Items, R24 R-1 Work Stoppage, R10 R-2 Identification and Resolution of Discrepancies, R13 CP-168 Storage and Installation of Electric Motor Operated Valves, R10 CP-208 Motor Rotation Procedure, R11 QA-300 Construction Surveillance, R15 QA-601 Vendor Evaluation, R10 QA-602 Vendor Surveillance Procedure, R9 Storage of Equipment and Materials The two remaining construction warehouses, paint storage building, and laydown areas were inspected to verify that equipment remaining in storage was retained in the correct level of storage environmen Specific equipment and material examined in the warehouse included an ITT-Barton, model 764, pressure transmitter, serial number 2820; a Gulf and Western 12-inch, schedule 100, cap, class B SA 234 WPP, Heat Code EJEW; and a 6-inch, schedule 40, SA 403 WP 304LS, 90 degree ell. The ! l !

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inspector verified the equipment had been received with certified material test reports or certification of conformance, as applicable, that the vendors were on the approved supplier list, and the documentation had been reviewed and approved by the license Hanger materials, electrical cable, structural steel, and carbon and stainless steel pipe were verified to be stored in accordance with applicable procedures listed in paragraph (b). During the warehouse inspection, the inspector observed that a written record of entry and exit was maintained for non-warehouse personnel. The inspector also observed that all warehouses were clean, nonconforming items were segregated and identified, and equipment requiring vendor documentation was marked with QC hold tape and/or tags, d. Procurement and Receiving Inspection The inspector reviewed onsite procurement activities. There were three principle sources where safety-related purchase requisitions were generate These were the licensee's engineering supervisors, inventory control, and Bahnson Services Compan Purchasing requisitions generated by the licensee were reviewed by the site QA unit prior to being forwarded for conversion to purchase orders. An approved vendors list (AVL) dated October 1, 1985, was supplied oy the corporate headquarters ana was available onsit The following purchase orders were examined to ensure that technical and quality assurance requirements were specified, that the requirements of 10 CFR Part 21 were included, when necessary, and that all requirements had been adequately reviewed and approved in accordance with established procedure Purchase Order J36236, ITT-Barton, for indicating differential pressure switches, to be in accordance with specification CNS-1210.04-00-0027, with operating conditions at 120 F, relative humidity 100%. ANSI N45.2(1971); N45.2.1 (1973); N45.2.2(1972); N45.2.9(1974); IEEE 323(1974); IEEE 344(1975); and 10 CFR Part 21 were specified as applicable to this orde Purchase Order C91550-31, Frank Electric Company, for reactor coolant pump monitor panel, to be in accordance with specification CNS 1330.13-00-000 ANSI N45.2.2(1972); IEEE-344(1971); IEEE-323(1971); and Duke Coating specification number 4007 were specified as applicable to this orde The vendor did not seismically qualify the panel; therefore, the licensee shipped the panel to Wyle Laboratories for testin Wyle's letter dated January 30, 1981, confirmed the acceptability of the tes Purchase Order W35924, Westinghouse Electric Corporation, for reactor vessel level instrumentation system (cabinet assembly), to be in accordance with Duke specification CNS 1201-00-1 and Westinghouse E-Spec-955616, Rev. 0; drawing 2D31922; and 10 CFR

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o * 4' Part-21. Westinghouse quality release QR-B63821 accompanied the shipmen ~ Purchase Order E56055-12, Ladish Company, for 3/4 inch threaded - caps, 6000 lbs, SA182F304. Specification CNS 1206.00-02-0725, ASME Section III,1977 Edition through Winter 1978, and 10 CFR Part 4} were specified as applicable to the order. Heat code W4LZK Heat Number 77625 material was receive Purchase Order C89073, Capital Pipe and Steel Products for 4-inch stainless steel pipe, schedule 160. ASME SA 376 TP304 and Duke Specification CNS 1206.00-02-0002 were applicable. Heat code / M1416, Ultrasonic inspection by Law Engineering was received. , '

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Purchase Order A98521, Borg-Warner Corporation, for 4 and 6-inch, 1500 lbs, carbon steel motor operated gate valve Duke specification CNS 1205.00-6; ANSI N45.2.1(1973); ANSI N45.2(1971); ANSI N45.2.2(1972); ANSI B16.5; ANSI B31.1; ANSI B16.11; and ASME , Section IX were specified as applicable to the orde Valves J"' with S/N 49375, 49361, 44685, and 44686 were receive c,

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Purchase Order H32479-13, Anchor-Darling Corporation for 2-inch,' gate valves, ASME Class Duke specification CNS 1205.01-00-0003 and 10 CFR Part 21 applie Valves with S/N E1581-3-13 and E1581-3-20 were received.

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Purchase Order A82775, Yuba Heat Transfer Corporation, for 4 each fuel pool cooling, 4 containment spray, and 4 each component cooling heat exchangers, to be installed in the auxiliary building. These heat exchangers were to be in accordance with Duke specification CNS 1201.06-1 and ASME Section VIII. The tube sheets were also to be ultrasonic inspected and tubes to be eddy current inspecte .

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Furchase Order A63035, Gould Pump Company, for component cooling pumps. Duke specification CNS 1201.05-6 was applicable with the following exceptions; .,

(1) Pumps shall have' forged steel coupling ;
(2) Pumps shall have self-contained mechanical seal (3) Nozzles shall be flange 
(4) Allowable nozzle loads will be less than those required by  -

the specification (vendor will be notified by actual loads later). ,

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(5) Nameplates shall be stat'nless stee '

10 CFR Part 21, and level B' storage were specified as applicabl Pumps with S/N N231 8129-1, 2, 3, and 4 were receive e

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. L H - Purchase Order G58463-41, Triad Steel Company, for structural steel to erect the containment mechanical equipment building, in accordance with Duke specification CNS 1119.0-00-0011, and QA r Condition 4 (seismic).

- Purchase Order K20248-16, National Welders, for 50,000 lbs, of 3/32-inch E7018 electrode in accordance with ASME SFA 5.1 with certified material test reports and quality assurance releas Heat number 24744, lot 4E418B01, and Heat number 24744, lot 4E415B01, were receive Purchase Order H42263-32, Anaconda - Ericsson Incorporated, for 12/c, #12/19 strand, soft drawn tinned or lead coated copper

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conductor cable, in accordance with Duke specification

1354.02-00-0001, protection level D, QA Condition 1, and 10 CFR Part 21 apply. Sixteen reels of cable were received on receiving inspection report RIR 723 The inspector reviewed the above listed purchase requisitions, purchase , orders, certificates of conformance, receiving inspection reports, I certified material test reports, quality releases, receiving inspectors qualifications, and applicable nonconformance reports to verify that ' material or equipment had been properly purchased, received and store Bahnson Service Company (BSC) has a contract with Duke Power Company

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 (DPC) to construct heating, ventilation, and air conditioning (HVAC)

!_ * system BSC generates purchase orders for the procurement of materials and equipment necessary to install HVAC system Purchase orders selected by the inspectors were confirmed to contain ! requirements from QA/QC form No. 121, as applicable, to provide adequate QA documentation of qualit Purchase Order 2086-CNS dated January 2,1985, was reviewed by the inspecto Receiving inspection

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reports (RIR) and certified material test reports which included

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compliance were furnished with the shipment. The purchase order was l 7 reviewed by QA prior to placing the order with Carolina Stee The , inspector also confirmed that Carolina Steel was on the approved vendor L list. The RIR signed by the inspector verified that the purchase order P requirements had been met. The receiving inspector was certified to F meet the requirements of ANSI N45.2.6.

f Purchase Order 1946 - CNS dated March 20, 1984, was also reviewed by f' ~

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the inspector. RIR and certified material test reports which included l% chemical analysis, physical test reports, and certificate of compliance J , were reviewed. The purchase order had been reviewed and approved by QA

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*- y prior to placing the order with Edgcomb Metals, Greensboro, N '

However, upon receipt of the materials, BSC identified on NCR 1287 that the - vendor was not on the approved vendor lis The vendor was subsequently approved in June 1984 and NCR 1287 was closed on June 27, l 1984.

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Some of the material on Purchase Order 194'6-CNS was also identified to be non-domestic material on NCR 1284. Domestic material was required in paragraph 4 of BSC Form QA/QC 121. DPC accepted the non-domesti; material by letter dated November 26, 1984, and the NCR was close i The receiving inspection unit for DPC is located in warehouse #2. All personnel have been officially transferred to Nuclear Power Generation (NPG), however, one person has been temporarily assigned to construction to receive materials. The work load varies, but some shipments are received almost every da The following RIRs were examined to ensure that they had been adequately completed and that nonconformances were clearly identifie Shipment number 124674, Purchase Order M37584, Circle Seab . Controls, for Pressure Regulators, part number -CRR21T1250G. QA hold tag number 4945 was placed on the regulators because part i number CRR21U250G was received in lieu of the corre'ct; part numbe s

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Shipment number 125,159, Purchase Order M38301, ITT-Barton, for s Model 764 Pressure Regulator. This equipment was accepted on a

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Shipment number 25392, Gulf and Western Division of Taylor Forge, for ASME SA234 WPB Class II, 12-inch schedule 100 caps. The material was received on November 1, 1978. The inspector verified that the certified material test report (CMTR) for heat code EJEW had been reviewed and accepted by DPC and that the CMTR was retrievable from the records storag'e vaul * * The inspector reviewed General' Receiving Inspection Instruction P-1B and Receipt of Materials and Piping Materials Instruction M4, 811, to assure that these i n str'ucti ori were in compliance with ASME Code requirement % In addition, the inspectors used the materials requisition to verify that the documentation theived with the shipment mat procurement requirements. Final QA documentation review and release of the material for installation was performed with site QA approva Within this area, no violations or deviations were identifie A m s L_ .

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