IR 05000254/1985028

Insp Repts 50-254/85-28 & 50-265/85-31 on 851001-03.No Violation or Deviation Noted.Major Areas Inspected:Licensee Action on IE Bulletin 79-02, Pipe Support Baseplate Design Using Concrete Expansion Anchors & IE Bulletin 80-11

ML20137R462
Person / Time
Site:	Quad Cities
Issue date:	11/21/1985
From:	Norton J, Williams C NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20137R445	List: IR 05000254/1985028 ML20137R440
References
50-254-85-28, 50-265-85-31, IEB-79-02, IEB-79-2, IEB-80-11, NUDOCS 8512050500
Download: ML20137R462 (4)

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U.S. NUCLEAR REGULATORY COPttISSION iC REGION III

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ReportNos.--50-254/85028(DRS);l50-265/85031(DRS)

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Docket'Nos. 50-254; 50-265 ' License Nos. DPR-29; DPR-30

- Licensee: . Commonwealth Edison Company P. O.: Box 767-Chicago,. Illinois 60690 Facility.Name: Quad Cities Nuclear: Power Station,' Units 1 and 2

Inspection At: Cordova, Illinois

- Inspection Conducted: ' October 1-3, 1985 0 Vhmf'

Inspector: 1J. F. Norton u /2I/ N

Dat6-

. Approved By:

YWb" C.. Williams, Chief // 8/ /Sc'

Plant Systems Section Datb '/

Inspection Summary

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I Inspection on 0ctober 1-3, 1985 (Report Nos. 50-254/85028(DRS); 50-265/85031(DRS))-

Areas Inspected: Licensee action on IE Bulletins 79-02, " Pipe Support Baseplate Design Using Concrete Expansion Anchors," and 80-11, " Masonry Wall Design."

The. inspection involved a total of 22. inspector-hours by one NRC inspecto Results: -No violations or deviations were-identified during this inspection.

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DETAILS

< Per' sons Contacted

• R. Bax, Production Supervisor

• H. Lihou, Technical Staff Supervisor

• A. Scott, Quality Assurance Engineer

• L. Soth, Staff Engineer, Nuclear Stations Division

• Denotes those present at the exit interview on October 3, 198 . -Action on IE Bulletins .(Closed) IE Bulletin 79-02: Based on review of all relevant data,

.it is concluded that the design and construction of pipe support baseplates using concrete expansion anchors in Units 1 and 2 are in compliance with safety requirements. See Section 3 of this report for detail (Closed) IE Bulletin 80-11: Based on' review of all relevant data, it is concluded that the masonry wall design and construction at Quad Cities, Units 1 and 2, are in compliance with safety requirement See Section 4 of this report for detail . Details of Licensee Action on IE Bulletin 79-02 IE Bulletin 79-02 addresses the design and construction of pipe support baseplates with concrete expansion anchors. The bulletin was issued March 3, 1979, and supplemental revisions were issued July 21, August 20, and November 8,1979. The primary purpose of the bulletin was to assure that licensee's had appropriately considered baseplate flexibility and its potential effects on anchor load ' A m'ixture of wedge and self-drilling type concrete expansion anchors were used in safety-related areas at Quad Cities, Units 1 and The minimum embedment depth for wedge type anchors is 4 1/2 anchor diameters. Self-drilling ancnors were predominantly used prior to 1977. All concrete expansion anchors were specified to be 'nstalled in accordance with manufacturer's recommendation Testing Program (1) Commonwealth Edison Company (CECO) committed to perform static, dyn,.mic and relaxation testing of expansion anchors to verify that the static and dynamic characteristics and capacities of the anchors conform to IE Bulletin 79-0 (CECO letter Cordell Reed to J.'G. Keppler dated July 5, 1979.) A summary report entitled, " Static, Dynamic, and Relaxation Testing of Expansion-Anchors in Responses to NRC IE Bulletin 79-02," was issued July 20, 198 . _ . _ _ __ -- ,._ -_ _ _ _ _ _ _ _ . _ . _ _

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- (2) The purpose of the test' program was to. supplement previous

- -responses which had-. referred to these tests. The specific-items addressed by the tests were ultimate static capacities

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of_various types'of expansion anchors; load-displacement-relationships for-these anchors; behavior of expansion

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anchors ~. subjected to simulated seismic events and other

cyclic : loads; baseplate flexibility and its effect on

. anchor. loads; and the' phenomenon of ' relaxation (loss of

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. anchor preload) with tim (3) :These tests were divided-into 4 phases (A through D), and

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.provided a clear understanding of anchor behavior under a wide range of static and dynamic loadings and the effec ~

of various- parameters on that behavio ' (a) Phase A involved static tension tests of single anchors

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j and provided an understanding of individual anchor behavio This series of tests proved that the level of preloading of the anchor at the time of testing'does not affect the ultimate capacity of the ancho (b) In phase B type tests, wedge, sleeve, and shell type anchored plate assemblies were cyclically loaded to-simulate seismic or pipe transient type loadings. These tests were performed in reinforced concrete and concrete blocks walls,'and confirmed that anchors embedded in concrete block and' mortar can withstand cyclic load levels of at least.25% of the anchor ultimate static capacit Tests in reinforced concrete demonstrated that anchors-could withstand' cyclic loads up to 50%'of the anchor ultimate

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static capacity. Also, it was determined that preload

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l' (c) Phase C tests'were' static tests on anchored baseplate assemblies for purposes of determining the effects of prying action on flexible plates. The results of these tests. revealed that prying action is in the' order of 15%

.to 20% of the applied load. This increase was lower than originally anticipated due to lower stiffness modulus of expansion anchors installed in concret ,

, (d) Phase D tests were run to determine the amount of relaxation of load that occurs'in an anchor after it has been preloaded.

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After the cyclic. tests were completed, which demonstrated that preload is not required to withstand cyclic _ loading,

.it was subsequently determined that the relaxation phenomenon is not of significant concer A major finding resulting from the testing is that loss of L preloading in an anchor does not affect the static ultimate load l capacity of the anchor, nor is preload required for an anchor to withstand cyclic loading L

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u,- The licensee field inspected and tested anchor installations as follows:

Load Test: 308 tested 2 failures Thread Engagement: 469 tested 10 failures Shell Projection: 492 tested 8 failures Angularity: 1007 tested 25 failures This data represents a 95% confidence level. This is consistent with CECO's commitments to the NRC regarding the "95-5" criteria presented in D. L. Peoples letter to J. G. Keppler, dated February 19, 198 The NRC inspector, based on this review, concluded that the actions set forth in IE 8ulletin 79-02 have been complied wit . -Details of Licensee Action on IE Bulletin 80-11 The Station Nuclear Engineering Department (SNED) approved modification M4-1/2-82-7 to reinforce and strengthen masonry walls at Quad City Station, Units 1 and 2, as a result of IE Bulletin 80-1 In accordance with IE Bulletin 80-11, all masonry walls at Quad Cities were inspected and classified as either safety or non-safety related. There were 25 walls classified as safety-related which did not meet the acceptance criteria as identified in the Bechtel response (180 Day Report, Revision 1, dated November 23, 1981) to-the bulleti Those walls which did not meet the acceptance criteria and are safety-related were modified in accordance with design drawings B1734 through B1748.

' Two walls (Nos. 15 and 171) were qualified by the " Arching Theory" of structural analysi Due to NRC objection to this analysis method, these walls were subsequently modified to meet the L acceptance criteri The modifications have been completed on all walls. All work was accomplished in accordance with Bechtel Specification'13524-088-CP11, l Revision 2, and the contractor's approved safety-related work l procedures. Certificates of conformance were obtained on material i procurement. The NRC inspector, based on this review, concluded that

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the actions set forth in IE Bulletin 80-11 have been complied wit . Exit Meeting The inspector met with licensee representatives (denoted under Persons Contacted) at the conclusion of the inspection on October 3, 1985. The inspector summarized the purpose and findings of the inspection. The l-licensee acknowledged the findings as reported herein. The inspector also discussed the likely informational content of the inspectors report with regard to documents or processes reviewed by the inspector during the inspection. The licensee did not identify any such documents / processes as proprietar . . - . -