ML20247G107

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Forwards Update to Wire & Cable Program Rept.Encls Include Cable Raceway Tracking Sys (Crts) Action Item List,List of CRTS-related Occurrence Description Repts & CRTS-related Nonconformance Repts
ML20247G107
Person / Time
Site: Rancho Seco
Issue date: 03/27/1989
From: Croley B
SACRAMENTO MUNICIPAL UTILITY DISTRICT
To: Knighton G
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
AGM-NTS-89-044, AGM-NTS-89-44, NUDOCS 8904040125
Download: ML20247G107 (26)


Text

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(^)suu . SACRAMENTO MUNICIPAL UTILITY DISTRICT O 6201 S Street, P.o. Box 'U830, Sacramento CA 958521830,(916) 452 3211 AN ELECTRIC SYSTEM SERVING THE HEART OF CALIFORNIA

'AGM/NTS89-044 March 27, 1989 U. S. Nuclear Regulatory Commission Attn: Document Control Desk Hashington, DC 20555 Docket No. 50-312 Rancho Seco Nuclear Generating Station License No. OPR-54 HIRE AND CABLE PROGRAM UPDATE

REFERENCES:

(1) SMUD Ictter GCA 88-136, dated April 18, 1988 (2) SMUD letter AGM/NTS89-004, dated January 6, 1989 Attention: George Knighton Attached is an update to the District's Hire and Cable Program Report. The original report was an enclosure to SMUD letter GCA 88-136 (Reference 1).

This submittal addresses the p. ogress made since the January 6, 1989 transmittal (Reference 2).

The District 4 11 continue to submit quarterly progress reports until the enhancements to the Hire and Cable Program and the verification and validation of Cable Raceway Tracking System (CRTS) software are completed. These progress reports will detail program activities as well as identify any new issues that could impact the schedule.

Attachment I is the CRTS Action Item List. Attachment II lists CRTS-related Occurrence Description Reports (0DRs). Attachment III lists CRTS-related Nonconformance Reports (NCRs). Each of these attachments contains a I discussion of changes of outstanding items or items closed since the last {

report. i

  1. Members of your staff with questions requiring additional information or clarification may contact Mr. Steve Crunk at (209) 333-2935, extension 4913.

8 Sincerel ,

R8' 8t8 CO O g Bob G. Croley No Assistant General Ha ger Nuclear Technical Services [

hosca

  1. AA Attachments J. B. Martin, NRC, Halnut Creek f

j 1 4 cc w/atch: i A. D'Angelo, NRC, Rancho Seco RANCHO SECO NUCLEAR GENERATING STATloN D 1444o Twin Cities Road, Herald, CA 95638-9799;(209) 333-2935

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Attachment I CRTS Action Item List Status Change Discussion Item 2 - Major (safety related) discrepancies were reviewed and dispositioned prior to plant restart. Minor (ncq-safety related) discrepancies have been identified and issued to Bechtel for resolution. Work on resolution of the minor discrepancies is in progress and they will be completed by the end of the Refueling Outage for Cycle 8 (RFO-8).

Item 5 - The original Rancho Seco EE-553 circuit and raceway schedules were reviewed and no evidence of a generic cable intermixing problem was identified. The Appendix "R" and Class 1 cables (total of 5 cables) were analyzed and it was determined that they have no safety feature actuation or reactor protection function. Sixty non-Class 1 intermixed cables were analyzed.

The analysis determined that 27 of the cables were deleted.

The remaining 33 cables will be dispositioned by the end of RF0 8.

Item 8 - The CRTS physical problems identified in LERs including overfilled / overweight cable trays and intermixing l power / control / instrumentation cables were corrected prior to i the plant restart. Sixteen non-Class 1 intermixing circuits and additional CRTS database discrepancies are being reviewed and will be dispositioned by the end of RF0-8.

Item 9 - Sixteen non-Class 1 intermixes are to be dispositioned via PDQs by the end of RFO-8. Documents issued for the 16 intermixes l are PDQ 89-103, PDQ 89-112, PDQ 88-124, and PDQ 88-125. The PDQs have been dispositioned and are being reviewed for approval. l l

Item 10 - The completeness of the CRTS with regard to plant security cables was verified through resolution of discrepancies between cable installation documents and the plant as-built configurations in engineering report ERPT-E0350. Resolution of the undocumented communication cables as well as verification and validation of the CRTS software is in progress and will be ,

completed prior to the end of RF0-8. i l

Ilem 14 - Resolution of the undocumented communication cables is in l progress. Resolution will be completed prior to the end of l RF0-8.

l l

Page 5 1

Attachment I CRTS Action Item List Status Change Discussion Item 17 - Revisions to the Rancho Seco Updated Safety Analysis Report (USAR) were made as stated in Attachment 4 to GCA 88-136 (Item No. 17). USAR Chapters 5 (Structures and Containment System) and 8 (Electrical Systems) were revised. Amendment No. 6 of the Rancho Seco USAR was submitted to the NRC on January 20, 1989.

Item 29 - Installation Verification Records The installation verification records for installed cables and raceways at Rancho Seco are the signed cable pull cards and raceway installation cards, respectively. The original cards for the 14,000 cables and 13,000 raceways installed during the construction of Rancho Seco have not been found. Facsimile copies exist as attachments to the Construction Inspection Data Reports (CDRs) and required sorting and filing to verify completeness. This activity is being performed and will be complete by the end of RFO-8.

Item 30 - Recommendations Revise EH.187 " Control of Electrical Plant Modifications" to either:

1) provide guidelines for the cable configuration where the cable has been pulled into existing plant equipment and cable termination will not be accomplished immediately after the cable pull or,
2) prohibit the pulling into and coiling of cable in existing plant equipment.

Corrective Actioni

1) EM.187 was revised to follow IM/PS guidelines for new pulls into existing plant equipment.
2) EH.187 was revised to prohibit coiling of cables in '

existing plant equipment.

EM.187, Rev. 3 was issued on December 28, 1988. This activity is complete.

Recommendation Revise MP/IS 307 " Cable Installatiotr' and EM.163 " Installation or' Permanent Plant Cables" to describe the process by which cables are declared to be spares.

Page 6 l

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Attachment I CRTS Action Item List Status Change Discussion Corrective Action 3 EM.163 is superseded by IS-E-5304.8 " Installation Specification." Both E-IS-5304.8 and MP/IS 307 were revised to provide guidance for cables to be spared and prohibit coiling of spare cables in cables trays and plant equipment. This activity is complete.

Recommendation Revise Procedure AP.44 " Plant Modifications - 2CN Implementation" to include the coordination of work between Construction and Electrical Maintenance personnel for electrical modifications.

Corrective Action This procedure is revised and corrective action is complete.

Other Activities CRTS design basis under development; will be complete by the end of RFO-8.

Page 7 l

Attachment II CRTS-Related ODRs

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Attachment II CRTS-Related ODR List Status Change Discussion Item 17 - ODR was superseded by PDQ 88-0456 (undocumented security cables) and 88-0166 (PDQ for 630 security and telephone cables). PDQ 88-0456 has been dispositioned. PDQ 88-0166 is open. Installation, verification, and CRTS dc. cementation of 438 security circuits are complete. Documentation of 200 telephone circuits is being reviewed and will be completed prior to the end of RFO-8.

Item 19 - ODR was superseded by PDQ 88-0169. Procedures NEP 5204.22 and NEP 5204.43 were revised to provide design guides for physical separation of power, control, and instrumentation cables, and to conform to USAR Section 8.2.2.11.H.5. In addition, the USAR ,

has been revised to remove any ambiguity with regard to cable intermixing restriction to RPS and SFAS. Amendment No. 6 of the USAR was submitted to the NRC on January 20, 1989. This item is complete.

i Page 5

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Attachment III CRTS-Related NCR List Status Change Discussion Item 51 - NCR was superseded by PDQ 88-0643. PDQ was dispositioned to accept per USAR update (Amendment No. 6). USAR Chapters.5 (Structures and Containment System) and 8 (Electrical Systems) were revised. Amendment No. 6 to the USAR was submitted to the NRC on January 20, 1989. See CRTS Action Item List (Attachment I), Item 17. This item is complete.

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