ML20149M269

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Forwards Responses to Questions Raised During Insp of Cr/Tsc HVAC on 880204-05.Air Balance Summary & Data Sheets & SRP 6.5.1 Instrumentation Comparison Encl
ML20149M269
Person / Time
Site: Rancho Seco
Issue date: 02/17/1988
From: Andognini G
SACRAMENTO MUNICIPAL UTILITY DISTRICT
To: Miraglia F
Office of Nuclear Reactor Regulation
References
GCA-88-101, NUDOCS 8802250451
Download: ML20149M269 (79)


Text

I y l -e kSMU- SACRAMENTO MUNICIPAL UTILITY DISTRICT O P. o. Box 15830, Sacramento CA 95852-1830 (916) 452 3211 AN ELECTRIC SYSTEM SERVING THE HEART OF CALIFORNIA FEs i 71938 GCA 88-101 U S Nuclear Regulatory Commission Attn: Frank J. Miraglia, Jr.

Associate Director for Projects 11555 Rockville Pike Rockville, MD 20852 Docket No. 50-312 Rancho Seco Nuclear Generating Station License No. DPR-54 CR/TSC HVAC INSPECTION QUESTION RESPONSE

Dear Mr. Miraglia:

During the inspection of the CR/TSC HVAC conducted February 4-5, 1988, several questions were asked for which formal responses were requested.

The responses to those questions are attached. It is our understanding that the answers provided will adequately resolve your staff's questions.

Please contact me if you have any questions. Members of your staff with questions requiring additional information or clarification may contact John Atwell at (209) 333-2935 extension 4917.

Sincerely, yll Y 6t/b p> iniau-G. Carl Andpgn chief Executive Officer, Nuclear Attachments cc: G. Kalman, NRC, Rockville A. D'Angelo, NRC, Rancho Seco J. B. Martin, NRC, Walnut Creek p22;Opck$2g2 O

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RANCHO SECO NUCLEAR GENERATING STATION O 14440 Twin Cities Road, Herald, CA 95638 97'J9; (209) 333 2935

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l LIST OF ATTACHMENTS Attachment 1 CR/TSC INSPECTION, QUESTION / RESPONSE Attachment 2 AIR BALANCE

SUMMARY

SHEET, AIR BALANCE DATA SHEETS Attachment 3 SRP 6.5.1 INSTRUMENTATION COMPARISON Attachment 4 IDADS POWER SUPPLY DRAWING Attachment 5 SEALANT INSPECTION, RT-HVS.Oll Attachment 6 CHARCOAL EFFICIENCY JUSTIFICATION l

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Pago 1 of 11 CR/TSC HVAC INCPECTION QUESTION / RESPONSE Question 1: Rancho Seco's procedure for air balance of ventilation systems, M-111, "HVAC Maintenance Procedure for Air Balance of Ventilation Systems," is relied on for providing assurance that unfiltered air inleakage is within the bounds of the assumptions used in the dose calculations and toxic gas analyses, and the system otherwise functions as designed. In the initial request for additional information (RAI), eleven specific items were requested regarding M-111 and the results obtained.

Based on our review of the licensee's response to the initial RAI and our understanding that the licensee is performing a new air balance for the control room HVAC system in accordance with M-111, provide all final data sheets, results, evaluations, and conclusions based on the new air balance regarding the adequacy of the air flow rates assumed in the dose calculations and toxic gas analyses and concerning the system functions. Items 1(a),

1(1), and the concern noted in Iten 1(%) of the initial RAI remain applicable.

Response: The District performed a CR/TSC air balance (M-111) on February 2-3, 1988. This retest was performed on a continuous basis beginning on the day shift (2/2/88) until its completion on the night shift the next day (2/3/88).

Several flows were found outside of the design ranges.

These nonconformances are currently being reviewed (NCR-7588) and are expected to be acceptable based on the following:

Actual heat loads are less than design heat loads used to establish design flow values.

Location of several of the traverse points is inappropriate, resulting in anomalous data. In these cases, alternate flow measurements were used (i.e.,

grills / registers associated with the traverse flows).

Some of the flow data wac outside of the design values; however, when the actual measure data is reviewed the flows are considered adequate (e.g.,

control room supply and return flows).

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l GCA 88-101 Attachment 1 i Page 2 of 11 l CR/TSC HVAC INSPECTION QUESTION / RESPONSE Additional air balance testing was performed on February  ;

9-10, 1988. 7est data'is provided in Attachment 2.

Based on the results obtained and the justifications for uenconforman.:es, the air balance is considered ,

acceptable.

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t GCA 88-101 Attachment 1 Page 3 of 11 CR/TSC HVAC INSPECTION QUESTION /RES PONSE Question 2: R. G. 1.52, Position 5.d provides that leak testing of the carbon adsorber section should be conducted if the integrity of the adsorber is affected. Rancho Seco Technical Specification 4.10.1.B requires that leak testing be performed "...after each partial or complete replacement of the... charcoal adsorber bank.' Provide a commitment to conduct this leak testino after reinstallation of the carbon filter trays which are removed in accordance with the procedures (STP 10G3A) for conducting air / aerosol mixing uniformity tests.

Response: As described in our previous submittal (January 13, 1988, Question 2), STP 1063 A&B were performed on July 31, 1987. Subsequently, SPs 618 A&B were performed to test the charcoal to ensure that the trays were properly reinetalled. STP 1063 was performed for this restart effort t , is not expected to be repeated. As discussed previousl,, Rancho Seco Technical Specification 4.10.1.B requires the filter systcha be:

Demonstrated operable at least once per refueling interval, or once every 18 months, whichever occurs first, or after each partial or complete replacemant of the HEPA filter bank or charcoal adsorber bank, or following painting, fire, or chemical release in the operating air makeup system, or after any structural maintenance on the HEPA filter or charcoal adsorber housing.

The Technical Specifications provide assurance that testing will be performed, when required, to determine the proper operation of the filter system.

GCA 88-101 Attachment 1 Page 4 of 11 CR/TSC UVAC INSPFCTION QUESTION / RESPONSE Question 3: Clarify how procedure I.044, which "checks the probe sensitivity for chlorine concentration by using an approximately 10 ppm standard calibratic o gas, "is used to verify that the detectors are capable of detecting a chlorine concentration of 5 ppm are per R.G. 1.95 and how this relates to the use of I.045 to "check the alarm setpoint of 1 p?m."

Question 7: The staff is unable to conclude, based on information received to date, that reasonable assurance has been provided that the control room operators would be adequately protected against a chlorine gas release from the chlorine storage building area. Such a release could reach the control room air intakes but by-pass the "semi-remote" current location of the chlorine detectors considering the intake air flow rates (normal and -

radiation protection modes) and assured maximum inleakage rates. Provide additional assurance to support the existing chlorine detector location, or commit to a proposed schedule for evaluating alternative designs and implementing an appropriate design modification to provide further chlorine gas protection, during which time clearly adequate protection is provided including, if appropriate, the absence of such potential chlorine release cources from the site.

Response: Currently, gaseous chlorine has been removed from the site and sodium hypochlorite is being used in the water systems. Thus, the concern of a potential chlorine release is not presently applicable to Rancho Seco.

Evaluations are in process to determine the need for gaseous chlorine on site. If, upon completion of the study, gaseous chlorine is determined to be necessary, the District will address its impact on the CR/TSC and obtain NRC concurrence prior to bringing the gas on site.

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GCA 88-101 Attachment 1 Page 5 of 11 CR/TSC HVAC INSPECTION QUESTION /RES PONSE Question 4: Clarify how plant security's procedures for approving opening of the control room exit leading directly to the outside of the building provides assurance that control room habitability is maintained during emergencies, or provide additional rationale to justify reliance on means other than administrative controls acting in conjunction with security to provide this assurance.

Response: The door which leads from the control room to tha turbins deck is designated as a security door. As such, it requires security be contacted and a continuous watch be posted while the door is open. This door can only be unlocked from the control room.

Since the door must be opened from the control room side and the operators are aware of the need for control room integrity in the event of an accident, they would ensure that it be closed and/or remain closed during any event requiring integrity. In addition, access to this door from the outside is restricted by another vital access door which leads to the transformer room directly adjacent to the control room.

Based on the above, the District considers there to be adequate controls on the door to prevent its opening during any event requiring control room integrity.

GCA 88-101 Attachment 1 Page 6 of 11 CR/TSC HVAC INSPECTION QUESTION / RESPONSE Question 5: Provide a commitment to perform periodic testing which will be relied on for indication of the leak tightness of the silicone sealant employed to limit air inleakage to the control roon. Provide a detailed description of the tests. This description may be provided subsequently with a scheduled commitment to do so at this time.

Response: As discussed in the inspection, the District will perform SP.84 A&B on a monthly basis as required by Technical Specifications. During performance of this test the control room pressure, relative to the outside air, is measured and documented. This data will be trended and reviewed for indications of pressure loss which could be indicative of a leak in the silicone sealant. This trending, in conjunction with the 18 month incpection of the sealant (Draft RT-HVS-Oll, Attachment 5), is considered adequate to provide assurance that any degradation of the sealant will be detected and replaced prior to its impacting the ability of the CR/TSC HVAC to perform its function.

Upon completion of the next fuel cycle, the District will provide the NRC with the trending results and the results of the inspection.

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i GCA 88-101 Attachment 1 Page 7 of 11 CR/TSC HVAC INSPECTION QUESTION / RESPONSE Question 6: Provide the resolution, including schedules, and supporting rationale for the following licensee identified issues:

1) Automatic initiation of CR/TSC Essential Air System operation increases control room operator work load during certain critical plant operating pnases; and t
2) CR/TSC Essential HVAC controls and operating status indication in the Control Room are not adequate.

In addition, with reference to the above, provide rationale supporting the capability of the design to provide automatic initiation if needed, following manual shutdown of one or both trains of the Essential HVAC  :

System.

Response: The automatic initiation of the CR/TSC on an ESFAS signal has been removed from the system. Automatic actuation of this system will now occur only on a toxic, high temperature or radiation signal. With respect to the control room indication, the staff was able to witness the operation of the system and to observe the system data available to the operators via IDADS. The additional information provided on IDADS in conjunction with the back lighted push button switches is sufficient to allow the operators to safely operate the CR/TSC system.

The operation of the CR/TSC essent!al HVAC is from the control room via a momentary contact back lit switch.

In the event of an auto start from either the toxic or radiation detectors, the switches will light indicating what initiated the start (i.e., toxic or radiation).

The operator has the ability to stop either unit on automatic initiation as long as the temperature within the control room is acceptable. If the temperature is above the pre-set limit, the essential units cannot be ,

i shut down. If the operator pushes the normal reset button, the unit will be stopped if the temperature l limit is satisfied, and reset for automatic actuation from any signal. The essential unit isolation /stop button will stop the unit (assuming acceptable temperatures) and only automatically actuate on high temperature. The control system provides the operator with flexibility in operation while providing assurance that the control room environment will be adequately maintained.

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Attachment 1 Page,8 of 11 ss s

CR/TSC HVAC INSPECTION X ,

i QUESTION /RESPOliSE _ -

Question 8: a) R.G.,1;52 provides that a'93% removal efficiency (5% penetration) for organic iodide can be assigned for a'J-inch charcoal adsorber bed if the laborhtory tests show n"penetration of 1% or less.

This norresponds to a "safety factor" of 5 or greal'hb..-The Rancho Seco Technical Specifications provide fbe an assigned 90% removal efficiency (10%

penetration) for each of the 2-inch beds if the laboratory tests show penetrations of 5% or less.

This corresponds to a "safety factor" of 2 or greater. Justify this apparer.E discrepancy, b) Clarify the applicability of the discussion in your January 13, 1988 subr.ittal regarding statistical analyses of laboratory, testing criteria.

Response: a) Attachment 6 provides a detailed discussion and justification for the charcoal efficiency assumed for the CP/TSC VVAC.

b) The statidtical analyses were provided as additional information to indicate the high degree of assurance that the District hac vith respect to the filter efficiency assumed in the dose analysis, d

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GCA 88-101 Attachment 1 Page 9 of 11 CR/TSC HVAC INSPECTION .

QUESTION / RESPONSE Question 9: Provide a dose evaluation for all potential release points other than those identified in your response (e.g., ground level auxiliary building exhaust), or provide rationale for concluding that calculated doses for the identified potential release points exceed the doses that would be calculated for the other release points.

Response: As described during the inspection, the Ground Level Auxiliary Building Exhaust System draws from the containment penetration area (grade) and the HVAC equipment room (+20) passes through a HEPA and charcoal filter prior to being exhausted. Currently, all '

containment leakage is assumed to leak from the containment directly to the intake without decay or filtration. Had the leakage been assumed to pass through this exhaust system decay and filtration could be assumed thus reducing the dose impact.

In our January 13, 1988 submittal (Question 12), we provided source terms assumed in the dose analysis.

These source terms are the major contributors to the post accident dose and all other sources are considered negligible. The District considers the source terms assumed in the dose analysis to be acceptable.

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GCA 88-101 Attachment 1~

Page 10 of 11 CR/TSC HVAC INSPECTION QUESTION / RESPONSE >

Question 10: With regard to safety-related instrumentation display and readout, justify where applicable, not meeting minimum engineered safety feature instrument provisions of SRP 6.5.1, Table 6.5.1-1, which refers to ANSI N509 and R.G. 1.52.

Response: Attachment 3 provides a table indicating the Districts compliance with SRP Table 6.5.1-1.

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GCA 88-101 Attachment 1 Page 11 of 11 CR/TSC HVAC INSPECTION QUESTION / RESPONSE Question 11: Justify reliance on the non-safety related IDADS computer system for HVAC equipment status monitoring ,

during emergencies considering the nature of its power supplies.

Responce: As discussed during the inspection, the information provided to IDADS is via the same data acquisition system used by the Class 1 SPDS. Only IDADS, which displays the data, is non-Class 1. Attachment 4 contains a figure showing the power supply to IDADS.

This figure indicates that IDADS has redundant non-1E power supplies. The preferred supply is through a battery backed, diesel generator supplied source.

Alternate power is available through an automatic transfer static switch.

As a result, we expect that IDADS will provide highly reliable indication of the CR/TSC HVAC parameters.

r ATTACHMENT 2 AIR BALANCE

SUMMARY

SHEET AIR BALANCE DATA SHEETS l

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. . Attachment 2 Page 1 of 36 CONTROL ROOM /TSC FIIN BALANCE RESULTS 2/8/88 - 2/10/88 As indicated by the flow balance data in your possession and dated 2/2/88 -

2/3/88, several flow readings were out of specification and addressed via Nonconforming Report (NCR) 7588. In the process of evaluating systen heat loads to provide a disposition on the NCR 7588 items, Design Engineering received new, lower design value heat loads from the I&C Department for the Control Room area which justified the establishment of new flow balance criteria to increase required computer room flows and decrease Control Room flows.

The attached data provide the results of the final balancing ef fort. The values measured show considerable improvement in the number and magnitude of out-of-specification readings. In most cases, the deficiencies tend to cancel one another.

The end result of this new and final balancing ef fort provided more uniform positive pressures throughout the envelope, higher actual flows to improve overall heat removal capability of the system and fewer out-of-specification values without compensating effects within the same local air space. An explanation for each out-of-specification reading follows.

Item 1: Low Control Room return flow at traverse B4 in toxic mode.

Discussion: Although this value is <10% of design, it is 92% of the measured Control Room supply.

Item 2: Low Control Room return flow at traverse A4 in RAD /HI temp Discussion:

mod e .

One or both of the A2/A4 traverses must be considered suspect

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as the large disparity cannot be substantiated by the accurately measured (micromanometer) positive pressure in the CR/TSC envelope with the makeup flow of 878 CFM measured with good confidence.

Item 3: Low flow assistant Shif t Supervisor office - both trains, both mod e s .

Discussion: Design Engineering has given tacit approval of the acceptability of these values.

Item 4: Low flow kitchen large register - both trains, both modes.

Discussien: Design Engineering has indicated that a total kitchen supply flow of 950 CFM was more than adequate and that an actual flow of approximately 800 CFM should be sufficient.

Item 5: High flev computer room register CD-338 B train, toxic mode Discussion: CD-3 38-3, -4, -5 all discharge into the same local area. The total flow from these three registers is still 99.4% in this condition. (i.e., 5569 CFM actual vs. 5600 design)

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,' , . Attachment 2 Page 2 of 36 Item 6: Low flow computer room register CD-338 A train, RAD /HI '

temp mode .

Discussion: CD-338-3, -4, -5 'all discharge into the same local area. The total flow from these three registers is still 91% of design, i

within the 10% requirement.  !

Item 7: High flow Control Room register SG-339 A train toxic mode  ;

4 and B train toxic and RAD /HI temp modes.  ;

3 Discussion: The measured flows from all three grills / registers in the

Control Room area are as follows
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B Train

! A Train Toxic B Train Toxic RAD /HI Temp l SG-339-1 1080 1044 1084 i

SR-339-4 636 493 559 j -

SR-339-5 528 492 620 Total Actual 2244 2029 2263 [

Total Design 2150 2150 2150 [

1 Percent 104% 94% 105%  !

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] All totals are well within the 110% flow criteria. Also, the excessive flows from SG-339-1 and reduced flows from SR-339-4 '

} and SR-339-5 tend to r.ause overall area temperatures to decrease  !

since the temperature elements which control HVAC system -

I operation are located much closer to SR-339-4, -5. .. !

I Item 8/9: Low flows SR-339-4 and SR-339 A & B trains, toxic mode.

Discussion
See Item 7.
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Attachment 2 Page 3 of 36 -

T0XIC RAD /HI TEMP READINGS READING 5 (ACCEPTANCE "A" "B" OUT OF "A" "B" OUT OF DESIGN CRITERIA) TRAIN TRAIN TOLERANCE TRAIN TRAIN SPEC TSC Supply Traverse A3/83 2750 (2475-3025) - ---- 2639 ----- 2682 SF-A-7A/B Traverse A6/B6 <3520 3319, 3256 2132 1997 TSC Peturn Traverse AS/B5 2750 (2475-3025) _____ _____ N/A N/A 2050 Min. N/A N/A _____ _____

CD-334-1 TSC 450 (382-517) 451 433 448 451 CD-334-2 TSC 450 (382-517) 428 423 457 434 CD-334-3 TSC 400 (340-460) 364 377 376 400 CD-334-4 TSC 450 (382-517) 457 427 455 459 C0-335-1 Office 300 (255-345) 286 299 316 297 CD-336-1 Office 300 (255-345) 301 300 322 306 CD-333-1 Corridor 400 (340-460) 372 350 378 349 Register Totals: 2669 2609 2752 2696 PG-334-1 TSC Return 2750 (2475-3025) 2166 - 21% 2794 A N/A N/A 2050 Min. N/A N/A 2084 2400 SUBJECT OF NCR 7588


= DATA NOT ENTERED OR NOT TAKEN DUE TO P0OR TRAVERSE LOCATION O

Attachment 2 Page 4 of 36 -

T0XIC RAD /HI TEMP READINGS READINGS (ACCEPTANCE "A" *

"B" OUT OF "A" "B" OUT OF DESIGN CRITERIA) TRAIN TRAIN TOLERANCE TRAIN TRAIN SPEC CR Supply Traverse A2/82 13950 (12555-15345) 13651 13481 13975 14117 Make-up Air OL-1/2 1760 N/A N/A 878 923 (CR Return Traverse A4/84 13950 (12555-15345) 14421 12417 -11% B N/A N/n 12890 '(11601-14179) 10213 -21% 11603 A CD 340-1 SS Office 400 (340-360) 367 370 359 359

  • CD 341-1 Asst Office 450 (382-517) 328 -27% 337 -25% A&B 340 -24% 330 -27% A&B
  • CD-342-1 Kitchen 800 (680-920) 646 -19% 662 -17% A&B 650 -19% 662 -17% A&B CD-342-2 Kitchen 150 (127-172) 140, 140 140 143
  • CD-338-1 Computer Room 1600 (1360-1840) 1439 1451 1428 1435

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CD-338-2 Computer Room 2800 (2380-3220) 2800 2848 2832 3024

  • CD-338-3 Computer Room 1200 (1020-1380) 1324 1506 +26% B 1324 1312
  • CD-338-4 Computer Room 3200 (2720-3680) 2764 2948 2648 -17% 2732 A SR-338-5 Computer Room 1200 (1020-1380) 1104 1115 1109 1120 CSG-339-1 Control Room 850 (722-977) 1080 +27% 1044 +23% A&B 960 1084 +28% B
  • SG-339-4 Control Room 650 (552-747) 636 493 -24% B 570 559
  • SR-339-5 Control Room 650 (552-747) 528 -19% 492 -24% A&B 634 620 Register Totals: 13950 (12555-15345) 13045 13406 12994 13380
  • SUBJECT OF NCR 7588

Attachment 2 0 - Page S of 36 NCR NO. S-7588 REV.1 Page 2 of 2 CR/TSC AIR BALANCING REQUIREMENTS FLOW UNDER FLOW UNDER ROOM # AREA OUTLET # T0XIC MODE RADIATION MODE 333 Corridor CD-333-1 400 Same 334 TSC CD-334-1 450 Same CD-334-2 450 Same CD-334-3 400 Same CD-334-4 450 Same RG-334-1 2,750 2,050 min 335 TSC Conf. Rm CD-335-1 300 Same 336 TSC Conf. Rm CD-336-1 300 Same 338 Computer Rm CD-338-1 1,600 Same CD-338-2 2,800 Same CD-338-3 1,200 Same CD-338-4 3,200 Same CD-338-5 1,200 Same

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RG-338-1 5,000 4,800 min RG-338-2 5,000 4,800 min 339 Control Rm SG-339-1 850 Same SR-339-2 Blanked Off Blanked Off SR-339-3 Blanked Off Blanked Off SR-339-4 6.50 Same SR-339-5 6.50 Same RR-334-1 3,950 3,290 min 340 Shift Supv. Off. CD-340-1 400 Same 341 Conf. Rm C D-341-1 450 Same 342 Kitchen CD-342-1 800 Same CD-342-2 150 Same

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Attachment 2 f DUCT TRAVERSE DATA SH.EET (ROUND QUCTS) , mPage 24 of 36 EQUIPMENT NAME "4A-7% 0ETOP_u 34' brd af, OAT 1.:

MAN I WR Mo; AA M s EQUIPMENT NO.

TRAUERSE LOCATION E ECN NO. .

(Steris 6. 6.1.3.1. 6. 6.1.3. 2) _

Reading ' Instrument Type Calibration  :

E=w Vertical HoHzontal_ Due 94 4 FiPI -_

and serial Number 1

902 ,__ / O '13 'aw AmungsgL_ __

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( 6.11. T . 31

= 1 02t. FPM Av'dedge velocity Total velocitv

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Area = 3.14 x R (R = Radius+ .in inches) -

144 Area = 3.14 x[/J/ . 3./9 ft2 144 ~

3Ait, Average velocity _-

1637 c x Area l i _ m CFM l

DUCT ID USED TAKING INTO ACCOUNT INSULATION l CFM Min., CFM MAX. l Acceptance Critaria: , , ,

" ,N Remarks

": Q 78X N

\

-.J Date:

Performed By:

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Reviewed By: _.

Date:

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M-411 -It

, ~-

. - - - . , - - - - . . . , - . . . . - - .. , _ . . - n.. , , ,._.-- -n - - . --- . .

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Call 8 RAT 10ll INSTR M llT TYPE CALIBRATION av curan am eveu I INSTRUENT TYPE DUE p,.o.wfa 37,,9 AND SERIAL llUMBEll DUE Alto SERIAL 11UMBEk l

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U USE THE BLOCK Oli illt klGHt telt INttkuMENtAtitel

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TOTAL = u>i A AnkAd WhitV ilo. Of READING 5 AVERAGE VELOCITT a outf AlttA a tFN h .g A 9.f 6 --litaB EN I' < 1d-1l140 4lt'53-7d0-20 q 4 . .

7/

+1 DATASHEETf.6: Attachment 2 .

Page 29 of 36

[ TRAVERSE DATA SHEET Y 2 FT x07 LFFECilVt AREA .

TRAVERSE LOCATION DUCT SIZE INSTRUMENT TVPE CALIBRATION g m ,,

CAllBRAT10N INSTRUMENT TYPE DUE AND SERIAL NUMBER DUE _

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= 7,g AVtNAR VtLOCITY TOTAL

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cnt-NTS-OM h1 . . .

l DATA SHEET 7012 Attachment 2 .

1 Page 30 of 00CT TRAVERSE DATA SHEET (ROUND DUCTS)

EQUIPMENT NAME %A-70> PETUEu JY' bid RL DATE: nhb M 6 GeA WR NO.

EQUIPMENT NO.

TRAVERSE LOCATION _ .f),[_ _

ECM NO. _,

' Steris 6.6.1.3.1. 6.6.1 .3.21 lteadd ng Vertical HoH zontal Instrument Type Calibration Number Due ra9 92 and SeH al Number 1

r,n to a, w m e x n m eev .. : n 2

3 yc w c ,,on-n 6 P, ,s 4

S M i u.

& <.4 nas 7 r?v e wo 8 'en - tM _

9 /. 2N e. M 10 e% m ,

)

. W7 car

  • (6.11.T.31 Total Velocity = -6 2t FPM Average velocity
  1. Reed",ngs Area 3.14 x R (R = Radius in inches) 144 Area = 3.14 x 12 = 3. / 4 ft2 14+

6% x Area 3 IV = l'M 7 CFM Average velocity OUCT ID USED TAKING INTO ACCOUNT INSULATION Acceptance CM teria: CFM Min., CFM MAX.

Remarks h h /RI Tl:1tf P vttofW Performed By: I w Date: J4d Reviewed By: Date:

Approved By: Date:

M-111 -26 9

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Attachment 2 41 Page 33 of 36 -.

pf/ DATA SH .6: -

}<h TRAVERSE DATA SHEET 2

DUCT SIZE J Y " v J.2 ** EFFECTIVE AREA a 4, FT TRAVERSE LOCATION -

INSTRUMENT TYPE CALIBRATION INSTRUMENT TYPE CALIBRATION gy_g, fyfg og,wagg AND SERIAL NUMBER DUE AND SERIAL NUMBER DUE 3,gy ,, 7, 7f c -

mitto va ANomcTER (4d> pgggg g 3 0#1 -

gypots fan 3 casot-E TRAtN na SED /A g ~

pl y,:(',4 Steps 6.2.6, 6.2.7,NLLiANhULAN 6.2.8, 6.3.3.1, 6.6.1.11 _

  • UK NUUNU lHAVtKSL
  1. i '
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  • nh oh 4 gjo y/n k>h 'nb nk b

a i

8 9

10

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  • USE THE BLOCK ON THE RIGHT FOR INSTRUMENTATION Fta) cuare ut som ancmc Ci READING DIRECTLY IN VELOCITY.

TOTAL o = 6 AVERAGE VELOCITY No. Of READINGS.20 AVERAGE VELOCITY x DUCT AREA = CFM x 3.{, a CFM o ,

M-sil-20 f.ol i di-ifiS-GIG-&

- 2- - . _ _ _

s M 7 Attachment 2 f^.1 '-

Page 34 of 36 6,g DATA SH f.6:

  • Oth TRAVERSE DATA SHEET 95 2 DUCT SIZE M r39" EFFECTIVE AREA FT TRAVERSE LOCATION INSTRUMENT TYPE CALIBRATION INSTRUMENT TYPE CALIBRATION ggg_g g pg AND SERIAL NUMBER DUE AND SERIAL NUMBER DUE ,g , g ,.gg twooan Nomart </u/R g N"D swws neo :Hc<x- a ww 4a socia p#gfpf,4 Steps 6.2.6,6.2.7,6.2.8.6.3.3.1,6.6.1.11 _

,g ' RtclANGULAR UK KUUNU IKAVtKdt i

  • VP VEL 2 3 4 b b /

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9 10 0

TOTAL

  • USE THE BLOCK ON THE RIGHT FOR INSTRUMENTATION L' READING DIRECTLY IN VELOCITY. FLW GECIO 14 60m DiMCDW4 & MCT TOTAL o = 6 AVERAGE VELOCITY No. Of READING 5W AVERAGE VELOCITY x DUCT AREA = CFM

() x 9.5 = O CFH d.di M -til-20

{$

bY fg

Attachment 2 q

! ffd DATA SilEV .6 - Page 35 of 36 Q ~

TRAVERSE DATA SHEET ,

2 DUCT SIZE 2't %24 " EFFECTIVE MIEA y FT TRAVERSE LOCATION -

INSTRUMENT TYPE CALIBRATION INSTRutlENT TYPE CALIBRATION As Tsc RETURr4 AND SERIAL NUMBER DUE AND SERIAL NUtBER DUE A s-a- swa mhda sInla euca_cm arwe n Sypass fto:J cactx- B TRAid IN S&r/C4 CTE (4071

!p:gjSteps 6.2.6, 6.2.7, 6.2.8, 6.3.3.17 6.b.1.11

~

HECTANGUEAR Un N00NU TRATEust.

k

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a 1

5 9

10 o FLma c EctGb in D0ill bittECTIONS 10ThE r

  • USE lilE BLOCK ON Tile RIGitT FOR INSTRUENTATION READING DIRECTLY IN VELOCITY.

TOTAL o - o AVERAGE VELOCITY No. Of READINGS 't?

AVERAGE VELOCITY x DUCT AREA = CFH x n CI'H O 4 =

m-fil-30

[.d

<RT=HVbeIB M

l-DATA SHEET 7.12 Attachment 2 '

Page 36 of 36 DUCT TRAVERSE DATA SHEET (ROUND DUCTS) .

JY' brd A (, DATE: .3// 49 l EQUIPMENT NAME %A-N PE7UEu l '

EQUIPMENT NO. M 4 GfA WR NO. /o/J/0 1

elo TRAVERSE LOCATION A6 ECN No.

(Stoos 6. 6.1.3.1. 6. 6.1.3.21 l Reading Number Vertical HoM 2ontal Instrument Type Calibration >

l nh and Serial Number Due 1 c/c Wo#

2 ch ee me-wamw ,

n/0 t*Tr b5D D I 3 nIn do I 4- r/n nin nin \

5

& c4 cis 7 cl- ein 8 oln . eh _

9 nh ch 10 2/e ce

( 6.11.1. 3) l Total Velocity o = 6 FPM Average velocity l

  1. Readings #

2 i Area - 3.14 x R (R = Radius in inches) 144 Area = 3.14 x0 # = 3,IV ft2 144 Average velocity 0 x Area 3 /V = 6 CFM OUCT ID USED TAKING INTO ACCOUNT INSULATION Acceptance CriteHa: CFM Min., CFM MAX.

Remarks _ CLMD CAClun ni norg wegemn Performed By: M /

Date: .#I/M Reviewed By: Date:

Approved By: Date:

M-111 -26 h

ATTACHMENT 3 SRP 6.5.1 INSTRUMENTATION COMPARISON I

4 l

l 1

Attachment 3

  • Page 1 of 8 SRP TABLE 6.5.1-1 MINIMUM REQUIRED INSTRUMENTATION COMPARISON WITH CR/TSC ESS. FTLTRATION UNITS SF-A-7A & 7B .

SENSING IDCATION IDCAL READOUT /AIARM MAIN CONTROL ROOM READOUT /AIARM

1. Unit Outlet Meets SRP requirement for Meets SRP requirement for flow rate flow rate indication indication, alarm on high or low flows & data is retrievable for recording from the IDADS.

(FIC 54701 & 54702)

(F2900 & 2902 for flows G2928 & 2929 for low flow alarm G2930 & 2931 for high flow alarm)

  • Plow rate indication is also provided on "CRTSHVAC" display
2. Demister/Prefilter Meets SRP requirement of No requirement pressure drop indication (PDI S4701B & 54702B)

Exception: High alarm is not provided.

Justification: Monthly surveillance procedure SP.84A & B data is used to change demister/prefilter pads when its pressure drop exceeds 1.0" w.g. (ERPT-MOO 61) o Additional instrumentation, no SRP requirement

Attachment 3 Page 2 of 8 -

SRP TABLE 6. 5.1-1 MINIMUM REOUIRED INSTRUMENTATION COMPARISON WITH CR/TSC ESS. FILTRATION UNITS SF-A-7A & 7B -

SENSING IDCATION IDCAL READOUT /AIARM MAIN CONTROL ROOM READOUT /AIARM

3. Electric Heater Exception: Status indication No requirement is not provided Justification: Heater is 4

always on as a result of I low setting of humidistat

! When the unit is operating status indication is not

] essential G. Space between Meets SRP requirement of Meets SRP requirement of temperature Heater & First HEPA temperature indication and indication and alarmed on high or low (Prefilter is high and low temperature alarm temperature combined with demister) (TISHL 54705B & 54706B (T2908 & 2910 - normal / low temp.

and 54705C & 54706C) T2909 & 2911 - normal /high temp.)

Exception: No trip alarm is provided l

Justification: 1. Site relative humidity (R.H.) is generally '

extremely low

2. Since air to filtration unit is l approx. 2/3 i

recirculated & 1/3 outside make up the R.H. of mixed i air is less than 70%

I j

t

Attachment 3 Page 3 of 8 .

SRP TABLE 6.5.1-1 MINIMUM REOUIRED INSTRUMENTATION

@ PARISON WITH CR/TSC ESS. FILTRATION UNITS SF-A-7A & 7B -

SENSING IDCATIOli IDCAL READOUT / ALARM MAIN CONTROL ROOM READOUT / ALARM

3. Heater is on all the time when the HVAC unit is on.

Therefore, trip alarm is not essential

5. Prefilter (combined with demister)

G. First HEPA (Pre HEPA) Meets SRP requirement of Meets SRP requirement of pressure drop pressure drop indication recording by retrieving data from IDADS (PDISH 54701 & 54702)

  • Pressure drop is indicated & high Exception: High pressure pressure drop is alarmed drop is not alarmed (P2911 & 2912 - Indication Justification: Remote P2900 & 2901 - Alarm) alarm is provided

' 7. Space between Meets SRP requirement of two Meets SRP requirement of two stage high Adsorbers & second stage high temperature alarm temperature alarm HEPA (Post HEPA) o Additional instrumentation, no SRP requirement

Attachment 3 Page 4 of 8 -

l SRP TABLE 6.5.1-1 MINIMUM REOUIRED INSTRUMENTATION I COMPARISON WITH CR/TSC ESS. FILTRATION UNITS SF-A-7A & 7B -

1 SENSING IDCATION IDCAL READOUT / ALARM MAIN CONTROL ROOM READOUT / ALARM 1st Adsorber 1st Adsorber l High temperature alars High temperature alarm i

(TSH 54701 & 54702 with (T2900 & 2902) l light)

High high temperature alarm High high temperature alarm (T2901 & 2903)

(TSHH 54701 & 54702 with light) 2nd Adsorber 2nd Adsorber High temperature alarm High temperature alarm (TSH 54711 & 54712 with (T2904 & 2906) light)

High high temperature alarm

High high temperature alarm (T2905 & 2907) l' (TSHH 54711 & 54712 with light)
  • Temperature indication is Exception: Temperature indication is not provided provided (TI S4701 & 54702 after 1st Justification: Local temperature indication adsorber is provided.

TI 54711 & 54712 after 2nd adsorber) o Additional instrumentation, no SRP requirement i

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Attachment 3 Page 5 of 8 -

SRP TABLE 6.5.1-1 MINIMUM REQUIRED INSTRUMENTATION COMPARISON WITH CR/TSC ESS. FILTRATIOR UNITS SF-A-7A & 7B -

SENSING IOCATION IDCAL READOUT / ALARM MAIN CONTROL ROOM READOUT / ALARM C. Second HEPA (Post HEPA) Meets SRP requirement of *High pressure drop is alarmed on IDADS pressure drop indication (P2902 & 2903)

(PDISH 54703A & 54704A)

Exception: High pressure drop is not alarmed Justification: Remote alarm is provided

) 9. Fcn No requirement Meets SRP requirement of status i

indication on "CRTSHVAC" IDAD

  • Pressure drop is indicated display (PDI 54705 & 54706) Exception: Dedicated handswitches for the booster fans are not
  • Fan status can be determined provided from pressure differential indicating needle Justification: Hand switches &

status indication with back lights are provided for composite system (HS 54739 & 54740)

Handswitches & status indicating lights are provided on H4ACA &

H4ACB panels in NSEB (HS 54741 & 54742) o Additional instrumentation, no SRP requirement

Attachment 3 SRP TABLE 6.5.1-1 MINIMUM REOUIRED INSTRUMENTATION

] ,

COMPARISON WITH CR/TSC ESS. FILTRATION UNITS SF-A-7A & 7B SENSING IDCATION IDCAL READOUT / ALARM MAIN CONTROL ROOM READOUT / ALARM 4

10. Valve / damper operator No requirement Meets SRP requirement of status indication on IDADS
  • Damper status is determined from operator position (Z2900, 2901 & Z2906, 290~/

indicator S2902, 2903 & Z-2904, 2905) 2 4

  • Status indication with lights and hand switches are also provided on H4ACA & H4ACB panels in NSEB (HS 54705, 54708

) HS 54706, 54707) l .

Status indication is also provided on

, "CRTSHVAC* IDAD display

11. Deluge Valves (No - '

permanent water eupply is connected)

12. System inlet to No requirement
  • Exception: High summation pressure outlet drop across total system
  • Summation of pressure drop is not alarmed (except demister/prefilter) .

. is indicated Justification: Total system pressure drop except demister/prefilter is alarmed j (PDISH 54703B & 54704B) (P2904 & 2905)

!O Additional instrumentation, no SRP requirement

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Attachment 3 Page 7 of 8 -

SRP TABLE 6.5.1-1 MINIMUM REOUIRED INSTRUMENTATION COMPARISON WITH CR/TSC ESS. FILTRATION UNITS SF-A-7A & 7B .

SENSING IDCATION IDCAL READOUT / ALARM MAIN CONTROL ROOM READOUT /AIARM l

Demister/prefilter pressure drop is

., separately monitored l

by monthly surveillance procedure SP.84A & B (see item (2)

, 13. Charcoal Adsorbers

  • Pressure drop is indicated No requirement across both adsorbers (combined) i (PDI S4701A & 54702A)

, 14. Space between Humidistat is provided demister/prefilter

& electric heater (ME, MT, MSH S4701 &

54702)

  • Electric heater is on when air handling unit is running (Humidistat set at <10% R.H.)

Referaces: P& ids M-SO4 Sheet 2, Aux. Bldg. Control & TSC Rooms Ess. HVAC System

I & C I 200 Sheets 10A, 10C, 10F, 10G
Elect E 206 Sheets 59, 59A, 60, 60A, 65, 144, ISO o Additional instrumentation or feature (SR'd does not require) l HVAC.4 . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - ______________ _ _ -_- . . _ - . __ _ _ _ _ _ -.

Attachment 3 Page 8 of 8 S

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l e e ATTACHMENT 4 ADS POWER SUPPLY DRAW 7NG 1

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Attachment 4 Page 1 of 1 '

S4B BATTERY s GB INVERTER  !

ww i1-n i ., S1 GB -

( 480V NROM S2B2 ,

GEB S3B (DIESEL) ' STATIC l BATTERY CHARGER ~ SWITCH -

S1GB-120 NON IE POWER l C B g, l

i I ,

I PS i l l CCU i l 11 l

IDADS i jCCU 2 11 I I

L ..H4CDAC

- 1 P

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ATTACHMENT 5 SEALANT INSPECTION RT-HVS.011 l

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Attachment 5 .

" PagE 1 of 10 DRAFT DATE 12-29-87 Rev. 1 HP4652P D-0288P RT-HVS.011 REFUELING INTERVAL INSPECTION OF SEALANTS IN THE CONTROL ROOM / TECHNICAL SUPPORT CENTER (CR/TSC)

HEATING, VENTILATING AND AIR CONDITIONING SYSTEM 1.0 PURPOSE 1.1 To visually inspect sealants installed in HVAC ducts and plenums each refueling interval or earlier, as directed by the HVAC System Engineer.

1.2 This inspection is to be conducted by a member of the Preventive Maintenanea group or a contractor working under direction of the Preventive Maintenance support group.

2.0 LIMITS AND PRECAUTIONS 2.1 None 3.0 PREREQUISITES 3.1 This inspection will usually be performed with the plant in Cold Shutdown; however, the inspection may be performed at power with concurrence of the Shift Supervisor.

3.2 Contral Room Normal Air Handling Unit (AH-A-1) is in operation.

3.3 CR/TSC Essential Air Handler for the system to be inspected is under clearance per AP.4.

4.0 SPECIAL TOOLS / EQUIPMENT 4.1 None 5.0 ACCEPTANCE CRITERIA 5.1 No significant visual indication of the Hardcast Tape cracking, bubbling, peeling, or separating from the surface of the adjoining metal, and no indication of leaks as evidenced by dirt stretking and dirt accumulation at a particular point in the sealant.

5.2 No visual indication of silicone sealant separating from the surface of the adjoining metal and no indication of leaks as evidenced by dirt streaking and dirt accumulation at a particular point in the sealant.

RT-HVS.011-1

Attachment 5 .

Page 2 of 10 i

1 6.0 PROCEDURE ,

i 6.1 Preliminaries 6.1 .1 Document the equipment identification number of  :

the Air Handler to be inspected on Data Sheet 1. l f

6.1 .2 Document the reason for performance on )

Data Sheet 1.  !

6.1 .3 Document performance authorization on Data Sheet 1.  :

6.1 .4 Document personnel identification on Data Sheet 1.

6.1 .5 Document prerequisite verification on Data Sheet 1. I 6.1 .6 Document temporarily installed test equipment with calibration due date on Data Sheet 1.

6.2 Initial Status Verification 6.2 .1 Verify the Control Room Normal Air Handling Unit (AH-A-1) is in operation by observing the SLPB on the Control Room H2X panel. Record on Data Sheet 2.

6.2 .2 Verify the Air Handling Unit to be inspected is under clearance. Record on Data Sheet 2.

6.3 Inspection 6.3 .1 Remove access panels on the unit or ductwork being inspected. Record on Data Sheet 2.

6.3 .2 Visually inspect Hardcast Tape. There shall be no significant indication of the Hardcast Tape is bubbling, cracking, peeling, or ,

separating from the adjoining metal and no indication of leaks as evidenced by dirt streaking and dirt accumulation at L particular point in the sealant. Record findings on Data Sheet 2. ,

t HQH: Discoloring may occur but this can be caused by pollutants in the atmosphere. ,

It should not be detrimental to the '

functional integrity of the material.

RT-HVS.011-2 l

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Attachment 5 .

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Page 3 of 10 PROCEDURE (Continued) I (QC HOLD) 6.3 .3 Visually inspect the silicone sealant.

There shall be no indication that the sealant is separating from the surface of the adjoining metal.

6.3 .4 Visually inspect the silicone sealant. There shall be no indication of a leak as evidenced by dirt streaking and dirt accumulation at a particular point in the sealant.

6.3 .5 Replace air handling unit access panels in accordance with Procedure M.173. Record on Data Sheet 2.

6.3 .6 Remove clearance hung in step 6.2.2. Record on Data Sheet 2.

6.4 Completion and Acceptance 6.4 .1 Identify and describe on Data Sheet 3 any Work Request (HR), Occurrence Description Report (ODR), and/or Non-Conformance Report (NCR) prepared as a result of the performance of this procedure, or indicate "N/A".

6.4 .2 Review Data Sheets 1 and 2 for completeness.

Document review on Data Sheet 3.

6.4 .3 Verify test equipment calibration data has been documented on Data Sheet 1. 1 6.4 .4 Document procedure completion date on Data Sheet 3 and inform the Shift Supervisor of completion of this inspection.

6.4 .5 As soon as this procedure is complete. l the Shift Supervisor shall review the i performance er the inspection to determine j operability based on satisfactory completion i of Section 5.0 Acceptance Criteria, and document on Data Sheet 3.

6.4 .6 Return the inspection to the Routine Test Coordinator for transmittal to the System Engineer.

RT-HVS.Oll-3 1

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Attachment 5

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W* ^

~. - .

^~

', t Page 4 of 10 '

PROCEDURE (Continued) q,' '[

(QC HOLD) yg '

6.4 .7 The System Engineer will vorify the . ~

acceptability of the inspection bastio'on ,

parameters / conditions recorde'J,during tns performance of the irispection. Reecord on Data Sheet 3.

N_QIE: If the inspectior, results are unacceptable, the System Engineer shall write the required Mork Requests to liave the required repairs _made in accordance with Procedurc M.168. HVAC ,

Sealant Repair Procedure.

7.0 REFERENCES

7.1 Document No. ERDT N0019, dated January 27, 1987 "Control Room Heating, Ventilating, and Air Conditioning Hardcast Material Applied to Ducts and Plenums" 7.2 A.14C, Control Room /TSC Building itVAC System, Rev.

O.

7.3 H.168, HVAC Sealant Repair Procedure 7.4 M.173, Air Handler Door Removal and Reinstallation 8.0 ENCLOSURES .

8.1 None s .

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RT-HVS.011-4  !

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Attachment 5 -

Page 5 of 10 9.0 ROUTINE TEST 00CUMENTATIOf(

RT-HV.011 REFUELING INTERVAL INSPECTION OF SEALANTS IN THE CONTROL ROOHiTECHNICAL SUPPORT CENTER (CR/TSC) ,

HEATING, VENTILATING AND AIR CONDITIONING SYSTEM '

TABLE OF CONTENTS i

..............................................................,............... 4 DATA SHEETS TITLE PAGE 1 Preliminaries 6 2 Inspections 8  ;

3 Completion and Acceptance 9 I

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RT-HVS.Oll-5 l

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. Attachment 5 Page 6 of 10 DATA SHEET 1 PRELIMINARIES Step 6.1.1 This inspection is being conducted on: (check one):

Air Handler AH-A-545A .

Air Handler AH-A-545B Step 6.1.2 Reason for Performance (check one):

Scheduled Routine Test Collection of Technical Data Post-Maint Testing Other Comments:

6.1.3 Authorization for Performance:

Shift Supervisor's Authorization:

The personnel assigned to this procedure are sufficiently proficient in their craft / profession to perform this procedure and the Shift Supervisor is aware of the procedure's effects on plant operations. This procedure may be performed and is subject to termination by the Shift Supervisor.

Shift Supervisor Date Print Name 6.1.4 Inspection Personnel Identification 1NSPECTION PERFORMER (S):

Printed Name__ Sig. Init.

Printed Name _Si g . _ Init. l

\

Printed Name Sig.- Init. l Printed Name Sig. Init.

6.1.5 All prerequisites of Section 3.0 are satisfied. /

Initial /Date RT-HVS.Oll-6 j i

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Attachment 5 .

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  • Page 7 of 10 DATA SHEET 1 (Continued)

M ININARIES 6.1.6 Documentation of Test Equipment DESCRIPTION CTE NUMBER CAL DUE DATE INITIALS /DATE

/

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RT-HVS.011-7 '

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Attachment 5 .

Page 8 of 10 DATA SHEET 2 INSPECTION Initials /Date Step No.

6.2.1 Control Room Normal Air Handling Unit AH-A-1 is in operation. /

6.2.2 .

is under clearance (Identity which unit) /

6.3.1 Access panels on removed.

(Identify unit) /

6.3.2 Visual inspection indicated the following:

INSPECTION CRITERIA (Circle one):

1. Bubbling is/is not evident: /
2. Cracking is/is not evident: /_.
3. Peeling is/is not evident /
4. Tape is/is not separating from the surface of the adjoining metal. /
5. Comments:

6.3.3 Visual inspection of silicone sealant indicated the follow'.ng:

1. Sealant is/is not separating from the surface of the adjoining metal. /
2. There is/is not indication of leakage as evidenced by dirt streaking and accumulation. /
3. Comments:

6.3.4 Access Panels reinstalled. /

6.3.5 Clearance removed. /

RT-HVS.011-8

4ttachment 5 .

Page 9 of 10 DATA SHEET 3 COMPLETION AND ACCEPTANCE

\

Step  !

6.4.1 I Identify and describe the corrective action documentation such as WR, 00R, and/or NCR prepared as a result of the performance of this RT.

6.4.2 Required data sheets have been reviewed for completeness.

Initials 6.4.3 Test equipment used during the performance of this RT has been recorded and is in current calibration.

6.4.4 Initials Completion Date (Inform Shift Supervisor.)

Initials 6.4.5 The System (s)/ Component (s) has been determined operable by satisfying (Circle the Acceptance Criteria stated in Section 5.

One) YES/NO Shift Supervisor Review

/_

Signature Printed Name 6.4.7 The System / Component (s) have been verified acc2ptable based on parameters / conditions recorded during the performance of this test.

(Circle one) Yes/No System Engineer Review

/

Signature Date Printed Name RT-HVS.Oll-9 l

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Attachment 5 .

Page 10 of 10  ;

DATA SHEET 3 l COMPLETION AND ACCEPTANCE (Continued) .

l ENGINEERING REVIEN l l

HQIE: IE not acceptable then the following compensatory measures )

and/or corrective actions have been taken.

(Check one or more) j

1. The Shift Supervisor has been informed. (Required) l l
2. Occurrence Description Report prepared.
3. Non-Conformance Report prepared.

l

4. Work Request prepared. l
5. Re-testing is required.  ;

COMENTS: _ l Engineering Review Date Systems Engineer Printed Name 1

1 END RT-HVS.011-10 l

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ATTACHMENT 6 CHARCOAL EFFICIENCY JUSTIFICATION 1

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Attachment 6 Page 1 of 5 l

] ISSUE: Technical Justification for assum!.ng 90 percent removal efficiency by Rancho Seco charcoal adsorbers.

DISCUSSION: The charcoal adsorbent used in the Rancho Seco essential HVAC system is purchased from Nuclear Consulting Services, Inc. and bears the trade name NUSORB KITEG II. It is a coconut shell based activatedcarbon,co-impregngggdwithiodinesaltsandtertiaryamines.

The adsorbent is tested for ICH3 penetration at 30 C0 and 95%

, relative humidity in accordance with Technical Specification 4.10.

Such tests are performed: .

1. At the time of adsorbent manufacture.

{

4

2. At the time the charcoal is received at Rancho Seco (receipt may follow manufacture by up to 5 years, since the manufacturer's shelf life for the product is 5 years (1).
3. At periodic intervals after the adsorbent has been placed into <

j service.

Ratesting of in-service charcoal 0 for organic and elemental iodine removal efficiency at 30 C, 95% relative humidity is required by Technical Specification 4.10:

1. At 18 month intervals or each refueling outage, whichever is i

shorter; or

2. After the adsorbont has accumulated 720 hours0.00833 days <br />0.2 hours <br />0.00119 weeks <br />2.7396e-4 months <br /> of active service j since the previous test; or
3. Whenever the adsorbent may have been exposed to an atmospheric  !

contaminant having the potential to significantly impair the iodine removal efficiency of the bed (e.g., fire, paint or j solvent fumes, chemicals such as chlorine).

g :The frequency of successive laboratory tests on in-service adsorbent

iodine removal efficiencies is dictated by whichever of the three a

preceding Technical Specification conditions produces the shortest time interval. Normally, the adsorbent will incur 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> of active service

per month during mandatory testing of the essential HVAC system, or
approximately 18 hours2.083333e-4 days <br />0.005 hours <br />2.97619e-5 weeks <br />6.849e-6 months <br /> of active service between successive refueling j outages. The Rancho Seco adsorbers have been operated continuously for 720 hours0.00833 days <br />0.2 hours <br />0.00119 weeks <br />2.7396e-4 months <br /> (30 days), St which time charcoal was retested, found to exhibit less than 1% 131ICH3 penetration at 30 0C, 95% relative humidity, and returned to service.

I i

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Attachment 6 Page 2 of 5 It is known that the organic and elemental iodine retention efficiencies of charcoal adsorbents degrade over time because of permeation of the bed by atmospheric pollutants present in ambient air.

The rate of degradation is greatest when ambient air is actively forced through the adsorber and bed. This ' weathering' phenomenon has been '

studied in detail by V. R. Dietz of the Naval Research Laboratory under contract to the U. S. Nuclear Regulatory Commission. The results are  ;

reported in NUREG/CR-2112, NRL Memo Report 4516, Effects of Weathering on Impregnated Charcoal Performance (2). The study involved continuous exposure of eight commercial impregnated carbons to unmodified ambient air for different periods of up to 12 months at NRL in Washington, D.C. Two of the carbons were also exposed continuously to outside air at the Atmospheric Physics Facilities at the Argonne National Laboratory near Chicago, Illinois, and at the Air Pollution control District of Ventura County, California, Simi Valley Monitoring l Facility. After various durations of continuous exposure to ambient t air,laboratgrytestswereperformedontheweatheredadsorbentsto determine 1 ICH3 penetration.

The commercial carbons test involved three different classes of impregnants:

1. Potassium iodide with or without elemental iodine (the so-called

'KI' group).

Iodide salts co-impregnated with tertiary amines (the so-called i

2.

' KI + TEDA' group) ; and, (3) tertiary amines alone (the so-called

'5% TEDA' group'). Dietz (Ref.2, p.15) notes that the results of '

the study should be correlated with the properties of test carbons with particular impregnations, rather than with a particular manufacturer's product. Rancho Seco's NUSORB KITEG II is co-impregnated with iodine salts and tertiary amines, and thus  !

l is a member of the 'KI + TEDA' group of adsorbents (1).

Pertinent findings of Dietz's study relating to the weathering behavior of 'KI', 'KI + TEDA', and '5% TEDA' impregnated carbons are as follows:

1. Commercial carbons containing tertiary amines (e.g., TEDA) in the i impregnation formula, after exposure to the common contaminants in 3 outdoor air (e.

penetrationofg31 SO2, NOx, ozone, hydrocarbons), exhibit less i i ICH3 than do carbons exposed similarly with only J potassium iodide and iodine as the impregnation agents.

2. 131ICH3 penetration as a measure of carbon filter performance rises rapidly in air flows greater than 70% relative humidity.

i

. -. - , - - . - - . - - . - - - - - . - - - . . , - - - , . ~,- , - . - - - . - - . -- - .,

e o Attachment 6 Page 3 of 5

3. The observed influence of water vapor on the degradation of impregnated carbons correlates best with the dew point of the air flow. Dew points below 20 0 F promote good trapping efficiency.
4. Penetration of 131ICH3 is most affected by prevailing dewpoint temperature relative humidity of air passed through the adsorbent during the last several days of weathering prior to removal for testing.
5. The common ambient air contaminants (ozone, SO2 , NOx, and hydrocarbons) initially adversely affect the outermost (inlet) layer of carbon in a filter bed. The profile of the gradient along the line of flow is logarithmic with depth (Ref.2, p.17).

With increasing length of service, the contaminants migrate to lower depths. (Based on this behavior, Dietz (2) recommends that use of an additional replaceable carbon "guard bed" could extend the useful life of an impreg7ated carbon filter) .

6. Laboratory studies indicate that the interaction of ambient concentrations of ozone, sulfur dioxide, or in design basis control room dose calculations of the periodic in-service 131ICH3 laboratory test results substantiate 295% removal efficiency at 30 00, 95% relative humidity. The actual removal efficiency of an adsorbent bed exhibiting 5% 131ICH3 penatration at 30 0C, 95%

relative humidity will be higher than the assumed 90% removal efficiency for the following reasons:

a. The test conditions under which 131ICH3 penetration is measured (30 0C, 95% R.H.) are more severe than the adsorbent would see in actual service, since inlet air is heated to reduce the reintive humidity of incomina air to 70% or less.

Based on Item 3 in the preceding list, 131ICH3 penetration at 70% relative humidity is much lower then at 95% relative humidity. Thus, a test result of 5% penetration at 30 0C, 95%

RH ensures a greater than 95% removal efficiency of the >

adsorbent under actual operating conditions.

b.

BasedontheexcellentweatheringchayacteristicsofNUSORB KITEG II, the maximum degradation in 31ICH3 removal efficiency between successive laboratory tests required by Technical Specification 4.10 (i.e., 720 actual operating hours) would be from 95% to approximately 94.5% (see Figure 1 and the discussion in Item 9 above). This assumes that the adsorbent has not been exposed to a ' poison' in the interim, '

such as exposure to paint fumes. Technical Specification 4.10 ensures retest of 131ICH3 penetration if the bed is exposed to a potential poison.

e .

Attachment 6 Page 4 of 5

c. Rancho seco adsorbers are two individual 2-inch thick beds in series. From Item 5 above, common ambient air contaminants adversely affect 131ICH3 retention capability logarithmically with bed depth. Each of the two banks of Rancho Seco adsorbers (in series) is tested individually. The first bed will effectively serve as a sacrificial ' guard bed' for the second bed. When the removal efficiency for the first bed reaches 95%, the efficiency for the second bed should be greater than 95%.

In summary, the assumed 90% removal efficiency for organic iodine by a single 2-inch adsorber bed when they tested the nitric oxides with impregnated carbons are of second order importance relative to the influence of water vapor and organic compounds.

7. Exposures of 'KI' group carbons to intermittent flows of outdoor air (as would occur if the essential HVAC system were only operated one hour per month) yield more penetration of 131ICH than continuous operations with the same total volume of air.3 r This is in contrast to the behavior of carbons of the 'KI + TEDA' and '5% TEDA' groups (NUSORB KITEG II carbon at Rancho Seco is a member of the 'KI +TEDA' group), in which the carbon appears to be stable under both continuous and intermittent operations.
8. Exposure times of two to four days to air flows of low relative humidity (130%) are required to restore the trapping efficiency lost by a previous exposure to air of high relative humidity. An exposure time of comparable duration to high relative humidity air is required to degrade the trapping efficiency of a carbon having a low water content. Prolonged exposures to air flows of high dew point can learl to a degradation that is non-reversible at ambient temperatures.
9. The overall removal efficiencies of weathered charcoals of the

'KI', 'KI + TEDA', and '5% TEDA' groups after exposure to ambient air at the three test locations show markedly different behavior.

Figure 1 (corresponding to Figure 14 of Reference (2]) illustrates the weathering behavior of the three groups. The 'KI + TEDA' group, reprosenting the group to which NUSORB KITEG II adsorbent l belongs, shows a relatively linear increase of 131ICH3 penetration l as a function of constant exposure to outdoor air, from less than '

O.5% at time O to approxilaately 6.5% at 12 months of continuous exposure. Starting at the time the ,

131ICH3 penetration first equals 5%, the total penetration after an additicnal active expcsure time of 720 hours0.00833 days <br />0.2 hours <br />0.00119 weeks <br />2.7396e-4 months <br /> (this is the maximum duration of active exposure allowed by Technical l Specification 4.10) is approximately 5.5%, representing a 94.5%

removal officiency for a single 2-inch adsorber bed.

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I Attachment 6 Page 5 of 5 Technical Specification 4.10 states that a 90% organic iodine removal efficiency will be assumed (for a single 2-inch adsorbent bed) based on a tested efficiency of 2 95% at 30 0C, 95% relative humidity. The reason cited above provides for conservative design basis accident calculations.

References:

(1) Personal communication, A. J. Mark of Bechtel Western Power Company, with W. P. Freeman of Nuclear Consulting Services, Inc.,

February 1, 1988 and February 4, 1988.

(2) Dietz, V. R. (Naval Research Laboratory), Effects of Weathering on Impregnated Charcoal Performance, NUREG/CR-2112, WRL Memo Report 4516, September 1981.

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FIGURE 1 PENETRATION OF 131ICl!3 AFTER CONTINUOUS EXPOSURE TO OUTSIDE AIR FOR THREE GENERAL CLASSES OF CHARCOAL IMPREGNANTS (a) (b) 15 I I i x -

X KI, g 10 -

Z o O .

P CC j(

Z X w o CL O

5 -

m K1 & TEDA O

e X X TEDA (5%)

o 0 ,,

0"" '

3 6 9 12 EXPOSURE, MONTHS (a) Source is Figure 14 of NUREG/CR-2112 (Reference 2]

(b) The absorbent used at RSNGS is NUSORB KITEG II, which is a member of the 'KI + TEDA' class of adsorbents (Reference 1]