ML17352B044: Difference between revisions

From kanterella
Jump to navigation Jump to search
(Created page by program invented by StriderTol)
(Created page by program invented by StriderTol)
 
(4 intermediate revisions by the same user not shown)
Line 17: Line 17:


=Text=
=Text=
{{#Wiki_filter:ENCLOSURE FLORIDA POWER&LIGHT COMPANY ENGINEERING EVALUATION OF TURKEY POINT UNITS 3&4 CONTAINMENT STRUCTURE I'503010390 950220 PDR ADOCK 05000250 P PDR TABLE OF CONTENTS 1.0 PURPOSE/SCOPE
{{#Wiki_filter:ENCLOSURE FLORIDA POWER   & LIGHT COMPANY ENGINEERING EVALUATION OF TURKEY POINT UNITS 3 & 4 CONTAINMENT STRUCTURE I'503010390 ADOCK 950220 05000250 PDR P             PDR


==2.0 BACKGROUND==
TABLE OF CONTENTS 1.0 PURPOSE  /  SCOPE


==3.0 ENGINEERING==
==2.0 BACKGROUND==
EVALUATION Ji.o CONCLUSION


==5.0 REFERENCES==
3.0 ENGINEERING EVALUATION Ji.o CONCLUSION


ATTACHMENTS 1&2 Enclosure to L-95-050 Page 1 of 13 1.0 Pu ose Sco e During the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems, a number of measured normalized tendon lift-off forces were below their corresponding calculated predicted lower limit (PLL).Evaluation of the twentieth year surveillance results concluded that the probable cause for the low tendon lift-off forces was due to an increased tendon wire steel relaxation loss caused by average tendon temperatures highez than originally considered.
==5.0  REFERENCES==
The evaluations also concluded that the containment post-tensioning system will provide sufficient prestzess force to maintain Turkey Point licensing basis requirements through the twentieth-fifth year tendon surveillance.
 
The evaluations recommended that a structural re-analysis of the containment structure be performed to determine the minimum required prestress forces, and to establish that the containment structure will continue to meet the licensing basis requirements through the end of the licensed plant life (see Attachment 2 for additional detail).A containment structure re-analysis was successfully completed in 1994.Puz ose Sco e The purpose of this document is to summarize Florida Power&Light Company's activities from the twentieth Year Tendon Surveillances through the completion of the 1994 Containment Structure Re-analysis, and to evaluate the effects of the re-analysis on the safe operation of Turkey Point Units 3 and 4.Accordingly this document provides the following:
ATTACHMENTS 1 & 2
 
Enclosure to L-95-050 Page 1   of 13 1.0   Pu   ose     Sco e During the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems, a number of measured normalized tendon lift-off forces were below their corresponding calculated predicted lower limit (PLL) .
Evaluation of the twentieth year surveillance results concluded that the probable cause for the low tendon lift-off forces was due to an increased tendon wire steel relaxation loss caused by average tendon temperatures highez than originally considered.       The evaluations also concluded that the containment post-tensioning system will provide sufficient prestzess force to maintain Turkey Point licensing basis requirements through the twentieth-fifth year tendon surveillance. The evaluations recommended that a structural re-analysis of the containment structure be performed to determine the minimum required prestress forces, and to establish that the containment structure will continue to meet the licensing basis requirements through the end of the licensed plant life (see Attachment 2 for additional detail) . A containment structure re-analysis was successfully completed in 1994.
Puz ose Sco e The purpose     of this document is to summarize Florida Power & Light Company's     activities from the twentieth Year Tendon Surveillances through the completion of the 1994 Containment Structure Re-analysis, and   to evaluate the effects of the re-analysis on the safe operation of Turkey Point Units 3 and 4. Accordingly this document provides the following:
Summaries of the background information and events leading up to the containment re-analysis, including:
Summaries of the background information and events leading up to the containment re-analysis, including:
a.Description of the containment structure.
: a. Description of the containment structure.
b.Description of the current Tendon Surveillance Program.c~The twentieth year tendon surveillance tendon lift-off force results.d.The engineering evaluations performed to evaluate the results of the twentieth year tendon surveillance programs, including the results and the evaluation performed for the determination of the most probable cause of the twentieth year surveillances low tendon lift-off forces.(see Attachment 1)The significant activities/events that have occurred between the twentieth year tendon surveillance and the completion of the containment structural re-analysis.
: b. Description of the current Tendon Surveillance Program.
2.'.An evaluation/summary of the methodology and results of the containment structural re-analysis including the determination of new minimum required tendon prestress forces for each tendon group.(see Attachment 2)An evaluation/summary of the analysis of existing surveillance data versus the minimum required prestress force, for determination of the capability of the containment structure to continue to meet the licensing basis requirements through the end of the licensed plant life.
c ~   The twentieth year tendon surveillance tendon lift-off force results.
Enclosure to L-95-050 Page 2 of 13 Containment Structure Desczi tion Each containment building for Turkey Point Units 3 and 4 is a post-tensioned, reinforced concrete structure comprised of a vertical cylinder with a shallow dome supported on a conventional reinforced concrete foundation base slab.The vertical cylinder wall is provided with a system of vertical and hoop tendons.Vertical tendons are anchored at the top surface of a concrete ring girder and at the bottom of the base slab.At the base, a tendon gallery is provided for access to tendon anchorages.
: d. The engineering evaluations performed to evaluate the results of the twentieth year tendon surveillance programs, including the results and the evaluation performed for the determination of the most probable cause of the twentieth year surveillances low tendon lift-off forces. (see Attachment 1)
Each hoop tendon is anchored at alternate vertical buttresses nominally 120 degrees apart.Tendons in the dome consist of three groups of tendons oziented at 120 degrees, with respect to each other, and are anchored at the vertical face of the dome ring girder.I Tendon Surveillance Pro ram The tendon surveillance program for the Turkey Point Units 3 and 4 containment structure post-tensioning systems have been performed at one, three, five, ten, fifteen and twenty years after the containment Initial Structural Integrity Test (ISIT).Additional surveillances are required to be performed every five years for the life of the plant.The Turkey Point Tendon Surveillance Program requires surveillance of 12 randomly selected undisturbed tendons (5 hoop, 4 vertical and 3 dome)at each surveillance.
The significant activities/events that have occurred between the twentieth year tendon surveillance and the completion of the containment structural re-analysis.
Twentieth Year Surveillance Tendon Lif't-off Force Results During the performance of the twentieth year tendon surveillance, the measured normalized lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3)were below the predicted lower limit (PLL)~In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low lift-off conditions, additional lift-off measurements were taken on tendons adjacent to the tendons that lifted off below the PLL.The measured lift-off force in fifteen of the eighteen adjacent tendons that were tested were also found to be below the PLL (one dome tendon and two vertical tendons in Unit 4 tested above the PLL).Twentieth Year Tendon Surveillances En ineerin Evaluations In accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (references
An evaluation/summary of the methodology and results of the 2.'. containment structural re-analysis including the determination of new minimum required tendon prestress forces for each tendon group. (see Attachment 2)
An evaluation/summary of the analysis of existing surveillance data versus the minimum required prestress force, for determination of the capability of the containment structure to continue to meet the licensing basis requirements through the end of the licensed plant life.


===5.4 through===
Enclosure to L-95-050 Page 2  of 13 Containment Structure Desczi  tion Each containment  building for Turkey Point Units 3 and 4 is a post-tensioned, reinforced concrete structure comprised of a vertical cylinder with a shallow dome supported on a conventional reinforced concrete foundation base slab. The vertical cylinder wall is provided with a system of vertical and hoop tendons. Vertical tendons are anchored at the top surface of a concrete ring girder and at the bottom of the base slab. At the base, a tendon gallery is provided for access to tendon anchorages. Each hoop tendon is anchored at alternate vertical buttresses nominally 120 degrees apart. Tendons in the dome consist of three groups of tendons oziented at 120 degrees, with respect to each other, and are anchored at the vertical face of the dome ring girder.
5.7 and 5.9 through 5.12)were prepared to address the low lift-off force measurements determined in the twentieth year surveillances.
I Tendon Surveillance Pro ram The tendon surveillance program for the Turkey Point Units 3 and 4 containment structure post-tensioning systems have been performed at one, three, five, ten, fifteen and twenty years after the containment Initial Structural Integrity Test (ISIT) . Additional surveillances are required to be performed every five years for the life of the plant.
The reference 5.6 and 5.11 engineering evaluations concluded that the most probable cause for the low lift-off forces was an increased tendon wire steel relaxation loss caused by average tendon wire temperatures higher than originally considered.(NOTE: Attachment 1 to this evaluation provides a synopsis of the root cause evaluation
The Turkey Point Tendon Surveillance Program requires surveillance of 12 randomly selected undisturbed tendons (5 hoop, 4 vertical and 3 dome) at each surveillance.
/investigation.)
Twentieth Year Surveillance Tendon Lif't-off Force Results During the performance of the twentieth year tendon surveillance, the measured normalized lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3) were below the predicted lower limit (PLL)  ~  In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low lift-off conditions, additional lift-offmeasurements were taken on tendons adjacent to the tendons that lifted off below the PLL. The measured lift-off force in fifteen of the eighteen adjacent tendons that were tested were also found to be below the PLL (one dome tendon and two vertical tendons in Unit 4 tested above the PLL) .
Considering this higher steel relaxation loss rate, references 5.6 and 5.11 also concluded that the Units 3 and 4 containment post-tensioning system would provide sufficient pzestress force to maintain Turkey Point licensing basis requirements at least through the twentieth-fifth yeai tendon surveillance period.In addition, references 5.6 and 5.11 recommend that a structural  
Twentieth Year Tendon Surveillances En ineerin Evaluations In accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (references 5.4 through 5.7 and 5.9 through 5.12) were prepared to address the low lift-off force measurements determined in the twentieth year surveillances.
The reference 5.6 and 5.11 engineering evaluations concluded that the most probable cause for the low lift-off forces was an increased tendon wire steel relaxation loss caused by average tendon wire temperatures higher than originally considered.   (NOTE: Attachment 1 to this evaluation provides a synopsis of the root cause evaluation /
investigation.)     Considering this higher steel relaxation loss rate, references 5.6 and 5.11 also concluded that the Units 3 and 4 containment post-tensioning system would provide sufficient pzestress force to maintain Turkey Point licensing basis requirements at least through the twentieth-fifth yeai tendon surveillance period. In addition, references 5.6 and 5.11 recommend that a structural


Enclosure to L-95-050 Page 3 of 13 re-analysis of the containment structure and the post-tensioning system be performed to determine a new minimum required prestress force and to establish that the containment structure post-tensioning system will meet the licensing bases requirements through the end of the licensed plant life.The reference 5.10 engineering evaluation was prepared to provide documentation for reconstitution of the licensing basis for containment design pressure.Reference 5.10 concluded that the licensing basis containment design pressure is 55 psig as established in the original Turkey Point Safety Evaluation Report (SER).Additional Related Activities After the Twentieth Year Surveillances Following the completion of the twentieth year surveillances, FPL met with the NRC in Rockville, Maryland on January 11, 1993.FPL presented details of the twentieth year tendon surveillance results, discussed engineering evaluations performed during the surveillances, including the root cause evaluation of the low lift-off forces, and presented the proposed long term action plan for addressing the low lift-off tendon forces.(Note: The structural re-analysis was initiated in April of 1993.)On January 25, 1993, the NRC requested additional information to support a review of the twentieth year tendon surveillances.
Enclosure to L-95-050 Page 3   of 13 re-analysis of the containment structure and the post-tensioning system be performed   to determine a new minimum required prestress force and to establish that the containment structure post-tensioning system will meet the licensing bases requirements through the end of the licensed plant life.
By FPL letter L-93-174 (reference 5.15), FPL issued the requested information to the NRC.A proposed license amendment (PLA)was prepared (reference 5,17)to revise the Turkey Point Technical Specification reference to maximum containment design pressure from 59 to 55 psig (reference 5.13).The PLA was submitted for NRC approval on May 21, 1993.The NRC approved the license amendment and issued Amendment Nos.160 (Unit 3)and 154 (Unit 4), and associated a Safety Evaluation Report (SER)for the licensing amendments (reference 5.16), on March 30, 1994.FPL met with the NRC in Rockville, Maryland on September 29, 1994, to discuss the containment re-analysis program preliminary results and methodology.
The reference 5.10 engineering evaluation was prepared to provide documentation for reconstitution of the licensing basis for containment design pressure. Reference 5.10 concluded that the licensing basis containment design pressure is 55 psig as established in the original Turkey Point Safety Evaluation Report (SER) .
FPL described the re-analysis methodology including analytical assumptions, method of modeling, models used, load combinations used, etc.In addition, FPL presented the preliminary results of the re-analysis.
Additional Related Activities After the Twentieth Year Surveillances Following the completion of the twentieth year surveillances, FPL met with the NRC in Rockville, Maryland on January 11, 1993. FPL presented details of the twentieth year tendon surveillance results, discussed engineering evaluations performed during the surveillances, including the root cause evaluation of the low lift-off forces, and presented the proposed long term action plan for addressing the low lift-off tendon forces. (Note: The structural re-analysis was initiated in April of 1993.)
0' Enclosure to L-95-050 Page 4 of 13 3.0 En ineerin Evaluation
On January 25,   1993, the NRC requested additional information to support a review of the   twentieth year tendon surveillances. By FPL letter L-93-174 (reference 5.15), FPL issued the requested information to the NRC.
A proposed license amendment (PLA) was prepared (reference 5,17) to revise the Turkey Point Technical Specification reference to maximum containment design pressure from 59 to 55 psig (reference 5.13) . The PLA was submitted for NRC approval on May 21, 1993. The NRC approved the license amendment and issued Amendment Nos. 160 (Unit 3) and 154 (Unit 4), and associated a Safety Evaluation Report (SER) for the licensing amendments (reference 5.16), on March 30, 1994.
FPL met with the NRC in Rockville, Maryland on September 29, 1994, to discuss the containment re-analysis program preliminary results and methodology. FPL described the re-analysis methodology including analytical assumptions, method of modeling, models used, load combinations used, etc. In addition, FPL presented the preliminary results of the re-analysis.


===3.1 Containment===
0' Enclosure to L-95-050 Page 4  of  13 3.0    En  ineerin Evaluation 3.1   Containment Structure Desi n Licensin       Bases Re uirements The design     criteria for the containment structure are included in Appendix   5B of the Updated Final Safety Analysis Report (UFSAR).
Structure Desi n Licensin Bases Re uirements The design criteria for the containment structure are included in Appendix 5B of the Updated Final Safety Analysis Report (UFSAR).Section B.1 of Appendix SB of the UFSAR states: "Integrity of the containment structure under extraordinary circumstances and its performance at various loading stages are the main considerations in establishing the containment structural design criteria: The two basic criteria are: a)The integrity of the liner plate shall be maintained under all loading combinations, and, b)The structure shall have a low-strain elastic response such that its behavior will be predictable under all design loadings.The strength of the containment structure at working stresses and over-all yielding is compared with various loading combinations to ensure safety." Section 5.1.1 of the UFSAR states: "The containment structure completely encloses the reactor coolant system to minimize release of radioactive material to the environment should a failure of the coolant system occur.The structure provides adequate biological shielding for both normal operation and the hypothetical accident conditions.
Section B.1 of Appendix SB of the UFSAR states:
The principal design basis for the structure is that it should be capable of withstanding, without loss of integrity, the peak pressure resulting from any size pipe break including the maximum hypothetical accident (MHA)." Section 5.1.1 of the UFSAR also states: "The containment structure is licensed and designed to withstand a pressure of 55 psig and 283 F.The original transient analysis calculated a peak accident pressure of 49.9 psig and a peak accident temperature of 276 F....;and the higher 55 psig licensed containment design pressure is considered the nominal structural design pressure, thus allowing a margin of 10%over the calculated peak accident analysis pressure." The peak accident pressure in containment remains as 49.9 psig and as noted in Section 2.0"Background", the 55 psig licensing basis containment design pressure has been approved by the NRC in Licensing Amendment 160/154 (Reference 5.16)for Turkey Point Units 3&4.The containment structure is designated as a Class I structure in Appendix 5A of the UFSAR.The original containment structural analysis results are documented in Section 5.0 of the UFSAR.The results of the 1994 containment structure re-analysis is summarized within this evaluation and documented in references 5.18 and 5.29.  
              "Integrity of the containment structure under extraordinary circumstances and its performance at various loading stages are the main considerations in establishing the containment structural design   criteria:
The two basic criteria are:
a)     The integrity of the liner plate shall   be maintained under all loading combinations, and, b)     The structure shall have a low-strain elastic response   such that its behavior will be predictable under all design loadings.
The strength of the containment structure at working stresses and over-all yielding is compared with various loading combinations to ensure   safety."
Section 5.1.1 of the UFSAR states:
              "The containment structure completely encloses the reactor coolant system to minimize release of radioactive material to the environment should a failure of the coolant system occur. The structure provides adequate biological shielding for both normal operation and the hypothetical accident conditions.
The principal design basis for the structure is that it should be capable of withstanding, without loss of integrity, the peak pressure resulting from any size pipe break including the maximum hypothetical accident (MHA)."
Section 5.1.1 of the UFSAR also states:
              "The containment structure is licensed and designed to withstand a pressure of 55 psig and 283 F. The original transient analysis calculated a peak accident pressure of 49.9 psig and a peak accident temperature of 276 F. ...; and the higher 55 psig licensed containment design pressure is considered the nominal structural design pressure, thus allowing a margin of 10% over the calculated peak accident analysis pressure."
The peak   accident pressure in containment remains as 49.9 psig and as noted in Section 2.0 "Background", the 55 psig licensing basis containment design pressure has been approved by the NRC in Licensing Amendment 160/154 (Reference 5.16) for Turkey Point Units 3 & 4.
The containment structure is designated as a Class I structure in Appendix 5A of the UFSAR. The original containment structural analysis results are documented in Section 5.0 of the UFSAR. The results of the 1994 containment structure re-analysis is summarized within this evaluation and documented in references 5.18 and 5.29.


Enclosure to L-95-050 Page 5 of 13 3.2 3.3"1994 Containment Structure Re-anal sis"-Failure Modes and Effects~Anal sin The containment structure re-analysis effort has been evaluated for potential failure modes to determine any possible impact on nuclear safety.The re-analysis has been performed utilizing the existing design bases included in the UFSAR.The results of the re-analysis have shown that for the 1994 re-analysis minimum required prestress forces, the concrete and the reinforcing steel stresses, and the liner plate strains in all areas of the structure will remain within the allowables specified in the UFSAR.In addition, the 1994 containment re-analysis does not require any physical modifications to the containment structure, its post-tensioning system, or any other structures, systems or components (SSCs).As such, no new failure modes that could impact nuclear safety are created, and the probability of occurrence and consequences of previously analyzed failures have not been increased by the re-analysis.
Enclosure to L-95-050 Page 5 of   13 3.2   "1994 Containment     Structure Re-anal sis" Failure Modes and Effects
"1994 Containment Structure Re-anal sis"-Evaluation of the Effect on Plant Restrictions 3.4 The 1994 containment structure re-analysis is strictly an analytical effort to determine a new minimum required prestress force in three groups of tendons (hoop, dome, and vertical), and does not require any physical modifications to, nor does it affect,, the containment structure, its post-tensioning system, or any other SSCs.As such the re-analysis has been performed with no restriction on the operating mode of Turkey Point Units 3 and 4, and the re-analysis does not impose any restrictions on the operation of either Turkey Point Unit 3 or 4."1994 Containment Structure Re-anal sis"-Evaluation of the Effect on Technical S ecifications 3.5 The containment structure re-analysis has been performed utilizing the existing design bases and does not affect any existing Technical Specifications.
      ~Anal sin The containment structure re-analysis effort has been evaluated for potential failure modes to determine any possible impact on nuclear safety. The re-analysis has been performed utilizing the existing design bases included in the UFSAR. The results of the re-analysis have shown that for the 1994 re-analysis minimum required prestress forces, the concrete and the reinforcing steel stresses, and the liner plate strains in all areas of the structure will remain within the allowables specified in the UFSAR. In addition, the 1994 containment re-analysis does not require any physical modifications to the containment structure, its post-tensioning system, or any other structures, systems or components (SSCs) . As such, no new failure modes that could impact nuclear safety are created, and the probability of occurrence and consequences of previously analyzed failures have not been increased by the re-analysis.
The re-analysis effort has no adverse effect on the containment structure, its post-tensioning system, or plant safety.Therefore, the containment structure re-analysis does not require any change to the Technical Specifications.
3.3    "1994 Containment Structure Re-anal sis" Evaluation of the Effect on Plant Restrictions The 1994 containment structure re-analysis is strictly an analytical effort to determine a new minimum required prestress force in three groups of tendons (hoop, dome, and vertical), and does not require any physical modifications to, nor does it affect,, the containment structure, its post-tensioning system, or any other SSCs. As such the re-analysis has been performed with no restriction on the operating mode of Turkey Point Units 3 and 4, and the re-analysis does not impose any restrictions on the operation of either Turkey Point Unit 3 or 4.
Summar Evaluation of the Methodolo and Results of the 1994 Containment Structure Re-anal sis Methodolo Details of the methodology used for performance of the 1994 Containment Structure re-Analysis are provided in Attachment 2 of this evaluation.
3.4    "1994 Containment Structure Re-anal sis" Evaluation of the Effect on Technical S ecifications The containment structure re-analysis has been performed utilizing the existing design bases and does not affect any existing Technical Specifications. The re-analysis effort has no adverse effect on the containment structure, its post-tensioning system, or plant safety.
Therefore, the containment structure re-analysis does not require any change to the Technical Specifications.
3.5    Summar     Evaluation of the Methodolo   and Results of the 1994 Containment Structure Re-anal sis Methodolo Details of the methodology used for performance of the 1994 Containment Structure re-Analysis are provided in Attachment 2 of this evaluation.
ln general, the re-analysis methodology included the following:
ln general, the re-analysis methodology included the following:
Development of a new 3D model of the containment structure including base slab, major penetrations, soil-structure interface, etc.Use of material properties, design loads, load combinations, acceptance criteria, etc., as stated in the UFSAR.Performance of a baseline analysis to establish correlation of the new model/analysis results with the original model/analysis results.Performance of a final analysis/calculation using the new model.  
Development of a new 3D model of the containment structure including base slab, major penetrations, soil-structure interface, etc.
Use of material properties, design loads, load combinations, acceptance criteria, etc., as stated in the UFSAR.
Performance of a baseline analysis to establish correlation of the new model/analysis results with the original model/analysis results.
Performance of a final analysis/calculation using the new model.
 
Enclosure to L-95-050 Page    6  of  13 Performance of    a  thermal crack analysis to refine/optimize analysis results.
Determination of the    new minimum required prestress    values  for each tendon group (hoop, dome and vertical).
          ~Anal  sis The containment      structure has been re-analyzed for all design basis requirements and loading combinations defined in UFSAR Appendix SB. The results of the 1994 re-analysis define/conclude (reference 5.29) that the concrete and the reinforcing steel stresses, and the liner plate strains, in all areas of the structure, remain within the allowables specified in the UFSAR, while using the "new" calculated minimum required prestress forces defined below.
The 1994 containment      structure re-analysis including results, is documented    in detail in references 5.19 through 5.31. Pez reference 5.29, the re-analysis has determined new minimum required prestressing forces for each of the three tendon groups (hoop, dome and vertical) .
The 1994 re-analysis minimum required average prestress forces for each of the three tendon groups are as follows:
Hoop  Pzestress  Force = 590    kips/ft Dome  Pzestress  Force = 313    kips/ft Vertical Prestzess Force      = 250 kips/ft The tendon    force and tendon wire force (based on a 90 wire tendon) corresponding to the minimum required average prestzess forces calculated in the 1994 re-analysis are as follows:
TENDON              MINIMUM REQUIRED AVERAGE          TENDON FORCE      HIRE FORCE GROUP            PRESTRESS  FORCE  (kips/ft)          (kips)        (kips/wire)
HOOP                          590                        491.6            5.46 DOME                          313                        531              5.90 VERTICAL                          250                        522              5.80 3.6      Evaluation of Containment Structure to Meet Licensin          Basis  Re  uirements throu h the end of the lant life.
Based on the minimum required prestress forces determined in the            re-analysis,    it has been concluded, per reference 5.30, that the containment post-tensioning        system will provide sufficient prestress force to maintain Turkey Point licensing basis requirements through the currently licensed plant life (July 2012  Unit 3 and April 2013  Unit 4),
 
l Enclosure to L-95-050 Page 7  of  13 3.7    "1994 Containment Structure Re-anal      sis"  Evaluation  of the Effect on Plant Safet The 1994 containment    structure ze-analysis is    strictly an analytical effort to    determine a new minimum required prestress force in three groups of tendons (hoop, dome, and vertical), and does not zecpxire any physical modifications to the containment structure, its post-tensioning system,    or any other SSCs.
As stated above, the containment structure is a Class I structure and its analysis and design are governed by the criteria included in Appendix 5B of the UFSAR.
The results of the "1994 Containment Structure Re-analysis" are defined in Section 3.5 of this evaluation. The 1994 re-analysis concludes that for all UFSAR load cases and combinations, the containment structure remains within the allowables specified in the UFSAR.
Based on the evaluation above, the 1994 containment structure re-analysis does not impact plant nuclear safety.
Based on the evaluation above, the 1994 Containment Structure Re-analysis does not have an adverse effect on plant safety, security, or operation, does not constitute an unreviewed safety question, and does not require changes to the Technical Specifications. Therefore, prior NRC approval is not required.
4.0    Conclusion This engineering evaluation has determined that "The 1994 Containment Structure Re-analysis" maintains the licensing design bases requirements, does not impact nuclear safety, safe plant operation, or Plant Technical Specifications, and does not impose any plant restrictions.
The containment structure has been re-analyzed for        all  design basis requirements and loading combinations defined in UFSAR Appendix 5B. The results of the 1994 re-analysis define/conclude that the concrete and the reinforcing steel stresses, and the liner plate strains, in        all areas of the structure,    remain within the allowables specified in the UFSAR, while using the "new" calculated minimum required prestress forces. Xn addition, based on the minimum required prestress forces determined in the re-analysis,      it has been concluded that the containment post-tensioning system will provide sufficient prestress force to maintain Turkey Point licensing basis requirements through the currently licensed plant    life  (July 2012  for Unit 3  and  April 2013 for Unit  4) .
 
r Enclosure to L-95-050 Page 8  of  13 5.0    References 5.1    Turkey Point Units    3 and 4, Updated Final Safety Analysis Report (UFSAR)  Revision 11, dated November 1993.
5.2    Turkey Point Technical Specifications Updated Through Amendment 171/165, effective January 11, 1995.
5.3    Stand Alone Safety Evaluation JPN-PTN-SECJ-92-004, "Unit 3 Twentieth Year Containment Tendon Surveillance", Revision 0.
Engineering Evaluation JPN-PTN-SECJ-92-019, "Unit 3 Twentieth Year Tendon Surveillance Hoop Tendons Low Lift-Off Force", Revision 1.
This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-92-203, dated July 10, 1992.
5.5    Engineering Evaluation JPN-PTN-SECJ-92-023, "Unit 3 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32",
Revision 0.
This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-92-223, dated August 5, 1992.
5.6    Engineering Evaluation JPN-PTN-SECJ-92-024, "Unit 3 Twentieth Year Tendon  Surveillance Extent and Cause of Low Lift-Off Force on Hoop Tendons", Revision 0.
This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-92-262, dated September 14, 1992.
5.7    Engineering Evaluation JPN-PTN-SECJ-92-027, "Unit    3 Twentieth Year Tendon Surveillance Final Report", Revision 0.
5.8    Stand Alone Safety Evaluation JPN-PTN-SECJ-92-021, "Unit 4 Twentieth Year Containment Tendon Surveillance", Revision 0.
5.9    Engineering Evaluation JPN-PTN-SECJ-92-039,    "Unit 4 Twentieth Year Tendon Surveillance  Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0 This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-92-330, dated December 4, 1992.
5.10    Engineering Evaluation JPN-PTN-SECJ-92-041,    "Unit 4 Twentieth Year Tendon  Surveillance  Low Lift-Off Force on Hoop Tendon 35H38",
Revision 0.
This evaluation was used as the basis for the "Licensee Event Report 251-92-009" issued to the USNRC under Letter L-92-344, dated December 17, 1992.
5.11    Engineering Evaluation JPN-PTN-SECJ-92-042, "Unit    4 Twentieth Year Tendon  Surveillance, Extent and Probable Cause of  Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.
This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-93-002, dated January 25, 1992.
 
r Enclosure to L-95-050 Page 9  of  13 5.0    References    (Cont.):
5.12    Engineering Evaluation JPN-PTN-SECJ-93-004, "Unit 4 Twentieth Year Tendon Surveillance Final Report", Revision 0.
5.13    Engineering Evaluation JPN-PTN-SECJ-93-008, "No Significant Hazards Evaluation Related to Containment Design Pressure Technical Specifications and Updated FSAR Changes", Revision 0.
5.14    Engineering Evaluation JPN-PTN-SECJ-93-013, "Units 3 and 4 Twentieth Year Tendon Surveillance  Use of Alternate Test Methods for the Chemical Analysis of Sheath Filler", Revision 0.
5.15    Letter, T. F. Plunkett (FPL) to USNRC, concerning "Containment Tendon Surveillance Program", L-93-174, dated August 10, 1993.
5.16    USNRC Safety Evaluation Report for Turkey Point Units 3 and 4 Technical Specifications Amendment 160 and 154, dated March 30, 1994.
5.17    Letter,  T. F. Plunkett (FPL) to USNRC, concerning "Proposed License Amendments Maximum Containment Pressure", L-93-133, dated May 21,  1993.
5.18    Stand Alone Safety Evaluation JPN-PTN-SECJ-94-027,  "Units 3 & 4 Containment Structure Re-analysis", Revision 0.
5.19    Calculation C-SJ599-01, "3-D Finite Element Model  for Turkey Point Containment Building", Rev. 0.
5.20    Calculation C-SJ599-02, "Determination of Containment Thermal Loadings for Input into BSAP Finite Element Computer Program",
Rev.0.
5.21    Calculation C-SJ599-03, "Determination of Containment Prestress Loadings for Input into BSAP Finite Element Computer Program",
Rev.0.
5.22    Calculation C-SJ599-04, "Baseline Analysis of Turkey Point Containment Building", Rev. 0.
5.23    Calculation C-SJ599-05, "Software Modification and Calculation of Prestress Loads on Containment Shell", Rev. 0.
5.24    Calculation C-SJ599-06, "Design Loads and Load Combinations for Turkey Point Containment Structure Re-Analysis", Rev. 0.
5.25    Calculation C-SJ599-07, "Turkey Point Containment Confirmatory Analysis Results", Rev. 0.
5.26    Calculation C-SJ599-08, "Turkey Point Containment Structure Analysis Refined Thermal Crack Analysis for Containment Shell",
Rev. 0.
5.27    Calculation C-SJ599-09, "Turkey Point Containment Stress Allowables", Rev. 0.
5.28    Calculation C-SJ599-10, "Turkey Point Containment Structure Equipment Hatch  BSAP Modeling and Loading", Rev. 0.
 
Enclosure to L-95-050 Page 10  of 13 5.0  References  (Cont.):
5.29  Calculation No. C-SJ599-11, "Containment Structure Final Analysis Results for  all Load Combinations", Revision 0.
5.30  Calculation No. C-SJ599-12, "Turkey Point Containment Structure Tendon Surveillance Lift-Off Force Requirements", Revision 0.
5.31  Calculation C-SJ599-13, "Turkey Point Containment Structure Personnel Hatch and Thrust  Beam Area BSAP Model & Loading", Rev.
0.
5.32  Bechtel  letter NOPS 94-820, dated December, 1994.


Enclosure to L-95-050 Page 6 of 13 Performance of a thermal crack analysis to refine/optimize analysis results.Determination of the new minimum required prestress values for each tendon group (hoop, dome and vertical).
r Figure     1 Comparison of Surveillance Data to PUL and PLL 20th Year Lift-Off Data for Hoop Tendons 7.5 I   7                           PREDIDrED'UPPER C.lllIT' V)
~Anal sis The containment structure has been re-analyzed for all design basis requirements and loading combinations defined in UFSAR Appendix SB.The results of the 1994 re-analysis define/conclude (reference 5.29)that the concrete and the reinforcing steel stresses, and the liner plate strains, in all areas of the structure, remain within the allowables specified in the UFSAR, while using the"new" calculated minimum required prestress forces defined below.The 1994 containment structure re-analysis including results, is documented in detail in references 5.19 through 5.31.Pez reference 5.29, the re-analysis has determined new minimum required prestressing forces for each of the three tendon groups (hoop, dome and vertical).The 1994 re-analysis minimum required average prestress forces for each of the three tendon groups are as follows: Hoop Pzestress Force=590 kips/ft Dome Pzestress Force=313 kips/ft Vertical Prestzess Force=250 kips/ft The tendon force and tendon wire force (based on a 90 wire tendon)corresponding to the minimum required average prestzess forces calculated in the 1994 re-analysis are as follows: TENDON GROUP HOOP DOME VERTICAL MINIMUM REQUIRED AVERAGE PRESTRESS FORCE (kips/ft)590 313 250 TENDON FORCE (kips)491.6 531 522 HIRE FORCE (kips/wire) 5.46 5.90 5.80 3.6 Evaluation of Containment Structure to Meet Licensin Basis Re uirements throu h the end of the lant life.Based on the minimum required prestress forces determined in the re-analysis, it has been concluded, per reference 5.30, that the containment post-tensioning system will provide sufficient prestress force to maintain Turkey Point licensing basis requirements through the currently licensed plant life (July 2012-Unit 3 and April 2013-Unit 4),
Q.
l Enclosure to L-95-050 Page 7 of 13 3.7"1994 Containment Structure Re-anal sis"-Evaluation of the Effect on Plant Safet The 1994 containment structure ze-analysis is strictly an analytical effort to determine a new minimum required prestress force in three groups of tendons (hoop, dome, and vertical), and does not zecpxire any physical modifications to the containment structure, its post-tensioning system, or any other SSCs.As stated above, the containment structure is a Class I structure and its analysis and design are governed by the criteria included in Appendix 5B of the UFSAR.The results of the"1994 Containment Structure Re-analysis" are defined in Section 3.5 of this evaluation.
0 I
The 1994 re-analysis concludes that for all UFSAR load cases and combinations, the containment structure remains within the allowables specified in the UFSAR.Based on the evaluation above, the 1994 containment structure re-analysis does not impact plant nuclear safety.Based on the evaluation above, the 1994 Containment Structure Re-analysis does not have an adverse effect on plant safety, security, or operation, does not constitute an unreviewed safety question, and does not require changes to the Technical Specifications.
O 6.5     RREDICrED
Therefore, prior NRC approval is not required.4.0 Conclusion This engineering evaluation has determined that"The 1994 Containment Structure Re-analysis" maintains the licensing design bases requirements, does not impact nuclear safety, safe plant operation, or Plant Technical Specifications, and does not impose any plant restrictions.
            ~
The containment structure has been re-analyzed for all design basis requirements and loading combinations defined in UFSAR Appendix 5B.The results of the 1994 re-analysis define/conclude that the concrete and the reinforcing steel stresses, and the liner plate strains, in all areas of the structure, remain within the allowables specified in the UFSAR, while using the"new" calculated minimum required prestress forces.Xn addition, based on the minimum required prestress forces determined in the re-analysis, it has been concluded that the containment post-tensioning system will provide sufficient prestress force to maintain Turkey Point licensing basis requirements through the currently licensed plant life (July 2012 for Unit 3 and April 2013 for Unit 4).
lI.OOWER
r Enclosure to Page 8 of 13 L-95-050 5.0 References 5.1 5.2 5.3 5.5 Turkey Point Units 3 and 4, Updated Final Safety Analysis Report (UFSAR)Revision 11, dated November 1993.Turkey Point Technical Specifications Updated Through Amendment 171/165, effective January 11, 1995.Stand Alone Safety Evaluation JPN-PTN-SECJ-92-004,"Unit 3 Twentieth Year Containment Tendon Surveillance", Revision 0.Engineering Evaluation JPN-PTN-SECJ-92-019,"Unit 3 Twentieth Year Tendon Surveillance Hoop Tendons Low Lift-Off Force", Revision 1.This evaluation was used as the basis for the"Special Report" issued to the USNRC under Letter L-92-203, dated July 10, 1992.Engineering Evaluation JPN-PTN-SECJ-92-023,"Unit 3 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32", Revision 0.5.6 This evaluation was used as the basis for the"Special Report" issued to the USNRC under Letter L-92-223, dated August 5, 1992.Engineering Evaluation JPN-PTN-SECJ-92-024,"Unit 3 Twentieth Year Tendon Surveillance Extent and Cause of Low Lift-Off Force on Hoop Tendons", Revision 0.This evaluation was used as the basis for the"Special Report" issued to the USNRC under Letter L-92-262, dated September 14, 1992.5.7 5.8 5.9 5.10 Engineering Evaluation JPN-PTN-SECJ-92-027,"Unit 3 Twentieth Year Tendon Surveillance Final Report", Revision 0.Stand Alone Safety Evaluation JPN-PTN-SECJ-92-021,"Unit 4 Twentieth Year Containment Tendon Surveillance", Revision 0.Engineering Evaluation JPN-PTN-SECJ-92-039,"Unit 4 Twentieth Year Tendon Surveillance
                                  'I.lltlly .
-Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0 This evaluation was used as the basis for the"Special Report" issued to the USNRC under Letter L-92-330, dated December 4, 1992.Engineering Evaluation JPN-PTN-SECJ-92-041,"Unit 4 Twentieth Year Tendon Surveillance
0 IL 0      ~ ~
-Low Lift-Off Force on Hoop Tendon 35H38", Revision 0.5.11 This evaluation was used as the basis for the"Licensee Event Report 251-92-009" issued to the USNRC under Letter L-92-344, dated December 17, 1992.Engineering Evaluation JPN-PTN-SECJ-92-042,"Unit 4 Twentieth Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.This evaluation was used as the basis for the"Special Report" issued to the USNRC under Letter L-93-002, dated January 25, 1992.
5.5 5
r Enclosure to L-95-050 Page 9 of 13 5.0 References (Cont.): 5.12 5.13 5.14 5.15 5.16 Engineering Evaluation JPN-PTN-SECJ-93-004,"Unit 4 Twentieth Year Tendon Surveillance Final Report", Revision 0.Engineering Evaluation JPN-PTN-SECJ-93-008,"No Significant Hazards Evaluation Related to Containment Design Pressure Technical Specifications and Updated FSAR Changes", Revision 0.Engineering Evaluation JPN-PTN-SECJ-93-013,"Units 3 and 4 Twentieth Year Tendon Surveillance
(ll((uIurn.Rs l'4
-Use of Alternate Test Methods for the Chemical Analysis of Sheath Filler", Revision 0.Letter, T.F.Plunkett (FPL)to USNRC, concerning"Containment Tendon Surveillance Program", L-93-174, dated August 10, 1993.USNRC Safety Evaluation Report for Turkey Point Units 3 and 4 Technical Specifications Amendment 160 and 154, dated March 30, 1994.5.17 5.18 5.19 5.20 Letter, T.F.Plunkett (FPL)to USNRC, concerning"Proposed License Amendments Maximum Containment Pressure", L-93-133, dated May 21, 1993.Stand Alone Safety Evaluation JPN-PTN-SECJ-94-027,"Units 3&4 Containment Structure Re-analysis", Revision 0.Calculation C-SJ599-01,"3-D Finite Element Model for Turkey Point Containment Building", Rev.0.Calculation C-SJ599-02,"Determination of Containment Thermal Loadings for Input into BSAP Finite Element Computer Program", Rev.0.5.21 Calculation C-SJ599-03,"Determination of Containment Prestress Loadings for Input into BSAP Finite Element Computer Program", Rev.0.5.22 5.23 Calculation C-SJ599-04,"Baseline Analysis of Turkey Point Containment Building", Rev.0.Calculation C-SJ599-05,"Software Modification and Calculation of Prestress Loads on Containment Shell", Rev.0.5.24 5.25 5.26 Calculation C-SJ599-06,"Design Loads and Load Combinations for Turkey Point Containment Structure Re-Analysis", Rev.0.Calculation C-SJ599-07,"Turkey Point Containment Confirmatory Analysis Results", Rev.0.Calculation C-SJ599-08,"Turkey Point Containment Structure Analysis Refined Thermal Crack Analysis for Containment Shell", Rev.0.5.27 5.28 Calculation C-SJ599-09,"Turkey Point Containment Stress Allowables", Rev.0.Calculation C-SJ599-10,"Turkey Point Containment Structure-Equipment Hatch BSAP Modeling and Loading", Rev.0.
                                  <'0                               ~
Enclosure to L-95-050 Page 10 of 13 5.0 References (Cont.): 5.29 Calculation No.C-SJ599-11,"Containment Structure Final Analysis Results for all Load Combinations", Revision 0.5.30 Calculation No.C-SJ599-12,"Turkey Point Containment Structure Tendon Surveillance Lift-Off Force Requirements", Revision 0.5.31 Calculation C-SJ599-13,"Turkey Point Containment Structure Personnel Hatch and Thrust Beam Area BSAP Model&Loading", Rev.0.5.32 Bechtel letter NOPS 94-820, dated December, 1994.
                                                                    ~
r Figure 1 Comparison of Surveillance Data to PUL and PLL 20th Year Lift-Off Data for Hoop Tendons 7.5 I 7 V)Q.6.5 I O 0 IL 5.5 PREDIDr ED'UPPER C.lllIT'RREDICrED I.O~l OWER'I.lltlly.(ll((uIurn.Rs l'4<'0 0 0 40~~~~~~~~F00 5 Time From SIT (Lift-Off Values
                                                                      ~
                                                                      ~
                                                                      ~
                                                                        ~
F00 40 Time From SIT (
Lift-OffValues


Figure 2 Comparison of Surveillance Data to PUL and PLL 20th Year Lift-Off Data for Dome Tendons 7.5~0't 3 deck~~O 6.5 O O le 0 6 PRED'(gTED
Figure 2 Comparison of Surveillance Data to PUL and PLL 20th Year Lift-Off Data for Dome Tendons
'PER LIMlr o LoWgR l-llI/ig.(Minimum.Req'd 5.90.k/wire)
                                                                  't 3 deck
~0 0.a~~~~~~~5.5~~5~~'l0 Time From SIT (Years)40 100'ift-Off Values n
                                                              ~ 0 7.5                                                                         ~ ~
                                                              ~ 0 O                                 PRED'(gTED 'PER             0 LIMlr 6.5 O
o LoWgR               .a
                                                                              ~ ~
O                                              l-llI/ig.                     ~ ~
le 0                                                                            ~ ~ ~
6    (Minimum. Req'd 5.90.k/wire) 5.5                                                                         ~ ~
                                                ~   ~
5
                                                  'l0               40          100 Time From SIT (Years)
                                        'ift-OffValues


===7.5 Figure===
n
3 Comparison of Surveillance Data to PUL and PLL 20th Year Lift-Off Data for Vertical Tendons~~\~~'0 W%0~Q 0 R Ol QC 0 0 H)vO I Ql I C)Ql O 6.5 O Q 0 6 R I.I@IT.PREDICTED UPP PREDjC.CTED'.Lo R LIMIT (Mlntmum Req'd 5.80'.k/wire)~Q:a~8 0 0~~~~~~~~~~~~~5.5 0\~~~~~~~~~5 10 Time From SIT Pears)40 100'ift-Off Values ATTACHMENT 1 SYNOPSIS OF THE TURKEY POINT UNITS 3 5 4 TWENTIETH YEAR TENDON SURVEILLANCE LOW LIFT-OFF TENDON FORCE ROOT CAUSE EVALUATION
                                                                                '0 W Figure 3                              %  0
/INVESTIGATION Attachment 1 to L-95-050 Page 1 of 6 SYNOPSZS OF THE TURKEY POZNT UNITS 3 AND 4 20TH YEAR TENDON SURVEILLANCE LOW TENDON LIFT-OFF FORCE ROOT CAUSE EVALUATION INVESTIGATIONS
                                                                              ~ Q 0
~PU osa The purpose of this document is to summarize the methodology and evaluation performed for the determination of the most probable cause of the low tendon lift-off forces found during the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems.Engineering Evaluations JPN-PTN-SECJ-92-024 (reference 4)and JPN-PTN-SECJ-92-042 (reference 7)have documented the most probable cause analysis in detail.This report does not provide any new data or evaluations; it summarizes the effort and provides a synopsis of the investigations described in references 4 and 7.The'ocus of this report will be on the time dependent losses (creep, shrinkage, and wire steel relaxation) and the effects of temperature on the magnitude of each loss.During the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems, the measured normalized lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3)were below the predicted lower limit (PLL).In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low lift-off conditions, additional lift-off measurements on adjacent tendons were taken.The measured lift-off force in the adjacent tendons (with the exception of one dome tendon and two vertical tendons in Unit 4)were also found to be below the PLL.Consequently, in accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (references 2 through 7)were prepared to address the low lift-off conditions.
R Ol Comparison of Surveillance Data to PUL and PLL                             QC 0 0 20th Year Lift-Off Data for Vertical Tendons                     H) vO I
Evaluations and calculations were performed to establish the root cause of the higher than expected losses.It was concluded that the most probable cause for the low lift-off forces measured during the twentieth year tendon surveillance was an increased tendon wire steel relaxation loss caused by average tendon temperatures higher than originally considered.
Ql I
This analysis was documented in Calculation C-SJ539-09 (reference 8)and the results were summarized in references 4 and 7.References 4 and 7 also concluded that the Unit 3 and Unit 4 containment post-tensioning systems will provide sufficient prestress force to maintain Turkey Point licensing basis requirements at least through the twentieth-fifth year tendon surveillances.
C)
This finding prompted the recommended action to re-analyze the containment structure post-tensioning system to determine the minimum required prestress force and to establish that the containment structure post-tensioning system is acceptable through the end of the licensed plant life.Subsequent to the twentieth year tendon surveillances, Florida Power and Light Company (FPL)implemented an action plan for the containment post tensioning system which included a re-analysis of the containment structure.
Ql
                                                                      ~ ~
                                                                    \
7.5                                                                 ~ ~
PREDICTED UPP R I.I@IT.               ~ ~
                                                                      ~ ~ ~
PREDjC
                    . CTED'.
                                                            ~
Q O                              Lo   R LIMIT                 :a
                                                            ~
8      ~ ~ ~
0 0
6.5 O
Q 0                                                                    ~ ~
6                                                                ~ ~ ~
(Mlntmum Req'd 5.80'. k/wire) 5.5 0                         ~ ~ ~
                                          \      ~ ~
                                          ~         ~
                                          ~       ~
5 10         40        100 Time From SIT Pears)
                                      'ift-OffValues
 
ATTACHMENT 1 SYNOPSIS OF THE TURKEY POINT UNITS 3 5 4 TWENTIETH YEAR TENDON SURVEILLANCE LOW LIFT-OFF TENDON FORCE ROOT CAUSE EVALUATION / INVESTIGATION to L-95-050 Page 1   of 6 SYNOPSZS OF THE TURKEY POZNT UNITS 3 AND 4 20TH YEAR TENDON SURVEILLANCE LOW TENDON LIFT-OFF FORCE ROOT CAUSE EVALUATION INVESTIGATIONS
      ~PU   osa The purpose     of this document is to summarize the methodology and evaluation performed for the determination of the most probable cause of the low tendon lift-off forces found during the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems. Engineering Evaluations JPN-PTN-SECJ-92-024 (reference 4) and JPN-PTN-SECJ-92-042 (reference 7) have documented the most probable cause analysis in detail. This report does not provide any new data or evaluations;     it summarizes the effort and provides a synopsis of the investigations described in references 4 and 7. The'ocus of this report will be on the time dependent losses (creep, shrinkage, and wire steel relaxation) and the effects of temperature on the magnitude of each loss.
During the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems, the measured normalized lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3) were below the predicted lower limit (PLL) . In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low lift-off conditions, additional lift-offmeasurements on adjacent tendons were taken. The measured lift-off force in the adjacent tendons (with the exception of one dome tendon and two vertical tendons in Unit 4) were also found to be below the PLL. Consequently, in accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (references 2 through 7) were prepared to address the low lift-off conditions.
Evaluations and calculations were performed to establish the root cause of the higher than expected losses. It was concluded that the most probable cause for the low lift-off forces measured during the twentieth year tendon surveillance was an increased tendon wire steel relaxation loss caused by average tendon temperatures higher than originally considered.     This analysis was documented in Calculation C-SJ539-09 (reference 8) and the results were summarized in references 4 and 7.
References 4 and 7 also concluded that the Unit 3 and Unit 4 containment post-tensioning systems will provide sufficient prestress force to maintain Turkey Point licensing basis requirements at least through the twentieth-fifth year tendon surveillances. This finding prompted the recommended action to re-analyze the containment structure post-tensioning system to determine the minimum required prestress force and to establish that the containment structure post-tensioning system is acceptable through the end of the licensed plant life. Subsequent to the twentieth year tendon surveillances, Florida Power and Light Company (FPL) implemented an action plan for the containment post tensioning system which included a re-analysis of the containment structure.
Furthermore, in January 1993, this information was presented to the NRC during a presentation by FPL.
Furthermore, in January 1993, this information was presented to the NRC during a presentation by FPL.
J' Attachment 1 to L-95-050 Page 2 of 6 XIX.Root Cause Anal sis of Accelerated Tendon Force Losses The Turkey Point Updated Final Safety Analysis Report (UFSAR), Section 5.1.4.4 and Appendix 5B (Section B.1.8)defines the following prestress losses for the post-tensioning system, which are consistent with industry standards:
a)Seating Loss d)Frictional Loss b)Concrete Elastic Shortening Loss e)Concrete Creep Loss c)Concrete Shrinkage Loss f)Tendon Wire Relaxation Loss The seating loss[as stated in Section 5.1.4.4 of the UFSAR, there is no seating loss for the Turkey Point anchor system-Berkemeier, Brandestini, Ros and Vogt (BBRV)system], elastic shortening loss and frictional loss are immediate (short term)losses which occur upon tendon stressing operation and lock-off.The concrete shrinkage and creep, and tendon wire steel relaxation are time dependent (long term)losses which occur during the life of the structure.
The magnitude of the original tendon seating force, as discussed in the UFSAR, Page 5.1.4-11, was selected such that after elastic losses, the averacVe auohor stress will he approximately 0.7 f u (f u wire ultimate tensile strength).
Therefore, Calculation C-SJ539-09 (reference 8)examined all of the assumed long term losses documented in the UFSAR, which have also been the basis for previous surveillances.
The concrete and shrinkage losses are dependent on the properties of the concrete mix.In addition, both creep and tendon wire relaxation are dependent on the state of stress of the material.Also, creep and relaxation are known to increase with higher temperatures.
The following summarizes the information and investigation relative to each time dependent loss and the associated influencing factors: Tem eratuze Calculation C-SJ539-09 (reference 8)was prepared using meteorological and plant operation data to establish the average inside and outside containment temperatures which were then used to determine average temperatures at the tendon locations.
Based on the resulting average wall gradient, tendon temperatures for the dome, hoop, and vertical tendon groups were determined to be approximately 90 F.~Cree The Turkey Point UFSAR Appendix SD includes concrete test reports conducted by the University of California (Berkeley) using site-specific concrete mix proportions and aggregates.
Creep tests were performed for two different test conditions; 70 F and 100 F at a constant stress of 1500 psi.The test results were reported as creep strains (in/in)per psi of applied concrete stress.Test results were extrapolated from the test end date (180 days)to 40 years.As stated in Section 5.1.4.4 of the UFSAR, the actual creep loss used to predict tendon force considezed a 40 year creep strain of 0.433 x 10 in/in per psi corresponding to 100 F test results (The creep strain corresponding to 70 F, as shown in Appendix SD of the UFSAR, is 0.34 x 10 in/in per psi).Therefore, it was concluded that concrete creep, which is known to be influenced by higher temperatures, had already been conservatively calculated using


Attachment 1 to L-95-050 Page 3 of 6 site-specific concrete testing conducted at 100 F.The creep strain of 0.433 x 10 in/in per psi results in a final tendon stress loss of 19.2 ksi for a sustained concrete stress of 1500 psi.ln addition, Calculation C-SJ539-09 determined that the concrete compressive stress for both the hoop and dome tendon groups is at similar level (approximately 1500 psi)and is approximately double that of the vertical tendon group.Therefore, the creep loss value for vertical tendons was taken as 50%of the value of hoop or dome tendons.Shrinkache Shrinkage loss was taken as 3 ksi.This loss corresponds to a strain of 100 x 10 6 in/in which is consistent with the industry standazds and Regulatory Guide 1.35.1 (reference 14)recommendations.
J'  to L-95-050 Page of 6 XIX. Root Cause Anal      sis of Accelerated Tendon Force Losses The Turkey Point Updated Final Safety Analysis Report (UFSAR), Section 5.1.4.4 and Appendix 5B (Section B.1.8) defines the following prestress losses for the post-tensioning system, which are consistent with industry standards:
Furthermore, as noted in the UFSAR, this value was reasonable considering that the concrete had aged a year or more before the tendons were stressed.Shrinkage losses are less than 25%of the other time dependent losses.Therefore, any variance in the estimation of losses due to shrinkage was judged to be minimal and to not be a potential root cause for accelerated tendon force losses.Steel Wire Relaxation The original long-term steel wire relaxation losses were estimated in the UFSAR to be 8'%of 0 65 fpu)).Based on the original tendon wire tests conducted by Shinko Company, the supplier of the tendon wires, it was determined that this value is appropriate for ambient wire temperatures of 68oF (reference 10).However, the original wire tests were also conducted for higher temperatures of 125 F and 250 F.These wire tests indicated that steel wire relaxation increases at higher temperatures.
a)    Seating Loss                        d)  Frictional  Loss b)    Concrete Elastic Shortening Loss    e)  Concrete Creep Loss c)    Concrete Shrinkage Loss              f)  Tendon Wire Relaxation Loss The   seating loss [as stated in Section 5.1.4.4 of the UFSAR, there is no seating loss for the Turkey Point anchor system  Berkemeier, Brandestini, Ros and Vogt (BBRV) system], elastic shortening loss and frictional loss are immediate (short term) losses which occur upon tendon stressing operation and lock-off. The concrete shrinkage and creep, and tendon wire steel relaxation are time dependent (long term) losses which occur during the life of the structure.
Additional research into other operating nuclear plants with post-tensioned containments which had experienced low tendon lift-off tests (V.C.Summer and Ginna)also confirmed that higher tendon wire temperatures of 90 F could result in relaxation values up to 14%(references 11 and 12).Based on the results of the original tendon wire tests using higher ambient temperatures, it was determined that for average tendon wire temperatures of 90 F, relaxation values of approximately 12%could be expected.IV.Tendon Surveillance Lift-off Data Evaluation Calculation C-SJS39-09 used a trial and error data correlation approach, varying the assumed relaxation rate, until a good match was achieved with the lift-off test data from the fifteenth and twentieth year tendon surveillances.
The magnitude of the original tendon seating force, as discussed in the UFSAR, Page 5.1.4-11, was selected such that after elastic losses, the averacVe auohor stress will he approximately 0.7 f u (f u        wire ultimate tensile strength). Therefore, Calculation C-SJ539-09 (reference 8) examined all of the assumed long term losses documented in the UFSAR, which have also been the basis for previous surveillances.
Calculation C-SJ539-09 was originated to determine the probable cause of the twentieth year surveillance Unit 3 hoop tendon low lift-off results, before the completion of the Unit 4 surveillance.
The concrete and shrinkage losses are dependent on the properties of the concrete mix. In addition, both creep and tendon wire relaxation are dependent on the state of stress of the material. Also, creep and relaxation are known to increase with higher temperatures. The following summarizes the information and investigation relative to each time dependent loss and the associated influencing factors:
Therefore, only data through the fifteenth year surveillance were available for Unit 4.A good correlation was obtained using 12%relaxation for the Units 3 and 4 hoop tendons and the Unit 4 dome tendons.However, in order to understand the behavior of the vertical tendons and the Unit 3 dome tendons, additional research was required.The relatively high Unit 3 dome lift-off values were attributed to the later restzessing operation
Tem  eratuze Calculation C-SJ539-09 (reference 8) was prepared using meteorological and plant operation data to establish the average inside and outside containment temperatures which were then used to determine average temperatures at the tendon locations. Based on the resulting average wall gradient, tendon temperatures for the dome, hoop, and vertical tendon groups were determined to be approximately 90 F.
[r Attachment 1 to L-95-050 Page 4 of 6 performed as a result of the Unit 3 dome concrete repair.For vertical tendons, examination of the assumed UFSAR losses determined that a single creep value was used for all three groups.Concrete for both the hoop and dome tendon groups are at similar stress level (approximately 1500 psi), and is approximately double that of the vertical tendon direction.
      ~Cree The Turkey    Point UFSAR Appendix SD includes concrete test reports conducted by the University of California (Berkeley) using site-specific concrete mix proportions and aggregates.       Creep tests were performed for two  different test conditions; 70 F and 100 F at a constant stress of 1500    psi. The test results were reported as creep strains (in/in) per psi of applied concrete stress. Test results were extrapolated from the test end date (180 days) to 40 years. As stated in Section 5.1.4.4 of the UFSAR, the actual creep loss used to predict tendon force considezed a 40 year creep strain of 0.433 x 10      in/in per psi corresponding to 100 F test results (The creep strain corresponding to 70 F, as shown in Appendix SD of the UFSAR, is 0.34 x 10        in/in per psi) . Therefore, it was concluded that concrete creep, which is known to be influenced by higher temperatures, had already been conservatively calculated using
Since the same higher concrete creep losses were also assumed for the vertical tendons, the effects of the accelerated steel relaxation losses were somewhat offset by the overestimation of vertical tendon creep losses.Calculation C-SJ539-09 recalculated creep losses for the vertical tendon group (based on the appropriate lower concrete stress)and combined it with the shrinkage and higher relaxation losses'he analysis concluded that 12%steel relaxation was the most appropriate value.This conclusion was documented in Engineering Evaluation JPN-PTN-SECJ-92-024 (reference 4)as the most probable cause for the low tendon lift-off forces.Later, Engineering Evaluation JPN-PTN-SECJ-92-042 (reference 7)compared Unit 4 lift-off data using the higher 12%relaxation figure and found that the lift-off data for the Unit 4 hoop, dome and vertical tendon groups correlated well to the predicted values (within 3.5%).Predicted Tendon Forces In accordance with the recommendations of references 4 and 7, 12%(of 0 65 f pu)steel re 1 axat ion has been used to generate the new Predicted Upper Limit (PUL)and Predicted Lower Limit (PLL)tendon force curves for future tendon surveillances (i.e., twentieth-fifth year and beyond)in Calculation C-SJ599-12 (reference 9).The variable nature of the predicted losses has been included by introducing tolerance factors on each of the losses in accordance with Regulatory Guide 1.35.1 (reference 14).The factors are:+20%for concrete shrinkage,+25%and-15%for concrete creep, and+157 for steel relaxation.
In addition, the following changes were made to the originally assumed UFSAR loss values:~The higher steel relaxation loss of 12%was used.~40 year concrete creep value for the vertical tendons was taken as 50%of the creep value of the hoop or dome tendons.The values used are 19.2 ksi (unchanged from the original UFSAR)for hoop and dome and 9.6 ksi for vertical tendons.The curves generated by this methodology are documented in Calculation C-SJ599-12 (reference 9)and are also included as part of this document for reference As shown, use of the higher value of steel relaxation and considering the creep loss corresponding to the actual sustained stress on the concrete, the resulting tolerance bands created by using the RG 1.35.1 variance technique correlated quite well with the actual data collected in the most zecent surveillance.
Therefore, it is concluded that the time dependent loss values considered for the new PUL and PLL curves aze appropriate.


Attachment 1 to L-95-050 Page 5 of 6 Conclusions As outlined above, all of the classical long-term losses which are known to influence tendon performance were considered when determining the root cause of the accelerated tendon losses discovered in the twentieth year surveillance.
to L-95-050 Page 3  of  6 site-specific concrete testing      conducted at 100 F. The creep strain of 0.433 x    10  in/in per psi  results  in a final tendon stress loss of 19.2 ksi for a sustained concrete stress of 1500 psi. ln addition, Calculation C-SJ539-09 determined that the concrete compressive stress for both the hoop and dome tendon groups is at similar level (approximately 1500 psi) and is approximately double that of the vertical tendon group. Therefore, the creep loss value for vertical tendons was taken as 50% of the value of hoop or dome tendons.
Furthermore, no other losses were discovered in the research which was considered to have potential for causing the larger losses that the Turkey Point containment post-tensioning system was experiencing.
Shrinkache Shrinkage loss was taken as 3 ksi. This loss corresponds to a strain of 100 x 10 6 in/in which is consistent with the industry standazds and Regulatory Guide 1.35.1 (reference 14) recommendations.        Furthermore, as noted in the UFSAR, this value was reasonable considering that the concrete had aged a year or more before the tendons were stressed.
The most robable cause of the hi her losses was determined to be hi her tendon tern eratures which resulted in hi her steel relaxation.
Shrinkage losses are less than 25% of the other time dependent losses.
Concrete creep, which is also known to be influenced by higher temperatures, had already been conservatively calculated using site-specific concrete testing conducted at 100 F.As a further demonstration of the accuracy of the new values used, plots of the tolerance band created by the PUL and PLL curves were superimposed with actual surveillance data from the most recent surveillance.
Therefore, any variance in the estimation of losses due to shrinkage was judged to be minimal and to not be a potential root cause for accelerated tendon force losses.
These plots show very good agreement with the data demonstrating that the magnitude of the time dependent losses for three tendon groups and the new PUL and PLL curves for the remaining tendon surveillances are reasonable.
Steel Wire Relaxation The original long-term steel wire relaxation losses were estimated in the UFSAR to be 8'%of 0 65 fpu)). Based on the original tendon wire tests conducted by Shinko Company, the supplier of the tendon wires, was determined that this value is appropriate for ambient wire it temperatures of 68oF (reference 10). However, the original wire tests were also conducted for higher temperatures of 125 F and 250 F. These wire tests indicated that steel wire relaxation increases at higher temperatures.      Additional research into other operating nuclear plants with post-tensioned containments which had experienced low tendon off tests (V.C. Summer and Ginna) also confirmed that higher tendon wire lift-temperatures of 90 F could result in relaxation values up to 14%
Attachment 1 Page 6 of 6 to L-95-050 VI.References Turkey Point Units 3 and 4, Updated Final Safety Analysis Report (UFSAR), Revision ll, dated November 1993.2.3.Engineering Evaluation JPN-PTN-SECJ-92-019,"Unit 3 Twentieth Year Tendon Surveillance Hoop Tendons Low Lift-Off Force", Revision l.Engineering Evaluation JPN-PTN-SECJ-92-023,"Unit 3 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32'g RevS.sion 0.6~Engineering Evaluation JPN-PTN-SECJ-92-024,"Unit 3 Twentieth Year Tendon Surveillance Extent and Cause of Low Li.ft-Off Force on Hoop Tendons", Revision 0.Engineering Evaluation JPN-PTN-SECJ-92-039,"Unit 4 Twentieth Year Tendon Surveillance
(references 11 and 12). Based on the results of the original tendon wire tests using higher ambient temperatures,      it was determined that for average tendon wire temperatures of 90 F, relaxation values of approximately 12% could be expected.
-Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0.Engineering Evaluation JPN-PTN-SECJ-92-041,"Unit 4 Twentieth Year Tendon Surveillance
IV. Tendon    Surveillance Lift-offData Evaluation Calculation C-SJS39-09 used a trial and error data correlation approach, varying the assumed relaxation rate, until a good match was achieved with the lift-off test data from the fifteenth and twentieth year tendon surveillances.
-Low Lift-Off Force on Hoop Tendon 35H38", Revision 0.7.10.12.13.Engineering Evaluation JPN-PTN-SECJ-92-042,"Unit 4 Twentieth Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.Calculation C-SJ539-09,"Probable Cause Analysis for Low Lift-Off Forces on Hoop Tendons" Revision 1.Calculation C-SJ599-12,"Turkey Point Containment Structure, Tendon Surveillance Lift-Off Requirements", Revision 0.Test Results for Turkey Point Wire Relaxation Tests, dated March 1, 1968 (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993).Relaxation Tests on 1/4 Inch Pzestressing Wire, by R.G.Slutter, Report Number 200.79.100.5, dated January 21, 1982, from Fritz Engineering Laboratory at Lehigh University (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993).Excerpt from V.C.Summer Unit 1 Nuclear Station Reactor Building Containment Third Period Surveillance Tendon Forces, Gilbert/Commonwealth Report Number 2610, dated January 13, 1986 (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993).Test results of Inservice Inspection Forces Measured in Retensioned Tendons by J.F.Fulton of Gilbert/Commonwealth, and C.A.Forbes of Rochester Gas and Electric Corporation (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993).Regulatory Guide 1.35.1,"Determining Prestressing Forces for Inspection of Prestressed Concrete Containments", July 1990.
Calculation C-SJ539-09 was originated to determine the probable cause of the twentieth year surveillance Unit 3 hoop tendon low lift-off results, before the completion of the Unit 4 surveillance. Therefore, only data through the fifteenth year surveillance were available for Unit 4.
ATTACHMENT 2 FLORIDA POWER 5 LIGHT COMPANY TURKEY POINT UNITS 3&4 UFSAR APPENDIX 5H 1994 CONTAINMENT STRUCTURE RE-ANALYSIS TURKEY POINT UNITS 3 AND 4 Attachment 2 to L-95-050 TABLE OF CONTENTS 5H.1 SH.2 5H.3 SH.4 5H.5 GENERAL BACKGROUND CONTAINMENT RE-ANALYSIS
A good correlation was obtained using 12% relaxation for the Units 3 and 4 hoop tendons and the Unit 4 dome tendons.      However, in order to understand the behavior of the vertical tendons and the Unit 3 dome tendons, additional research was required. The relatively high Unit 3 dome lift-off values were attributed to the later restzessing operation
 
[r  to L-95-050 Page  4  of 6 performed as a result of the Unit 3 dome concrete repair. For vertical tendons, examination of the assumed UFSAR losses determined that a single creep value was used for all three groups. Concrete for both the hoop and dome tendon groups are at similar stress level (approximately 1500 psi), and is approximately double that of the vertical tendon direction. Since the same higher concrete creep losses were also assumed for the vertical tendons, the effects of the accelerated steel relaxation losses were somewhat offset by the overestimation of vertical tendon creep losses.      Calculation C-SJ539-09 recalculated creep losses for the vertical tendon group (based on the appropriate lower concrete stress) and combined      it  with the shrinkage and higher relaxation analysis concluded that 12% steel relaxation was the most losses'he appropriate value. This conclusion was documented in Engineering Evaluation JPN-PTN-SECJ-92-024 (reference 4) as the most probable cause for the low tendon      lift-off  forces. Later, Engineering Evaluation JPN-lift-off PTN-SECJ-92-042 (reference 7) compared Unit 4                  data using the higher 12% relaxation figure and found that the        lift-off  data for the Unit 4 hoop, dome and vertical tendon groups correlated well to the predicted values (within 3.5%).
Predicted Tendon Forces In accordance with the recommendations of references 4 and 7, 12% (of 0 65 f pu) steel re 1 axat ion has been used to generate the new Predicted Upper Limit (PUL) and Predicted Lower Limit (PLL) tendon force curves for future tendon surveillances (i.e., twentieth-fifth year and beyond) in Calculation C-SJ599-12 (reference 9). The variable nature of the predicted losses has been included by introducing tolerance factors on each of the losses in accordance with Regulatory Guide 1.35.1 (reference
: 14) . The factors are: +20% for concrete shrinkage, +25% and -15% for concrete creep, and +157 for steel relaxation. In addition, the following changes were made to the originally assumed UFSAR loss values:
        ~        The higher steel relaxation loss of 12% was used.
        ~        40 year concrete creep value for the vertical tendons was taken as 50% of the creep value of the hoop or dome tendons.      The values used are 19.2 ksi (unchanged from the original UFSAR) for hoop and dome and  9.6 ksi for vertical tendons.
The  curves generated by this methodology are      documented  in Calculation C-SJ599-12    (reference  9) and  are also included as part of this document for reference As shown, use of the higher value of steel relaxation and considering the creep loss corresponding to the actual sustained stress on the concrete, the resulting tolerance bands created by using the RG 1.35.1 variance technique correlated quite well with the actual data collected in the most zecent surveillance. Therefore,          it concluded that the time dependent loss values considered for the new PUL is and PLL curves aze appropriate.
 
to L-95-050 Page 5 of 6 Conclusions As outlined above, all of the classical long-term losses which are known to influence tendon performance were considered when determining the root cause of the accelerated tendon losses discovered in the twentieth year surveillance. Furthermore, no other losses were discovered in the research which was considered to have potential for causing the larger losses that the Turkey Point containment post-tensioning system was experiencing. The most robable cause of the hi her losses was determined to be hi her tendon tern eratures which resulted in hi her steel relaxation. Concrete creep, which is also known to be influenced by higher temperatures, had already been conservatively calculated using site-specific concrete testing conducted at 100 F. As a further demonstration of the accuracy of the new values used, plots of the tolerance band created by the PUL and PLL curves were superimposed with actual surveillance data from the most recent surveillance. These plots show very good agreement with the data demonstrating that the magnitude of the time dependent losses for three tendon groups and the new PUL and PLL curves for the remaining tendon surveillances are reasonable.
to L-95-050 Page  6  of 6 VI. References Turkey Point Units     3 and 4, Updated Final Safety Analysis Report (UFSAR), Revision     ll, dated November 1993.
: 2.       Engineering Evaluation JPN-PTN-SECJ-92-019,     "Unit 3 Twentieth Year Tendon   Surveillance Hoop Tendons Low Lift-Off Force", Revision l.
: 3.      Engineering Evaluation JPN-PTN-SECJ-92-023, "Unit 3 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32'g RevS. sion 0.
Engineering Evaluation JPN-PTN-SECJ-92-024, "Unit 3 Twentieth Year Tendon Surveillance Extent and Cause of Low Li.ft-Off Force on Hoop Tendons", Revision 0.
Engineering Evaluation JPN-PTN-SECJ-92-039, "Unit 4 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0.
6        Engineering Evaluation JPN-PTN-SECJ-92-041, "Unit 4 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 35H38",
          ~
Revision 0.
: 7.       Engineering Evaluation JPN-PTN-SECJ-92-042, "Unit     4 Twentieth Year Tendon   Surveillance, Extent and Probable Cause of   Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.
Calculation C-SJ539-09, "Probable     Cause Analysis for Low Lift-Off Forces on Hoop Tendons" Revision 1.
Calculation C-SJ599-12, "Turkey Point Containment Structure, Tendon Surveillance Lift-Off Requirements", Revision 0.
: 10.      Test Results for Turkey Point Wire Relaxation Tests, dated March 1, 1968 (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993)   .
Relaxation Tests on 1/4 Inch Pzestressing Wire, by R. G. Slutter, Report Number 200.79.100.5, dated January 21, 1982, from Fritz Engineering Laboratory at Lehigh University (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993) .
: 12.      Excerpt from V. C. Summer Unit 1 Nuclear Station Reactor Building Containment Third Period Surveillance Tendon Forces, Gilbert/Commonwealth Report Number 2610, dated January 13, 1986 (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993)   .
: 13.      Test results of Inservice Inspection Forces Measured in Retensioned Tendons by J. F. Fulton of Gilbert/Commonwealth, and C. A. Forbes of Rochester Gas and Electric Corporation (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993)   .
Regulatory Guide 1.35.1, "Determining Prestressing Forces for Inspection of Prestressed Concrete Containments", July 1990.
 
ATTACHMENT 2 FLORIDA POWER 5 LIGHT COMPANY TURKEY POINT UNITS 3 & 4 UFSAR APPENDIX 5H 1994 CONTAINMENT STRUCTURE RE-ANALYSIS TURKEY POINT UNITS 3 AND 4 to L-95-050 TABLE OF CONTENTS 5H.1         GENERAL SH.2         BACKGROUND 5H.3         CONTAINMENT RE-ANALYSIS SH.4       


==SUMMARY==
==SUMMARY==
OF RESULTS REFERENCES TABLES 5H-1A: 5H-1B: Rebar Stress Summary, Most Critical Stresses at Representative Section of Containment for Load Combinations 1, 2, or 3 Working Stress Design (WSD)Rebar Stress Summary, Most Critical Stresses at Representative Section of Containment for Load Combinations 4, 5, 6, 7, or 8 Ultimate Strength Design (USD)FIGURES 5H-1A: 5H-18: 3D Finite Element Model Including Equipment Hatch Penetration 3D Finite Element Model Including Personnel Hatch Penetration 5H-2: 5H-3: 5H-4: SH-5: Representative Elements in 3-D Model Equipment Hatch Finite Element Mesh Personnel Hatch Finite Element Mesh Refined Thermal Cracking Analysis Finite Element Models 5H-2  
OF RESULTS 5H.5        REFERENCES TABLES 5H-1A:       Rebar Stress   Summary, Most Critical Stresses at Representative Section of Containment for Load Combinations 1, 2, or 3 Working Stress Design (WSD) 5H-1B:      Rebar Stress   Summary, Most Critical Stresses at Representative Section of Containment for Load Combinations 4, 5, 6, 7, or 8 Ultimate Strength Design (USD)
FIGURES 5H-1A:       3D Finite Element Model Including Equipment Hatch Penetration 5H-18:      3D Finite Element Model Including Personnel   Hatch Penetration 5H-2:       Representative   Elements   in 3-D Model 5H-3:        Equipment Hatch   Finite   Element Mesh 5H-4:        Personnel Hatch   Finite   Element Mesh SH-5:        Refined Thermal Cracking Analysis Finite Element Models 5H-2


Attachment 2 to L-95-050 APPENDIX 5H 1994 CONTAINMENT STRUCTURE RE-ANAIYSIS TURKEY POINT UNITS 3 AND 4 5H.1 GENERAL 5H.2 This appendix documents the results of the containment ze-analysis relative to the determination of the minimum prestressing requirements for each tendon group.The containment re-analysis was completed in 1994.BACKGROUND The tendon surveillance programs for the Turkey Point Units 3 and 4 containment structure post-tensioning systems have been performed at one, three, and five years after the containment Initial Structural Integrity Test (ISIT), and every five years thereafter.
to L-95-050 APPENDIX 5H 1994 CONTAINMENT STRUCTURE RE-ANAIYSIS TURKEY POINT UNITS 3 AND 4 5H.1         GENERAL This appendix documents the results of the containment ze-analysis relative to the determination of the minimum prestressing requirements for each tendon group. The containment re-analysis was completed in 1994.
During the performance of the 20th year tendon surveillance, the measured normalized lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3)were below the predicted lower limit (PLL).In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low lift-off conditions, additional lift-off measurements on adjacent tendons were taken.The measured lift-off force in the adjacent tendons (with the exception of one dome tendon and two vertical tendons in Unit 4)were also found to be below the PLL.Consequently, in accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (References 1 through 6)were prepared to address the low lift-off conditions.
5H.2        BACKGROUND The tendon surveillance programs for the Turkey Point Units 3 and 4 containment structure post-tensioning systems have been performed at one, three, and five years after the containment Initial Structural Integrity Test (ISIT), and every five years thereafter. During the performance of the 20th year tendon surveillance, the measured normalized   lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3) were below the predicted lower limit (PLL). In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low   lift-off conditions, additional lift-offmeasurements on adjacent tendons were taken. The measured lift-off force in the adjacent tendons (with the exception of one dome tendon and two vertical tendons in Unit 4) were also found to be below the PLL. Consequently, in accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (References 1 through 6) were prepared to address the low lift-off conditions.
References 3 and 6 evaluated the low lift-off forces and concluded that the most probable cause for the low lift-off forces measured during the 20th year tendon surveillances were due to an increased tendon wire steel relaxation loss caused by average tendon temperatures higher than originally considered.
References 3 and 6 evaluated the low lift-off forces and concluded that the most probable cause for the low lift-off forces measured during the 20th year tendon surveillances were due to an increased tendon wire steel relaxation loss caused by average tendon temperatures higher than originally considered. Considering this higher steel relaxation loss rate, these evaluations also concluded that the Units 3 and 4 containment post-tensioning systems will provide sufficient prestress force to maintain Turkey Point licensing basis requirements at least through the 25th year tendon surveillance.
Considering this higher steel relaxation loss rate, these evaluations also concluded that the Units 3 and 4 containment post-tensioning systems will provide sufficient prestress force to maintain Turkey Point licensing basis requirements at least through the 25th year tendon surveillance.
References 3 and 6 also recommended a structural ze-analysis of the containment structure and the post-tensioning system to determine a new minimum required prestress force and to establish the time period that the containment post-tensioning system will provide sufficient prestress force to maintain the Turkey Point licensing basis requirements.
References 3 and 6 also recommended a structural ze-analysis of the containment structure and the post-tensioning system to determine a new minimum required prestress force and to establish the time period that the containment post-tensioning system will provide sufficient prestress force to maintain the Turkey Point licensing basis requirements.
5H-3 j
5H-3
Attachment 2 to L-95-050 5H.2.1 Ori inal Containment Anal sis The original containment structural analysis results are documented in UFSAR, Section 5.0.In the original containment analysis/design, the containment base slab was designed as a conventional reinforced concrete structure.
 
The containment re-analysis as described in this appendix does not include a new evaluation of the base slab since the base slab is not affected by the post-tensioning system.However, the base slab was included in the containment ze-analysis model to provide a realistic boundary condition for the model.Therefore, the original base slab design/analysis, as summarized in UFSAR, Sections 5.1.3, 5.1.4 and Table 5.1.4-1, Sheet 6 remains unchanged.
j   to L-95-050 5H.2. 1     Ori inal Containment Anal sis The original containment structural analysis results are documented in UFSAR, Section 5.0.
In addition, certain load conditions (e.g., initial prestressing and initial structural integrity test condition) and evaluations (e.g., buttress anchorage zone stress evaluation) were not included in the 1994 ze-analysis.
In the original containment analysis/design, the containment base slab was designed as a conventional reinforced concrete structure.
The UFSAR, Section 5.0 has been annotated in all areas where the 1994 re-analysis has modified the original analysis.SH.3 SH.3.1 CONTAINMENT RE-ANALYSIS MODEL DESCRIPTION A three dimensional (3-D)finite element model using Bechtel's Structural Analysis Program (BSAP), is used for the re-analysis of the containment structure.
The containment re-analysis as described in this appendix does not include a new evaluation of the base slab since the base slab is not affected by the post-tensioning system. However, the base slab was included in the containment ze-analysis model to provide a realistic boundary condition for the model. Therefore, the original base slab design/analysis, as summarized in UFSAR, Sections 5.1.3, 5.1.4 and Table 5.1.4-1, Sheet 6 remains unchanged. In addition, certain load conditions (e.g., initial prestressing and initial structural integrity test condition) and evaluations (e.g., buttress anchorage zone stress evaluation) were not included in the 1994 ze-analysis. The UFSAR, Section 5.0 has been annotated in all areas where the 1994 re-analysis has modified the original analysis.
The 3-D model consists of the cylindrical wall (including buttzesses), ring girder, dome, base slab, and the major penetrations (equipment hatch and the personnel hatch).A plate element is used in the 3-D model to represent the shell (including buttzesses and major penetrations), dome, ring girder, and the base slab.This element is a thin quadrilateral and/or triangular element that has both membrane and bending properties.
SH. 3       CONTAINMENT RE-ANALYSIS SH.3.1       MODEL DESCRIPTION A three dimensional (3-D) finite element model using Bechtel's Structural Analysis Program (BSAP), is used for the re-analysis of the containment structure. The 3-D model consists of the cylindrical wall (including buttzesses), ring girder, dome, base slab, and the major penetrations (equipment hatch and the personnel hatch) . A plate element is used in the 3-D model to represent the shell (including buttzesses and major penetrations),
The formulation of this element is based on the thin shell and small deflection theory.The base slab is modeled as a circular foundation including a central hole with appropriate boundary conditions representing the centerline of the reactor pit walls'he soil-structure interaction is accounted for by introducing the soil springs at each node of the base slab.Refer to Figures SH-1 through SH-4 for the geometric plots of the 3-D model.The development of the 3-D model is documented in Reference 7.5H.3.2 MATERIAL PROPERTIES The material properties used in the 3-D model are as follows: Modulus of Elasticity of Concrete (Ec)1.5 x 10 psi Concrete Poisson's Ratio 0.17 Coefficient of Thermal Expansion ((xc)5.0 x 10 per F These values are consistent with the information included on page 5.1.3-2 which were used in the original design basis analysis of the Turkey Point containment structure.
dome, ring girder, and the base slab. This element is a thin quadrilateral and/or triangular element that has both membrane and bending properties. The formulation of this element is based on the thin shell and small deflection theory. The base slab is modeled as a circular foundation including a central hole with appropriate boundary conditions representing the centerline of the reactor pit walls'he soil-structure interaction is accounted for by introducing the soil springs at each node of the base slab.
r Attachment 2 to L-95-050 The soil properties are based on the 1988 seismic survey conducted at the Turkey Point sS.te for the EDG enhancement project (Reference 19).The properties for each soil layer used S.n the re-analysis are as follows: Soil La er Poisson's Ratio Shear Modulus Limerock Fill Miami Oolite 0.256 0.253 7380 ksf 18620 ksf For the Fort Thompson formation, consistent with the original analysis, 0.22 and 4 x 10 psi was used for the Poisson's ratio and the Young's modulus, respectively.
Refer to Figures SH-1 through SH-4 for the geometric plots of the 3-D model. The development of the 3-D model is documented in Reference 7.
Detailed explanation of the 3-D model material properties is documented in Reference 7.5H.3.3 DESIGN LOADS AND LOAD COMBINATIONS:
5H.3.2       MATERIAL PROPERTIES The material properties used in the 3-D model are as follows:
The design loads and the load combinations used in the re-analysis of the contaS.nment structure are in accordance with the requirements of Appendix 5B"Containment Structure Design Criteria".
Modulus of Elasticity of Concrete (Ec)     1.5 x 10 psi Concrete Poisson's Ratio     0.17 Coefficient of Thermal Expansion ((xc) 5.0 x 10 per F These values are consistent with the information included on page 5.1.3-2 which were used in the original design basis analysis of the Turkey Point containment structure.
All load combinations included in Appendix 5B for the design load and the yield conditions have been evaluated in the re-analysis of the containment structure.
 
Reference 12 documents the load conditions and the load combinations that have been considered in the analysis.SH.3.4 METHOD OF ANALYSIS&STRESS ALLOHABLES The worki.ng stress method (elastic analysis)is applied to the load combinations for design load, as well as yield load conditions.
r   to L-95-050 The soil properties are based on the 1988 seismic survey conducted at the Turkey Point sS.te for the EDG enhancement project (Reference 19) . The properties for each soil layer used S.n the re-analysis are as follows:
The design assumption of straight line variation of stresses is maintained under yield conditions.
Soil La er                 Poisson's Ratio         Shear Modulus Limerock   Fill             0.256                   7380 ksf Miami  Oolite              0.253                    18620 ksf For the Fort Thompson formation, consistent with the original analysis, 0.22 and 4 x 10 psi was used for the Poisson's ratio and the Young's modulus, respectively.
This method of analysis is consistent with the original design basis for the Unit 3 and Unit 4 containment structures as outlined in Appendix 5B.The stress allowables used for evaluation of the critical sections of the containment structures are in accordance with Appendix 5B.This is documented in Reference 15.5H.3.5 BASELINE ANALYSIS A baseline analysis was performed to demonstrate correlation between the results of the 1994 3-D BSAP finite element analysis and the original Turkey Point containment axisymmetric analysis (Refer to Page 5.1.3-1).The results of the baseline analysis demonstrate good correlation between the 1994 BSAP 3-D analysis and the original axisymmetrS.c analysis specified in the isostress plots in the UFSAR, Section 5.0.In addition, the baseline analysis for the pressure load case was compared to classical closed form solutions with good correlation.
Detailed explanation of the 3-D model material properties is documented in Reference 7.
It was concluded that the 3-D finite element model accurately predicts the state of 5H-5 r'
5H.3.3       DESIGN LOADS AND LOAD COMBINATIONS:
Attachment 2 to L-95-050 stress in the containment structures.
The design loads and the load combinations used in the re-analysis of the   contaS.nment structure are in accordance with the requirements of Appendix 5B "Containment Structure Design Criteria". All load combinations included in Appendix 5B for the design load and the yield conditions have been evaluated in the re-analysis of the containment structure. Reference 12 documents the load conditions and the load combinations that have been considered in the analysis.
The baseline analysis has been documented in Reference 10.5H.3.6 THERMAL CRACK ANALYSIS As stated in Section 5.1.3.1, the thermal loading used in the original design was based on Figure 5.1-8"Design Thermal Gradient.Across Containment Wall".Also, as stated in Page 5.1.3-3, a temperature of 283 F was used for liner plate in the original design.The thermal loading used in the re-analysis of the containment structure is consistent with the original criteria.In addition, the occurrence of a higher containment bulk temperature (i.e., from 120 F to 125 F)as stated in Pages 14.3.4-16 and 14.3.4-22 has been considered in the re-analysis.
SH.3.4       METHOD OF ANALYSIS & STRESS     ALLOHABLES The worki.ng   stress method (elastic analysis) is applied to the load combinations for design load, as well as yield load conditions. The design assumption of straight line variation of stresses is maintained under yield conditions. This method of analysis is consistent with the original design basis for the Unit 3 and Unit 4 containment structures as outlined in Appendix 5B.
The thermal loading for the 3-D model is documented in Reference 8.Consistent with the original analysis, the thermal crack analysis outlined on Pages 5.1.3-7 through 5.1.3-9 has been used to determine the stresses in reinforcing steel and concrete due to thermal loading.This method of analysis is based on the equilibrium of normal forces acting on the section under consideration.
The stress allowables used for evaluation of the critical sections of the containment structures are in accordance with Appendix 5B.
The concrete and reinforcing steel stresses from the primary loads aze added to the thermal stresses to determine the total stresses.For load combination 1.05D+F+1.5P+Ta, an additional refined thermal crack analysis has been performed for the critical mid-height section of the shell to determine the effects of thermal loading and concrete cracking on the overall state of stress in the shell.The ALGOR SuperSap computer program is used in the refined thermal crack analysis.The finite element analysis used a two dimensional (2-D)model which includes a section of the shell halfway between the adjacent buttresses (a 60 segment of the containment).
This is documented   in Reference 15.
This 2-D model is primarily used to capture the behavior of the shell in the hoop direction.
5H.3.5       BASELINE ANALYSIS A baseline analysis   was performed to demonstrate correlation between the results of the 1994 3-D BSAP finite element analysis and the original Turkey Point containment axisymmetric analysis (Refer to Page 5.1.3-1) . The results of the baseline analysis demonstrate good correlation between the 1994 BSAP 3-D analysis and the   original axisymmetrS.c analysis specified in the isostress plots in the     UFSAR, Section 5.0. In addition, the baseline analysis for the pressure load case was compared to classical closed form solutions with good correlation. It was concluded that the   3-D   finite element model accurately predicts the state of 5H-5
Two models, one with and one without buttresses, were used to study the effects of the buttress in cracking analysis.There are 10 layers of elements representing concrete thickness in the shell area.In addition, there is one element representing the liner plate.The reinforcing steel and the hoop tendons are also modeled as truss elements.By modeling the hoop tendons, the effects of pressurization (increase in tendon force due to internal pressure loading)is directly captured.Roller type boundary conditions have been used for this model to allow the boundary nodes to displace in the radial direction.
 
The modeling and the method of analysis are documented in Reference 14.Figure 5H-5 depicts the finite element models used in the refined thermal cracking analysis.The cracking of the concrete is established by the criterion in Appendix 5B which states that the principal concrete tension due to combined membrane tension, membrane shear, and flexural tension due to bending moments or thermal gradients is limited to 6(f'c)'The cracking of the concrete is accomplished by introducing a very small modulus of elasticity in the hoop directions The cracking analysis is carried out in successive analyses as follows: 5H-6 r
r '   to L-95-050 stress in the containment structures. The baseline analysis has been documented   in Reference   10.
Attachment 2 to L-95-050 SH.3.6 THERMAL CRACK ANALYSIS (cont)a)The first analysis considers an unczacked concrete condition.
5H.3.6       THERMAL CRACK ANALYSIS As stated in Section 5.1.3.1, the thermal loading used in the original design was based on Figure 5.1-8 "Design Thermal Gradient.
In this analysis, the concrete elements with stresses in the hoop direction exceeding the Appendix SB limit are considered cracked.b)The second analysis includes the material properties for the cracked elements determined in the first cycle.Based on the results of the first analysis, the second analysis was performed with all layers of concrete cracked.The reinforcing steel and tendon stresses, and the liner strain were found to be within the established UFSAR allowable limits.The results of the refined thermal crack analysis are documented in Reference 14.5H.3.7 1947OR PENETRATIONS EVALUATION The 3-D finite element model includes a refined mesh at the equipment, hatch and the personnel hatch locations to capture the behavior of the shell in the vicinity of these large penetrations.
Across Containment Wall". Also, as stated in Page 5.1.3-3, a temperature of 283 F was used for liner plate in the original design. The thermal loading used in the re-analysis of the containment structure is consistent with the original criteria.
By modeling the penetrations in the 3-D model, the need for a local model and defining the boundary conditions and the loads at the boundaries of the local model is eliminated.
In addition, the occurrence of a higher containment bulk temperature (i.e., from 120 F to 125 F) as stated in Pages 14.3.4-16 and 14.3.4-22 has been considered in the re-analysis.
Also, the effects of the shell curvature will be captured.The thickened shell at the equipment hatch area has been taken into account by specifying the appropriate element thicknesses.
The thermal loading for the 3-D model is documented in Reference 8.
In addition, the deflection of the hoop and vertical tendons around the equipment hatch and the personnel hatch has been considered in the modeling by applying the appropriate nodal loads and element pressure loads.The modeling of the equipment hatch and the personnel hatch is documented in References 16 and 18, respectively.
Consistent with the original analysis, the thermal crack analysis outlined on Pages 5.1.3-7 through 5.1.3-9 has been used to determine the stresses in reinforcing steel and concrete due to thermal loading. This method of analysis is based on the equilibrium of normal forces acting on the section under consideration. The concrete and reinforcing steel stresses from the primary loads aze added to the thermal stresses to determine the total stresses.
Refer to Figures SH-3 and 5H-4 for the geometric plots of the finite element mesh for the equipment and personnel hatches.5H-7 s
For load combination 1.05D + F + 1.5P + Ta, an additional refined thermal crack analysis has been performed for the critical mid-height section of the shell to determine the effects of thermal loading and concrete cracking on the overall state of stress in the shell. The ALGOR SuperSap computer program is used in the refined thermal crack analysis. The finite element analysis used a two dimensional (2-D) model which includes a section of the shell halfway between the adjacent buttresses (a 60 segment of the containment). This 2-D model is primarily used to capture the behavior of the shell in the hoop direction. Two models, one with and one without buttresses, were used to study the effects of the buttress in cracking analysis. There are 10 layers of elements representing concrete thickness in the shell area. In addition, there is one element representing the liner plate. The reinforcing steel and the hoop tendons are also modeled as truss elements. By modeling the hoop tendons, the effects of pressurization (increase in tendon force due to internal pressure loading) is directly captured. Roller type boundary conditions have been used for this model to allow the boundary nodes to displace in the radial direction. The modeling and the method of analysis are documented in Reference 14. Figure 5H-5 depicts the finite element models used in the refined thermal cracking analysis.
Attachment 2 to L-95-050 SH.4  
The cracking of the concrete is established by the criterion in Appendix 5B which states that the principal concrete tension due to combined membrane tension, membrane shear, and flexural tension due to bending moments or thermal gradients is limited to 6(f'c) '     The cracking of the concrete is accomplished by introducing a very small modulus of elasticity in the hoop directions The cracking analysis is carried out in successive analyses as follows:
5H-6
 
r   to L-95-050 SH.3.6       THERMAL CRACK ANALYSIS     (cont) a)     The first analysis considers an unczacked concrete condition. In this analysis, the concrete elements with stresses in the hoop direction exceeding the Appendix SB limit are considered cracked.
b)     The second analysis includes the material properties   for the cracked elements determined in the first cycle.
Based on the   results of the first analysis, the second analysis was performed with   all layers of concrete cracked. The reinforcing steel and tendon stresses, and the liner strain were found to be within the established UFSAR allowable limits. The results of the refined thermal crack analysis are documented in Reference 14.
5H.3.7       1947OR PENETRATIONS EVALUATION The 3-D finite element model includes a     refined mesh at the equipment, hatch and the personnel hatch   locations to capture the behavior of the shell in the vicinity of these large penetrations.
By modeling the penetrations in the 3-D model, the need for a local model and defining the boundary conditions and the loads at the boundaries of the local model is eliminated. Also, the effects of the shell curvature will be captured.
The thickened shell at the equipment hatch area has been taken into account by specifying the appropriate element thicknesses.
In addition, the deflection of the hoop and vertical tendons around the equipment hatch and the personnel hatch has been considered in the modeling by applying the appropriate nodal loads and element pressure   loads.
The modeling   of the equipment hatch and the personnel hatch is documented   in References 16 and 18, respectively. Refer to Figures SH-3 and 5H-4 for the geometric plots of the finite element mesh   for the equipment and personnel hatches.
5H-7
 
s   to L-95-050 SH.4        


==SUMMARY==
==SUMMARY==
OF RESULTS Tables 5H-1A and 5H-1B include the most critical reinforcing steel stress summary as a result of the containment re-analysis.
OF RESULTS Tables 5H-1A and 5H-1B include the most critical reinforcing steel stress summary as a result of the containment re-analysis. The information presented in these tables are given for representative elements in the 3-D model away from the major penetrations.             The elements range from the base/shell junction to the vicinity of dome apex as shown in Figure SH-2.       The results are tabulated for all design and yield loading combinations stated in Appendix 5B.
The information presented in these tables are given for representative elements in the 3-D model away from the major penetrations.
The reinforcing steel   and concrete stresses,     and liner strains were found acceptable   for all design basis loading conditions.
The elements range from the base/shell junction to the vicinity of dome apex as shown in Figure SH-2.The results are tabulated for all design and yield loading combinations stated in Appendix 5B.The reinforcing steel and concrete stresses, and liner strains were found acceptable for all design basis loading conditions.
In addition, the stresses in reinforcing steel and concrete, and liner plate strains in the localized areas around the major penetrations were found acceptable for all design basis loading conditions.
In addition, the stresses in reinforcing steel and concrete, and liner plate strains in the localized areas around the major penetrations were found acceptable for all design basis loading conditions.
These results are based on the following final minimum required average prestzess forces: Hoop Prestress Force=590 kips/ft Dome Pzestzess Force 313 kips/ft Vertical Prestress Force 250 kips/ft The tendon forces and tendon wire forces (based on a 90 wire tendon)corresponding to these average pzestress values are as follows: TENDON GROUP HOOP DOME VERTICAL FINAL REQUIRED AVERAGE PRESTRESS FORCE (kips/ft)590 313 250 TENDON FORCE (kips/tendon) 491.6 531 522 WIRE FORCE (ki ps/wire)5.46 5.90 5.80 The methodology and results of the 1994 containment structure re-analysis are documented in Reference 17'H-8 r
These results are based on the following final         minimum required average prestzess forces:
Attachment 2 to L-95-050 H
Hoop Prestress Force = 590   kips/ft Dome Pzestzess Force   313 kips/ft Vertical Prestress Force     250 kips/ft The tendon   forces and tendon wire forces (based on a 90 wire tendon) corresponding to these average pzestress values are as follows:
TENDON         FINAL REQUIRED AVERAGE         TENDON FORCE          WIRE FORCE GROUP        PRESTRESS FORCE   (kips/ft)     (kips/tendon)         (kips/wire)
HOOP                    590                      491.6                5.46 DOME                    313                        531                5.90 VERTICAL                  250                        522                5.80 The methodology and   results of the 1994 containment structure re-analysis are documented in Reference 17
                                                              'H-8
 
r  to L-95-050 H
 
==5.5        REFERENCES==
 
Engineering Evaluation JPN-PTN-SECJ-92-019, "Unit 3 20th Year Tendon Surveillance Hoop Tendons Low Lift-Off Force",
Revision 1.
Engineering Evaluation JPN-PTN-SECJ-92-023, "Unit 3 20th Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32", Revision 0.
: 3. Engineering Evaluation JPN-PTN-SECJ-92-024, "Unit 3 20th Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop Tendons", Revision 0.
Engineering Evaluation JPN-PTN-SECJ-92-039, "Unit 4 20th Year Tendon Surveillance  Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0.
: 5. Engineering Evaluation JPN-PTN-SECJ-92-041, "Unit 4 20th Year Tendon Surveillance  Low Lift-Off Force on Hoop Tendon 35H38", Revision 0
: 6. Engineering Evaluation JPN-PTN-SECJ-92-042, "Unit 4 20th Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.
Calculation No. C-SJ599-01, "3-D Finite Element Model for Turkey Point Containment Building".
: 8. Calculation No. C-SJ599-02, "Determination of Containment Thermal Loading for Input into BSAP Finite Element Computer Program".
Calculation  No. C-SJ599-03, "Determination of Prestress Loads on the Containment Structure for Input into BSAP Finite Element Computer Program".
: 10. Calculation No. C-SJ599-04, "Baseline Analysis of Turkey Point Containment Building".
Calculation No. C-SJ599-05, "Software Modifications and Calculation of Prestress Loads on Containment Shell".
: 12. Calculation No. C-SJ599-06, "Design Loads and Load Combinations for Turkey Point Containment Structure Re-Analysis".
: 13. Calculation No. C-SJ599-07, "Confirmatory Analysis of Turkey Point Containment Structure for Load Case 1.05D+1.5P+FWTa".
: 14. Calculation No. C-SJ599-08, "Refined Thermal Crack Analysis for Containment Shell".
: 15. Calculation No. C-SJ599-09, "Stress Allowables for Analysis of Turkey Point Containment Structure".
Calculation No. C-SJ599-10, "Turkey Point Containment Structure  Eguipment Hatch BSAP Modeling and Loading.
5H-9
 
1 C  to L-95-050 H
 
==5.5        REFERENCES==
:  (cont)
: 17. Calculation No. C-SJ599-11, "Turkey Point Containment Structure Final Analysis Results for all Load Combinations".
: 18. Calculation No. C-SJ599-13, "Turkey Point Containment Structure  Personnel Hatch and Thrust Beam Area BSAP Model and Loading".
: 19. Geotechnical Investigations and Foundation Analysis for Diesel Building Addition, Report No. FLO 53-20E.5000, Revision 0.
SH-10
 
XKIE'dhfh Worftlng Stress Design (WSD) Load Combinations are In accordance with Section B.1.5 of Appendix 5B:
(1) D+F+L+Te (2) D+ F+ L+ P+Ta+E (3) D+ F+ L+ 1.15P MOST CRITICALREBAR STRESSES Element Number Larger of (Primary) or (Thermal e Primary) Evaluations Hoop Rober (XX)
(Inside Face)    (Outside Face)
Meridional Rebar (Inside Face)
                                                                                          ~
(Outside Face)
NOT~ITICAL NOTNRITICAL                    -11.590 '(I)        27.736 (1) 1733            HOT~ ITICAL NOT<RITICAL                    ~ 11.034 (I)        21.311 (1)
NOT~ITICAL NOTWRITICAL NOTWRITICAL                        NOT~ITICAL 95            NOTNRITICAL        NOTNRITICAL      NOTNRITICAL          NOT~ITICAL 137            NOTWRITICAL        NOTNRITICAL      NOTNRITICAL          NOT~ITICAL 179            NOT~ITICAL        NOTWRITICAL      NOTWRITICAL          NOT~ITICAL 221            NQT~ITICAL        NOTNRITICAL      HO Tom CAL            HOT~mCAL 263            NOT~ITICAL        NOT<RITICAL      NOT~ITICAL            NOT~ITICAL 305            HOT~ITICAL NOT~ ITICAL NOT~ITICAL                          NOT~ITICAL NOTWRITICAL NOTNRITICAL NOT~ITICAL                        NOT~ITICAL 369            NOT~ITICAL NOTWRITICAL NOTWRITICAL                        NOT~ITICAL NOT~mCAL          NOTNRITICAL      NOTWRITICAL          NOT~ITICAL 473            NOTWRITICAL        NOTNRITICAL      NOTWRITICAL          NOT~ITICAL 515            NQT~ITICAL        NOTNRITICAL      NOTWRITICAL          NOT~TICAL NOTWRITICAL        HOTWRITICAL      NOTWRITICAL          NOT~ITICAL 599            NOTNRITICAL        HOTNRITICAL      NOTWRITICAL          NOT~ITICAL NOTNRITICAL        NOTNRITICAL      NOTWRITICAL          NOT~ITICAL 663            NOTNRITICAL        NOTNRITICAL      HOTWRITICAL          HOT~ITICAL 725            NQTNRITICAL        NOTWRITICAL      NOTNRITICAL          NOT~ITICAL 767            HOTNRITICAL        NOTNRITICAL      NOTNRITICAL          NOT~ITICAL 609            NOT~ITICAL        NOTNRITICAL              %.464 (2)          12.720 (2) 651            NOT~ITICAL        NOTNRITICAL                1.926  (2)        17400 (2) 693            HOT~ ITICAL        NOTARIT ICAL          ~  1 413  (2)        22.646 (I) 93S            NOTNRITICAL        NOTNRITICAL NOTWRITICAL                NQT~ITICAL 977            NOT~ITICAL NOTNRITICAL NOTNRITICAL                        NOTNRITICAL 1019            NOTNRmCAL          NOTNRITICAL NOTWRITICAL                NOT~ITICAL 1061            HOT~TICAL          NO TRITICAL NOTNRITICAL                HOT~ITICAL 1103            NOT~ITICAL        NOTNRITICAL NOTWRITICAL                HOT~ ITICAL 1145            NOTNRITICAL        HOTNRITICAL NOTWRITICAL                NOT~ITICAL 1167            NOT<RITICAL        NOTNRITICAL NOTNRITICAL                NOT~ITICAL NOT~ITICAL        NOTNRITICAL NOTWRITICAL                NOT~ITICAL 1271            NOTWRITICAL        NOT< RITIGAL      NOT~ITICAL            NOT~ITICAL 1313            NQTNRITICAL        NOTWRITICAL NOTNRITICAL                NOTWRITICAL 13SS            NOTNRITICAL        NOT<RITICAL NQTNRITICAL                NQT~ITICAL t(tttc3 a) Rebar Stresses for Secdons not cracking under sny of the Load Combinatens are entered as NOTNRITICAL b) Numbers shown in parentheses with stress enuy indcale governing Loadktg Combktation.
REBAR ALLOWABLESTRESSES. ksl 89(tars(za 4 911,  F~gkst                              20.0 S11 or larger. Fy*60 ksl                        30.0 5H-11
 
r
    ,1 p)
L r
to L-95-05 IhQLF 261Q Ultimate Strength Design (USD) Load Comb(nat(ons are In accordance with Section B.1.6 of Appendix 58:
(d) 1.05D+ 1.5P+ Ta+F (5) 1.05D+ F+ 125P + Ta+ 145E (6) 1.05D+ F+ 1L5H+ R+ To+ 125E (7)    D+ F+ P+ Ta+ H+
D+ F+ H+ R+ E'+ To E'8)
MOST CRITICAL REBAR STRESSES Laroer Ot (primary) Or frnormal e primary) EVSluatlena Element                        Hoop Rober (XX) ~                        Meridional Rober (yy)
Number                (Inside Face)        (Outside Face)      (Inside Face)      (Outside Face)
HIA                17.295 (4)          ~ 16.241 (4)        26.440  (4) 1733                                          13.444 m              20.269  (4)        21.615  (4) 53                      N/A                20.674                20.666              1$ .611  m 9$                                        (Note d)                19.d3S  m        17.092  m 137                      NIA              (Nae d)                10.717            25.576 179                      WA                (Note d)                16.902  m          25.dl4 221                      NIA                Note dl                12.325  m 263                      WA                Note d)                  WA              24 514 30$                      WA                (Nae d)                  WA Haa d)                                  24.547 3d9                      HIA                Nolo d) 431                      NIA              INae d)                  WA              25.195 473                                        (Nae d)                                  27.012 51$                      N/A                Hae d)                  HIA            27.514 5$ 7                                        26.165                                  24. S95 599                      NIA                24.359                  WA              20.52$
NIA                                                          19.$ 79 643                    14 479              24. 101                9.329              19.942 72$                    15.325              29.379                9.025            21.073 767                                          3S.502                6.299 609                    14.664              34.225                5.326            2$ .066 451                    14 050                                      7.243 493                      11.475  (4)        21.05S                11.30d            25.22S 93$                NOTNRmCAL            NOTNRITICAL        NOTNRITICAL          NOTNRITICAL NOTNRITICAL          NOTNRITICAL      . HOTNRITICAL          NOTNRITICAL 1019              NOTNRmCAL            NOTWRITICAL        HOTWRITICAL          HOTNRITICAL 1061              HOTNRITICAL          HOTNRITICAL        NOTWRITICAL          HOTNRITICAL 110$              NOTWRITICAL          HOTWRITICAL        NOTWRITICAL          NOTNRITICAL 1145                    .3,9d9 (S)          13.146                9.250              19.2SO 1147                    3. 405              24.166                                  31.916 1219                    9.514              29.765                11,170 1271                    13 013              31.051                13155              $ 4.915 1313                    14 $ 64                                    14.237            32.473 13$ $                  14 744              30.116                14.619            31.'101 C) are entered as NOT<RITICAL b) Numbers a/own e pa sntheses wrth stress enuy edcste        ~
: 4) Rober suesses tor seaens nol crackiny under sny ot the Load Combesbons For cases weh no load combesbon shown, 9ovemee Load Combesbon rs (4).
N/A enuy denclea: nO cards taoe rober eeSIS.
Losdec combeabon.
d) Maximum hoop outsate tace rebec stress per rs$ nsd theone) analysis tor this area wss date/meed to be 29. 9 ksL REBAR ALLOWABLESTRESSES. est ttabdLS)26 4 all. Fy>40ts/                                  360 at1 or taroer. Fy>40 ksc                              54 0 5H-12
 
C
~ I
~4+
 
0
<<Attachment      2 to L-95-050 EOISO.PLT 3D FINITE ELEMENT MODEL INCLUDING EQUIPMENT HATCH PENETRATION FIGURE 5H-1A 5H-13
 
r lt ir f
1 to L-95-050 F IG5H1 PL'T 3D FINITE ELEMENT MODEL INCLUDING PERSONNEL HATCH PENETRATION FIGURE 5H-1 B 5H-14
 
    , r
~ I
 
V  to L-95-050 t
1355 1103 1081 077
                                                    $ 35 CTrtT 725 883 Bi1 599 557 473 389 263 179 137 BASK 5LA8  SHE,LL REPRESENTATIVE ELEMENTS IN 3-D MODEL 5H-15
 
'Attachment 2 to L-95-050 EQUIPMENT HATCH FINITE ELEMENT MESH 5H-,16


==5.5 REFERENCES==
V
    ~ t jest vaarg  ager to L-95-050 F IGSH3. PLT PERSONNEL HATCH FINITE ELEMENT MESH 5H-17


Engineering Evaluation JPN-PTN-SECJ-92-019,"Unit 3 20th Year Tendon Surveillance Hoop Tendons Low Lift-Off Force", Revision 1.3.5.6.8.10.Engineering Evaluation JPN-PTN-SECJ-92-023,"Unit 3 20th Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32", Revision 0.Engineering Evaluation JPN-PTN-SECJ-92-024,"Unit 3 20th Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop Tendons", Revision 0.Engineering Evaluation JPN-PTN-SECJ-92-039,"Unit 4 20th Year Tendon Surveillance
REFINED THERMAL CRACKING ANALYSIS FINITE ELEMENT MO ELS inc,borneo core Pree (node > toadeat (n <at toadeat Rebar tfgee membere)
-Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0.Engineering Evaluation JPN-PTN-SECJ-92-041,"Unit 4 20th Year Tendon Surveillance
Ltner Ptate clemente BoundaO'ondllton:
-Low Lift-Off Force on Hoop Tendon 35H38", Revision 0 Engineering Evaluation JPN-PTN-SECJ-92-042,"Unit 4 20th Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.Calculation No.C-SJ599-01,"3-D Finite Element Model for Turkey Point Containment Building".
Tendone                                                                          Radfal Rolfere gyp)
Calculation No.C-SJ599-02,"Determination of Containment Thermal Loading for Input into BSAP Finite Element Computer Program".Calculation No.C-SJ599-03,"Determination of Prestress Loads on the Containment Structure for Input into BSAP Finite Element Computer Program".Calculation No.C-SJ599-04,"Baseline Analysis of Turkey Point Containment Building".
(truce rnembera)
Calculation No.C-SJ599-05,"Software Modifications and Calculation of Prestress Loads on Containment Shell".12.Calculation No.C-SJ599-06,"Design Loads and Load Combinations for Turkey Point Containment Structure Re-Analysis".
FIGVap 5q 5
13.Calculation No.C-SJ599-07, Point Containment Structure"Confirmatory Analysis of Turkey for Load Case 1.05D+1.5P+FWTa".
14.Calculation No.C-SJ599-08, for Containment Shell"."Refined Thermal Crack Analysis 15.Calculation No.C-SJ599-09, of Turkey Point Containment Calculation No.C-SJ599-10, Structure-Eguipment Hatch"Stress Allowables for Analysis Structure"."Turkey Point Containment BSAP Modeling and Loading.5H-9 1 C Attachment 2 to L-95-050 H


==5.5 REFERENCES==
  ,'f)
: (cont)17.Calculation No.C-SJ599-11,"Turkey Point Containment Structure Final Analysis Results for all Load Combinations".
'I 1
18.Calculation No.C-SJ599-13,"Turkey Point Containment Structure-Personnel Hatch and Thrust Beam Area BSAP Model and Loading".19.Geotechnical Investigations and Foundation Analysis for Diesel Building Addition, Report No.FLO 53-20E.5000, Revision 0.SH-10 XKIE'dhfh Worftlng Stress Design (WSD)Load Combinations are In accordance with Section B.1.5 of Appendix 5B: (1)D+F+L+Te (2)D+F+L+P+Ta+E (3)D+F+L+1.15P MOST CRITICAL REBAR STRESSES Larger of (Primary)or (Thermal e Primary)Evaluations Element Number 1733 95 137 179 221 263 305 369 473 515 599 663 725 767 609 651 693 93S 977 1019 1061 1103 1145 1167 1271 1313 13SS Hoop Rober (XX)(Inside Face)(Outside Face)NOT~ITICAL NOTNRITICAL HOT~ITICAL NOT<RITICAL NOT~ITICAL NOTWRITICAL NOTNRITICAL NOTNRITICAL NOTWRITICAL NOTNRITICAL NOT~ITICAL NOTWRITICAL NQT~ITICAL NOTNRITICAL NOT~ITICAL NOT<RITICAL HOT~ITICAL NOT~ITICAL NOTWRITICAL NOTNRITICAL NOT~ITICAL NOTWRITICAL NOT~mCAL NOTNRITICAL NOTWRITICAL NOTNRITICAL NQT~ITICAL NOTNRITICAL NOTWRITICAL HOTWRITICAL NOTNRITICAL HOTNRITICAL NOTNRITICAL NOTNRITICAL NOTNRITICAL NOTNRITICAL NQTNRITICAL NOTWRITICAL HOTNRITICAL NOTNRITICAL NOT~ITICAL NOTNRITICAL NOT~ITICAL NOTNRITICAL HOT~ITICAL NOTA RIT ICAL NOTNRITICAL NOTNRITICAL NOT~ITICAL NOTNRITICAL NOTNRmCAL NOTNRITICAL HOT~TICAL NO TRITICAL NOT~ITICAL NOTNRITICAL NOTNRITICAL HOTNRITICAL NOT<RITICAL NOTNRITICAL NOT~ITICAL NOTNRITICAL NOTWRITICAL NOT<RITI GAL NQTNRITICAL NOTWRITICAL NOTNRITICAL NOT<RITICAL Meridional Rebar~(Inside Face)(Outside Face)-11.590'(I)~11.034 (I)NOTWRITICAL 27.736 (1)21.311 (1)NOT~ITICAL
4}}
%.464 (2)1.926 (2)~1 413 (2)NOTWRITICAL 12.720 (2)17400 (2)22.646 (I)NQT~ITICAL NOTNRITICAL NOTNRITICAL NOTWRITICAL NOT~ITICAL NOTNRITICAL HOT~ITICAL NOTWRIT ICAL HOT~IT ICAL NOTWRITICAL NOT~ITICAL NOTNRITICAL NOT~ITICAL NOTWRITICAL NOT~ITICAL NOT~ITICAL NOT~ITICAL NOTNRITICAL NOTWRITICAL NQTNRITICAL NQT~ITICAL NOTNRITICAL NOT~ITICAL NOTNRITICAL NOT~ITICAL NOTWRITICAL NOT~ITICAL HO Tom CAL HOT~mCAL NOT~ITICAL NOT~ITICAL NOT~ITICAL NOT~ITICAL NOT~ITICAL NOT~ITICAL NOTWRITICAL NOT~ITICAL NOTWRITICAL NOT~ITICAL NOTWRITICAL NOT~ITICAL NOTWRITICAL NOT~TICAL NOTWRITICAL NOT~ITICAL NOTWRITICAL NOT~ITICAL NOTWRITICAL NOT~ITICAL HOTWRITICAL HOT~ITICAL NOTNRITICAL NOT~ITICAL NOTNRITICAL NOT~ITICAL t(tttc3 a)Rebar Stresses for Secdons not cracking under sny of the Load Combinatens are entered as NOTNRITICAL b)Numbers shown in parentheses with stress enuy indcale governing Loadktg Combktation.
REBAR ALLOWABLE STRESSES.ksl 89(tars(za 4 911, F~gkst S11 or larger.Fy*60 ksl 20.0 30.0 5H-11 r ,1 , p)L r Attachment 2 to L-95-05 IhQLF 261Q Ultimate Strength Design (USD)Load Comb(nat(ons are In accordance with Section B.1.6 of Appendix 58: (d)1.05D+1.5P+Ta+F (5)1.05D+F+125P+Ta+145E (6)1.05D+F+1L5H+R+To+125E (7)D+F+P+Ta+H+E'8)D+F+H+R+E'+To MOST CRITICAL REBAR STRESSES Laroer Ot (primary)Or fr normal e primary)EVSluatlena Element Number 1733 53 9$137 179 221 263 30$(Inside Face)HIA N/A NIA WA NIA WA WA (Outside Face)17.295 (4)13.444 m 20.674 (Note d)(Nae d)(Note d)Note dl Note d)(Nae d)Hoop Rober (XX)~(Inside Face)~16.241 (4)20.269 (4)20.666 19.d3S m 10.717 16.902 m 12.325 m WA WA (Outside Face)26.440 (4)21.615 (4)1$.611 m 17.092 m 25.576 25.dl4 24 514 Meridional Rober (yy)3d9 431 473 51$5$7 599 643 72$767 609 451 HIA NIA N/A NIA NIA 14 479 15.325 14.664 14 050 Haa d)Nolo d)INae d)(Nae d)Hae d)26.165 24.359 24.101 29.379 3S.502 34.225 WA HIA WA 9.329 9.025 6.299 5.326 7.243 24.547 25.195 27.012 27.514 24.S95 20.52$19.$79 19.942 21.073 2$.066 493 93$1019 1061 110$1145 1147 11.475 (4)NOTNRmCAL NOTNRITICAL NOTNRmCAL HOTNRITICAL NOTWRITICAL
.3,9d9 (S)3.405 21.05S 11.30d 25.22S 13.146 24.166 9.250 19.2SO 31.916 NOTNRITICAL NOTNRITICAL NOTNRITICAL NOTNRITICAL
.HOTNRITICAL NOTNRITICAL NOTWRITICAL HOTWRITICAL HOTNRITICAL HOTNRITICAL NOTWRITICAL HOTNRITICAL HOTWRITICAL NOTWRITICAL NOTNRITICAL 1219 1271 1313 13$$9.514 13 013 14$64 14 744 29.765 31.051 30.116 11,170 13155 14.237 14.619$4.915 32.473 31.'101 4)Rober suesses tor seaens nol crackiny under sny ot the Load Combesbons are entered as NOT<RITICAL b)Numbers a/own e pa sntheses wrth stress enuy edcste~Losdec combeabon.
For cases weh no load combesbon shown, 9ovemee Load Combesbon rs (4).C)N/A enuy denclea: nO cards taoe rober eeSIS.d)Maximum hoop outsate tace rebec stress per rs$nsd theone)analysis tor this area wss date/meed to be 29.9 ksL REBAR ALLOWABLE STRESSES.est ttabdLS)26 4 all.Fy>40ts/at1 or taroer.Fy>40 ksc 360 54 0 5H-12 C~I~4+
0<<Attachment 2 to L-95-050 EOISO.PLT 3D FINITE ELEMENT MODEL INCLUDING EQUIPMENT HATCH PENETRATION FIGURE 5H-1A 5H-13 r lt ir 1 f Attachment 2 to L-95-050 F IG5H1 PL'T 3D FINITE ELEMENT MODEL INCLUDING PERSONNEL HATCH PENETRATION FIGURE 5H-1 B 5H-14
, r~I t V Attachment 2 to L-95-050 1355 1103 1081 077$35 CTrtT 725 883 Bi1 599 557 473 389 263 179 137 BASK 5LA8 SHE,LL REPRESENTATIVE ELEMENTS IN 3-D MODEL 5H-15
'Attachment 2 to L-95-050 EQUIPMENT HATCH FINITE ELEMENT MESH 5H-,16 V~t vaarg ager jest Attachment 2 to L-95-050 F IGSH3.PLT PERSONNEL HATCH FINITE ELEMENT MESH 5H-17 REFINED THERMAL CRACKING ANALYSIS FINITE ELEMENT MO ELS core Pree>toadeat (node inc,borneo (n<at toadeat Rebar tfgee membere)Ltner Ptate clemente Tendone (truce rnembera)BoundaO'ondllton:
Radfal Rolfere gyp)FIGVap 5q 5
,'f)'I 1 4}}

Latest revision as of 22:30, 3 February 2020

Engineering Evaluation of Turkey Point Units 3 & 4 Containment Structures.
ML17352B044
Person / Time
Site: Turkey Point  NextEra Energy icon.png
Issue date: 02/20/1995
From:
FLORIDA POWER & LIGHT CO.
To:
Shared Package
ML17352B043 List:
References
NUDOCS 9503010390
Download: ML17352B044 (68)


Text

ENCLOSURE FLORIDA POWER & LIGHT COMPANY ENGINEERING EVALUATION OF TURKEY POINT UNITS 3 & 4 CONTAINMENT STRUCTURE I'503010390 ADOCK 950220 05000250 PDR P PDR

TABLE OF CONTENTS 1.0 PURPOSE / SCOPE

2.0 BACKGROUND

3.0 ENGINEERING EVALUATION Ji.o CONCLUSION

5.0 REFERENCES

ATTACHMENTS 1 & 2

Enclosure to L-95-050 Page 1 of 13 1.0 Pu ose Sco e During the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems, a number of measured normalized tendon lift-off forces were below their corresponding calculated predicted lower limit (PLL) .

Evaluation of the twentieth year surveillance results concluded that the probable cause for the low tendon lift-off forces was due to an increased tendon wire steel relaxation loss caused by average tendon temperatures highez than originally considered. The evaluations also concluded that the containment post-tensioning system will provide sufficient prestzess force to maintain Turkey Point licensing basis requirements through the twentieth-fifth year tendon surveillance. The evaluations recommended that a structural re-analysis of the containment structure be performed to determine the minimum required prestress forces, and to establish that the containment structure will continue to meet the licensing basis requirements through the end of the licensed plant life (see Attachment 2 for additional detail) . A containment structure re-analysis was successfully completed in 1994.

Puz ose Sco e The purpose of this document is to summarize Florida Power & Light Company's activities from the twentieth Year Tendon Surveillances through the completion of the 1994 Containment Structure Re-analysis, and to evaluate the effects of the re-analysis on the safe operation of Turkey Point Units 3 and 4. Accordingly this document provides the following:

Summaries of the background information and events leading up to the containment re-analysis, including:

a. Description of the containment structure.
b. Description of the current Tendon Surveillance Program.

c ~ The twentieth year tendon surveillance tendon lift-off force results.

d. The engineering evaluations performed to evaluate the results of the twentieth year tendon surveillance programs, including the results and the evaluation performed for the determination of the most probable cause of the twentieth year surveillances low tendon lift-off forces. (see Attachment 1)

The significant activities/events that have occurred between the twentieth year tendon surveillance and the completion of the containment structural re-analysis.

An evaluation/summary of the methodology and results of the 2.'. containment structural re-analysis including the determination of new minimum required tendon prestress forces for each tendon group. (see Attachment 2)

An evaluation/summary of the analysis of existing surveillance data versus the minimum required prestress force, for determination of the capability of the containment structure to continue to meet the licensing basis requirements through the end of the licensed plant life.

Enclosure to L-95-050 Page 2 of 13 Containment Structure Desczi tion Each containment building for Turkey Point Units 3 and 4 is a post-tensioned, reinforced concrete structure comprised of a vertical cylinder with a shallow dome supported on a conventional reinforced concrete foundation base slab. The vertical cylinder wall is provided with a system of vertical and hoop tendons. Vertical tendons are anchored at the top surface of a concrete ring girder and at the bottom of the base slab. At the base, a tendon gallery is provided for access to tendon anchorages. Each hoop tendon is anchored at alternate vertical buttresses nominally 120 degrees apart. Tendons in the dome consist of three groups of tendons oziented at 120 degrees, with respect to each other, and are anchored at the vertical face of the dome ring girder.

I Tendon Surveillance Pro ram The tendon surveillance program for the Turkey Point Units 3 and 4 containment structure post-tensioning systems have been performed at one, three, five, ten, fifteen and twenty years after the containment Initial Structural Integrity Test (ISIT) . Additional surveillances are required to be performed every five years for the life of the plant.

The Turkey Point Tendon Surveillance Program requires surveillance of 12 randomly selected undisturbed tendons (5 hoop, 4 vertical and 3 dome) at each surveillance.

Twentieth Year Surveillance Tendon Lif't-off Force Results During the performance of the twentieth year tendon surveillance, the measured normalized lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3) were below the predicted lower limit (PLL) ~ In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low lift-off conditions, additional lift-offmeasurements were taken on tendons adjacent to the tendons that lifted off below the PLL. The measured lift-off force in fifteen of the eighteen adjacent tendons that were tested were also found to be below the PLL (one dome tendon and two vertical tendons in Unit 4 tested above the PLL) .

Twentieth Year Tendon Surveillances En ineerin Evaluations In accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (references 5.4 through 5.7 and 5.9 through 5.12) were prepared to address the low lift-off force measurements determined in the twentieth year surveillances.

The reference 5.6 and 5.11 engineering evaluations concluded that the most probable cause for the low lift-off forces was an increased tendon wire steel relaxation loss caused by average tendon wire temperatures higher than originally considered. (NOTE: Attachment 1 to this evaluation provides a synopsis of the root cause evaluation /

investigation.) Considering this higher steel relaxation loss rate, references 5.6 and 5.11 also concluded that the Units 3 and 4 containment post-tensioning system would provide sufficient pzestress force to maintain Turkey Point licensing basis requirements at least through the twentieth-fifth yeai tendon surveillance period. In addition, references 5.6 and 5.11 recommend that a structural

Enclosure to L-95-050 Page 3 of 13 re-analysis of the containment structure and the post-tensioning system be performed to determine a new minimum required prestress force and to establish that the containment structure post-tensioning system will meet the licensing bases requirements through the end of the licensed plant life.

The reference 5.10 engineering evaluation was prepared to provide documentation for reconstitution of the licensing basis for containment design pressure. Reference 5.10 concluded that the licensing basis containment design pressure is 55 psig as established in the original Turkey Point Safety Evaluation Report (SER) .

Additional Related Activities After the Twentieth Year Surveillances Following the completion of the twentieth year surveillances, FPL met with the NRC in Rockville, Maryland on January 11, 1993. FPL presented details of the twentieth year tendon surveillance results, discussed engineering evaluations performed during the surveillances, including the root cause evaluation of the low lift-off forces, and presented the proposed long term action plan for addressing the low lift-off tendon forces. (Note: The structural re-analysis was initiated in April of 1993.)

On January 25, 1993, the NRC requested additional information to support a review of the twentieth year tendon surveillances. By FPL letter L-93-174 (reference 5.15), FPL issued the requested information to the NRC.

A proposed license amendment (PLA) was prepared (reference 5,17) to revise the Turkey Point Technical Specification reference to maximum containment design pressure from 59 to 55 psig (reference 5.13) . The PLA was submitted for NRC approval on May 21, 1993. The NRC approved the license amendment and issued Amendment Nos. 160 (Unit 3) and 154 (Unit 4), and associated a Safety Evaluation Report (SER) for the licensing amendments (reference 5.16), on March 30, 1994.

FPL met with the NRC in Rockville, Maryland on September 29, 1994, to discuss the containment re-analysis program preliminary results and methodology. FPL described the re-analysis methodology including analytical assumptions, method of modeling, models used, load combinations used, etc. In addition, FPL presented the preliminary results of the re-analysis.

0' Enclosure to L-95-050 Page 4 of 13 3.0 En ineerin Evaluation 3.1 Containment Structure Desi n Licensin Bases Re uirements The design criteria for the containment structure are included in Appendix 5B of the Updated Final Safety Analysis Report (UFSAR).

Section B.1 of Appendix SB of the UFSAR states:

"Integrity of the containment structure under extraordinary circumstances and its performance at various loading stages are the main considerations in establishing the containment structural design criteria:

The two basic criteria are:

a) The integrity of the liner plate shall be maintained under all loading combinations, and, b) The structure shall have a low-strain elastic response such that its behavior will be predictable under all design loadings.

The strength of the containment structure at working stresses and over-all yielding is compared with various loading combinations to ensure safety."

Section 5.1.1 of the UFSAR states:

"The containment structure completely encloses the reactor coolant system to minimize release of radioactive material to the environment should a failure of the coolant system occur. The structure provides adequate biological shielding for both normal operation and the hypothetical accident conditions.

The principal design basis for the structure is that it should be capable of withstanding, without loss of integrity, the peak pressure resulting from any size pipe break including the maximum hypothetical accident (MHA)."

Section 5.1.1 of the UFSAR also states:

"The containment structure is licensed and designed to withstand a pressure of 55 psig and 283 F. The original transient analysis calculated a peak accident pressure of 49.9 psig and a peak accident temperature of 276 F. ...; and the higher 55 psig licensed containment design pressure is considered the nominal structural design pressure, thus allowing a margin of 10% over the calculated peak accident analysis pressure."

The peak accident pressure in containment remains as 49.9 psig and as noted in Section 2.0 "Background", the 55 psig licensing basis containment design pressure has been approved by the NRC in Licensing Amendment 160/154 (Reference 5.16) for Turkey Point Units 3 & 4.

The containment structure is designated as a Class I structure in Appendix 5A of the UFSAR. The original containment structural analysis results are documented in Section 5.0 of the UFSAR. The results of the 1994 containment structure re-analysis is summarized within this evaluation and documented in references 5.18 and 5.29.

Enclosure to L-95-050 Page 5 of 13 3.2 "1994 Containment Structure Re-anal sis" Failure Modes and Effects

~Anal sin The containment structure re-analysis effort has been evaluated for potential failure modes to determine any possible impact on nuclear safety. The re-analysis has been performed utilizing the existing design bases included in the UFSAR. The results of the re-analysis have shown that for the 1994 re-analysis minimum required prestress forces, the concrete and the reinforcing steel stresses, and the liner plate strains in all areas of the structure will remain within the allowables specified in the UFSAR. In addition, the 1994 containment re-analysis does not require any physical modifications to the containment structure, its post-tensioning system, or any other structures, systems or components (SSCs) . As such, no new failure modes that could impact nuclear safety are created, and the probability of occurrence and consequences of previously analyzed failures have not been increased by the re-analysis.

3.3 "1994 Containment Structure Re-anal sis" Evaluation of the Effect on Plant Restrictions The 1994 containment structure re-analysis is strictly an analytical effort to determine a new minimum required prestress force in three groups of tendons (hoop, dome, and vertical), and does not require any physical modifications to, nor does it affect,, the containment structure, its post-tensioning system, or any other SSCs. As such the re-analysis has been performed with no restriction on the operating mode of Turkey Point Units 3 and 4, and the re-analysis does not impose any restrictions on the operation of either Turkey Point Unit 3 or 4.

3.4 "1994 Containment Structure Re-anal sis" Evaluation of the Effect on Technical S ecifications The containment structure re-analysis has been performed utilizing the existing design bases and does not affect any existing Technical Specifications. The re-analysis effort has no adverse effect on the containment structure, its post-tensioning system, or plant safety.

Therefore, the containment structure re-analysis does not require any change to the Technical Specifications.

3.5 Summar Evaluation of the Methodolo and Results of the 1994 Containment Structure Re-anal sis Methodolo Details of the methodology used for performance of the 1994 Containment Structure re-Analysis are provided in Attachment 2 of this evaluation.

ln general, the re-analysis methodology included the following:

Development of a new 3D model of the containment structure including base slab, major penetrations, soil-structure interface, etc.

Use of material properties, design loads, load combinations, acceptance criteria, etc., as stated in the UFSAR.

Performance of a baseline analysis to establish correlation of the new model/analysis results with the original model/analysis results.

Performance of a final analysis/calculation using the new model.

Enclosure to L-95-050 Page 6 of 13 Performance of a thermal crack analysis to refine/optimize analysis results.

Determination of the new minimum required prestress values for each tendon group (hoop, dome and vertical).

~Anal sis The containment structure has been re-analyzed for all design basis requirements and loading combinations defined in UFSAR Appendix SB. The results of the 1994 re-analysis define/conclude (reference 5.29) that the concrete and the reinforcing steel stresses, and the liner plate strains, in all areas of the structure, remain within the allowables specified in the UFSAR, while using the "new" calculated minimum required prestress forces defined below.

The 1994 containment structure re-analysis including results, is documented in detail in references 5.19 through 5.31. Pez reference 5.29, the re-analysis has determined new minimum required prestressing forces for each of the three tendon groups (hoop, dome and vertical) .

The 1994 re-analysis minimum required average prestress forces for each of the three tendon groups are as follows:

Hoop Pzestress Force = 590 kips/ft Dome Pzestress Force = 313 kips/ft Vertical Prestzess Force = 250 kips/ft The tendon force and tendon wire force (based on a 90 wire tendon) corresponding to the minimum required average prestzess forces calculated in the 1994 re-analysis are as follows:

TENDON MINIMUM REQUIRED AVERAGE TENDON FORCE HIRE FORCE GROUP PRESTRESS FORCE (kips/ft) (kips) (kips/wire)

HOOP 590 491.6 5.46 DOME 313 531 5.90 VERTICAL 250 522 5.80 3.6 Evaluation of Containment Structure to Meet Licensin Basis Re uirements throu h the end of the lant life.

Based on the minimum required prestress forces determined in the re-analysis, it has been concluded, per reference 5.30, that the containment post-tensioning system will provide sufficient prestress force to maintain Turkey Point licensing basis requirements through the currently licensed plant life (July 2012 Unit 3 and April 2013 Unit 4),

l Enclosure to L-95-050 Page 7 of 13 3.7 "1994 Containment Structure Re-anal sis" Evaluation of the Effect on Plant Safet The 1994 containment structure ze-analysis is strictly an analytical effort to determine a new minimum required prestress force in three groups of tendons (hoop, dome, and vertical), and does not zecpxire any physical modifications to the containment structure, its post-tensioning system, or any other SSCs.

As stated above, the containment structure is a Class I structure and its analysis and design are governed by the criteria included in Appendix 5B of the UFSAR.

The results of the "1994 Containment Structure Re-analysis" are defined in Section 3.5 of this evaluation. The 1994 re-analysis concludes that for all UFSAR load cases and combinations, the containment structure remains within the allowables specified in the UFSAR.

Based on the evaluation above, the 1994 containment structure re-analysis does not impact plant nuclear safety.

Based on the evaluation above, the 1994 Containment Structure Re-analysis does not have an adverse effect on plant safety, security, or operation, does not constitute an unreviewed safety question, and does not require changes to the Technical Specifications. Therefore, prior NRC approval is not required.

4.0 Conclusion This engineering evaluation has determined that "The 1994 Containment Structure Re-analysis" maintains the licensing design bases requirements, does not impact nuclear safety, safe plant operation, or Plant Technical Specifications, and does not impose any plant restrictions.

The containment structure has been re-analyzed for all design basis requirements and loading combinations defined in UFSAR Appendix 5B. The results of the 1994 re-analysis define/conclude that the concrete and the reinforcing steel stresses, and the liner plate strains, in all areas of the structure, remain within the allowables specified in the UFSAR, while using the "new" calculated minimum required prestress forces. Xn addition, based on the minimum required prestress forces determined in the re-analysis, it has been concluded that the containment post-tensioning system will provide sufficient prestress force to maintain Turkey Point licensing basis requirements through the currently licensed plant life (July 2012 for Unit 3 and April 2013 for Unit 4) .

r Enclosure to L-95-050 Page 8 of 13 5.0 References 5.1 Turkey Point Units 3 and 4, Updated Final Safety Analysis Report (UFSAR) Revision 11, dated November 1993.

5.2 Turkey Point Technical Specifications Updated Through Amendment 171/165, effective January 11, 1995.

5.3 Stand Alone Safety Evaluation JPN-PTN-SECJ-92-004, "Unit 3 Twentieth Year Containment Tendon Surveillance", Revision 0.

Engineering Evaluation JPN-PTN-SECJ-92-019, "Unit 3 Twentieth Year Tendon Surveillance Hoop Tendons Low Lift-Off Force", Revision 1.

This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-92-203, dated July 10, 1992.

5.5 Engineering Evaluation JPN-PTN-SECJ-92-023, "Unit 3 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32",

Revision 0.

This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-92-223, dated August 5, 1992.

5.6 Engineering Evaluation JPN-PTN-SECJ-92-024, "Unit 3 Twentieth Year Tendon Surveillance Extent and Cause of Low Lift-Off Force on Hoop Tendons", Revision 0.

This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-92-262, dated September 14, 1992.

5.7 Engineering Evaluation JPN-PTN-SECJ-92-027, "Unit 3 Twentieth Year Tendon Surveillance Final Report", Revision 0.

5.8 Stand Alone Safety Evaluation JPN-PTN-SECJ-92-021, "Unit 4 Twentieth Year Containment Tendon Surveillance", Revision 0.

5.9 Engineering Evaluation JPN-PTN-SECJ-92-039, "Unit 4 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0 This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-92-330, dated December 4, 1992.

5.10 Engineering Evaluation JPN-PTN-SECJ-92-041, "Unit 4 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 35H38",

Revision 0.

This evaluation was used as the basis for the "Licensee Event Report 251-92-009" issued to the USNRC under Letter L-92-344, dated December 17, 1992.

5.11 Engineering Evaluation JPN-PTN-SECJ-92-042, "Unit 4 Twentieth Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.

This evaluation was used as the basis for the "Special Report" issued to the USNRC under Letter L-93-002, dated January 25, 1992.

r Enclosure to L-95-050 Page 9 of 13 5.0 References (Cont.):

5.12 Engineering Evaluation JPN-PTN-SECJ-93-004, "Unit 4 Twentieth Year Tendon Surveillance Final Report", Revision 0.

5.13 Engineering Evaluation JPN-PTN-SECJ-93-008, "No Significant Hazards Evaluation Related to Containment Design Pressure Technical Specifications and Updated FSAR Changes", Revision 0.

5.14 Engineering Evaluation JPN-PTN-SECJ-93-013, "Units 3 and 4 Twentieth Year Tendon Surveillance Use of Alternate Test Methods for the Chemical Analysis of Sheath Filler", Revision 0.

5.15 Letter, T. F. Plunkett (FPL) to USNRC, concerning "Containment Tendon Surveillance Program", L-93-174, dated August 10, 1993.

5.16 USNRC Safety Evaluation Report for Turkey Point Units 3 and 4 Technical Specifications Amendment 160 and 154, dated March 30, 1994.

5.17 Letter, T. F. Plunkett (FPL) to USNRC, concerning "Proposed License Amendments Maximum Containment Pressure", L-93-133, dated May 21, 1993.

5.18 Stand Alone Safety Evaluation JPN-PTN-SECJ-94-027, "Units 3 & 4 Containment Structure Re-analysis", Revision 0.

5.19 Calculation C-SJ599-01, "3-D Finite Element Model for Turkey Point Containment Building", Rev. 0.

5.20 Calculation C-SJ599-02, "Determination of Containment Thermal Loadings for Input into BSAP Finite Element Computer Program",

Rev.0.

5.21 Calculation C-SJ599-03, "Determination of Containment Prestress Loadings for Input into BSAP Finite Element Computer Program",

Rev.0.

5.22 Calculation C-SJ599-04, "Baseline Analysis of Turkey Point Containment Building", Rev. 0.

5.23 Calculation C-SJ599-05, "Software Modification and Calculation of Prestress Loads on Containment Shell", Rev. 0.

5.24 Calculation C-SJ599-06, "Design Loads and Load Combinations for Turkey Point Containment Structure Re-Analysis", Rev. 0.

5.25 Calculation C-SJ599-07, "Turkey Point Containment Confirmatory Analysis Results", Rev. 0.

5.26 Calculation C-SJ599-08, "Turkey Point Containment Structure Analysis Refined Thermal Crack Analysis for Containment Shell",

Rev. 0.

5.27 Calculation C-SJ599-09, "Turkey Point Containment Stress Allowables", Rev. 0.

5.28 Calculation C-SJ599-10, "Turkey Point Containment Structure Equipment Hatch BSAP Modeling and Loading", Rev. 0.

Enclosure to L-95-050 Page 10 of 13 5.0 References (Cont.):

5.29 Calculation No. C-SJ599-11, "Containment Structure Final Analysis Results for all Load Combinations", Revision 0.

5.30 Calculation No. C-SJ599-12, "Turkey Point Containment Structure Tendon Surveillance Lift-Off Force Requirements", Revision 0.

5.31 Calculation C-SJ599-13, "Turkey Point Containment Structure Personnel Hatch and Thrust Beam Area BSAP Model & Loading", Rev.

0.

5.32 Bechtel letter NOPS94-820, dated December, 1994.

r Figure 1 Comparison of Surveillance Data to PUL and PLL 20th Year Lift-Off Data for Hoop Tendons 7.5 I 7 PREDIDrED'UPPER C.lllIT' V)

Q.

0 I

O 6.5 RREDICrED

~

lI.OOWER

'I.lltlly .

0 IL 0 ~ ~

5.5 5

(ll((uIurn.Rs l'4

<'0 ~

~

~

~

~

~

F00 40 Time From SIT (

Lift-OffValues

Figure 2 Comparison of Surveillance Data to PUL and PLL 20th Year Lift-Off Data for Dome Tendons

't 3 deck

~ 0 7.5 ~ ~

~ 0 O PRED'(gTED 'PER 0 LIMlr 6.5 O

o LoWgR .a

~ ~

O l-llI/ig. ~ ~

le 0 ~ ~ ~

6 (Minimum. Req'd 5.90.k/wire) 5.5 ~ ~

~ ~

5

'l0 40 100 Time From SIT (Years)

'ift-OffValues

n

'0 W Figure 3  % 0

~ Q 0

R Ol Comparison of Surveillance Data to PUL and PLL QC 0 0 20th Year Lift-Off Data for Vertical Tendons H) vO I

Ql I

C)

Ql

~ ~

\

7.5 ~ ~

PREDICTED UPP R I.I@IT. ~ ~

~ ~ ~

PREDjC

. CTED'.

~

Q O Lo R LIMIT :a

~

8 ~ ~ ~

0 0

6.5 O

Q 0 ~ ~

6 ~ ~ ~

(Mlntmum Req'd 5.80'. k/wire) 5.5 0 ~ ~ ~

\ ~ ~

~ ~

~ ~

5 10 40 100 Time From SIT Pears)

'ift-OffValues

ATTACHMENT 1 SYNOPSIS OF THE TURKEY POINT UNITS 3 5 4 TWENTIETH YEAR TENDON SURVEILLANCE LOW LIFT-OFF TENDON FORCE ROOT CAUSE EVALUATION / INVESTIGATION to L-95-050 Page 1 of 6 SYNOPSZS OF THE TURKEY POZNT UNITS 3 AND 4 20TH YEAR TENDON SURVEILLANCE LOW TENDON LIFT-OFF FORCE ROOT CAUSE EVALUATION INVESTIGATIONS

~PU osa The purpose of this document is to summarize the methodology and evaluation performed for the determination of the most probable cause of the low tendon lift-off forces found during the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems. Engineering Evaluations JPN-PTN-SECJ-92-024 (reference 4) and JPN-PTN-SECJ-92-042 (reference 7) have documented the most probable cause analysis in detail. This report does not provide any new data or evaluations; it summarizes the effort and provides a synopsis of the investigations described in references 4 and 7. The'ocus of this report will be on the time dependent losses (creep, shrinkage, and wire steel relaxation) and the effects of temperature on the magnitude of each loss.

During the performance of the twentieth year tendon surveillance of the Turkey Point Units 3 and 4 containment structure post-tensioning systems, the measured normalized lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3) were below the predicted lower limit (PLL) . In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low lift-off conditions, additional lift-offmeasurements on adjacent tendons were taken. The measured lift-off force in the adjacent tendons (with the exception of one dome tendon and two vertical tendons in Unit 4) were also found to be below the PLL. Consequently, in accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (references 2 through 7) were prepared to address the low lift-off conditions.

Evaluations and calculations were performed to establish the root cause of the higher than expected losses. It was concluded that the most probable cause for the low lift-off forces measured during the twentieth year tendon surveillance was an increased tendon wire steel relaxation loss caused by average tendon temperatures higher than originally considered. This analysis was documented in Calculation C-SJ539-09 (reference 8) and the results were summarized in references 4 and 7.

References 4 and 7 also concluded that the Unit 3 and Unit 4 containment post-tensioning systems will provide sufficient prestress force to maintain Turkey Point licensing basis requirements at least through the twentieth-fifth year tendon surveillances. This finding prompted the recommended action to re-analyze the containment structure post-tensioning system to determine the minimum required prestress force and to establish that the containment structure post-tensioning system is acceptable through the end of the licensed plant life. Subsequent to the twentieth year tendon surveillances, Florida Power and Light Company (FPL) implemented an action plan for the containment post tensioning system which included a re-analysis of the containment structure.

Furthermore, in January 1993, this information was presented to the NRC during a presentation by FPL.

J' to L-95-050 Page 2 of 6 XIX. Root Cause Anal sis of Accelerated Tendon Force Losses The Turkey Point Updated Final Safety Analysis Report (UFSAR), Section 5.1.4.4 and Appendix 5B (Section B.1.8) defines the following prestress losses for the post-tensioning system, which are consistent with industry standards:

a) Seating Loss d) Frictional Loss b) Concrete Elastic Shortening Loss e) Concrete Creep Loss c) Concrete Shrinkage Loss f) Tendon Wire Relaxation Loss The seating loss [as stated in Section 5.1.4.4 of the UFSAR, there is no seating loss for the Turkey Point anchor system Berkemeier, Brandestini, Ros and Vogt (BBRV) system], elastic shortening loss and frictional loss are immediate (short term) losses which occur upon tendon stressing operation and lock-off. The concrete shrinkage and creep, and tendon wire steel relaxation are time dependent (long term) losses which occur during the life of the structure.

The magnitude of the original tendon seating force, as discussed in the UFSAR, Page 5.1.4-11, was selected such that after elastic losses, the averacVe auohor stress will he approximately 0.7 f u (f u wire ultimate tensile strength). Therefore, Calculation C-SJ539-09 (reference 8) examined all of the assumed long term losses documented in the UFSAR, which have also been the basis for previous surveillances.

The concrete and shrinkage losses are dependent on the properties of the concrete mix. In addition, both creep and tendon wire relaxation are dependent on the state of stress of the material. Also, creep and relaxation are known to increase with higher temperatures. The following summarizes the information and investigation relative to each time dependent loss and the associated influencing factors:

Tem eratuze Calculation C-SJ539-09 (reference 8) was prepared using meteorological and plant operation data to establish the average inside and outside containment temperatures which were then used to determine average temperatures at the tendon locations. Based on the resulting average wall gradient, tendon temperatures for the dome, hoop, and vertical tendon groups were determined to be approximately 90 F.

~Cree The Turkey Point UFSAR Appendix SD includes concrete test reports conducted by the University of California (Berkeley) using site-specific concrete mix proportions and aggregates. Creep tests were performed for two different test conditions; 70 F and 100 F at a constant stress of 1500 psi. The test results were reported as creep strains (in/in) per psi of applied concrete stress. Test results were extrapolated from the test end date (180 days) to 40 years. As stated in Section 5.1.4.4 of the UFSAR, the actual creep loss used to predict tendon force considezed a 40 year creep strain of 0.433 x 10 in/in per psi corresponding to 100 F test results (The creep strain corresponding to 70 F, as shown in Appendix SD of the UFSAR, is 0.34 x 10 in/in per psi) . Therefore, it was concluded that concrete creep, which is known to be influenced by higher temperatures, had already been conservatively calculated using

to L-95-050 Page 3 of 6 site-specific concrete testing conducted at 100 F. The creep strain of 0.433 x 10 in/in per psi results in a final tendon stress loss of 19.2 ksi for a sustained concrete stress of 1500 psi. ln addition, Calculation C-SJ539-09 determined that the concrete compressive stress for both the hoop and dome tendon groups is at similar level (approximately 1500 psi) and is approximately double that of the vertical tendon group. Therefore, the creep loss value for vertical tendons was taken as 50% of the value of hoop or dome tendons.

Shrinkache Shrinkage loss was taken as 3 ksi. This loss corresponds to a strain of 100 x 10 6 in/in which is consistent with the industry standazds and Regulatory Guide 1.35.1 (reference 14) recommendations. Furthermore, as noted in the UFSAR, this value was reasonable considering that the concrete had aged a year or more before the tendons were stressed.

Shrinkage losses are less than 25% of the other time dependent losses.

Therefore, any variance in the estimation of losses due to shrinkage was judged to be minimal and to not be a potential root cause for accelerated tendon force losses.

Steel Wire Relaxation The original long-term steel wire relaxation losses were estimated in the UFSAR to be 8'%of 0 65 fpu)). Based on the original tendon wire tests conducted by Shinko Company, the supplier of the tendon wires, was determined that this value is appropriate for ambient wire it temperatures of 68oF (reference 10). However, the original wire tests were also conducted for higher temperatures of 125 F and 250 F. These wire tests indicated that steel wire relaxation increases at higher temperatures. Additional research into other operating nuclear plants with post-tensioned containments which had experienced low tendon off tests (V.C. Summer and Ginna) also confirmed that higher tendon wire lift-temperatures of 90 F could result in relaxation values up to 14%

(references 11 and 12). Based on the results of the original tendon wire tests using higher ambient temperatures, it was determined that for average tendon wire temperatures of 90 F, relaxation values of approximately 12% could be expected.

IV. Tendon Surveillance Lift-offData Evaluation Calculation C-SJS39-09 used a trial and error data correlation approach, varying the assumed relaxation rate, until a good match was achieved with the lift-off test data from the fifteenth and twentieth year tendon surveillances.

Calculation C-SJ539-09 was originated to determine the probable cause of the twentieth year surveillance Unit 3 hoop tendon low lift-off results, before the completion of the Unit 4 surveillance. Therefore, only data through the fifteenth year surveillance were available for Unit 4.

A good correlation was obtained using 12% relaxation for the Units 3 and 4 hoop tendons and the Unit 4 dome tendons. However, in order to understand the behavior of the vertical tendons and the Unit 3 dome tendons, additional research was required. The relatively high Unit 3 dome lift-off values were attributed to the later restzessing operation

[r to L-95-050 Page 4 of 6 performed as a result of the Unit 3 dome concrete repair. For vertical tendons, examination of the assumed UFSAR losses determined that a single creep value was used for all three groups. Concrete for both the hoop and dome tendon groups are at similar stress level (approximately 1500 psi), and is approximately double that of the vertical tendon direction. Since the same higher concrete creep losses were also assumed for the vertical tendons, the effects of the accelerated steel relaxation losses were somewhat offset by the overestimation of vertical tendon creep losses. Calculation C-SJ539-09 recalculated creep losses for the vertical tendon group (based on the appropriate lower concrete stress) and combined it with the shrinkage and higher relaxation analysis concluded that 12% steel relaxation was the most losses'he appropriate value. This conclusion was documented in Engineering Evaluation JPN-PTN-SECJ-92-024 (reference 4) as the most probable cause for the low tendon lift-off forces. Later, Engineering Evaluation JPN-lift-off PTN-SECJ-92-042 (reference 7) compared Unit 4 data using the higher 12% relaxation figure and found that the lift-off data for the Unit 4 hoop, dome and vertical tendon groups correlated well to the predicted values (within 3.5%).

Predicted Tendon Forces In accordance with the recommendations of references 4 and 7, 12% (of 0 65 f pu) steel re 1 axat ion has been used to generate the new Predicted Upper Limit (PUL) and Predicted Lower Limit (PLL) tendon force curves for future tendon surveillances (i.e., twentieth-fifth year and beyond) in Calculation C-SJ599-12 (reference 9). The variable nature of the predicted losses has been included by introducing tolerance factors on each of the losses in accordance with Regulatory Guide 1.35.1 (reference

14) . The factors are: +20% for concrete shrinkage, +25% and -15% for concrete creep, and +157 for steel relaxation. In addition, the following changes were made to the originally assumed UFSAR loss values:

~ The higher steel relaxation loss of 12% was used.

~ 40 year concrete creep value for the vertical tendons was taken as 50% of the creep value of the hoop or dome tendons. The values used are 19.2 ksi (unchanged from the original UFSAR) for hoop and dome and 9.6 ksi for vertical tendons.

The curves generated by this methodology are documented in Calculation C-SJ599-12 (reference 9) and are also included as part of this document for reference As shown, use of the higher value of steel relaxation and considering the creep loss corresponding to the actual sustained stress on the concrete, the resulting tolerance bands created by using the RG 1.35.1 variance technique correlated quite well with the actual data collected in the most zecent surveillance. Therefore, it concluded that the time dependent loss values considered for the new PUL is and PLL curves aze appropriate.

to L-95-050 Page 5 of 6 Conclusions As outlined above, all of the classical long-term losses which are known to influence tendon performance were considered when determining the root cause of the accelerated tendon losses discovered in the twentieth year surveillance. Furthermore, no other losses were discovered in the research which was considered to have potential for causing the larger losses that the Turkey Point containment post-tensioning system was experiencing. The most robable cause of the hi her losses was determined to be hi her tendon tern eratures which resulted in hi her steel relaxation. Concrete creep, which is also known to be influenced by higher temperatures, had already been conservatively calculated using site-specific concrete testing conducted at 100 F. As a further demonstration of the accuracy of the new values used, plots of the tolerance band created by the PUL and PLL curves were superimposed with actual surveillance data from the most recent surveillance. These plots show very good agreement with the data demonstrating that the magnitude of the time dependent losses for three tendon groups and the new PUL and PLL curves for the remaining tendon surveillances are reasonable.

to L-95-050 Page 6 of 6 VI. References Turkey Point Units 3 and 4, Updated Final Safety Analysis Report (UFSAR), Revision ll, dated November 1993.

2. Engineering Evaluation JPN-PTN-SECJ-92-019, "Unit 3 Twentieth Year Tendon Surveillance Hoop Tendons Low Lift-Off Force", Revision l.
3. Engineering Evaluation JPN-PTN-SECJ-92-023, "Unit 3 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32'g RevS. sion 0.

Engineering Evaluation JPN-PTN-SECJ-92-024, "Unit 3 Twentieth Year Tendon Surveillance Extent and Cause of Low Li.ft-Off Force on Hoop Tendons", Revision 0.

Engineering Evaluation JPN-PTN-SECJ-92-039, "Unit 4 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0.

6 Engineering Evaluation JPN-PTN-SECJ-92-041, "Unit 4 Twentieth Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 35H38",

~

Revision 0.

7. Engineering Evaluation JPN-PTN-SECJ-92-042, "Unit 4 Twentieth Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.

Calculation C-SJ539-09, "Probable Cause Analysis for Low Lift-Off Forces on Hoop Tendons" Revision 1.

Calculation C-SJ599-12, "Turkey Point Containment Structure, Tendon Surveillance Lift-Off Requirements", Revision 0.

10. Test Results for Turkey Point Wire Relaxation Tests, dated March 1, 1968 (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993) .

Relaxation Tests on 1/4 Inch Pzestressing Wire, by R. G. Slutter, Report Number 200.79.100.5, dated January 21, 1982, from Fritz Engineering Laboratory at Lehigh University (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993) .

12. Excerpt from V. C. Summer Unit 1 Nuclear Station Reactor Building Containment Third Period Surveillance Tendon Forces, Gilbert/Commonwealth Report Number 2610, dated January 13, 1986 (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993) .
13. Test results of Inservice Inspection Forces Measured in Retensioned Tendons by J. F. Fulton of Gilbert/Commonwealth, and C. A. Forbes of Rochester Gas and Electric Corporation (see Appendix 1 of FPL letter L-93-174 to USNRC, dated August 10, 1993) .

Regulatory Guide 1.35.1, "Determining Prestressing Forces for Inspection of Prestressed Concrete Containments", July 1990.

ATTACHMENT 2 FLORIDA POWER 5 LIGHT COMPANY TURKEY POINT UNITS 3 & 4 UFSAR APPENDIX 5H 1994 CONTAINMENT STRUCTURE RE-ANALYSIS TURKEY POINT UNITS 3 AND 4 to L-95-050 TABLE OF CONTENTS 5H.1 GENERAL SH.2 BACKGROUND 5H.3 CONTAINMENT RE-ANALYSIS SH.4

SUMMARY

OF RESULTS 5H.5 REFERENCES TABLES 5H-1A: Rebar Stress Summary, Most Critical Stresses at Representative Section of Containment for Load Combinations 1, 2, or 3 Working Stress Design (WSD) 5H-1B: Rebar Stress Summary, Most Critical Stresses at Representative Section of Containment for Load Combinations 4, 5, 6, 7, or 8 Ultimate Strength Design (USD)

FIGURES 5H-1A: 3D Finite Element Model Including Equipment Hatch Penetration 5H-18: 3D Finite Element Model Including Personnel Hatch Penetration 5H-2: Representative Elements in 3-D Model 5H-3: Equipment Hatch Finite Element Mesh 5H-4: Personnel Hatch Finite Element Mesh SH-5: Refined Thermal Cracking Analysis Finite Element Models 5H-2

to L-95-050 APPENDIX 5H 1994 CONTAINMENT STRUCTURE RE-ANAIYSIS TURKEY POINT UNITS 3 AND 4 5H.1 GENERAL This appendix documents the results of the containment ze-analysis relative to the determination of the minimum prestressing requirements for each tendon group. The containment re-analysis was completed in 1994.

5H.2 BACKGROUND The tendon surveillance programs for the Turkey Point Units 3 and 4 containment structure post-tensioning systems have been performed at one, three, and five years after the containment Initial Structural Integrity Test (ISIT), and every five years thereafter. During the performance of the 20th year tendon surveillance, the measured normalized lift-off forces for a number of randomly selected surveillance tendons (two of five hoop tendons, one of three dome tendons, and one of four vertical tendons in Unit 4, and four of five hoop tendons in Unit 3) were below the predicted lower limit (PLL). In accordance with the Turkey Point Plant Technical Specifications and to further investigate the extent and probable cause of the low lift-off conditions, additional lift-offmeasurements on adjacent tendons were taken. The measured lift-off force in the adjacent tendons (with the exception of one dome tendon and two vertical tendons in Unit 4) were also found to be below the PLL. Consequently, in accordance with the Turkey Point Plant Technical Specifications, engineering evaluations (References 1 through 6) were prepared to address the low lift-off conditions.

References 3 and 6 evaluated the low lift-off forces and concluded that the most probable cause for the low lift-off forces measured during the 20th year tendon surveillances were due to an increased tendon wire steel relaxation loss caused by average tendon temperatures higher than originally considered. Considering this higher steel relaxation loss rate, these evaluations also concluded that the Units 3 and 4 containment post-tensioning systems will provide sufficient prestress force to maintain Turkey Point licensing basis requirements at least through the 25th year tendon surveillance.

References 3 and 6 also recommended a structural ze-analysis of the containment structure and the post-tensioning system to determine a new minimum required prestress force and to establish the time period that the containment post-tensioning system will provide sufficient prestress force to maintain the Turkey Point licensing basis requirements.

5H-3

j to L-95-050 5H.2. 1 Ori inal Containment Anal sis The original containment structural analysis results are documented in UFSAR, Section 5.0.

In the original containment analysis/design, the containment base slab was designed as a conventional reinforced concrete structure.

The containment re-analysis as described in this appendix does not include a new evaluation of the base slab since the base slab is not affected by the post-tensioning system. However, the base slab was included in the containment ze-analysis model to provide a realistic boundary condition for the model. Therefore, the original base slab design/analysis, as summarized in UFSAR, Sections 5.1.3, 5.1.4 and Table 5.1.4-1, Sheet 6 remains unchanged. In addition, certain load conditions (e.g., initial prestressing and initial structural integrity test condition) and evaluations (e.g., buttress anchorage zone stress evaluation) were not included in the 1994 ze-analysis. The UFSAR, Section 5.0 has been annotated in all areas where the 1994 re-analysis has modified the original analysis.

SH. 3 CONTAINMENT RE-ANALYSIS SH.3.1 MODEL DESCRIPTION A three dimensional (3-D) finite element model using Bechtel's Structural Analysis Program (BSAP), is used for the re-analysis of the containment structure. The 3-D model consists of the cylindrical wall (including buttzesses), ring girder, dome, base slab, and the major penetrations (equipment hatch and the personnel hatch) . A plate element is used in the 3-D model to represent the shell (including buttzesses and major penetrations),

dome, ring girder, and the base slab. This element is a thin quadrilateral and/or triangular element that has both membrane and bending properties. The formulation of this element is based on the thin shell and small deflection theory. The base slab is modeled as a circular foundation including a central hole with appropriate boundary conditions representing the centerline of the reactor pit walls'he soil-structure interaction is accounted for by introducing the soil springs at each node of the base slab.

Refer to Figures SH-1 through SH-4 for the geometric plots of the 3-D model. The development of the 3-D model is documented in Reference 7.

5H.3.2 MATERIAL PROPERTIES The material properties used in the 3-D model are as follows:

Modulus of Elasticity of Concrete (Ec) 1.5 x 10 psi Concrete Poisson's Ratio 0.17 Coefficient of Thermal Expansion ((xc) 5.0 x 10 per F These values are consistent with the information included on page 5.1.3-2 which were used in the original design basis analysis of the Turkey Point containment structure.

r to L-95-050 The soil properties are based on the 1988 seismic survey conducted at the Turkey Point sS.te for the EDG enhancement project (Reference 19) . The properties for each soil layer used S.n the re-analysis are as follows:

Soil La er Poisson's Ratio Shear Modulus Limerock Fill 0.256 7380 ksf Miami Oolite 0.253 18620 ksf For the Fort Thompson formation, consistent with the original analysis, 0.22 and 4 x 10 psi was used for the Poisson's ratio and the Young's modulus, respectively.

Detailed explanation of the 3-D model material properties is documented in Reference 7.

5H.3.3 DESIGN LOADS AND LOAD COMBINATIONS:

The design loads and the load combinations used in the re-analysis of the contaS.nment structure are in accordance with the requirements of Appendix 5B "Containment Structure Design Criteria". All load combinations included in Appendix 5B for the design load and the yield conditions have been evaluated in the re-analysis of the containment structure. Reference 12 documents the load conditions and the load combinations that have been considered in the analysis.

SH.3.4 METHOD OF ANALYSIS & STRESS ALLOHABLES The worki.ng stress method (elastic analysis) is applied to the load combinations for design load, as well as yield load conditions. The design assumption of straight line variation of stresses is maintained under yield conditions. This method of analysis is consistent with the original design basis for the Unit 3 and Unit 4 containment structures as outlined in Appendix 5B.

The stress allowables used for evaluation of the critical sections of the containment structures are in accordance with Appendix 5B.

This is documented in Reference 15.

5H.3.5 BASELINE ANALYSIS A baseline analysis was performed to demonstrate correlation between the results of the 1994 3-D BSAP finite element analysis and the original Turkey Point containment axisymmetric analysis (Refer to Page 5.1.3-1) . The results of the baseline analysis demonstrate good correlation between the 1994 BSAP 3-D analysis and the original axisymmetrS.c analysis specified in the isostress plots in the UFSAR, Section 5.0. In addition, the baseline analysis for the pressure load case was compared to classical closed form solutions with good correlation. It was concluded that the 3-D finite element model accurately predicts the state of 5H-5

r ' to L-95-050 stress in the containment structures. The baseline analysis has been documented in Reference 10.

5H.3.6 THERMAL CRACK ANALYSIS As stated in Section 5.1.3.1, the thermal loading used in the original design was based on Figure 5.1-8 "Design Thermal Gradient.

Across Containment Wall". Also, as stated in Page 5.1.3-3, a temperature of 283 F was used for liner plate in the original design. The thermal loading used in the re-analysis of the containment structure is consistent with the original criteria.

In addition, the occurrence of a higher containment bulk temperature (i.e., from 120 F to 125 F) as stated in Pages 14.3.4-16 and 14.3.4-22 has been considered in the re-analysis.

The thermal loading for the 3-D model is documented in Reference 8.

Consistent with the original analysis, the thermal crack analysis outlined on Pages 5.1.3-7 through 5.1.3-9 has been used to determine the stresses in reinforcing steel and concrete due to thermal loading. This method of analysis is based on the equilibrium of normal forces acting on the section under consideration. The concrete and reinforcing steel stresses from the primary loads aze added to the thermal stresses to determine the total stresses.

For load combination 1.05D + F + 1.5P + Ta, an additional refined thermal crack analysis has been performed for the critical mid-height section of the shell to determine the effects of thermal loading and concrete cracking on the overall state of stress in the shell. The ALGOR SuperSap computer program is used in the refined thermal crack analysis. The finite element analysis used a two dimensional (2-D) model which includes a section of the shell halfway between the adjacent buttresses (a 60 segment of the containment). This 2-D model is primarily used to capture the behavior of the shell in the hoop direction. Two models, one with and one without buttresses, were used to study the effects of the buttress in cracking analysis. There are 10 layers of elements representing concrete thickness in the shell area. In addition, there is one element representing the liner plate. The reinforcing steel and the hoop tendons are also modeled as truss elements. By modeling the hoop tendons, the effects of pressurization (increase in tendon force due to internal pressure loading) is directly captured. Roller type boundary conditions have been used for this model to allow the boundary nodes to displace in the radial direction. The modeling and the method of analysis are documented in Reference 14. Figure 5H-5 depicts the finite element models used in the refined thermal cracking analysis.

The cracking of the concrete is established by the criterion in Appendix 5B which states that the principal concrete tension due to combined membrane tension, membrane shear, and flexural tension due to bending moments or thermal gradients is limited to 6(f'c) ' The cracking of the concrete is accomplished by introducing a very small modulus of elasticity in the hoop directions The cracking analysis is carried out in successive analyses as follows:

5H-6

r to L-95-050 SH.3.6 THERMAL CRACK ANALYSIS (cont) a) The first analysis considers an unczacked concrete condition. In this analysis, the concrete elements with stresses in the hoop direction exceeding the Appendix SB limit are considered cracked.

b) The second analysis includes the material properties for the cracked elements determined in the first cycle.

Based on the results of the first analysis, the second analysis was performed with all layers of concrete cracked. The reinforcing steel and tendon stresses, and the liner strain were found to be within the established UFSAR allowable limits. The results of the refined thermal crack analysis are documented in Reference 14.

5H.3.7 1947OR PENETRATIONS EVALUATION The 3-D finite element model includes a refined mesh at the equipment, hatch and the personnel hatch locations to capture the behavior of the shell in the vicinity of these large penetrations.

By modeling the penetrations in the 3-D model, the need for a local model and defining the boundary conditions and the loads at the boundaries of the local model is eliminated. Also, the effects of the shell curvature will be captured.

The thickened shell at the equipment hatch area has been taken into account by specifying the appropriate element thicknesses.

In addition, the deflection of the hoop and vertical tendons around the equipment hatch and the personnel hatch has been considered in the modeling by applying the appropriate nodal loads and element pressure loads.

The modeling of the equipment hatch and the personnel hatch is documented in References 16 and 18, respectively. Refer to Figures SH-3 and 5H-4 for the geometric plots of the finite element mesh for the equipment and personnel hatches.

5H-7

s to L-95-050 SH.4

SUMMARY

OF RESULTS Tables 5H-1A and 5H-1B include the most critical reinforcing steel stress summary as a result of the containment re-analysis. The information presented in these tables are given for representative elements in the 3-D model away from the major penetrations. The elements range from the base/shell junction to the vicinity of dome apex as shown in Figure SH-2. The results are tabulated for all design and yield loading combinations stated in Appendix 5B.

The reinforcing steel and concrete stresses, and liner strains were found acceptable for all design basis loading conditions.

In addition, the stresses in reinforcing steel and concrete, and liner plate strains in the localized areas around the major penetrations were found acceptable for all design basis loading conditions.

These results are based on the following final minimum required average prestzess forces:

Hoop Prestress Force = 590 kips/ft Dome Pzestzess Force 313 kips/ft Vertical Prestress Force 250 kips/ft The tendon forces and tendon wire forces (based on a 90 wire tendon) corresponding to these average pzestress values are as follows:

TENDON FINAL REQUIRED AVERAGE TENDON FORCE WIRE FORCE GROUP PRESTRESS FORCE (kips/ft) (kips/tendon) (kips/wire)

HOOP 590 491.6 5.46 DOME 313 531 5.90 VERTICAL 250 522 5.80 The methodology and results of the 1994 containment structure re-analysis are documented in Reference 17

'H-8

r to L-95-050 H

5.5 REFERENCES

Engineering Evaluation JPN-PTN-SECJ-92-019, "Unit 3 20th Year Tendon Surveillance Hoop Tendons Low Lift-Off Force",

Revision 1.

Engineering Evaluation JPN-PTN-SECJ-92-023, "Unit 3 20th Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 42H32", Revision 0.

3. Engineering Evaluation JPN-PTN-SECJ-92-024, "Unit 3 20th Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop Tendons", Revision 0.

Engineering Evaluation JPN-PTN-SECJ-92-039, "Unit 4 20th Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 13H54 and Dome Tendon 1D40", Revision 0.

5. Engineering Evaluation JPN-PTN-SECJ-92-041, "Unit 4 20th Year Tendon Surveillance Low Lift-Off Force on Hoop Tendon 35H38", Revision 0
6. Engineering Evaluation JPN-PTN-SECJ-92-042, "Unit 4 20th Year Tendon Surveillance, Extent and Probable Cause of Low Lift-Off Force on Hoop and Dome Tendons", Revision 0.

Calculation No. C-SJ599-01, "3-D Finite Element Model for Turkey Point Containment Building".

8. Calculation No. C-SJ599-02, "Determination of Containment Thermal Loading for Input into BSAP Finite Element Computer Program".

Calculation No. C-SJ599-03, "Determination of Prestress Loads on the Containment Structure for Input into BSAP Finite Element Computer Program".

10. Calculation No. C-SJ599-04, "Baseline Analysis of Turkey Point Containment Building".

Calculation No. C-SJ599-05, "Software Modifications and Calculation of Prestress Loads on Containment Shell".

12. Calculation No. C-SJ599-06, "Design Loads and Load Combinations for Turkey Point Containment Structure Re-Analysis".
13. Calculation No. C-SJ599-07, "Confirmatory Analysis of Turkey Point Containment Structure for Load Case 1.05D+1.5P+FWTa".
14. Calculation No. C-SJ599-08, "Refined Thermal Crack Analysis for Containment Shell".
15. Calculation No. C-SJ599-09, "Stress Allowables for Analysis of Turkey Point Containment Structure".

Calculation No. C-SJ599-10, "Turkey Point Containment Structure Eguipment Hatch BSAP Modeling and Loading.

5H-9

1 C to L-95-050 H

5.5 REFERENCES

(cont)
17. Calculation No. C-SJ599-11, "Turkey Point Containment Structure Final Analysis Results for all Load Combinations".
18. Calculation No. C-SJ599-13, "Turkey Point Containment Structure Personnel Hatch and Thrust Beam Area BSAP Model and Loading".
19. Geotechnical Investigations and Foundation Analysis for Diesel Building Addition, Report No. FLO 53-20E.5000, Revision 0.

SH-10

XKIE'dhfh Worftlng Stress Design (WSD) Load Combinations are In accordance with Section B.1.5 of Appendix 5B:

(1) D+F+L+Te (2) D+ F+ L+ P+Ta+E (3) D+ F+ L+ 1.15P MOST CRITICALREBAR STRESSES Element Number Larger of (Primary) or (Thermal e Primary) Evaluations Hoop Rober (XX)

(Inside Face) (Outside Face)

Meridional Rebar (Inside Face)

~

(Outside Face)

NOT~ITICAL NOTNRITICAL -11.590 '(I) 27.736 (1) 1733 HOT~ ITICAL NOT<RITICAL ~ 11.034 (I) 21.311 (1)

NOT~ITICAL NOTWRITICAL NOTWRITICAL NOT~ITICAL 95 NOTNRITICAL NOTNRITICAL NOTNRITICAL NOT~ITICAL 137 NOTWRITICAL NOTNRITICAL NOTNRITICAL NOT~ITICAL 179 NOT~ITICAL NOTWRITICAL NOTWRITICAL NOT~ITICAL 221 NQT~ITICAL NOTNRITICAL HO Tom CAL HOT~mCAL 263 NOT~ITICAL NOT<RITICAL NOT~ITICAL NOT~ITICAL 305 HOT~ITICAL NOT~ ITICAL NOT~ITICAL NOT~ITICAL NOTWRITICAL NOTNRITICAL NOT~ITICAL NOT~ITICAL 369 NOT~ITICAL NOTWRITICAL NOTWRITICAL NOT~ITICAL NOT~mCAL NOTNRITICAL NOTWRITICAL NOT~ITICAL 473 NOTWRITICAL NOTNRITICAL NOTWRITICAL NOT~ITICAL 515 NQT~ITICAL NOTNRITICAL NOTWRITICAL NOT~TICAL NOTWRITICAL HOTWRITICAL NOTWRITICAL NOT~ITICAL 599 NOTNRITICAL HOTNRITICAL NOTWRITICAL NOT~ITICAL NOTNRITICAL NOTNRITICAL NOTWRITICAL NOT~ITICAL 663 NOTNRITICAL NOTNRITICAL HOTWRITICAL HOT~ITICAL 725 NQTNRITICAL NOTWRITICAL NOTNRITICAL NOT~ITICAL 767 HOTNRITICAL NOTNRITICAL NOTNRITICAL NOT~ITICAL 609 NOT~ITICAL NOTNRITICAL  %.464 (2) 12.720 (2) 651 NOT~ITICAL NOTNRITICAL 1.926 (2) 17400 (2) 693 HOT~ ITICAL NOTARIT ICAL ~ 1 413 (2) 22.646 (I) 93S NOTNRITICAL NOTNRITICAL NOTWRITICAL NQT~ITICAL 977 NOT~ITICAL NOTNRITICAL NOTNRITICAL NOTNRITICAL 1019 NOTNRmCAL NOTNRITICAL NOTWRITICAL NOT~ITICAL 1061 HOT~TICAL NO TRITICAL NOTNRITICAL HOT~ITICAL 1103 NOT~ITICAL NOTNRITICAL NOTWRITICAL HOT~ ITICAL 1145 NOTNRITICAL HOTNRITICAL NOTWRITICAL NOT~ITICAL 1167 NOT<RITICAL NOTNRITICAL NOTNRITICAL NOT~ITICAL NOT~ITICAL NOTNRITICAL NOTWRITICAL NOT~ITICAL 1271 NOTWRITICAL NOT< RITIGAL NOT~ITICAL NOT~ITICAL 1313 NQTNRITICAL NOTWRITICAL NOTNRITICAL NOTWRITICAL 13SS NOTNRITICAL NOT<RITICAL NQTNRITICAL NQT~ITICAL t(tttc3 a) Rebar Stresses for Secdons not cracking under sny of the Load Combinatens are entered as NOTNRITICAL b) Numbers shown in parentheses with stress enuy indcale governing Loadktg Combktation.

REBAR ALLOWABLESTRESSES. ksl 89(tars(za 4 911, F~gkst 20.0 S11 or larger. Fy*60 ksl 30.0 5H-11

r

,1 p)

L r

to L-95-05 IhQLF 261Q Ultimate Strength Design (USD) Load Comb(nat(ons are In accordance with Section B.1.6 of Appendix 58:

(d) 1.05D+ 1.5P+ Ta+F (5) 1.05D+ F+ 125P + Ta+ 145E (6) 1.05D+ F+ 1L5H+ R+ To+ 125E (7) D+ F+ P+ Ta+ H+

D+ F+ H+ R+ E'+ To E'8)

MOST CRITICAL REBAR STRESSES Laroer Ot (primary) Or frnormal e primary) EVSluatlena Element Hoop Rober (XX) ~ Meridional Rober (yy)

Number (Inside Face) (Outside Face) (Inside Face) (Outside Face)

HIA 17.295 (4) ~ 16.241 (4) 26.440 (4) 1733 13.444 m 20.269 (4) 21.615 (4) 53 N/A 20.674 20.666 1$ .611 m 9$ (Note d) 19.d3S m 17.092 m 137 NIA (Nae d) 10.717 25.576 179 WA (Note d) 16.902 m 25.dl4 221 NIA Note dl 12.325 m 263 WA Note d) WA 24 514 30$ WA (Nae d) WA Haa d) 24.547 3d9 HIA Nolo d) 431 NIA INae d) WA 25.195 473 (Nae d) 27.012 51$ N/A Hae d) HIA 27.514 5$ 7 26.165 24. S95 599 NIA 24.359 WA 20.52$

NIA 19.$ 79 643 14 479 24. 101 9.329 19.942 72$ 15.325 29.379 9.025 21.073 767 3S.502 6.299 609 14.664 34.225 5.326 2$ .066 451 14 050 7.243 493 11.475 (4) 21.05S 11.30d 25.22S 93$ NOTNRmCAL NOTNRITICAL NOTNRITICAL NOTNRITICAL NOTNRITICAL NOTNRITICAL . HOTNRITICAL NOTNRITICAL 1019 NOTNRmCAL NOTWRITICAL HOTWRITICAL HOTNRITICAL 1061 HOTNRITICAL HOTNRITICAL NOTWRITICAL HOTNRITICAL 110$ NOTWRITICAL HOTWRITICAL NOTWRITICAL NOTNRITICAL 1145 .3,9d9 (S) 13.146 9.250 19.2SO 1147 3. 405 24.166 31.916 1219 9.514 29.765 11,170 1271 13 013 31.051 13155 $ 4.915 1313 14 $ 64 14.237 32.473 13$ $ 14 744 30.116 14.619 31.'101 C) are entered as NOT<RITICAL b) Numbers a/own e pa sntheses wrth stress enuy edcste ~

4) Rober suesses tor seaens nol crackiny under sny ot the Load Combesbons For cases weh no load combesbon shown, 9ovemee Load Combesbon rs (4).

N/A enuy denclea: nO cards taoe rober eeSIS.

Losdec combeabon.

d) Maximum hoop outsate tace rebec stress per rs$ nsd theone) analysis tor this area wss date/meed to be 29. 9 ksL REBAR ALLOWABLESTRESSES. est ttabdLS)26 4 all. Fy>40ts/ 360 at1 or taroer. Fy>40 ksc 54 0 5H-12

C

~ I

~4+

0

<<Attachment 2 to L-95-050 EOISO.PLT 3D FINITE ELEMENT MODEL INCLUDING EQUIPMENT HATCH PENETRATION FIGURE 5H-1A 5H-13

r lt ir f

1 to L-95-050 F IG5H1 PL'T 3D FINITE ELEMENT MODEL INCLUDING PERSONNEL HATCH PENETRATION FIGURE 5H-1 B 5H-14

, r

~ I

V to L-95-050 t

1355 1103 1081 077

$ 35 CTrtT 725 883 Bi1 599 557 473 389 263 179 137 BASK 5LA8 SHE,LL REPRESENTATIVE ELEMENTS IN 3-D MODEL 5H-15

'Attachment 2 to L-95-050 EQUIPMENT HATCH FINITE ELEMENT MESH 5H-,16

V

~ t jest vaarg ager to L-95-050 F IGSH3. PLT PERSONNEL HATCH FINITE ELEMENT MESH 5H-17

REFINED THERMAL CRACKING ANALYSIS FINITE ELEMENT MO ELS inc,borneo core Pree (node > toadeat (n <at toadeat Rebar tfgee membere)

Ltner Ptate clemente BoundaO'ondllton:

Tendone Radfal Rolfere gyp)

(truce rnembera)

FIGVap 5q 5

,'f)

'I 1

4