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{{#Wiki_filter:}} | {{#Wiki_filter:ACCELERATED DIQTRJBUTION DEMONSTION SYSIEM REGULATORY INFORMATXON DISTRXBUTION SYSTEM (RXDS) | ||
ACCESSION NBR:9002070106 DOC.DATE: 90/01/25 NOTARIZED: YES DOCKET FACIL:50-315 Donald C. Cook Nuclear Power Plant, Unit 1, Indiana & 05000315 50-316 Donald C. Cook Nuclear Power Plant, Unit 2, Xndiana & 05000316 AUTH. NAME AUTHOR AFFILIATXON ALEXICH,M.P. Indiana Michigan Power Co. (formerly Xndiana & Michigan Ele RECIP.NAME RECIPIENT AFFILIATION R DAVIS,A.B. Document Control Branch (Document Control Desk) | |||
==SUBJECT:== | |||
Provides util response to Generic Ltr 89-13 re svc water sys ~ | |||
0 DISTRIBUTXON CODE: A065D COPXES RECEIVED:LTR ENCL SIZE: | |||
TITLE: Generic Ltr 89-13 Svc Water Sys Problems Affecting Safe y-Re ated E NOTES RECIPIENT COPIES RECIPIENT COPIES ID CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL GIITTER,J. 1 1 INTERNAL HU=,A Dl-3 1 1 NUDOCS-ABSTRACT 1 1 D REG FIL 1 1 S | |||
EXTERNAL: LPDR 1 1 NRC PDR 1 1 NSIC 1 1 NOTE TO ALL "RIDS" RECIPIENT: | |||
PLEASE HELP US TO REDUCE WASTEI CONTACT THE. DOCUMENT CONTROL DESK, ROOM PI-37 (EXT. 20079) TO ELIMINATEYOUR NAME FROM DISIRIBUTION LISIS FOR DOCUMENTS YOU DON'T NEEDl TOTAL NUMBER OF COPXES REQUIRED: LTTR 7 ENCL 7 | |||
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Indiana Michigan Power Company P.O. Box 16631 Coiumbus, OH 43216 8 | |||
AEP:NRC:1104 GL 89-13 Donald C. Cook Nuclear Plant Units 1 and 2 Docket Nos. 50-315 and 50-316 License Nos. DPR-58 and DPR-74 GENERIC LETTER 89-13 SERVICE WATER SYSTEM PROBLEMS RESPONSE U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C. 20555 Attn: A. B. Davis January 25, 1990 | |||
==Dear Mr. Davis:== | |||
This submittal responds to your Generic Letter (GL) 89-13 received August 1, 1989. As defined by GL 89-13, the service water system for Donald C. Cook Nuclear Plant Units 1 and 2 includes both the essential service water (ESW) and the component cooling water (CCW) systems. However, the latter system satisfies the conditions stipulated for a closed-cycle system and therefore will not be addressed herein with regard to the specific actions required by GL 89-13. In addition to the open-cycle service water system, because of its importance and the fact that it uses raw water as a source, the fire protection system will also be addressed in the cases where recommended actions are applicable. | |||
Attachment 1 contains our responses to each action item I through V, including the recommendations made in the enclosures, contained in GL 89-13. The ESW and fire protection systems at Cook Nuclear Plant are described in Chapter 9 of the Updated Final Safety Analysis Report. Attachment 2 contains applicable portions of the UFSAR for convenience. | |||
We intend to submit a confirmation of actions and recommendations implemented for both units within 30 days of completion of the Unit 1 refueling cycle which is tentatively scheduled for December 21, 1990. | |||
( 9002070106 900125 F'DR ADOCX OroOos>S PDC | |||
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Mr. A. B. Davis AEP:NRC:1104 This letter is submitted pursuant to 10 CFR 50.54(f) and, as such, an oath of affirmation is enclosed. | |||
Sincerely, M. P. Agexich Vice President ldp cc: D. H. Williams, Jr. | |||
A. A. Blind - Bridgman R. C. Callen G. Charnoff T. E. Murley NRC Resident Inspector - Bridgman NFEM Section Chief | |||
0 I COUNTY OF FRANKLIN Milton P. Alexich, being duly sworn, deposes and says that he is the Vice President of licensee Indiana Micigan Power Company, that he has read the forgoing Response to Generic Letter 89-13: | |||
Service Water System Problems Response and knows the contents thereof; and that said contents are true to the best of his knowledge and belief. | |||
Subscribed and sworn to before me this day of 199~. | |||
NO ARY PUBLIC RITA D. HILL NOTARY PUELIC. STATE OF OHIO | |||
ATTACHMENT 1 TO AEP:NRC:1104 RESPONSE TO GENERIC LETTER 89-13 ACTION ITEMS, INCLUDING THE RECOMMENDATIONS CONTAINED IN THE ENCLOSURES | |||
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ATTACHMENT 1 TO AEP:NRC:1104 Responses to Actions I through V of Generic Letter 89-13 are as follows: | |||
ACTION I "For open-cycle service water systems, implement and maintain an ongoing program of surveillance and control techniques to significantly reduce the incidence of flow blockage problems as a result of biofouling. A program acceptable to the NRC is described in "Recommended Program to Resolve Generic Issue 51" (Enclosure 1). It should be noted. that Enclosure 1 is provided as guidance for an acceptable program. An equally effective program to preclude biofouling would also be acceptable. Initial activities should be completed before plant startup following the first refueling outage beginning 9 months or more after the date of this letter. All activities should be documented and all relevant documentation should be retained in appropriate plant records." | |||
RESPONSE I As a result of NRC IE Bulletin 81-03 entitled "Flow Blockage of Cooling Water to Safety System Components by Corbicula sp. (Asiatic clam) and Nautilus sp. (Munsell" end lNPO SOER 84-01 entitled "Cooling Wetet System Degradation Due to Aquatic Life," a program essentially in compliance with Enclosure 1 of Generic Letter 89-13 has already been established at Cook Nuclear Plant. With regard to the four specific recommendations of Enclosure 1, the following is a description of the program activities already in place and program enhancements that will be implemented prior to startup 'following the next refueling outage. | |||
Recommendation A of Enclosure 1 Cook Nuclear Plant already complies with and will continue to comply with this recommendation. At least once per refueling cycle, the intake forebays are visually inspected for the presence of macroscopic biological fouling organisms, sediment, corrosion products, and miscellaneous debris. Inspections are performed by divers, with underwater cameras being used to document findings. Unusual sand accumulations and any debris that may have collected are removed at the time of the inspection. Evidence of macroscopic biological fouling has not been found. | |||
Recommendation B of Enclosure 1 Temporary chlorination facilities can be connected to the open-cycle service water system at Cook Nuclear Plant. However, the water is presently not chlorinated because an actual macroscopic biological fouling problem has not been demonstrated to exist. Likewise, there has been no indication of microbiological growth during periods of high lake temperatures that would warrant chlorination of the service water system. | |||
Page 1 | |||
However, since chlorination (liqui.d) of the circulating water has been necessary to prevent microbiological growth (slime buildup) in the tubes of the main and feedpump turbine condensers, a similar chlorination (liquid) program will be prepared on a contingency basis for the open-cycle service water system. Pending approval of the appropriate Federal, State, and local agencies, this program .will consist of approximately 30 minutes per day chlorination from April through October. | |||
This program will comply with all environmental regulations regarding the use of biocides. | |||
If necessary, fire protection water could be subjected to a 'chlorination program, because all normally used fire pumps take suction either directly or indirectly from the circulating water system. However, since macrobiological fouling is not a demonstrated concern at the plant and microbiological growth would not seriously impact flow capability, chlorination of the fire protection water is not considered necessary at this time. | |||
Recommendation C of Enclosure 1 Practices already in-place at Cook Nuclear Plant will be augmented and formalized to provide compliance with this recommendation. | |||
A discussion of those portions of the open-cycle service water system which could be considered as "redundant and infrequently used cooling loops" is as follows: | |||
o Containment s ra CTS heat exchan ers and associated ESW | |||
~i ~in - During normal operation, the ESW discharge valves on the CTS heat exchangers are closed. This results in the shell side of the CTS heat exchangers and the ESW supply piping from the main ESW headers being filled with ESW. | |||
During an ESW flow test in 1986, it was discovered that the CTS heat exchanger shell side pressure drop, at the design flow, had increased from the original pressure drop recorded during the system preoperational test. The shell sides of the CTS heat exchangers were inspected and chemically cleaned; subsequent testing showed that the pressure drops were reduced to near the preoperational test values. Sediment and corrosion were determined to be the cause of the increased pressure drop. | |||
Biological fouling was not a factor. | |||
Presently, the shell side of the CTS heat exchangers and the associated piping are flushed during the ESW flow balance procedure performed at each refueling outage'he ESW flow balance procedure will be augmented to record and trend the CTS heat exchanger pressure drops. | |||
o Pi in from each standb ESW um dischar e to the common ESW headers - The ESW system is typically operated with a particular pump in service on each train. Running of the Page 2 | |||
1 1~PC, | |||
standby pump is limited to monthly (Unit 1) and quarterly (Unit 2) surveillance testing, which results in the discharge piping associated with each train's standby pump remaining stagnant most of the time. However, the surveillance test, which requires the standby pump to run at about 7,000 gpm, is considered sufficient to meet the requirements for periodic flushing. | |||
o ESW i in to the control room air handler unit coolin coils During normal operation, a non-safety related closed-cycle chiller package provides cooling for the control room HVAC system. The safety-related backup to this arrangement is a connection to the ESW system which allows 'lake water to flow through the cooling coils of the air handling units. | |||
The ESW supply lines to the cooling coils are short'ertical lines that occasionally accumulate sand. Since sand accumulation could interfere with flow through the coils in the event ESW was needed to provide control room cooling, a program has already been established to periodically open, inspect, and clean the supply lines. Originally, the inspection interval was set at 6 months, but has since been changed to 12 months due to the very minor accumulations of sand that have actually been found. Biological fouling of any type has not been noted. | |||
Direct flushing of the supply lines is not practical since discharge of ESW to the closed-cycle chiller package under normal circumstances is undesirable. Installation of backflushing connections is being considered, but will only be implemented if considered cost effective in comparison to the current inspection program. | |||
o ESW su 1 i in to the auxiliar feedwater AFW s stem alternate suction source - Although not a "cooling loop" in the same sense as the other areas discussed above, the ESW supply to the AFW pumps as a backup to the condensate storage tank would provide an important cooling function if needed. | |||
A partial flushing of these lines was performed in 1989 as part of an investigation related to an incident at Byron Nuclear Plant where sediment was found in their ESW-to-AFW supply lines. Little or no sediment and no evidence of biological fouling was found in the lines at Cook Nuclear Plant. | |||
Surveillance procedures related to AFW syst: em operability will be augmented to verify, once per cold shutdown but not more frequently than every 92 days, that the flow path from ESW to the AFW alternate suction source is open. | |||
The actions discussed above will ensure that "redundant and infrequently used cooling loops in the open-cycle service water system at Cook Nuclear Plant will not be fouled or clogged if called on to function. | |||
Page 3 | |||
The testing and/or inspections of other components as described in our response to Action II of Generic Letter 89-13 will ensure that those components are not fouled or clogged. | |||
The open-cycle service water system is rarely, if ever, placed in layup. | |||
This system is always in operation to provide the required cooling during all phases of unit operation or shutdown. If maintenance is required on a train or train component, the involved portion is isolated and drained for the repair. | |||
The fire protection system components are inspected or tested as scheduled on a 12- or 18-month cycle. The yard piping portion of the system is flushed every six months and the pressure is monitored at the hydrants to ensure an unrestricted flow path. Additionally, applicable portions of the system are flow tested on a three-year cycle in accordance with Chapter 5, Section 11 of the Fire Protection Handbook, 14th Ed., published by the National Fire Protection Association. | |||
Recommendation D of Enclosure 1 Cook Nuclear Plant already complies with and will continue to comply with this recommendation. Divers collect sediment samples from the forebay and from the substrate located near the intake structure, and water samples are taken from the plant discharge flow during the spawning season. The substrate and water samples are analyzed by biologists for the presence of Asiatic clam adults and larvae, respectively. In the future, samples will also be examined for the presence of Zebra mussels. | |||
In addition to the annual sampling program, Cook Nuclear Plant has implemented a beach walk program, in which trained biologists routinely inspect the beaches in the vicinity of the plant to look for shells or other evidence of Asiatic clam colonization in the lake. Future beach walks will also consider potential colonization by Zebra mussels. | |||
ACTION II "Conduct a test program to verify the heat transfer capability of all safety-related heat exchangers cooled by service water. The total test program should consist of an initial test program and a periodic retest program." | |||
RESPONSE II A formal program will be defined and implemented at Cook Nuclear Plant to monitor all safety-related heat exchangers served by the open-cycle service water system. The affected components are: | |||
o CCW heat exchangers (two per unit; four total) o CTS heat exchangers (two per unit; four total) | |||
Page 4 | |||
o Emergency diesel generator (EDG) jacket water coolers (one per diesel; four total) o EDG lube oil coolers (one per diesel; four total) o EDG air after coolers (two per diesel; eight total) o Control room air handler units (two per unit; four total) o Diesel driven fire pump lube oil coolers (one per diesel; two total) | |||
With regard to the four specific recommendations of Enclosure 2, program activities already in place or which will be implemented prior to startup following the next refueling outage on each unit are as follows: | |||
Recommendation I of Enclosure 2 The Cook Nuclear Plant's heat exchanger program will periodically monitor and record the cooling water flow, inlet and outlet temperatures, and pressures for the safety-related heat exchangers, This information will be verified to be within design limits and will be used to evaluate and trend component performance. The control room air handler units will be exempted from this program since they are not normally supplied by the service water- syst: em. During normal operation, these components are cooled by a closed-cycle chiller package and ar'e therefore not subject to biofouling or corrosion. Heat transfer degradation of this equipment, although very unlikely to occur, would be observable during seasonal operation of the system. | |||
Recommendation II of Enclosure 2 Functional testing of safety-related water-to-water and water-to-oil heat exchangers will be. performed as illustrated in Figures 1 through 4. | |||
Recommendation III of Enclosure 2 Functional testing of safety-related air-to-water heat exchangers will be performed as illustrated in Figure 5. | |||
Recommendation IV of Enclosure 2 In general, this recommendation is not applicable to the small heat exchangers (penetration coolers, oil coolers, and motor coolers) used at Cook Nuclear Plant since these items are served by the CCW system, not the open-cycle service water system. | |||
The only exceptions are the diesel driven fire pump lube oil coolers. | |||
Every 18 months, these coolers are inspected and the sacrificial anodes provided for corrosion protection are replaced. These components, which are cooled by the pump's discharge water (service water), are tested during the diesel driven fire'ump's monthly surveillance test. Heat Page 5 | |||
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transfer degradation of this equipment would be indicated during the surveillance test by an abnormally low cooling water temperature rise across the cooler. Future surveillance tests will monitor and trend the temperature rise. This information, coupled with the 18-month inspection results, will ensure that a fouling condition does not go undetected. | |||
ACTION III "Ensure by establishing a routine inspection and maintenance program for open-cycle service water system piping and components that corrosion, erosion, protective coating failure, silting, and biofouling cannot degrade the performance of the safety-related systems supplied by service water. The maintenance program should have at least the following purposes: | |||
To remove excessive accumulations of biofouling agents, corrosion products, and silt; To repair defective protective coatings and corroded service water system piping and components that could adversely affect performance 'of their intended safety functions." | |||
RESPONSE III At present, the Cook Nuclear Plant inspection and maintenance program for open-cycle service water system piping and components is performed on a post-maintenance basis. However, some particular components, such as the EDG jacket water coolers, are opened, inspected, and cleaned on a scheduled basis. Certain portions of the piping, as noted previously in our respons'e to Action I, are also routinely opened, inspected, and cleaned. The remainder of the service water system components are checked for biofouling, silting, and corrosion product buildup whenever they are opened for required maintenance. If any foreign material is found, appropriate personnel are notified and the material is remov'ed. | |||
Based on a review of maintenance records for the past two years, it appears that the existing practices have been effective in preventing the sort of major common-mode failure of safety-related service water systems addressed by Generic Letter 89-13. However, results of the testing and trending program established in response to Action II will be reviewed to determine if development of a more comprehensive inspection and maintenance program is warranted. | |||
Additionally, an erosion monitoring program consisting of cycle-to-cycle UT wall thickness measurement of selected service water system piping elbows will be implemented. Selection of locations to monitor will be based on a design review to determine the most likely spots for erosion to occur. Revision or expansion of the program will depend on evaluation and trending of the accumulated data. | |||
Page 6 | |||
ACTION IV "Confirm that the service water system will perform its intended function in accordance with the licensing basis for the plant. Reconstitution of the design basis of the system is not intended. This confirmation should include a review of the ability to perform required safety functions in the event of failure of a single active component. To ensure that the as-built system is in accordance with the appropriate licensing basis documentation, this confirmation should include recent (within the past, two years) system walkdown inspections. This confirmation should be completed before plant startup following the first refueling outage beginning nine months or more after the date of this letter. Results should be documented and retained in appropriate plant records." | |||
RESPONSE IV A review of Cook Nuclear Plant's service water system has confirmed that the system is capable of performing its required safety function in the event of failure of a single active component. The service water system is designed to prevent any failure, active or passive, from limiting its ability for long term heat removal. | |||
A complete system walkdown was performed in 1984 by operations and engineering personnel. This walkdown compared the as-built system with the operational flow diagram. All discrepancies were noted and corrected on the flow diagrams at that time. The discrepancies found were all minor in nature and did not impact the ability of the service water system to perform its intended functions. Even though the complete walkdown did not occur during the last two years as recommended, we believe it meets the intent and the requirements of the generic letter. | |||
The Cook Nuclear Plant design change procedures ensure that any modifications to the syst: em since the 1984 walkdown would have been subject to walkdowns of the affected portion of the system pre- and post-change, and would ensure that the design function of the system was not adversely impacted by the change. | |||
ACTION V "Confirm that maintenance practices, operating and emergency procedures, and training that involves the service water system are adequate to ensure that safety-related equipment cooled by the service water system will function as intended and that operators of this equipment will perform effectively. This confirmation should include recent (within the past two years) reviews of practices, procedures, and training modules. | |||
The intent of this action is to reduce human errors in the operation, repair, and maintenance of the service water system. This confirmation should be completed before plant startup following the first refueling outage beginning nine months or more after the date of this letter. | |||
Results'should be documented and retained in appropriate plant records." | |||
Page 7 | |||
RESPONSE V Review of practices, procedures, and training involving the service water system which are currently in-place in the operations, maintenance, and construction areas at Cook Nuclear Plant indicates compliance with this recommendation. Some specifics identified in the review include: | |||
procedures associated with the open-cycle service water system have been reviewed within the past 18 months, and have been determined to ensure that the system functions as intended. | |||
Lesson plans were reviewed in the areas of requalification training, replacement training, and non-licensed operator training. They wire determined to provide adequate background to allow personnel to perform competently with regard to operating the service water system and promptly identifying problems that may arise. | |||
Maintenance - A specific lesson plan emphasizing the function and importance of the ESW system has been part of the maintenance training program since 1986. While the current lesson plan is considered adequate, the training material will be augmented with the specific information and concerns addressed in Generic Letter 89-13 to provide further emphasis. | |||
Construction - Construction personnel follow approved plant procedures and receive appropriate training for the work they are performing. Review of work orders and QA audit/surveil-lances associated with construction work activities on the service water system indicates that procedural guidance and training have been adequate to ensure the integrity of the completed work. | |||
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7 I | |||
WTX VPX CTX CPI CFI ESV CCV CCV HEAT EXCHANGER VTX WPX CPX VFI ESV CTX CCV COOK NUCLEAR PLANT UNITS 1 6c 2 COMPONENT COOLING WATER HEAT EXCHANGERS FIGURE 1 An initial full functional heat transfer test will be performed on the CCW heat exchangers during shutdown for each unit's next refueling outage (Unit 2 - June 25, 1990, Unit 1 - October 25, 1990). The heat transfer test will consist of measuring the shell and tube side flows (CFI, WFI), | |||
temperatures (CTX, WTX), and pressures (CPI, CPX, WPX). This data will be used to compare .actual heat exchanger performance to design conditions. | |||
Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit. | |||
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ESV CTS HEAT EXCHANGER VF'I VPX VPX ESV CNTMT RVST SPRAY COOK NUCLEAR PLANT UNITS 1 6 2 CONTAINMENT SPRAY HEAT EXCHANGERS FIGURE 2 A functional heat transfer test cannot be performed on this component since a heat source is not available during normal or shutdown operations. The monitoring program on this component, instead, will be based on trending the delta P across the heat exchangers (WPX) at a given flow (WFI). (See page 2 under Recommendation C of Enclosure 1.) Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit. | |||
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VTX VF I ESV JACKET VTR COOLER VTX CTI CTX ESV CPX CPX JACKET VTR JACKET VTR COOK NUCLEAR PLANT UNITS 1 & 2 EMERGENCY DIESEL JACKET WATER COOLERS FIGURE 3 A functional heat transfer test cannot be performed on this component since the shell side flow cannot be measured. The monitoring program on this component will be based on a temperature trending program at a given test flow (WFI). Both shell and tube side temperatures (CTI, CTX, WTX) can be measured during the emergency diesel 18-month surveillance test. The temperatures obtained during this test can be compared to the design temperatures and performance trended. Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit. | |||
Page 11 | |||
VTX VFI ESV LUBE OIL COOLER VTX LTI LTI ESV LUBE OIL LUBE OIL COOK NUCLEAR PLANT UNITS 1 & 2 EMERGENCY DIESEL LUBE OIL COOLERS FIGURE 4 A functional heat transfer test cannot be performed on this component since | |||
'the shell side flow cannot be measured. The monitoring program on this component will be based on a temperature trending program at a given test flow (WFI). Both shell and tube side temperatures (LTI, WTX) can be measured during the emergency diesel 18-month surveillance test. The temperatures obtained during this test can be compared to the design temperatures and performance trended. Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit. | |||
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AIR AIR VTI VTI VTI VTI ESV | |||
'N'SV AIR AF'TER COOLER ESV AIR AF'TER COOLER I/I ESV XTI XTI AIR AIR EAST TRAIN AIR AIR VTI VTI VTI VTI AIR AIR ESV AFTER ESV AFTER ESW ESV COOLER COOLER INI l$ / | |||
XTI XTI AIR AIR WEST TRAIN COOK NUCLEAR PLANT UNITS 1 6 2 EMERGENCY DIESEL AIR AFTER COOLERS FIGURE 5 A functional heat transfer test cannot be performed on this component since the shell and tube side flows cannot be measured. The monitoring program on these components will be based on a temperature trending program. Both shell and tube side temperatures (XTI, WTI) can be measured during the emergency diesel 18-month surveillance test. The temperatures obtained during this test can be compared to the design temperatures and performance trended. Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit. | |||
Page 13 | |||
ATTACHMENT 2 TO AEP:NRC:1104 ESW AND FIRE PROTECTION SYSTEMS APPLICABLE PORTIONS OF COOK NUCLEAR PLANT UFSAR | |||
Attac nt 2 to AEP:NRC:1104 9.8 FACILITY SERVICE SYSTEMS The Facility Service Systems consist of the Fire Protection Systems, the Service Mater System, and the Compressed Air System. | |||
9.8.1 FIRE PROTECTION SYSTEM Introduction The information presented in Section 9.8-1 provides a general discussion of the various fire protection systems at Cook Nuclear Plant. In addition, references to specific documents have been provided to address different facets of the Fire Protection Program in greater detail. These documents are: | |||
o Fire Hazards Analysis. | |||
o ( Safe Shutdown Capability Assessment, Proposed Modif'ications, and Evaluations'.(SSCA), . | |||
The Fire Hazards Analysis provides a zone-by-zone analysis of the fire hazards and .the effects of a postulated fire at Cook Nuclear Plant in accordance with the branch technical position APCSB 9.5-1. The -SSCA provides a summary and the results of the analysis of tne Cook Nuclear Plant to the requirements of 10 CFR 50, Appendix R (specifically,.Sections III.G, J, and 0 of Appendix R). | |||
Analyses have been performed for the specific requirements of Appendix R, Section III (alternate shutdown), which, confirm the capability to safely bring the reactor from full power operation to cold shutdown within 72 hours. | |||
9.8-1 July, 1988 | |||
2 Desi Bases The fire protection system is designed to achieve the fol.lowing obg ec iives: | |||
a) Provide automatic fire detection in those areas where the fire danger is greatest. | |||
b) Provide fire extinguishment by fixed systems of the water, Halon 1301, or carbon dioxide type and actuate automatically or manually in those areas where the fire danger is greatest. | |||
c) Provide manually operated fire extinguishing equipment including fire hose reels capable of using water, foam, or carbon dioxide as the fire fighting agent, and portable equipment of the wheeled and hand carried type for use by personnel at all points throughout the property. | |||
d) The fire protection system is designed to equal or exceed the standards .of the National Flic Protection Association and the American Nuclear Insurers. | |||
1 S stem'esi and eration The Fire Protection System is shown in Figures 9.8-1 and 9.8-2. The indoor fire protection header piping is designed in accordance with USAS B31.1 classification. | |||
9.8-2 July, 1.987 | |||
The fire protection system includes the following: | |||
a) Unit No. 1 motor-driven, low-demand fire pump. | |||
b) Unit No. 1 motor-driven, high-demand fire pump. | |||
c) Unit No. 1 diesel-engine-driven fire pump. | |||
d) Unit No. 2 motor-driven, high-demand fire pump. | |||
e) Unit No. 2 diesel-engine-driven fire pump. | |||
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f) Yard hydrant fire system. | |||
g) Indoor plant standpipe and fixe header system. | |||
h) Low pressure CO systems. | |||
i) Low pressure CO2 hose reel system. | |||
j) Fire alarm horns and annunciators. | |||
k) Uarious water type fire fighting systems. | |||
: 1) Halon 1301 systems. | |||
~Com onents | |||
~Pum s a) Two electric-motor-driven fire pumps, each of 2000 gpm capacity; two diesel engine-motor-driven pumps, each of 2000 gpm capacity; a 500 gpm electric pump and 50 gpm pegging pump are provided. | |||
b) The 2000 gpm electric-motor-driven pumps are installed in the. | |||
turbine building pump bay at opposite ends of the room in their respective units. The normal electrical supply is from 600 v buses which are capable of being supplied from the diesel | |||
'-c generators. | |||
c) Each 2000 gpm diesel-engine-driven pump is located in its own room within the screen house. Each diesel engine has an independent (a) fuel system capable of 8 hours operation and (b) battery-powered starting circuits equipped with automatic | |||
'attery charging equipment. | |||
9.8-3 July, 1987 | |||
d) The 500 gpm electric-motor-driven pump is located on the Unit No. 1 side of the turbine building pump bay and is capable of being supplied from the diesel generators. | |||
e) . The 50 gpm electric-motor-driven pegging pump is located on the Unit No. 1 side of the turbine building pump bay. Its sole purpose is to maintain pressure in the fire protection piping system. | |||
f) Relief valves are installed in the discharge piping of both diesel-driven pumps. | |||
Pum Control a) All pumps are arranged for (1) automatic starting by operation of pressure sensing devices or fixed fire protection systems, (2) automatic starting from a fire switch in either control room, (3) remote manual start of the Unit No. 1 fire pumps from switches in the Unit No. 1 control room and of the Unit No. 2 pumps from the Unit No. 2 control room and (4) locally starting at each pump. They cannot be shutdown until extinguishment of a fire is verified by the control room of the unit involved in the fire. | |||
b) All pumps except the pegging pump are arranged to start in sequence to prevent massive surge pressures should all pumps start simultaneously. Operation of a hose line or small sprinkler system starts the 500 gpm electric pump. | |||
IE more water is required, the high demand fire pump from the appropriate unit will be started first by the logic system. | |||
Operation of a fixed system such as a transformer water spray or basement sprinkler system immediately starts the appropriate unit's high demand fire pump. Table 9.8-1 lists this sequence. | |||
9.8-4 July, 1987 | |||
a) The high-demand, electric fire pumps'uction source is from their respective units'irculating water discharge tunnel. The low-demand pump suction source is from the Unit 1 discharge tunnel. The diesel-engine-driven fire pump suction source is from the circulating water intake at the screen house. | |||
Self cleaning strainers are provided at the pumps'ischarge line to remove foreign material from the water. Pressure differential manometers provide control room alarm if a strainer clogs. | |||
b) Water supply for the 50 gpm pegging pump is provided by a connection to the plant non-essential service water system. | |||
Water Distribution a) The water from the Eire pumps is distributed to an outside, buried loop header and an interior loop header in the turbine room base-ment. | |||
b) The outdoor header consists of 12-inch pipe with 5 1/2 Eeet of earth cover for freeze protection. Isolating valves with post indicators or curb boxes are installed in this header so that the entire loop is not disabled should maintenance be required on a small section. | |||
c) Fire hydrants are installed at regular intervals on the outdoor fire header. Each hydrant has its own buried 6-inch control valve, two 2 1/2-inch hose connections and a 4 1/2-inch pumper connection. | |||
Hose cabinets containing hose, nozzles, and fittings are associated with several of these hydrants. | |||
d) . A 10-inch interior loop header is located in the turbine and screenhouse buildings. This interior header is connected to the outdoor loop header by valved connections routed through the 9.8-5 July, 1987 | |||
service building, auxiliary building and the yard. This arrangement forms a series of smaller interior-exterior loops. The interior piping network is equipped with isolating valves and supplies water to'he fixed fire protection and standpipe systems. | |||
e) Each of the fixed fire protection system valve manifolds is equipped with a manual valve to allow periodic flushing of the headers to remove silt and foreign material in the piping. | |||
f) The standpipe connections are 2, 2 1/2 or 3 inches in size. The 2 and 2 1/2-inch connections are furnished with 1 1/2-inch hose valves. | |||
A 1 1/2-inch fire hose on a storage reel is directly connected to the 1 1/2-inch hose valve. The 3-inch connections are furnished with two hose valves, one 2 1/2-inch and one 1 1/2-inch size. The 2 1/2-inch valve is provided with a reducer to a 1 1/2-inch hose cap. The 1 1/2-inch valve is used for direct connection of the 1 1/2-inch fire hose on the storage reel. | |||
Outside Plant Protection a) The major piece of fire apparatus for outside plant protection is a 500 gpm capacity four wheel drive fire truck. | |||
This truck carries: (a) 400 gallons of- water in its booster tanks, (b) 500 feet of 2 1/2-inch and 500 feet of 1 1/2-inch fire hose, (c) straight stream, water spray, and foam fire hose nozzles in both the 2 1/2- and 1 1/2-inch sizes, (d) 15 gallons of 3% mechanical foam in a built-in tank as well as several 5 gallon cans, (e) a 24-foot extension ladder, (f) pike pole axes, and wrenches, (g) a 100 gpm portable gasoline engine driven pump, (h) a gasoline engine driven generator with portable spot and floodlights, (i) self-contained breathing apparatus and protective clothing, (j) miscellaneous equipment such as fittings, siamese and wye connections, strainers, suction hose, hose valves, battery operated lights, portable extinguishers and smoke ejectors. | |||
9.8-6 July, 1987 | |||
c) The office building is partially protected by a standard wet pipe sprinkler system on an ordinary hazard spacing similar to the service building. The telephone equipment and record storage rooms on the second floor of the office build'ng and the file storage room in the basement are protected by 7-1/2 ton capacity low pressure carbon dioxide systems. The systems are actuated by ionization t+e fire detectors. The carbon dioxide storage tank can also be used for generator purging operations through vaporizers. The security equipment room is'protected by an automatic halon system. | |||
d) Where fire detection in the office and service building is provided, it is accomplished by ionization type systems which detect products of combustion. These systems annunciate in the control room. In areas such as the truck unloading docks where engine exhaust gases could cause false alarms, thermal detectors are used. | |||
e) Miscellaneous gas cylinders aie stored in a semi-detached gas cylinder storage building located on grade south of the Unit 2 turbine building. Overflow storage of gas cylinders will be in an o, en-air shed adjoining the office building. This. shed is protected by a water spray deluge system of the dry pilot-operated type. The system consists of a deluge valve held in the closed position by the action of compressed air on a diaphragm. | |||
The air is contained in small diameter piping by standard sprinkler heads which act as fixed temperature detectors. | |||
When a sprinkler detector opens, the air in the pilot piping is released, causing the deluge valve to open. Nozzles at the gas bottle shed are of the open type, Pressure-operated switches on the deluge valve trim piping operate to give control room annunciation, sound the control room alarm and start the appropriate fire pump. Manual operating stations are also provided. | |||
9.8-9 July, 1988 | |||
f) The roadway under ehe office building overhang on ehe lake side ox the buiLding is pzoeeceed by a water spray deluge system activated by electric detection similar to tha" described below for the transformers. This is done to oroee e against ehe possibili-y of vehicle fire in the area damaging ehe oxfice buildi.ng. | |||
g) While noe pazt of the officelservice bui,lding, ehe hydrogen tuba bank, used to score hydrogen for genaraeox cooling, is also pro-tected by a water spray deluge system of ehe dry pilot-opex'aced eypa similar to ehe miscellaneous gas cylinders. | |||
Fixed Water S stems-Transformers The main step-up, unit auxiliary and seare-up transformers are all protected by individual open nozzle deluge water spray systems. All systems ara 'eLectrically actuated by continuous-scrip thermistor detection units which open the deluge valve, give control room annunciati.on, sound tha,contzol room alarm, and scare eha appropri.ate fire | |||
~ | |||
pump. The system is electrically supexvi.sad so chat failure of ehe S | |||
aceuition solenoid'r deeeceion circuit results in contxol room annunciation. Manual operating stations are also provided. In ., | |||
addi.cion, the turbine room wall ad]acent to the main transformers is sprayed simultaneously wf.eh a main eransformex'atex spray opex'ati.on. | |||
Fixed S stems-Turbine Generator Buildin A. Basemene anc} Mezzanine Floors Tha floor areas under ehe genex'aeor ends and hydrogen seal oi.l unies are protected by standard wee pipe sprinkler syseems on extra hazarc} spacing. The diesel generator ramp/corridors are also protected by chase spri.nkLer systems ~sing ordi.nary hazard spacing. The systems consist of variable oressure alarm 9.8-10 July, L987 | |||
b) The 345 kV and 765 kV switchyards are provided with 150-pound dry chemical wheeled extinguishers and/or 20-pound dry chemical or 15-pound C02 hand portable extinguishers. | |||
Inside Plant Portable E ui ment a) Fire hose and various type nozzles are provided for manual fire fighting in the event of large indoor fires. This equipment is located at 75 to 100-foot spacings around the perimeter of the turbine generator building and at critical locations in the service and auxiliary buildings. | |||
Each location consists of a hose reel, containing 75 to 100 feet of 1 1/2-inch fire hose and an adjustable water spray nozzle. In certain locations adjustable stream foam nozzles along with 5-gallon cans of 3% mechanical foam. concentrate are provided. In some | |||
~ | |||
'locations a second. hose reel with up to 100 feet of 1 1/2-inch fire hose is also provided. This second hose reel is not connected to the standpipe system. | |||
b) Wheeled dry chemical extinguishers are provided in the turbine room basement and on the turbine room main floor'. The units on the main floor are equipped with special nozzles for use with quick couplers for fire fighting at the turbine bearings. | |||
c) Hand portable extinguishers are provided in sufficient quantities to limit the distance a user need travel to obtain a unit of this type. Sizes and types of extinguishers used are 20-pound cart-ridge operated dry 'chemical, 20-pound cartridge operated all-purpose dry chemic'al, 15-pound carbon dioxide and 20-pound halon. | |||
Inside the lower volume of the containment, 20-pound cartridge operated all-purpose dry chemical extinguishers with brass fill caps are provided. They are secured on vehicle mounting brackets. | |||
9.8-7 July, 1988 | |||
d) Self-contained breathing apparatus are located ac critical. points where fire fighting personnel must entex'he various buildings and in the conczol rooms. The bzeathezs used are the positive pressure ype and have a one houx'uration regardless of tne user's l.aval. of accivig. Vich off-shelf and cascade recharging equipment, a 5-man fire bri.gada team can be supported foz 8 hours duration. | |||
a) Hand portable bactery operacad spotlights complamenc the breather apparatus to allow personnel to find their way in smoke charged atmospheres. | |||
f) Portable radi.os have been provt,ded for fixe brigade members. | |||
Fixed S stems Office Service Bull.din a) The sazvice building is protected by a standard wet pipe sprinkler system on an ordinary hazard spacing: The system consists of a variable pressure alarm check valve with a retarding chamber and spzinklers of suitable temperature rating. A pressure switch on the retarding chamber, on incx'ease of pressure, operates to giv'e contzol room annunciation, activaces the control room alarm and staits che appropri.ate fire pumps. Areas protected include storage areas and racks, machine shop, and miscellaneous rooms. | |||
The miscellaneous oil stox'age room is protected by a standard | |||
~ | |||
sprinkler system on an extra hazard spacing but otherwise the same as described above for the storeroom. | |||
b) The service building extension i.s partially pxocected by a standazd wet pipe sprinkler system on an ordinary hazard spacing similar co che service building. The QC recoxd storage room on the fourth floor is protected by an aucomaci.c hal.on system. | |||
9.8-8 July, 1987 | |||
check valves with retarding chambers,and sprinklers of the suitable temperature rating. Pressure switches on the retarding chambers operate on pressure increase to give control room a'nnunciation, sound the plant fire horn system, and start the appropriate fire pumps. | |||
: 2. The floor areas under the turbine head ends are protected by wet pipe sprinkler systems. The design density of these systems is to provide 0.30 gpm per square foot of net floor area. Pressure operated switches on the alarm valve retard chamber operate to start the appropriate fire pumps, sound the plant fire horn system, and give control room annunciation. | |||
: 3. Cable racks in the turbine room basement and mezzanine floor are protected by wet pipe sprinkler systems using wide angle sealed water spray nozzles. The same systems also protect the lubricating oil piping from below the main floor at each bearing to the main lubricating oil tanks with nozzles se'parate from those protecting the cable racks. | |||
The systems are controlled by variable pressure alarm check valves operating in a similar fashion to those described in "1" above. | |||
Oil piping above the main floor under the appearance lagging of the turbine is protected by closed head sprinkler systems which are manually operated from the respective control rooms. | |||
Fire detection, for alarm only, is by continuous strip ther-mistor which annunciate in the control rooms. | |||
: 5. The Turbine Driven Auxiliary Feed Pumps are protected by wet pipe sprinkler systems on extra hazard spacing similar to those described in "1" above. The interconnecting pump corridor is also protected by the Unit 2 sprinkler system using ordinary hazard spacing. | |||
9.S-11 July, 1987 | |||
: 6. The heating boiler rooms and the Unit 1 crane bay are protected by wet pipe sprinkler systems similar to those described in "1" above. On elevation 591', emphasis is given to provide coverage at the face of the boiler where the oil lighters and burners are located. The back-up heating boiler on elevation 609'as been removed along with the sprinkler coverage that protected the burner front. | |||
Ionization smoke detection systems are provided for the following areas: | |||
: a. Diesel Generator ramp/corridor (Units 1 & 2) | |||
: b. Auxiliary Feed Pump corridor (common to both Units) | |||
Main Floor The turbine bearings are protected by manually-operated dry chemical systems. These systems consist of nozzles at each | |||
, r bearing. The piping that supplies the nozzles is terminated at a safe location with a quick coupler. One hundred twenty-five or 300-pound capacity wheeled dry chemical extinguishers fitted with quick couplers are connected to the piping system and discharged as required. | |||
: 2. The Technical Support Center is outside the Unit 1 and 2 control rooms. All rooms contain ionization detectors. In addition, the consultation rooms are protected by a wet-pipe sprinkler system. The console room and underfloor, the computer room and the'ninterruptable power supply (UPS) inverter room are protected by Halon 1301. Operation is by cross-zoned ionization detectors. The charcoal filter equipped air handling unit for the Technical Support Center is provided with a manual water spray deluge system to extinguish the charcoal filter fire. Continuous strip thermistor detection provides a high temperature alarm in the Unit 2 control room and automatically opens the system deluge valve. The control valve to the water spray system must then be manually opened to fight the fire. | |||
9.8-12 July, 1987 | |||
Screen House, | |||
: 1. The two diesel fire pump rooms are protected by wet-pipe sprinkler systems. The systems consist of alarm check valves with retarding chambers and sprinklers of suitable temperature ratings. ,Pressure switches on the retarding chambers operate on pressure increase to give control room annunciation, sound the plant fire horn, and start the appropriate fire pump. | |||
: 2. Ionization smoke detection systems are provided. for the following: | |||
: a. HCC Room for ESW, Basement Area - Elevation 575'common to both Units) | |||
: b. ESP Pump and MCC Rooms - Elevation 591'Units 1 and 2) | |||
Auxilia Buildin A 6-inch size welded steel fire protection water header supplying .fire hose reels and sprinkler valves is routed through the auxiliary building. This header is isolated by remotely-operated valves outside of the auxiliary building on the east side and in the turbine generator building. | |||
The header is not pressurized but is kept full of water. If it is desired to use one of the hose reels, the operator must actuate a local pushbutton which opens the valves to admit full header pressure. The valves can be closed by the control room operator after the emergency situation has been cleared up. Automatic sprinkler or deluge system operation also will open the remotely-operated isolation valves. | |||
Because of the possibility of accumulations of Class A combustibles in the drumming area, this area is protected by a preaction sprinkler system on ordinary hazard spacing similar to the service building miscellaneous gas bottle shed, except that the nozzles are closed sprinklers. Similar dry pilot preaction sprinkler systems are also installed in the auxiliary building in the following areas: a) under the roof over the new fuel 9.8-13 July, 1987 | |||
receiving area to protect all shipments of new fuel before transfer to the new fuel storage room, b) floor elevation 587'ver normally accessible areas and in the charging and safety injection pump rooms, and to provide protection for the open stairways leading to elevations 573'nd 609', c) floor elevation 609'over normally accessible areas and the component cooling water pump area (protected by extra hazard sprinkler spacing and direct closed spray nozzle application onto the pumps), and to provide protection for the open stairways leading to elevation 633', and d) floor elevation 633'ver normally accessible areas (excluding the HVAC vestibule areas), and to provide protection for the open stairways leading up to elevation 650'. The sprinklers for the new fuel receiving area are baffled by the roof steel to prevent water discharge into the spent fuel pool. | |||
The Unit 2 control room cable vault is protected by a wet-pipe sprinkler system. The system has a variable pressure alarm check valve with a retarding chamber and sprinkler of the suitable temperature rating. | |||
Pressure switches on the retarding chamber operate on pressure increase to give contro'1 room annunciation, sound the control room alarm, and start the appropriate fire pumps. | |||
All charcoal filter equipped air handling units in the auxiliary building and for the control rooms are provided with manual water spray deluge systems to extinguish the charcoal filter fire. Continuous strip thermistors provide detection and a high temperature alarm in the associated control room. A detection alarm also sends a signal to open the isolating valves in the auxiliary building supply header and automatically opens the charcoal filter system valve. The control valve to the affected charcoal filter water spray system is then manually opened to fight the fire. | |||
Hydrogen tubes outside the P | |||
auxiliary building are equipped with a water spray dry pilot deluge system similar to that provided at the office/service building hydrogen tubes. | |||
1 Ionization fire detection is provided on each floor of the auxiliary building for* general alarm of Eire as follows: | |||
: 9. 8-14 July, 1987 | |||
Elev. 573'. Containment Spray and Residual Heat Removal Pump Cubicles (Units 1 and 2) | |||
: b. Normally accessible common areas of the Auxiliary Building Elev. 587'. Transformer Rooms (Units 1 and 2) | |||
: b. Sampling Room (common to both units) ci Spray Additive Tank Room (common to both units) | |||
: d. Charging and Safety In)ection Pump Cubicles (Units 1 and 2) | |||
: e. Drumming/Drum Storage (common to both units) | |||
Normally accessible common areas of the Auxiliary Building Elev. 609'. Access Control (common to both units) and 612'. AB and CD (EL 625'-10") Battery Rooms (Units 1 and 2) | |||
: c. El. 617'alve Gallery (common to both units) | |||
: d. NESW Valve Gallery (Units 1 and 2) | |||
: e. Narmally accessible common areas of the Auxiliary Building Elev. 633'. New Fuel Storage Room (common 'to both units) | |||
: b. N-Train Battery Rooms (Units 1 and 2) | |||
: c. Normally accessible common areas of the Auxiliary Building Elev. 650'. Control Room Equipment Rooms (Units 1 and 2) | |||
: b. Normally accessible common areas of the Auxiliary Building A combination of ionization and infrared detectors are provided in the Main Steam Valve Enclosures East and Main Steam Line Area of Units 1 and 2 at elevation 612'. | |||
Reactor Containments Containment cable trays, reactor coolant pumps and HVAC charcoal filters are equipped with continuous strip thermistor fire detection which will annunciate in the control rooms. | |||
The HVAC charcoal filters have water spray deluge fire suppression systems and are actuated by the thermistor detection. | |||
9.8-15 July, 1987 | |||
Reactor coolant pumps are equipped with preaction water spray systems, manually operated from the control rooms in the event of a lubricating oil fire. Additionally, the RCP motors are provided with an oil spillage control and retention system to preclude spreading oil from a pressure or gravity type leak. | |||
Mater supply to containment fire protection is from the non-essential service water system. | |||
Low-Pressure Carbon Dioxide S stem A 17-ton capacity low-pressure carbon dioxide system, located in the auxiliary building, is provided for automatic and/or manual protection of various areas as listed below. The amount of C02 in the system is sufficient to protect the largest single hazard in the plant The C02 is stored in an insulated pressure vessel having an automatically operated refrigeration system. Operation of the C02 systems is annunciated and shay activate>the control room al'arm system. | |||
The areas protected by the low-pressure C02 system and the 'type of fire detection are as follows: | |||
: 1. Turbine-Generator-Building a) Lubricating oil storage rooms Units No. 1 and No. 2. | |||
Continuous-strip thermistor detection. | |||
b) Main turbine oil tank rooms Units No. 1 and No. 2. | |||
Continuous-strip thermistor detection. | |||
: 2. Auxiliary Building a) AB and CD emergency diesel generator rooms Units No. 1 and No. 2. Continuous-strip thermistor detection. (2 zones for each room) 9.8-16 July 1989 | |||
b) Diesel oil pump and valve station rooms Units No. 1 and No. | |||
: 2. Continuous-strip thermistor detection. | |||
c) Electrical switchgear rooms Units No. 1 and No. 2. | |||
: l. 4.16 kV switchgear rooms. Infrared and ionization detection. | |||
: 2. 4.16 kV/600 V transformers and engineered safety equipment rooms. Infrared and ionization detection. | |||
: 3. 4.16 kV/600 V transformers, control rod drive and inverter rooms. Infrared and ionization detection. | |||
d) Electrical switchgear room cable vaults Units No. 1 and No. | |||
: 2. Infrared and ionization detection. | |||
e) Auxiliary cable vaults Units No. 1 and No. 2. Ionization detection. | |||
f) Control room cable vaults Units No. 1 and No. 2. | |||
Manual (backup to Halon 1301 systems). | |||
g) Electrical penetration area cable tunnels Units No. 1 and No. 2. | |||
: 1. Quadrant l. Infrared and ionization detection. | |||
: 2. Quadrant 2. Infrared and ionization detection. | |||
: 3. Quadrant 3 north. Infrared and ionization detection. | |||
: 4. Quadrant 3 middle. Infrared and ionization detection. | |||
: 5. Quadrant 3 south. Infrared and ionization detection. | |||
: 6. Quadrant 4. Infrared and ionization detection. | |||
: 3. Carbon dioxide hose reel stations are provided for manual fire fighting in the auxiliary buildin'g, switchgear rooms, and 9.8-17 July, 1987 | |||
at-the entrances to the control rooms, diesel generator rooms, and electrical penetration area cable tunnels. | |||
Halon 1301 S stems Halon 1301 systems are provided for automatic fire protection in various areas of the plant. Locations of these systems include the control room cable vaults, the computer rooms and underfloor, control points for the Plant Security System, and as previously mentioned, the service building extension QC record storage room, TSC computer room, TSC console room and the TSC UPS inverter room. Actuation is by two zones of ionization detection for each system. | |||
Control Room Fire Protection The control rooms are equipped with portable fire extinguishers. Detection systems of the ionization type are installed. The control rooms are occupied ath all times by operators who have been trained in fire extinguishing procedures. All areas of the control rooms are accessible for fire fighting. | |||
Miscellaneous Protective Features a) Transformer decks are pitched and drained to remove oil which may be spilled from a fire-involved transformer and also to remove water discharged from the transformer water spray system. | |||
b) The construction of most exterior and interior building walls equal or exceed fire rating requirements. Openings in walls which require fire rating are provided with appropriately rated doors, dampers and penetration fire seals. When rated components are not installed in a fire wall separating fire areas, technical evaluations are performed justifying the configurations. | |||
9.8-18 July, 1987 | |||
c) To remove heat and smoke from under the turbine room roof and the service building storeroom roof, automatic smoke and heat vents are provided in the ratio of 1 sq. ft. of vent area to 100 sq. ft. of roof area. The vents in the auxiliary building roof were originally provided for removal of heat and smoke; however, for health-physics reasons, these vents are normally held closed to prevent their use. | |||
d) Many of the plant ventilating fans are arranged so that they may be shutdown on actuation of an automatic fire system to prevent spread of fire or smoke or, in the case of C02 or Halon-protected areas, to retain an extinguishing concentration of the fire fighting agent. | |||
The same fans'can be used for smoke removal upon realignment of the HVAC system. | |||
e) In case of a, fire, smoke and gases are kept outside the control room by sealing'll openings and by a pressurization system which draws air from outside. To -further assure the purity of the pressurization air, filters are installed to remove smoke. | |||
f) The plant fire horn alarm system, consisting of motor-operated horns, is provided throughout the plant to alert personnel of a fire. These horns are distinctly different in sound from the evacuation siren system. | |||
In general, the control room alarm is started automatically by operation of the fixed systems. Manual operation of the plant-wide system is done from the control rooms by the plant operators. | |||
g) Fire protection functions are displayed on a comprehensive annunciator panel in the control rooms to alert the operator in case of fire, fire system operation, or fire system malfunction. Pressure gauges on the panel also tell the operator the pressure conditions in the fire protection water piping headers. | |||
h) In order to limit the spread of burning oil from a turbine room fire, curbs are installed in areas where lubricating oil is stored and piped to bearings, seal oil units, and main oil tanks. | |||
: 9. 8-19 July, 1987 | |||
i) Cable tray, pipe, and similar openings in areas requiring fire rated walls, floors, and ceilings are sealed with noncombustible silicone sealants to prevent spread of fire and loss of gaseous fire fighting agents and in the case of the control rooms, to prevent air infiltration. Open penetrations in fire rated barriers may exist for areas where acceptable deviations from the guidelines of Appendix A to BTP APCSB 9.5-1 have been granted by the NRC (such as for the seismic gaps) or when engineering evaluations are provided. | |||
Desi n Evaluation Since the four main fire pumps are widely separated from each other both in space and by the ability to isolate a given pump and its section of header in the event it is damaged, it is highly unlikely that the entire pump and piping system will ever be lost. The four main fire pumps are so sized that any two of them can supply the water demand for the largest single hazard anticipated. | |||
The fire protection system is so designed that the fire equipment for the two units is cross connected, both electrically and hydraulically. Any pump is capable of supplying water to any automatic system, regardless of unit, and either control room can automatically control all pumps. However, it is also possible to completely isolate one unit from the other hydraulically and electrically and operate each independently. In this manner, the .equipment from one unit can be used and support the other unit, but should severe damage occur to the fire system in one unit, the fire system for the other unit can be isolated and will continue to function. | |||
Tests and Ins ections Fire protection/detection equipment is periodically tested in accordance with Technical Specification requirements to insure proper performance when required. In addition, appropriate surveillance and tests are performed on all p'ortable equipment to insure that it is properly located, charged, and in good working condition. | |||
9.8-20 July, 1987 | |||
Fire drills are held regularly to maintain the fire fighting capability of the plant fire brigade at a high level. | |||
9.8.2 COMPRESSED AIR SYSTEM The Compressed Air System is shown on Figure 9.8-3. | |||
9.8.2.1 Desi n Bases Parameters included in design: | |||
: 1. The system must provide redundant compressed air supplies for control and instrument air requirements. | |||
: 2. The system must provide adequate compressed air capacity for: | |||
: a. General Plant Service | |||
: b. Control c.~, Instrumentation | |||
: d. Testing | |||
: e. Containment Penetration and Weld Channel Pressurization System | |||
: f. Respiratory protection in the containment structure itself, as per compressed gas association commodity Spec. G-7.1 - 1966, per OSHA Standards and Interpretations 1910.134. | |||
: 3. The system must provide a continuous supply of compressed air to vital systems under both normal and abnormal conditions. | |||
9.8.2.2 System Descri tion The Compressed Air System includes the combined service and control instrument air sub-systems, the air supply for the Cont'ainment Penetration and Weld Channel Pressurization System and air respiratory protection at strategic location. Either of the two full capacity plant 9.8-21 July, 1987 | |||
The discharge strainers of the pumps are of duplex construction, with automatic backwashing. Each strainer is effectively two strainers in one casing with flow directed through one half, while slide gates block off the other half. When the strainer is in service and if it becomes dirty or clogged, a high differential pressure signal initiates a shift of the slide gates blocking the flow to the dirty basket and directing it through the clean basket. The dirty basket is then backwashed and is ready for re-use within 90 seconds. | |||
Essential Service Water S stem The Essential Service Water (ESW) System supplies cooling water to the following components: | |||
: a. Component Cooling Heat Exchangers | |||
: b. Containment Spray Heat Exchangers | |||
: c. Emergency Diesel Generators | |||
: d. Auxiliary Feedwater System | |||
: e. Control Room Air Conditioners During normal operations essential service water is supplied contin-uously to the Component. Cooling Heat Exchangers and the Control Room Air Conditioners while the Containment Spray Heat Exchangers and the Emergency Diesel Generators are supplied only when these systems are in operation. In addition, the essential service water system serves as back-up water sources to the auxiliary feedwater pumps for use when the condensate storage tank, the normal supply for the auxiliary feed-water system, is either empty or otherwise lost as a source of supply. | |||
The system consists of four essential service water pumps, four duplex strainers and associated piping and valves. System piping is arranged in two independent headers, each serving certain components in each unit as follows: | |||
9.8-26 July, 1987 | |||
1 J | |||
I | |||
a) Each essential service water header supplies cooling water to one of the two Containment Spray Heat Exchangers associated with each unit. | |||
b) The heat exchangers for the two diesel-generator sets on each unit are served by both essential service water headers on that unit, one a normal and one a standby supply. | |||
c) Each essential service water header supplies cooling water to one of the two Component Cooling Heat Exchangers associated with each unit. | |||
d) In each unit one essential service water system provides the source of feedwater for the turbine-driven'uxiliary feed- . | |||
water pump and the other to both motor-driven auxiliary feed pumps. | |||
e) Each essential service water header supplies cooling water to ohe 'of the two Control Room Air,Conditioners associated with each"unit. | |||
The two headers are arranged such that a rupture in either header will not jeopardize the safety functions of the system. Each header is served by two essential service water pumps. Two pumps are sufficient to supply all service water requirements for unit operation, shutdown, refueling or post accident operation, including a LOCA on one unit and a simultaneous hot shutdown in the other. However, a third pump is normally started under the shutdown and refueling operations. All pumps receive a start signal in the event of an accident. | |||
Since the thermal load on the Component Cooling Water Heat Exchangers is reduced after a safety injection signal, the Essential Service Water flow to these heat exchangers is automatically reduced to insure 9.8-27 July, 1987 | |||
adequate flow to the Containment Spray Heat Exchangers if needed. Flow is automatically supplied to the Containment Spray Heat Exchangers during the recirculation mode if a containment spray signal has been initiated. When it has been established that sufficient Essential Service Water Pumps have started, full design flow will be established to both Component Cooling Water Heat Exchangers. The header and valving arrangement insures adequate service water flow under all normal and emergency conditions. Design flow rates for the Essential Service Water System are tabulated in Table 9.8-5. | |||
The Essential Service Water Pumps take suction from a separate section of the screenhouse which cannot be isolated from the lake. As des-cribed in Sub-Chapter 10.6, lake water is supplied to the screenhouse forebay by three 16 foot diameter pipes which terminate approximately | |||
.2250 feet from shore. It is inconceivable .that damage from barge or ship accidents or even natural phenomena could totally isolate these three pipes; however, motor operated sluice gates which normally separate the discharge from the intake can be. opened providing another access to the lake. Furthermore, the maximum demand for the ESW system is only slightly more than one percent of the total circulating water system during normal operation. | |||
The pumps are designed to operate as Class I equipment, with the motor drives located above the maximum flood level. The pump motors can be | |||
,supplied with power from normal or emergency sources, thereby insuring a continuous flow of service water under all conditions. | |||
ESW system leakage in the auxiliary building, which is small enough not to be accurately detected by the ESW system flow meters, 'drains to the various sumps in the auxiliary building. Level alarms in these sumps annunciate in the control room alerting the operator. Visual inspection is used to determine the actual location. | |||
9.8-28 July, 1987 | |||
For the detection of large leaks, the Essential Service Water System is .equipped with flow, differential flow, and pressure alarms and/or indicators which will signify losses from the supply headers. In addition, flow indicators are located in the Essential Service Water lines for each Component Cooling and Containment Spray Heat Exchanger as well as each Diesel Generator. The header supply valves are remotely operated, facilitating isolation of the supply header or pump which has failed. | |||
9.8.3.3 Desi Evaluation Non-Essential Service Water S stem The Non-Essential Service Water System is not required for the maintenance of plant safety related functions in the event of an accident. During normal operation, the system remains functional even if one Unit is out of service and its circulating water tunnels are dewatered. | |||
Essential Service Water S stem The Essential Service Water System is designed to prevent any failure in its system from curtailing normal plant operation or limiting the ability of the engineered safeguards to perform their functions in the event of an accident. Since the Essential Service Water System is required for long term heat removal, it is designed to withstand a passive failure on a long term basis. Although it is not a design requirement, the Essential Service Water System has sufficient capa-city to handle a LOCA on one unit and hot shutdown in the other con-sidering the single failure criterion. Sufficient pump capacity is included to provide design service water flow under all postulated conditions. The headers are arranged such that even loss of a complete header does not jeopardize plant safety related functions. Table 9.8-6 gives a malfunction analysis of a pump, valve and strainer. | |||
9.8-29 July,.1987 | |||
9.8.3.4 Tests and Ins ections System components were hydrostatically tested prior to station startup and are accessible for periodic inspections or tests during operation. | |||
Electrical components, switchovers, and starting controls are tested periodically. | |||
The essential service water pumps, valves and components are periodically tested in accordance with the applicable edition of the ASME Boiler & Pressure Vessel Code Section XI. Periodic testing of the non-essential service water pumps is conducted in accordance with normal industry practice. | |||
9.8-30 July, 1987}} |
Latest revision as of 05:42, 29 October 2019
ML17325B375 | |
Person / Time | |
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Site: | Cook |
Issue date: | 01/25/1990 |
From: | Alexich M INDIANA MICHIGAN POWER CO. (FORMERLY INDIANA & MICHIG |
To: | Davis A NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM) |
References | |
REF-GTECI-051, REF-GTECI-NI, TASK-051, TASK-51, TASK-OR AEP:NRC:1104, GL-89-13, IEB-81-03, IEB-81-3, NUDOCS 9002070106 | |
Download: ML17325B375 (57) | |
Text
ACCELERATED DIQTRJBUTION DEMONSTION SYSIEM REGULATORY INFORMATXON DISTRXBUTION SYSTEM (RXDS)
ACCESSION NBR:9002070106 DOC.DATE: 90/01/25 NOTARIZED: YES DOCKET FACIL:50-315 Donald C. Cook Nuclear Power Plant, Unit 1, Indiana & 05000315 50-316 Donald C. Cook Nuclear Power Plant, Unit 2, Xndiana & 05000316 AUTH. NAME AUTHOR AFFILIATXON ALEXICH,M.P. Indiana Michigan Power Co. (formerly Xndiana & Michigan Ele RECIP.NAME RECIPIENT AFFILIATION R DAVIS,A.B. Document Control Branch (Document Control Desk)
SUBJECT:
Provides util response to Generic Ltr 89-13 re svc water sys ~
0 DISTRIBUTXON CODE: A065D COPXES RECEIVED:LTR ENCL SIZE:
TITLE: Generic Ltr 89-13 Svc Water Sys Problems Affecting Safe y-Re ated E NOTES RECIPIENT COPIES RECIPIENT COPIES ID CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL GIITTER,J. 1 1 INTERNAL HU=,A Dl-3 1 1 NUDOCS-ABSTRACT 1 1 D REG FIL 1 1 S
EXTERNAL: LPDR 1 1 NRC PDR 1 1 NSIC 1 1 NOTE TO ALL "RIDS" RECIPIENT:
PLEASE HELP US TO REDUCE WASTEI CONTACT THE. DOCUMENT CONTROL DESK, ROOM PI-37 (EXT. 20079) TO ELIMINATEYOUR NAME FROM DISIRIBUTION LISIS FOR DOCUMENTS YOU DON'T NEEDl TOTAL NUMBER OF COPXES REQUIRED: LTTR 7 ENCL 7
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Indiana Michigan Power Company P.O. Box 16631 Coiumbus, OH 43216 8
AEP:NRC:1104 GL 89-13 Donald C. Cook Nuclear Plant Units 1 and 2 Docket Nos. 50-315 and 50-316 License Nos. DPR-58 and DPR-74 GENERIC LETTER 89-13 SERVICE WATER SYSTEM PROBLEMS RESPONSE U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C. 20555 Attn: A. B. Davis January 25, 1990
Dear Mr. Davis:
This submittal responds to your Generic Letter (GL) 89-13 received August 1, 1989. As defined by GL 89-13, the service water system for Donald C. Cook Nuclear Plant Units 1 and 2 includes both the essential service water (ESW) and the component cooling water (CCW) systems. However, the latter system satisfies the conditions stipulated for a closed-cycle system and therefore will not be addressed herein with regard to the specific actions required by GL 89-13. In addition to the open-cycle service water system, because of its importance and the fact that it uses raw water as a source, the fire protection system will also be addressed in the cases where recommended actions are applicable.
Attachment 1 contains our responses to each action item I through V, including the recommendations made in the enclosures, contained in GL 89-13. The ESW and fire protection systems at Cook Nuclear Plant are described in Chapter 9 of the Updated Final Safety Analysis Report. Attachment 2 contains applicable portions of the UFSAR for convenience.
We intend to submit a confirmation of actions and recommendations implemented for both units within 30 days of completion of the Unit 1 refueling cycle which is tentatively scheduled for December 21, 1990.
( 9002070106 900125 F'DR ADOCX OroOos>S PDC
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Mr. A. B. Davis AEP:NRC:1104 This letter is submitted pursuant to 10 CFR 50.54(f) and, as such, an oath of affirmation is enclosed.
Sincerely, M. P. Agexich Vice President ldp cc: D. H. Williams, Jr.
A. A. Blind - Bridgman R. C. Callen G. Charnoff T. E. Murley NRC Resident Inspector - Bridgman NFEM Section Chief
0 I COUNTY OF FRANKLIN Milton P. Alexich, being duly sworn, deposes and says that he is the Vice President of licensee Indiana Micigan Power Company, that he has read the forgoing Response to Generic Letter 89-13:
Service Water System Problems Response and knows the contents thereof; and that said contents are true to the best of his knowledge and belief.
Subscribed and sworn to before me this day of 199~.
NO ARY PUBLIC RITA D. HILL NOTARY PUELIC. STATE OF OHIO
ATTACHMENT 1 TO AEP:NRC:1104 RESPONSE TO GENERIC LETTER 89-13 ACTION ITEMS, INCLUDING THE RECOMMENDATIONS CONTAINED IN THE ENCLOSURES
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ATTACHMENT 1 TO AEP:NRC:1104 Responses to Actions I through V of Generic Letter 89-13 are as follows:
ACTION I "For open-cycle service water systems, implement and maintain an ongoing program of surveillance and control techniques to significantly reduce the incidence of flow blockage problems as a result of biofouling. A program acceptable to the NRC is described in "Recommended Program to Resolve Generic Issue 51" (Enclosure 1). It should be noted. that Enclosure 1 is provided as guidance for an acceptable program. An equally effective program to preclude biofouling would also be acceptable. Initial activities should be completed before plant startup following the first refueling outage beginning 9 months or more after the date of this letter. All activities should be documented and all relevant documentation should be retained in appropriate plant records."
RESPONSE I As a result of NRC IE Bulletin 81-03 entitled "Flow Blockage of Cooling Water to Safety System Components by Corbicula sp. (Asiatic clam) and Nautilus sp. (Munsell" end lNPO SOER 84-01 entitled "Cooling Wetet System Degradation Due to Aquatic Life," a program essentially in compliance with Enclosure 1 of Generic Letter 89-13 has already been established at Cook Nuclear Plant. With regard to the four specific recommendations of Enclosure 1, the following is a description of the program activities already in place and program enhancements that will be implemented prior to startup 'following the next refueling outage.
Recommendation A of Enclosure 1 Cook Nuclear Plant already complies with and will continue to comply with this recommendation. At least once per refueling cycle, the intake forebays are visually inspected for the presence of macroscopic biological fouling organisms, sediment, corrosion products, and miscellaneous debris. Inspections are performed by divers, with underwater cameras being used to document findings. Unusual sand accumulations and any debris that may have collected are removed at the time of the inspection. Evidence of macroscopic biological fouling has not been found.
Recommendation B of Enclosure 1 Temporary chlorination facilities can be connected to the open-cycle service water system at Cook Nuclear Plant. However, the water is presently not chlorinated because an actual macroscopic biological fouling problem has not been demonstrated to exist. Likewise, there has been no indication of microbiological growth during periods of high lake temperatures that would warrant chlorination of the service water system.
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However, since chlorination (liqui.d) of the circulating water has been necessary to prevent microbiological growth (slime buildup) in the tubes of the main and feedpump turbine condensers, a similar chlorination (liquid) program will be prepared on a contingency basis for the open-cycle service water system. Pending approval of the appropriate Federal, State, and local agencies, this program .will consist of approximately 30 minutes per day chlorination from April through October.
This program will comply with all environmental regulations regarding the use of biocides.
If necessary, fire protection water could be subjected to a 'chlorination program, because all normally used fire pumps take suction either directly or indirectly from the circulating water system. However, since macrobiological fouling is not a demonstrated concern at the plant and microbiological growth would not seriously impact flow capability, chlorination of the fire protection water is not considered necessary at this time.
Recommendation C of Enclosure 1 Practices already in-place at Cook Nuclear Plant will be augmented and formalized to provide compliance with this recommendation.
A discussion of those portions of the open-cycle service water system which could be considered as "redundant and infrequently used cooling loops" is as follows:
o Containment s ra CTS heat exchan ers and associated ESW
~i ~in - During normal operation, the ESW discharge valves on the CTS heat exchangers are closed. This results in the shell side of the CTS heat exchangers and the ESW supply piping from the main ESW headers being filled with ESW.
During an ESW flow test in 1986, it was discovered that the CTS heat exchanger shell side pressure drop, at the design flow, had increased from the original pressure drop recorded during the system preoperational test. The shell sides of the CTS heat exchangers were inspected and chemically cleaned; subsequent testing showed that the pressure drops were reduced to near the preoperational test values. Sediment and corrosion were determined to be the cause of the increased pressure drop.
Biological fouling was not a factor.
Presently, the shell side of the CTS heat exchangers and the associated piping are flushed during the ESW flow balance procedure performed at each refueling outage'he ESW flow balance procedure will be augmented to record and trend the CTS heat exchanger pressure drops.
o Pi in from each standb ESW um dischar e to the common ESW headers - The ESW system is typically operated with a particular pump in service on each train. Running of the Page 2
1 1~PC,
standby pump is limited to monthly (Unit 1) and quarterly (Unit 2) surveillance testing, which results in the discharge piping associated with each train's standby pump remaining stagnant most of the time. However, the surveillance test, which requires the standby pump to run at about 7,000 gpm, is considered sufficient to meet the requirements for periodic flushing.
o ESW i in to the control room air handler unit coolin coils During normal operation, a non-safety related closed-cycle chiller package provides cooling for the control room HVAC system. The safety-related backup to this arrangement is a connection to the ESW system which allows 'lake water to flow through the cooling coils of the air handling units.
The ESW supply lines to the cooling coils are short'ertical lines that occasionally accumulate sand. Since sand accumulation could interfere with flow through the coils in the event ESW was needed to provide control room cooling, a program has already been established to periodically open, inspect, and clean the supply lines. Originally, the inspection interval was set at 6 months, but has since been changed to 12 months due to the very minor accumulations of sand that have actually been found. Biological fouling of any type has not been noted.
Direct flushing of the supply lines is not practical since discharge of ESW to the closed-cycle chiller package under normal circumstances is undesirable. Installation of backflushing connections is being considered, but will only be implemented if considered cost effective in comparison to the current inspection program.
o ESW su 1 i in to the auxiliar feedwater AFW s stem alternate suction source - Although not a "cooling loop" in the same sense as the other areas discussed above, the ESW supply to the AFW pumps as a backup to the condensate storage tank would provide an important cooling function if needed.
A partial flushing of these lines was performed in 1989 as part of an investigation related to an incident at Byron Nuclear Plant where sediment was found in their ESW-to-AFW supply lines. Little or no sediment and no evidence of biological fouling was found in the lines at Cook Nuclear Plant.
Surveillance procedures related to AFW syst: em operability will be augmented to verify, once per cold shutdown but not more frequently than every 92 days, that the flow path from ESW to the AFW alternate suction source is open.
The actions discussed above will ensure that "redundant and infrequently used cooling loops in the open-cycle service water system at Cook Nuclear Plant will not be fouled or clogged if called on to function.
Page 3
The testing and/or inspections of other components as described in our response to Action II of Generic Letter 89-13 will ensure that those components are not fouled or clogged.
The open-cycle service water system is rarely, if ever, placed in layup.
This system is always in operation to provide the required cooling during all phases of unit operation or shutdown. If maintenance is required on a train or train component, the involved portion is isolated and drained for the repair.
The fire protection system components are inspected or tested as scheduled on a 12- or 18-month cycle. The yard piping portion of the system is flushed every six months and the pressure is monitored at the hydrants to ensure an unrestricted flow path. Additionally, applicable portions of the system are flow tested on a three-year cycle in accordance with Chapter 5, Section 11 of the Fire Protection Handbook, 14th Ed., published by the National Fire Protection Association.
Recommendation D of Enclosure 1 Cook Nuclear Plant already complies with and will continue to comply with this recommendation. Divers collect sediment samples from the forebay and from the substrate located near the intake structure, and water samples are taken from the plant discharge flow during the spawning season. The substrate and water samples are analyzed by biologists for the presence of Asiatic clam adults and larvae, respectively. In the future, samples will also be examined for the presence of Zebra mussels.
In addition to the annual sampling program, Cook Nuclear Plant has implemented a beach walk program, in which trained biologists routinely inspect the beaches in the vicinity of the plant to look for shells or other evidence of Asiatic clam colonization in the lake. Future beach walks will also consider potential colonization by Zebra mussels.
ACTION II "Conduct a test program to verify the heat transfer capability of all safety-related heat exchangers cooled by service water. The total test program should consist of an initial test program and a periodic retest program."
RESPONSE II A formal program will be defined and implemented at Cook Nuclear Plant to monitor all safety-related heat exchangers served by the open-cycle service water system. The affected components are:
o CCW heat exchangers (two per unit; four total) o CTS heat exchangers (two per unit; four total)
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o Emergency diesel generator (EDG) jacket water coolers (one per diesel; four total) o EDG lube oil coolers (one per diesel; four total) o EDG air after coolers (two per diesel; eight total) o Control room air handler units (two per unit; four total) o Diesel driven fire pump lube oil coolers (one per diesel; two total)
With regard to the four specific recommendations of Enclosure 2, program activities already in place or which will be implemented prior to startup following the next refueling outage on each unit are as follows:
Recommendation I of Enclosure 2 The Cook Nuclear Plant's heat exchanger program will periodically monitor and record the cooling water flow, inlet and outlet temperatures, and pressures for the safety-related heat exchangers, This information will be verified to be within design limits and will be used to evaluate and trend component performance. The control room air handler units will be exempted from this program since they are not normally supplied by the service water- syst: em. During normal operation, these components are cooled by a closed-cycle chiller package and ar'e therefore not subject to biofouling or corrosion. Heat transfer degradation of this equipment, although very unlikely to occur, would be observable during seasonal operation of the system.
Recommendation II of Enclosure 2 Functional testing of safety-related water-to-water and water-to-oil heat exchangers will be. performed as illustrated in Figures 1 through 4.
Recommendation III of Enclosure 2 Functional testing of safety-related air-to-water heat exchangers will be performed as illustrated in Figure 5.
Recommendation IV of Enclosure 2 In general, this recommendation is not applicable to the small heat exchangers (penetration coolers, oil coolers, and motor coolers) used at Cook Nuclear Plant since these items are served by the CCW system, not the open-cycle service water system.
The only exceptions are the diesel driven fire pump lube oil coolers.
Every 18 months, these coolers are inspected and the sacrificial anodes provided for corrosion protection are replaced. These components, which are cooled by the pump's discharge water (service water), are tested during the diesel driven fire'ump's monthly surveillance test. Heat Page 5
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transfer degradation of this equipment would be indicated during the surveillance test by an abnormally low cooling water temperature rise across the cooler. Future surveillance tests will monitor and trend the temperature rise. This information, coupled with the 18-month inspection results, will ensure that a fouling condition does not go undetected.
ACTION III "Ensure by establishing a routine inspection and maintenance program for open-cycle service water system piping and components that corrosion, erosion, protective coating failure, silting, and biofouling cannot degrade the performance of the safety-related systems supplied by service water. The maintenance program should have at least the following purposes:
To remove excessive accumulations of biofouling agents, corrosion products, and silt; To repair defective protective coatings and corroded service water system piping and components that could adversely affect performance 'of their intended safety functions."
RESPONSE III At present, the Cook Nuclear Plant inspection and maintenance program for open-cycle service water system piping and components is performed on a post-maintenance basis. However, some particular components, such as the EDG jacket water coolers, are opened, inspected, and cleaned on a scheduled basis. Certain portions of the piping, as noted previously in our respons'e to Action I, are also routinely opened, inspected, and cleaned. The remainder of the service water system components are checked for biofouling, silting, and corrosion product buildup whenever they are opened for required maintenance. If any foreign material is found, appropriate personnel are notified and the material is remov'ed.
Based on a review of maintenance records for the past two years, it appears that the existing practices have been effective in preventing the sort of major common-mode failure of safety-related service water systems addressed by Generic Letter 89-13. However, results of the testing and trending program established in response to Action II will be reviewed to determine if development of a more comprehensive inspection and maintenance program is warranted.
Additionally, an erosion monitoring program consisting of cycle-to-cycle UT wall thickness measurement of selected service water system piping elbows will be implemented. Selection of locations to monitor will be based on a design review to determine the most likely spots for erosion to occur. Revision or expansion of the program will depend on evaluation and trending of the accumulated data.
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ACTION IV "Confirm that the service water system will perform its intended function in accordance with the licensing basis for the plant. Reconstitution of the design basis of the system is not intended. This confirmation should include a review of the ability to perform required safety functions in the event of failure of a single active component. To ensure that the as-built system is in accordance with the appropriate licensing basis documentation, this confirmation should include recent (within the past, two years) system walkdown inspections. This confirmation should be completed before plant startup following the first refueling outage beginning nine months or more after the date of this letter. Results should be documented and retained in appropriate plant records."
RESPONSE IV A review of Cook Nuclear Plant's service water system has confirmed that the system is capable of performing its required safety function in the event of failure of a single active component. The service water system is designed to prevent any failure, active or passive, from limiting its ability for long term heat removal.
A complete system walkdown was performed in 1984 by operations and engineering personnel. This walkdown compared the as-built system with the operational flow diagram. All discrepancies were noted and corrected on the flow diagrams at that time. The discrepancies found were all minor in nature and did not impact the ability of the service water system to perform its intended functions. Even though the complete walkdown did not occur during the last two years as recommended, we believe it meets the intent and the requirements of the generic letter.
The Cook Nuclear Plant design change procedures ensure that any modifications to the syst: em since the 1984 walkdown would have been subject to walkdowns of the affected portion of the system pre- and post-change, and would ensure that the design function of the system was not adversely impacted by the change.
ACTION V "Confirm that maintenance practices, operating and emergency procedures, and training that involves the service water system are adequate to ensure that safety-related equipment cooled by the service water system will function as intended and that operators of this equipment will perform effectively. This confirmation should include recent (within the past two years) reviews of practices, procedures, and training modules.
The intent of this action is to reduce human errors in the operation, repair, and maintenance of the service water system. This confirmation should be completed before plant startup following the first refueling outage beginning nine months or more after the date of this letter.
Results'should be documented and retained in appropriate plant records."
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RESPONSE V Review of practices, procedures, and training involving the service water system which are currently in-place in the operations, maintenance, and construction areas at Cook Nuclear Plant indicates compliance with this recommendation. Some specifics identified in the review include:
procedures associated with the open-cycle service water system have been reviewed within the past 18 months, and have been determined to ensure that the system functions as intended.
Lesson plans were reviewed in the areas of requalification training, replacement training, and non-licensed operator training. They wire determined to provide adequate background to allow personnel to perform competently with regard to operating the service water system and promptly identifying problems that may arise.
Maintenance - A specific lesson plan emphasizing the function and importance of the ESW system has been part of the maintenance training program since 1986. While the current lesson plan is considered adequate, the training material will be augmented with the specific information and concerns addressed in Generic Letter 89-13 to provide further emphasis.
Construction - Construction personnel follow approved plant procedures and receive appropriate training for the work they are performing. Review of work orders and QA audit/surveil-lances associated with construction work activities on the service water system indicates that procedural guidance and training have been adequate to ensure the integrity of the completed work.
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7 I
WTX VPX CTX CPI CFI ESV CCV CCV HEAT EXCHANGER VTX WPX CPX VFI ESV CTX CCV COOK NUCLEAR PLANT UNITS 1 6c 2 COMPONENT COOLING WATER HEAT EXCHANGERS FIGURE 1 An initial full functional heat transfer test will be performed on the CCW heat exchangers during shutdown for each unit's next refueling outage (Unit 2 - June 25, 1990, Unit 1 - October 25, 1990). The heat transfer test will consist of measuring the shell and tube side flows (CFI, WFI),
temperatures (CTX, WTX), and pressures (CPI, CPX, WPX). This data will be used to compare .actual heat exchanger performance to design conditions.
Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit.
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ESV CTS HEAT EXCHANGER VF'I VPX VPX ESV CNTMT RVST SPRAY COOK NUCLEAR PLANT UNITS 1 6 2 CONTAINMENT SPRAY HEAT EXCHANGERS FIGURE 2 A functional heat transfer test cannot be performed on this component since a heat source is not available during normal or shutdown operations. The monitoring program on this component, instead, will be based on trending the delta P across the heat exchangers (WPX) at a given flow (WFI). (See page 2 under Recommendation C of Enclosure 1.) Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit.
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VTX VF I ESV JACKET VTR COOLER VTX CTI CTX ESV CPX CPX JACKET VTR JACKET VTR COOK NUCLEAR PLANT UNITS 1 & 2 EMERGENCY DIESEL JACKET WATER COOLERS FIGURE 3 A functional heat transfer test cannot be performed on this component since the shell side flow cannot be measured. The monitoring program on this component will be based on a temperature trending program at a given test flow (WFI). Both shell and tube side temperatures (CTI, CTX, WTX) can be measured during the emergency diesel 18-month surveillance test. The temperatures obtained during this test can be compared to the design temperatures and performance trended. Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit.
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VTX VFI ESV LUBE OIL COOLER VTX LTI LTI ESV LUBE OIL LUBE OIL COOK NUCLEAR PLANT UNITS 1 & 2 EMERGENCY DIESEL LUBE OIL COOLERS FIGURE 4 A functional heat transfer test cannot be performed on this component since
'the shell side flow cannot be measured. The monitoring program on this component will be based on a temperature trending program at a given test flow (WFI). Both shell and tube side temperatures (LTI, WTX) can be measured during the emergency diesel 18-month surveillance test. The temperatures obtained during this test can be compared to the design temperatures and performance trended. Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit.
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AIR AIR VTI VTI VTI VTI ESV
'N'SV AIR AF'TER COOLER ESV AIR AF'TER COOLER I/I ESV XTI XTI AIR AIR EAST TRAIN AIR AIR VTI VTI VTI VTI AIR AIR ESV AFTER ESV AFTER ESW ESV COOLER COOLER INI l$ /
XTI XTI AIR AIR WEST TRAIN COOK NUCLEAR PLANT UNITS 1 6 2 EMERGENCY DIESEL AIR AFTER COOLERS FIGURE 5 A functional heat transfer test cannot be performed on this component since the shell and tube side flows cannot be measured. The monitoring program on these components will be based on a temperature trending program. Both shell and tube side temperatures (XTI, WTI) can be measured during the emergency diesel 18-month surveillance test. The temperatures obtained during this test can be compared to the design temperatures and performance trended. Periodic testing will be conducted in a similar manner during the next three scheduled refueling outages on each unit.
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ATTACHMENT 2 TO AEP:NRC:1104 ESW AND FIRE PROTECTION SYSTEMS APPLICABLE PORTIONS OF COOK NUCLEAR PLANT UFSAR
Attac nt 2 to AEP:NRC:1104 9.8 FACILITY SERVICE SYSTEMS The Facility Service Systems consist of the Fire Protection Systems, the Service Mater System, and the Compressed Air System.
9.8.1 FIRE PROTECTION SYSTEM Introduction The information presented in Section 9.8-1 provides a general discussion of the various fire protection systems at Cook Nuclear Plant. In addition, references to specific documents have been provided to address different facets of the Fire Protection Program in greater detail. These documents are:
o Fire Hazards Analysis.
o ( Safe Shutdown Capability Assessment, Proposed Modif'ications, and Evaluations'.(SSCA), .
The Fire Hazards Analysis provides a zone-by-zone analysis of the fire hazards and .the effects of a postulated fire at Cook Nuclear Plant in accordance with the branch technical position APCSB 9.5-1. The -SSCA provides a summary and the results of the analysis of tne Cook Nuclear Plant to the requirements of 10 CFR 50, Appendix R (specifically,.Sections III.G, J, and 0 of Appendix R).
Analyses have been performed for the specific requirements of Appendix R, Section III (alternate shutdown), which, confirm the capability to safely bring the reactor from full power operation to cold shutdown within 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />.
9.8-1 July, 1988
2 Desi Bases The fire protection system is designed to achieve the fol.lowing obg ec iives:
a) Provide automatic fire detection in those areas where the fire danger is greatest.
b) Provide fire extinguishment by fixed systems of the water, Halon 1301, or carbon dioxide type and actuate automatically or manually in those areas where the fire danger is greatest.
c) Provide manually operated fire extinguishing equipment including fire hose reels capable of using water, foam, or carbon dioxide as the fire fighting agent, and portable equipment of the wheeled and hand carried type for use by personnel at all points throughout the property.
d) The fire protection system is designed to equal or exceed the standards .of the National Flic Protection Association and the American Nuclear Insurers.
1 S stem'esi and eration The Fire Protection System is shown in Figures 9.8-1 and 9.8-2. The indoor fire protection header piping is designed in accordance with USAS B31.1 classification.
9.8-2 July, 1.987
The fire protection system includes the following:
a) Unit No. 1 motor-driven, low-demand fire pump.
b) Unit No. 1 motor-driven, high-demand fire pump.
c) Unit No. 1 diesel-engine-driven fire pump.
d) Unit No. 2 motor-driven, high-demand fire pump.
e) Unit No. 2 diesel-engine-driven fire pump.
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f) Yard hydrant fire system.
g) Indoor plant standpipe and fixe header system.
h) Low pressure CO systems.
i) Low pressure CO2 hose reel system.
j) Fire alarm horns and annunciators.
k) Uarious water type fire fighting systems.
- 1) Halon 1301 systems.
~Com onents
~Pum s a) Two electric-motor-driven fire pumps, each of 2000 gpm capacity; two diesel engine-motor-driven pumps, each of 2000 gpm capacity; a 500 gpm electric pump and 50 gpm pegging pump are provided.
b) The 2000 gpm electric-motor-driven pumps are installed in the.
turbine building pump bay at opposite ends of the room in their respective units. The normal electrical supply is from 600 v buses which are capable of being supplied from the diesel
'-c generators.
c) Each 2000 gpm diesel-engine-driven pump is located in its own room within the screen house. Each diesel engine has an independent (a) fuel system capable of 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> operation and (b) battery-powered starting circuits equipped with automatic
'attery charging equipment.
9.8-3 July, 1987
d) The 500 gpm electric-motor-driven pump is located on the Unit No. 1 side of the turbine building pump bay and is capable of being supplied from the diesel generators.
e) . The 50 gpm electric-motor-driven pegging pump is located on the Unit No. 1 side of the turbine building pump bay. Its sole purpose is to maintain pressure in the fire protection piping system.
f) Relief valves are installed in the discharge piping of both diesel-driven pumps.
Pum Control a) All pumps are arranged for (1) automatic starting by operation of pressure sensing devices or fixed fire protection systems, (2) automatic starting from a fire switch in either control room, (3) remote manual start of the Unit No. 1 fire pumps from switches in the Unit No. 1 control room and of the Unit No. 2 pumps from the Unit No. 2 control room and (4) locally starting at each pump. They cannot be shutdown until extinguishment of a fire is verified by the control room of the unit involved in the fire.
b) All pumps except the pegging pump are arranged to start in sequence to prevent massive surge pressures should all pumps start simultaneously. Operation of a hose line or small sprinkler system starts the 500 gpm electric pump.
IE more water is required, the high demand fire pump from the appropriate unit will be started first by the logic system.
Operation of a fixed system such as a transformer water spray or basement sprinkler system immediately starts the appropriate unit's high demand fire pump. Table 9.8-1 lists this sequence.
9.8-4 July, 1987
a) The high-demand, electric fire pumps'uction source is from their respective units'irculating water discharge tunnel. The low-demand pump suction source is from the Unit 1 discharge tunnel. The diesel-engine-driven fire pump suction source is from the circulating water intake at the screen house.
Self cleaning strainers are provided at the pumps'ischarge line to remove foreign material from the water. Pressure differential manometers provide control room alarm if a strainer clogs.
b) Water supply for the 50 gpm pegging pump is provided by a connection to the plant non-essential service water system.
Water Distribution a) The water from the Eire pumps is distributed to an outside, buried loop header and an interior loop header in the turbine room base-ment.
b) The outdoor header consists of 12-inch pipe with 5 1/2 Eeet of earth cover for freeze protection. Isolating valves with post indicators or curb boxes are installed in this header so that the entire loop is not disabled should maintenance be required on a small section.
c) Fire hydrants are installed at regular intervals on the outdoor fire header. Each hydrant has its own buried 6-inch control valve, two 2 1/2-inch hose connections and a 4 1/2-inch pumper connection.
Hose cabinets containing hose, nozzles, and fittings are associated with several of these hydrants.
d) . A 10-inch interior loop header is located in the turbine and screenhouse buildings. This interior header is connected to the outdoor loop header by valved connections routed through the 9.8-5 July, 1987
service building, auxiliary building and the yard. This arrangement forms a series of smaller interior-exterior loops. The interior piping network is equipped with isolating valves and supplies water to'he fixed fire protection and standpipe systems.
e) Each of the fixed fire protection system valve manifolds is equipped with a manual valve to allow periodic flushing of the headers to remove silt and foreign material in the piping.
f) The standpipe connections are 2, 2 1/2 or 3 inches in size. The 2 and 2 1/2-inch connections are furnished with 1 1/2-inch hose valves.
A 1 1/2-inch fire hose on a storage reel is directly connected to the 1 1/2-inch hose valve. The 3-inch connections are furnished with two hose valves, one 2 1/2-inch and one 1 1/2-inch size. The 2 1/2-inch valve is provided with a reducer to a 1 1/2-inch hose cap. The 1 1/2-inch valve is used for direct connection of the 1 1/2-inch fire hose on the storage reel.
Outside Plant Protection a) The major piece of fire apparatus for outside plant protection is a 500 gpm capacity four wheel drive fire truck.
This truck carries: (a) 400 gallons of- water in its booster tanks, (b) 500 feet of 2 1/2-inch and 500 feet of 1 1/2-inch fire hose, (c) straight stream, water spray, and foam fire hose nozzles in both the 2 1/2- and 1 1/2-inch sizes, (d) 15 gallons of 3% mechanical foam in a built-in tank as well as several 5 gallon cans, (e) a 24-foot extension ladder, (f) pike pole axes, and wrenches, (g) a 100 gpm portable gasoline engine driven pump, (h) a gasoline engine driven generator with portable spot and floodlights, (i) self-contained breathing apparatus and protective clothing, (j) miscellaneous equipment such as fittings, siamese and wye connections, strainers, suction hose, hose valves, battery operated lights, portable extinguishers and smoke ejectors.
9.8-6 July, 1987
c) The office building is partially protected by a standard wet pipe sprinkler system on an ordinary hazard spacing similar to the service building. The telephone equipment and record storage rooms on the second floor of the office build'ng and the file storage room in the basement are protected by 7-1/2 ton capacity low pressure carbon dioxide systems. The systems are actuated by ionization t+e fire detectors. The carbon dioxide storage tank can also be used for generator purging operations through vaporizers. The security equipment room is'protected by an automatic halon system.
d) Where fire detection in the office and service building is provided, it is accomplished by ionization type systems which detect products of combustion. These systems annunciate in the control room. In areas such as the truck unloading docks where engine exhaust gases could cause false alarms, thermal detectors are used.
e) Miscellaneous gas cylinders aie stored in a semi-detached gas cylinder storage building located on grade south of the Unit 2 turbine building. Overflow storage of gas cylinders will be in an o, en-air shed adjoining the office building. This. shed is protected by a water spray deluge system of the dry pilot-operated type. The system consists of a deluge valve held in the closed position by the action of compressed air on a diaphragm.
The air is contained in small diameter piping by standard sprinkler heads which act as fixed temperature detectors.
When a sprinkler detector opens, the air in the pilot piping is released, causing the deluge valve to open. Nozzles at the gas bottle shed are of the open type, Pressure-operated switches on the deluge valve trim piping operate to give control room annunciation, sound the control room alarm and start the appropriate fire pump. Manual operating stations are also provided.
9.8-9 July, 1988
f) The roadway under ehe office building overhang on ehe lake side ox the buiLding is pzoeeceed by a water spray deluge system activated by electric detection similar to tha" described below for the transformers. This is done to oroee e against ehe possibili-y of vehicle fire in the area damaging ehe oxfice buildi.ng.
g) While noe pazt of the officelservice bui,lding, ehe hydrogen tuba bank, used to score hydrogen for genaraeox cooling, is also pro-tected by a water spray deluge system of ehe dry pilot-opex'aced eypa similar to ehe miscellaneous gas cylinders.
Fixed Water S stems-Transformers The main step-up, unit auxiliary and seare-up transformers are all protected by individual open nozzle deluge water spray systems. All systems ara 'eLectrically actuated by continuous-scrip thermistor detection units which open the deluge valve, give control room annunciati.on, sound tha,contzol room alarm, and scare eha appropri.ate fire
~
pump. The system is electrically supexvi.sad so chat failure of ehe S
aceuition solenoid'r deeeceion circuit results in contxol room annunciation. Manual operating stations are also provided. In .,
addi.cion, the turbine room wall ad]acent to the main transformers is sprayed simultaneously wf.eh a main eransformex'atex spray opex'ati.on.
Fixed S stems-Turbine Generator Buildin A. Basemene anc} Mezzanine Floors Tha floor areas under ehe genex'aeor ends and hydrogen seal oi.l unies are protected by standard wee pipe sprinkler syseems on extra hazarc} spacing. The diesel generator ramp/corridors are also protected by chase spri.nkLer systems ~sing ordi.nary hazard spacing. The systems consist of variable oressure alarm 9.8-10 July, L987
b) The 345 kV and 765 kV switchyards are provided with 150-pound dry chemical wheeled extinguishers and/or 20-pound dry chemical or 15-pound C02 hand portable extinguishers.
Inside Plant Portable E ui ment a) Fire hose and various type nozzles are provided for manual fire fighting in the event of large indoor fires. This equipment is located at 75 to 100-foot spacings around the perimeter of the turbine generator building and at critical locations in the service and auxiliary buildings.
Each location consists of a hose reel, containing 75 to 100 feet of 1 1/2-inch fire hose and an adjustable water spray nozzle. In certain locations adjustable stream foam nozzles along with 5-gallon cans of 3% mechanical foam. concentrate are provided. In some
~
'locations a second. hose reel with up to 100 feet of 1 1/2-inch fire hose is also provided. This second hose reel is not connected to the standpipe system.
b) Wheeled dry chemical extinguishers are provided in the turbine room basement and on the turbine room main floor'. The units on the main floor are equipped with special nozzles for use with quick couplers for fire fighting at the turbine bearings.
c) Hand portable extinguishers are provided in sufficient quantities to limit the distance a user need travel to obtain a unit of this type. Sizes and types of extinguishers used are 20-pound cart-ridge operated dry 'chemical, 20-pound cartridge operated all-purpose dry chemic'al, 15-pound carbon dioxide and 20-pound halon.
Inside the lower volume of the containment, 20-pound cartridge operated all-purpose dry chemical extinguishers with brass fill caps are provided. They are secured on vehicle mounting brackets.
9.8-7 July, 1988
d) Self-contained breathing apparatus are located ac critical. points where fire fighting personnel must entex'he various buildings and in the conczol rooms. The bzeathezs used are the positive pressure ype and have a one houx'uration regardless of tne user's l.aval. of accivig. Vich off-shelf and cascade recharging equipment, a 5-man fire bri.gada team can be supported foz 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> duration.
a) Hand portable bactery operacad spotlights complamenc the breather apparatus to allow personnel to find their way in smoke charged atmospheres.
f) Portable radi.os have been provt,ded for fixe brigade members.
Fixed S stems Office Service Bull.din a) The sazvice building is protected by a standard wet pipe sprinkler system on an ordinary hazard spacing: The system consists of a variable pressure alarm check valve with a retarding chamber and spzinklers of suitable temperature rating. A pressure switch on the retarding chamber, on incx'ease of pressure, operates to giv'e contzol room annunciation, activaces the control room alarm and staits che appropri.ate fire pumps. Areas protected include storage areas and racks, machine shop, and miscellaneous rooms.
The miscellaneous oil stox'age room is protected by a standard
~
sprinkler system on an extra hazard spacing but otherwise the same as described above for the storeroom.
b) The service building extension i.s partially pxocected by a standazd wet pipe sprinkler system on an ordinary hazard spacing similar co che service building. The QC recoxd storage room on the fourth floor is protected by an aucomaci.c hal.on system.
9.8-8 July, 1987
check valves with retarding chambers,and sprinklers of the suitable temperature rating. Pressure switches on the retarding chambers operate on pressure increase to give control room a'nnunciation, sound the plant fire horn system, and start the appropriate fire pumps.
- 2. The floor areas under the turbine head ends are protected by wet pipe sprinkler systems. The design density of these systems is to provide 0.30 gpm per square foot of net floor area. Pressure operated switches on the alarm valve retard chamber operate to start the appropriate fire pumps, sound the plant fire horn system, and give control room annunciation.
- 3. Cable racks in the turbine room basement and mezzanine floor are protected by wet pipe sprinkler systems using wide angle sealed water spray nozzles. The same systems also protect the lubricating oil piping from below the main floor at each bearing to the main lubricating oil tanks with nozzles se'parate from those protecting the cable racks.
The systems are controlled by variable pressure alarm check valves operating in a similar fashion to those described in "1" above.
Oil piping above the main floor under the appearance lagging of the turbine is protected by closed head sprinkler systems which are manually operated from the respective control rooms.
Fire detection, for alarm only, is by continuous strip ther-mistor which annunciate in the control rooms.
- 5. The Turbine Driven Auxiliary Feed Pumps are protected by wet pipe sprinkler systems on extra hazard spacing similar to those described in "1" above. The interconnecting pump corridor is also protected by the Unit 2 sprinkler system using ordinary hazard spacing.
9.S-11 July, 1987
- 6. The heating boiler rooms and the Unit 1 crane bay are protected by wet pipe sprinkler systems similar to those described in "1" above. On elevation 591', emphasis is given to provide coverage at the face of the boiler where the oil lighters and burners are located. The back-up heating boiler on elevation 609'as been removed along with the sprinkler coverage that protected the burner front.
Ionization smoke detection systems are provided for the following areas:
- a. Diesel Generator ramp/corridor (Units 1 & 2)
- b. Auxiliary Feed Pump corridor (common to both Units)
Main Floor The turbine bearings are protected by manually-operated dry chemical systems. These systems consist of nozzles at each
, r bearing. The piping that supplies the nozzles is terminated at a safe location with a quick coupler. One hundred twenty-five or 300-pound capacity wheeled dry chemical extinguishers fitted with quick couplers are connected to the piping system and discharged as required.
- 2. The Technical Support Center is outside the Unit 1 and 2 control rooms. All rooms contain ionization detectors. In addition, the consultation rooms are protected by a wet-pipe sprinkler system. The console room and underfloor, the computer room and the'ninterruptable power supply (UPS) inverter room are protected by Halon 1301. Operation is by cross-zoned ionization detectors. The charcoal filter equipped air handling unit for the Technical Support Center is provided with a manual water spray deluge system to extinguish the charcoal filter fire. Continuous strip thermistor detection provides a high temperature alarm in the Unit 2 control room and automatically opens the system deluge valve. The control valve to the water spray system must then be manually opened to fight the fire.
9.8-12 July, 1987
Screen House,
- 1. The two diesel fire pump rooms are protected by wet-pipe sprinkler systems. The systems consist of alarm check valves with retarding chambers and sprinklers of suitable temperature ratings. ,Pressure switches on the retarding chambers operate on pressure increase to give control room annunciation, sound the plant fire horn, and start the appropriate fire pump.
- 2. Ionization smoke detection systems are provided. for the following:
- a. HCC Room for ESW, Basement Area - Elevation 575'common to both Units)
Auxilia Buildin A 6-inch size welded steel fire protection water header supplying .fire hose reels and sprinkler valves is routed through the auxiliary building. This header is isolated by remotely-operated valves outside of the auxiliary building on the east side and in the turbine generator building.
The header is not pressurized but is kept full of water. If it is desired to use one of the hose reels, the operator must actuate a local pushbutton which opens the valves to admit full header pressure. The valves can be closed by the control room operator after the emergency situation has been cleared up. Automatic sprinkler or deluge system operation also will open the remotely-operated isolation valves.
Because of the possibility of accumulations of Class A combustibles in the drumming area, this area is protected by a preaction sprinkler system on ordinary hazard spacing similar to the service building miscellaneous gas bottle shed, except that the nozzles are closed sprinklers. Similar dry pilot preaction sprinkler systems are also installed in the auxiliary building in the following areas: a) under the roof over the new fuel 9.8-13 July, 1987
receiving area to protect all shipments of new fuel before transfer to the new fuel storage room, b) floor elevation 587'ver normally accessible areas and in the charging and safety injection pump rooms, and to provide protection for the open stairways leading to elevations 573'nd 609', c) floor elevation 609'over normally accessible areas and the component cooling water pump area (protected by extra hazard sprinkler spacing and direct closed spray nozzle application onto the pumps), and to provide protection for the open stairways leading to elevation 633', and d) floor elevation 633'ver normally accessible areas (excluding the HVAC vestibule areas), and to provide protection for the open stairways leading up to elevation 650'. The sprinklers for the new fuel receiving area are baffled by the roof steel to prevent water discharge into the spent fuel pool.
The Unit 2 control room cable vault is protected by a wet-pipe sprinkler system. The system has a variable pressure alarm check valve with a retarding chamber and sprinkler of the suitable temperature rating.
Pressure switches on the retarding chamber operate on pressure increase to give contro'1 room annunciation, sound the control room alarm, and start the appropriate fire pumps.
All charcoal filter equipped air handling units in the auxiliary building and for the control rooms are provided with manual water spray deluge systems to extinguish the charcoal filter fire. Continuous strip thermistors provide detection and a high temperature alarm in the associated control room. A detection alarm also sends a signal to open the isolating valves in the auxiliary building supply header and automatically opens the charcoal filter system valve. The control valve to the affected charcoal filter water spray system is then manually opened to fight the fire.
Hydrogen tubes outside the P
auxiliary building are equipped with a water spray dry pilot deluge system similar to that provided at the office/service building hydrogen tubes.
1 Ionization fire detection is provided on each floor of the auxiliary building for* general alarm of Eire as follows:
- 9. 8-14 July, 1987
Elev. 573'. Containment Spray and Residual Heat Removal Pump Cubicles (Units 1 and 2)
- b. Normally accessible common areas of the Auxiliary Building Elev. 587'. Transformer Rooms (Units 1 and 2)
- b. Sampling Room (common to both units) ci Spray Additive Tank Room (common to both units)
- d. Charging and Safety In)ection Pump Cubicles (Units 1 and 2)
- e. Drumming/Drum Storage (common to both units)
Normally accessible common areas of the Auxiliary Building Elev. 609'. Access Control (common to both units) and 612'. AB and CD (EL 625'-10") Battery Rooms (Units 1 and 2)
- c. El. 617'alve Gallery (common to both units)
- d. NESW Valve Gallery (Units 1 and 2)
- e. Narmally accessible common areas of the Auxiliary Building Elev. 633'. New Fuel Storage Room (common 'to both units)
- b. N-Train Battery Rooms (Units 1 and 2)
- c. Normally accessible common areas of the Auxiliary Building Elev. 650'. Control Room Equipment Rooms (Units 1 and 2)
- b. Normally accessible common areas of the Auxiliary Building A combination of ionization and infrared detectors are provided in the Main Steam Valve Enclosures East and Main Steam Line Area of Units 1 and 2 at elevation 612'.
Reactor Containments Containment cable trays, reactor coolant pumps and HVAC charcoal filters are equipped with continuous strip thermistor fire detection which will annunciate in the control rooms.
The HVAC charcoal filters have water spray deluge fire suppression systems and are actuated by the thermistor detection.
9.8-15 July, 1987
Reactor coolant pumps are equipped with preaction water spray systems, manually operated from the control rooms in the event of a lubricating oil fire. Additionally, the RCP motors are provided with an oil spillage control and retention system to preclude spreading oil from a pressure or gravity type leak.
Mater supply to containment fire protection is from the non-essential service water system.
Low-Pressure Carbon Dioxide S stem A 17-ton capacity low-pressure carbon dioxide system, located in the auxiliary building, is provided for automatic and/or manual protection of various areas as listed below. The amount of C02 in the system is sufficient to protect the largest single hazard in the plant The C02 is stored in an insulated pressure vessel having an automatically operated refrigeration system. Operation of the C02 systems is annunciated and shay activate>the control room al'arm system.
The areas protected by the low-pressure C02 system and the 'type of fire detection are as follows:
- 1. Turbine-Generator-Building a) Lubricating oil storage rooms Units No. 1 and No. 2.
Continuous-strip thermistor detection.
b) Main turbine oil tank rooms Units No. 1 and No. 2.
Continuous-strip thermistor detection.
- 2. Auxiliary Building a) AB and CD emergency diesel generator rooms Units No. 1 and No. 2. Continuous-strip thermistor detection. (2 zones for each room) 9.8-16 July 1989
b) Diesel oil pump and valve station rooms Units No. 1 and No.
- 2. Continuous-strip thermistor detection.
c) Electrical switchgear rooms Units No. 1 and No. 2.
- l. 4.16 kV switchgear rooms. Infrared and ionization detection.
- 2. 4.16 kV/600 V transformers and engineered safety equipment rooms. Infrared and ionization detection.
- 3. 4.16 kV/600 V transformers, control rod drive and inverter rooms. Infrared and ionization detection.
d) Electrical switchgear room cable vaults Units No. 1 and No.
- 2. Infrared and ionization detection.
e) Auxiliary cable vaults Units No. 1 and No. 2. Ionization detection.
f) Control room cable vaults Units No. 1 and No. 2.
Manual (backup to Halon 1301 systems).
g) Electrical penetration area cable tunnels Units No. 1 and No. 2.
- 1. Quadrant l. Infrared and ionization detection.
- 2. Quadrant 2. Infrared and ionization detection.
- 3. Quadrant 3 north. Infrared and ionization detection.
- 4. Quadrant 3 middle. Infrared and ionization detection.
- 5. Quadrant 3 south. Infrared and ionization detection.
- 6. Quadrant 4. Infrared and ionization detection.
- 3. Carbon dioxide hose reel stations are provided for manual fire fighting in the auxiliary buildin'g, switchgear rooms, and 9.8-17 July, 1987
at-the entrances to the control rooms, diesel generator rooms, and electrical penetration area cable tunnels.
Halon 1301 S stems Halon 1301 systems are provided for automatic fire protection in various areas of the plant. Locations of these systems include the control room cable vaults, the computer rooms and underfloor, control points for the Plant Security System, and as previously mentioned, the service building extension QC record storage room, TSC computer room, TSC console room and the TSC UPS inverter room. Actuation is by two zones of ionization detection for each system.
Control Room Fire Protection The control rooms are equipped with portable fire extinguishers. Detection systems of the ionization type are installed. The control rooms are occupied ath all times by operators who have been trained in fire extinguishing procedures. All areas of the control rooms are accessible for fire fighting.
Miscellaneous Protective Features a) Transformer decks are pitched and drained to remove oil which may be spilled from a fire-involved transformer and also to remove water discharged from the transformer water spray system.
b) The construction of most exterior and interior building walls equal or exceed fire rating requirements. Openings in walls which require fire rating are provided with appropriately rated doors, dampers and penetration fire seals. When rated components are not installed in a fire wall separating fire areas, technical evaluations are performed justifying the configurations.
9.8-18 July, 1987
c) To remove heat and smoke from under the turbine room roof and the service building storeroom roof, automatic smoke and heat vents are provided in the ratio of 1 sq. ft. of vent area to 100 sq. ft. of roof area. The vents in the auxiliary building roof were originally provided for removal of heat and smoke; however, for health-physics reasons, these vents are normally held closed to prevent their use.
d) Many of the plant ventilating fans are arranged so that they may be shutdown on actuation of an automatic fire system to prevent spread of fire or smoke or, in the case of C02 or Halon-protected areas, to retain an extinguishing concentration of the fire fighting agent.
The same fans'can be used for smoke removal upon realignment of the HVAC system.
e) In case of a, fire, smoke and gases are kept outside the control room by sealing'll openings and by a pressurization system which draws air from outside. To -further assure the purity of the pressurization air, filters are installed to remove smoke.
f) The plant fire horn alarm system, consisting of motor-operated horns, is provided throughout the plant to alert personnel of a fire. These horns are distinctly different in sound from the evacuation siren system.
In general, the control room alarm is started automatically by operation of the fixed systems. Manual operation of the plant-wide system is done from the control rooms by the plant operators.
g) Fire protection functions are displayed on a comprehensive annunciator panel in the control rooms to alert the operator in case of fire, fire system operation, or fire system malfunction. Pressure gauges on the panel also tell the operator the pressure conditions in the fire protection water piping headers.
h) In order to limit the spread of burning oil from a turbine room fire, curbs are installed in areas where lubricating oil is stored and piped to bearings, seal oil units, and main oil tanks.
- 9. 8-19 July, 1987
i) Cable tray, pipe, and similar openings in areas requiring fire rated walls, floors, and ceilings are sealed with noncombustible silicone sealants to prevent spread of fire and loss of gaseous fire fighting agents and in the case of the control rooms, to prevent air infiltration. Open penetrations in fire rated barriers may exist for areas where acceptable deviations from the guidelines of Appendix A to BTP APCSB 9.5-1 have been granted by the NRC (such as for the seismic gaps) or when engineering evaluations are provided.
Desi n Evaluation Since the four main fire pumps are widely separated from each other both in space and by the ability to isolate a given pump and its section of header in the event it is damaged, it is highly unlikely that the entire pump and piping system will ever be lost. The four main fire pumps are so sized that any two of them can supply the water demand for the largest single hazard anticipated.
The fire protection system is so designed that the fire equipment for the two units is cross connected, both electrically and hydraulically. Any pump is capable of supplying water to any automatic system, regardless of unit, and either control room can automatically control all pumps. However, it is also possible to completely isolate one unit from the other hydraulically and electrically and operate each independently. In this manner, the .equipment from one unit can be used and support the other unit, but should severe damage occur to the fire system in one unit, the fire system for the other unit can be isolated and will continue to function.
Tests and Ins ections Fire protection/detection equipment is periodically tested in accordance with Technical Specification requirements to insure proper performance when required. In addition, appropriate surveillance and tests are performed on all p'ortable equipment to insure that it is properly located, charged, and in good working condition.
9.8-20 July, 1987
Fire drills are held regularly to maintain the fire fighting capability of the plant fire brigade at a high level.
9.8.2 COMPRESSED AIR SYSTEM The Compressed Air System is shown on Figure 9.8-3.
9.8.2.1 Desi n Bases Parameters included in design:
- 1. The system must provide redundant compressed air supplies for control and instrument air requirements.
- 2. The system must provide adequate compressed air capacity for:
- a. General Plant Service
- b. Control c.~, Instrumentation
- d. Testing
- e. Containment Penetration and Weld Channel Pressurization System
- f. Respiratory protection in the containment structure itself, as per compressed gas association commodity Spec. G-7.1 - 1966, per OSHA Standards and Interpretations 1910.134.
- 3. The system must provide a continuous supply of compressed air to vital systems under both normal and abnormal conditions.
9.8.2.2 System Descri tion The Compressed Air System includes the combined service and control instrument air sub-systems, the air supply for the Cont'ainment Penetration and Weld Channel Pressurization System and air respiratory protection at strategic location. Either of the two full capacity plant 9.8-21 July, 1987
The discharge strainers of the pumps are of duplex construction, with automatic backwashing. Each strainer is effectively two strainers in one casing with flow directed through one half, while slide gates block off the other half. When the strainer is in service and if it becomes dirty or clogged, a high differential pressure signal initiates a shift of the slide gates blocking the flow to the dirty basket and directing it through the clean basket. The dirty basket is then backwashed and is ready for re-use within 90 seconds.
Essential Service Water S stem The Essential Service Water (ESW) System supplies cooling water to the following components:
- a. Component Cooling Heat Exchangers
- b. Containment Spray Heat Exchangers
- d. Auxiliary Feedwater System
- e. Control Room Air Conditioners During normal operations essential service water is supplied contin-uously to the Component. Cooling Heat Exchangers and the Control Room Air Conditioners while the Containment Spray Heat Exchangers and the Emergency Diesel Generators are supplied only when these systems are in operation. In addition, the essential service water system serves as back-up water sources to the auxiliary feedwater pumps for use when the condensate storage tank, the normal supply for the auxiliary feed-water system, is either empty or otherwise lost as a source of supply.
The system consists of four essential service water pumps, four duplex strainers and associated piping and valves. System piping is arranged in two independent headers, each serving certain components in each unit as follows:
9.8-26 July, 1987
1 J
I
a) Each essential service water header supplies cooling water to one of the two Containment Spray Heat Exchangers associated with each unit.
b) The heat exchangers for the two diesel-generator sets on each unit are served by both essential service water headers on that unit, one a normal and one a standby supply.
c) Each essential service water header supplies cooling water to one of the two Component Cooling Heat Exchangers associated with each unit.
d) In each unit one essential service water system provides the source of feedwater for the turbine-driven'uxiliary feed- .
water pump and the other to both motor-driven auxiliary feed pumps.
e) Each essential service water header supplies cooling water to ohe 'of the two Control Room Air,Conditioners associated with each"unit.
The two headers are arranged such that a rupture in either header will not jeopardize the safety functions of the system. Each header is served by two essential service water pumps. Two pumps are sufficient to supply all service water requirements for unit operation, shutdown, refueling or post accident operation, including a LOCA on one unit and a simultaneous hot shutdown in the other. However, a third pump is normally started under the shutdown and refueling operations. All pumps receive a start signal in the event of an accident.
Since the thermal load on the Component Cooling Water Heat Exchangers is reduced after a safety injection signal, the Essential Service Water flow to these heat exchangers is automatically reduced to insure 9.8-27 July, 1987
adequate flow to the Containment Spray Heat Exchangers if needed. Flow is automatically supplied to the Containment Spray Heat Exchangers during the recirculation mode if a containment spray signal has been initiated. When it has been established that sufficient Essential Service Water Pumps have started, full design flow will be established to both Component Cooling Water Heat Exchangers. The header and valving arrangement insures adequate service water flow under all normal and emergency conditions. Design flow rates for the Essential Service Water System are tabulated in Table 9.8-5.
The Essential Service Water Pumps take suction from a separate section of the screenhouse which cannot be isolated from the lake. As des-cribed in Sub-Chapter 10.6, lake water is supplied to the screenhouse forebay by three 16 foot diameter pipes which terminate approximately
.2250 feet from shore. It is inconceivable .that damage from barge or ship accidents or even natural phenomena could totally isolate these three pipes; however, motor operated sluice gates which normally separate the discharge from the intake can be. opened providing another access to the lake. Furthermore, the maximum demand for the ESW system is only slightly more than one percent of the total circulating water system during normal operation.
The pumps are designed to operate as Class I equipment, with the motor drives located above the maximum flood level. The pump motors can be
,supplied with power from normal or emergency sources, thereby insuring a continuous flow of service water under all conditions.
ESW system leakage in the auxiliary building, which is small enough not to be accurately detected by the ESW system flow meters, 'drains to the various sumps in the auxiliary building. Level alarms in these sumps annunciate in the control room alerting the operator. Visual inspection is used to determine the actual location.
9.8-28 July, 1987
For the detection of large leaks, the Essential Service Water System is .equipped with flow, differential flow, and pressure alarms and/or indicators which will signify losses from the supply headers. In addition, flow indicators are located in the Essential Service Water lines for each Component Cooling and Containment Spray Heat Exchanger as well as each Diesel Generator. The header supply valves are remotely operated, facilitating isolation of the supply header or pump which has failed.
9.8.3.3 Desi Evaluation Non-Essential Service Water S stem The Non-Essential Service Water System is not required for the maintenance of plant safety related functions in the event of an accident. During normal operation, the system remains functional even if one Unit is out of service and its circulating water tunnels are dewatered.
Essential Service Water S stem The Essential Service Water System is designed to prevent any failure in its system from curtailing normal plant operation or limiting the ability of the engineered safeguards to perform their functions in the event of an accident. Since the Essential Service Water System is required for long term heat removal, it is designed to withstand a passive failure on a long term basis. Although it is not a design requirement, the Essential Service Water System has sufficient capa-city to handle a LOCA on one unit and hot shutdown in the other con-sidering the single failure criterion. Sufficient pump capacity is included to provide design service water flow under all postulated conditions. The headers are arranged such that even loss of a complete header does not jeopardize plant safety related functions. Table 9.8-6 gives a malfunction analysis of a pump, valve and strainer.
9.8-29 July,.1987
9.8.3.4 Tests and Ins ections System components were hydrostatically tested prior to station startup and are accessible for periodic inspections or tests during operation.
Electrical components, switchovers, and starting controls are tested periodically.
The essential service water pumps, valves and components are periodically tested in accordance with the applicable edition of the ASME Boiler & Pressure Vessel Code Section XI. Periodic testing of the non-essential service water pumps is conducted in accordance with normal industry practice.
9.8-30 July, 1987