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Category:CORRESPONDENCE-LETTERS
MONTHYEARML20217P2061999-10-26026 October 1999 Forwards for First Energy Nuclear Operating Co Insp Rept 50-346/99-17 on 990928-1001.Insp Was Exam of Activities Conducted Under License Re Implementation of Physical Security Program.No Violations Identified ML20217N3851999-10-20020 October 1999 Forwards RAI Re Licensee 990521 Request for License Amend to Allow Irradiated Fuel to Be Stored in Cask Pit at Davis-Besse,Unit 1.Response Requested within 60 Days from Receipt of Ltr ML20217N2321999-10-15015 October 1999 Requests NRC Approval to Use Alternative to Requirements of 10CFR50.55a(f)(4)(ii).Licensee Requests Extension to Specified Schedule for Implementing Updates to IST Program ML20217G9201999-10-14014 October 1999 Discusses Utils Request for Approval of Quality Assurance Program Changes PY-CEI-NRR-2438, Informs That DBNPS & Pnpp Staffs Have Modified or Withdrawn Several of Positions Proposed within Re Request for Approval of Qap.Revised Positions Encl1999-10-14014 October 1999 Informs That DBNPS & Pnpp Staffs Have Modified or Withdrawn Several of Positions Proposed within Re Request for Approval of Qap.Revised Positions Encl ML20217F8371999-10-0808 October 1999 Forwards Insp Rept 50-346/99-10 on 990802-0913.One Violation Occurred Being Treated as NCV ML20217A5641999-09-30030 September 1999 Informs of Completion of mid-cycle PPR of Davis-Besse on 990901.Informs That NRC Plans to Conduct Addl Insps to Address Questions Raised by Issues Re Operator Errors & Failure to Commit to JOG Topical Rept on MOV Verification ML20212L0691999-09-30030 September 1999 Forwards,For Review & Comment,Copy of Preliminary ASP Analysis of Operational Condition Discovered at Unit 1 on 981014,as Reported in LER 346/98-011 ML20216J6701999-09-24024 September 1999 Forwards Post Examination Documentation for Written Operator Initial License Examination Administered at Davis-Besse Nuclear Power Station on 990920.Without Encls ML20212D3501999-09-21021 September 1999 Forward Copy of Final Accident Sequence Precursor Analysis of Operational Event at Plant,Unit 1 on 980624,reported in LER 346/98-006 05000346/LER-1998-001, Forwards Rev 1 for LER 1998-001,which Updates Corrective Actions & Revises Completion Date Re Implementation of Changes to Plant Emergency Operating Procedure.List of Commitments Attached1999-09-0909 September 1999 Forwards Rev 1 for LER 1998-001,which Updates Corrective Actions & Revises Completion Date Re Implementation of Changes to Plant Emergency Operating Procedure.List of Commitments Attached ML20216E5961999-09-0707 September 1999 Forwards Application for Amend to License NPF-3,revising Tech Specs 3/4.3.2.1,safety Features Actuation Sys Instrumentation & Associated Bases 3/4.3.1 & 3/4.3.2,reactor Protection Sys & Safety Sys Instrumentation ML20211P3001999-09-0707 September 1999 Forwards FEMA Transmitting FEMA Evaluation Rept for 990504 Emergency Preparedness Exercise at Davis-Besse Nuclear Power Plant.No Deficiencies Identified.One Area Requiring C/A & Two Planning Issues Identified ML20211K6681999-08-30030 August 1999 Forwards Copies of Certified Personal Qualification Statement - Licensee (NRC Form 398) for Operator Candidates Listed Below.Without Encls ML20211K6611999-08-30030 August 1999 Forwards Copies of Operator License Renewal Applications for Individuals Listed.Operators Have Successfully Completed Appropriate Operator Requalification Training Program at Dbnps.Without Encls ML20211K0951999-08-30030 August 1999 Forwards Request for Addl Info Re Fire & Seismic Analyses of IPEEE for Davis-Besse Nuclear Power Station,Unit 1. Response Requested within 60 Days ML20211H0201999-08-25025 August 1999 Forwards semi-annual FFD Rept for 990101-0630 for DBNPS, Unit 1,IAW 10CFR26.71(d) ML20211D1171999-08-20020 August 1999 Forwards Insp Rept 50-346/99-09 on 990623-0802.Violations Identified & Being Treated as Noncited Violations ML20211G3911999-08-20020 August 1999 Forwards Update to Estimated Info for Licensing Action Requests Through 010930,re Administrative Ltr 99-02, Operating Reactor Licensing Action Estimates PY-CEI-NRR-2411, Informs That Firstenergy Nuclear Operating Co Has Developed Corporate QA Program Manual for Davis-Besse Nuclear Power Station & Perry Nuclear Power Plant,As Discussed on 990318 Between Util & Nrc.Revised USAR Pages,Encl1999-08-19019 August 1999 Informs That Firstenergy Nuclear Operating Co Has Developed Corporate QA Program Manual for Davis-Besse Nuclear Power Station & Perry Nuclear Power Plant,As Discussed on 990318 Between Util & Nrc.Revised USAR Pages,Encl ML20211J9201999-08-13013 August 1999 Urges NRC to Find Funds for Stockpiling Radiation Pills for Residents Living Near Plant ML20211B0161999-08-13013 August 1999 Forwards SE Accepting Evaluation of Second 10-year Interval Inservice Insp Program Request for Relief Numbers RR-A16, RR-A17 & RR-B9 for Plant,Unit 1 ML20210T1061999-08-12012 August 1999 Forwards Preliminary NRC Forms 398 & 396 for Listed Candidates,Per Operator License Exam Scheduled for Week of 990913.Encl Withheld ML20210S6071999-08-11011 August 1999 Provides Final Response to NRC RAI Re GL 98-01, Y2K Readiness of Computer Systems at Npps ML20210P8051999-08-0909 August 1999 Forwards Insp Rept 50-346/99-15 on 990712-16.No Violations Noted.However,Several Deficiencies Were Identified with Implementation of Remp,Which Collectively Indicated Need for Improved Oversight of Program IR 05000346/19980211999-08-0606 August 1999 Refers to NRC Insp Rept 50-346/98-21 Conducted on 980901- 990513 & Forwards Nov.Two Violations Identified Involving Failure to Maintain Design of Valve & Inadequate C/A for Degraded Condition Cited in Encl NOV 05000346/LER-1998-009, Forwards LER 98-009-01,IAW 10CFR50.73(a)(2)(ii)(B). Commitments Made by Util Are Encl1999-08-0606 August 1999 Forwards LER 98-009-01,IAW 10CFR50.73(a)(2)(ii)(B). Commitments Made by Util Are Encl ML20210H6101999-07-30030 July 1999 Informs That Region III Received Rev 21 to Various Portions of Davis-Besse Nuclear Power Station Emergency Plan.Revision Was Submitted Under Provisions of 10CFR50.54(q) in Apr 1999 ML20210H0491999-07-28028 July 1999 Forwards Application for Amend to License NPF-3,revising TS 3/4.7.5.1, Ultimate Heat Sink, to Allow Plant Operation in Modes 1-4 with Water Temp Less than or Equal to 90 F ML20210G5521999-07-28028 July 1999 Provides Addl Response to 980923 OL Licensing Exam Rept 50-346/98-301 Re OL Exam Administered in Aug 1998.Results of Root Cause Investigation & Corrective Actions,Discussed ML20210G3831999-07-27027 July 1999 Forwards Application for Amend to NPF-3,changing TSs 6.4, Training, 6.5.2.8, Audits, 6.10, Record Retention, 6.14, Process Control Program & 6.15, Odcm ML20211P3071999-07-26026 July 1999 Forwards Final Rept for 990504 Biennial Radiological Emergency Preparedness Exercise for David-Besse Power Station.No Deficiencies Identified for Any Jurisdiction During Exercise ML20210G4391999-07-26026 July 1999 Forwards Application for Amend to License NPF-3,revising Tech Specs 3/4.3.2.1, Safety Features Actuation Sys Instrumentation, & Associated Bases 3/4.3.1 & 3/4.3.2, Reactor Protection Sys & Safety Sys Instrumentation ML20210G7151999-07-26026 July 1999 Forwards Application for Amend to License NPF-3,revising TSs 3/4.3.3.1, Radiation Monitoring Instrumentation, 3/4.3.3.2, Instrument - Incore Detectors & 3/4.3.3.9, Instrumentation - Waste Gas Sys Oxygen Monitor ML20210G5151999-07-26026 July 1999 Forwards Application for Amend to License NPF-3,revising Tech Specs for Implementation of 10CFR50,App J,Option B for Type B & C Containment Leakage Rate Testing ML20210G3211999-07-26026 July 1999 Forwards Written OL Exam & Supporting Matl for Exam to Be Administered at DBNPS During Week of 990913.Listed Encls Withheld from Public Disclosure Until After Exam Complete ML20210C4381999-07-20020 July 1999 Forwards Insp Rept 50-346/99-08 on 990513-0622.Unidentified RCS Leak Approached TS Limit of 1 Gallon Per Minute Prior to Recently Completed Maint Outage.Three Violations of NRC Requirements Identified & Being Treated as NCVs ML20209G3681999-07-15015 July 1999 Advises That Info Submitted in & 990519 Affidavit Re Design & Licensing Rept,Davis-Besse,Unit 1 Cask Pit Rack Installation Project,Holtec Intl, HI-981933,marked Proprietary,Will Be Withheld from Public Disclosure ML20207H6401999-07-0909 July 1999 Discusses Closure of TAC MA0540 Re Util Responses to RAI on GL 92-01,rev 1,suppl 1, Rv Structural Integrity. Staff Has Revised Info in Rvid & Releasing It as Rvid Version 2 ML20209D1341999-07-0808 July 1999 Forwards Notice of Withdrawal of Application for Amend to Operating License.Proposed Change Would Have Modified Facility TSs Pertaining to Allowable as-found Pressure Lift Setting Tolerance of Two Pressurizer Code Safety Valves 05000346/LER-1998-012, Forwards LER 98-012-01,which Is Being Submitted to Provide Addl Info Re 981018 Occurrence.Commitment List Attached1999-07-0707 July 1999 Forwards LER 98-012-01,which Is Being Submitted to Provide Addl Info Re 981018 Occurrence.Commitment List Attached ML20209C3981999-07-0101 July 1999 Responds to NRC Re Violations Noted in Insp Rept 50-346/98-21.Corrective Actions:Developed Rev to Boric Acid Control Program & Work Process Guideline on Plant Leakage ML20209B5821999-06-24024 June 1999 Provides Justification for Rev to Completion Date for One of Insp follow-up Items Cited in Insp Rept 50-346/98-03, Designated as Inspector follow-up Item 50-346/97-201-10 ML20196G1251999-06-23023 June 1999 Responds to NRC RAI Re GL 98-01, Y2K Readiness of Computer Sys at Nuclear Power Plants ML20196E5321999-06-17017 June 1999 Forwards Addl Info Re Relief Request RR-A16 to Support NRC Approval of Relief Request ML20195K2751999-06-16016 June 1999 Forwards Safety Evaluation Re GL 95-07, Pressure Locking & Thermal Binding of Safety-Related Power-Operated Gate Valves ML20196A6601999-06-16016 June 1999 Forwards Master Decommissioning Trust Agreements Revised After 1990 for Ohio Edison Co,Cleveland Electric Illuminating Co,Toledo Edison Co & Pennsylvania Power Co Re Bvnps,Units 1 & 2,DBNPS,Unit 1 & Perry Unit 1 ML20195F9071999-06-10010 June 1999 Forwards Application for Amend to NPF-3,changing Tech Specs 3/4.6.4.4, Hydrogen Purge Sys, TS 3/4.6.5.1, Shield Bldg Emergency Ventilation Sys & TS 3/4.7.6.1, Crevs ML20195F8851999-06-0707 June 1999 Withdraws 950929 License Amend Application,Proposing Mod to Allowable as-found Pressure Lift Setting Tolerance of Two Pressurizer Code Safety Valves ML20207G0751999-06-0707 June 1999 Forwards Insp Rept 50-346/99-04 on 990323-0513.Violations Occurred & Being Treated as non-cited Violations,Consistent with App C of Enforcement Policy 1999-09-09
[Table view] Category:INCOMING CORRESPONDENCE
MONTHYEARML20217N2321999-10-15015 October 1999 Requests NRC Approval to Use Alternative to Requirements of 10CFR50.55a(f)(4)(ii).Licensee Requests Extension to Specified Schedule for Implementing Updates to IST Program PY-CEI-NRR-2438, Informs That DBNPS & Pnpp Staffs Have Modified or Withdrawn Several of Positions Proposed within Re Request for Approval of Qap.Revised Positions Encl1999-10-14014 October 1999 Informs That DBNPS & Pnpp Staffs Have Modified or Withdrawn Several of Positions Proposed within Re Request for Approval of Qap.Revised Positions Encl ML20216J6701999-09-24024 September 1999 Forwards Post Examination Documentation for Written Operator Initial License Examination Administered at Davis-Besse Nuclear Power Station on 990920.Without Encls 05000346/LER-1998-001, Forwards Rev 1 for LER 1998-001,which Updates Corrective Actions & Revises Completion Date Re Implementation of Changes to Plant Emergency Operating Procedure.List of Commitments Attached1999-09-0909 September 1999 Forwards Rev 1 for LER 1998-001,which Updates Corrective Actions & Revises Completion Date Re Implementation of Changes to Plant Emergency Operating Procedure.List of Commitments Attached ML20216E5961999-09-0707 September 1999 Forwards Application for Amend to License NPF-3,revising Tech Specs 3/4.3.2.1,safety Features Actuation Sys Instrumentation & Associated Bases 3/4.3.1 & 3/4.3.2,reactor Protection Sys & Safety Sys Instrumentation ML20211K6611999-08-30030 August 1999 Forwards Copies of Operator License Renewal Applications for Individuals Listed.Operators Have Successfully Completed Appropriate Operator Requalification Training Program at Dbnps.Without Encls ML20211K6681999-08-30030 August 1999 Forwards Copies of Certified Personal Qualification Statement - Licensee (NRC Form 398) for Operator Candidates Listed Below.Without Encls ML20211H0201999-08-25025 August 1999 Forwards semi-annual FFD Rept for 990101-0630 for DBNPS, Unit 1,IAW 10CFR26.71(d) ML20211G3911999-08-20020 August 1999 Forwards Update to Estimated Info for Licensing Action Requests Through 010930,re Administrative Ltr 99-02, Operating Reactor Licensing Action Estimates PY-CEI-NRR-2411, Informs That Firstenergy Nuclear Operating Co Has Developed Corporate QA Program Manual for Davis-Besse Nuclear Power Station & Perry Nuclear Power Plant,As Discussed on 990318 Between Util & Nrc.Revised USAR Pages,Encl1999-08-19019 August 1999 Informs That Firstenergy Nuclear Operating Co Has Developed Corporate QA Program Manual for Davis-Besse Nuclear Power Station & Perry Nuclear Power Plant,As Discussed on 990318 Between Util & Nrc.Revised USAR Pages,Encl ML20211J9201999-08-13013 August 1999 Urges NRC to Find Funds for Stockpiling Radiation Pills for Residents Living Near Plant ML20210T1061999-08-12012 August 1999 Forwards Preliminary NRC Forms 398 & 396 for Listed Candidates,Per Operator License Exam Scheduled for Week of 990913.Encl Withheld ML20210S6071999-08-11011 August 1999 Provides Final Response to NRC RAI Re GL 98-01, Y2K Readiness of Computer Systems at Npps 05000346/LER-1998-009, Forwards LER 98-009-01,IAW 10CFR50.73(a)(2)(ii)(B). Commitments Made by Util Are Encl1999-08-0606 August 1999 Forwards LER 98-009-01,IAW 10CFR50.73(a)(2)(ii)(B). Commitments Made by Util Are Encl ML20210G5521999-07-28028 July 1999 Provides Addl Response to 980923 OL Licensing Exam Rept 50-346/98-301 Re OL Exam Administered in Aug 1998.Results of Root Cause Investigation & Corrective Actions,Discussed ML20210H0491999-07-28028 July 1999 Forwards Application for Amend to License NPF-3,revising TS 3/4.7.5.1, Ultimate Heat Sink, to Allow Plant Operation in Modes 1-4 with Water Temp Less than or Equal to 90 F ML20210G3831999-07-27027 July 1999 Forwards Application for Amend to NPF-3,changing TSs 6.4, Training, 6.5.2.8, Audits, 6.10, Record Retention, 6.14, Process Control Program & 6.15, Odcm ML20210G4391999-07-26026 July 1999 Forwards Application for Amend to License NPF-3,revising Tech Specs 3/4.3.2.1, Safety Features Actuation Sys Instrumentation, & Associated Bases 3/4.3.1 & 3/4.3.2, Reactor Protection Sys & Safety Sys Instrumentation ML20210G7151999-07-26026 July 1999 Forwards Application for Amend to License NPF-3,revising TSs 3/4.3.3.1, Radiation Monitoring Instrumentation, 3/4.3.3.2, Instrument - Incore Detectors & 3/4.3.3.9, Instrumentation - Waste Gas Sys Oxygen Monitor ML20210G5151999-07-26026 July 1999 Forwards Application for Amend to License NPF-3,revising Tech Specs for Implementation of 10CFR50,App J,Option B for Type B & C Containment Leakage Rate Testing ML20211P3071999-07-26026 July 1999 Forwards Final Rept for 990504 Biennial Radiological Emergency Preparedness Exercise for David-Besse Power Station.No Deficiencies Identified for Any Jurisdiction During Exercise ML20210G3211999-07-26026 July 1999 Forwards Written OL Exam & Supporting Matl for Exam to Be Administered at DBNPS During Week of 990913.Listed Encls Withheld from Public Disclosure Until After Exam Complete 05000346/LER-1998-012, Forwards LER 98-012-01,which Is Being Submitted to Provide Addl Info Re 981018 Occurrence.Commitment List Attached1999-07-0707 July 1999 Forwards LER 98-012-01,which Is Being Submitted to Provide Addl Info Re 981018 Occurrence.Commitment List Attached ML20209C3981999-07-0101 July 1999 Responds to NRC Re Violations Noted in Insp Rept 50-346/98-21.Corrective Actions:Developed Rev to Boric Acid Control Program & Work Process Guideline on Plant Leakage ML20209B5821999-06-24024 June 1999 Provides Justification for Rev to Completion Date for One of Insp follow-up Items Cited in Insp Rept 50-346/98-03, Designated as Inspector follow-up Item 50-346/97-201-10 ML20196G1251999-06-23023 June 1999 Responds to NRC RAI Re GL 98-01, Y2K Readiness of Computer Sys at Nuclear Power Plants ML20196E5321999-06-17017 June 1999 Forwards Addl Info Re Relief Request RR-A16 to Support NRC Approval of Relief Request ML20196A6601999-06-16016 June 1999 Forwards Master Decommissioning Trust Agreements Revised After 1990 for Ohio Edison Co,Cleveland Electric Illuminating Co,Toledo Edison Co & Pennsylvania Power Co Re Bvnps,Units 1 & 2,DBNPS,Unit 1 & Perry Unit 1 ML20195F9071999-06-10010 June 1999 Forwards Application for Amend to NPF-3,changing Tech Specs 3/4.6.4.4, Hydrogen Purge Sys, TS 3/4.6.5.1, Shield Bldg Emergency Ventilation Sys & TS 3/4.7.6.1, Crevs ML20195F8851999-06-0707 June 1999 Withdraws 950929 License Amend Application,Proposing Mod to Allowable as-found Pressure Lift Setting Tolerance of Two Pressurizer Code Safety Valves ML20207F4231999-06-0202 June 1999 Forwards Rev 1 to DBNPS Emergency Preparedness Evaluated Exercise Manual 990504, IAW 10CFR50.4.NRC Evaluated Exercise Has Been Rescheduled for 991208,since NRC Did Not Evaluate 990504 Exercise ML20207E9561999-05-28028 May 1999 Forwards Update to NRC AL 98-03,re Estimated Info for Licensing Activities Through Sept 30,2000 ML20207E2521999-05-28028 May 1999 Forwards Rev 18,App A,Change 1 to Davis-Besse Nuclear Power Station,Unit 1,industrial Security Plan IAW Provisions of 10CFR50.54(p).Encl Withheld,Per 10CFR73.21 ML20207E7801999-05-21021 May 1999 Forwards Application for Amend to License NPF-3,allowing Use of Expanded Spent Fuel Storage Capacity.Proprietary & non- Proprietary Version of Rev 2 to HI-981933 Re Cask Pit Rack Installation Project,Encl.Proprietary Info Withheld ML20206N0231999-05-0606 May 1999 Forwards License Renewal Applications for Davis-Besse Nuclear Power Station,Unit 1 for ML Klein,Cn Steenbergen & CS Strumsky.Without Encls ML20206D2421999-04-28028 April 1999 Forwards Combined Annual Radiological Environ Operating Rept & Radiological Effluent Release Rept for 1998. Rev 11, Change 1 to ODCM & 1998 Radiological Environ Monitoring Program Sample Analysis Results Also Encl PY-CEI-NRR-2382, Forwards 1998 Annual Rept for Firstenergy Corp, for Perry Nuclear Power Plant & Davis-Besse Nuclear Power Station.Form 10-K Annual Rept to Us Securities & Exchange Commission for FY98 Also Encl1999-04-21021 April 1999 Forwards 1998 Annual Rept for Firstenergy Corp, for Perry Nuclear Power Plant & Davis-Besse Nuclear Power Station.Form 10-K Annual Rept to Us Securities & Exchange Commission for FY98 Also Encl ML20206B8831999-04-17017 April 1999 Forwards 1634 Repts Re Results of Monitoring Provided to Individuals at Davis-Besse Nuclear Power Station During 1998,per 10CFR20.2206.Without Repts ML20205K5641999-04-0707 April 1999 Forwards Response to NRC 980415 RAI Re GL 96-06, Assurance of Equipment Operability & Ci During Design-Basis Accident Conditions. Rept FAI/98-126, Waterhammer Phenomena in Containment Air Cooler Swss, Encl ML20205K3871999-04-0707 April 1999 Forwards Copy of Application of Ceic,Oec,Ppc & Teco to FERC, Proposing to Transfer Jurisdictional Transmission Facilities of Firstenergy Operating Companies to American Transmission Sys,Inc.With One Oversize Drawing ML20205J1171999-03-29029 March 1999 Forwards Rev 1 to BAW-2325, Response to RAI Re RPV Integrity, Per GL 92-01,Rev 1,Suppl 1, Reactor Vessel Structural Integrity. Rev Includes Corrected Values in Calculations PY-CEI-NRR-2377, Submits Decommissioning Repts for Bvps,Units 1 & 2,Davis- Besse Nuclear Power Station,Unit 1 & Perry Nuclear Power Plant,Unit 1,per 10CFR50.75(f)(1)1999-03-29029 March 1999 Submits Decommissioning Repts for Bvps,Units 1 & 2,Davis- Besse Nuclear Power Station,Unit 1 & Perry Nuclear Power Plant,Unit 1,per 10CFR50.75(f)(1) ML20205F5961999-03-27027 March 1999 Forwards Comments on Preliminary Accident Sequence Percursor (ASP) Analysis of 980624 Operational Event at Dbnps,Unit 1, as Transmitted by NRC Ltr ML20205D4791999-03-26026 March 1999 Forwards Rept Submitting Results of SG Tube ISI Conducted in Apr 1998.Rept Includes Description of Number & Extent of Tubes Inspected,Location & Percent wall-thickness Penetration for Each Indication of Imperfection ML20205L2031999-03-26026 March 1999 Submits Correction to Dose History of Tj Chambers.Dose Records During 1980-1997 Were Incorrectly Recorded Using Wrong Social Security Number.Nrc Form 5 Not Encl ML20205C7371999-03-25025 March 1999 Certifies That Dbnps,Unit 1,plant-referenced Simulator Continues to Meet Requirements of 10CFR55.45(b) for Simulator Facility Consisting Solely of plant-referenced Simulator.Acceptance Test Program & Test Schedule,Encl ML20205E3551999-03-19019 March 1999 Requests That Proposed Changes to TS 6.8.4.d.2 & TS 6.8.4.d.7 Be Withdrawn from LAR Previously Submitted to NRC ML20204J6361999-03-17017 March 1999 Forwards Firstenergy Corp Annual Rept for 1998 & 1999 Internal Cash Flow Projection as Evidence of Util Guarantee of Retrospective Premiums Which May Be Served Against Facilities PY-CEI-NRR-2375, Forwards List That Details Util Insurers,Policy Numbers & Coverage Limits for Two Power Plants,Per Requirements of 10CFR50.54(w)(3) Re Reporting of Property Insurance Coverage1999-03-15015 March 1999 Forwards List That Details Util Insurers,Policy Numbers & Coverage Limits for Two Power Plants,Per Requirements of 10CFR50.54(w)(3) Re Reporting of Property Insurance Coverage ML20204E6821999-03-12012 March 1999 Requests That Listed Changes Be Made to NRC Document Svc List for Davis-Besse Nuclear Power Station,Unit 1 1999-09-09
[Table view] Category:UTILITY TO NRC
MONTHYEARML20065D0491990-09-14014 September 1990 Forwards Operator & Senior Operator Licensing Exam Ref Matl for Exam Scheduled for Wk of 901112,per 900607 Request ML20065D4951990-09-14014 September 1990 Forwards Updated Exam Schedule for Facility,In Response to Generic Ltr 90-07, Operator Licensing Natl Exam Schedule ML20059K4681990-09-14014 September 1990 Provides Supplemental Info Re Emergency Response Data Sys (Erds).Data Transmitted by Util ERDS Will Have Quality Tag of 4 & Point Identification for ERDS Renamed ML20059G2341990-09-10010 September 1990 Provides Response to Request for Addl Info Re Interpretation of Tech Spec 3/4.7.10, Fire Barriers. Interpretation Is Implemented & Unnecessary Compensatory Measures Removed.List of Fire Barriers Inspected on One Side Only Encl ML20059G4961990-09-0606 September 1990 Submits Voluntary Rept of Svc Water HX Testing During Sixth Refueling Outage.Expected Flow Rates Not Achieved.Periodic Tests Developed to Check Efficiency of Containment Air Coolers ML20064A6271990-09-0606 September 1990 Requests That Requirement Date for Installation & Testing of Alternate Ac Power Source & Compliance w/10CFR50.63 Be Deferred Until Completion of Eighth Refueling Outage ML20028G8611990-08-28028 August 1990 Forwards Davis Besse Nuclear Power Station Semiannual Rept: Effluent & Waste Disposal,Jan-June 1990. ML20059D4121990-08-28028 August 1990 Forwards Second 10-Yr Interval Pump & Valve Inservice Testing Program ML20059D5521990-08-24024 August 1990 Forwards Semiannual Fitness for Duty Rept for Jan-June 1990 ML20059B5291990-08-23023 August 1990 Forwards Updated Fracture Mechanics Analysis of Hpi/Makeup Nozzle,Per 900510 Meeting W/Nrc.Util Believes That Addl Analysis to Assess Structural Integrity of Nozzle Using More Conservative Fracture Model Supports Previous Analysis ML20058Q3911990-08-16016 August 1990 Requests NRC Concurrence on Encl Interpretation & Technical Justification of Tech Spec 3/4.7.10, Fire Barriers ML20058P7801990-08-10010 August 1990 Advises of Intentions to Revise Testing Requirements for Fire Protection Portable Detection Sys at Plant & Functional Testing of auto-dialer & Telephone Line Subsys from Daily to Weekly Testing ML20063P9981990-08-0909 August 1990 Submits Supplemental Response to Insp Rept 50-346/89-21. Util Rescinds Denial & Accepts Alleged Violation ML20056A5341990-08-0303 August 1990 Confirms Electronic Transfer of Payment of Invoice I0942 Covering Annual Fee for FY90,per 10CFR171 ML20058M7791990-08-0303 August 1990 Forwards Rev 10 to Industrial Security Plan & Rev 6 to Security Training & Qualification Plan.Revs Withheld ML20058L1821990-08-0101 August 1990 Forwards Davis-Besse Dcrdr Human Engineering Discrepancy Repts 1988 Summary Addendum 1,Vol 1, Per NRC Audit Team Request ML20056A8341990-07-23023 July 1990 Forwards Revised Monthly Operating Rept for June 1990 for Davis-Besse Nuclear Power Station Unit 1 ML20055H4601990-07-20020 July 1990 Discusses Resolution of Draft SER Open Item on Voluntary Loss of Offsite Power.Util Preparing License Amend Request Per Generic Ltrs 86-10 & 88-12 to Relocate Fire Protection Tech Specs & Update Fire Protection License Condition ML20055F9681990-07-17017 July 1990 Forwards Application for Amend to License NPF-3,adding Centerior Svc Company as Licensee in Facility Ol.Change Allows for Improved Mgt Oversight,Control & Uniformity of Nuclear Operations ML20055F8561990-07-17017 July 1990 Discusses Util Planned Activities Re Instrumented Insp Technique Testing Performed at Facility in View of to Hafa Intl.Relief Requests Being Prepared by Util for Sys on Conventional Hydrostatic Testing ML20044B3001990-07-12012 July 1990 Provides Written Confirmation of Util Electronic Transfer of Funds to NRC on 900711 in Payment of Invoice Number I1050 ML20044B1841990-07-10010 July 1990 Requests Approval of Temporary non-code Repair & Augmented Insp of Svc Water Piping,Per 900626 Telcon ML20055D9701990-06-29029 June 1990 Provides Written Confirmation of Util Electronic Transfer of Funds for Payment of Invoice 0111 Covering Insp Fees for 890326-0617 ML20043H5291990-06-14014 June 1990 Forwards Plans Re Reorganization & Combining of Engineering Assurance & Svc Program Sections ML20055C7521990-06-14014 June 1990 Responds to NRC Bulletin 89-002, Potential Stress Corrosion Cracking of Internal Preloaded Bolting in Swing Check Valves & Justification for Alternate Insp Schedule for One Valve. No Anchor Darling Swing Check Valves Installed at Plant ML20055F2261990-06-14014 June 1990 Forwards 1990 Evaluated Emergency Exercise Objectives for Exercise Scheduled for 900919 ML20043G5661990-06-14014 June 1990 Forwards Rev 9 to Industrial Security Plan.Rev Withheld (Ref 10CFR73.21) ML20043G7811990-06-12012 June 1990 Forwards Info Re Implementation of NUREG-0737,Item II.F.2, Inadequate Core Cooling Instrumentation, Per NRC 900214 Safety Evaluation.Item II.B.1 Issue Re Reactor Vessel Head Vent Also Considered to Be Closed ML20043F6091990-06-11011 June 1990 Forwards Util Comments on NRC Insp Rept 50-346/90-12, Per 900601 Enforcement Conference Re Core Support Assembly Movement & Refueling Canal Draindown.Refueling Canal Draindown Procedure Provides Specific Draining Instructions ML20043E1301990-06-0101 June 1990 Withdraws 870831 & 890613 Applications to Amend License NPF-3.Changes Requested Addressed by Issuance of Amend 147 or Can Now Be Made as Change to Updated SAR Under 10CFR50.59 ML20043D5601990-05-31031 May 1990 Forwards Application for Amend to License NPF-3,revising Tech Spec 3/4.6.4.1, Combustible Gas Control - Hydrogen Analyzers. Request Consistent W/Nrc Guidance,Generic Ltr 83-37,dtd 831101,NUREG-0737 Tech Specs & Item II.F.1.6 ML20043D5691990-05-31031 May 1990 Forwards Application for Amend to License NPF-3,requesting Extension of Expiration Date of Section 2.H to Allow Plant Operation to Continue Approx 6 Yrs Beyond Current Expiration Date ML20043D1451990-05-31031 May 1990 Forwards Rev 11 to Updated SAR for Unit 1.Rev Updates Table 6.2-23 Re Containment Vessel Isolation Valve Arrangements ML20043D1621990-05-29029 May 1990 Documents Util Understanding of NRC Interpretation of Plant Tech Spec 3.7.9.1,Action b.2 Re Fire Suppression Water Sys, Per 891206 Telcon.Nrc Considered Electric Fire Pump Operable Provided Operator Stationed to Open Closed Discharge Valve ML20043C2331990-05-25025 May 1990 Forwards Summary of 900510 Meeting W/B&W & NRC in Rockville, MD Re Hpi/Makeup Nozzle & Thermal Sleeve Program.List of Attendees & Meeting Handout Encl ML20043B1701990-05-18018 May 1990 Forwards Revised Exemption Request from 10CFR50,Section III.G.2,App R for Fire Areas a & B,Adding Description of Specific Limited Combustibles That Exist Between Redundant Safe Shutdown Components in Fire Area a ML20043A5441990-05-16016 May 1990 Discusses Status of Safety & Performance Improvement Program Portion of B&W Owners Group EOP Review Project ML20043A2311990-05-11011 May 1990 Responds to Violation Noted in Insp Rept 50-346/90-08. Corrective Actions:Results of Analysis of Radiological Environ Samples & Radiation Measurements Included in 1989 Annual Radiological Environ Operating Rept ML20043A4901990-05-10010 May 1990 Forwards Summary of Differences Between Rev 5 to Compliance Assessment Rept & Rev 1 to Fire Area Optimization,Fire Hazards Safe Shutdown Evaluation, Vols 1-3.Rept Demonstrates Compliance W/Kaowool Wrap Removal ML20042F9801990-05-0404 May 1990 Provides Written Confirmation of Util Electronic Transfer of Payment of Invoice Number 10716 to Cover Third Quarterly Installment of Annual Fee for FY90 ML20042F5781990-05-0303 May 1990 Provides Status of Hpi/Makeup Nozzle & Thermal Sleeve Program.Nrc Approval Requested for Operation of Cycle 7 & Beyond Based on Program Results.Visual Insp of Thermal Sleeve Identified No Thermal Fatique Indications ML20042F0951990-04-30030 April 1990 Responds to Violations Noted in Insp Rept 50-346/90-02. Corrective Actions:Maint Technician Involved in Tagging Violation Counseled on Importance of Procedure Adherence W/ Regard to Personnel Safety ML20042F0841990-04-27027 April 1990 Responds to Violations Noted in Insp Rept 50-346/89-201 for Interfacing Sys LOCA Audit on 891030-1130.Corrective Actions:Plant Startup Procedure Will Be Revised Prior to Restart from Sixth Refueling Outage ML20042E7311990-04-27027 April 1990 Forwards Application for Amend to License NPF-3,deleting 800305 Order Requiring Implementation of Specific Training Requirements Which Have Since Been Superseded by INPO Accredited Training Program ML20042F1961990-04-27027 April 1990 Informs of Adoption of Reorganization Plan Re Plants on 900424.Reorganization Will Make No Changes in Technical or Financial Qualifications for Plants.Application for Amends to Licenses Adding Company as Licensee Will Be Submitted ML20043F7261990-04-20020 April 1990 Requests Exemption from 10CFR55.59(a)(2) to Permit one-time Extension of 6 Months for Reactor Operators & Senior Reactor Operators to Take NRC 1990 Requalification Exam. Operators Will Continue to Attend Training Courses ML20042E7091990-04-17017 April 1990 Forwards Annual Environ Operating Rept 1989 & Table 1 Providing Listing of Specific Requirements,Per Tech Spec 6.9.1.10 ML20012F5091990-04-0303 April 1990 Forwards Completed NRC Regulatory Impact Survey Questionnaire Sheets,Per Generic Ltr 90-01 ML20012F6001990-04-0202 April 1990 Submits Supplemental Response to Station Blackout Issues,Per NUMARC 900104 Request.Util Revises Schedule for Compliance W/Station Blackout Rule (10CFR50.63) to within 2 Yrs of SER Issuance Date ML20012E0181990-03-22022 March 1990 Forwards Application for Amend to License NPF-3,changing License Condition 2.C(4) Re Fire Protection Mods to Fire Extinguishers,Fire Doors,Fire Barriers,Fire Proofing,Fire Detection/Suppression & Emergency Lighting 1990-09-06
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i TOLEDO EDISON A Corwar tvw Cw'veg Docket Number 50-346 DONALD C. SHE00N License Number NPF-3 [$"d75760 Serial Number 1808 May 25.'1990 United States Nuclear Regulatory Commission Document Control Desk Washington, D. C. 20555
Subject:
High Pressure Injection / Makeup Nozzle and Thermal Sleeve Program Davis-Besse Nuclear Powet Station Unit 1 On May 10, 1990 Toledo Edison and Toledo Edison's concultants, Babcock and Wilcox Nuclear Service Company (BWNS) and Structural Integrity Associates (SIA),
met with the NRC Staff in Rockville, MD. The purpose of the meeting was to discuss Toledo Edison's May 3, 1990 letter (Serial Number 1802) to the NRC which provided the status of the HPI/ Makeup nozzle program and requested NRC approval for plant operation in Cycle 7 and subsequent cycles. A list of attendees and a copy of the meeting handout are attached (Attachments 1 and 2).
Toledo Edison had requested this meeting to address any Staff questions regarding the actions taken during the sixth refueling outage (6RFO) resulting from the discovery of the failed HPI/ Makeup nozzle thermal sleeve during the fifth refueling outage (5RFO). Toledo Edison's May 3, 1990 letter (Serial Number 1802) to the NRC summarized the background and previous Toledo Edison /NRC correspondence relating to this subject.
The 6RF0 actions discussed at the meeting included: 1) Re-routing of the norrnal makeup flow path from HPI nozzle Al to HPI nozzle A21 2) Enhanced ultrasonic (UT) examination of HPI nozzles Al and A2 3) Visual examination of the thermal sleeve installed in HPI nozzle A1 (the former makeup flow path);
and, 4) -Updated fracture mechanics analysis of HPI nozzle A1. Future plans for enhanced UT of nozzle Al and for continued investigation of mechanisms which affect thermal-sleeve life were also discussed.
Staff interest focused on thermal sleeve life in makeup service and the fracture mechanics model used to determine limiting flaw size for brittle fracture in the updated fracture mechanics' analysis. The Staff accepted the conclusion that the thermal sleeve effectively protects the HPI/ Makeup nozzle from cold water induced thermal fatigue cracking. Consequently, the assurance of long term
' thermal sleeve integrity is a matter of continuing importance.
i 9006040260 900S25 Q 0-PDR ADOCK0500g46 C P i THE TCLEDO EDISON COMPANY EDISON PLAZA 300 MADISON AVENUE TOLEDO. OHIO 43652
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Serial Number 1808 Page 2 The improvements made in makeup flow control described in Toledo Edison's September 14, 1988 letter to the NRC (Serial Number 1580) provide assurance that ;
I[ . thermal sleeve life in makeup service .is greater than the four operating cycles
^
! experienced by the original thermal sleeve. Minimum bypass makeup flow through a line bypassing the makeup flow control valve was increased to between 11 and l 15 gallons.per minute (gpm). Procedures govern setting of the minimum bypass ,
makeup flow. The flow is initially set when the makeup system is started.
p Procedures require verification that the flow remains within this' range during plant startup when reactor coolant system (RCS) pressure is at approximately
$00 pai, 1000 psi 1500 pai, and again at normal RCS operating pressure.
i' Surveillance procedures require mc7thly verification of minimum bypass flow in sonjunction with makeup pump surveillance testing.
I By letter dated May 3, 1990 (Serial Number 1802) Toledo Edison stated its plant '
to continue to investigate mechanisms which affect thermal sleeve life, and evaluate alternatives which might be pursued to ensure long-term reliable '
operation. Toledo Edison's goal is to arrive at a practical basis for long term ,
operation. The Staff indicated that they wished to be informed of the plans, '
schedule and results of activities by Toledo Edison related to the thermal sleeve lifetime issue. Toledo Edison e.ipects to provide details of the plans to the NRC within approximately six months after restart from the 6RFO. As requested by the Staff, these plans-will address any related needs for inservice inspection of the HPI/Hakeup nozzle A2.
The.second topic discussed at length at the meeting was the fracture mechanics model used to determine the limiting flew size for brittle fracture. The results of three fracture mechanics analyses of the HPI nozzle which were submitted to'the NRC by Toledo Edison's letters dated September 14, 1988 (Serial
. Number 1580), November 8, 1989 (Serial Numbe; 1726) and May 3, 1990 (Serial i Number 1802), were reviewed at the meeting. The earliest analysis, which was performed during the 5RF0 after discovery of the failed thermal sleeve, was intentionally based on a conservative simplified model (single edge cracked +
plate) in order to support restart of the plant. The single edge cracked plate '
(SECP) model is conservative, but not geometrically representative of the nozzle-configuration. Use of the SECP model resulted in an ASME Section XI allowable flaw size for brittle fracture prevention of 0.5 inch.
A second fracture mechanics analysis was performed in support of Toledo Edison's request (Serial Number 1726 dated November 8, 1989) for NRC approval of weld overlay repair of the HPI/ makeup nozzle (A1), had the enhanced UT indicated that' ,
repair was necessary. This analysis used SIA's pc-CRACK code nozzle corner flaw model which is directly applicable to the actual configuration of the HPI nozzle. The ASME Section XI allowable flaw depth for brittle fracture prevention using this model is essentially through-wall indicating that brittle fracture is not a concern. The pc-CRACK nozzle corner flaw model has been verified and found to be highly accurate with respect to experimental results of a study of pressure vessels containing nozzle corner flaws. Two papers which support this conclusion. " Fracture Mechanics Analysis of Japan Atomic Energy ,
Research Institute (JAERI) Model Pressure Vessel Test." and " Fatigue Behavior of Nozzles of Light Water Reactor Pressure Vessel Model, were included as Attachments 3 and 4 to Toledo Edison's February 20, 1990 letter to the NRC (Serial Number 1768).
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4
'. Docket Numb:r 50-346 5- Lic~ns) Numb:r NPF.3 l t~ Serial Number 1808 a Page 3 ;
- The most recent analysis presented in Serial Number 1802 is an update to reflect -
the HPl.only duty of nozzle A1, thicker cladding, a sharper inside blend radius.
l and assumption of a conservative initial flaw depth consistent with the enhanced-UT system detection capabilities. This analysis also used the pc-CRACK nozzle >
corner flaw model and concluded that brittle fracture is still not a concern.
3 At the May 10, 1990 meeting, the Staff questioned the degree.of conservatism afforded by the pc-CRACK nozzle corner flaw model. The Staff suggested ;
augmenting the analysis by using a crack emanating radially from a hole in an ,
infinite plate model which is_more conservative than the pc-CRACK corner flaw '
model, but is more representative of the. configuration than the SECP model.
~
The '
staff indicated that the use of this model would provide adequate additional assurance of nozzle integrity. ,
Toledo Edison believes'that the pc-CRACK corner flaw model most accurately .
represents the nostle configuration, is experimentally validated and is appropriately conservative. However. Toledo Edison will perform an additional analysis to provide information on the sensitivity of the results to a more i conservative model. The configuration will be modeled as a crack emanating radially from a' hole in an infinite plate. The results of this additional analysis will be submitted to the NRC approximately two months after restart from the 6RFO.
In summary, Toledo Edison has taken actions which have comprehensively addressed the HPI/Hakeup nozzle thermal sleeve failure discovered during the fifth refueling outage. Toledo Edison considers that there are no additional activities which must be completed prior to restart from the 6RF0 and' intends to -
proceed on this basis. The additional follow-up activities described in this letter will;be accomplished, after restart as.noted above.
Should you have any questions concerning this matter, please contact Mr. R. W. i Schrauder, Manager-Nuclear Licensing, at (419) 249-2366.
't Very t a yours, f R Attachment >
cc P. M. Byron. DB-1 NRC Senior Resident Inspector A. B. Davis. Regional Administrator, NRC Region III T. V. Wambach, DB-1 NRC Senior Project Manager.
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Hay 10. 1990 Meeting on HPI Nortle Inspection Name Affiliation v
- Thomas V. Wambache 'NRR/PDIII 3 Lynn Connor c SAIC L. John Nevshemal toledo Edison-
'" Peter'Riccardella , Structural Integrity Assoc.1
.. ' Mike. Hacker B&W' Nuclear Service Co.
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Michael Shepherd Toledo Edison F. B. Litton NRR/HIEB-S. Lee' NRR/EHCB c o" Keith'Wichman NRR/EMCB-p, Peter Smith Toledo Edison Robert Hermann. NRR/EHCB b H..J. Cordle Toledo Edison c,
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4 Docket Number 50-346 License 11 umber NPF-3 Serial flumber 1808 Attachment 2 DAVIS-BESSE NUCLEAR POWER STATION, UNIT 1 q
HPI/ MAKEUP NO77LE PROGRAM !
l PRESENTED TO ,
L NUCLEAR REGULATORY COMMISSION !
l L MAY 10,1990 t
I BY TOLEDO EDISON COMPANY B&W NUCLEAR SERVICE COMPANY I i STRUCTURAL INTEGRITY ASSOCIATES
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.s OBJECTIVES -
L eTo Review Actions Taken in 6RFO to L Address the Consequences of Failed L
Thermal Sleeve Discovered in 5RFO eTo Support NRC Approval of Operation for Fuel Cycle 7 and Beyond 1
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AGENDA ,
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- f. l elNTRODUCTION P. SMITH j i
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SUMMARY
OF ACTIONS - 6RFO H. CORDLE
. ENHANCED UT M. SHEPHERD /
M. HACKER 1
l l . FRACTURE MECHANICS J.NEVSHEMAL/
UPDATE P. RICCARDELLA I
FUTURE ACTIONS & CONCLUSIONS
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BACKGROUND l
.HPl/Mak Nozzle Thermal Sleeve Failure Discovered During SRfO
-Failure Occured During Fifth Cycle of Operation I
.Two Pieces From Discharge End Found Below kpactor Core N
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. Failure Attributed to Thermal Fatigue
. Failure Exposed End of Nozzle to Cold Makeup Water
. Dye Penetrant Examination Indications Seen in Exposed Area of Nozzle During SRFO
.No Indications of Flaws Found With External Manual Ultrasonic Examination
. Conservative Fracture Mechanics Analysis Showed Potential Flaw Growth With Thermal Sleeve in Place to be Acceptable H
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'1 5RFO ACTIONS i l
. Replacement of Thermal Sleeves
-HPl/ Makeup Nozzle A1 l
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-HPI Nozzle A2 '
l i . increased Continuous Minimum Makeup Flow
.Made Provisions for Accurate Setting of Minimum Flow [
. improved Control Over Minimum Makeup Flow l
. Conservative Analysis Demostrates Nozzle Flaw Growth to be Within Acceptable Limits for Additional 40 Years Operation With Thermal Sleeve in Place
. Toledo Edison Committed to identify Additional Actions to be Taken During 6RFO 1
.NRC Approved Operation for Cycle 6 L (LOG 2725,0CTOBER 4,1988) i 1
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l PLANNED 6RFO ACTIONS l
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.Re-route the Makeup Flow Path to HPl Nozzle, A2 l 1
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. Fiberoptic Examination of HPl/ Makeup Thermal Sleeve
. Enhanced UT of the HPl/ Makeup Nozzle (A1) From the Outside
. Enhanced UT of Alternate Nozzle (A2) to Provide l Baseline Information L
. Contingency Plans
-Weld Overlay Reinforcement 1 -Thermal Sleeve Replacement l
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6RFO STATUS
. Plant Off-line on January 26,1990 for Planned Four Month Outage 4
. Nozzle (UT) and Thermal Sleeve (VT) Inspection Complete
. Reroute of Makeup Line Complete
. Fuel Reloaded
. Currently in Mode 5
. Anticipate Mode 4 by May 30,1990
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ORIGINAL _ 52 ~.
MAKEUP POINT-
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REVISED V '/- r, HPI l-2 PUMP MAKEUP N0ZZLE HP58 HPS6 HP2B22 POINT I" U-A2 u, u, w
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.0-i NORMAL MAKEUP FLOW PATH RE-ROUTED TO NOZZLE A2
. Removes Exposure of Former HPl/ Makeup Nozzle ,
to Potential Fatigue Effect of Cold Makeup Water
.HPI Nozzle A2 Has No History of Makeup Flow Exposure 1 IIEI
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i VISUAL EXAMINATION REVEALS THERMAL SLEEVE IS ACCEPTABLE 1 i
1 1 . Fiberoptic Visual Examination Was Performed
.No Service-induced Indications Were Found l
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. Observations included Only c
-Shallow Scratches From insertion of Camera or Tubing
-Marks Due to Rolling Process at Installation l- of Sleeve
.SIeeve Was Determined Acceptable for Further Unrestricted Use in Intended Service
Makeup /HPI Nozzle Replacement Thermal Sleeve Design
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9 ENHANCED ULTRASONIC EXAMINATION OF HPl/ MAKEUP NOZZLE Development and Inspection By B&W Nuclear Service Company RESULTS
. Development Program Proved the Methodology
-Examination From Outside the Nozzle
-Reliable Detection of Flaws Extending
>1/8 Inch into Nozzle Base Material
.No Service induced Flaws Were Detected
-Penetrating into Base Metal
-In Cladding
. Flaws identified By PT During 5th RFO Are Probably Contained Within the Cladding l
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FRACTURE MECHANICS ANALYSIS CONFIRMS EXISTING LARGE MARGINS-PERFORMED STRUCTURAL INTEGRITY UPDATED FRACTURE ASSOCIATES MECHANICS AN (SIA) ALYSIS RESULTS-eFinite Element Analysis Shows Section XI Allowable Flaw Size to be Through-Wall eLarge Margins to ASME Section Ill Structural Reinforcement Requirements -
. Flaw Growth Analysis for Former HPl/ Makeup Nozzle A1
-Initial Flaw Size Was Conservatively Assumed At the Limit of Enhanced UT Resolution (Penetration 1/8 inch into Base Metal)
-Potential Flaw Growth For Additional 40 Years
< 20 Mils
4 A
u HPI CEVELOPMENT PROGRAM ACHIEVEMENTS DESCRIPTION OF METHODOLOGY Automated Capability R
ACCUSONEX o Provides automatic collection of UT data and imaging capability for analysis.
PUMA Robot o Provides automated scanning of complex nozzle geometry.
- UT Techniques o Techniques were developed using various combinations of transducer angles and scan patterns _to assure reliable flaw detection.
o Detection and sizing capabilities have been quantified.
1
i DEVELOPED CAPABILITY Battelle Blocks 100% detection of flaws.
No flaws were called in non-flawed areas.
EPRI Blocks 100% detection of flaws.
No flaws were called in non-flawed areas.
- Flaw tips were detected better with shear waves.
HPI Mockup
- All flaws penetrating greater than 0.100" into the base metal were detected.
No flaws were called in non-flawed areas.
- Three of the flaws contained entirely within the clad were detected.
BWNS TEST BLOCK
- DEVELOP DETECTION TECHNIQUE DEVELOP SIZING TECHNIQUE ;
DEFINE TRANSDUCER PARAMETERS DETERMINE DETECTABILITY AS A FUNCTION OF FLAW ORIENTATION i
CARBON STEEL 3.0,, TYPICAL EDM NOTCH /j STAINLESS STEEL I I k
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EPRI NEAR SURFACE TEST BLOCKS (2)
FINE TUNE" DETECTION / SIZING TECHNIQUES DETERMINE DETECTION PROBABILITIES DETERMINE FALSE CALL PROBABILITIES DETERMINE SIZING ACCURACY j L. CARBON STEEL TYPICAL TYPICAL EDM CRACK NOTCH STAINLESS STEEL
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s BATTELLE PIPING TEST BLOCKS DETERMINE DETECTION PROBABILITIES DETERMINE FALSE CALL PROBABILITIES
- DETERMINE SIZING ACCURACY l
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SUMMARY
OF-EXAMINATIONS
~HP-59 (N0ZZLE A1) t C
No service induced flaws detected.
Small volumetric inclusions were detected in nozzle to pipe weld.
o Three were recordable (>20% DAC) to ASME standards-all acceptable.
-Base metal and clad thickness measurements were
' performed.
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' ** LOCATIONS FOR-Ti!ICKNESS-MEASUREMENTS ~
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180' Nain pipe Nozzle-to-pipe weld region Clad Thickness Range Nozzle-shoulder section s .15" .30" (HP-59) s s .24" .30" (llP-58)
Clad Thickness Range
.55" .65" (HP-59)
.48" .54" (HP-58)
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u Clad Thickness Range
.15" .20" (HP-59)
.18" .21" (HP-58)
SUMMARY
OF EXAMINATIONS HP-58.(NOZZLE A2)
No service induced flaws detected.
Small volumetric inclusions were detected in nozzle to pipe weld.
o Four-were recordable (>20% DAC) to ASME standards-all acceptable.
Base metal and clad thickness measurements were performed.
DAVIS-BESSE HPl/ MAKEUP NOZZLE
SUMMARY
OF FRACTURE MECHANICS :
ANALYSES PERFORMED o
e ORIGINAL ANALYSIS BY B&W.DURING 5RFO
- In Support of Contingency Planning for 6RFO*
- Nozzle Reinforcement Evaluation *
- Revised to Reflect New Cladding .
t Geometry During 6RFO V .
s
- previously presented - 1/24/90 NTEGRITY 90-030PFI ' ASSOCI AT ES, INC.
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'l ORIGINAL F.M. ANALYSIS BY B&W-DURING 5RFO USED SINGLE EDGE CRACKED PLATE FRACTURE MECHANICS MODEL (SECP)
PURPOSE - TO DEMONSTRATE THAT
. CLAD. DEPTH FLAWS ARE ACCEPTABLE
- Section XI Allowable Flaw I Size > 0.5"
- Not Exceeded by Expected Growth of Clad Depth Flaw (0.050")
~
NTEGRITY 9 0
- 0 31P R ASSOCI ATES, IN C.
F.M. ANALYSIS BY SI IN SUPPORT OF CONTINGENCY PLANNING FOR 6RFO e USED STRESSES AND GEOMETRY PROVIDED BY B&W
- USED pc-CRACK NOZZLE CORNER FLAW MODEL
- Directly Applicable to Davis-Besse HPl/ Makeup Nozzle
- Verified.With Respect to JAERI Experimental Model
- More Realistic Than B&W SECP Model
- Section XI Allowable Flaw Size Essentially Through-wall
- Ensures Brittle Fracture Prevention 00 032PR NESFIf#'AT ES. INC.
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- Finite Element Model - STRESS INTENSITIES s:naes t wt-m s eners a wr-m e seran, enscA/G ao__________,__________.,__________.,
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-10
-10 0 1 2 2 0 1 2 3 4 IN. IN N0ZZLE THIDOIESS FLAW SIZE
- STRESS DATA - ALL0asa8LE FLAW DEPTH
,o.o3,,, ASME SECTION XI ALLOWABLE FLAW' DEPTH DETERMINATION
> . e ,'.. l NOZZLE REINFORCEMENT EVALUATION REQUIRED BY- SECTION XI IN ADDITION j TO FRACTURE MECHANICS ANALYSIS (IWB-3610-D-2)
SECTION lil NOZZLE AREA REPLACEMENT REQUIREMENTS EVALUATED WITH AND 1 WITHOUT CORNER FLAW
- Excess. Reinforcement Available to Support 1.6 " Radius " Flawed Zone" in Base Metal More Limiting Than Brittle Fracture
,, Considerations
! 9 0-0 3 3 P R ASSOCI AT ES. IN C.
, .y-ll C:.
s LIMITS OF REINFORCEMENT Greater of I
i Lg = D (or) D/2 + T r+Tb i
I Ly = .5 Q + .5 r 2 l (r,=D/2+Tg2) \~
It t / ,
'}T r a m s__f'._____;
BBE > i t
A. m i .
~
Lg AREA REOUTRED TO BE REPLACED AL" r AREA AVAILABLE FOR REINFORCEMENTt S,Nozz.
(Ag+A2+A3 3 S ,Run where Ag = 2 h (Tb ~9
~
A2-= 2(r 2 2 ) " '43 #2 A3 = 2 (Lg -D/2-td ) (T,-ty)
DAVIS-BESSE HPI NOZZLE 90-037PR REINFORCEMENT REQUIREMENTS
+'
d
- = v.J.*
4 LIMITS OF RETWFORCEMENT Greater of Lg = D'(or)-'D/2 + T r+Tb. l
. I Ly = .5 Q + .5 r2 l 1
(r,= D/2 + T g 2) l
!1 1
km
(
LN . _ _ _ a --{
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_ A AREA REQUIRED TO BE REPLACED:
2 A_= Dt,+ rrg /2 AREA AVAILABLE FOR REINFORCEMENT!
X = (re-tr ) if>0 A1=2 (L'y - X) (Tb-t3) = 0 otherwise A3 = 2(L x - D/2 - r c) (T,-t,)
REINFORCEMENT REQUIREMENTS CONSIDERING 90-038PF4 FLAWED ZONE EFFECT
_ _ _ _ _ _ _ _ _ _ _ . _ _ ____.____m____m ____________.._____._m.__~____.m. _ . = _m. _.m.___.m__m____ _ . _ . . _ _ . . . _ . _-__.__.____.____.________.__m____ ____._____m_m_ _ _ - _ _ _ _ ,
4 REVISED F.M. ANALYSIS BY S1
.DURING 6RFO
+ UT MOCKUP STUDY INDICATED DIFFERENT CLAD GEOMETRY THAN DESIGN DRAWING
- Cladding Much Thicker (0.8" vs 0.2) -
- Sharper Corner Radius
- Affects Flaw Depth / Location Assumptions in F.M. Analysis
- F.M. AN ALYSIS REDONE -TO ADDRESS:
- Pressure and Thermal Stresses from New Finite Element Model
- Revised. Flaw Depths and Locations
- NOZZLE REINFORCEMENT EVALUATION UNAFFECTED e RESULTS:
- Section XI Allowable Flaw Size Essentially Through-wall
- Flaw Growth for 40 years HPI Operation Negligible (<.020")
- Confirms Existing Large Margins Between Projected Flaws and Ductile and Brittle Fracture Limits STRUCTURAL 90 034PR ' AS S O C AT E S I N C.
L l
REACTOR COOL' ANT PIPE BORE P FILE . INCH MAXIMUM PENETRAi!0N i[0.65 INCH
...a. ....
SEMI-CIRCULAR CRACN LOCATION OF ELD l
f
, MAXIMUM STRESS NZL BASE N'
METAL k S
.2 IN N
-UT DETECTION LIMIT FOR FLAWS '
PENFTRATlWG INTO 5 5 CLAD DEPTH MEASURENENTS NCAE BASE METAL
-~ k k0.2 N AT N0ZZLE-TO-PIPE WELO THICKNESS =0.65 INCH W"
E w
5
[
\ AT N0ZZLE SHOULDER' REGION:
THICKNESS =0.20 INCH s
p REVISED NOZZLE GEOMETRY AND ASSUMED CRACK CONFIGURATIONS
r-e-m -- -
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FINITE ELEMENT MODEL t . i t , t <
1 9 0-0 41P R l
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HPILINITIATION TRANSIENT TEMP (F) 600 l COLD LEG FLOW = 88,000 GPM AT.580F. !
500 :
i 400 :
- 300 .
l 6
i l 200 l l
- 100
l i HPl FLOW 335 GPM AT 40F PER NOZZLE i O
-0.05 0 0.05 0.1 0.15 0.2 0.25 O.3 TIME-(HOURS) 90-042PC l
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' N s' . . , . s L \ j h h h 3 = 87* 2 = 283* 3 = 1000*
T = 400F T = 400F T = 5800F
- BTU /Hr-Ft *F i-THERMAL BOUNDARY CONDITIONS 90 043PR
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laPRESSURE 2nTHERMAL1 Su TOTAL-SF 4eK1C 7 - - - - - - - - T - - - - - - - l - - - - - - - T- - - - - - - - I
_ 1 1 I I e i i i 4 I 6 - - - - - - - - -t - - - - - - -
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- - - - - - + - - ----l--------+---------I m ; i g
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g ------ l-------- ----- L------ J l il 1 1 I I I 1
l-------l------- l------ J l i 2 1 1 I I I O ' ' ' ' ' ' " '
0 1 2 3 4 CRACK SIZE CRITICAL CRACK SIZE EVALUATION APPLIED VERSUS ALLOWABLE STRESS INTENSITY
, , , , , , , FOR SECTION A-A
7 4
~ '
1sPRESSURE 2sTHERMAL2 3: TOTAL-SF 4eKIC '
7 - - - - - -
- - - - - - r - - - - - r - - - - - :- - - - - - i i i I i i i I i
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1 1 I 4
6 I I I I I 1 I I I I s - - - - - - l - - - - - l - - - - - l- - - - - - l- - - - - - I I I I I I i i i i I 4 _______i______3______p______i______q
_ i i I i i x[z s 3 _______'____ g _____h_ 3 3
y I t I i a ___ _
1 I 1 i I I I I I 1 I I I i 1 ,
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I I I 42 I i i : I 0
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O 1 2 3 4 5 CRACK SIZE '
CRITICAL CRACK SIZE EVALUATION i 1
APPLIED VERSUS ALLOWABLE STRESS INTENSITY
,,.o.,,, FOR SECTION B-B I
. m . . , . -- - - _- . -. _. _. . . , . _ . . , . - .
i OPERATION FOR CYCLE 7 AND BEYOND IS JUSTIFIED l
l l
l
.Re-route of Makeup Flow Eliminated Cold Makeup Water as a Driving Force for Thermal Fatigue in :
Former HPl/ Makeup Nozzle A1
. Enhanced UT indicated That There are No !
Mechanisms Acting to Cause Significant Flaw i Propagation in Nozzle A1 j l
. Fracture Mechanics Analysis Has Confirmed Existing Large Margins To:
l l
- ASME Section XI Allowable Flaw Size I
- ASME Section lil Structural Reinforcement Requirements 1
i l
Y ,
s'Q FUTURE PLANS i I
i
. Enhanced UT of Nozzle A1 During 7RFO !
\
i
. Enhanced UT of Nozzle A1 at Next 10 YEAR ISI ;
L l
. Continue to Investigate Thermal Sleeve Life and Alternatives Which Will Ensure Increased Reliability I
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