ML20059D412

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Forwards Second 10-Yr Interval Pump & Valve Inservice Testing Program
ML20059D412
Person / Time
Site: Davis Besse 
Issue date: 08/28/1990
From: Shelton D
TOLEDO EDISON CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
Shared Package
ML20059D416 List:
References
1838, NUDOCS 9009070033
Download: ML20059D412 (10)


Text

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7 o-O TOLEDO EDISON i

A Centenor Erwgy Corveny Docket Number 50-346 DONALD C. SHELTON Vte hysdert-NurJer License Number NPF-3 Serial Number 1838 i

August 28, 1990 i

United States Nuclear Regulatory Commission Document Control Desk Vashington, D. C.

20555

Subject:

Second Ten-Year Interval Pump and Valve Testing Program for I

Davis-Besse Nuclear Power Station Unit 1 (TAC Number M76025)

Gentlemen:

By letter dated March 22, 1990, (Serial Numbex 1776) Toledo Edison (TE) submitted the subject Pump and Valve Testing Program for Davis-Besse Nuclear Power Station Unit 1 (DBNPS) to the Nuclear Regulatory Commission. The

- p program was updated in accordance with 10 CFR 50.55(g)(5)(1) to be applicable for the second ten-year in-service inspection and testing interval. The: Pump and Valve Testing Program incorporates the 1986 Edition of the American I

Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, which is the most recent edition incorporated by reference in 10 CFR 50.55(a)(b).

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The second ten-year interval vill begin on September 21, 1990.

j The scope of the pump and valve inservice testing program-includes safety-related pumps and valves required to (1) shutdown the reactor to the safe shutdown condition; (2) maintain the reactor in the safe shutdown j!

enditions or (3) mitigate the consequences of an accident. The safe shutdown condition for the DBNPS, as licensed, is the hot standby condition defined by the Operating License Appendix A Technical Specifications. Toledo Edison considers that this scope encompasses those pumps and valves whose function is required for safety, consistent with 10 CFR 50.55a(g)(4)(11).

3 Toledo Edison recognizes that Section XI, Article IVV-1100 of the 1986 edition of the ASME Code, vould include valves which are required to perform a specific function in shutting down the reactor to the cold shutdown condition.

A general relief request from Article IVV-1100 is included in the program for' the purpose of identifying this difference in scope between the 1986 edition of ASHE Code and the DBNPS licensing basis.

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s Docket Number 50-346 Lic:nso Nu;ber NPF-3 S rial Nu:ber 1838 Page 2 F.'nce the program was eubmitted on March 22, 1990, subsequent review has identified the need for changes to the program as originally submitted.

Table 1 identifies the location and nature of t.he program chsnges. The most substantial change is an expansion of program scope to include additional makeup system components which are credited by the Updated Safety Analysis Report in mitigating the consequences of a tornado.

The program includes requests for rellef from certain ASME Seetion XI pump and valve testin..equirements. The program includes both new relief requests and relief requests which vare approved for the first ten-year interval.

As a q

result of program expansion, prsviously approved relief requests have been applied to components which have been added to the program.

In some cases, previously approved relief requests have been modified to reflect experier.ce gained during the first ten-year interval.

Because the program is organized by system, requests for relief from the same k

ASME Code Section XI requirements are repeated in each section of the program where applicable.

Deferment of check valve testing from quarterly to each refueling, for example, represents the most videly applied relief request.

Table 2 summarizes the relief requests for pumps by specific ASME Code requirement. Table 3 summarizes relief requests for valves by specific ASME Code requirement.

These tables ident'.fy specific Code requirements, applicable components, Pt.ID references, and the program location where system

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specific relief justification can be found.

These tables are intended to facilitate NRC review of relief requests required for implementation of the program.

As discussed in a telephone conference with the NRC Staff on July 26, 1990, Toledo Edison understands that the NRC Staff intends to perform an initial review of the relief requests with a goal of granting interim approval where justification appea.s to be adequate by September 21, 1990, the program implementation date, pending completion of a detailed reviev.

Toledo Edison also underst. ands that the NRC Staff prefers that the updated program be implemented on September 21, 1990, even if the requested relief has not been granted. Updated programs are generally considered to be more comprahensive and an improvement over previous programs.

Should you have any questions regarding this updated in-service testing program, please call Mr. R. V. Schrauder, Manager - Nuclear Licensing, at i

(419) 249-2366.

Verytrtp.yyours, Y AJD PVS/mmb Attachments P. M. Byron, DB-1 NRC Seni e Resident Inspector cc A. B. Davis, Regional Administrator, NRC Region III M. D. Lynch, DB-1 NRC Senior Project Manager Utility Radiological Safety Board of Ohio

4 Docket Number 50-346 License Number NPF 3 Serial Number 1838 Page 1 TABLE 1 Summary of vianges to the Second Ten-year Interval Inservice Test Program Submitted on March 22, 1990 Page Change 11-3 Added Boric Acid Transfer and Hakeup Pumps 11-2-1 Added Boric Acid Transfer and Makeup Pumps III-4 Added information on alternate check valve testing.

III-6 Added exception to IWV-3427(b) 111-22 Added 'T-Per ANSI /ASME OH-1 1981' 111-1-1-2 Removed PI-Y since these valve have no retaote indication.

171-1-4-16 Removed leak test for Alternate Testit J 111-1-8-2

/.dded the Fotvard Flow test as a Relief Valve test. This was added based upon USAR requirements.

111-1-12-1 Removed PI-Y since this valve has no remote indication.

111-1-13-3 Change exercise, time and fail to just 111-1-13-4 exercise and time.

III-1-19-ALL Addet h>teup System valves to ensure a boric acid flow patb.

See cold shutdown justification and relief requests.

Revj a:. I cold shutdown justifications CS-1 and CS-3.

Added cold shutdown justifications CS-6, CS-7, CS-8 and CS-9.

Added relief requests RV-2, RV-3, RV-4, and RV-5.

111-1-21-1 Added SC-R since this valve must open for the PORV function *nd

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close to maintain subcooled ccnditions. RC2A fails closed upin loss of power.

111-1-23-2 Remove closure time test for SW1382 and NW1383 since there is no safety function for the valves requiring them to be timed closed.

KB A/20

Docket Number 50-346 LicerB2 Neaber NPF-3 Serial Number 1838 Pcge 1.

TABLE 2 Summary of Pump Testing Relief Requests Code Requiremeat and Components for P&ID IST Program New or Relief ? %sested which relief is requested Reference l'odified Relief Remarks IVP-3000 Relief from Auxiliary Feedvater Pumps M-006D, G-9 RP-1, pg. II-1-3 Modified Relief was grant-ennual bearing tempera-P14-1, P14-2 M-006D, J-6 ed to defer ture (T ) measure-B quarterly T to g

ment requirements annual. NRC/

Toledo Edison letter dated 5/18/84.

IVP-3000 Relief from Makeup Pumps M-031C, E-8 RP-1, pg. II-1-3 New Makeup pumps added annual bearing tempera-P37-1, P37-2 M-031C, B-9 to IST program.

ture (T ) measure-B.

men : requirements IVP-3000 Relief from Boric Acid Transfer Pumps M-045, J-45 RF-1, pg. II-1-3 New Boric Acid Trans-annual bearing tempera-P38-1, P38-2 M-045, J-45 fer Pumps added ture (T ) measure-B.

to program.

ment requirements IVP-3000 Relief from Decay Heat. Removal Pumps M-033B, G-9 RP-1, pg. II-1-3 Modified See above remark annual bearing tempera-P42-1, P42-2 M-033C, F-8 for Auxiliary ture(T), measure-Feedvater Pumps.

p ment requirements IVP-3000 Relief from Component Cooling Vater M-036A, D-4 RP-1, pg. II-1-3 Modified See above remark annual bearing tempera-Pump P43-1, P43-2, P43-3 M-036A, J-4 for Auxiliary ture (T ) measure-M-036A, M Fs ' vater Pumps.

B.

ment requirements IVP-3000 Relief from Containment Spray Pumps M-034, D-10 RP-1, pg. II-1-3 Modified See above remark annual bearing tempera-P56-1,P56-2 M-034, B-10 for Auxiliary ture (T ) measure-B.

Feedvater Pumps.

J ment requirements KB A/20

Docket Number 50-346 Licensa Number NPF-3 Serial Number 1838 Page 2 TABLE 2 (Continued)

Summary of Pump Testing Relief Requests Code Requirement and Components for P&ID IST Program New or Relief Requested which relief is requested Reference Modified Relief Remarks IVP-3000 Relief from High Pressure Injection M-033A, d-7 RP-1, pg. II-1-3 Modified See above remark annual hearing tempera-P58-1, P58-2 M-033A, E-7 for Auxiliary ture (T ) measure-Feedvater Pumps.

B ment requirements IVP-3100-2, Expanded Service Water Pumps M-041C, G-2 RP-2, pg. II-1-4 New clert and required P3-1, P3-2, P3-3 H-041C, G-5 cetion ranges for M-041C, G-9 pump flow, O

_r IUP 4500, Relief from Service Vater Pumps M-041C, G-2 RP-3, pg. II-1-5 New vibration monitoring P3-1, P3-2, P3-3 M-041C, G-5 ct pump housing M-041C, G-9 IVP-3100-2, Substitu-Service Water Pumps M-041C, G-2 RP-4, pg. II-1-6 New

' ion of pump curve for P3-1, P3-2, P3-3 M-041C, G-5 reference values M-041C, G-9 IVP-3100/IUP-3500, DG Fuel Oil Transfer M-017A, C-4 RP-5, pg. II-1-7 New DG Fuel Oil Trans-Relief from pressure Pumps P195-1, P195-2 M-017A, C-7 fer pumps added and flow rate measure-to program.

ments and test dura-tion DG Fuel Oil Trans-IVP-3100, Relief from DG Fuel Oil Transfer M-017A, C-4 RP-6, pg. II-1-8 New fer pumps added vibration monitoring Pumps P195-1, P195-2 M-017A, C-7 to program.

EB A/20

s Docket Number 50-346 Licensa Number NPF-3 Serial Number 1838 Page 3 TABLE 3 Summary of Valve Testing Relief Requests Code Requirement and Components for P&ID IST Program New ar Relief Requested which relief is requested Reference Modifiei. Relief Remarks IVV-3521, Refueling Auxiliary steam to AFV M-003C, E-4 RV-1, New Valve added to interval for full pump turbine check valve pg. III-1-2-2 program.

forward flow and AS274 or reverse flow clos-ure for check valves which cannot be tested quarterly or at co74 shutdown IVV-3521, Refueling Component cooling water M-040D, J-4 RV-1, New Valves added to interval for full inlet to RCS thermal pg. III-1-4-16 program.

forward flow and barrier heat exchang-er reverse flow clos-er line check valves tre for check valves CC183, CC283, CC383 which cannot be CC483 tested quarterly or at cold shutdown IVV-3521, Refueling CCV pump discharge check M-036A, D-5 RV-2, New Reverse flow test interval for full valves CC17, CC18, CC19 M-036A, G-5 pg. III-1-4-17 was previously forward flow and M-036A, J-5 performed at cold cr reverse flow clos-shutdown. Program ure for check valves spec.ified reverse which cannot be flow testing tested quarterly or at quarterly for cold shutdown operating pumps and at system re-lignment for stand-by pump.

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Dockat Number 50-346 Licens2 Number NPF-3 Serial Number 1838 Page 4 TABLE 3 (Continued)

Summary of Valve Testing Relief Requests Code Requirement and Components for P&ID IST Program New or Relief Requested which relief is requested Reference Modified Relief Remarks IVV-3521, Refueling High pressure injection M-033A, B-9 RV-2, New Full forward flow interval for full pump discharge check M-033A, E-11 pg. III-1-15-5 cannot be develop-forward flow and valves HP10, HP11, HP22, M-033A, H-6 ed in 3" recircu-or reverse flow clos-HP23 M-033A, E-6 lation line.

ure for check valves Partial flow which cannot be quarterly. Full tested quarterly or at flow at refueling cold shutdown is proposed.

IVV-3521, Refueling Normal Makeup to RCS M-031C, H-2 RV-2, New Valve added to the interval for full line check valve MU169 pg. III-1-19-15 program.

forward flow and er reverse flow clos-ure for check valves which cannot be tested quarterly or at cold shutdown IVV-3521, Refueling Makeup to RCS feed and M-031C, E-2 RV-3, New Valve added to the interval for full bleed line check valve pg. III-1-19-16 program.

forward flow and MU800 or reverse flow clos-ure for check valves which cannot be tested quarterly or at cold shutdown KB A/20

Dockst Number 50-346 License Number NPF-3 Serial Number 1838 Page 5 TABLE 3 (Continued)

Summary of Valve Testing Relief Requests o

Code Requirement and Components for P&ID IST Program New or Relief Requested which relief is requested Reference Modified Relief Remarks IVV-3321, Refueling Makeup pump discharge M-031C, H-6 RV-5, New Valves added to the interval for full check valves MU196, B-031C, E-6 pg. III-1-19-18 program.

forward flov and MU197 or reverse flow clos-ure for check valves which car.r.9t be tested quarterly or at cold shatdown IVV-3521, Refueling Makeup pump minimum M-031C, G-7 RV-4, New Valves added to the interval for full flow line check valves M-031C, F-7 pg. III-1-19-17 program.

forward flov and MU204, MU207 cr reverse flow clos-tre for check valves which cannot be tested quarterly or at cold shutdown IVV-3521, Refueling Service Vater Pump M-041A, G-3 RV-3, New Reverse flow test-interval for full Discharge check valves M-041A, G-10 pg. III-1-23-6 ing of idle serv-forward flov and SV17, SV18, SW19 M-041A, G-7 ice water pump er reverse flow clos-check valve. Dis-ure for check valves charge check valves which cannot be on operating pumps tested quarterly cr at vill be made during cold shutdown pump realignment.

KB A/20 k

Dockat Number 50-346 Licensa Number NPF-3 Sericl Number 1838 Page 6 TABLE 3 (Continued)

Summary of Valve Testing Relief Requests Code Requirement and Components for P&ID

.IST Program New or Relief Requested which relief is requested Reference Modified Relief Remarks IV7-3521, Refueling Containment vacuur celief M-029B RV-1, New Takes credit for interval for full check valves CV5000 pg. III-1-8-4 Appendix J 1eak forward flow and through CV5089 test to satisfy or reverse flow clos-reverse flow test ure for check valves requirement.

which cannot be tested quarterly or at cold shutdown IW-3413(b) Stroke AFV pump discharge to M-006D, J-12 RV-1, New Valv2s are actu-time measurement steam generator flow M-006D, G-12 pg. III-1-1-4 ated and positions control valves measured from AF6451 and AF6452 two different locations. It is not possible to accurately measure stroke time.

IVV-3413(b) Stroke Diesel Generator Air M-017B, D-10 RV-1, New Valves added to time measurement Start Solenoid Valves M-0178, E-10 pg. III-1-12-2 program. Valves DA1147A, DA1147B, DA1148A, M-017B, H-10 are solenoid DA1148B M-017B, J-10 valves. Thera are no position indi-cation and posi-tion cannot be observed.

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Dockat Number 50-346 Licensa Number NPF-3 Seriel Number 1838 Page 7 TABLE 3 (Continued)

Summary of Valve Testing Relief Requests Code Requirement and Components for P&ID IST Progras New or Relief Requested which relief is requested Reference Modified Relief Remarks IW-3413(b) Stroke RCS Vents M-030A, D-11 RV-3, New Valves tested in time measurement RC4608A, RC4608B, M-030A, D-11 pg. III-1-21-10 accordance with RC4610A, RC4610B M-030A, E-2 Technical Speci-M-030A, G-2 fications.

IW-3412 PORV RC2A M-030A, A-3 RV-1, Modified Changes frequency pg. III-1-21-7 from cold shutdown to refueling.

Re-l vises test method.

m-KB A/20

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