ML20090K249

Forwards Matl Presented at 840504 Public Meeting Re Facility Project Schedule,For Review.Achievable Schedule,Describing All Known Remaining Activities Available,Based on Extensive Planning Effort During Past 7 Months

ML20090K249
Person / Time
Site:	Midland
Issue date:	05/14/1984
From:	Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	James Keppler, Purple R NRC, NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
30677, OL, OM, NUDOCS 8405240107
Download: ML20090K249 (53)

Text

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Consumers Power James W Cook 0mp8ny vic, ere,isana - er.icc,,. e.gi.,,ri.s and Construction General offices: 1945 West Parnalt Road, Jackson, MI 49201 + (517) 788-0453 May 14, 1984

_ PRINC'IPAL STAFF I v M %7 d4PRP '

3/Rh 3E Mr J G Keppler, Administrator A/RA ;jpg3p US Nuclear Regulatory Commission 3C DRMA Region III 799 Roosevelt Road SAO SGA sc3 fjfg g

g Glen Ellyn, IL 60137 N_ IFile ygjg Mr Robert A Purple Deputy Director US Nuclear Regulatory Commission Phillips Building 7920 Norfolk Avenue Bethesda, MD 20014 MIDLAND ENERGY CENTER MIDLAND DOCKET NOS 50-329, 50-330 MIDLAND PROJECT SCHEDULE FILE 0650 SERIAL 30677 We appreciated the opportunity to discuss the Midland Project Schedule with you and the other representatives of the NRC staff on May 4, 1984. As stated during the presentation, we believe that based on the extensive planning effort undertaken over the past seven months, we now have .a achievable schedule describing all known remaining activities. The .edule allows for a signi-ficant amount of rework that could result from .e reinspection program, and also includes three months of schedule contingency.

The material presented at the public meeting is attached for your further study. In response to your concluding remarks at the May 4th meeting, we would be pleased to present a further briefing to the NRC staff after six months to report on our continuing experience in implementing the CCP.

JWC/ ARM /bt CC DSHood, US NRC, NRR

~

RJCook, Midland Resident Inspector M

8405240107 840517 /

PDR ADOCK 05000329 7 A PDR p, C

4 OM/0L SERVICE LIST Mr Frank J Kelley Atomic Safety & Licensing Attorney General of the Appeal Board State of Michigan U S Nuclear Regulatory Commission Ms Carole Steinberg Washington, DC 20555 Assistant Attorney General Environmental Protection Division Mr C R Stephens (3) 720 Law Building Chief, Docketing & Services Lansing, MI 48913 U S Nuclear Regulatory Commission Office of the Secretary Washington, DC 20555 Mr Myron M Cherry, Esq Suite 3700 Ms Mary Sinclair 4 Three First National Plaza 5711 Summerset Street Chicago, IL 60602 Midland, MI 48640 Mr Wendell H Marshall Mr William D Paton, Esq RFD 10 Counsel for the NRC Staff Midland, MI 48640 U S Nuclear Regulatory Commission Washington, DC 20555 Mr Charles Bechhoefer, Esq Atomic Safety & Licensing - Atomic Safety & Licensing Board Panel Board, Panel U S Nuclear Regulatory Commission U S Nuclear Regulatory Commission East-West Towers, Room E-413 Washington, DC 20555 Bethesda, MD 20014 Ms Barbara Stamaris Dr Frederick P Cowan 5795 North River Road 6152 N Verde Trail . Rt 3 Apt B-125 Freeland, MI 48623 Boca Raton, FL 33433 Dr Jerry Harbour Mr Fred C Williams Atomic Safety & Licensing Isham, Lincoln & Beale Board Panel 1120 Connecticut Ave, NW, Suite 840 U S Nuclear Regulatory Commission Washington, DC 20036 East-West Towers, Room E-454 Bethesda, MD 20014 Mr James E Brunner, Esq Consumers Power Company Mr M I Miller, Esq 212 West Michigan Avenue Isham, Lincoln & Beale Jackson, MI 49201 Three First National Plaza 52nd Floor Mr D F Judd Chicago, IL 60602

Babcock & Wilcox PO Box 1260 Mr John Demeester, Esq Lynchburg, VA 24505 '

Dow Chemical Building Michigan Division Mr Steve Gadler, Esq Midland HI 48640 2120 Carter Avenue St Paul, MN 55108 Ms Lynne Bernabei iovernment Accountability Project Mr P Robert Brown 1901 Q Street, NW Clark, Klein & Beaumont Washington, DC 20009 1600 First' Federal Bldg Woodward Ave

- Detroit, MI 48226 3/14/84 MIO983-0002A-MP04

.- - - - . , _ , m - . . , . - , ,y--,, ------ -.

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MIDLAND PROJECT SCHEDULE 1

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INTRODUCTION JW COOK t

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MIDLAND PROJECT SCHEDUL2 PRESENTATION AGENDA O INTRODUCTION J. W. COOK O INTEGRATED PROJECT A. R. MOLLEN KOPF SCHEDULE

- Planning model & data base

- Critical Activities & priorities .

- Schedule contingency O MAJOR SCHEDULE COMPONENTS l - Construction D. L. QU AMME

- Quality Assurance R. A. WELLS

- Testing D. L. QU AMME

- Soils J. A.MOONEY

- Licensing J. N. LEECH O CONCLUSIONS J. W. COOK l

l

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l MIDLAND PROJECT SCHEDULE SCHEDULE CONCLUSIONS i

• Unit 2 Fuel Load July 86 i

1 1

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• Unit 2 Operation Dec. 86 l

I i

!

• Unit 1 Fuel Load indeterminate

• Unit 1 Operation indeterminate

\

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1 .

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4 CCP ASSUMPTIONS i

1) QVP - Based on 100% Reinspection l 2) Rework From Reinspection - Estimated to Require

8 1.6 x 10 Hours l 3) Paperwork to Complete Job Estimated as 80,000 Con-i struction Work Packages (CWPs), 33,000 NCRs and 16,500 FCRs/FCNs i

i i

! MIDLAND PROJECT SCHEDULE i

MAJOR SCHEDULE ASSUMPTIONS

• Unit 1 Decoupling Recommendations implemented i

• Project Performance Merits Regulatory Support i

• QC Inspector Rampup to Two-Shift Operation by l Mid-Summer 1984 I

l

• Funding Available l

• Scope Remains Stable

• Nonconformances and Total Rework Within Estimate 1

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MIDLAND PROJECT SCHEDULE l

'1 PROJECT COMPLETION PLAN l SCHEDULE LOGIC i Licensing l Hearings - Issue Close Out

! Engineering Fuel Load

^

j Design Const. Spt.

1 Close Out I

Quality Assurance -

nstruction M Quality =

i Assurance & CCP Phase ll Checkout Power l Construction & Preops Ascension CCP Phase i System T/O's l Plant Operations V

Procedures - Training Test Support Unit 2 Soils Commercial a Operation '

l Temporary Underpinning Permanent Wall

! cn I

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i MIDLAND PROJECT SCHEDULE i

MAJOR PROJECT MILESTONES

UNIT 2

• Complete Engineering & Design (Rev. 0) J u n. 84

• Turbine Roll J u n. 84

• QC Inspector Rampup Complete Aug. 84

• Complete Status Assessment Oct. 84

• Complete Temporary Underpinning Dec. 84

• Complete System QVP Jan.85 i

e Auxiliary Flushes to Reactor Vessel Mar. 85 l

• Complete Area QVP July 85

• Reactor Coolant System Hydrostatic Test July 85 l

• Hot Functional Test Oct. 85

• Major Containment Tests Jan.86 l

• Integrated Safety Systems Test Mar. 86

• Fuel Load July 86

• Commercial Operation Dec. 80 i

l

o 8

MIDLAND PROJECT SCHEDULE l

l l lNTEGRATED PROJECT .-

SCHEDULE AR MOLLENKOPF l

-_,v..-.. , . - . - . - . . . . - . - - . - . - , , - , .---,---ee----- * - - - - - - - - - - - - - - - - - - - - - - - - - - - - ' - - - - ~

INTEGRATED PROJECT SCHEDULE -

l INTRODUCTION f

G PLANNING MODELS S PLANNING DATA BASE G PROJECT PRIORITIES O SCHEDULE CRITICAL PATHS ACTIVITIES .

G SCHEDULE CONTINGENCY l

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GENERIC IPS MODEL - PLANT SYSTEMS t l B-DE .

FCR/NCR DISPOSITION B-DE l B-FE B-C ENGRO C O N S T.'

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l POST T/O REV O [ = WORK -

• ~

DESIGN

,: PACKAGE CON 8T O l 0 NRC i C-QA u B-FE REVIEW / C-QAu I CCP i RELEASE QUALITY -*

STATUS _

o - WORK -_

PHASE 2 INSPECTION ASSESSMENT PACKAGE MGT. g l O O REVIEW l B-C C-QA

' I B-C u COMMODITY

-* HYDRO --* 1 2 3 4  % 5 STATUS PREP ASSESSMENT PKG. 0 '

INSPECTION l o B-DE B-DE O PRELIM. FINAL C-QA CCP A '

WALKDOWNS WALKDOWNS l INSTALLATION i PHASE 1 -

i QUALITY l COMPLETION j VERIFICATION o y l ,

l o '

l MILESTONE

! l- l Il l B-DE B-FE l TESTING ACTIVITIES j ENGRG CONST.

OR Q[ r fggKAGE l

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I NONQ COMMODITY

~ 4 - PRE OP TEST l CONSTRUCTION INSTALLATION b 5 - FINAL T/O TO OPERATIONS l COMPLETION N-o '

I i

INTEGRATED PROJECT SCHEDULE Pl.ANNING DATA BASE WORKSHEET .

DATE: 4stera4 O/NQ: QiNQ APPROVALS:

TEAM: 12 SYSTEM: 2 sos-2 BY TEAM PLNR

! F.E. SUPVR ACTIVITY COMMODITY /NQ QTY- UNIT MAN- TOTAL NO.OF MH, DUR CODE RATE HOURS MH CRAFT / DAY (DAYS) SHIFTS 214766206 SMALL PIPE O 696 2 16 6 1 l 126 643 214766257 NQ 870 4 32 27

" 28 58 1

j 214766208 '

i i

i -

MPQAD - QC INSPECTION - PHASE 2 SYSTEM: 2 sos-2 ACTIVITY TASK DUR UNIT QC RESOURCE REF CODE QTY DESCRIPTION DAYS RATE MHRS CODE ACTIVITY 21470208 6 13Olf 0.8 104 702.07 66,206 P PE-Q 21470210 . ERECT SMALL PIPE HGRS 15 48 ea. ' 3.0 144 702.07 I

y PIPE 21470212 INSULATION,7"

=

l

. 13 INTEGRATED PROJECT SCHEDULE RELATED DATA BASE SYSTEMS O RWS - REMAINING WORK SCHEDULE (ENGINEERING PUNCHLIST)

O MLCS - MATERIAL / LABOR CONTROL SYSTEM O CPL - CONSTRUCTION PUNCHLIST l

O MIRS - MIDLAND INSPECTION RECORDS SYSTEM O QUAll - QUALITY ACTION ITEM LIST l

O MPL - MASTER PUNCHLIST 1

~

) , .

I INTEGRATED PROJECT SCHEDULE SHORT-TERM PROJECT PRIORITIES PRIORITY SYSTEM / AREA SUPPORTS

1. TURBINE ROLL 2ABA-2,-3,2ABB-3 2TR EXCEPTIONS (MAIN STM LINE/ ISO VALVES)

2. MODULE 800 SWPS CONDENSER CIRC. WATER 2TR

! 3. MODULE 120D A/B 2 ALA-2 (AFW) 2G (F.W. FLUSHES)

LOWER ELEV. MODULE RELEASE

4. NON-Q SYSTEM SPT- NON-Q WORK INTERFACE NON-Q SYSTEM l BY QC INSPECTION W/ Q COMMODITIES COMPLETION IN 1984 i

5. MODULE 240A CONTROL ROOM EFFICIENT CONST.

CEILING SEQUENCING &

CTL RM TESTING '

6. FLOOD & SECURITY TOTAL PLANT SECURITY SYSTEM DOORS COMPLETION l 7. MODULE 340 B&G 2AEA-3 (FEEDWATER) 2G (F.W. FLUSHES) l (FWVIP) 2ALA-2 (AFW) i MODULE 102 (A/B PIPE CHASE)

MODULE 120 (A/B LOWER ELEV.) -

I 8-13 MODULES 340,150,320, 21 PARTIAL 2B (AUX FLUSHES) i 330, 240, & 160 Q SYSTEMS 2C (CANAL HYDRO) l .

2D (RCS COLD HYDRO) l

i j .-

i i -

j INTEGRATED PROJECT SCHEDULE

! SCHEDULE CRITICAL PATHS (TO 4/86 TARGET FUEL LOAD) i

• MECHANICAL SYSTEMS (99) 3 W/O FLOAT 3 W/ 1 MONTH FLOAT 93 W/ 2 TO 4 MONTHS FLOAT

e HVAC SYSTEMS (25) 3 W/ + 1 MONTH 22 W/ + 3 MONTHS l

• ELECTRICAL SYSTEMS (33) NOT CRITICAL PREOPS COMPLETE EARLY 85

• SOILS-AUX BLDG +2 MONTHS e AREAS-CONTROL RM (5/85) +2 MONTHS

-ALL OTHER AREAS -NOT CRITICAL 5

i t

CRITICAL PATH i.uavu SYSTEM -2ABA PHASEI -

MAINSTEAM SUPPLY / DRAINS MODULE 340 osJous41 r 3 MGMT/NRC t 1 P 7"^"** TESTING MILESTONES g ,

FIELD ENGINEER CWP ,

MPOAD OTR-OWP 24 Jutes 24 Juts 5 240CT85 01APR86 27MAna5 A A

/RCS\ /HFT\ / FL COMMODITY COMPLETION _

2D 2J 2M MPOAD-O/C E

SYSTEM 2ABA MODULE 340 17 MILESTONE 2D REMN REMN MAINSTEAM SUPPLY & DRAINS MHS DUR FIN DATE

1. PHASE I MPOAD 7 5 18MAY84

2. PHASE I BPCO FLD. ENGR.

716 23 18MAY84

3. MEC MANAGEMENT REVIEW NA 5 25MAY84

4. NRC REVIEW & RELEASE NA to 8JUN84

5. $ FIELD ENGINEERING 2477 209 27 MAR 85

8. $ MPOAD OTR/QWP -

1486 209 27 MAR 8'S

7. $ CONSTRUCTION - 24743 204 27 MAR 85

8. $ MPO AD OC - 3712 204 27 MAR 85

9. MECH. SYSTEM WLKDWN h NA 5 3APR85

10. FUNCTIONAL TURNOVER NA 5 10APR85

11. MILESTONE (TESTING) 75 B W 24JUL85 l

l TOTAL FOR ABOVE ACTIVITIES 35.20 e SYSTEM TOTAL FOR ENGINEERING 2.860 NA NA SYSTEM TOTAL FOR MPOAD 14.845 NA NA l SYSTEM TOTAL FOR FIELD ENGR 16.392 NA NA I

SYSTEM TOTAL FOR CONSTRUCTION 93.922 NA NA SYSTEM TOTAL FOR GSO 3.370 NA

• NA SYSTEM TOTAL FOR TESTING 2.125 NA NA GRAND TOTAL 333,534 l $ NOT SERIES ACTIVITIES . OCCUR WITH OVERLAP

i 1

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l INTEGRATED PROJECT SCHEDULE i

SUMMARY

i

• PROJECT PLANNING - lPS i

.

• INTEGRATES & ALIGNS TOTAL TO-GO SCOPE i

• SETS SHORT TERM PROJECT PRIORITIES

• RESOURCE REQUIREMENTS I

i

• PROBLEM AREA IDENTIFICATION

• PROJECT COMPLETION FORECAST i

• SCHEDULE CONTINGENCY MANAGEMENT I

l FUNCTIONAL AREA PLANNING

!

• SYSTEM / AREA COMPLETION TEAMS i

• DETAILt:D WORKING SCHEDULES l

• BASED ON IPS REQUIREMENTS i ,

j

• SHORT TERM RESOURCE ALIGNMENT i

j

• FEEDS PROGRESS TO IPS

) ,

i

s - - - - - a uw,. _

19 6

MIDLAND PROJECT SCHEDULE CONSTRUCTION DL QUAMME i

I i

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) MIDLAND SCHEDULE MAJOR / KEY SCHEDULE ASSUMPTIONS CONSTRUCTION SCHEDULE i

l l

• FUNDING AVAllABLE i *TO-GO SCOPE REMAINS STABLE j *NON CONFORMANCES AND TOTAL REWORK WITHIN ESTIMATE j

• QC INSPECTOR RAMP-UP TO TWO-SHIFT OPERATION BY i

MID-SUMMER 1984 ,

~

• MRC/ THIRD PARTY REVIEW OF PHASE 1 PACKAGES WILL SUPPORT. THE SCHEDULE l

! O 1

i l

1 _ _ ._. .

MIDLAND SCHEDULE CONSTRUCTION MANHOUR (TO-GO) SCOPE

SUMMARY

(TOTAL TO-GO AS OF 1/1/84)

MANHOURS (MILLIONS) eBECHTEL

• NONMANUAL 6.5

• MANUAL 6.3 e MAJOR SUBCONTRACTS

• NSSS 0.2

+HVAC 1.1

• INSULATION 0.3

• PENETRATION SEALING 0.2

• AUX. BLDG. UNDERPINNING 1.9

• SERV. WTR. BLDG. UNDERPINNING 0.5 i N s

j . .

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MIDLAND SCHEDULE I BECHTEL SITE MANHOUR

SUMMARY

I (TOTAL TO-GO AS OF 1/1/84)

NONMANUAL MANUAL MANHOURS MANHOURS CATEGORY (MILLIONS) CATEGORY (MILLIONS)

• CONTRUCTION SUPERVISION 0.5 e NEW WORK O FIELD ENGINEERING

• CONCRETE / civil 0.4 I

I

• CONSTRUCTION WORK PACKAGES 1.2

• MECHANICAL / PIPING 1.1 .i l

• STATUS ASSESSMENT 0.2

• ELECTRICAL 0.6

• FCR/FCN/NCR RESOLUTION 0.8 e MOOlFICATION8 I

l

• CONSTRUCTION WALKDOWNS 0.2

• CONCRETE / CIVIL 0.4 l

l

• STAFF 0.2

• MECHANIC AL/ PIPING 0.6 -

j e DOCUMENT CONTROL 0.6

• ELECTRICAL O.4 I- e SOILS ORGANIZATION 1.0

• SOIL 8 REMEDIAL 0.2 4 e SUPPORT GROUPS 1.8 e DISTRIBUTABLES 2.0 l

l e STARTUP SUPPORT 0.6 TOTAL 6.5 TOTAL 6.3

! w i  !

I' _ ____.

l .

l MIDLAND SCHEDULE -

STATUS ASSESSMENT (BECHTEL SCOPE:l PHASE 1 QUANTITIES / MANHOURS t QUANTITES t1QUBE ,

i l 8 MECHANICAL

!

• LARGE PIPE 26,000 (LF) 6,500

!

• LARGE PIPE HANGERS 3,500 (EA) 23,000

• SMALL PIPE 39,800 (LF) 9,500

• SMALL PIPE HANGERS 6,200 (EA) 27,000 1

• MISC 4,000 1

S/T 70,000 e ELECTRICAL

• TERMINATIONS 44,200 (EA) 12,200

• EQUIPMENT 300 (EA) 3,800 S/T 16,000 e MSTRUMENTATION

• TUBMG 35,200 (LF) 7,000 eRACEWAYS

• SUPPORTS 6,700 (EA) 40,000 l_ e AREA

• STRUCTURAL STEEL 1,340 (TONS) 20,100

• PLATFORMS 460 (TONS) 16,300

• WHIP RESTRAINTS & JET BARRIERS 320 (EA) 6,500 l

4

• BLOCKWALLS 290 (EA) 6,900

• MISC 27,400 l S/T 79,200 I

w TOTAL 212,200

MIDLAND SCHEDULE INSTALLATIONS - SCOPE

SUMMARY

i i, CURRENT FORECAST TO-GO i

294,800 1,600

• LARGE PlPE (LF) 16,000 1,460

s LARGE P

PE, HANGERS (EA) 339.400 28,090

• SMALL PIPE (LF)

! 18,700 3,940 1

• SMALL PlPE HANGERS (EA) i 10,694,000 660,d40

• WlRE 4. C ABLE (LF) 356,000 62,220

• TERMINATIONS (EA) i 623,300 47,360

• CONDUlT (LF) l f

87,300 500

' CABLE TRAY (LF) 1 160,000 43,640 i

alNSTRUMENT TUBING (LF) 4 l _. -

MIDLAND SCHEDULE i

BECHTEL SITE MANPOWER

MANUAL j 2000- - " " " - ..

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i r .

, NON .

1500- MANUAL / /N i a  : I A

a. e s  :

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SUBCONTRACT \ *

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j J lFlMl AlMlJlJl AlSl0lNlD JlFlWlAlMlJlJlAlSl0lNlD J lFlMl AlMlJ J AlSl0lNlD i 1984 1985 1986 1

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l MIDLAND PROJECT SCHEDULE t

l '

QUALITY ASSURANCE RA WELLS 1

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I 1

! MPO^D INSPECTION REQUIREMENTS (CCP) i OUALITY VERIFICATION PLAN (QVP) .

l

• 100% VERIFICATION OF ALL INSPECTIONS COMPLETED PRIOR l TO DECEMBER 1982 i '

j

• PHYSICAL IN8PECTION l

• DOCUMENT REVIEW l STATUS ASSESSMENT REINSPECTIONS

! e VERIFICATION OF PARTIALLY COMPLETED IN8PECTIONS PRIOR .

i TO DECEMBER 1982

• PHYSICAL INSPECTION

• DOCUMENT REVIEW e UPDATING OF INSPECTIONS TO LEVEL OF CONSTRUCTION I COMPLETION

. NEW INSPECTIONS e NEW CONSTRUCTION ACTIVITIES i

i 4

, . - (.

QVP/SA MAN HOUR ESTIMATES -

e IDENTIFIED CLOSED INSPECTION RECORDS BY PQCl

] *100.000 PHYSICAL IN8PECTIONS-DOCUMENT REVIEW

• 28.000 DOCUMENT REVIEW ONLY i e IDENTIFIED OPEN INSPECTION RECORDS BY PQCl

}

• 11.000 PHYSICAL INSPECTIONS-DOCUMENT REVIEW t

l e ESTIMATED NUMBER OF UPDATE INSPECTIONS

! *16% OF Q-CON 8TRUCTION 8 MONTH 8 PRIOR TO DECEMBER 19'82 i

e ESTIMATED UNIT RATES BY PQCl I

• HISTORICAL BA818 <

I

• PILOT TEAMS FOR MAJOR POCl

! e DETERMINED MAN HOUR ESTIMATES i

• 296.000 QVP - REINSPECTION / DOCUMENT REVIEW i

j

• 20.000 QVP - DOCUMENT REVIEW ONLY i

l

• 210.000 SA - REINSPECTION / DOCUMENT REVIEW i

i

4 l

MIDLAND PROJECT ' FORECAST (84)

MPOAD INSPECTION MANPOWER 400 -

l '

t a.

300 -

O -

I

u.

I

. 200 -

O l z I

100 -

i 0

l J F M A MlJ J A S O NlD JlF MAM JlJlAl8 0 N D!J F MA M JlJ A 8 OlN D 4

l 1984 1985 1986 i

i l

l 5

.4 .

SCHEDULED SUPPORT TO DATE -

l e SUPPORTED TR MILESTONES -

l e SUPPORTING 120D MILESTONES

! e SCHEDULE TO SUPPORT CRITICAL NEAR TERM MILESTONES l

}

i i

4

)

i i'

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~

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! REINSPECTION RESULTS~

i o 2,500 QVP REINSPECTIONS

. NUMBER OF NCR's CONSISTENT WITH SCHEDULE ASSUMPTIONS l

l . WORKMANSHIP GOOD I

CONFORMANCE TO DETAIL LACKING i

l ePREVIOUS CABLE REINSPECTIONS '

l

! +9,000 CABLES AND 63,500 ATTRIBUTES

.LESS THAN 2% NONCONFORMANCES

LESS THAN 0.5% REWORK i

l e1,500 HANGER REINSPECTIONS i

30% REWORK-GENERALLY MINOR i

N

.i

PERFORMANCE EFFICIENCIES I

• SPECIAL DOCUMENT REVIEW GROUPS -

e INSPECTION PLAN COMBINATION '

e LEARNING CURVE IMPROVEMENTS

]

• PERFORMANCE MONITORING SYSTEM i

e INSPECTION EVALUATION PROGRAM e INCREASED STAFF t

e TRAINING / CERTIFICATION PROCESS IMPROVEMENTS I

e l

4

33 5

'I MIDLAND PROJECT SCHEDULE TESTING l

DL QUAMME l

i . . .

l l

l AUZILIARY SYSTEM REFUELINC RCS COLD POST HYDRO START HOT INTECRATED INTEGRATED INITIAL FI.USHES TO CANAL HYDRO / HYDRO PRE HFT FUNCTIONAL LEAK RATE 7SFAS TEST FUEL LOAD REACTOR VESSEL WET FH TEST TEST (HFT) TEST (ILRT)

I

! V P 9P iP 1P y F 1P BN *I" C/ \D/ \I/ ( 8) Q (70) \g/ (36) \g/ (53) '\ g PRIMARY y y ,,, y y y h/

FEEDWATER j INITIAL _ (FW) FLUSR  :

TURBINE CHEMCLEQ(jk ROLL COMPLETION

! APRIL 15,1984 TR [-~IS0I

~~ C '"'

SECONDARY MIDLAND ENERGY CENTER l

TESTING DEPARTMENT UNIT 2 MILESTONE SEQUENCE i

COMPLETED HILESTONES:

2A - DRY FUEL HANDLING INDEX PREOP TEST (8-82) 2E - CONDENSATE STORACE & TRANSFER FLUSH (10-82) '

f 2F - CONDENSATE PUMP INITIAL RUN (11-82)

I 2H - INITIAI. CONDENSER VACUUM (3-84) 1

MIDLAND ENERGY CENTER UNIT 2 TURNOVER STATUS TOTAL TESTABLE SUB SYSTEMS REQUIRED 693 l TURNED-OVER 536 l TO-GO 'C' 95 l

~

TO-GO 'NON-Q' 62 i

! TOTAL TO-GO 157

)

O I _ _ -_

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I MIDLAND ENERGY CENTER UNIT 2 i '

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TEST SCHEDULE COMPARISONS i

MONTHS i

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5 MI:: LAND (FORECAST) 2TR 2c 2s 2D 2J 2K 2L lg 2M 100% POWER

"^';L'""

! I i I i i i i i i

'"" '8

! i i mu (TP & AP) 2 8 7 6 10 11 13 12 10 10 10 15 15 !!3 17 16 :k3 28 18 EARLY 11 6 (40%) (551) 7 5 1l l (7)%) l l FINISH I

.....  ; l

. . I CALI.AEY

' "<~ ' }

I I I I I I  ! (220)

MArti.iNE ...........e  : .

. PREOPS 2 1 1 2 10 12 7 2 4 3 5 10 4 17 14 10 5: 4 29 17 18 33 9 11

(161) (361)  ! (5!L1)  !

DAVIS BESSE (ACTUAL) 25 2G 2K 2D 2h 2L 2M

! MAici.INE I I II I I -

0 0 1 0 0 3 0 11 1 3 4 1 3 5! 5 1 !E**i'7'* 8 29 9 12 12 1291 (142)  ! (572)

(34K) l 2" '" 2J 2r 2L g 2M j Sr. LUCiE i l i i I

, MAICLINE '

66 l '

i I i -

j MAINLINE LEGEND #

SECONDARY '

PRIMARY 2TR - TURBINE

• ROLL 25 - AUXILIARY FLUSHES i w

2C - FEEDWATER FLUSH 2D - RCS HYDRO i

} SECONDARY SIDE TESTINC 2J - HOT FUNCTIONAL ,

COMPi.ETE 2K - SIT /ILRT TESTING j 2L - ESFAS TESTING 3 su mme unan

'~'

MIDLANb ENERGY CENTER UNIT 2 ~

! TEST PROCEDURE STATUS

! PREOPERATIONAL AND ACCEPTANCE TESTS.

l

! TOTAL NUMBER OF ~ PROCEDURES 264 i

TO DEVELOP .

51 IN REVIEW CYCLE 68 APPROVED PROCEDURES 145 MAY 1,1984 e

J

~

! TESTING ACTIVITIES STATUS PERCENT COMPLETE

) /

I i

i CURRENT l '.SCH_ED  % ACTUAL %

TOTAL F/C '

i

! INITAL SYSTEM CHECKOUT MH 550,000 19 49 l

i SYSTEM FLUSHES MH 66,000 15 28 l

i i SYSTEM PREOPERATIONAL MH 266,000 9 15

\

i TESTING .

5 l

l .

i i

EQUIPMENT RELIABILITY PROGRAMS B & W OWNERS GROUP l

NUCLEAR OPERATIONS & MAINTENANCE INFORMATION SERVICE 1

OTSG TASK FORCE LAY-UP / PACS PROGRAM i

i - UNIT 1 SYSTEMS

- CRITICAL UNIT 2 REVIEW PRE-CAllBRATION / TEMPORARY RELEASE PROGRAM l

l Er e _. _ _ _ -

40 i

EXECUTION OF REMAINING WORK UNDER CCP WILL RESULT IN A MORE COMPLETE SYSTEM WITH VERIFIED LEVEL 0F QUALITY AT TIME OF SYSTEM TURNOVER AND INITIATION OF SYSTEM TESTING.

DECOUPLING 0F THE TWO UNITS RESULTS IN REQUIREMENT TO START-UP ONE PLANT RATHER THAN THE PARALLEL TWO UNIT START-UP PLANNED IN PREVIOUS SHCEDULES.

TEST PROCEDURE DEVELOPMENT - ALL TEST PROCEDURES WILL BE APPROVED BY END OF THE YEAR INSURING WE MEET NRC REQT OF "AT LEAST 2 MONTHS PRIOR TO TEST START DATE".

2TR AND 26 MILESTONES PRIOR TO 2B THEREBY REDUCING SIGNIFICANTLY WORK HAS TO BE PERFORMED DURING PRIMARY MAINLINE ACTIVITIES.

TRAINED AND EXPERIENCED TEST ENGINEER FROM B0P TESTING TO MOVE DIRECTLY INTO PRIMARY SYSTEM TESTING.

l I

TESTING MANPOWER BUDGETED FOR 1984 - 118 l CPC0 PERSONNEL 53 CONTRACT PERSONNEL 65 CURRENT TOTAL 119 l

O e

l

S 41 MIDLAND PROJECT SCHEDULE SOILS JA MOONEY l

r, ,, - - - - , - . - .- . , - . . . _ . . _ _ . , _ _ _ , - ,.a __ , , ~,____,,_,___a ,,,,-,._,,,_,-,_,.--,rv_-.--,,,

. 42 MIDLAND PROJECT SITE PLAN l I M '! i -

COMBINATION i sc4co EVAPORATOR SHOP

• I BUILDING I

O '.- .

I ,O '

OILY WASTE OOUNG TOWE s4eoo n A TR ATMENT TANK FARM AREA

~

HYDROGEN --

TANKS RADWASTE L -

AUXILIARY ,

BUILDING T UNIT 1 ' ' UNIT 2 1

~

ADMIN. AND SERVICE BUILDING

' TURBINE BUILDING SERVICE WATER ssooo - PUMP h '

STRUCTURE DIESEL

- GENERATOR  ;

GUARD BUILDING CIRCUL.

l HOUSE WATER INTAKE i

O i

, STRUCTURE CONDENSATE D l STORAGE -

COOLING POND DIESEL GENERATOR FUEL OIL l STORAGE TANKS y ll lll: l lllll l llIll I 8FA p- '3\ 'j l

l E

= R

. .I, I. .$!.

1 1 1

i MIDLAND PROJECT i

AUX. BUILDING SOILS REMEDIAL WORK I AUXILIARY BLDG.

TURBINE BLDG 7 r" 1

E L. S O S' w rI ..

REACTOR BLDG UNIT I l _ EL.691'6

JACK GRILLAGE BE AMS BUILDING

! EL 666.d s" PLAN REACTOR REACTOR BLDG UNIT I BLDG UNIT 11

+ _ . . _ .__

+ _

i SEE DETAIL OF GRILLAGE SECT.

l -PIER W8 l

N - - a --e c_ _

a--a--ev O-0

O O O O O O l UNDERPINNING WALL

)

• 338' = 0 l

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AUXILIARY BUILDING UNDERPINNING PLAN VIEW .

,i l REACTOR BUILDING j . .g ,

UNIT 1 l

I H

\ \-%. \

BUTTRESS f../

j ,!/ f

\ \ ACCESS' \, 'N < ELECTRICAL PENETRATION ,

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• HAFT -

AREA (EPA)

N, . / ,/, /wa

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• ,.. j ,/ W SEAMS WEST

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./

. UNDERPINNING \

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/ '

I ACCESS SHAFT =\ _J; pj;If/;*/f c , _,

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- - - - -_, _ ,,_.,_g. g __ , _ __ _ __ ,_

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{ AUXILIARY BUILDING UNDERPINNING SELECTED PRODUCTION RATES ACTIVITY DESCRIPTION UNIT RATE / CREW SHIFT

DRIFT EXCAVATION HF 1.2 l

i 1

PIER EXCAVATION VF 1.4 tiASS EXCAVATION BY HAND CY 8.7 i

MASS EXCAVATION BY MACH CY 21.0 INSTALL PIER RESTEEL LBS 488.0 INSTALL PIER CONCRkTE CY 4.1 INSTALL GRILLAGE BEAMS LBS 1000.0 I

l I

t - -

j

~

l .

. MIDLAND PROJECT SCHEDULE l

i AUXILIARY BUILDING UNDERPINNING 1983 1984 1985 1986 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ,

i Temporary Underpinning i

l Mass Excavation l Pour Permanent Wall '

l Load Transfer l

i Soils Consolidation

\ m i

Lockoff, Grout & Backfill

! mem l Fuel Load A l

i 4

47

^

1 MIDLAND SOILS SCHEDULE l SCHEDULE CERTAINTIES

! O DESIGN COMPLETE GSSERISSUED GCONSTRUCTION 35% COMPLETE G DEMONSTRATED PRODUCTIVITY RATE G EXPERIENCED ORGANIZATION

+

l l

d

- . 48 4

MIDLAND PROJECT SCHEDULE t

LICENSING L

JN LEECH l

4 .

l MIDLAND PROJECT SCHEDULE

! LICENSING SCHEDULE l

1983 1984 1985 1986 l _

1 l2l 3l 4 1l 2l3l4 1 l 2l 31 4 1 2l 3l 4 O/M Hearings Complete g:O

- 8!S

! Findings of Fact - Soils /QA OCi _.s i

l !

o un ASLB Review-Soils /QA  : u.

]

yd initial Dec. ion is I

l ASLB O/L Hearing

- ContentionsA Hearings Complete

! Open items Close Out i I i l Findings of Fact i

! Initial ecision l ASLB Rg Low Power

{ NRC Appe License

! NRC Review Full l 3 mg Power

a License l

S 1 .-_ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _

O

• , , 50 MIDLAND PROJECT SCHEDULE CONCLUSIONS JW COOK l

l l

I l

i

% <D BASES FOR SCHEDULE CONFIDENCE l

• Soils Activities Defined and Demonstrated j

• CCP Program Approved and implementation Initiated I

• Desi0n Complete l

f l

• Single Plant Completion

• Improved Overall Project Planning

• Additional Senior Staff

• Project Milestones e Target Schedule 4

4 _- _--