ML20128M147

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Forwards Nonconformance Repts for May & June 1985,per 730323 Memorandum & Order ALAB-106 & Amend 1 to Facility CP
ML20128M147
Person / Time
Site: Midland
Issue date: 07/19/1985
From: Jackie Cook
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To: Taylor J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
32317, ALAB-106, NUDOCS 8507250214
Download: ML20128M147 (10)


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Power James W Cook Vice President - Projects, Engineering and Construction oeneral offices: 1945 West Pernali Road, Jackson, MI 49201 + (517) 78&O453 July 19, 1985 Director of Office of Inspection and Enforement Att Mr James M Taylor US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY

.' REPORTS FOR MAY AND JUNE 1985 DOCKET NOS 50-329 AND 50-330 FILE 0.4.6 SERIAL 32317 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Permit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Noncon-formity; Consumers Power Company Nonconformance Reports, Audit Finding Reports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports.

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JWC/WRB/im CC JGKeppler, USNRC Region III (w/ene)

CBechhoefer, Esq, ASLB (w/ enc)

ALAB-106 Service List (w/ enc)

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-si ALAB-106' MONTHLY REPORT SERVICE LIST

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Mr. Frank J Kelley,'Esq 'Mr Steve Gadler Attorney General of the 2120 Carter Avenua State of Michigan St Paul, MN 55108 Ms Carole Steinberg, Esq Assistant Attorney General- Mr William Clements (2)

Environenntal Protection Div Docketing & Services

-720 Law Building

. US Nuclear Regulatory Commission Lansing, MI 48913 Office of the Secretary Washington, DC 20555 Mr.Myron M Cherry, Esq LCherry & Flynn Ms Mary Sinclair 3 First-National Plaza 5711 Summerset Street Suite'3700 Midland, MI 48640 Chicago, IL 60602' Mr William D Paton, Esq Mr Wendell H Marshall' Counsel for the NRC Staff 4625 S Saginaw Road US Nuclear Regulatory Commission

. Midland, MI 48640 Washington, DC 20555 Mr F C Williams, Esq Mr P Robert Brown, Jr Isham, Lincoln & Beale Clark, Klein & Beaumont \

1120 Connecticut Ave, NW 1600 First Federal Building Suite 325- 1001 Woodward Avenue Washington, DC 20036 Detroit, MI 48226 Ms Earbara Stamiris Ms Lynne Bernabei 5795 North River _ Road Government Accountability Route 3 . Project of the Institute Freeland, MI 48623 for Policy Studies 1901 Q Street, NW Mr John Demeester, Esq Washington, DC 20009 Dow Chemical Building Michigan Division Mr James E Brunner, Esq

' Midland, MI 48640 Consumers Power Company 212 West Michigan Avenue Mr Michael I Miller, Esq Jackson, MI 49201 Isham, Lincoln & Beale 3 First National Plaza

-52nd Floor Chicago,~IL 60602 OC0785-0028A-MP02

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INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT MAY 1985 Bechtel Nonconformance Reports - None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nonconformance Reports -

Q-00019, Opened 05/03/85 Q-00019. Closed 05/03/85 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action Request / Reports - None OC0785-0028A-MP02

INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT JUNE 1985 Bechtel Nonconformance Reports - None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None

. BechtelQuality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nonconformance Reports -

'Q-00020, Opened 06/11/85 Q-00021, Opened 06/14/85 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None Consumers Power Company Corrective Action Reports - None-Consumers Power Company Management Corrective Action Request / Reports - None 4

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REC 0]DCOPY QUALITY JR NO. 17 REV l

&SSURANCE 4 00019 0 1 01718I018 16 DATE ISSUE May 3, 1985 l FORM Q_AD-1 i

N0llCONFORMANCE REPORT 18 PAGE 1 0F 2  ;

1 ITEM LOCATION  !

N/A 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

N/A N/A N/A l I

5 ITEM DESCRIPTION Documentation of QAD personnel to perform their assigned duties.

6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRD N/A QA Procedure 001 NO 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION N/A N/A Quality Assurance Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES X NO N/A 12 REQUIREMENT QA Procedure 001, Revision 1 Section 4.1.2, requires the Section Heads to document their evaluation of each subordinate's education and experience on Appendix C of QA-001.

13 N0tiCONFORMANCE .

During an internal check of QAD records, it was determined that Appendix C had not basn filled out for each subordinate. NOTE: This is a self imposed requirement that sxceeds the requirements of the codes and standards consnitted to in the QAPP. Separate cartification of inspection and audit personnel was completed as required by other QA precedures.

14 N 0 GIN SY HM (.,.4AJcro0d 19 HOLD TAG APPLIE YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATE AREA ITEMS SEGREGATE YES X NO N/A ^

21 NED TO REVIEW FOR 23 TREND CODE 24 NCR REVI BY

j_ _ _ N hotb RDORTABILITY YES 1 NO 7 DATE c en 22 DETERMINE TO BE REPORTABLE 25 SECTION HEAD, ASSURS CE ENGisssaING YES NO N/A N/A QA-6 Rev 1

. m e s. )

35 PAGE 2 0F 2 l

Tha use of Appendix C 'of QA Procedure 001 was incorrectly interpreted to be required cnly if the Section Head's evaluation of subordinates determined the need for cdditional training.

27 PROCESS CORRECTIVE ACTION REQUIRED l lYES l X l NO 28 RECOMMENDED DISPOSITION R REWORK l l SCRAP / REJECT l l REPAIR

  • l l USE AS IS*

CREQUIRES TECHNICAL JSUTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES l X l NO CR NO:

.30 ADDITIONAL INFORMATION N/A

~31 SPO IT CONCURRENCE Cw Goo e.~O Y 5 .

CT UN RG {IZ g g DATE QAD CONCURRENCE

/DATE N/A N/A ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN ,

An Appendix C form has been completed for all Assurance Engineering and Verification parsonnel as required by QA-001. This documentation confirms that subject personnel

cra qualified to perform their assigned duties.

n M 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 N SED F

" D

C nfirmed completed Appendix C forms in QAD files.

1 RESULTS OF DISPOSITION ACTION VERIFICATION Jo mc I

Q ACCEPTABLE l l UNACCEPTABLE AD ' @ ATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER N/A A.N.I. (ASME) DATE l ,

IF REQUIRED QA-6 Rev 1

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' QUALITY ASSURANCE ggy W

  • 15 NCR NO.

d- 0001o 17 REV O

DIVISION 16 DAT3 ISSUED FORM QAD-I f (f/sI/06 NONCONFORMANCE REPORT 18 PAGE I 0F J'4& c.;

1 ITEM LOCATION v' 40XIL-l ARY BLPh.

2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

f4Tyb M-412. SilEsT4 I L; & $6E OL*CJt- 5~ Nfh 5 ITEM DESCRIPTION UN IT* 2. VEAC:ToK. ?)UIL.Ql4y f6MG 'T"Wh1~ ION fR'6460Kl2hfiON hlfSfdM b ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED N[A (MultflFt.e) 'fgoce rve.e O M -o o i 4 ,J W 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION N/A C + ^1 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES X NO $l k 12@REQUIREMENTfeoc. on-con get.) fttt. 6 5 L c. fe@eev Tec 0+M 4vysevosog. ca.FsS14nser -To :

  • N,1 GhD ". . . . An. "+fA RT o F w' Oft. pgg \dcRK o KQGK IMSfrldcfloM b. *

@ Wogr.otQsg 2.tsooo'56, fAlct 4, 4TAfG$ : "WsTN646foluf,l0MrAcrQAVf!KnoK't'o SfARToFWoKoc."

(f sMytcruuf't.AN Wo- ooo5s feu o feQult.9'S INf%Ce+$ tenfhtfsoM- of tdogg_Ogegg 11600036 MgfSI ;5,A W4.

13 NONCONFORMANCE (I)& Conc 5Chf(yd*o4ils Al%6, QAt? WA4 Nor QarlFgav of tunTs Ariod op wogg on 4l01fK. O fJ E R. Z 2 6 o 0 0 3 0 .  ;

f) $1MCG "rN6 Vl0KK ORQ6K$2250 oo36 OkS '6G6M ComF't. cts'P, GAP CANNo'T" 1kRFoRM ri46 IMfsc: nom f(sepostlebswr$ of l%fsenou ft AM W0-00056 'Kew.O.

'14 NCR ORIGINATED BY -

. Y lW

, DATE i I 19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES K. NO N A-21 NEED TO REVIEW FOR

'23 TREND C0DE 24 ED B ,_bn33(,,gjecpjgg, REPORTABILITY YES Y NO / / TE (o /3 7 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAIT, ASSURANRE EUCINEERING YES NO /\[N A/h QA-6 Rav i i

6 CMSE 35 PAGE A 0F J 27 PROCESS CORRECTIVE ACTION REQUIRED l lYES l l NO 28 RECOMMENDED DISPOSITION l l REWORK l l SCRAP / REJECT l l REPAIR

  • l lUSE AS IS*

CREQUIRES TECHNICAL JSUTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES l l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REOUIRED 32 DISPOSITION ACTION TAKEN t

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION l l ACCEPTABLE l l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR FUMBER A. N. I. (ASME) DATE IF REQUIRED QA-6 Rev 1

lh.U"du Uws a

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-NCR-NOr 17- REV y QUEITY -

45$URAriCE"io 1 W Q-00021 0 DIVISION--- - -- -

16 DATE JSSUED June'y, 1985 EORM QAD-1 NONCONFORMANCE REPORT 0F 18 PAGE 1 2

~ 1 ITEM LOCATION Warehouse #1 -

2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

W J Woolley dwg. 30459 revision 8 Inflatable seals NA 5 ITEM DESCRIPTION

' Inflatable elastomeric seals for the containment air lock door. Furnished as part of Purchase Order C-50B. A total of 8 seals.

3 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 1 BTA & 2 BTA QA-006 revision 2 NA 1 INSPECTION PLAN REV 10 ACTION ORGANIZATION NA' Engineering Technical Support ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES. 2 NO 2 REQUIREMENT Ssction 4.2.2 of Procedure QA-006 revision 1 states in part: "When a nonconformance is reported to or detected by QAD personnel, QAD is responsible fors...d. Documenting non-conformance on a NCR (Appendix A)"

3 13 NONCONFORMANCE A copy of a Part 21 Notice was received by Consumers Power Company from W J Wooley indicating a defect in the Personnel Air Lock seals. One of the inflatable seals manufactured by Presray Corporation ruptured during qualification testing. (Reference letter from the W J Woolley Company to the USNRC dated September 19, 1983.)

l 14 NCR ORIGINATED BY l

WZtJS20-R E Whitaker 641/w DATE 19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGitEGATED YES X NO NA f f 21 NEED TO REVIEW FOR 23 TREND CODE '24 NCR REVIEWED B /

REPORTABILITY X YES NO =

22 DETERMINED TO BE REPORTABLE 25 SE_CTION HEAD, AS URANCE ENGINEERING k YES NO g gy[fg QA-006 Rev 2

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26 CAUSE .

35 PAGE ,',,,OF 2 27 PROCESS CORRECTIVE ACTION REQUIRED l l YES l l NO Z8 RECOMMENDED DISPOSITION l l REWORK l l SCRAP / REJECT l l REPAIR

  • l lUSE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED 'l lYES l l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE l

ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 3 METHOD OF DISPOSITION ACTION VERIFICATION j34 NCR CLOSED BY I

RESULTS OF DISPOSITION ACTION VERIFICATION l l ACCEPTABLE l l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR  ;

NUMBER

'A.N.I. (ASME) DATE I IF REQUIRED QA-006 Rev 2 -

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