ML20129B726

Forwards Bechtel Nonconformance Repts,Quality Audit Findings,B&W Repts of Nonconformity,Util Nonconformance Repts,Audit Finding Repts & Quality Action Requests for Apr 1985,per ALAB-106

ML20129B726
Person / Time
Site:	Midland
Issue date:	05/25/1985
From:	Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	Taylor J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
CON-#285-193 32280, ALAB-106, NUDOCS 8506050310
Download: ML20129B726 (15)

Text

y

@ Consumers Power Jpmes W Cook Vice President - Projects, Engineering and Construction oerural offices: 1946 West Parnell Road, Jack.on, MI 49201 * (517) 788-0453 May 25, 1985 Director of Office of Inspection and Enforement Att Mr James M Taylor US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY REPORT FOR APRIL 1985 DOCKET NOS 50-329 AND 50-330 FILE: 0.4.6 SERIAL: 32280 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Permit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Nonconformity; Consumers Power Company Nonconformance Reports, Audit Finding Reports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports.

JWC/WRB/Ir CC JGKeppler, USNRC Region III (w/ enc)

CBechhoefer, Esq. ASLB (w/ enc)

ALAB-106 Service List (w/ enc) h PDM R

g OC0585-0029A-MP02 3

c-  ;

,g -

x A

h p ALAB-106 MONTHLY REPORT SERVICE LIST s

^ Mr Frank J Kelley, Esq Mr Steve Gadler Attorney General of the 2120 Carter Avenue

. State of Michigan St Paul, MN 55108.

Ms Carole Steinberg, Esq.

AssistantLAttorney General _ , Mr William Clements'(2)

Environemntal Protection Div Docketing & Services

'720 Law Building . US Nuclear Regulatory Commission Lansing,)0[ 48913 Office of the Secretary.

Washington, DC -20555 Mr Myron M Cherry Esq Cherry & Flynn Ms Mary Sinclair 3 First National Plaza 5711 Summerset Street-Suite 3700 Midland, MI 48640 Chicago IL 60602 Mr William D Paton. Esq Mr Wendell H Marshall . Counsel for the NRC Staff 4625 S Saginaw Road US Nuclear Regulatory Commission -

Midland. MI' 48640 Washingt n, DC 20555.

• Mr F C Williams, Esq Mr P Robert Brown, Jr' Isham, Lincoln & Beale Clark, Klein & Beaumont

, 1120 Connecticut Ave, NW 1600 First Federal Building Suite 325 1001 Woodward Avenue - r' Washington, DC 20036 Detroit, MI 48226 i

-Ms Barbara Stamiris Ms Lynne Bernabei 5795 North River Road Covernment Accountability i

. Route 3 Project of the Institute Freeland, MI 48623 for Policy Studies i 1901 Q Street, NW Mr John Demeester, Esq Washington, DC 20009 Dow Chemical Building Michigan Division Mr James E Brunner, Esq [

Midland, MI 48640 Consumers Power Company l 212 West Michigan Avenue Mr-Michael I Miller, Esq Jackson, MI 49201

-Isham, Lincoln & Beale

. 3 First National Plaza j 52nd Floor  ;

Chicago, IL - 60602 j i

4 v

I DC0585-0029A-MP02 =

p. - '

s INDEX OF ATTACHMENTS

. ALAB-106 MONTHLY REPORT APRIL 1985

'.Bechtel Nonconformance Reports - None Bechtel Quality Action Requests - None.

Bechtel Management Corrective Action Reports - None ,

Bechtal Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None-Consuu is Power Company Nonconformance Reports -

Q-00007. Closed 4/19/85 Q-00018, Opened 4/17/85 Consumers Power Company Audit Finding Reports - None Consum rs Power Company Quality Action Requests - None .

Consumers Power Company Corrective' Action Reports - None ,

Consumers Power Company Management Corrective Action Request / Reports - None i

i l

l OC0585-0029A.MP02

RE003D20?Y iUALITY 15 NCR NO. 17 REV

'SSURANCE O- doo /A O

• IVISION i 16 DATE ISSUE

'ORM QAD-1 i M /*7, /988" NONCONFORMANCE REPORT l 18 PAGE / OF 1 1 ITEM LOCATION G w~ --a s f / L s 2 DRAWING OR PART NO. AND REV. 3 PART NAME 4 SERIAL NO.

Zb Y h53$~ M250 WE NY 5 ITEM DESCRIPTION N04kn?T,. l$3 Y 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED AM 31502.2 S8s-2. Ca~b A44 9 INSPECTION PLAN REV A O p4NISTI,0

/VA #4&Msed so/ J s

.1 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES 1 NO g

"'4"*****zasrnunvor eeesmH As~r6g ro ac wm+at 6* mesh to Linsr- fnwt /e.c DM M GW "W

/Mawne e (zs a,. rs-f- 42. Res' Z-I

.3 NONCONFORMANCE '

b.986t/n@G50" h/#$ due.7 pp. M B & P7 & JAt /0 OH M

1. ' WN 5 WMY SYW fS0. 0 * * .

f l84u6409984 MW #832S 0c2SD W2-2/-8Co NCR ORIGINAT E BY ,

. l

.=: - ,

YM L9 HOLD TAG APPLIED hl:..= me:.J "#

l YES A NO ,0C ION F)

AG EA AREA

- ITEMS SECRICATED X YES NO ggy/4 p 11 NEED TO REVIEW TOR  : 23 TREND CODE 24 N BT L, u.)ooO df-REPORTABILITY YES 1 NO y 12 DEIERMINED TO BE REPORTABLE 25 SECTION HEAD. ASSURANCE am usanL.NG YES NO M Rev 1 QA-6

5 CAUSE 35 PAGE 1 0F 1 4(.A6e W4MUA/

, :7 PROCESS CORRECTIVE ACTION REQUIRED l lYES @ NO l;8 RECOMMENDED DISPOSITION f!414 REWORK l l SCRAP / REJECT l l REPAIR

• l lUSE AS IS*

CREQUIRES TECHNICAL JSUTIFICATION ATTACHED 19 CONDITIONAL RELEASE NEEDED l l YES @ NO CR NO:

30 ADDITIONAL INFORMATION ZNM*Y hW &C6D N Y

/AtAutor 47Mnt.s h te Aktgy f4 c c c o s f 6 / ,dLS.

Nasr or Re- dwuswen n o a. :m su=ww re nem

&w Davvs owmna arr watr se w W 7rsea .:ri m t a r oF e>,

11 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE I.N.I. (ASME) IF REQUIRED l 11 DISPOSITION ACTION TAKEN -

l l

13 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY RESULTS OF DISPOSITION ACTION VERIFICATION l l ACCEPTABLE I IUNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A . N .1. (ASME) DATE IF REQUIRED QA-6 Rev 1

RE00 3 COPY 1 15 NCR NO. 17 REV QUALITY 0-00007 0 ASSURANCE 16 DATE ISSUE DIVISION 2-11-85 NONCONFORMANCE REPORT 18 PAGE 1 QAD FORM 1 OP g/0 g)cv %/S.W L ITEM IOCATION

^'

MEC onsite M&TE Calibration lab 2 DRAWING OR PART NO. AND REY. 3 PART NAME 4 SERIAL NO.

MP-1 Mini-Pulser 433

$ ITEM DESCRIPTION Mini-Pulser Cal. ID #8325-01198 6 ITEM STARTUP SYSTEM NO. 7 RU ERENCE DOCUNINT 8 ASME A.N.I. REQUIRED c NA IS-I-27 rev 1-A NA l9 INSPECTION PLAN REV 10 ACTION ORGANIZATION ,

NA SP & LS.S. Woodby 11 ACTIVITT HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

TES 3 NO NA 12 REQUIREMENT Equipment MP-1 is supposed to generate a pulse height of 10 volts.

13 NONCONFORMANCE Equipment MP-1 is generating a pulse height of 10 millivolts.

NOTE: H&TE usage record page one for 8325-01198 shows no Q activities performed with this equipment.

9 14 NCR ORIGINATED BY f '

W// C DATE

~

19 ROLD TACS APPLIE YES 1 NO 20 LOCATION OP HOLD TACS OR SEGRECATE ARIA ITEM SECRECATE 1 YES NO ,

WATF 1mh 21 NED TO RanW POR 23 TREND CODE 24 NCR R W REPORTABILITY YES y NO 3 [

DATE: =* l' 86 22 DaisuMIND TO SE REvMAALE 23 SECTION HEAD. A8au -- ING DATES # /

'QA-6 Rev 0

Q-00007 rav 0 peam 2 of f 4

j26 CAUSE g wp q ci-d 6/N R' WoU W 4

L 27 PROCESS CORRECTIVE ACT10tt REQUIRED I l TES

@ NO 28 REColGIENDE DISPOSITION l

REWORK I ISCRAP/ REJECT l l REPAIR l lUSE AS IS i

i 29 CONDITI0llAL RELEASE NEE E l l TES NO CR NO.

30 ADDITIONAL INFORMATION

1. $st&

A .

}e-Aa1011 ORGAllIZATICII

1. M-8f DATE W $f QAD CONCURRENCE /

9/'M/$r'

' DATE ENGINEER",NC W/A DATE A.N.I. (ASME) IF REQUIRED i 32 DISPOSIT"Ott ACTIOll TAKElf

"ff,vig,'c 83z T-0//95 cuss teavr ro SPA 5 A= O'surn-

i .

p .

gf}w,, p3 fa v80, AS.Soauc' /unoss v$op.r-a'a'3 ca.. r,+~maews LGnunn.',;2'

' '^^^ #

12EAL/h$4 Q t /(EM u)@ AH""d# # ""9

'jb $setA UQ g$tM'-O I/ 93 11 AfANCNfD YAd/MMaAt 181stt 047'/fft 40Ud 94/fe 3*El* W 33 "D'"GD OF DISF@ IT I vymir IGI NCR CLOSED BY

< Ke n't aM e u '6 7

• e p/

fWfe RESUL Mnl 4 h/A OF DISPOSITI0ll ACTI0li YERIFICATIO

, NMd /SW77W) }

/

/

, ACCEPTABLE UNACCEPTABLE QAD ' Dais ACCEPTABLE, R2 SUFIRSEING NCR NUMBER -

i A.N.I. (A5HE) DATE l IF REQUIRED -

l

@-4 Rev 0 -

e

Q-00009 tt O ft 3 ef lb

,NONCONFORMANCE CHECKLIST B25- 011% -

. Equipment Number 666etwe Manufacturer ale-i Model Number Yes No

1. Is the nonconformance valid?

(This step is only for nonconformance identified by Midland Plant personnel and is based on steps-(a) through (d) below.)

a. Was the proper test equipment used in accordance -

j with applicable Maintenance Orders? V

b. Are circuit connections correct and in accordance with suggested diagrams or directions within the N07 (Check for loose connections, improper grounds, excessive wires, and exceptional lengths of wire.)

c. Re-accomplish N0 step or steps used when defective component was found or readings were ,

taken. Verify the readings taken and record on a data sheet. Is the device still nonconforming?

d. Notify immediate supervisor who will verify itees (a) through (c) above. Is the device still nonconforming? \

t PR1184-4000A-AD07-MN01

. w- . .,- .

If the' answer is yes to questions _ c or d, or a 'l Deficiency Notification was initiated by SP&LS, the )

nonconformance is valid and the remainder of the -

checklist must be completed. If the nonconformance is not valid, attach the nonconformance checklist to the data sheet and complete the test.

2. Is the M&TE in an active status?

If yes, continue' checklist.

If no, so to Step 7; a Maintenance Order is not required.

3. Is the calibration activity of the M&TE safety -

related?

If yes, continue checklist.

If no, so to Step 7; a Maintenance Order is not -

required. @h 2 -II. s f

4. Nas the M&TE been used since the last cali-bration/ calibration check (see Usage Lot)?

If yes, continue checklist. -

If no, so to Step 7; a Maintenance Order is not required. V

, 5. Was the M&TE used in any safety related acti-vity (see Usage Log)?

If yes, continue checklist.

PR1184-4000A-AD07-MN01

. IQ4co7 po' J 'o r h

If no, so to Step 7; a Maintenance Order is not required.

6. Was the nonconforming range of the M&TE used in this safety related activity?

If yes, initiate a Maintenance Order and go to Step 7.

If no, so to Step 7; a Maintenance Order is not required. ]

htA O-0000'7 DR#

7. Does the M&TE require repair or calibration?

If repair required, initiate a Maintenance Order. If calibration required, make the neces-sary adjustments and calibrate. _

8. Does the calibration / repair responsibility beloss_to Midland Plant?

.If yes, so to Step 8.

If no, attach " rejected" sticker and ship to the ,

responsible facility.

Description of Nonconformance -! N AS L'K,TR6mLt.7 i

L0u0 coTFvT. T t40 o ra ir sTru /utie s . ,

hv T t a # (A unT A wifu s y #v 4 u ( ra D t.5 M J o t w g g i

L ,

_a 1 Ct &/

Signature of 1 ,aluator 2.- n 4 C Date m ho U .

2-a-3 v ne ie.ed y rg case PR1184-4000A-AD07 MN01

..,g , . ,

9 Description of work performed to correct nonconformance S f_W T M Lu~ Ste vice s Fo <t derAm i -

u o A t 4nw i  ;

v ch l- (f- k W Can ManagemeRt Q Date 4

a i

l i

1 4

I i

i PR1184-4000A-AD07 19101 I

i

- - , - _ . . _ - . . . _ . _ _ , , _ _ _ _ _ . - . . _ , ~ ___

4 ~~~~** ~~

'. h .N P GWER Conf t *8

!. - C . s, ti PAGE 01 OF 01

,nLIDRATION AND I NSTRUMENT GERV ICEG PROCEDURE CHECNLIST AND CPECIAL INSTRUCTIONG TYFC HINI PULSE MODEL NC. MP-1 MFG EDERLINE SPECIAL NOTES Tcmp Range O DEG C TO 60 DEG C ( *-hf,e 8 ... l

• F'ROCEDURE IS-I-27 REV 2 Tcmp Coef NA SYSTEM PROTECT ,' 10ff &ig,.

• CKL ID AEF Huaidity NA LABORATORY SERVICES ORIG JNL %C". --

Pacition NA

• TEC REVW ARKdd Cth:r NA C & IS DEPT.

• Appa ngg gj(

COOC***************************MM**44********************M**.x*********NMA***

• MFG. ACCURACY

• CPCO ACCURACY

• RECALL INTERVALS '

ANNUAL ANNUAL

• USAGE CLASG NA GENERAL RANGE FUNCTION

• STANDARDS REQUIRED *

• CALIBRATED

• ACCURACY *

• 1 * *

• 2 FREOUENCY * .

3 (COUNTS PER MINUTE)** +/-0.05% * +/-0 1% RDG * +/-0.1% BDG c * *

• 5 10 CPM TO 1,600,000 * *

• 6 CPM * *

• 7 * *

• 8 AMPLITUDE * *

• 9 3m,10m,30m,100m, * +/-5 0% * +/-10.0% F.S.* +/-10.0% F.S.

10 0.3,1.0,3.0 VOLT * *

• 11 RANGCS * *

• 12 * *

• 13 * *

• 14 * *

• 15 * *

• 16

• ppg , ,, ,

17 * , , Utg**** * *

. ' M ; ,6 %

10 *

• 19 * ~*#

• 20 * *

• 21 * *

• 22 * *

• 23 * *

• 24 * *

• 25 * *

• 26 * *

• 27 m *

• 20 * *

• o c o o w w = * *

• w

• x * * * * * * * * *

• w *

• w * * *

• w w w w w * * * * * * * * ,+ w a x *

• n w w

• n a w n

• w u r m w * * * * * * *

• w w CoociaL InstruetIonst REFER TO WORK PROCCDURC. -

INEORgggION

'*~

~

CONSUMERS POWER COMPANY N '#*' *~

. CAllBRATION CERTIFICATION Date Cat: d!2I!S Date issued: 3 Date Due: 2 k 10 No. E.: Cim To UTI Storage-Assign Due Date When issued G E N E R AL I N F 0 R M AT I O N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type 'Model No. MP-i

• Serial No. 433 ~

Mfg ' Cal Facility $P 4 (_S C.T '[S g

• Proc No. 16- 1 '2'7 Ckt 4 Rev T-g ,

' User Group as Fourd MikAA Final M 8 h A3b RESULTS..............................................................................................

As F und: E Acceptable - Indicated Ranges Within User Requirb Accuracy Date 3 Unacceptable - Errors Exceeded User Required Accuracy By dW Repairs Required Prior to Final Readings Explain -

Notification No. Verbel to Final: .

3 Mats M% Accurm -

oa,e ah Other (Explain)

~

INFORMATION COPY '

By J4 Remarks __

CERTlFiCATlON........................................................................................

Standards Used (10 No.-Cate Due-Nom Tol) 23 Dog C YO %RH DW -00011 3/12/tr~

• 3.0 %

<D W /O */.2.5 10 {t'! / W L fen fYff

=

THIS INSTRUMENT HAS BEEN CALIBRATED USING STANDARDS TRACEA8LE TO THE NATIONAL BUREAU OF STANDARDS, OR THE NATIONALLY ACCEPTED MEASURING SYSTEM. THE STANDARDS AND INSTRUMENTS USED IN THE CALIBRATION ARE SUPPORTED BY A CAllDRATICN SYSTEM WHICH MEETS NRC 10 CFR 50 REQUIREMENTS.

m Approved by Jd>m - '

WM Cate Y M O I Title - - .d

. /

u u o - . _ r i, - ~ r. t unr o n -

FAGE 01 OF O2

' O i. L IDRATION AND INOTRUMENT SERV I CES CALIBRAT ION REPORT MATE ID NO. 531f-0IL9I SER NO 431 PROC NO IS-I-27 MODEL NO. MP-1 MFO EDERLINE CKL ID A REV 2 TYPE MINI PULSE INTERVAL Q-CODE Ya. USAGE G CM7.Reu-

• • • =********************************************************n**************

Licitations/ Remarks __ __ __ _____ ___ ____ __________ _____

__ _ .- __ ___ _ y_ _ _ _ _ _ _ _ _ . _ _ _ _ ___

• Rocdings

• n ** *

• Taken

• * * *

• Fromt

• ** * * * * *

• e*Da * * *t *a*By_J_f.L:._* * * * * * * * *Da *

• t* e_V/MIK

• * * * * * * *Da *y * * * * * *t a B y _-).Lt D a t e ..d l.2]/2 STANDARD *******I******************************************* ~

• +/- ToL * +/- ToL Col Point *As Found cw*************************************************************************

Mfg * @ Final

• Mfg FREQUENCY . . r . .g Wg..

COUNTS PER SECOND (, g {c. r. ), b h M (.

. I MULT (Hz) BASE X1 160 2.66667 2.4NIO -_O.00267 0.00267 ___________O.00267 X10 160 26.6667 __M SIS.8_.._O.0267 0.0267 __- __ _O . 0267 -

X1CO 10 16 66667 __/.d*ISSU _O.01667 0.01667_ ____._ _O.01667 X1CO 20 33.3333 _Y2, 3,gf_L,,,,o,o3333 o , o 3 3 3 3 ,_,,,,,, w , ,_ ,,,o , o 3 3 3 3 X100 40 3 us 66.6667 _Ifr.:II.U_i__O.06667 0.06667 _ -- E _ O.06667 X100 00 .Q E.

133.333 __/2.LJ M __O.1333 0.1333 ____ ,__S$.__O.1333 X100 160 5 266.6667 M5 SSS2 O.267 0.267 .. _.3__E __O.267 X1K 160 m g 2666.67 _2.y_d_S,.2:3.I__2. 67 2.67 ___ W.. g __2.67 i

X10K 160 W -

26,666.7 _.dd_dII:.I__26.7 26.7 _ _

E cc E.__26.7 o

AMPLITUDC "N

• M V P-P LI,;

3.0m VOLT RANGIZ 1o -__ b>_ _a.- O.3

0.3 u __ ac..__o . . o.3 o.3

PAGE O2 OF O2

, ,CALIBRA T-I O N AND I NSTRUhEN T SERV ICES CALIBRATION REPGRT METE ID NO. 8 3 2.(- o g g q g SER NO 4 33 PROC NO IS-I-27 CKL ID A REV 2

• • ww***************x********

cuc o c* *

• Taken Raadings * * * *

• From: * * * * * * * ** w * *Data

• • *

• By_.F'

• * * * * *_Date.

• * * * *.J/11 * * * * * * * */2[* Da t e By JIL _Da t e .d[.Hh[_

STANDARD ***************************************************

• +/- Tot * +/- Tot CsL Point *As Found cenec*************n********************************************************

Mfg

@

• Final

• Mfg 102 VOLT RANGE 20 .2,Y.f___ 1.0 1.0 _ - - _ 1.0 10.0 __/J.t. 00 1.0 1.0 ____ 1.0 30m VOLT RANGE 10 0 /0,75' __ 3.0 3.0 _ 3.0 30.0 _ 47,_60 3.0 3.0 _ 3 . 0 --

cu 8:

100a VOLT RANGE 20 40

___.2:0,, ,2,

____@ O go.o

_ 10.0 go.o 10.0

} T___

___ 10.0 to.o 60 __.IL.?=.*l__ 10.0 10.0 -:5 'iF___ 10.0 80 F0. 0 to.o go.o .. , o _c _ _ ,,, i o . o 100 ___Srf__ 10.0 10.0 __ d _J2___ 10.0 S

0.3 VOLT RANGE 0.f oi Q

<=

.!$ 22 0.1 o.03 0 . 03 _,

_ 0 03 0.2 d ,2d f 0.03 0.03 ____$._ 'W O.03 0.3 d>.3.80_ _ _ 0.03 0 03 M = 0.03 cm gg :sl:

1 0 VOLT RANGE <3 o.2 __.A_2p I 0.1 .

0.1 ___..b.______ 0.1 10 _l.2.9_L 0.1 0.1 _ __ _ . _ 0.1 3.0 VOLT RANCE 1.0 ___/.:8_8 0.3 0.3 ___ ___ _ O.3' 3.0 __.d_ f) 0.3 0.3 ___________._ 0.3 4

3..cyoRMATION COPY

_ . , _ _ . , . . , . _ , .