ML19326E149: Difference between revisions

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     -- P g : ; cf          2-[[3.go
     -- P g : ; cf          2-((3.go
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hy-d ,,e go              Unitw S:stes,Tpg Ccmpany, Inc.
hy-d ,,e go              Unitw S:stes,Tpg Ccmpany, Inc.
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II. INSPECTION CRITERIA                BR NO..      }[[A        12. ASME AUTilORIZED n        13.SMETCil ATTACllED        14. Discovered During          15. Equip rurnished By l)DWG () SPEC K) OT HER                  NO FPG-FI-193            gSg9      pNO
II. INSPECTION CRITERIA                BR NO..      }((A        12. ASME AUTilORIZED n        13.SMETCil ATTACllED        14. Discovered During          15. Equip rurnished By l)DWG () SPEC K) OT HER                  NO FPG-FI-193            gSg9      pNO
( ) YES      (K) NO      ( IRec'gMConst ( liest ( IClientDEng (            IFLD                1
( ) YES      (K) NO      ( IRec'gMConst ( liest ( IClientDEng (            IFLD                1
: 16. NONCONFORMING CONDITION: Tleference ANSI 4      15.2.2 FI-192 and Manufacturer's Spec.                      24. DISPOSITION CONCURRENCE Storage and Storage Maintenance requires the motor heaters to be connected to ?
: 16. NONCONFORMING CONDITION: Tleference ANSI 4      15.2.2 FI-192 and Manufacturer's Spec.                      24. DISPOSITION CONCURRENCE Storage and Storage Maintenance requires the motor heaters to be connected to ?
Line 4,337: Line 4,337:
: 24. DISPOSITION CONCUllRENCE                                y facci i<esh%, _DN'l__glaru..D.d b.c hta_1h.                                M, L          ._
: 24. DISPOSITION CONCUllRENCE                                y facci i<esh%, _DN'l__glaru..D.d b.c hta_1h.                                M, L          ._
7 f.. Curt _suhramm_hX .4Ah6mB_p',pim A :'"# I '.*T'_d_frS. ______.                                                                                                                  """"
7 f.. Curt _suhramm_hX .4Ah6mB_p',pim A :'"# I '.*T'_d_frS. ______.                                                                                                                  """"
pr4 W.wk St>                                                                                                                                                                  [[           f7 a _0 wsGLe_.fbumhc.<_bor85n2r.pea                          s
pr4 W.wk St>                                                                                                                                                                  ((           f7 a _0 wsGLe_.fbumhc.<_bor85n2r.pea                          s
                                                                                             .ki sawn t_c\%it      3hCTb5hM/i_GiC      0 a r GenosWu17#%
                                                                                             .ki sawn t_c\%it      3hCTb5hM/i_GiC      0 a r GenosWu17#%
                                                                                                                                                                                             -s
                                                                                                                                                                                             -s
Line 4,348: Line 4,348:
                                                                                                                                                                         ~~
                                                                                                                                                                         ~~
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: 22.        Field Engineering Disposition ( ) Field Engineering flecommended Dispositson to Project Engineering        g4        ~7 ppg        A $ [[_ ___ L h__ 5'al m _.fs t y _ s e s _
: 22.        Field Engineering Disposition ( ) Field Engineering flecommended Dispositson to Project Engineering        g4        ~7 ppg        A $ ((_ ___ L h__ 5'al m _.fs t y _ s e s _
Keypyk- in accordance with_ spec. G-270- procedure spec. 4RP -l-                                                        Rev 0        ._ q &gf                  Isfw -fng,g -
Keypyk- in accordance with_ spec. G-270- procedure spec. 4RP -l-                                                        Rev 0        ._ q &gf                  Isfw -fng,g -
Elimination and repair of surface defects, fLA      '
Elimination and repair of surface defects, fLA      '
Line 4,707: Line 4,707:
Contrary to the above, spools s-614-11-2 and s-614-11-3 were installed in contact with four (4) "Q" listed conduits and an unscheduled pullbox. The conduits are n nu"
Contrary to the above, spools s-614-11-2 and s-614-11-3 were installed in contact with four (4) "Q" listed conduits and an unscheduled pullbox. The conduits are n nu"
[    "'f ,./g'" "" 9-2 2 -J d
[    "'f ,./g'" "" 9-2 2 -J d
_""                p[['pa 2BKA016, 2BKA009, 2BKA007, and' 2BKA017, and are embeded within 18' of spool                                                D                _jy' ONSTR QC ENG 3 /2.'y DATE h  JLold 'for engineering _d_isposition.                    "0" list nunber 3.005            1 " HOLD" tag'_ applied.
_""                p(('pa 2BKA016, 2BKA009, 2BKA007, and' 2BKA017, and are embeded within 18' of spool                                                D                _jy' ONSTR QC ENG 3 /2.'y DATE h  JLold 'for engineering _d_isposition.                    "0" list nunber 3.005            1 " HOLD" tag'_ applied.
                                                                                                                                                     ~""' ""''' "                          ""'
                                                                                                                                                     ~""' ""''' "                          ""'
: 17. REPO TED 8                          DATE                  1 VALID          BY                  DATE
: 17. REPO TED 8                          DATE                  1 VALID          BY                  DATE
Line 4,714: Line 4,714:
                 '_21. ROUTING:
                 '_21. ROUTING:
A%                      7-33 -n TO FIELD ENGINEERING ( ) TO OTHE
A%                      7-33 -n TO FIELD ENGINEERING ( ) TO OTHE
                                                                                       .f-(SPECl Y) na                  7d/2P masm,,ae_,m k"[['y","j"
                                                                                       .f-(SPECl Y) na                  7d/2P masm,,ae_,m k"(('y","j"
: 22. ( ) Field Engineering Disposition h Field Engineering Recommended Dispositeon to Project Engineering                        n.scu m/_h -
: 22. ( ) Field Engineering Disposition h Field Engineering Recommended Dispositeon to Project Engineering                        n.scu m/_h -
ne_pe_As_or A The condul in valeJ hece is om becideci a4 close proximiIv                                                                        . mas _.
ne_pe_As_or A The condul in valeJ hece is om becideci a4 close proximiIv                                                                        . mas _.

Latest revision as of 01:44, 16 March 2020

Forwards Bechtel Nonconformance Repts,Qa Audit Finding Rept, Mgt Corrective Action Rept,B&W Repts of Nonconformity & Util Nonconformance Repts,Audit Finding Repts & Corrective Action Repts for June 1980
ML19326E149
Person / Time
Site: Midland
Issue date: 07/21/1980
From: Jackie Cook
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To: Stello V
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
NUDOCS 8007280124
Download: ML19326E149 (360)


Text

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General o f fices: 1945 West Pernall Road, Jackson, Michigan 49201 *(517) 788 0640 July 21, 1980 Director of Office of Inspection and Enforcement Att Mr Victer Stello US Nitclear Regulatory Cc=tissicn Washingten, DC 20555 MIDLAND PROJECT ALA3-106 MCKHL'? REPORT FCR JU'E 1980 DCCKET NCS 50-329 AND 50-330 File 0.h.6 Serial 8806 In accordance with Condition of Memcrandum and Order ALA3-106, dated March 26, 1973, and A=endment No 1 cf the Midland Plant Ccnstructicn Permit, j

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enclosed are ten ecpies of the following documents written or closed during the month: 3echtel Ncnconfc::tance Repcrts; sheets from the Eechtel Ncncen-fermance Report Leg; 3echte: Quality Assurance Audit Finding Report; 3echtel Management Correcti"e Action Report; 3abecek & Wilcox Repcrts of Nunconfor=ity; and Censumers Power Cc=pany Nenconformance Repcrts, Audit k Finding Reports and Corrective Action Reports. I /

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1. PROJECT NAME M IVL/)# D CorrectedCa 240 7ECT JOEM O.*

722o RMANCEREPORT

  • S/U Non Testable 19 Nd. 3016 20
2. UNITIS) 3.DRAWI /PART NO.

PA'GE 1.0FM [ ' RE TEM DESCRIPTl N2-- A A 7ti N D A L.- EA c rwiry 0F h66A'56tw TESTW& LdA

5. ITEM LOCATION
6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPL CEMENT T 9. SOURCE IQ. CONTRACTOR / SUPPLIER Aj/g Nff PIN REV SER NO. Y k_ $Qg[ogq/gp y, $, fy$ pjpg [c,
11. INSPECTI N CRITERIA BR NO .SC -/.oSQMPI2. ASME AUTHORIZED 13. SKETCH A ACHED

()DWG SPEC ()OTHER NO - r "2 O S. I SP 14. Discovered Dur 15. Equip F nished By 1 p NO ( ) YES NO l l Rec *g i ?Const est ( ) Client og(IFLD

16. NONCONFORMING CONDITION:

SPEC /F:/c/77/oM C .2o 8 , ggy. /pyg[ 24. DISPOSITION CONCURRENCE _S Tot TES 666es Git-Te sHna 2se rks7 pD FDA? Po7Exf7&C ~ l" l" '" _$Er1C71WTY (d4&K/. C-2B9-7/) ey&AY $_tK_[4)_/L10MTHs #

                 ..J)^10 ts A G QuireaY) BY RO. g 7DC F l/6 5'M &. AS7M1                                                                                                            PROJ ECT' FIE LD ENGINEE R                   DATE C-169-7/ nrn Tes in pagD it oesEsq 7e wisipexco %                                                                                                                                                                                 i PROJECT ENGINEER                             DATE               '

i _BE_.rHNocuovS CJNs TY, HAve- goDH YHG' b/15tS  ? OF REDUCTioM tu ALYh-sqvt/spSs A E6cr/ OHS. COA /TRAe V To ""'" " ' " '" ~ " " ^ " 17 DB E "' " ' " ' " " ' ' " ' '

21. ROUTING: QQ TO FIELD ENGINEERING ( ) TO OTHERS ISPECIFY)
22. ( ) Field Engineering Disposition ( ) Field Engineering Recornmended Disposition to Project Engineering
23. PROJECT ENGINEERING DISPOSITION 4

)

26. OC ACCEPTANCE QC ENGINEER DATE AUTHOR 12ED INSPECTOR DATE O U' O

_ . - _ _ ___ _m. _ _ _ _ _ _ _ _ _ _ _ _ _ -_ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __m_______ _ _. _ _ ______

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                   %- //_%D T!163 A/A?!ED,
     ,                                                                                                 t l

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      ~

United States Testing Company,Inc. .. HOBOKEN. N. J. 07030 201 792 2400

             @\

i - REPORT 6 NUMBER 58796 Cuent: Bechtel Power Corporation inever to trus aurvaari Post Office Box 2167 Report No. 330 Midland, Michigan 48640 May 30,1980

Subject:

Special Semi-Annual and May Users Test, 1980 Project: Midland Project . Units 1 and 2 Subcontract 7220-C-208 Samalina Data Sample Identity: Site Req. # 49243, UST Log # 5490, Ticket # 70057, Truck # 58 3/8" Pea Gravel - Mdder !. Scr.: "t. '" :::r.t , "i:M;;r N' a.m.vw kr, nioy/;t,p es=y,n; 4 Date Sampled: May 8, 1980 at 1330 fJ s-s-a Source: Stoc4 pile

                                                                                #BD 6-610                  ecermeg .

Sampled By: United States Testing Company Personnel _ sANCUW

                                                                                                    / NEWMAN           O Dates Tested:            May 12,1980 thru May 30, 1980                           v nussett ga g.,

at the Hoboken, New Jersey Laboratories mompsos CML United States Testing Incoming Shipment No. 264 ELact. PfMNa O*- MECH. MWDic copy *BC wetorno 70Rton w eg. e occ. nacamNo ADM ASST RECEIVED 3 L"r.".:"

                                                                                                      #Tm JUN 041980                            *"
  • U O YES C NO 9 QUAUTY CONTROL DATE @

BECHTE ;p g momma- . f - rpo l Page 1 of Q y g4 0" United ^^- 54i>$i ' 42 2 .

                                                 $ [ C#-                     sy:     M. Anselmo rv                                                                                  Project Encineer O." 'u'"*"*n.'."*,Tu.'.O."7.,",EU.*".". *,*.*Ei '*
e. t'n""u17T.T. '" '#== d 'E Z"'A""O"u*".Z '",li.7.*"", O T.@.' "'@'!* '"--L'"#.*55.'O_529._M.h*OMMG.'IEE.M Y ii_M U' T FD 4" E T ! E E
  -     -'                                         UNITED STATES TESTING COMPANY, INC.

CLIENT: Number Bechtel Power Corporation Midland, Michigan 48640 58796 Report No. 330 l May 30,1980 Physical Testing

1. Lightweight Pieces .

l ASTM-Cl23-69 Specification Percent Lite by Weight Requirements ) 3/8" Aggregate 0 5 % Max.

2. Clay Lumps and Friable Particles ASTM-C142-71 Percent Clay Lumps & Specificatio;.

Friable Particles Recuirements 3/8" Aggregate 0 5 % Max. Percent Loss

3. L.A. Abrasion 24.1 % 50 % Max.

ASTM C 131-69

4. Soundness ASTM C-88 3/8" Pea Gravel Grading % Weight Before Percent Weight % Specification Steve Size Retained Test (gms) Loss Loss Recuirements n 3/8 to 4 73 300.7 1.2 .87 12.0 % -
5. Potential Reactivity ASTM C-289-71 Specimen Results 3/8" Pea Gravel
  • Rc = 100 Millimoles/ Liter Considered Deleterious
  • Sc = 176 Millimoles/ Liter Considered Deleterious
  • Sample tested failed ASTM and Project Specifications. t Remarks: M. J. Speltz, U. S. Testing Site Supervisor and Mr. Bill DeAnnod, 4

Bechtel Q.C. was notified via telephone by Mr. M. Anselmo on June 2, 1980 @l0A.M. Telex sent same date. 4 l 2 Page 2 l l l _ . . . . . . . . . . . . _ . _ .- _ . . . . _ ._ - - . . . . _ -.

Contact:

L. Morris F.E. SfU- tion-testable NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19 20 MIDIA!!D 1&2 7220 Nd.3017 PAGE 10F_I
2. UNIT (S) 3. DRAWING /PART NO. REV 4. BTEM DESCRIPTION UtIIT R2 5. ITEM LOCATION Cont. Il LI/A II/A POST TEllSIOtiIIIG TElIDOti Pf0TECTIOti Vertical Tendons
6. P.O. OR SPEC NO. 7. SERI AL NO. 9. SOURCE
8. REPL ACEMENT PART 10. CONTRACTOR / SUPPLIER II/A II/A P/N_H/A_._ REV-N/A. SER NO. _II/A--_ Construction ti/A
11. INSPECTION CRITEHlA IRNO II/ 12. ASME AUTHORIZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By (lDWG E l SPEC ()OTHER NO_C287 Q ;~~J INS,P ION REO D IIYES glNO l IRec"gf IConst ( ) Test g@lient ( IEng i IFLD
16. NONCONFORMING CONDITION:

Spec. 7220/C-37 Itev. 2 states in paragraph 2.2.5 that a 24. DISPOSITION CONCURRENCE monthly inspection shall be made to ensure the integrl' of the in place storage ' _ "" M h __ m*_{ "J ']__ J'Ii'[- system. This inspection is to be carried out and documented on an "F-10". Contrary to this no monthl** inspection was perfonned for the lot that consisted of the odd "" '' " ""'*""" " ^ " ' number vertical tendons (number V01-1 thru V109-1, excluding Vll-1 and V101-1) "" ' ' ' ' ' " * " " " "^ that were inserted between 3/5/80 and 3/20/80 and should have been inspected on "" " ' ' " "*""" "'" A ul esORI Z ED INSPECTO H DA3E 4/5/80. Iloid for Eng. Disp. Ilo IIold Tags applied._ Q-List tio. 4.107 _

17. REPORTE , DY DATE 18. VALIDATED uY as. Dese_se n_ N nEsus.Ts DATE
% e.L
21. ROUTING:

awso (I lTO FIELD ENGINEERING l l TO OTij RS (JECIFYI _ a~ dyp, ~~ ~'

                                                                                                                                                                                                                                                                                                             ~ ~ ~ ~ ~ ~ ~                       - ~ ~ ~ ~
                                                                                                                                        -~                                                                            ~
                                                                                                                                                                                                                                                               - - - - ~ ~ ~ ~ '
                                                                                                                                                                                                                                                                                                     - ' - ~ ~ ~ ~ ~ - - - ~ ~ ~ ~ ~ ~ ~ - - ~ -
22. ( l Field Engineering Disposition ( ) Field Ee@eering Recommesied bisliditikito frdJct'E Tis g neering
23. PROJECT ENGINEERING DISPOSITION

_h_. m+__. _ - =-e.r +esa% _ _.me m_.-wea.mi we_6- _g.gpeu.

26. OC ACCEPTANCE OC ENGINEER DATE AU T HORl7ED INSPECTOR ~ DAT5'

y ,fiog f.bSN ri F/Eb /3 Y C Pco NONCONFORMANCE REPORT 5*// u' &M ' /Nb67"ERM /A//9*/~E ,

1. Protect Nanu Jota No. 19. 20.

N o. 3018 Page _l- of g , gg ,7 g, 73gg ~ ' "" ~

2. Umtis) 3. Drawing /P rt No. Rev 4. Item Description ggq f e.cg c/g su)CA Ne@ cc.dh5. It ern To' do~s ,

.._._.l.._.... N

8. Replacement Part YW ~ ? O2."$._$ X..O S M ' $$$W DNI$ l Y 5OU.lY
6. P.O. Or Spec No. 7. Serul No. ,g, 9. Source 16. Contractor / Supplier C -k ~ MC- ^J /M 'I a nEv " O.A' Supp~ Ls eY , C/ x*y Cc>
11. In pection Criteru ,, n o '4//g ~s2~ . AsMc AuiHOitizED t 3. SMETCH ATTACHEo 14. Descovered During 15. Equip Furnished By Dowc Gus < M o T e e n." no. _WItUd" R.Fd "

O 'v ?.s" "

  • M 'o " Ovn &o g,Ec:c DcoasT O TEsv Octes.aTM au Or'u I G. No,.. conf ormuaj Conds twn: . 24. Dispowteon Concurrence
. . . _                 --.           . _ .W l$~                           . ~ .W ." ?% U?                  _.$9X.h_IL                              S. hY_ rn.,%sY C I DN)W REWORK             p* EJECT          R E P A t ed       USE A5 is
              .f//Yo              . . Y.$                h/ & .S.               .$            ?.0 U 0'? Q f3 0                 rlO#1. f e*         y 9 (Al?W_bl.                     Q?S.,                b                            .

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                                                                                                                                                                                                                                                              .DATE

( .k E . k . N1 b._ ICA =N$Y _. .9 ["O M _ A .CC. 48.7* (I.I E PHOJECT ENGINEER CATE YY M S.5.!IP h f$

h. .
                                        .!.Of..$O o YO. Y_ .N. LOCN_ Sw                                       .
                                                                                                                                                               *S SQ$/fhf.                     e PHOJECT       CONSI R QC ENGINCEH                       DATE M C $ C, Y .$Jy* f L [.$ Y Ocl???$-S*'.Y b8 W                                                                    l.$ (Cf0YOOC                                bU 5 S/f T                                Y ? ,,,
                                                                                            *                                             .                                                                     AUTHOHIZED 4NSPECTOR                             DATE Q /1L)@bc1 /f t%lC*l. //old Pend /nQ CA Q. W/5704"e C / O H . H C) NO(.d 80.9S                 '           '                                                                        '

C. r>Pl. ed <

                                                                                                                                                                                               ' ~
17. Reposted tly D.it. varida y Date 25. Dispostion Flusults
. cM fs t W$'f
21. Routmg p TO FIELD EteG4NELHONG 4/9/eo Q TO'OTHERS l$PECIFY) 6/MG
                                                                                                                                                                                                                                                                             ~ ~ ~
32. OFecid Engineering Disposition Oris'o eaciacca'ao acco==caoco o'seo5'Tioa To Pao'EcT <ao'acza'No I
23. Prosect Engmeering Disposition
26. QC Acceptance QC Erf GIN EEff D A Tl; AUTH O f48 Z E D I NbPCCTOlg DATE
s. . .

NONCONFORMANCE REPORT 5~/O C*o D C : /N b E'T[A*m Y/Af TC

1.
  • Prosect FJ.ime Job No. 19. 20.

Ed b gggp 721o No. Page of

2. Uo.t u) 3. Drawing /P. art tJa. He 4. Item Description 5. Item Location l . _ , . ZZ W ~~ M / 0 C " h .).b f
7. Sers.el fJo. 8. Pae l.icement P rt S W W S/*1G f Y M @ A4 wok _'S[ Y $ D W
10. Contractor /Suppher N$.S[.. .__

G. P.O. De Spa fJo. g 9. Souece SEE BloCE /d . NlN ' ' " -.--- "cv "o - NlN- .5c> Pf>l./ Elt. _ _ jivc yog. pg);> g gQ _ pl y g _

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                # .?*Y.

UNITED' STATES TESTING cot!PANY, INC. EoUIPME'.T CALIGRATION DATA ,

        .                                               BATCH PLANT CALISRATION FREQUENCY _6 MONTHS                                    DATE DUE      12-3-80 TYPE OF INSTRUMENT                          Admix Vials               PROPERTY NDIBER                                   NA MODEL NUMBER                               NA                     FgCTUR7'         ERIAL NUMBER _ NA                                                            .

DATE CALIBRATED 6-3-80 By T. Be,1.ek PROCEDURE _ 27 UST-ptt_ EQUIPMENT USED FOR CALIBRATION (PROPERTY NCl3ER & TYPE)1ooo ml . flask EQUIPMENT CALIBRATION OF BATCH PLANT ADMIX VIALS AND METERS FOR: AT.T.TED , INC. Tolerance 37. PUMP- . DAREX AEA ASTM C-94 CALIBRATED: 6-3-50 MggM 110329140 CALIB.- METER VIAL VIAL METER. FLASK CORR. CORR. 25 25 25.0 o o 50 50 50.0 o O 103 , loo 103.5 +3 '. +o , 152 150 150.6 . -1 , 198 200 198.0 -2 o -

                                                                                                                                 -2
 . ,,2,2.#8                              251.                   246an.2 1 . C-94
                                                                                    -5 vmo

_ _ _ _ RATED" 6-3-80 Mode 1#1101212400 WRDA with Hycol.

  • 25 25 25.h o O 50 50 50.6 +1 +1 ..

101 - 104 101.1 -3 o lh8 150 . 147.3 -2 0

                                               #             101 o #                 o                                             +2 1Ao                              900
     . 2.4 3 , .        .                 250                245.$               -4                                                +3          57 n.A        unwo An Ounces                          .       ,

9 k# . dEVIEWED /- 9 @ - u WRDA out of. tolerance at 200 ounces.-- 4 f I g,/L a M ;ee, (

 ,           Darex meets ASTM C-94 Tolerance.                                                                                     h   9 uST h 30-
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NONCONFORMANCE REPORT SfU (cDE fNDE7ERIUlNSMT

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6. P.O. Or Spec No. 7. Sesi . 8. Replacernent Part 9. Source io.

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23.

                                                                                                                                                                                                                                                                                                                                                          ~

Prosect Engmeeting Dssposition

26. OC Acceptance
                                                                                                                                                                                                                                                  - ~ -                                           ---

au rnon o z c oWsescroi UE~~~~ H _ m _ _ _ _ _ - _ _ . . . _ . __ _ _ _ _ _ _ __ __ ____

O g ggg NONCONFORMANCE REPORT bfU DE f,VDETE ATMi#hu7

1. Project Name Jotn No. 19. 20.
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7. Serial Peo. 8.

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                                                                                                                                                                                                                                                                                                                                                       ~                 ~                              ~

23. Proi ct Engmessing D.sposstion

26. OC Acceptance AUTitORIZE D BnSPECTON DATE

O . NONCONFORMANCE REPORT y _pg fghgfggp3ggggf

1. Progert Name Jota No. 19. 20.

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23. Project Engmessing Disposition h hw h_--- NN * ==e- -u.---e_*w.m.e _e- - - _+e.m
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QC EaG0aEER DATE AUTHORsZED SasPECTOM DATE

0 NONCONFORMANCE REPORT y (cgg fggg7pgjyjggg7

1. Jota No. 19.

Proscs NanneNIblRNb __ ]2[O_ _ _ N*- 30"jl 20.'e L'I

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     .V A                    FE J.Armando            6-18-80 S/U Non-Testable Unit 3 NONCONFORMANCE REPORT
1. PROJECT NAME JOB NO. '

tg Midland 7220 NO 3034 ,20, o , L o ,1

2. U M TIS) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION COUt 82 Cont #2 7220-E-650 Sht 1 /g Weided Raceway Supports
6. P.O. OR SPEC NO. 7. SERI AL NO.

W1 17 to 1. 601't,

8. REP MENT PART 9. SOURCE 10. CONTR ACTOR / SUPPLIER N/A N/A P/N REV SER NO. Construct 10n N/A
11. INSPECTION CRITERIA IR NO_ A 12. ASME AUTHORIZED 13. SKETCH AT ACHED 14. Discovered During ' 15. Equip Furnished By IlDWO () SPEC ( ) OTHER NO- _ReV 44 1%$ RE '

NO ( l YES ( NO ( IRec*g (IConst ( ITest ( IClient ( IEng INFLD , ,

16. NONCONFORMING CONDITION:

Dwg E-42 Rev 44 Sht 306A Installation Rule 7 K states: 24. DISPOSITION CONCURRENCE l' Support types 14 and 16 speCify 1/8" 293 cross-flange nel stitch welds for """'"r ! "'*** l ' "* l "'* ** attaching Unistrut to structural steel. The size and length specified say vary provided the following requirements are met: " " ' ' * " ' " '"*"" ^" i

1) Size of weld: 1/8" minimum , 1/4" maximum '" ' ' * * * " * * * * " "^
11) Length of weld: 1 1/2" minimum, 2 1/2" maximum (where the last weld segment ' " ' * * * ' " * * * " * " ' ' " ^

stops short of the edge of the flange, the weld may be extended to the edge ^"""l' ' " ' " * * " "

17. RE RTED BY DATE 18. VA I ATED BY DATE '*'"'"""'""** '

2

                    -[                                                                      M                              ~ /~ 8)                                                                   -

OUTING:

                                                                                                ~
                               ~ [ TO FIELD ENGINEERING ( ) TO OlkdRS 0lPEClFY)

[ ( ) Field Engineering Disposition ( ) Field Engineering Recommended Desposition to Project Engineering i . 4 l

23. PROJECT ENGINEERING DISPOSITION .
                                                                                                                                                             . 5       ,

l

26. OC ACCEPTANCE ,

OC ENGINEER DATE r AUTHORIZED INSPECTOR DATE 3 , b i~ d 'We'. ,isI'* In h h I" %hh k

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                                                                                           , ' r NONCONFORMANCE REPORTlCONT'D)                                                        .                                                                    .3            1sNCR No 3034 Block 16 contjnued -

1

                                                                                                                  " ' C              '
                                                                                                                                   ~' '-

provided the length does_not_ exceed 31/2a) ' # * '

  • iiO__ Spacing _between_ weld _ segments may_ vary between'-1/2"-minimum-to-1-1/2"-maximum
  • Contrary to the above, -

4

             .                                       A) Type 14 condpit support EC2-33-303 does not confonn because;                                                                -                  '.                             -
1) 10 ea 5/16" fillet welds N +'
2) one weld segment greater than 21/2"( weld not at edge of flange) d%A- '

B) Type 14 conduit support EC2-33-368 does not confonn because; ,..

1) 8 ea 5/16" fillet welds , e^ '
2) 4 weld segnents grea.ter than 21/2"( weld not at edge of flange) ' ' M ' ^ w
 '                                                                                                                               '                                                  '        ' '                                                        '                             ~

3)_oneJap less tharLIL2" -

                                                                                                                                                                                                              "  *' [

C) Type 14 conduit sopport EC2-33-369 does not conform because; .

                                                                                                                                                                                             '; N
1) 4 ea 5/16" fillet welds '; -

9'

2) 4 weld segments greater than 21/2" (welds not at edge of flange))JN; d
                                                                                                                                                                                                                      -         d'
3) one gap less than 1/2" .4 .;.a .  ;

D) Type 14 conduit support EC2-33-370 does not conform because: '

                                                                                                                                                                                                          "i
1) 2 weld segment greater than 21/2"lwelds not at edge of fla.nge) 'i., -
2) 2 gaps-less than 1/2" ,t . .

y,37 , .,, E) Type 14 conduit support EC2-33-372 does not conform because: + - r

1) 3 ea 5/16" fillet welds I #:b : -

swneaO'w' ./' . 4.' ' ' . -C' F) Type 9E box support for 8x8x4 Pull _ Box does not co:1 form because;,

1) one weld segment gmater than 21/2" (weld not at edge of flange)_ M, ' I -v-l . .~ .,

Additionally E-42 details Type 12 and 14 conduit supports and 9E box supports denote installation

                                                                                                                                                                                                        ~
                                                                                                                                                                                                                                                                                                ~

on existing structual steel,. ' *'i Contrary to the above, Items A,_B,_L E & F. plus 12 other 0 Listed conduit _ support;s_and_ ode _nther Q Listed Box Support are welded to Miscellaneous Steel, the Instrumentation Platfonn shown on

                                                                                                                                                                                                                        ~

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7' i OSUDIT CouTac.n L. Monos. f. C . NONCONFORMANCE REPORT S/t 1 - Non -Tes. TAG L 6

1. PitOJECT NAME JOB NO.

19.

2. UNIT (S)
                             %Me n_AX-_..                                                                               J 2 'L o                                                                                                              "** #                            '20.
                                                                                                                                                                                                                                                                                  **'          " #~-
3. DRAWING /PART NO. REV 4. ITLM DESCRIPTION
5. ITEM LOCATIOH Cs.*T. l
                                !                      N                                              $ ._ ._ _ _ __ _ ._ Tost-Te,23. c o_ , a c                                                                                              swa G. P.O. Oil SPEC NO.             7. SERI AL NO.                        8. REPL ACEMENT PAsay                                                           9. SOURCE Lu.a rx,a._
10. CONTH ACTOR /SUPPLIEll rJg M/4 P/N -."/A_ REV ?/f SEH NO. I'/A - Owagw  %

II. INSPECTION CRITERI A tR NO 12. ASME AUTHORRIED 13. SKETCH ATTACHED 14. Diu. overed During 1) Eguar Furn4hed liv iiDWG () SPEC POTHER _ M __. _ _ . NO 7,-l% JEs % _g iS [EO I I Ybb I4NO

                                                                                                                                                                                       /               l l Rec *g (KConst I iTest                                        teen I lE. g ( IFLD
16. NONCONFOHMING CONDITION:

MT 3eiouth fshD_M5 T&8MTeo_o ^4 Agu A1 24. DISPOSITION CONCURRE NCE erweh I_wrc. G k%_1.W.A 6 m TifE Cot!6EaTwo _hoL h Dv86_8 L 1. PAB A6AAPd .h l '~J _ L ._ _ i

                                                                                                                                                                                                                                                                        . e rluu~'

use n STATE S ! $.h!9 A.__Te 6 ha sc o __ SE M.T_._TctT H E.. _ FIEtt>. f_4 a c3A pus _u s.,._ . PHof EC F FIELD ENGSNEEN . _ _ . . _ _DATE_ SE _.. C A 6188 ATG C Mml TH E ._. USE of . _TM . Soor .. eAtr ._Wam.T TcsreA .. . . HHeLd. __lb.__._TR/WG A BLE ._'Co Trie 2JAPOMA ( __ %KG ALJ AF. .S - N O A&4& . PHOJ CordST N QC ENGINE EN DATE

       @9AJJ$d8Y 10._ Tdl5# _.[3 A UO E__ A.NMBE(L_N-20h _.WAS. _Fm.o ATo 66. id A48TetOHl2ED GNbPEG OH                                             DATE C cM C C.T___. W A Kl.Wu. _ C A D ER. _ta:H 1 L E . .t al. U s ti _ I N _Tli G _ FIE t.6.__So9L) __ .                                                                                                           _
11. REPDFITED UY DATE '
18. VALIDATED UY DATE U 8"U" N ""8
  • s
  • k o sk ~ $ l00 _

m _ _ Yh, ___ _ _ __ _ _ __ __

25. ROUTING: ( i TO FIEL D ENGINEERING I l TO OTI ER _(SPECIFYI _ _ _ _ _ _ _ _ _ _ _ _ _ _
22. ( ) Fkid Engineering Despisition ( l Field Engmeering Recommended Dissmsition to Project Engmecems
23. PHOJECT ENGINEERING DISPOSITION h

_< ..m__, _w.

26. OC ACCEPTANCE OC ENGINEER DATE AUTilOR12ED INSPECTOR DATE
   /

NONCONFORMANCE REPORT (CONT *D)  % GE.2 ._OF. 2 %CH No 3035 - - Coot e dv ATeoM 4 bi e t. 6. . W- So854 Clue 4TLY,.__sT .->45 C OM P ARGO W TH lHE A A STER. G A c c E, ~ w t> wAS Fe - p_To- Sti ..Mecow is A Ts tv a. . t o o Pst s . oFE_ T H govoHovT

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g Etti. 'B.m % g NONCONFORMANCE REPORT S/o - A/ouTIEMGE udC

1. PROJECT NAME JOB NO. 19, 20.

MJLAub 71./1.0 NO. 3036. PAGE l_OF.1

2. LINITISI 3. DRAWING /=; =. REV UTEM DESCRIPTION N/A /"yg-M. mtY ./4f-l 14-fla) wcse gTlog id"ad'

{EM " __6. 8Wr64I SPEC NO. 7. SEftlAL NO.

                                                                                                              .1           Amun or ce hane. Ew"wh                                                                     we 8.REPLACEMEN A                                                       9. SOURCE        10. CONTRACTOR / SUPPLIER C-36Lo                              d/A                        P/N fi/A_ REV /f_gtT                   _1 SER NO            -~

bdM bM

11. INSPECTION CRITERIA 1R NO 12. ASME AUTHORIZED

()DWG RE&D 13. ETCl4 ATT ACHED 14. Discovered During 15. Equap Furnedied By SPEC l)OTHER NO jS,P YES ()NO Const i ITast N9 l l Rec's l )Casent i lE.ig % FLD

16. NONOONFOllMING CONDITION: g ~2431SPOSITION CONCURf1ENCE
    -         l._11L A ye2:ncAt #11 crafg. as cac.ca3 TEEED Aug cu t iu aggg                                                     1 "hT"'"'

oc _wwr_ALA_ Carn _ fgn_ satriou 2. S' or 5;Jac. C-Sole _AargyQ tf_D _ _ [ "'"" - b"" "" -

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Aou3 &E.c_EM(0 S5bS5hhld'.'LtSTEbTl. Y 205 .f_ doLD&_ .A(Hik Pnos coNSTD4 GC ENGINEE8t DATE g Au Tsto ns Z E D INSPE CYo H DATE

  }

l 17. REPORTED DV DATE 18. VAllDATED DY DATE #" 5 ""'*""" I a.5 st.l Ad C3a at4 AM l./lalfo 1 ,k, , &%e./ j 21. f1 OUTING: ( ) TO FIELD ENGINEERING l i TO OTHEl (SPECIFY) fo[z.fo _____

  ,           22. ( ) Field Enginu.iing Disposition                              ield Engineering Recommended Distanition to Project Engineering
                                                                                                                   - ~ --

PROJECT ENGINEElliNG DISPOSITION m~

26. OC ACCEPTANCE QC [NGINEl'11 DATE AUTHORf 2ED INSPECTOft DATE t

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               *1echm.ical - G. Smith' j

NONCONFORMANCE HEPORT 6& R/II ende. Tn d ot o nn i nn t r,

1. Propct Nanw .lota No. 19' 2a 3037 "**' 1 2
               . Midland.._.                         _ . . . _ _ .                         __ _ _ . _ _ ._ '7220
z. u..n w 3. o,.wu /r No. new 4. ii... o. c..pno . s ei.ni Lucas.o
1. A 3 . _ . _ . . ._ Gee Block N . . . . . _ .

8.._It<placenwns Part . _ _

                                                                                                                                                                              . _1/2" and 3A" .alobe valves . . . . _ . _ . . . _ _

warehouse 1 1

b. P.O. or Spec No. 7. Sest.8 No. , S. Suuec. 10. conesactos/ Supposer
                                                                                                                              ""-"a-                                           N/A M-127A Rev. 12__                                               _ . _ MA                                                                                                                                 Supplier _ _                                                      ._ Kerotest, _                                                                                             _
11. lospecasues cestossa ..-- am auvnousuo .. m u.n .p r... a.ed uv_

ne no _..R .1._. 0. _0_ -13.174-

                                                                                                                                                                                                                                                                ,,.cnto                         i4. o.sco. .e oun.                                         n, t n o w.,                                   Goien u in                                                     g"                     g ""

la i.. t.. e.u._M-127A..Hev. 5 0 v srccison.s suowtu:u DDu c c *. O. ..asi O iis' O..6n.E1.au C+to i o. N. . . . ., c. .a.n.... 2.i. D.spo,.i ... con. .H. . . 1, Specification M-127A, paragraph 11.1 requires each valve to be 4 u.woux u...<., ...r..u u .c a s .,. . supplied with a stainless steel tag with the following information on the tag:

a. Purchase order number and item number.

run..4.,.n<uu.u uu

b. Job number.
c. Valve identification number indicated in the_ PH O 4 e.. 3 ( . p f. .
  • t a
  • 4 g r .6 N . 4. te D gig
   - --                            . __ . _ . _ . _ __                           .        ._ _ ___ .. purchas e order._.__.. .__ _... .                                                                                  .               . . _ _                                      _ _ _ . _                _ _ . _                           . . .                         . . _ . _ _ _ ___

au...eu,,.. . :.e .c..... ou. t/ 31 p .. t s I l? y ) no 1 41 Vhie p lif I A. J'.. p. ., v.e - t {,. 13

21. H..... . .. ; O iu .en a se a r., ua e. s n ..
                                                                                                                                           .                             _ NML                                                                    b O au . a e w.o Isrs t e e' v l                                                                I 2             , l l n. f.t L. pa. u s..g U.y-a .st eun                              l jeeNLu e.nGuetotHNu uLa m eslut u Osse m etH.N                                                                              I o e*H u H . e L Hu ne t . e M N.,
 ~
23. I'soj.ce Eng.neming Despussuoes
26. OC Acceptance QC ENG4N ELN DATE AUTHOHIZ E D BMSekc t OH DA1E
                                     "j    .  .

NONCONFORMANCE REPORT (CONT *D) 2ogace 2 og _ _p__ eNCR NO _3037_. B19ck_16. Continued _ ___ _ __ ._ __ ___ _ _ . _ _ _, __ _.cgntrarntp_the above, the identification tags for the valves listed below correspond wi_th the requirements on,

                                                        .dwg,'s. 7220-M-127A-h6-1, J1- 3 and 52-3, however, conflict with the requirements of the material requisition, .

_legying_the status .of the valves indetenninate,_ . _..___e .._ _ . . . __ __. . _. ._. _._ __ ___. _ _ _ . _ . _ . _ 2.. .. Documentation for_ Itemf _3f .1 obows.. valve identificationl3A" EBC-GB which is contrary to.the purchase order eand . drawings.__The_ remainder of the _ documentation agrees with. the_ appligable _ drawings. ., ,_. _ _ __ _ _ _ _...

                                                                             -                                                                                              .._- -- - . . _ . .                                                                                                 - . - . .                      _.e_.-                               .-- - - - - - . ..-. -. - _ . _ .. .--                                                                                           _ . . .... . . . - - . . . - . _ . . . - _ _ - - - - _ . -

P.O. Items Tag Reads Doc. Reads P.O.hm Reado _ 3!1 .0 _.3A" cec .cB _._ ...__ _ _.. 3A" .CBc.-op _ _ ._ _ _ . . 3A " CDC-0B-(AA)_ _. .._... 31.l___ _ _ __ ___1/2"_ EBB-fib _._._ _ _ __ _ __ 1/2" EBC-GB._ ___ _ _ 1 __1/2" . EBB-GBr (M) _ __. _.

                                                . _ _ . _                      3!1 .2                                                                                       _. . _ 1/2"_EDC-GB_                                                                                                      __                                       _ __1/2."e_EDC_GB _ _                                                                                                  . _ _ _ .                                          1/2"_ EDCrCBr (M)___. - __ . ._.
                                                        "4" " umber is_ indeterminate._ pold gending en6 1 neerin6 disposition.                                                                                                     1                   hold ta6 applied to_the nonco_nforming.

_itemfa) .___ __ _. __ . ____. __ _ _ _ . . . . . _ .____ _ _ _ _.e .em.__..__ . __._ _ ._.. _______ -.___.e._ - ___e .-_ _ ___________ _ .._ _ _ _ _ e . . _ _ _ _ _ _ . _ . muy.. > -mw.m e .ew w.e. ee. ep--me e -M---_a- eN eamme.a-mamanumem_nwwe m -h==e--mem--ee 4e eD -eA e ==p4mmese _-= .---mmi-om.eme_,. +.e ew-go.-. e a 4m..+w +me summy_%-_.-  %,,.4 emmi ,,,,m,,,, u. w,

                                                       ._e.              . .ee-meem_ empesa                                                           --         es-    ==-   m--an-                       e--              -   am..--m.-peee-                        --                         e--       eemie.=         ese-_hawe                                                            ampmem_             ==mme- - --+-- m.                             w.--                                      .m.                 . , , ,, _,,,                                                                              . _.         w,           _,
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ens..mm =sme*u'm+=- he"N* m'=== ---- +- + *r ee * ***De **'em **-***-e= a+.*ee -- = m w&w-me w _ m-+= . .m m.mmmmme . - .

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                                                 .         m.e.                                                              .-a                                       we--as_w-mee-                                      -m    e         --     -m--ee                    gmp=m                           *e      we--              .m,e emm.**mmego                                                   ww.              .sp.eee mme      ,                       -    em.e-----%.m w w-                                                                          ,                                                                                        m,g
                                                  -m-emm           we--,,.-_.e                                   _eimm_ex-p-m-wee                                             _e+                                              emin -em.             * *as_**           -e   --.                  4-mu m e    a- = = _ =                                    - - *                                                            --w-mm-e_                                                         ee...         h-g                        ,. ,    e--o.          .,,,,g,m, , ,                              -,,. ,.                                          ,.

emm.mmmm.-_.isgi.mm-m- an-memmme.. w+.eseeye m ummmm.e .e . _^ mum =.e mpe + 6**-eh=4'=.-emeem -O e.wn, m_ wh *_ew e-me._-, _ww. .._. . . , . _,. , , , , , , m _,,,,,,._,

                                                 .am.-e           .an             en-=w.-_e-meew.-og                                   -e         -+a                          -wer e- em_=me e                                      --em. en*            --*-                   _*we_emis me-au--e_-                                          +em      eup*                              a                 e- -re-es e ieeem e                                                   e                                          ,m                     ...e,g.               ,m   .e        _ .                            ew .,, __
                                                     -,mm.,,,s..                    _.e                           emp+              ee       a_e              -_w=+                       - -
  • eem-me - *= .-m -e-- - em w.._++=m- e __em -
                                                                                                                                                                                                                                                                                                                                                                                                                          =mese e e         --egem.          eewen.      ummm. ,e     m.e _ w m               - - +                   e==-e.u.am-eees.           me          e        w.               -a_a                                             ee e.mem                       ' ' >"n-**      * = ' * * * -*"***- - " ' ***                                                       *-                                                                                                 - -*
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                                                                                                                                                                                                                                                                           )
     '                                                                                                           NONCONFORMANCE REPORT                                                                                  S/U Non-Testable                                         .{.(
L .

g M. 1.PHOJECT NAME JOtl NO. 13

2. UNIT (S)

MIPtAMD u

3. DRAWIN /PART NO. HEV 7.22O
4. BTEM DESCillPTION
                                                                                                                                                                                                   .__                ".":].9]* _20'^E'.c)-?h.
5. BTEM LOCATION
                                                                                                                                                                                                                                                                                  ?b 17
                                     .             ..           Y$ .                     _

E A IN&LM C

                  . . .G. P.O. Olt SPLC PJO.                7. SElll AL NO.. . - .         B. REPppCEMENT PAHT                                              9. SOURCE         10. CON Tit ACTGR/SUPPLIEll

_10.f f*_YbO' f h( //) VIN *.*l 0~. REV . .AtlH. sE n NO, _ Af fef_ . sygccg,gpi [} $. 7 G 5 p _A fg . g3 .

11. INSPLCTION CHIIEHI A Ill NO. 12. ASME AUTilOftIZEu 13. SKETClf A ACllED 14. Dewovered During 15. Eas.np Fuenh e I Dy NO.C2.E$~fN6'7f,* I "E0 D NO I 1 Rec *g i IConat)(liest ( ICleent t IEng FLD tIDwG l ) SPEC _ {OTilER $hhI 3 N9 ()YES 1G. NONCONFOllMING CONDITION: 24. DISPOSITION CONCURRENCE
                                                                                           ,7,3          7. ggg                     g                                 g                    g Sac 0T C @ - C.76f_ ~7 6a_%7n Te~3 /N h??T T'// A 7 T H e=- "*' I """' l "'"*- - l "" " "-

_N0iV5(LL!N/& _MtOT c /_N 7e~ &n.S__oP r r.S votumE IS_ '" " ' ' " ' ' '""""" " ' " . - _ . - - - - - . - . _ _ _

                 .^K) T C.E S S l'hl & f IYS cd'G /My,. _ Vcu.a.ms . D 'v'YA
  • Y PHOJECT ENGINEER DATE
                    -70 77/E A@cu'E TIM v ecinwas                                                                                          re> ren in ogn re-

_f_fIL/ st K.tl[7 E. itiG ) c-6 ~r 20S UL.7S AA'E /) T TH C W E d. .^ " '[""'_'_""_"_""___^*.

                                                                                                                                                                                                             '""'""'"""'"                                   "^*
                 . "R "as r? A.M., GLM.D o etwA                                                                                                                                                      as. un.cosanoH nue 17.gORT D Y                                                   DATE                             18. VALID TED BY                                DATE
                     .0 !2                         It're m                     @~20$Q_
                 .21. IIOUTING: ( ) IO FICLD ENGINEEitlNG I l TO OT LJ .i (GPECIFY?

f.. . wm_ u)_. %ge _ _ __ ___. . . __ ..___ _ _ _ _ _ _ _ _ . _

                                                                               ~                                     ~                                                                                                            "                  ~ - - - - ^
                 '22. ( i F'ield Enuenceseng Osignauteun ( ) Field Engineering Recom'n. ended Despos teon to Project Enginsonng
23. l'ilOJEC T ENGINEElllNG DISPOSITION 2G, OC ACChPTANCE OC ENGINEER DATE AUTilOHlfE'615FEU.ioli' ~~DAiE

m, 7'"'" '?" United States Testing Company, Inc. HCBOKEN. N. J. 07030

      ~
              ;          j,                                            201792 24CO
 $l         ,

s /

  • l s REPORT NUMBE.9 C:icnt: Bechtel Power Corporation en.v.,58112 ta e,,, ,,o,,,.,,

Post Office Box 2167 Midland, Michigan 28620 Report #332 June 12, 1980 4Amendedtonote '

Subject:

Physical Testing of Masterflow 814 Cable Grout failure on Page l in accordance with CRD-C588-78a June 20, 1980 Acceptance Test Project: Midland Project Units 1 and 2 Subcontract 7220-0-208 Samoling Data

 .}'

Sample Identity: Masterflow 814 Cable Grout E oc % 3:- t Lot 50:1 170C OF 100 Bags ;E F U.S.T. Log #5281 P.O.# 47088Q laaset4y ; Warehouse #2 iluEwn4u ,g SRuSSELL ) Date Sampled: May 5,1980 at 1020 THOMPSON

                                                                                                                                                                        ~

_ CWIL Sampled By: J. Kelleher, Sechtel Field Engineer & ELECT. J. Kramer, Bechtel Q.C. Receiving __ PIPING MECH. Dates Tested: May 7, 1980 thru June 10, 1980 WELDING l

                                                                                                                                              <,o OC.               j l

Shipment ?!c.: 262 i sECElma , lact.1 ASST l g AWWWest Lab Supct. RECEIVED L~- O YES C NO

                                                                                                                                                      ^'"

JUN 2 3 580 QUAUTY CONmol, BECHTE '703 7 20

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                                                                    /-

hy-d ,,e go Unitw S:stes,Tpg Ccmpany, Inc.

                                                                                                          , &. m
    >h. E CO                   SCR-3038                             j    A $ f,I:8M9               sv:      M. Ansel o
                                                     . .. . . . ., ~ A. e.s.

um . . ....~.

                                                                                                    .. . ...? :; e.c.t ..:. c:,:.,. .n e e r
     ~.   . .,. . . . . . . . . . . .. . ~ . . u. w. .............n...                  ..., -- ... .. .......m . .               . ....              .. . ... .,..... .,.
     .-............,........o.                                                                                                           .......,,..u.
     ~'..'..-n' *"n!. . .=. ~ ~.n..~.":.' ? 'r.~.*,:?"". .:.:t '..C '.' x:::'".~*: ::'.? ' *: '.~.:4.=. --rw:-31..~.=: n.'.c=-~
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            , *@eJ.f                            UNITED STATES TESTING COMPANY,INC.

Ct.iENT: Bechtel Power Corporation Number

                  . Post Office Sox 2167                                                                     58112 m                  Midland, Michigan        48640
  'd                                                                                      Report #332 June 12, 1980 Physical Testing of Masterflow 814 Cable Grout in accordance witn CRC-588-73a Temp.:   550F Flow:    28.5 secs.

I. Expansion ge, Results Soec. Rec'd. 3 Day .0% 0.4%, Max. 14 Day * .0542% 0.4%, Max. 28 Day * .0542% 0.4%, Max. II. Time of Set 425 min. 480 minutes, Max, i9 NOTE: Sample tested Does Not meet Corps of Engineers ar.d Project Specifications. e f k Y m

                ,3 e ek     p         NCR-3038
          /                                                      2
                                                                       ~                          ~

m r- -- - --

h V l ICk OWI)LSKI 8- P'ojat Nanw Jota No. "

                                                                                                                                                                                                                                                                        .. 3039__       P.,e          I.__or I
2. uniitsi 3. Dr..ingre.ri No. Rev 4. ii n Desc,ipiiony3,37_ p,p, ynoy, 4 g s. iion, toc.iio,~.

l s INDETERMIHnHT N]B Hlh SOEn.Nu kwOet).430Ea. He Pa,mut 006,g33 PannsHOP

                                                                       ,     6. P.O. Or Spec No.        7. Serial No.                               8. Replacement Part                                                       10.      ^
9. kausce n v B)A ao,. 30PpudR -/Suppt.ee ArnE*tOH CORP.

n '.1 0 F l& G 8 1'hH}n f vi~ g II Inspection Caiteria k-TOh3l9I O 2. ASME AUTHO 82ED 93. sMETCH A11AcetED 14. Discove ed During 15. Eaysep Furneshaf Uy Do a O= rec Warura en ao.3no Nk3MM[_ _O'v7{"[$M'o[._ Ovn Bo _ g,c:a Occasr O ress Oct 6av Ocau d'a l "*"' """' **"'uPascmve occe 1sssa snewc.,, ion A-uo eeu.s - "~-"'c-"-"'- Pann 6 s stares in Pw kr ha.r322011Ccaras kennu ku. BeDeuveeesToTu " ' " " " " " ' " " " ^'" """'" SnOnineNawNTuhhN5:55Nhb$E5hlHLRs Uttn_Reestp1 INspEc1 ton 'I'l' CnsEs Oui ov'%5'_ NT &h _cuf _1_ _ T_T ' ' ' " ceoues 08 Mo-I3198 WERE_ _ ' " ' " ' _ " " " _ " _" " '"'""__ "_"_

                                                                     '     Fows 'Ta lleve Pains SesrinsEeom7uepu_rArunas.
                                                                           #G coSagg AnsCcesmera'VRarar-# G-oos31s is Inawns. HoaFoeEnn.boomica. . '"'"'c proe es>5_4rru__Gmeansu,lA_%8.o                                 :~ '""""      """      "a*'"""                      ~"

M'Non,seel: Ime,em,nnnr. h.Huks Aprueh To7 ire Nan Cowarmons keme. " " ' " " ' " " ' " ' " ' ' " "'"

17. Reported By Date 18. Vali d By Date 25. Despoulien Results OW s O ' y h*
                                                                                                                                                                                                                      ~                              - - - ~ ~ - -                                                    -
21. Routing O 'o r'='o s a s'acr a'a o o 1(ornans isreCivvi
                                                                                                                                                                                                                                                       -~                                      - - - ~ - '

f 22. OField Engineering Desposseion O r' = 'o r a c' a = = a' a o a s co = = < a o = o o' 5"o 5'o" 'o ""o c ' = a a 'a ' E a '"a l ._ ._ _._ _ _ __ __ __ ________ _ l _ _ - _ _ _ _ _ . _ _ l t i t

23. Project Engineering Dagmsition i _.
26. OC Acceptance E sucenarn oATE TDooRI ins ECToR DATE i

Q 1. PROJECT NAME

o. s _ .s w ,1s is ii .n c- , .,

NONCONFORMANCE REPORT JOB NO.

                                                                                                                                                                                                                         $/g g gj p 19                           20
2. UNITIS)
                                                                                      -.1            G M1 . .--. - .
3. DRAWING /l%RT.NO. REV
                                                                                                                                                                  ?$b0                                                                                                                        ~
4. ITEM DESCRIPTION 5. BTEM LOCATION
                                                                -6. .P.O. OR SPEC NO.

_ _ _M._b / D ' I

7. SE Rf AL NO.
                                                                                                                                                    .I/f/
8. REPLACEMENT PART
                                                                                                                                                           ._d O         ke": fl..f_4, et[
9. SOURCE
10. CONTR ACTOR / SUPPLIER A.4s L([* s/_.kOf '.,N "

g g P/N - lkl.-. R E V _Mt . SE R N O. - //A ._

                                                      .          11. !NSPECTION CRITERI A                                     BR NO.                       12. ASME AUTHORIZED             13. SKETCH ATTACHED            14. Dncowed During                  15. Equip Furneshed By nod /W- _/4//ty                IN P    ION REQ'D (lDWG {) SPEC Q(O tiler                                                                                                      (LYES      K) NO           ( IRec's PQConst i ITest            ( ICleent ( IEng 00F LD
16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE key lawe:-.n aa s'$l- EDst lt)10 _A $ tie,Jn% _f s,s$y (E rgwork I . **tec
                                                                                                                                                                                                                                                   , . . t_ l tepair                  l use asis n

Jf tL/ t' 'isS f w L O sLS - - Q . (L 1.LL.YZ t.lbje .$114e $ E l _. 1eaL_ wall _1e- app)6iL_h__c.aelon de .L G c_..s k;9LJm!,y , _ , , , , , , , _ , _ , , , ,,,, A$ C 1.6 Op1 Y .0 4 -.00 d ain.ah AM a ut.6 st LLi.t Ya n $ ..

                                                                $0nc}ahAnas) h                                             E& A s1s.-} 1.)/.sNis a, n. (-_[ LJ _/1.Y_lLrut" r.c Oa -
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_ b ttL- .( Cot hes.u.4 5 *a u

17. REPORTED BY
                                                                                                                                         $U __fSy                                                                                         ' ,                                  ,

DATE 18. V LIDATED DY DATE t en- -.- . - - - YhbE _ _ ._- _ . . -

                                                               .-21. ROUTsNG: D(I TO FIELD ENGINEERING ( l TO OTHERS (SPE IFY- _ WUm st _
22. ( l Field Engineering Dessn>sition ( ) Field Engineesing Recommesufed Dissesition to Project Enginerering w e.h N e, mm. .

m -- ew..

                                                                                  +.ime.-                                                      m.-m                                                                                                      -m-.                                      e..-.

em me wm--+emm .e 6 --.=wi- O re..-- -e.

23. Pl10 JECT ENGINEERING DISPOSITION
                                                                                ,                                                                                                    We= - - .                                     .e                              New___e.--

I

26. OC ACCEPTANCE OC ENGINEER DATE Au lilORIZED INSPEC T OR DATE

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NuNCONFORMANCE REPORT f/g j,/j _g g n, l , 1. PROJECT NAME JOB NO.

             ,.              Midland                                                                                                                                 19.               20.                    7. + ,
       ,                                                                                7220                                                                         NO. _ __gk        PAGE 1 0F                    't .
2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION '

TITEM L(EAfIUN l 1&2 1P-58A and 2P-58A .N/A Make__Up_ Pump _ Drive _ Motor l 6. P.O. OR SPEC NO. 7. SERI AL NO. __ .WIIS. #2 __ __

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8. REPJ.ACr. MENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER gjg g7g P/N R/L REV _N/A. SER NO. _R/1. - Constructior. N/A

{ { II. INSPECTION CRITERIA BR NO.. }((A 12. ASME AUTilORIZED n 13.SMETCil ATTACllED 14. Discovered During 15. Equip rurnished By l)DWG () SPEC K) OT HER NO FPG-FI-193 gSg9 pNO ( ) YES (K) NO ( IRec'gMConst ( liest ( IClientDEng ( IFLD 1

16. NONCONFORMING CONDITION: Tleference ANSI 4 15.2.2 FI-192 and Manufacturer's Spec. 24. DISPOSITION CONCURRENCE Storage and Storage Maintenance requires the motor heaters to be connected to ?

maintain temperature 10 F or more above ambient and a indicator light installed

                                                                                                                                                                   -J ' '  P"-9 "E                     .

and checked at intervals not to exceed 7 days. Contrary to the above requiremente .]e Bloc $ ryirn g y-e/ _ 4-je.iy I _ and work request issued by the M.S.S., the Storage and Maintenance requirements havg not been accomplished. "" '""" ' (Q$", he_3 p.f."" "_$ ' (Block #16 Continued on Page 2) '"' " " "' i

17. REPORTED BY DATE 18. VALIDATED DY DATE "

1.s(20 TO - 1-a-71 m / s. ' j l 21. UTING: IELD ENGINEERI gGnp( ) TO ONIERS (SPECIFY)e .

22. (XI Fiel41 Mneering Disposition N FiaW-6ceineering necornmended Disposition to Prosect Engineering 92926 M afeyQah_

yAww W { i i W V_J i w m J _ci L J (49.be M auu,,{ h Motor heaters have been energized with an indicator light. Units were stored in a f , , j jgg g i heated warehouse'and no degradation occurred during the period that the heaters g' i g  ! 3 were not energized.Og amaged conduit to be removed and openings plugged. Conduit repaired and reinstalled after equipment installation. g' g fsgf g&2.N.,~~dp p,y_ t---

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23. PROJECT ENGINEERING DISPOSITION
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Project Engineering conc with the field engineer _ f46 C - o7__ _. _ing dispostition, provided that the field obtain concurrence froa B te W. In par- yf-58B dyg

                                   "'                                                                                                                                       _                            ?d the motors can '".;o used as is" because inspection indicaten no degro- gS g4e uC/            4/

ation and 2) the damag d conduit can be reworked after eqyipment installation, y GC 0 hb sw 7hlg _. < _ WA .-

                                                                                                                                                          &^CgPy g pyg g,g                                                                                                        OC ENGINEER                             DATE AU TH ORIZE D INSPEC TOR                 DATE
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ia' oc. .e. _ il i d_dBloc:gl6_ Continued) _

                                           ;          "Q" g h.036 Unit #1 "Q" # h.Oh6 Unit #2 Both motors have damaged electridil conduit around the base of motor.
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i _2_Q(1_ Hold _Tage applied _ _one._to_each. motor.__._ Hold _For Pneinaering_Dispositione 1

Block 16 CONT.

A_ co n di_ti o n itl__R e l e a s e__i s__g ra n t ed to a l low i n s t a l l a ti o n_o f.__M ak e-u p_Eump_mo to r_ on_this_HCR. Corrections or removal can be accompli _she_d_without causing _ damage or contamination _to associated plant equipme,_t or structure.

  ,                                                                          /     2               ' ,    //          8           # b F $ 2 u Det+r                                              //-30 7/

U I Date I PFh/ Date PFQCE NW k.0mishack __ ___ _ //78. _llh PQAE Digte - l Block 16 Con't. -i a Mc-tmPS =k [

                                                                                                                                                                                                                  -n A conditional release has been granted for installation of pipe gand_ grouting.

Corrections or removal can be accomplished without causing damage or contamination togassociated V ant equipment or strucEEre. bY-hll// dkSO . $ Zd4f 3 [#/

                                                                                                                                                                                /dse _.             .3 72 _f I)ATS PFE                                                 DATE                          PFQCE 44b POAE hh                       ~

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NONCONFOHMANCE REPORT (CONT *D) 1.PAGE d OF I

14. NCR NO 1
           .* a24: Dispolition Concurrence                                                                    24. Disposition Concunence                              24. Disposition Concunence
        ,
  • Iteng g item item 7 REWORK REJECT RE P AI R USE AS IS REWORK RE JE CT REPAtR USE AS IS REWORK RE JE CT REPAIR USE AS IS e b t[ b/

DY$t>w j PR g HELD (N NE__R QW DATE PROJECT FN LD ENGINEER DATE PROJECT FIELD ENGINEER DATE 2-l ~16 s ' .K .D (t(,c. TENG EER DATE PROJECT ENGINEER DATE kPN5tuVen f5-7f PROJECT ENGINEER DATE PROJECT CONS C kNGINEER DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR QC ENGINEER DATE AUTHORIZE D INSPECTOR DATE AUTHORlZE D INSPECTOR DATE AUTHORIZE D IN$PECTC,re DATE

24. Disposition Concunence 24. Disposition Concunence item 24. Dinposition Concunence item item REWORK REJECT REPAIR USE AS IS REWORK REJECT REPAIR USE AS IS REWORK REJECT REPAIR USE AS IS PROJECT FIELD ENGtNEER DATE PROJECT FIELD ENGINEER DATE PROJECT FtELD ENGINEE R DATE ,

PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER ' DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEE R DATE F ROJECT CONSTR OC ENGINEE R DATE AUTHORIZE D INSPECTOR DATE AUTHORIZE D INSPE CTO R DATE AUTHO RIZE D INSPE CTOR DATE

24. Disposition Concunence 24. Dispeaition Concunence item 24. Disposition Concunence item Item REWORK REJECT REPAIR USE AS IS REWORK R E J E CT REPAIR USE AS IS REWORK REJECT RE P AIR USE AS l$

h PROJECT FIELD ENGINEER DATE . PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE = PROJECT ENGINEER DATE 1 PROJECT MNGINEE R DATE PROJECT ENGINEER DATE ' PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR QC ENGtNEER DATE PROJECT CONSTR QC ENGINEER DATE AUTHORIZE D INSPECTOR OATE AUTHORIZED INSPECTOE DATE AUTHORIZE D INSPECTOR DATE

24. Disposition Concunence 24. Disposition Concunence ltem 24. Disposition Concunence item Item {

REWORK REJECT RE P AIR USE AS IS REWORK REJECT REPAIR USE AS IS REWORK R EJE CT REPAIR USE AS IS l t 8 PROJECT FIE LD ENGINEE R DATE PROJECT FfELD ENGINEER DATE PROJECT FIELD ENGINEER DATE 6 PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGtNEE R DATE PROJECT CONSTR QC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEf" DATE

  • 5%
     ,             AUT){       'E D INSPECTOR                                                      DATE        AUTHORIZE D INSPECT l'+}

DATE S W% AUTHORIZ E D INSPECTOR

1. % [-  % r f* .

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    $ . '9 NONCONFORMANCE REPORT                                               S cc           h E 4>-7;r
1. PRGIECT NAME JOB NO. Ig-1803 20.

g 7po NO. PAGE _l_OF

2. UNIT (S) 3. DRAWING /PART NO. 65V 4. ITEM DESCRIPTION 5. ITEM LOCATION l M-6 f fo - SIL'l 7/rz Sfbot. - ilioc.- /4 7-5-QG t Auf Stoc. et. Ss4 '
6. P.O. OR SPEC NO. 7. SERI AL NO. 9. SOURCE
8. REPLACEMENT PART 10. CONTRACTOR / SUPPLIER pjg 3,mgy P/N A'l* REV f1/_1. SER NO. _NI A g .,_g g g
11. INSPECTION CRITERIA IR NO. 12. ASME AUTHOnlZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By f gg d,.93 Rgol INSP ION REQ'D

()DWG C(SPEC ( ) OTHER NO ()YES OQNO ( ) Rec's DSConst ( ) Test ( IClient P4Eng ( IFLD

16. NONCONFORMING CONDITION:
  • I CONCURRENCE SPer M-an.* Reg.9 a; 2 . i kn. 5 sTnru : c Aac ett on rggo n ret to ir Luse gjt 14 flhMU 1 tic. Aa.n nefarnkgT1oe> oF PifjM(a_Ib PREuroT ootr AcA Daninus . 4 6 Pat. tn -a'o4. REv{~ ework l _# 71
                .5,f.3 m eggss A, en nT < " ExTa cann c.aar ^usito_ngssaJb Avoin ne sT6xu oPos l
                                                                                                                                                                                     ,   hg                 , d M/

JnruneT 4d.EALRS - ENGINEER DATE Cearrantv rn rnaT otoet_inen_L12- 5-Li&-9-1 sin $ A ntt .sI6'ItLE_cu_T. hP_ Herr inwso 90*  ! J %t h 3' 6-79 EtookJ LinTE _AffAnt. N[ Fdut.11 E_lidastunTat__Euo na rjilLoutstart nac . . 4 -/ 7 4 8 'M *f,14.1. ONE llos o Tab APPtign to itse n- e n, .ga gq* gs,cor.)_dat;troot

  • i n dbc. - l4 7 6tr. -1 f 17 RTED BY DATE . VALIDATED BY DATE as. ossrosersoN REStJL.TS b I 'lo '79 l /f I
                                                                                                                                                     /MOY9                                9 ic    Anwe       w     acdme
                    . ROUTING:' F) TQ lFIELD ENGINEERING ( ) TO OTHERS (SPECIFY)
              '22.        Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Prolefct Engineering                                                                                  I         \1 hpon-        h          _ spec. EO I Rework- per. spec. 7220-G-270 procedure spec. IRP-1 Rev.0- Inspection                                                                                                                  /N    N and Repair of Surface Defects.                                                                                                                                                            [g ql77 (Y( ) skTi
                                                                                                                                               ~.

[Q//E AfAho A/Df_,_ g a.neroxto v

23. PROJECT ENGINEERING DISPOSITION PMD73WL EM Y gg g g B"AG FM f _ deG 1 A/S, 69d7/.'

N. 0D kWAA/M c9assaA

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1. PROJECT NAME NONCONFORMANCE REPORT JOB NO. 19. 20 ) gs
                                                                                                                                                                                                                                                                                '/ 6.' '

L Midland 7220 NO. j gg7_ PAGE }_OFf_. f 2. UNITIS) 3. DRAWING /PART NO. REV 4.1 TEM DESCRIPllON 5. IT M LOCATION l 1&2 E660, Rev. h E661, Rev. 3

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. R P ACEMENT PART Electrical Penetration Terminations
9. SOURCE 10. CON TRACTOR / SUPPLIER h*g]h " """" _
                                                                                                    "#"-                                            REv        SEn NO.

j __N/A Sen_Elock_.16. Constructio.1 N/A g it. INSPECTION CRITERIA IRNOSeCK,MlOCK 16 12. ASME AUTIIORIZED 13. SKETCil ATTACilED 14. Descovered During 15. Equip Furnished By INSI l t)DWG l) SPEC 00 OTilER NOl$P__Gb.l_ileV2 ION,1 g E0'D 9 i ) YES DC) NO ( ) Rec *g 9C)Const ( ITest ( IClient (X)Eng ( IFLD

16. NONCONFORMING CONDITION: 24. DISPOSITION CCNCURRENCE
                 .                                Calibration Lab with faulty ratchet mechanioma. These crimp toolo were used to                                                                                               [

b , do outboard terminations on the following electrical _ penetration assemblies. // V M [ d_

                                                ..The termina Mons are now indetermina_ta.                                                                                                                                         3s_ __m A

saa.o eNn i H m e ra Lt* onze jb. '

                                                                                                                                                                                                                                        'J36@f'."IfC. ,              7/1/_7g'o.

r/.7^ 7 i  : ContinuesLpace 2 Wn%7TsWic'ipe;EEit~~iixW g_9,g,,,, , , , n,,,c t, n ,uc . 17 P TE DATE 18. VA IDATED BY DATE g jg gpoj[ f I I _2 UTING:

                                                                   !                    Yh
                                                                      't i TO FIELD ENGINEERING /t ) TO OTilERS (S CIFY)
                                                                                                                                                                %_faM&c4                             at
                                                                                                                                                                                                               '9              ll8UG* ~BeEW KMJORKGD_
                                                                                                                                                                                                                                                                                   ^

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                                                /       ( ) Field Engineering Dispositi .. t h Field Engineering Recommended Disposition to Project Engineering                                                                                                               ,

p __ Visual inspection &_dcamentation bv_DC_of reforoncod Uni t-1 N /% pF M M EPA's verify acceptability of these' terminations inspection 4/999/e k//fe$ 8/hMNM A shall be made of 2Z115, 2Z116 per PQCIE6,6 by OC and upon g g[p7 q f'~ogg b. , i l --aeceptanee-t hese-terminationsmonsidered satisfactory- and  ;'

        .                                             to"use as is" for this eqs_s_.9nly_.                                                                                     /                      e      ,

40 d / M M 13/33

23. PROJECT ENGINEElllNG DISPOSITION A pull test, in addition to v[sua[in--

gm hW]V _ N E ElWs hY s. $*I

                                                                                                                                                                                                                                                 /                                      l
       ;                                                spection and documentation by Q.C, is required to verify acceptability.                                                                                                                                                         t u\b                      'b h                               _
                                                       ~GstEo TEMu*honS Fo00b 00MsW_TANE. TO EE hvoECEb                                                                                                                                        _    ,              .

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                                                                                                                                                                     .gls3 q l79                       kQhRM _ fEERW'                                                b U Y_                 l ngl                               DATE AG TilORIZED INSPECTOR                  DATE'       '

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N O C ( T R O P E R E C N A M v R O F N O C - N 4 7 8 9 O 6 77 N R 5_ I - h- 66_ 6, 6._ 6 6 6 6 6 66 6 6 6 E EE E E E . d e i l p p 2 a_ s_ 0 g 0 a N t O 3 I T t D" A * ' s L R

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s NONCONFOI1MANCE REPOFIT (CONT *D) t.PAGE OF 14. NCR NO

24. D6sposity Concurrence e s 24. Disposition Concurrence 24. Disposition Concurrence
  • Item 1 - V Item item a REWpRK REJECT RE P AlR M ru s +

USE AS IS

                                                                                                                                                         & REWORK        REJECT           REPAIR       USE AS l'"

REWORK REJECT R E P AIR USE AS IS ese x + -

                           "W & . Y } ts ,- A e                                                                                               7/6-7?

f fKlJEC7FIE L PyGifflE E R DATE / PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE RKb /hb 7-11-7 9 NGINjE ft '~ DATE PROJECT ENGINEER DATE PROJECT ENGINEE R DATE hROJ Yn W9-79 PROJECT CONSTR Q ENGINEE R

                                                                                                                                           'DATE            PROJECT CONS e 1 OC ENGINEER              DATE           PROJECT CONSTR OC ENGINEE R            DATE AUTHORIZE D INSPECTOR                                 DATE          AUTHORIZED INSPECTOR                      DATE           AUTHonl2E D INSPECTOR                  DATE
24. Disposition Concurrence 24. Disposition Concurrence 24. Disposition Concurrence item item item REWORK REJECT REPAIR USE AS IS REWORK REJECT R E P A_l R USE AS IS REWORK REJECT REPAIR USE AS IS PROJECT FIELD ENGINEE R DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEE R DATE POOJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEE R DATE 51 AUTHORIZE D INSPECTOR DATE AUTHOntZE D INSPECTOR DATE AUTHORIZE D INSPE CTOR DATE
24. Disposition Concurrence 24. Disposition Concunonce 24. Disposition Concurrence item item item REWORK REJECT REP AIR USE AS IS REWORK REJECT REPAIR USE AS IS REWORK REJECT RE P AI R USE AS IS PROJECT FIE LD ENGINEE R DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINE ER DATE PROJECT ENGINEER DATE PROJECT ENGINEE R DATE PROJECT ENGINEER DATE .

l PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE P60 JECT CONSTR OC ENGINEE R DATE I AU T HORIZE D INSPE CTOR DATE AUTHO RIZ E D INSPECTOR DATE AUTHORIZE D INSPECTOR DATE

24. D6sposition Concurrence 24. Disposition Concurrence 24. D6sposition Concurrence item item item REWORK REJECT R E P AI R USE AS IS REWORK REJECT RE P At R USE AS IS REWORK REJECT REP At R USE AS IS i

PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENGINEE R DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE , j a . AUTHQ ,0 INSPF.CTOR DATE AUTHORIZE D INSPECTC DATE AUTHORIZE D INSPECTOR E y w-

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s NONCONFORMANCE REPORT i f-ggc ,

1. PROJECT NAME JOB NO. 19. 20. 38, f,
                                                               %g                                                             gg                                                                                                                                            NO.                 PAGE _[ 0F._
    !                                       2. UNITISI    3. DRAWING /PART NO.                                 EV  4. ITEM i,.:SCRIPTION                                                                                                                                   5. ITEM LOCATION                                                  i 2.
6. P.O. OR SPEC NO.

M - GiM .5% . I

7. SERI AL NO.
                                                                                                               /&      5('ool 2.Bhl09 G7L*L -! - C,
9. SOURCE Co#F- EL&o 7'-c
8. REPL EMENT PART 10. CONTRACTOR / SUPPLIER pjg P/N __M REV -.N/A_ SER NO. _AllA_
11. INSPFCTION CRITERIAggg_ h[ig-(,3 LR NO 9 l-2, 12. ASME AUTHOnlZED IN N E 13. ETCH ATTACHED 14. Disc d During 15. Equip Furnished By (IDWG DA SPEC (IOTHER NOfi-50L4_R8h J Q p O YES (INO ( IRec's Const ( ) Test ( IClientf4Eng ( IFLD g
   ,                                     16. NONCONFORMING CONDITION                                                                                                                                                                                        24. DISPOSITION CONCURRENCE
                                                                                                                                                                                                                                                                                                                         ~

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  • AfMD4IEROe F. bES.RTULCM_C9eJTmNdlmd.MED) AUTH i er

_ . . lZED INS .CTOR

                                                                                                                                                                                                                                                                                                                 ~ TE 1/

{ hllfa 'N D M U LD h D (e.A lIllf D D S E A O L 7.llic_ C l O 3 _f.1 9 *l* b as. DasrossTeon HEsm.Ts I 17. R - TED BY* DATE . VALIDATED BY DATE 21 OU ING: yT 4-2.3-71 7 ELD ENGINEERING ( ) TO OTHERS (SPECIFY) ru/df f'2gr9 Aea has beca rewethd_ g

22. T/ Field Engineering Disposition ( ) Field Engineering Recomrnended Disposition to Ps _ t Engineering lui is - eeun.la k % d I
                                                                                                                                                                                                                                                                                                                                              '1 ascLasephna_is dccuweeI-                                                   )

ac;:c e in accereance with spec _ e-2?o- prece a ure inn-1 newn ectan_m g;n _ ggt i Inspeed.on and repa " of surf aca Aafacts i g _g j,g gg; R id A ' ';? Log _M57 M , , "l l _Rewack_lo accorciance wu'l-h_ spec r G -2 7 -Q_pcoggdere E' I gw pe e fVg_5ffQ_ l s _T nsfECT

23. PRO edian_and_Ce ENGINEERING DISPOpITIONIr Of Surfacedeffcfs . pq _ j
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                -                                                                                                                                                                                l) 77~k NONCONFORMANCE IIEPORT (CONT ol                   20.PAGE         OF                19,NCR NO            W
24. Disposition Concurrence 24. Disposition Concurrence Item 24. D6sposition Concurrence l liene item '

REWORK REJECT i RE P AIR USE AS IS REWORK REJE CT REPAIR USE AS IS REWORK REJECT R E P AIR USE AS IS i ESTD g E bd'$ ff E LD' E NO 8 N R 1cl/6l?9 DATE l PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE l//P )JE NOlHE DATE PROJECT ENGINEE R DATE

                                                                          '                                                                                               PROJECT ENGINEER                        DATE

[O 19' f M 22 '79 PRO CT CONSE ENOpEER D A }f . PnOJECT CONSTR OC ENGINEE R DATE

        -                                                                                                 ?
                                                                                                                         ' '                                              PROJECT CONS TO OC ENGINEE R            DATE
f. _ (i n l i f> @DA1 E ,

AUTWptZYD INSPE CTOff[) ) Tsu . AU THORIZE D INS #E CTOR DATE AUTHORIZED INSPECTOR DATE

24. Disposition Concurrence " * +
24. Dispoeltion Concurrence
                                        . Item i                                   .
24. Desposition Concurrence item item
        !                           REWORK               REJECT             REPAIR        USE AS IS          REWORK             REJECT         REPAIR   USE AS IS       REWORK                          REPAOR R E JE C T                   USE AS IS PROJECT FIELD ENGINEER                           DATE*                    PROJECT FIELD ENGINEE R              DATE
                                                                                                        ,                                                                PROJECT FIE LD ENGINEE R                 DATE PROJECT ENGINEER l

DATE PROJECT ENGINEE,R DATE ~ PROJECT ENGINEER DATE k PROJEC,T CONSTR OC ENGINEE R i

                                                                                      .DATE.                     PROJECT CONSTR OC,ENOINE E R         DATE               PROJECT CONSTR OC ENOlHEER               DATE        5
                                                   ~

AU THOBf Z E D INSPE CTOR DATE: AUTHORIZE D BNSPECTOR OATE AUTHOnlZ E D INSPECTOR DATE

24. Disposition Concurrence 24. Disposition Concurrence item 24. Disposition Concurrence item. Item REWORK REJECT REP AIR USE AS IS REWORK REJECT REPAtR USE AS IS REWORK REJECT REPAin USE AS IS I
      !                               PROJECT FIELD ENGINEER.                          DATE           j;       PROJECT FIELD ENG'NEER                 DATE               PROJECT FIELD ENGINEER                   DATE PROJECT ENOtNEER                                 DATE,                 ' PROJECT E NGINE E R .                  OATE a         s      '

PROJECT ENGINEER DATE FROJECT CONSTR OC ENOINEER DATE, 'PROJE CT CONSTR OC ENGINEE R DATE PftOJECT CONSTR OC ENGINEE R DATE t t AU T HORIZE D INSPECTOR DATE AU T HOnlZE D INSPECT OR DATE AUTHORIZE D INSPE CTOR DATE

24. Dispositlos Concurrence 24. Disposition Concurrence item i

I 24. Disposition Concurrence llem  ; Item REWORK RE JE C T RE P AIR USE AS IS REWORK REJECT REPAIR USE AS t$ REWORK REJECT RE P Ain USE AS IS e t I t'ROJECT FIE LD ENOINEER DATE PROJECT FIE LD ENGINE E R DATE PROJECT FIELD ENGINEER DATE PROJECT ENotNE ER DATE PROJECT ENGINEER DATE PROJECT ENOtNEER DATE PROJE CT CONSTR OC ENOtNEE R DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE i - AUTHf 'E D INSPE C T oft DATE

                                                      ;                                                      AUTitORIZE D INSPECTO{64'i               DATE              AU THORIZE D INSPECTOR                    DAL 7220-                 -38       Rev. 0            3-26-79                                                 h                                                                          s s J-
                                                                                                                                                                                                              ,,     -G
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        " " ' .5                                                                            NONCONFORMANCE REPORT
1. PRChJECT N AME JOB NO. 39 20 ml4.J
2. UNITIS) 3. DRAWING /PAllI NO.

_ 7MO REV 4. ITEM DESCRIPTION ".& _m__ 5 ITEM LOCATION PAGE 10F i g W'd v:t% _Lb6/S16

6. P.O. OR SPEC NO. 7. SElll AL NO.

h_oxe-\ -M3 4d] 9. SOUllCE 10. CONTRACTOR / SUPPLIER o mi %4 .Ete M G' .

8. IlEJ".

P/N _A ACEMENTJ _.REV N _. SE RTR NO. 6g II. IN ECTION CRITERI A IR NO. *b IMTf Gg- 12. ASME AUTilORIZED 13.SKE1CH ATTAcilED 14. Dacovesed Dureng 15. Eieuip Furnesh*d By '#

                                                                                                                  "N

( I Db 04 SPEC ( l OTilER NOMrOO'/- lNO K YES (INO ( IRec'g t4Const ( ITest I )ChentMEng t IFLD D

16. NOdCONFORMING CONDITION. . -
24. DISPOSITION CONCUllRENCE y facci i<esh%, _DN'l__glaru..D.d b.c hta_1h. M, L ._

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cousin Oc ce seen u Ai s; AU THOHtZED eNSPECTON DADE CO DATE " ' ' ' * " 8 ""'* "

  • st. REPORTED 8Y DATE s
                     'hhuTI[GJ                   $Cc_       4-30-2L ENGINEER.3NG i i                  TO 01ll't!]f. VALIDATED l                                5/-79                    1.h a L t d_u,_.Am<Js uY']@0$Md's                                 $

21  : K) TO FIELD RS (SPECIFY) .

                                                                                                                                                                        ~~

g

22. Field Engineering Disposition ( ) Field Engineering flecommended Dispositson to Project Engineering g4 ~7 ppg A $ ((_ ___ L h__ 5'al m _.fs t y _ s e s _

Keypyk- in accordance with_ spec. G-270- procedure spec. 4RP -l- Rev 0 ._ q &gf Isfw -fng,g - Elimination and repair of surface defects, fLA '

                                                                                                                                                         ._h._/]mL -                    ] e.9._r> a                   I

_ _ . _ _ _ _ 6AJ > 1 _6c,3 F/', N'b

                                                                                                                                                                               ._Q.JPh s.n.

r1Lt igw'<w hi&.& u.cn

23. PROJECT ENGINEElitNG DISPOSITION '.

LEslt.1d__%L4.1..h.z._faiG!*1r**[f '<

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  • 20.P AGE . _OF_ 19,NCR NO i NONCONIORMANCE HEPOHT (CONT *D)
24. 24. Disposition Concurrence 24. D.isposition Concurrence D,iwosit6en Concussence it.m it m i.m REPAIR USE AS IS ftE WO ft K RE JE CT RE P AIR USE AstS RE WO R sr RE AECT RE P AlR UsE AS GS f tEWORK ft E JE C T
                         ,_                  $T 9 4m$h78 YZb $-

JE C T FIE LD ENGINEEd DATE PitOJECT FIE L D Et LINE E R DATE PROJECT FIELD ENGINEER DATE DATE PitOJECT ENGINEER DATE DATE PROJE CT INGINE E ft ityECT ENGBHEER JJi '</ #r4<dm Pf J CT N R OC OINE E ft 527-7g PfiOJECT CONSTIT OC ENGINEE R DATE PitOJECT CONSTR OC ENGINEE R DATE C - * .D hfh &}f ATEN/ k DATE AUTitORIZE D INSPECTOR DATE AUTilOfil2 E D If4SP O ft ] D[5 AU T HOf142 E D If453*E CToft

24. Disposition Concurrence 24. Disposition Concurrence
24. Disposition Concussence I?eni item  : Item REJECT REPAIR USE AS IS REWORK REJECT RE P AIR USE AS IS
           #1E WOH K         ftE JE CT            REPAtR          USE AS IS     f tE WOR K e

DATE PROJECT FIELD ENGINEER OATE PROJECT FIEL D ENGINEER DATE PROJECT FIE LD ENGINE Eft DATE Pf)OJECT ENGINEE ft DATE PROJECT ENGlNEER DATE PROJECT ENGINEE f1 , PitOJE CT CONSTft OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PfiOJECT COfaSTR OC ENGtHEER .D AT E . DATE AUT HORIZE D INSPECTOR DATE AUTHORIZE D INSPE CTOes DATE AUTitoh t2 E D INSPE CTOR

24. Dispoililon Concursonce 24. Dniposillon Concurrence 24. Dispostilon Concurf ance Itene item llent USE AS IS REWORK Ft E JE CT #1E P A9 R USE AS IS REWORK RE JE CT RE P AIR USE AS IS REWORK ft E JE CT f4E P AIR DATE PROJ8.CT FIELD ENGINE Ef4 DATE PROJECT FIELD ENGlNEE ft DATE PROJECT FIELD ENGINEE R DATE. PftOJEC f ENGtNEE ft . DATE PROJECT ENGINEER DATE PftOJECT ENGINEE R PfiOJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE PftOJECT CONSTR OC ENGif4EEft DATE, DATE AU TitORIZ E D INSPE CT Oft DATE AUTHORIZ E D INSPECTOR DATE AUT840ft12E D ONSPEC TOR _
24. Disposition Concussence
  • 24. Disposition Concusesnce 24. Disposition Concurrence liene item item itE WO R K RE JE C T Ft F P AIR USE AS IS ftEWORK ftEJECT FIE P AIR USE AS IS REWORK RE JE C T RE P At R USE AS l$

3 PftOJECT FIELD ENGINEER DATE Pf10 JECT FIE LD ENGINE eft DATE PROJECT FIELD ENGINEER DATE PftO8ECT ENGINEE R DATE PftOJECT ENGINEE R DATE PitOJE'.;T ENGINEE R DATE PFtOJECT CONSill GC ENGINkER DATE PFIOJE C T CONSTft OC ENGINE E fi DATE PROJECT CONSTR OC ENGINEE R DATE AUTH( 'E D INSPE C T OR DAIE AUTilORik D INSPECTOP DATE Al sTilOR12 E D INSP E C TO R DAT

          'l220 4 3fl                    Hov. o           3-26-79                                               ,

A . N(h NONCONFORMANCE REPORT 2-twA t-twa z-pus ,

1. PROJECT N AME b[lt- /- f MA /- /W (7 4-h/E O -##.E .

JOO NO. 19. 20. 07220 NO. 23bh_. PAGE _ OF.

                                                                                                                                                                                                                                                                                                                                        !p       i

_ _...Midl d

               ' UNIT (S)                                 . DRAWING /PAllT NO.                                           REV             4. BTEM DESCillPTION                                                                                                                  5. ITEM LOCATION
            .l_6_2 _..l_ __ .N/A                                                                                                           3/c_#2 0 MCM (Cable Code. B-11)                                                                            _                        Aux..Blds. E1.614
6. P.O. OR SPEC Co. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER P/N j

_ E-22_ _____.s.._._N/A-_ ____ N/A~~flEV. JN/f_SER NO_ l . g-- ._ Supplier _Essex.. Wire and Cable Co.._

11. INSPECTION CRITEh' A la NO 02_ B .._ 13. SKETCil ATTACllED 14. Discovered Dusing 15. Equip Fusnished Dy 5 2.,A ECA,8f 1 E .

()DwG giSPEC ( ) 01.

  • 8E R - NO i)YES
                                                                                                          . - ~ ~ - -

I l YESj) NO ()NO ( litet's ((C nst ( l Test ( IChens (glEng ( MD 1 1

16. NONCONFORMING CONDITluN: 24. ION CONCURRENCE 1

tg The _qua li ty_ o f_ cable _recl_L 475L has _been _found_ to .be_ l .e. _ _ _ .5h _ ' elec use gg ja ' indeterminate due to flaws discovered in scheme cable # 1AB1702 B and 2BB1805 B, . _ _s ep.or~~ ~i

                                                                                                                                                                                                                                                                                                                  .1/3 %3 Scheme cable # 3AB1702 B has been identified as containing an indentation of                                                                                                                                     r                                                                 <?                                      -)

sc,,%,<-- W /-< *^___E!,/ .f . ' . . _ q1M, 7 - CT SkL NE DATE _.ggproximately 1/32 of an inch in depth on one -f the copper conductors for the G C,___ _ hDATEM{ ECT EN G,B H

            ._ length of the run. This same condition is evidens. in scheme cable # 2BB1805 B                                                                                                                                                    .                                                      f.p1'l R           ENC.INEEH               DATE

___glsg_(reference NCRJ2319), , The 'q' scheme cable nos. affected by_the indeterminate A U T860 HG Z ED INSPEC IDH DATE

11. REPOllTED BY DATE 18. VAL ATE Y DATE as[seosjsoN g nesus Ts ,
k. $ . _b /N## #

I" E'" I? W Q fpj _

                                                                                                                                                                                                                                  .pg /l f s/                                                               o   /
28. ROUTING: M TO FIELD ENGINEERING l i TO OTHERS PECIFY) ,, , , , , ,, ,, g,
          ~                                                                                                                                                                                                                                                                                                   ,

22 Field Engineering Dispositioni ) Field Engineering elecommended Disposition so P viect Engineering

                                                                                                              . - - . . - - - - - - . ~ -                                                                                        2^**'**a                                                   a M i> n B.,__.

h Above cahles.. ara _apparently_ om wire that-.has-been--rejacketed These schemes to be scrappeddnspect_ ten.. remaining cabies_dur$.ng

                                                                                                                                                                                                                                    ####### 1 -

Hv' < d d" '"'##' termination for similar flaws and replace._as I>qu' ed= # # "" # d ' ' '/### ' -

                 ~ . . _ _ . _ _                                      - - . - -                              . - - - -                               2'                -

A- ' I ~

                                                                                                                                                                                                                                     ~~
23. PflOJECT ENGINEElllNG DISPOS 8 TION 't!t/ft fted E4 rMe'!!^*fb sVff.$

g p,,, - f fEG '= C. S .! $ /A' 5 0 !SL!l % ' - D lil L f C' .[!"!1LlV- ' D ft? t!!V'l ld!'Y t!!. fhd

                                                                                                                                                                                                                                                                                                                     ~
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            --        _ i a-                                                                         wan-ewu                                      % / auE                                             nel ahy)                  .%N$csk. EwdeL.M-.
a.
  • 6 c- [8us.x aue /

de b(lect rhL%tnH" . _ >I " *m2Wf wp-k%eala- Mu/zy

  • 9"'"'!LL AU1HORIZED INSPEdTi)_R d%'- DATE I

T e  :

                                                                                                                                                                                                                                                                                                                   /

NONCONFORMANCE REPORT (CONT'D) 244ou L or __ h__ Ncano ] 66__

                                        . .         e__
                                                               ._- . . _ Block 16 continued : _ _                                                                                                                                      . _                                    e                          .__        m.__.                                 ___ ._. . _ _ _._ ._                                                               _ __                    ._e-_h                                                  _ . _

e quality _of_ cable-. reel i A751. are listed .belowC_ .. _.

  • _e._-._. ..__. __ . - _. __e___~_-.-e . - _.

___ __ .__...__ _ __ _e .... _. ___ .. .. _ e e ...e.._.._ ..___ _ _ _ _________.___e._. ._ . ____. --e- ._. __. _ _ _.__ _ ._._ scheme cable No., Date_ cable pullei off._ot reel.f4751 .ee.._ -.. IBB2401 A ___ 5.-11--79 1AB2301 A 5-16-79 _ __ 2BB1805 B _ _ _ _. .__ ______. __ _. _ _ _ ______._ _ _ . _ . _. 5-16-79.c_ ___ __. _._._..._ee

                                                                                                            - 2BB1805 A                                                                                                                                                                                                                                                                     5-16-79 2AB170$ A_                                                  _ . _                               _e.e              ___                      _.e-                   .._                                    __ ___

ee _ _-_ 5-19-79 #-_ _ _ ____.- _ _ _ . . _._-. . ___ _ _ _ ____2AD1705_D.__ _ _ __ . _ _ _ . _ _ - _ -__5:19:79 f 2AB1702 B 5-19-79 g _ e 2AB1702 A 5-19 792 _ _ _ _ 1AB2312._A _____e.__ ____.-_e__.-___._5-29-79_ __ ._.___ _ - _ _--___ 2AH2312 A ______5-29-79__ _._____ ..e . _. . __ _.

          ._ .                 __e___ _ _ _                                                                _ 1AR170? R .__..__.__ _____ .._ _                                                                                                                              _

_ ..__ ___._ ___ _ _ _ _ _ _ _ _ __ % ~10_7 4 _ C. . _ e__ _ __. __._ _____. e.e..__. ._. _ _ _...._..______..__..e_ . ._ . JAB 1702.A._ .__..___ __ .e_ . . _ ______... _ ___. _.__5-30=79e.it _ _ _ _ __. _.._ .e.._. __. -. ___e__.___. _ ._ . ._.e _ _ _ __. ___ . e . .

                                                                                                                                                                                                              ._._e             .___.                         e_         _ .        e            -e
                                                                                                                                                                                                                                                                                                                                                                . _ _ _                                             _.___.                                                        . _._                                          _e_.____                                               _ _

lloid for Engineering pisposition t. __. ._ _ _. .__ _e____ _ . . _ _ _ __ ___.___ _ _ _ _ _ _ _ ._._ _ __ _ [.SI_I.ist#3.003 ___ _ ._ _ __. _ __ _ ________l i _Ifold. Tags Applied

                         . ___ . . .               ___e.___                  _ _ _                                               _e_                      _ - .__.                                             .____                                _e                __ ______                                                        _e._-._

_ _ _ _ _ ..____o._ .- . .e ._ _.. . _ ___ . ._. _ e.._ -e .-emm__ _.-.= e-.=e-_- e-.-en-mem--._ >+e.=.. e_w m_=e-* _-"h*--* N _mm,m .,

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              ,.ss.                                _._g_
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g. 4. m_m,%
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24. Disposition Concurrence NONCONFORMANCE REPORT (CONT'O) 20.PAGE b OF ,
                                                                                                                                                                                               $     19.NCR NO item                                                                                            24. Disposition Concurrence                              24. Disposition Concurrence item                                                    leem fiE WO R K       RE JECT                REPAIR                                       USE AS l$         REWORK          REJECT         REPAlft    USE AS IS k              X                                                                 .

REWORK f4E JE CT REPAIR USE AS IS

        %)                       for &W6@

Jgf _FLLDgNC JE E R DATE PROJECT F8 ELD ENGINEEpi DATE U nnh M

                   ~

INEEh 3-694 DATE % PitOJECT FIELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEE R Af k #F s- b77 D A'. E PROJE CT CONSTR QC,E ,EER DA TE , PROJECT,CONSTR OC ENotNEER DATE PROJECT CONSTR OC ENGINEER DATE

 ,       $rHORIZE D INSPE CTOR                                                            DAT 1,                                                        DATE
 '                                                                                                          _AUTl40fttZED tNSWECToft                                      AU TalOR8ZE D INSPECTOR                DATE
24. Disposition Concurrence . 24. Disposition Concurrence item i llem
24. Desposition Concurrence item R E WO flK f4 E JE C T fiE P A6 R USE AS IS ftE WOftK REJECT REPAIR USE AS IS #1E WO R K REJECT REPABR USE AS IS t

t 6

,         PROJECT FIELD ENOlHEER                                                         DATE -                  PROIECT F LELD ENGINE ER               DATE PROJECT FIELD ENGINEER                  DATE i                                                                                                        -

PROJECT ENGINEER PAJF PROJECT ENG4NEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEE R .DATE. PROJE CT CONSTR OC ENGINEE R DATE Pfq0 JECT CONSTR OC ENGINEER DATE AU TedOit 4ZE D INSPE CTOR DATE- AUTHOfttZE D tNSPECTOR ~ DATE AUTHORIZE D INSPECTOR DATE

24. Disposition Concurrence , 24. Disposition Concurrence item 24. Disposition Concurrence item Stese Ft E WO R K ftEJECT REPAIR USE AS IS REJECT ft E W Of4 K REPAtR USE AS IS REWOR. ' JECT REPAIR USE AS IS I

PROJECT FlELD ENGlt4EE R D$TE PROJECT FIELD ENO4NEER

                                                                                                        .3                                             UATE              PitOJECT FIELD ENGINEER                DATE PflOJECT ENotNEE R                                                          DATE,
                                                                                                              ; PROJECT ENQlNEER .                     DATE             PROJECT ENGINEER                        DATE PROJECT CONSTIT UC ENGINEEft                                               DATE,                      Pi1OJECT CONSTR OC ENGINEER            DATE PROJECT CONSTf4 OC ENGINEE R           DATE 9         AUT HORIZE D INSPE CT OR                                                   DATE                       hu f ttORIZE D INSPECTOft               DATS             AUTHORP ZE D INSPECTOR
24. Despostilon Concureonce DATE item
24. Disposition Concureence item ' 24. Disposition Concurrence flom REWORK RE JE C T RE P Ain USE AS IS FIE WOR K ftEJECT fiEPAIR USE AS IS REWORK RE JECT RE P At R USE AS IS PROJECT FlE L D ENGif4EER DATE PROJECT FIELD ENGINEEf1 DATE PROJECT FlELD ENGINEE R DATE Pf40 JECT ENOlHEE R DATE PROJEC T LNGINEEft DATE PROJECT ENGINEER DATE Pf10 JECT CONSTtt UC ENGINEE R DATE PROJECT CONSTR OC ENGINEEft DATE PROJECT CONSTR OC ENOtNEER DATE AtJTHOP ** D lNSPECTOf1 DATE AU THORIZE D lHSPE CTOR DATE AUTHORIZE D 8NSPECTOR D Af ri 7220-@ ,8 Itev. o 3-26-79 V

5V/ . ( ho - Me,C/' f . NONCONFORMANCE REPORT

                                                                                                                                                                                               ,,3 g ,
1. PROJECT N AME JOB NO. tg- 20. 4 9
          . _ Midland _ Units _1_&_2                                             7220                                                                     NO.2376             PAGE .1_OFY     r -JJd
2. UNIT (Si 3. DRAWING /PAM NO. REV 4. ITEM DESCRIPTION 2 _ E614_Sh _11 4LF2 2110D-151 s-614-11-2 and s-614-11-3 g.f. TE g AT g g
6. P.O. OR SPEC NO. 7. SERI AL NO. s F_of .4_8 ' N_o f_ G _

l 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER NA NA l P/N-NA-- REV_.NA SEn NO. -NA- Const. NA

11. INSPECTION CRITERIA IR NOH04-802W_ 12.,A
                                                                                             ^'

CTig" gi 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By NO N (x) DWG ( ) SPEC ()OTHER (LYES ( NO (LYES (x) NO ( ) Rec's (MConst ( ITest ( ) Client (MEng ( IFLD

16. NONCONFORMING CONDITION:

ng 24. DISPOSITION CONCURRENCE _ general, conduit shall not be installed within 3' of large pipes (21s

  • and larger... 2 '372'(*'**' l "" f "* "'*-

Contrary to the above, spools s-614-11-2 and s-614-11-3 were installed in contact with four (4) "Q" listed conduits and an unscheduled pullbox. The conduits are n nu" [ "'f ,./g'" "" 9-2 2 -J d _"" p(('pa 2BKA016, 2BKA009, 2BKA007, and' 2BKA017, and are embeded within 18' of spool D _jy' ONSTR QC ENG 3 /2.'y DATE h JLold 'for engineering _d_isposition. "0" list nunber 3.005 1 " HOLD" tag'_ applied.

                                                                                                                                                    ~""' "" "                           ""'
17. REPO TED 8 DATE 1 VALID BY DATE
                    ~

s

               '_21. ROUTING:

A% 7-33 -n TO FIELD ENGINEERING ( ) TO OTHE

                                                                                     .f-(SPECl Y) na                  7d/2P masm,,ae_,m k"(('y","j"
22. ( ) Field Engineering Disposition h Field Engineering Recommended Dispositeon to Project Engineering n.scu m/_h -

ne_pe_As_or A The condul in valeJ hece is om becideci a4 close proximiIv . mas _. z _to_ pipe sooo l Lo1ec ferance. ALro a locge. numbec c>f' f &p,ssa,a. _e/re

               . cable _s a're nulled in + Cree oHhes e condw'-l < cmd 41,cu' im p,;,aa,s m a.u Av$           _+ h a pnlI bok FieId E ngineerincj_re consmenc{s m ovin c _m ahan condu.%ud ruaw

( con beo/ o,7 ma e 2 \

\                 + h QINEEntr(G DISPOSITIONEn spooI
23. PROJEC as a. V U /

sn p .u..am _.r_gVau. gg f._ .__ __ j The_ piping _was moved tn._giggr the conduits on FCN No.1825, Dated (lj Feb.1980. l ~ l - N-R~. Tii1I6c h,TDTCrif. Supervitnys. _g ,g OC ENGIN R DATE AUTHORIZED INSPECTOR DATE 4

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PAGE1QF / l h4 Mu/ FIELD CHANGE NOTICE '*""" adNe iS2a [ JCS NC. DRAWING ^ " **""*" SHEET REV Q ITW v7 NO. YES NO TITL10P CWG *" ~~* y 7220 CHANGE yj g j 4 NO. y; SYM. 9 ay r

                                                                                                                           ? n      4M        DN= ' ' ~ j
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PREPAREO SY AND DATE CHANGE N. PRoPosto 7., . / -go APPRovso PPE SIGNATURE ANO DATE 7fj""'v6' DtSPCSITION 07

                                                                                                                       ,,7;                                    PCR nEcu:REo.

0LL4L., A..km IlrE= VT

                          'c" %                    A , M 7. . - ,, L ,                             N "* O REASON FOR CHANGE                          '                                                        '

(/f Inlerkeen/ae u.'ih4 eleclrical Nnclull anc/ puHbox . See NCR  :' 3 76 .

ELST;NG CONDITION
                                         ~An inrer/e'rence exisis-l                                              4epu.seenl
2. H e o I3/ s 6 /4 - J/~2 c:nc l an e/ect"rica /s'poo/

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2. H c o 1.G~/ s 6 14 -l/ - 3 i.r in c'okpae/ l lScol M Nu i. + ~c o n a'a d.

OEsCasFTION OF CHANGE

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UNTRog Yole: Proiech Mirati,ee?w, +c gw coh0# - t r . red.-ric , /=nce,5%v9)&t! OTHER CIVIL ELECTRICAL INSTRtfMENTATION M ECH ANICAL OWGSOR PfftNG WELDING CR SPECS t OTHERS

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M MhI ' PROJECT ENGINEER SJGNJ.TURE AND DATE h FCR ] APPROVED YES h NO [ ( gpg t/f

                     "*** ** To                      BE iMorTPORAtab cit / M-Si4 SN. II                                                                                            &

7' d A vitt/S 2-/4-80 1

                                                                                  . - ORIGINAL -                   _.
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t NONCONFORMANCE REPORT N '. g/[' joy Te.sTes6/4 M '

                                                                                                                                                                                                                                                                                                                                                                      ,(
                                         ,                        1. PROJECT NAME                                  e                        JOB NO.
                                                                                                                                                                                                         .                                                              .        19.                  20.                                                             i
2. UNIT (5)

Midland

3. DRAWING /PART NO.

07220 NO.2379 PAGE._1_M'*[ OF. A PD ' s REV 4. ITEM DESCRIPTION 5. ITEM LOCATION 2 E-650 sh 1 15 Cross Flange Welds R/B #2 see block #16

6. P.O. OR SPEC NO. 7. SERI AL .40. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER N/L N/A P/N-g/g_ REV _yfgER NO. -N/A- Construction N/A &' [
11. INSPECTION CRITERIA 1R NO_bleek_J16_ 12.A IN 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By '

(IDWG j[1 SPEC l)OTHER 'N C NO-G-304-rev- 6 l l YEs NNO ( I YES ()[ NO ( ) Rec'g gdponst l ITest ( IClient ( IEnc 00 FLD

16. NONCONFORMING CONDITION:
                                                                                                                                                                                                                                                                                        ~
24. mSPOSITION CONCURRENCE Mp.n f i't em einn t'-3nl ravl 6 para. 6.3 dQ atatea."No weldint .Sinah shall be done across the flange of the beam without prior approval of project  %*'h f l 'p,'h " l'- [

JtDR1Hggring." Also. for a type 14 conduit support, E- 42 rev. 41 sh. -335 welding detail states," Continuous weld across flange not allowed." - 6 5 ///A-A f4 Y2-h S  ! g [ [' _[M" g p' - ( y Contrary to the abaye,a type 14 co.duic support for 2AG083 is welded p '"*"

                                                                                                                                                                                                                                                                                                                       ,g A                                           j
                           +                                     continuously across the bottom flange of the beam.* The location is E1. 612','
  • PROJ CORS YNEpN C EE R DATE $,
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( Contined on page 2 )- f

              >2                                                 17. REPORTE                   Y                 DATE                    1          LIDATED BY                                          ,DATE        .                              .
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A ' 0 0 . rpe D $sh_L_. ( % yyrA 0c S 0

21. ROUTING: TO IELD ENGINEERING ( ) TO OTHERS (SPECIFY) .
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22. ( ) Field Engineering Disposition (K) Field Engineering Recornmended Disposition to Project Engineering ~

Nd A,_m _ n n._- Project to DISPOSITION. r R . c_ Scia - M b b nis9 E* l k

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23. PROJECT ENGINEERING DISPOSITION
                                                                                                                                                                                                                                                                   .Jsw.l l$. isi ansaiu                                                               ,

PROJ ECT EN6 /NE ER/N G #A S RE' V/EW E'D 9 / / 7 ~ THE NON CONFORF11NG COND/??oN IN BLOCK No AND Pcin & & ' n13POSIr/oNS / 7~ REPAIR A3 3HowN ON PAGE 3 OF A.Wh* 6.pp-s e .

                                                                                                                                                                                                                                                                                                                                                                     ),

REfff ERc_E: C MC NO. Cb 90 ' ~ ' DRAWIMG C- (oSI/Q) WILL Bf REW3f D 0 Y h .b ^ " (U)m a 3 ~20 ~80 EbTe fo kl Eb

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  • NONCONFORMANCE REPORT (CONT *D) 2%cc . S__ or ___ _ _ i sca no .2381 --
                            ..Wifh The.. . B sid. on si/e. Reft presmG /wd A9n&__a n,cTnt . 70. marac Araedvp
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_oc;ginaLousposinnhAke Nca was_cejectacLhy or._hecause.gvynps were- _notmaintaincoLin accorclance wi.tk.lastfwa paragraphs _ofgop3_af t613

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t j#"/#- /21 "v T DAKarjala, PMO Construction N - f CONSUMERS pay (

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idland Project Testin g .- ',; Ma SPFunkhouser E D M [) 02,tc July 30, 1979 N3 1 $ , r

                                                                                                       ,,c c PL A N Tc" * ~ "

Sv: sect MIDLAND PROJECT TESTING CST-0!dELAND, yf-INSPECTION OF M L 79 l S/N 70361 SERIAL: N FILES: 0230.2/0710.14 TCCooke, ProjSupt fi cc REMcCue, ProjTest CEKramer, ProjTest i IDGreen, ProjTest ~ f AKWood, ProjTest . Serial CST-0584 dtd 7/24/79 l'.16 (a) SPFunkhouser memo, j Raf: (b) BPCo Maintenance Information Sheet 7220-M- i Manual 722-M1.16-23-1 j (c) B&W Canada Inst. 2588, a second j d AKWood.  : Following the initial inspection the i of pump Unitrotation MUP-inspection ' i This second inspection consisted of observ i nging rotation torque readings. f by Bechtel maintenance (a), groups and obta nthe torque tool..:g had tation. As requested in referenceand torque readings were taken du  ? The break away torque at each of the 90and the rotating , i t These values are good for tnis unit.  ; during earlier testing ----%.  ! Tha hard rub / noise experienced by this unit - . _ _ . -  : was not present during this inspection. disappearance of this rub / ,' ould be presented. i

                                                                                                                          /

The writer has no definite reason for the xists with this unit./ =

                                                                                                                                              }

noise, however, several hypothetical reasons ted as cat this 5 t does not define if the pump /,. gear are to be item 4 (2) opera ) (c) page 3, ' Reference (b) Reference ' a unit or as separate units. the pump unit be filled with a 50/50 solution of Reference (c) is not .

           - specifies thatPrestone anti-freeze and distilledarated.-            water. feel the intent is to rotate                              ,

I specific, however, and I

              ' pump / gear 5+ revolutions with the couplers sepbeA) revis                                                                          .

I suggest that reference I would include the requirements (4 In (b) addition, h of the six (6) pumps during 00 of these components. ~~ that torque readings be. logged on eac 'g

            \w/the monthly maintenance inspections.                             t ct me.                                           %4
                                                                                                                                        %                l c

If you would like to discuss this, please con a ik  ! l '.. f h? % 3% ti

                                                                                                                             +. 2
  • NONCONFORMANCE REPORT (CONI'UI 20.P AGE De
24. Duposition Concurrence 19.NCR NO A 24. Dnposition Concurrence ltene y item 24. D6apositios Concurrence Etene RE won k R E JEC T RE P A' IR USE AS IS REWORK ~ REJECT REPAtR USE AS IS AN) 9 -

REWORK REJECT RE P AIR USE AS IS JRhlmd/d sh/P JECT FIE LD ENGIN(En DATE PROJE CT FIE L D ENGINE E R DATE PROJECT FIELD ENOINEER DATE 3 g ENGINE E R DATE PROJECT ENGINEER Uwe a W3 n,n DATE PROJECT ENGINEER DATE OJECT CONSTR OC E NGINEE R ' D AT E PROJECT CONSTR OC E NOINEE R DATE 3ROJECT CONSTR OC E NGINEE R DATE AU TilORIZE D INSPECTOR DATE. AU TilORIZE D INSPECTOR DATE

24. Disposition Concureonce AUTHORIZE D INSPE CTOR DATE liens *
24. Disposition Concureonce llent 24. Disposition Concureence REWORK tiens REJECT REP Ann USE AS lS REWORK R E JE C T REPA4R USE AS IS REWORK REJECT REP AIR USE AS IS PROJECT FIELD ENQaNEER DATE PROJECT FIELD ENGINEE R DATE PROJECT FIELD ENGINEE R DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEER .D ATE .

PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR QC ENGINEER DATE AUTilORIZE D INSPECTOR DATE AUTHOR 82E D INSPE CTOR DATE

24. Disposition Concurrence AUTitORIZE D INSPECTOR ~ DATE itene 24. Dispoeltlen Concorsence item 24. Desposition Concurrence teena REWORet RE JE CT REPAIR USE AS IS REWORK R E JE C T REPAOR USE AS IS REWORK REJECT REPAIR USE AS IS PROJECT F8 ELD ENGINEER DATE PROJECT FIE LD ENGINE ER DATE PROJECT FIELD ENGINE ER DATE PROJECT ENGINEER DATE. PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC EP4GtHEER DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE AUTHORIZE D INSPECTOR DATE AUTelOR12E D INSPECTOR DATE
24. Disposition Concursence ' AUTHORIZED INSPECTOR DATE Stone 24. Disposition Concuraence itene 24. Desposition Coccurrence RE WO R K teens RE JE CT REPAIR t>SE AS IS REWORK REJECT RE P AIR USE AS IS REWORK REJECT REPA4R USE AS IS PROJECT FIE LD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJE C' ENGINEE R DATE PROJECT ENGINEER DATE
                                                                                   ~

PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJE CT CONSTR OC ENGINE E R DATE PROJECT CONSTR OC ENGINE ER DATE AUTilORIZED INSPECTOR DATE AU TitORIZE D INSPE CT OR JATE 7220-qcF-38 IlOy. O F26-79 AUTl80R12E D INSPE CTOR DATE

-h3 p l0l NONCO 1 e _ f jy

1. Project Name Jot > No. 19. 20.

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6. P.O. Or Spec No. 8. Replacernent Part 9. Sou,ce 10. Contractor /Suppi er
                                       .". " Serial F

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11. Inspection Crisesia Y) /
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ASME A UTHOpt2 E D M S/* g 3. S et E T CH A ACHED

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14. Descovered During Itp. Espeip Furnedied By
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___ . O owa.. dP.EC _ O.2THERNo_.6 /P %*SEYU ON GEC:o Of0NtY O TEST O CtiENT a .IG Or'a

16. Honconforming condisson: - . -

24 Desposation Concunence _N *

                                                                          , jk78,N3               10N k h(fiitii_L)D._'{(.X D gic                                           D.-

HEWORM st E J E C T REPAIN t#5E AS IS 0 -_ r "$. g S y hl ,.  : $,)A .b W . .$ Xma= #M r.res_.nhs_achJnessce_hga_ Ache.af_a_wotuv_ sold . . A. .__fa N Ga r EN Ac '///d?</ DA E . kSS D AM g!O IrKIL,.bCSCCId__tdGLp!guki% AA3D__Chs4 5 . dl T.Mma___ e .

                                                                                                                                                                                      . PHOAEC b CTfr0a/u,ELD Pg G 0 N E E J

_ l ItC _'[. l o_ 'N _ DATE _Y e -. Y $0 _ Y fY ~ $ -

                                                                                                                                         . _ ,             Y. _                   -  >                 k , _ __                              'f     Y PRO 3F C.T E NSTR QC f               &$ NEE 89_       DATE 0M M44 'To Tkg pgot)G. *D3g} = 1M nu *Thf.                                                       Fh n rn h1 Mt1              'rf* Ett.f* tOELD h AS                                Lf!b.!!M - MAW'/A,                            / -/ ?- N I                                                             A u T hon s 2 E cgsPE C T O R               DAfr                '

t% tO DJ.C$ ($ W*> N_O ENVE (iff t4 b ~17, & Co M*:f-htZl5lh [%3 Nt) C*) MEN b "h,'$[ f a .. . . 21, no.gieng Q TO FIELD ENGINEE R8NG

                                                            " 1. 31 7 7            .j               ff Q TO [HE RS (5'PECIF fl [
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22. OField Engineering Disposition DFIELD ENGSNEERING RECOMMENDED DISPO58 TION TO PROJECT ENGdNEERGNG

_ - - - - - ---_//s1h,' Field 3ngineering_recommenda_ Pro.icc_t_E:ngineering_ disposition . _ __ _ _ _ . __ 2: W ht'L._K'C M & E/tNE* C C W.? S-9-79 yaww_cg_.a at AuREd.WcG:Od CL_Rtt

23. eroi.ct Engine.rine ssposes.o "

(1) Any socket welds failing to meet ASIE III minimum size pg g { p,gg,g , requirements must have additional weld metal deposited to meet code requirements, , ;< ,< f,., r g,.g4.,gs, - or must be cut out and rewelded per code. ye fge ___ f ggy (2) QCIR W.100B shall be prepared and completed for .3 4 / 'rwie-us dm/ those welds identified in Blocks B and C. fIf unable to complete QCIR, cut  ! g gg e fg. g -fgg f out and reweld. (Per J. Abel, F. Mazeiko and T. Ballweg of Project Engineering J $97*"'* g g,j_J4 9/5/79). ['wm 9/wf7p _ _ ' '"]" AUT HO**t Z e Q eve $PE C TOR

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24. Disposition Concurrence Itent Cor;ected O.n(yCE HEPORI(CONT NON item 1
24. Disposition Concurrence 20.P An E .9_ _ O r O-
24. Despos4 Hon Concurrence item
                                                                                                                                                                                        *D) 19.NCR NO1m^

FIE P Aln USE AS IS nEWORK REJECT REPAln USE AS IS nEWORK REJECT FIE P AIR USE AS IS HEWORK f1E JE C T DATE PnOJECT FIE LD ENGINEEn DATE PROJECT FIELD ENGINEEn DATE PFIOJECT FIE LD E NGINE E R DATE PROJECT ENGINE E R DATE PROJECT F NGtHEER DATE PROJECT E NGINEE n DATE ~ PROJECT CO.4 Sin OC ENGINEE R DATE PnOJE CT CONSin OC ENGINE En DATE , Pf10JE CT CONSTil OC ENGINE F ft DAfE AU THOnt2 E D INSPE C TOR DATE AU T HOnlZ E D INSPECT On DAIE AU T HontZE D INSPE CT Of1

24. Disposition Concurrence 24. Desposition Concurrence
24. Disposition Concureonce item item item HEJECT RE P Ag n USE AS IS HEWOnK ftEJECT RE P Ain USE AS t$

REWonK REJECT RE P Aln USE AS IS REWOnK OATE PROJECT FIELD ENGINE E R DA E PROJECT FIE LD ENGINEE n DATE PnOJECT FIE LD E NGINE En DAIF PnOJECT ENGINEE f1 DATE PnOJECT ENGINEEn , DATE PnOJECT ENGINEE R DATE PitOJECT CONSTn OC ENGINEE R DATE PROJECT CONS 1n OC ENGINE ER ,DAT E , PROJE CT CONSiFI OC E NGINE E R DATE AU THOntZ E O INSPE CTOn DATE AU T HOnt TE D INSPE CT O n DATE AUTitOnllE D INSPECT OR

24. Disposition Concurrence 24. Disposition Concureenee
24. Disposition Concurrence item item item RE JE CT RE P Aln USE AS IS REWOnK RE JE CT RE P AIR USE AS IS nEWORK REJECT REPAIR USE AS IS REWOnK DATE 7 AOJECT FIE LD E NGINE E R DATE PROJECT FIE LD ENGINEE R DATE ,

PROJECT FIELD ENGINEEn PflOJECT E NGINE F n . DATE PHOJECT ENGINEEn RATE PnOJECT ENGlNEEn DATE. PROJE CT CONSTn OC ENGINE E R DATE PnQJE CT CONSi n DC E NGINE E R DATE PnOJE CT CONSin OC ENGINF E n DATE DATE AU TilOnllE D $NSPECTOR DATE Au f l40nlZE D INSPE Clon DATE AU T ilOfil2 E D INSPEC T on

24. Disposiston Concereence 24. D6sposition Concurrence
24. Dnposition Concureence item item item nEPAlp USE AS tS REWORK REJECT f1EP A.In USE AS IS,.

HEWOnK l nEJECT REPAln USE AS IS HE WOf tK , nEJECT i DATE PROJECT F tELD ENGINE E R DATE ' PROJEC f FIE LD E NGINE E n (I A T E PROJFCT Fit t O F NGINF E n DATE PROJFCT ENGINEEft DATE PROJECT E NGINE Eft DATE .- 301E C T F NGINF E fi ATE PnOJE CT CONSin OC ENGINEE R ATE 3(kCT [ONSift DC E NGINE E n DATE PflOJFCT CONSIn OC ENGINF Fn DATE AUlltonIZ E D INSPE CTOR DA' A tJ I t ' 7E D INSPE C T On IJATE AU TitOn8Z E D INSPE C T O 7220-0 38 IMv. 0 1-26-79

          *
  • T) 5
    'k.

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1. iVIOJECT NAME NONCONFORMANCE REPORT Mg ~/g gg '

l' JOD NO. 19, 20 g gg NO.2577 PAGE _[OF la 'Jf

2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION
                                 .             _A
8. P.O. OR SPEC NO. .7. SERI AL NO.
                                                                                             % 6 M] gs, QNgp___kg]g[g_ gg,)g]

_ (( ,Q _

8. R EMENT PA T 9. SOURCE 10. CONTf1 ACTOR / SUPPLIER Af8 N/A P/N _ _REV M . SER NO. _N/ R_. { g g
11. INSPECTION CRITEHlA IRNO .M_ 12. ASME AUTHORIZED 13. SKETCal ATT llED 14. Discow d During 15. Equip Furnished By (lDwG VISPEC ()OTHER NO A.i -

S

                                                                                          )      [O"               ( l YES    (    O       ( IRec's i    onst ( ITest    i IClient 44 Rag ( IFLD
16. NONCONFORMING CONDITION: g ~24. DISPOSITION CONCURRENC
                                                                                                                                                              '~~'

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                                                                                                                                                                                     .. de it i *?   ,

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                 .;_JL                                                                                                                              _PHOJ        CONS f H QC E

_ A h :x b _ p_ ^ h 3.m J h a u um___

 ,                                                                                                                                                    ..o.oO.. m o ..m C ,o r,                o.m 17.REPORTEDD                            DATE                    18. VALIDATED BY                      DATE
                                                                                                                                                                                               \
                 .DwSns-                   -
                                                      %W13- I W ahdse-
21. ROUTING: 1 TO FIELD ENGINEERING ( ) TO OTilERS (SPECIFYi 9 -22=79 f/Z~u_ m D_

22.1 I Field Engineering Disposition i Field Engineering Recommended Disposition to roject Engineering u.s in u: n EE tultrase;eexaminah6 he perform) sn Ged engineetiagrecommenh;_

                 -U,e_a bmfla ies in Ihe areas _cKededh weWinyII,eaeseus o f He m4
                                                                                                                                                   ._,sez_ma A? par nxamioaflon._shall                        meefIbe;Ae.cegiremeid1_dspeciGcn%                                                       .L's_zoasa,jaac,t mO-c-2B(Q iance_af          T       ultrasonic examinaharuesuHs                                            louapoeoa,.j6eco'-
                 .6ased_an_acceg?esults
                  " b s exs_is, " i
23. PROJECT ENGINEERING DISPOSITION at~n>eeM y _&_acceptarce_,5fandards zoajastoes_  ;

0_b D u b y A h } bs.)

               ._ Ultrhaonic examination of plateh terial (prior to welding) h requ(r d to                                                                     _

[,,3 , ascertaiqthattherearenodisconhuitiespresent. As no UT s parformed yjg _ prior to welding, Project Engineeringhneurs with Field Engineeri that UT , _ _f examination be\ performed on the effected )r,eas of the fabricated equ, sip _ nt. NC M [, % EP jW 4,7,7,g} I Results of UT whict(do not meet therequiremksofSpecification7220-C- 3 C ENGINEER DATE. AUillORIZED INSPECTOR D 15 , ation.. 1mul Y $4n slyall be forwarded t oject Engineering for e t R N 'I Q See ff.7 R>r revi ddisf. /o/r/it (}

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                                                                                                                                                                                                                                                             %fW,UNCR NO ._2 3 7 7..

20eAct _.2._ or /d

   ,4 NONCONFORMANCE REPORT (CONT'D)                                                                                                                                                                            .
                  .' *--Y                             h$                                                     _SQ WN                                                                                                                 hh_% Q. _ _ _._ _ _ _ .

_ E m _ X h n Q h- u . h A .n_ d_ i ohne ^^- Mt or . euemomammaat a m A t o' .6"._ K :sti.h_ A 91ma_ _ 4_ a '- 8 'h_ s_a_d. op 6 G_ __ ___ _ _ .. . _ i c,) _) o'_- 4" ._tu d R h _&_G'-t'Id'_ M o 7 4 i (o _ _ _ _..___. _... j

                                'L'T,wn
  • a._ __. _ _ _ _ _ _ _ _ _ _ . . . . _ _ . . _ . . . . _ _ _ _ _ . . _ . . . . . . .. .. . .._ . . . _ . . . . . .

l l R) _ t o' 6" . Den _+.h %. A.,.b.ma A _. 3 '- S'h"_. > utd;_ o 4. 6.._.___ _ _.. . _ [ B l LO d %_ G ..G. A.. ._) D'-o'.'_ M_ k.R ch)__8Nd' n '- d ' to A 4 4, G .+.__t o'-o _ M_m;_. a._b,, __ _ . _ . _ . l e_==.+ _ _ . _ _ .. - . . . _ . 0 _ConA!.llonNl_ relea,re_)s_grank*cl ~l CI Nk ulek h M_A*$TcibN7isls,.. , _Corcedue_actemovatean

                   ._ca,ian,inamsa_s<sociate4kni epy_oienoc.sse                                                                             he_accampwich                                                                    e.                   _.

wior lldcae  ; _ _ g . g/^ 2/1/'s__

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                            .N._c22 Cony) Q _                                                                                                                                                                 CC _Cnj!MCCEl}. -

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                                   ,                    -                       wee       _.a.p.                    .ees.mm                                                                   -w.__-.e.w.g                        .            _h-e_*.e-                _wd8*
  • U U O

NONCONFORMANCE REPORT (CONT'D) 2%ce3__or__k.)_6'*l NCR FeO b C PROJECT ENGINEERING DISPOSITION BLOCK 23: Due to configuration of fabricated pipe restraints, the UT examination which was required , n& _ _

                                                                           .                    on the embed plate. prior _to attaqhment__of_ pipe restraint cannotAbe performed. Ultra-

_._ sonic _ examination was_. specified. to_ detect inclusions (laminations) which may be present ___as a result of the material fabrication process _(ies rolling of plate). Such inclus,fons . _ tend _to be_ located.near the_ surface of the_ plate._The_ heat _ generated by welding may_ _ __ propagate _these_ inclusions,_.in.which case. they will become detectable by other no_nde _ _ _ _ . ____s t ruc tive _ examina ti ons . ___.______ _ _ _ ______ _ .. _

                                                                                     . _ Consequently _ Project . Engineering. recommends.that_ a. magnetic particle _ examination . (MT)__                                                                                                                                                                                                                                         _ _ _ _ _ _ _ . _ _ . _ .

_.___be. performed _in_tha affected_. areas _of..the nonconforming. items. __ . _ _ _ _.. t ___lny. nonconforming- resulta_in_the. weld (or_ minor _ repairs _in the base metal)_shall be i

                                                                                     .__ repaired. uaing_ approved. project. procedures._ Any..pajor_ repairs _in the base _me_tal shall                                                                                                                                                                                                                                                                                 _. . _

i __b e _ referred _to_ Proj ect_ Engineering for_ evaluation.__Vhen _ results _o f_Kr_.are _ acceptable. _ _ _ _ _ _ _ . ._ _.Proj ect;_ Engineering _ recommenda _"USE-AS _IS'_'. _. _.

                                                                                                                                                                                                                                                                                 /1/kY . . _ _ _ _ _ . _ _ _ . _ _ _                                                          ..

T O. Oasm DSS wm I

                                                                                                                                                                                                                                              . . _ _ _ - _ . . . . _ _ _ _ _ _ _ _ . . _                                         _______m__.___.___._                                                            _ _ _ . . _ _ . . _ _ _ ..
                                                                                  .,,._,__e__-.                             __                              ,_                     _ _ . . _ _ _ . . - .                                    _ .          _ _ . . _ _ . . _                  -.
                                                                                                                               ._                                                                                         -                            e_emeem.             . . _ _ _ _ _                                                                   _ , _ _ . , _ _

_ , , , , , , , _ _ , , , , _ , 4 i U O O

1 e r

                                                                                                                                                                   }s,$Jf
                  .s                                                               NONCONFORMANCE REPORT (CONT *DI                     20.P AG E        OF                19.NCR NO                  '
24. Disposition Concurrence 24. Dispositlen Concurrence Stem 24. D6sposition Concurrence Item item l ..

r'E WO R K REJECT REPAIR t"9 A% 8$ REWORK REJECT REPAf R USE AS IS REWORK REJECT REPAIR USE AS IS ' p A ~W D PROJECT FIELD ENOlNE ER DATE PROJECT FIELD ENGINEER DATE

1) O ENUIN fl DATE PROJECT ENOtNEE R DATE
           '                                                                                                                                 PROJECT ENGINEER 4                                  w p>/Z:Z9                                                                                                                        Da 'E
           ' Pi1OJECT CONSTH O FNOINEER                    DATE, /               PROJE CT,CONSTn OC ENOINE E R             DATE
                                                                           ,                                                                 PROJECT CONS TR OC ENGINEE R             D.L T E        '

l AU T HOnlZE D INSPE C10R DAjE AU T HORIZE D INS #E CT OR DATE AU T HORIZ E D INSPECT OR DATE

24. Disposition Concurrence a e 24. Dispostalon Concurrence .

I ltem { llem 24. Dissmelon Concurrence

                                                                                           +

llem REWORK REJECT REPAIR USE AS IS nEWORK REJECT REPARR Li3E AS IS RFWORK REJECT RE P AIR USE AS IS

                                                 <         +

PROJECT FIELD ENGINEEb DATE' PROJECT FtE LD ENGINE ER DATE

                                                    ,                                                                                        PROJECT FIELD ENGINEER                  DATE PROJECT ENGINEER                            D A,T E               PROJECT ENGINEER                          DATE I'                                            ,
                                                                                                          ,                                  PROJECT ENGINEER                        DATE PROJE C,T CONSTR OC E NGINEER            . BATE.                 PROJECT CONSTR OC ENGINEER                DATE              PROJECT CONSTR OC ENGINEER              DATE l              AU TitolltlZ E D INSPE CT OR               DATE*                AU TitOnt2 E D INSPEC TO R                 DATE
  '                                                                                                                                          AU THORIZE D INSPE CTOR                 DATE
24. Disposition Concurrence '
24. Disposition Concurrence Item 24. Disposition Concurrenco item item l I

REWORK REJECT REPAin USE AS IS f. RE P AIR USE AS IS RE.80RK ,l REWORK RE JE CT REPAtR USE AS IS f PROJECT FIELD ENGINEER DATE hnOJECT FRELD Hb EER DATE PROJECT FIELD ENOtNEER DATE i l PROJECT ENOlNEE R DATE, -PROJECT ENGINEEh . DATE e .

  • PROJECT ENGINEER DATE
 ,                                            e                 n                                ,
 ,             PROJE CT CONSTR OC ENOtNE E R              DATE,                 PROJECT CONST R OC ENGINEER               DATE               PROJECT CONSTR OC ENGINEER              DATE AUTilOnt2E D litSPECTOR                   DATE                   AUTHORIZE D INSPECTOR                     DATE              AU THORIZE D INSPECT OR                  DATE           !
24. Disposition Concureence < 24. Dispositson Concueronce llem
  • 24. Disposition Concurrence #

Stem leem REWORK RE JE CT REPAtn USE AS IS REWORK REJECT RE P At R USE AS t$ HEWORK Ft E JE C T R E P AIR USE AS IS i .. l3 PROJECT FIELD ENGINEE R DATE PROJECT FIELD ENQ1NEER DATE PROJECT FIE LD ENGINEE R DATE PROJECT ENGINEER DATE PROJECT ENGINEE R DATE PROJECT ENGINEE R DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE '

 .                                                                                                                                          PROJECT CONSTR OC ENGINEER               DATE AuTno,nnE D inSPE CTOR                     DATE                  AU TnOnt2 E D iNSPE C T OR                 DAiE              AuTnORi2Eo tNSPECTOR                     DAir s t         7220-Q 0     Rov. 0         3-26-79                                                 V                                                                             C,f

N[ --. t;[ NuAA

         .s                                                                                                                                                  5/q - tJon -TEST'ACAE
 ;                ..                                                                                NONCONFORMANCE REPORT
                  /                                                                                                                                                                   20
                /        1. PROJECT N AME                                                             JOB NO.                                                          19
            ,/                                                                                                 7220                                                   Nd.2583         PA'GE .1_OFb HIDLAND 1 & 2
2. UNITISI 3. DR AWING / PAR T NO. REV 4. STEM DESCRIPTION 5. ITEM LOCATION
                     ' Unit #2                               '2il/A
  • N/A POST-TENSION VENT TUBING CONT. #2 DOME
6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REP CEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER P/N.d HEv.N/A._ SER NO. H/A- WA N/A N/A Const m M M
12. ASME AUTHORIZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By t 1. INSPECTION CRITERI A IR NNO I

ilDWG IJ(SPEC (lOTHER M .Q-9, 2_raV. Qf4_ . Ifg R NO (LYES (yaNO ( IRec's IConst ( ITest ( lClies Eng ( IFLD IG. NONCONFORMING CONDITION: ' " " " " " Section 11.7 of Spec. 7220 C-2 Rev. 12 states; "All high_ ** pctnts of the sheath will be provided with vent tubing and temporary valves for b'" ~Yh

 !        *g               release of trapped sir during_ pressure greasing". Contrary to this,__ tendon D129-2 F                                             _             _ _ _ ___ f-S DATE 70 ELD ENGINEER O:80 5.n 319m_ __ff g&

I _was not provided with a vent. This condition was found during the gressing dd of _ s " .

 ,     %]g  9              the tendon. Hold for Eng. Disposition. Q-List No.1.107. H,0 Hold Tags applied.                                                           s PROJ CONSTR QC ENG0NEER

_[ D IL M AIJ THORl2 E D INSPECTOR DATE

        $,, 3/3/p 7 s.Dese seTiON HESUL.TS
17. REPORTED DY DATE 18. VALIDATED BY DATE f@@

l l

                       % 0aJ~                                               910 h9
21. ROUTING: ( ) TO FIELD ENGINEERING { l TO OTHERS (SPECIFY)
g. ag _
22. ( ) Fidd Engenwring Disposition k Field Engineering Recommended Disposition to Project Engineering
                       $6 con 191 enc l 50 tg s_La_s [S .                                      _
                                                                                                 ^

NY ,

                                         ~
23. PROJECT ENGINEERING DISPOSITION Project. Ihgineerlig bas reviewed tests consistitg Of ptuiping usease.

i grease into sanple done tendon voids witixsc vents at the aigh pOhit. These tests were Conducted by InryCO wl?.h the aid Of an independent consulting laboratory. During punping, the f1Ow Of grease was Observed thru cicar plastic _tubhg_used in lieu Of netal sheathing Tlp test dananstrated Q ffiy,,T}NCE C EP 4/,jgg OC ENGINEER DATE I free movanent Of grease thru the tubing with an absExisa Of air v0 ids at. AU1HORIZED INSPECTOR DATE r the apex Or at any Other location along the tendon. P,rooject , Engineering , ~

                                                                                                                           \ con en oot pyc c/

s tQ

                                                                                                             -- . . ..                       -    .,,,-..--,._s,._,---

NONCONFORMANCE HEPORT (CONT'D) MPAGE _2 ___op 2 rNCR NO _2583_.

                   /

_ _ _ _ _ _ _ _ _ _. ..___e_ . _ _ _ j

              /

BLOCK 23. PROJECT ENGINEERING DISPOSITION (cont'd) : _ _ . _ _ _ __ __ has_ determinea_ Lpt _these_ test. procedures _ and_results.are. applicable _to_.the conditiona_under_._ __. _.. which tendon D129-2 was greased.__Therefore, based on the tests __and field conditions at_the t.ime _ of greasing, Prcject Engineering concludes that adequate protective coverage of the tendon has been achieved and dispositions to "use-as-is"._, Reference Calc. No. Q105. _ __ _ _ ___ __ _ NO DWC SPEC REVISION REQ'D. _ _[ gggo _._D- e o. [- O im,.*- M4._

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                                                                                                                                                                                                                                                                                                      .                   . - - ---                                     a
                                                                                                                                     -meep          =.6-           6mm.*'Wheluum eseremM
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                                                                                                                                                                                                                                                                                                                  - aL mw.m o            -me ew_

,, a U Oo2o /PK8[etDuo)eWK6 NONCONFORMANCE REPORT

1. PROJEqT NAME JO8 NO. l 19, 20 y- 4 NO. _ PA'GE !_OFk
2. UNITIS) 3. n n a nan air-' PAR T O. REV 4. ITEM DESCRIP 'lON 5. BTEM LOCAT35N fX49f u
6. P.O. OR SPEC NO.
                                               / 7.<kha SERIAL NO.
                                                               - ^! N                         $ _bs                                  b             W                                 u                f/A_ E D. REPLACEMENT P T                                       9. SOURCE      10. CONTRACTgR/ SUPPLIER P/N_.A//4 REV_ A SER NO.                     M                                          g
11. INSPECTION CRITERIA IR NO_ ',7
12. ASME A'JTHORIZED 13. SKETCH ATIACHED 14. Di wered During 15. Equi F rnished By

{lDWG ll SPEC NOTHER NO _J.Sg d INSP I E O'D (LYES )d NO ( IRec' Const l ITest ( IClient Esg(IFLD

16. NONCONFORMING CONDITION g *
24. DISPOSITIO'N CONCURRENCF
                                           -- $d_A)hs dh&t                          2     A>>                        . Y                   dkY                  Y                                        '

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          *1bb J                                         29 s b #7X fft h                                ska19. dkgato
               & - N//                          t - 4_ _.5 d O.$ o             0k                               _ i'                                        /                                              /DATE 2-?,9 noJ con rR ocTNdiN AUTHORIZED INSPECTO R                      DAFE
17. REPORTED BY DATE fyf 8. VALIDATED BY DATE "' ' * " " ' ' ' * " " " * " " * *
  • l M]/f} 0? YON 4 7f l Y JA -)/09 ~JC !?4/VdE*L /OAO - ME4&%?y
21. ROUTING: (X) TO FIELD t.t!98MERING ( ) TO OTHERS (SPECIFY)
22. QQ Field Engineering Disposition ( l Field Engineering Recomrn nded Disposition to Project Engineering Trnrt&w-caced chcun kcmkern were ihnt,' Red For nztGZ 2aza_,eegm 7z-of -
         &Loao M DR's ww                                                                    ed w 'l- 77&t2is~~ ken Fzn-E 5304 2 /i m s n n.

son ', This is civol c reakbre areordera[ r or m c a ro

                                                                    'e replaced when recel've 3 e on E YI,315an hrHir7~Toivre.                                mas anIsm for this_ptrabkm . not on

_ UQ %urnns7: IJCR. O; v

                                                                                                                                                                                         ^

M

73. PROJECT ENGINEERING DISPOSITION #

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