ML19326E149
| ML19326E149 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 07/21/1980 |
| From: | Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | Stello V NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| References | |
| NUDOCS 8007280124 | |
| Download: ML19326E149 (360) | |
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General o f fices: 1945 West Pernall Road, Jackson, Michigan 49201 *(517) 788 0640 July 21, 1980 Director of Office of Inspection and Enforcement Att Mr Victer Stello US Nitclear Regulatory Cc=tissicn Washingten, DC 20555 MIDLAND PROJECT ALA3-106 MCKHL'? REPORT FCR JU'E 1980 DCCKET NCS 50-329 AND 50-330 File 0.h.6 Serial 8806 In accordance with Condition of Memcrandum and Order ALA3-106, dated March 26, 1973, and A=endment No 1 cf the Midland Plant Ccnstructicn Permit, j
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enclosed are ten ecpies of the following documents written or closed during the month: 3echtel Ncnconfc::tance Repcrts; sheets from the Eechtel Ncncen-fermance Report Leg; 3echte: Quality Assurance Audit Finding Report; 3echtel Management Correcti"e Action Report; 3abecek & Wilcox Repcrts of Nunconfor=ity; and Censumers Power Cc=pany Nenconformance Repcrts, Audit k Finding Reports and Corrective Action Reports. I /
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- 1. PROJECT NAME M IVL/)# D CorrectedCa 240 7ECT JOEM O.*
722o RMANCEREPORT
- S/U Non Testable 19 Nd. 3016 20
- 2. UNITIS) 3.DRAWI /PART NO.
PA'GE 1.0FM [ ' RE TEM DESCRIPTl N2-- A A 7ti N D A L.- EA c rwiry 0F h66A'56tw TESTW& LdA
- 5. ITEM LOCATION
- 6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPL CEMENT T 9. SOURCE IQ. CONTRACTOR / SUPPLIER Aj/g Nff PIN REV SER NO. Y k_ $Qg[ogq/gp y, $, fy$ pjpg [c,
- 11. INSPECTI N CRITERIA BR NO .SC -/.oSQMPI2. ASME AUTHORIZED 13. SKETCH A ACHED
()DWG SPEC ()OTHER NO - r "2 O S. I SP 14. Discovered Dur 15. Equip F nished By 1 p NO ( ) YES NO l l Rec *g i ?Const est ( ) Client og(IFLD
- 16. NONCONFORMING CONDITION:
SPEC /F:/c/77/oM C .2o 8 , ggy. /pyg[ 24. DISPOSITION CONCURRENCE _S Tot TES 666es Git-Te sHna 2se rks7 pD FDA? Po7Exf7&C ~ l" l" '" _$Er1C71WTY (d4&K/. C-2B9-7/) ey&AY $_tK_[4)_/L10MTHs #
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i _BE_.rHNocuovS CJNs TY, HAve- goDH YHG' b/15tS ? OF REDUCTioM tu ALYh-sqvt/spSs A E6cr/ OHS. COA /TRAe V To ""'" " ' " '" ~ " " ^ " 17 DB E "' " ' " ' " " ' ' " ' '
- 21. ROUTING: QQ TO FIELD ENGINEERING ( ) TO OTHERS ISPECIFY)
- 22. ( ) Field Engineering Disposition ( ) Field Engineering Recornmended Disposition to Project Engineering
- 23. PROJECT ENGINEERING DISPOSITION 4
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- 26. OC ACCEPTANCE QC ENGINEER DATE AUTHOR 12ED INSPECTOR DATE O U' O
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United States Testing Company,Inc. .. HOBOKEN. N. J. 07030 201 792 2400
@\
i - REPORT 6 NUMBER 58796 Cuent: Bechtel Power Corporation inever to trus aurvaari Post Office Box 2167 Report No. 330 Midland, Michigan 48640 May 30,1980
Subject:
Special Semi-Annual and May Users Test, 1980 Project: Midland Project . Units 1 and 2 Subcontract 7220-C-208 Samalina Data Sample Identity: Site Req. # 49243, UST Log # 5490, Ticket # 70057, Truck # 58 3/8" Pea Gravel - Mdder !. Scr.: "t. '" :::r.t , "i:M;;r N' a.m.vw kr, nioy/;t,p es=y,n; 4 Date Sampled: May 8, 1980 at 1330 fJ s-s-a Source: Stoc4 pile
#BD 6-610 ecermeg .
Sampled By: United States Testing Company Personnel _ sANCUW
/ NEWMAN O Dates Tested: May 12,1980 thru May 30, 1980 v nussett ga g.,
at the Hoboken, New Jersey Laboratories mompsos CML United States Testing Incoming Shipment No. 264 ELact. PfMNa O*- MECH. MWDic copy *BC wetorno 70Rton w eg. e occ. nacamNo ADM ASST RECEIVED 3 L"r.".:"
#Tm JUN 041980 *"
- U O YES C NO 9 QUAUTY CONTROL DATE @
BECHTE ;p g momma- . f - rpo l Page 1 of Q y g4 0" United ^^- 54i>$i ' 42 2 .
$ [ C#- sy: M. Anselmo rv Project Encineer O." 'u'"*"*n.'."*,Tu.'.O."7.,",EU.*".". *,*.*Ei '*
- e. t'n""u17T.T. '" '#== d 'E Z"'A""O"u*".Z '",li.7.*"", O T.@.' "'@'!* '"--L'"#.*55.'O_529._M.h*OMMG.'IEE.M Y ii_M U' T FD 4" E T ! E E
- -' UNITED STATES TESTING COMPANY, INC.
CLIENT: Number Bechtel Power Corporation Midland, Michigan 48640 58796 Report No. 330 l May 30,1980 Physical Testing
- 1. Lightweight Pieces .
l ASTM-Cl23-69 Specification Percent Lite by Weight Requirements ) 3/8" Aggregate 0 5 % Max.
- 2. Clay Lumps and Friable Particles ASTM-C142-71 Percent Clay Lumps & Specificatio;.
Friable Particles Recuirements 3/8" Aggregate 0 5 % Max. Percent Loss
- 3. L.A. Abrasion 24.1 % 50 % Max.
ASTM C 131-69
- 4. Soundness ASTM C-88 3/8" Pea Gravel Grading % Weight Before Percent Weight % Specification Steve Size Retained Test (gms) Loss Loss Recuirements n 3/8 to 4 73 300.7 1.2 .87 12.0 % -
- 5. Potential Reactivity ASTM C-289-71 Specimen Results 3/8" Pea Gravel
- Rc = 100 Millimoles/ Liter Considered Deleterious
- Sc = 176 Millimoles/ Liter Considered Deleterious
- Sample tested failed ASTM and Project Specifications. t Remarks: M. J. Speltz, U. S. Testing Site Supervisor and Mr. Bill DeAnnod, 4
Bechtel Q.C. was notified via telephone by Mr. M. Anselmo on June 2, 1980 @l0A.M. Telex sent same date. 4 l 2 Page 2 l l l _ . . . . . . . . . . . . _ . _ .- _ . . . . _ ._ - - . . . . _ -.
Contact:
L. Morris F.E. SfU- tion-testable NONCONFORMANCE REPORT
- 1. PROJECT NAME JOB NO. 19 20 MIDIA!!D 1&2 7220 Nd.3017 PAGE 10F_I
- 2. UNIT (S) 3. DRAWING /PART NO. REV 4. BTEM DESCRIPTION UtIIT R2 5. ITEM LOCATION Cont. Il LI/A II/A POST TEllSIOtiIIIG TElIDOti Pf0TECTIOti Vertical Tendons
- 6. P.O. OR SPEC NO. 7. SERI AL NO. 9. SOURCE
- 8. REPL ACEMENT PART 10. CONTRACTOR / SUPPLIER II/A II/A P/N_H/A_._ REV-N/A. SER NO. _II/A--_ Construction ti/A
- 11. INSPECTION CRITEHlA IRNO II/ 12. ASME AUTHORIZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By (lDWG E l SPEC ()OTHER NO_C287 Q ;~~J INS,P ION REO D IIYES glNO l IRec"gf IConst ( ) Test g@lient ( IEng i IFLD
- 16. NONCONFORMING CONDITION:
Spec. 7220/C-37 Itev. 2 states in paragraph 2.2.5 that a 24. DISPOSITION CONCURRENCE monthly inspection shall be made to ensure the integrl' of the in place storage ' _ "" M h __ m*_{ "J ']__ J'Ii'[- system. This inspection is to be carried out and documented on an "F-10". Contrary to this no monthl** inspection was perfonned for the lot that consisted of the odd "" '' " ""'*""" " ^ " ' number vertical tendons (number V01-1 thru V109-1, excluding Vll-1 and V101-1) "" ' ' ' ' ' " * " " " "^ that were inserted between 3/5/80 and 3/20/80 and should have been inspected on "" " ' ' " "*""" "'" A ul esORI Z ED INSPECTO H DA3E 4/5/80. Iloid for Eng. Disp. Ilo IIold Tags applied._ Q-List tio. 4.107 _
- 17. REPORTE , DY DATE 18. VALIDATED uY as. Dese_se n_ N nEsus.Ts DATE
% e.L
- 21. ROUTING:
awso (I lTO FIELD ENGINEERING l l TO OTij RS (JECIFYI _ a~ dyp, ~~ ~'
~ ~ ~ ~ ~ ~ ~ - ~ ~ ~ ~
-~ ~
- - - - ~ ~ ~ ~ '
- ' - ~ ~ ~ ~ ~ - - - ~ ~ ~ ~ ~ ~ ~ - - ~ -
- 22. ( l Field Engineering Disposition ( ) Field Ee@eering Recommesied bisliditikito frdJct'E Tis g neering
- 23. PROJECT ENGINEERING DISPOSITION
_h_. m+__. _ - =-e.r +esa% _ _.me m_.-wea.mi we_6- _g.gpeu.
- 26. OC ACCEPTANCE OC ENGINEER DATE AU T HORl7ED INSPECTOR ~ DAT5'
y ,fiog f.bSN ri F/Eb /3 Y C Pco NONCONFORMANCE REPORT 5*// u' &M ' /Nb67"ERM /A//9*/~E ,
- 1. Protect Nanu Jota No. 19. 20.
N o. 3018 Page _l- of g , gg ,7 g, 73gg ~ ' "" ~
- 2. Umtis) 3. Drawing /P rt No. Rev 4. Item Description ggq f e.cg c/g su)CA Ne@ cc.dh5. It ern To' do~s ,
.._._.l.._.... N
- 8. Replacement Part YW ~ ? O2."$._$ X..O S M ' $$$W DNI$ l Y 5OU.lY
- 6. P.O. Or Spec No. 7. Serul No. ,g, 9. Source 16. Contractor / Supplier C -k ~ MC- ^J /M 'I a nEv " O.A' Supp~ Ls eY , C/ x*y Cc>
- 11. In pection Criteru ,, n o '4//g ~s2~ . AsMc AuiHOitizED t 3. SMETCH ATTACHEo 14. Descovered During 15. Equip Furnished By Dowc Gus < M o T e e n." no. _WItUd" R.Fd "
O 'v ?.s" "
- M 'o " Ovn &o g,Ec:c DcoasT O TEsv Octes.aTM au Or'u I G. No,.. conf ormuaj Conds twn: . 24. Dispowteon Concurrence
. . . _ --. . _ .W l$~ . ~ .W ." ?% U? _.$9X.h_IL S. hY_ rn.,%sY C I DN)W REWORK p* EJECT R E P A t ed USE A5 is
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.DATE
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* . AUTHOHIZED 4NSPECTOR DATE Q /1L)@bc1 /f t%lC*l. //old Pend /nQ CA Q. W/5704"e C / O H . H C) NO(.d 80.9S ' ' '
C. r>Pl. ed <
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- 17. Reposted tly D.it. varida y Date 25. Dispostion Flusults
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- 21. Routmg p TO FIELD EteG4NELHONG 4/9/eo Q TO'OTHERS l$PECIFY) 6/MG
~ ~ ~
- 32. OFecid Engineering Disposition Oris'o eaciacca'ao acco==caoco o'seo5'Tioa To Pao'EcT <ao'acza'No I
- 23. Prosect Engmeering Disposition
- 26. QC Acceptance QC Erf GIN EEff D A Tl; AUTH O f48 Z E D I NbPCCTOlg DATE
- s. . .
NONCONFORMANCE REPORT 5~/O C*o D C : /N b E'T[A*m Y/Af TC
- 1.
- Prosect FJ.ime Job No. 19. 20.
Ed b gggp 721o No. Page of
- 2. Uo.t u) 3. Drawing /P. art tJa. He 4. Item Description 5. Item Location l . _ , . ZZ W ~~ M / 0 C " h .).b f
- 7. Sers.el fJo. 8. Pae l.icement P rt S W W S/*1G f Y M @ A4 wok _'S[ Y $ D W
- 10. Contractor /Suppher N$.S[.. .__
G. P.O. De Spa fJo. g 9. Souece SEE BloCE /d . NlN ' ' " -.--- "cv "o - NlN- .5c> Pf>l./ Elt. _ _ jivc yog. pg);> g gQ _ pl y g _
- 11. i...g. ...a e,...., 6,-T /3o52 /3c>SJ is asMr auTuonizL n . . . seccTcn 4T . cuco 14. o.wovmo oun...J n.. cya.p Fuseudued Uy __
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- 24. Desposstson Cuewuerence O' g 2N.9 .I[ O . . G #7 b M ...F 8 8D. S.. 4/7 [ A 6 I
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- 26. OC Acceptance QC ENGINEER DATE AUTHORIZE D INSPECTOR DATE
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. w. - NONCONFORMANCE REPORT (CONT'D) 30PAGE 3..e..0F e._.3 __ 19NCR NO 3024
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DATE CALIBRATED 6-3-80 By T. Be,1.ek PROCEDURE _ 27 UST-ptt_ EQUIPMENT USED FOR CALIBRATION (PROPERTY NCl3ER & TYPE)1ooo ml . flask EQUIPMENT CALIBRATION OF BATCH PLANT ADMIX VIALS AND METERS FOR: AT.T.TED , INC. Tolerance 37. PUMP- . DAREX AEA ASTM C-94 CALIBRATED: 6-3-50 MggM 110329140 CALIB.- METER VIAL VIAL METER. FLASK CORR. CORR. 25 25 25.0 o o 50 50 50.0 o O 103 , loo 103.5 +3 '. +o , 152 150 150.6 . -1 , 198 200 198.0 -2 o -
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- 1. PROJECT NANC JOB NO. 19. 20 ggg g g NO.3032 PAGE _d.0F
- 2. UNIT (S) '3.. DR AWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION uo iT " L _ __ #/4 % '%T-TE M_sio m >>c. GRense cns3 Coat.
- 1
- 6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER pJ/g 4/ P/Nf/4_. REV F/4 SER NO. F/.4_ Qg p.f/g
- 11. INSPECTION CRITERf A IR NO._ _$ 12. ASME AUTHOnlZ,ED 13. SKETCH A ACHED 14. Discovered During 15. Equip Furnished By INSP R
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- 16. NONCONFORMING CONDITION:
A co23 pJ_Do AL__._ G usT_S __.AY TH E_ To P__E L E VAXioN_ 24. DISPOSITION CONCURRENCE
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- 17. REPORTED BY DATE , VALIDATED BY DATE " "'*" _ _ _ _ _ _"'"" ""'**
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JOB NO. b-Te6 UAli I 19 20 l
- 2. UNIT (S)
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- 3. DRAWING /PART NO. REV
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- 4. ITEM DESCRIPTION Nd. NE
- 5. ITEM LOCATION f/.6@M PAGE l_OF 3 i
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- 7. SERI AL NO.
i 6 P.O. OR SPEC NO. 9. SOURCE
- 8. REPLAGEMENT PART 10. CONTf]A TOR / SUPPLIER p,p say P/N-9/ti nev su<r SER NO. . sys- _ g{ _
gjg ; i 11. INSPECTION CRITERIA -/9 12. ASME AUTHORIZED 14. Discovered During 15. Equip Furnished By 1RNO NO. [ 13. SKE.TCil ATTACHED ? (#DWO ( ) SPEC ()OTHER 4 I hlMEO (trT(ES (lNO ( IRec's q4Const ( ITest ( IClient i lEng ( TTLD
, 16. NONCONFORMING CONDITION: - g 24. DISPOSITION CONCUF RENCE ! tinItn& 3 o rr_v c R ?e & O_ A Clkfa.av:.p C.atklintia2u E'" "'""~
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- 17. REPORTED BY 5tLma a 21DATE sway 1. VALIL 4TED BY.ca_ DATE A n eul.&1&+as. ossPOSITION RESCS 1 b=kS'k _
- 21. ROUTING: [_TO FIELD ENGINEERING ( ) TO OTl4ERS (SPECIFY)
- 22. ( l Field Engineering Disposition ( l Field Engineering Recommended Disposition to Project Engineering e
PROJECT ENGINEERING DISPOSITION l i i
- 26. OC ACCEPTANCE OC ENGINEER DATE i AUTilORIZED INSPECTOR D TE
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.V A FE J.Armando 6-18-80 S/U Non-Testable Unit 3 NONCONFORMANCE REPORT
- 1. PROJECT NAME JOB NO. '
tg Midland 7220 NO 3034 ,20, o , L o ,1
- 2. U M TIS) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION COUt 82 Cont #2 7220-E-650 Sht 1 /g Weided Raceway Supports
- 6. P.O. OR SPEC NO. 7. SERI AL NO.
W1 17 to 1. 601't,
- 8. REP MENT PART 9. SOURCE 10. CONTR ACTOR / SUPPLIER N/A N/A P/N REV SER NO. Construct 10n N/A
- 11. INSPECTION CRITERIA IR NO_ A 12. ASME AUTHORIZED 13. SKETCH AT ACHED 14. Discovered During ' 15. Equip Furnished By IlDWO () SPEC ( ) OTHER NO- _ReV 44 1%$ RE '
NO ( l YES ( NO ( IRec*g (IConst ( ITest ( IClient ( IEng INFLD , ,
- 16. NONCONFORMING CONDITION:
Dwg E-42 Rev 44 Sht 306A Installation Rule 7 K states: 24. DISPOSITION CONCURRENCE l' Support types 14 and 16 speCify 1/8" 293 cross-flange nel stitch welds for """'"r ! "'*** l ' "* l "'* ** attaching Unistrut to structural steel. The size and length specified say vary provided the following requirements are met: " " ' ' * " ' " '"*"" ^" i
- 1) Size of weld: 1/8" minimum , 1/4" maximum '" ' ' * * * " * * * * " "^
- 11) Length of weld: 1 1/2" minimum, 2 1/2" maximum (where the last weld segment ' " ' * * * ' " * * * " * " ' ' " ^
stops short of the edge of the flange, the weld may be extended to the edge ^"""l' ' " ' " * * " "
- 17. RE RTED BY DATE 18. VA I ATED BY DATE '*'"'"""'""** '
2
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OUTING:
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[ ( ) Field Engineering Disposition ( ) Field Engineering Recommended Desposition to Project Engineering i . 4 l
- 23. PROJECT ENGINEERING DISPOSITION .
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- 26. OC ACCEPTANCE ,
OC ENGINEER DATE r AUTHORIZED INSPECTOR DATE 3 , b i~ d 'We'. ,isI'* In h h I" %hh k
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, ' r NONCONFORMANCE REPORTlCONT'D) . .3 1sNCR No 3034 Block 16 contjnued -
1
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~' '-
provided the length does_not_ exceed 31/2a) ' # * '
- iiO__ Spacing _between_ weld _ segments may_ vary between'-1/2"-minimum-to-1-1/2"-maximum
- Contrary to the above, -
4
. A) Type 14 condpit support EC2-33-303 does not confonn because; - '. -
- 1) 10 ea 5/16" fillet welds N +'
- 2) one weld segment greater than 21/2"( weld not at edge of flange) d%A- '
B) Type 14 conduit support EC2-33-368 does not confonn because; ,..
- 1) 8 ea 5/16" fillet welds , e^ '
- 2) 4 weld segnents grea.ter than 21/2"( weld not at edge of flange) ' ' M ' ^ w
' ' ' ' ' ' ~
3)_oneJap less tharLIL2" -
" *' [
C) Type 14 conduit sopport EC2-33-369 does not conform because; .
'; N
- 1) 4 ea 5/16" fillet welds '; -
9'
- 2) 4 weld segments greater than 21/2" (welds not at edge of flange))JN; d
- d'
- 3) one gap less than 1/2" .4 .;.a . ;
D) Type 14 conduit support EC2-33-370 does not conform because: '
"i
- 1) 2 weld segment greater than 21/2"lwelds not at edge of fla.nge) 'i., -
- 2) 2 gaps-less than 1/2" ,t . .
y,37 , .,, E) Type 14 conduit support EC2-33-372 does not conform because: + - r
- 1) 3 ea 5/16" fillet welds I #:b : -
swneaO'w' ./' . 4.' ' ' . -C' F) Type 9E box support for 8x8x4 Pull _ Box does not co:1 form because;,
- 1) one weld segment gmater than 21/2" (weld not at edge of flange)_ M, ' I -v-l . .~ .,
Additionally E-42 details Type 12 and 14 conduit supports and 9E box supports denote installation
~
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on existing structual steel,. ' *'i Contrary to the above, Items A,_B,_L E & F. plus 12 other 0 Listed conduit _ support;s_and_ ode _nther Q Listed Box Support are welded to Miscellaneous Steel, the Instrumentation Platfonn shown on
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7' i OSUDIT CouTac.n L. Monos. f. C . NONCONFORMANCE REPORT S/t 1 - Non -Tes. TAG L 6
- 1. PitOJECT NAME JOB NO.
19.
- 2. UNIT (S)
%Me n_AX-_.. J 2 'L o "** # '20.
**' " #~-
- 3. DRAWING /PART NO. REV 4. ITLM DESCRIPTION
- 5. ITEM LOCATIOH Cs.*T. l
! N $ ._ ._ _ _ __ _ ._ Tost-Te,23. c o_ , a c swa G. P.O. Oil SPEC NO. 7. SERI AL NO. 8. REPL ACEMENT PAsay 9. SOURCE Lu.a rx,a._
- 10. CONTH ACTOR /SUPPLIEll rJg M/4 P/N -."/A_ REV ?/f SEH NO. I'/A - Owagw %
II. INSPECTION CRITERI A tR NO 12. ASME AUTHORRIED 13. SKETCH ATTACHED 14. Diu. overed During 1) Eguar Furn4hed liv iiDWG () SPEC POTHER _ M __. _ _ . NO 7,-l% JEs % _g iS [EO I I Ybb I4NO
/ l l Rec *g (KConst I iTest teen I lE. g ( IFLD
- 16. NONCONFOHMING CONDITION:
MT 3eiouth fshD_M5 T&8MTeo_o ^4 Agu A1 24. DISPOSITION CONCURRE NCE erweh I_wrc. G k%_1.W.A 6 m TifE Cot!6EaTwo _hoL h Dv86_8 L 1. PAB A6AAPd .h l '~J _ L ._ _ i
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use n STATE S ! $.h!9 A.__Te 6 ha sc o __ SE M.T_._TctT H E.. _ FIEtt>. f_4 a c3A pus _u s.,._ . PHof EC F FIELD ENGSNEEN . _ _ . . _ _DATE_ SE _.. C A 6188 ATG C Mml TH E ._. USE of . _TM . Soor .. eAtr ._Wam.T TcsreA .. . . HHeLd. __lb.__._TR/WG A BLE ._'Co Trie 2JAPOMA ( __ %KG ALJ AF. .S - N O A&4& . PHOJ CordST N QC ENGINE EN DATE
@9AJJ$d8Y 10._ Tdl5# _.[3 A UO E__ A.NMBE(L_N-20h _.WAS. _Fm.o ATo 66. id A48TetOHl2ED GNbPEG OH DATE C cM C C.T___. W A Kl.Wu. _ C A D ER. _ta:H 1 L E . .t al. U s ti _ I N _Tli G _ FIE t.6.__So9L) __ . _
- 11. REPDFITED UY DATE '
- 18. VALIDATED UY DATE U 8"U" N ""8
- s
- k o sk ~ $ l00 _
m _ _ Yh, ___ _ _ __ _ _ __ __
- 25. ROUTING: ( i TO FIEL D ENGINEERING I l TO OTI ER _(SPECIFYI _ _ _ _ _ _ _ _ _ _ _ _ _ _
- 22. ( ) Fkid Engineering Despisition ( l Field Engmeering Recommended Dissmsition to Project Engmecems
- 23. PHOJECT ENGINEERING DISPOSITION h
_< ..m__, _w.
- 26. OC ACCEPTANCE OC ENGINEER DATE AUTilOR12ED INSPECTOR DATE
/
NONCONFORMANCE REPORT (CONT *D) % GE.2 ._OF. 2 %CH No 3035 - - Coot e dv ATeoM 4 bi e t. 6. . W- So854 Clue 4TLY,.__sT .->45 C OM P ARGO W TH lHE A A STER. G A c c E, ~ w t> wAS Fe - p_To- Sti ..Mecow is A Ts tv a. . t o o Pst s . oFE_ T H govoHovT
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.use. - e
g Etti. 'B.m % g NONCONFORMANCE REPORT S/o - A/ouTIEMGE udC
- 1. PROJECT NAME JOB NO. 19, 20.
MJLAub 71./1.0 NO. 3036. PAGE l_OF.1
- 2. LINITISI 3. DRAWING /=; =. REV UTEM DESCRIPTION N/A /"yg-M. mtY ./4f-l 14-fla) wcse gTlog id"ad'
{EM " __6. 8Wr64I SPEC NO. 7. SEftlAL NO.
.1 Amun or ce hane. Ew"wh we 8.REPLACEMEN A 9. SOURCE 10. CONTRACTOR / SUPPLIER C-36Lo d/A P/N fi/A_ REV /f_gtT _1 SER NO -~
bdM bM
- 11. INSPECTION CRITERIA 1R NO 12. ASME AUTHORIZED
()DWG RE&D 13. ETCl4 ATT ACHED 14. Discovered During 15. Equap Furnedied By SPEC l)OTHER NO jS,P YES ()NO Const i ITast N9 l l Rec's l )Casent i lE.ig % FLD
- 16. NONOONFOllMING CONDITION: g ~2431SPOSITION CONCURf1ENCE
- l._11L A ye2:ncAt #11 crafg. as cac.ca3 TEEED Aug cu t iu aggg 1 "hT"'"'
oc _wwr_ALA_ Carn _ fgn_ satriou 2. S' or 5;Jac. C-Sole _AargyQ tf_D _ _ [ "'"" - b"" "" -
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}
l 17. REPORTED DV DATE 18. VAllDATED DY DATE #" 5 ""'*""" I a.5 st.l Ad C3a at4 AM l./lalfo 1 ,k, , &%e./ j 21. f1 OUTING: ( ) TO FIELD ENGINEERING l i TO OTHEl (SPECIFY) fo[z.fo _____
, 22. ( ) Field Enginu.iing Disposition ield Engineering Recommended Distanition to Project Engineering
- ~ --
PROJECT ENGINEElliNG DISPOSITION m~
- 26. OC ACCEPTANCE QC [NGINEl'11 DATE AUTHORf 2ED INSPECTOft DATE t
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NONCONFORMANCE HEPORT 6& R/II ende. Tn d ot o nn i nn t r,
- 1. Propct Nanw .lota No. 19' 2a 3037 "**' 1 2
. Midland.._. _ . . . _ _ . __ _ _ . _ _ ._ '7220
- z. u..n w 3. o,.wu /r No. new 4. ii... o. c..pno . s ei.ni Lucas.o
- 1. A 3 . _ . _ . . ._ Gee Block N . . . . . _ .
8.._It<placenwns Part . _ _
. _1/2" and 3A" .alobe valves . . . . _ . _ . . . _ _
warehouse 1 1
- b. P.O. or Spec No. 7. Sest.8 No. , S. Suuec. 10. conesactos/ Supposer
""-"a- N/A M-127A Rev. 12__ _ . _ MA Supplier _ _ ._ Kerotest, _ _
- 11. lospecasues cestossa ..-- am auvnousuo .. m u.n .p r... a.ed uv_
ne no _..R .1._. 0. _0_ -13.174-
,,.cnto i4. o.sco. .e oun. n, t n o w., Goien u in g" g ""
la i.. t.. e.u._M-127A..Hev. 5 0 v srccison.s suowtu:u DDu c c *. O. ..asi O iis' O..6n.E1.au C+to i o. N. . . . ., c. .a.n.... 2.i. D.spo,.i ... con. .H. . . 1, Specification M-127A, paragraph 11.1 requires each valve to be 4 u.woux u...<., ...r..u u .c a s .,. . supplied with a stainless steel tag with the following information on the tag:
- a. Purchase order number and item number.
run..4.,.n<uu.u uu
- b. Job number.
- c. Valve identification number indicated in the_ PH O 4 e.. 3 ( . p f. .
- t a
- 4 g r .6 N . 4. te D gig
- -- . __ . _ . _ . _ __ . ._ _ ___ .. purchas e order._.__.. .__ _... . . . . _ _ _ _ _ . _ _ _ . _ . . . . . _ . _ _ _ ___
au...eu,,.. . :.e .c..... ou. t/ 31 p .. t s I l? y ) no 1 41 Vhie p lif I A. J'.. p. ., v.e - t {,. 13
- 21. H..... . .. ; O iu .en a se a r., ua e. s n ..
. _ NML b O au . a e w.o Isrs t e e' v l I 2 , l l n. f.t L. pa. u s..g U.y-a .st eun l jeeNLu e.nGuetotHNu uLa m eslut u Osse m etH.N I o e*H u H . e L Hu ne t . e M N., ~
- 23. I'soj.ce Eng.neming Despussuoes
- 26. OC Acceptance QC ENG4N ELN DATE AUTHOHIZ E D BMSekc t OH DA1E
"j . .
NONCONFORMANCE REPORT (CONT *D) 2ogace 2 og _ _p__ eNCR NO _3037_. B19ck_16. Continued _ ___ _ __ ._ __ ___ _ _ . _ _ _, __ _.cgntrarntp_the above, the identification tags for the valves listed below correspond wi_th the requirements on,
.dwg,'s. 7220-M-127A-h6-1, J1- 3 and 52-3, however, conflict with the requirements of the material requisition, .
_legying_the status .of the valves indetenninate,_ . _..___e .._ _ . . . __ __. . _. ._. _._ __ ___. _ _ _ . _ . _ . _ 2.. .. Documentation for_ Itemf _3f .1 obows.. valve identificationl3A" EBC-GB which is contrary to.the purchase order eand . drawings.__The_ remainder of the _ documentation agrees with. the_ appligable _ drawings. ., ,_. _ _ __ _ _ _ _...
- .._- -- - . . _ . . - . - . . _.e_.- .-- - - - - - . ..-. -. - _ . _ .. .-- _ . . .... . . . - - . . . - . _ . . . - _ _ - - - - _ . -
P.O. Items Tag Reads Doc. Reads P.O.hm Reado _ 3!1 .0 _.3A" cec .cB _._ ...__ _ _.. 3A" .CBc.-op _ _ ._ _ _ . . 3A " CDC-0B-(AA)_ _. .._... 31.l___ _ _ __ ___1/2"_ EBB-fib _._._ _ _ __ _ __ 1/2" EBC-GB._ ___ _ _ 1 __1/2" . EBB-GBr (M) _ __. _.
. _ _ . _ 3!1 .2 _. . _ 1/2"_EDC-GB_ __ _ __1/2."e_EDC_GB _ _ . _ _ _ . 1/2"_ EDCrCBr (M)___. - __ . ._.
"4" " umber is_ indeterminate._ pold gending en6 1 neerin6 disposition. 1 hold ta6 applied to_the nonco_nforming.
_itemfa) .___ __ _. __ . ____. __ _ _ _ . . . . . _ .____ _ _ _ _.e .em.__..__ . __._ _ ._.. _______ -.___.e._ - ___e .-_ _ ___________ _ .._ _ _ _ _ e . . _ _ _ _ _ _ . _ . muy.. > -mw.m e .ew w.e. ee. ep--me e -M---_a- eN eamme.a-mamanumem_nwwe m -h==e--mem--ee 4e eD -eA e ==p4mmese _-= .---mmi-om.eme_,. +.e ew-go.-. e a 4m..+w +me summy_%-_.- %,,.4 emmi ,,,,m,,,, u. w,
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ens..mm =sme*u'm+=- he"N* m'=== ---- +- + *r ee * ***De **'em **-***-e= a+.*ee -- = m w&w-me w _ m-+= . .m m.mmmmme . - .
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-m-emm we--,,.-_.e _eimm_ex-p-m-wee _e+ emin -em. * *as_** -e --. 4-mu m e a- = = _ = - - * --w-mm-e_ ee... h-g ,. , e--o. .,,,,g,m, , , -,,. ,. ,.
emm.mmmm.-_.isgi.mm-m- an-memmme.. w+.eseeye m ummmm.e .e . _^ mum =.e mpe + 6**-eh=4'=.-emeem -O e.wn, m_ wh *_ew e-me._-, _ww. .._. . . , . _,. , , , , , , m _,,,,,,._,
.am.-e .an en-=w.-_e-meew.-og -e -+a -wer e- em_=me e --em. en* --*- _*we_emis me-au--e_- +em eup* a e- -re-es e ieeem e e ,m ...e,g. ,m .e _ . ew .,, __
-,mm.,,,s.. _.e emp+ ee a_e -_w=+ - -
- eem-me - *= .-m -e-- - em w.._++=m- e __em -
=mese e e --egem. eewen. ummm. ,e m.e _ w m - - + e==-e.u.am-eees. me e w. -a_a ee e.mem ' ' >"n-** * = ' * * * -*"***- - " ' *** *- - -*
- ma'- --' -""*4"e ""***-N*W**'d=p**
- we>. - + e w- ame. em-,e _ e ., . 2.h i
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)
' NONCONFORMANCE REPORT S/U Non-Testable .{.(
- L .
g M. 1.PHOJECT NAME JOtl NO. 13
- 2. UNIT (S)
MIPtAMD u
- 3. DRAWIN /PART NO. HEV 7.22O
- 4. BTEM DESCillPTION
.__ ".":].9]* _20'^E'.c)-?h.
- 5. BTEM LOCATION
?b 17
. .. Y$ . _
E A IN&LM C
. . .G. P.O. Olt SPLC PJO. 7. SElll AL NO.. . - . B. REPppCEMENT PAHT 9. SOURCE 10. CON Tit ACTGR/SUPPLIEll
_10.f f*_YbO' f h( //) VIN *.*l 0~. REV . .AtlH. sE n NO, _ Af fef_ . sygccg,gpi [} $. 7 G 5 p _A fg . g3 .
- 11. INSPLCTION CHIIEHI A Ill NO. 12. ASME AUTilOftIZEu 13. SKETClf A ACllED 14. Dewovered During 15. Eas.np Fuenh e I Dy NO.C2.E$~fN6'7f,* I "E0 D NO I 1 Rec *g i IConat)(liest ( ICleent t IEng FLD tIDwG l ) SPEC _ {OTilER $hhI 3 N9 ()YES 1G. NONCONFOllMING CONDITION: 24. DISPOSITION CONCURRENCE
,7,3 7. ggg g g g Sac 0T C @ - C.76f_ ~7 6a_%7n Te~3 /N h??T T'// A 7 T H e=- "*' I """' l "'"*- - l "" " "-
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.^K) T C.E S S l'hl & f IYS cd'G /My,. _ Vcu.a.ms . D 'v'YA
- Y PHOJECT ENGINEER DATE
-70 77/E A@cu'E TIM v ecinwas re> ren in ogn re-
_f_fIL/ st K.tl[7 E. itiG ) c-6 ~r 20S UL.7S AA'E /) T TH C W E d. .^ " '[""'_'_""_"_""___^*.
'""'""'"""'" "^*
. "R "as r? A.M., GLM.D o etwA as. un.cosanoH nue 17.gORT D Y DATE 18. VALID TED BY DATE
.0 !2 It're m @~20$Q_
.21. IIOUTING: ( ) IO FICLD ENGINEEitlNG I l TO OT LJ .i (GPECIFY?
f.. . wm_ u)_. %ge _ _ __ ___. . . __ ..___ _ _ _ _ _ _ _ _ . _
~ ~ " ~ - - - - ^
'22. ( i F'ield Enuenceseng Osignauteun ( ) Field Engineering Recom'n. ended Despos teon to Project Enginsonng
- 23. l'ilOJEC T ENGINEElllNG DISPOSITION 2G, OC ACChPTANCE OC ENGINEER DATE AUTilOHlfE'615FEU.ioli' ~~DAiE
m, 7'"'" '?" United States Testing Company, Inc. HCBOKEN. N. J. 07030
~
; j, 201792 24CO
$l ,
s /
- l s REPORT NUMBE.9 C:icnt: Bechtel Power Corporation en.v.,58112 ta e,,, ,,o,,,.,,
Post Office Box 2167 Midland, Michigan 28620 Report #332 June 12, 1980 4Amendedtonote '
Subject:
Physical Testing of Masterflow 814 Cable Grout failure on Page l in accordance with CRD-C588-78a June 20, 1980 Acceptance Test Project: Midland Project Units 1 and 2 Subcontract 7220-0-208 Samoling Data
.}'
Sample Identity: Masterflow 814 Cable Grout E oc % 3:- t Lot 50:1 170C OF 100 Bags ;E F U.S.T. Log #5281 P.O.# 47088Q laaset4y ; Warehouse #2 iluEwn4u ,g SRuSSELL ) Date Sampled: May 5,1980 at 1020 THOMPSON
~
_ CWIL Sampled By: J. Kelleher, Sechtel Field Engineer & ELECT. J. Kramer, Bechtel Q.C. Receiving __ PIPING MECH. Dates Tested: May 7, 1980 thru June 10, 1980 WELDING l
<,o OC. j l
Shipment ?!c.: 262 i sECElma , lact.1 ASST l g AWWWest Lab Supct. RECEIVED L~- O YES C NO
^'"
JUN 2 3 580 QUAUTY CONmol, BECHTE '703 7 20
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hy-d ,,e go Unitw S:stes,Tpg Ccmpany, Inc.
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>h. E CO SCR-3038 j A $ f,I:8M9 sv: M. Ansel o
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~'..'..-n' *"n!. . .=. ~ ~.n..~.":.' ? 'r.~.*,:?"". .:.:t '..C '.' x:::'".~*: ::'.? ' *: '.~.:4.=. --rw:-31..~.=: n.'.c=-~
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, *@eJ.f UNITED STATES TESTING COMPANY,INC.
Ct.iENT: Bechtel Power Corporation Number
. Post Office Sox 2167 58112 m Midland, Michigan 48640 'd Report #332 June 12, 1980 Physical Testing of Masterflow 814 Cable Grout in accordance witn CRC-588-73a Temp.: 550F Flow: 28.5 secs.
I. Expansion ge, Results Soec. Rec'd. 3 Day .0% 0.4%, Max. 14 Day * .0542% 0.4%, Max. 28 Day * .0542% 0.4%, Max. II. Time of Set 425 min. 480 minutes, Max, i9 NOTE: Sample tested Does Not meet Corps of Engineers ar.d Project Specifications. e f k Y m
,3 e ek p NCR-3038
/ 2
~ ~
m r- -- - --
h V l ICk OWI)LSKI 8- P'ojat Nanw Jota No. "
.. 3039__ P.,e I.__or I
- 2. uniitsi 3. Dr..ingre.ri No. Rev 4. ii n Desc,ipiiony3,37_ p,p, ynoy, 4 g s. iion, toc.iio,~.
l s INDETERMIHnHT N]B Hlh SOEn.Nu kwOet).430Ea. He Pa,mut 006,g33 PannsHOP
, 6. P.O. Or Spec No. 7. Serial No. 8. Replacement Part 10. ^
- 9. kausce n v B)A ao,. 30PpudR -/Suppt.ee ArnE*tOH CORP.
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,. Midland 19. 20. 7. + ,
, 7220 NO. _ __gk PAGE 1 0F 't .
- 2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION '
TITEM L(EAfIUN l 1&2 1P-58A and 2P-58A .N/A Make__Up_ Pump _ Drive _ Motor l 6. P.O. OR SPEC NO. 7. SERI AL NO. __ .WIIS. #2 __ __
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- 16. NONCONFORMING CONDITION: Tleference ANSI 4 15.2.2 FI-192 and Manufacturer's Spec. 24. DISPOSITION CONCURRENCE Storage and Storage Maintenance requires the motor heaters to be connected to ?
maintain temperature 10 F or more above ambient and a indicator light installed
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and checked at intervals not to exceed 7 days. Contrary to the above requiremente .]e Bloc $ ryirn g y-e/ _ 4-je.iy I _ and work request issued by the M.S.S., the Storage and Maintenance requirements havg not been accomplished. "" '""" ' (Q$", he_3 p.f."" "_$ ' (Block #16 Continued on Page 2) '"' " " "' i
- 17. REPORTED BY DATE 18. VALIDATED DY DATE "
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- 22. (XI Fiel41 Mneering Disposition N FiaW-6ceineering necornmended Disposition to Prosect Engineering 92926 M afeyQah_
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- 23. PROJECT ENGINEERING DISPOSITION
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Project Engineering conc with the field engineer _ f46 C - o7__ _. _ing dispostition, provided that the field obtain concurrence froa B te W. In par- yf-58B dyg
"' _ ?d the motors can '".;o used as is" because inspection indicaten no degro- gS g4e uC/ 4/
ation and 2) the damag d conduit can be reworked after eqyipment installation, y GC 0 hb sw 7hlg _. < _ WA .-
&^CgPy g pyg g,g OC ENGINEER DATE AU TH ORIZE D INSPEC TOR DATE
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, ' , ,. ., NONCONFORMANCE REPORT (CONT'D) s . cass_. 2,._,,_ ,7 7- '
ia' oc. .e. _ il i d_dBloc:gl6_ Continued) _
; "Q" g h.036 Unit #1 "Q" # h.Oh6 Unit #2 Both motors have damaged electridil conduit around the base of motor.
~
i _2_Q(1_ Hold _Tage applied _ _one._to_each. motor.__._ Hold _For Pneinaering_Dispositione 1
- Block 16 CONT.
A_ co n di_ti o n itl__R e l e a s e__i s__g ra n t ed to a l low i n s t a l l a ti o n_o f.__M ak e-u p_Eump_mo to r_ on_this_HCR. Corrections or removal can be accompli _she_d_without causing _ damage or contamination _to associated plant equipme,_t or structure.
, / 2 ' , // 8 # b F $ 2 u Det+r //-30 7/
U I Date I PFh/ Date PFQCE NW k.0mishack __ ___ _ //78. _llh PQAE Digte - l Block 16 Con't. -i a Mc-tmPS =k [
-n A conditional release has been granted for installation of pipe gand_ grouting.
Corrections or removal can be accomplished without causing damage or contamination togassociated V ant equipment or strucEEre. bY-hll// dkSO . $ Zd4f 3 [#/
/dse _. .3 72 _f I)ATS PFE DATE PFQCE 44b POAE hh ~
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NONCONFOHMANCE REPORT (CONT *D) 1.PAGE d OF I
- 14. NCR NO 1
.* a24: Dispolition Concurrence 24. Disposition Concunence 24. Disposition Concunence
,
- Iteng g item item 7 REWORK REJECT RE P AI R USE AS IS REWORK RE JE CT REPAtR USE AS IS REWORK RE JE CT REPAIR USE AS IS e b t[ b/
DY$t>w j PR g HELD (N NE__R QW DATE PROJECT FN LD ENGINEER DATE PROJECT FIELD ENGINEER DATE 2-l ~16 s ' .K .D (t(,c. TENG EER DATE PROJECT ENGINEER DATE kPN5tuVen f5-7f PROJECT ENGINEER DATE PROJECT CONS C kNGINEER DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR QC ENGINEER DATE AUTHORIZE D INSPECTOR DATE AUTHORlZE D INSPECTOR DATE AUTHORIZE D IN$PECTC,re DATE
- 24. Disposition Concunence 24. Disposition Concunence item 24. Dinposition Concunence item item REWORK REJECT REPAIR USE AS IS REWORK REJECT REPAIR USE AS IS REWORK REJECT REPAIR USE AS IS PROJECT FIELD ENGtNEER DATE PROJECT FIELD ENGINEER DATE PROJECT FtELD ENGINEE R DATE ,
PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER ' DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEE R DATE F ROJECT CONSTR OC ENGINEE R DATE AUTHORIZE D INSPECTOR DATE AUTHORIZE D INSPE CTO R DATE AUTHO RIZE D INSPE CTOR DATE
- 24. Disposition Concunence 24. Dispeaition Concunence item 24. Disposition Concunence item Item REWORK REJECT REPAIR USE AS IS REWORK R E J E CT REPAIR USE AS IS REWORK REJECT RE P AIR USE AS l$
h PROJECT FIELD ENGINEER DATE . PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE = PROJECT ENGINEER DATE 1 PROJECT MNGINEE R DATE PROJECT ENGINEER DATE ' PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR QC ENGtNEER DATE PROJECT CONSTR QC ENGINEER DATE AUTHORIZE D INSPECTOR OATE AUTHORIZED INSPECTOE DATE AUTHORIZE D INSPECTOR DATE
- 24. Disposition Concunence 24. Disposition Concunence ltem 24. Disposition Concunence item Item {
REWORK REJECT RE P AIR USE AS IS REWORK REJECT REPAIR USE AS IS REWORK R EJE CT REPAIR USE AS IS l t 8 PROJECT FIE LD ENGINEE R DATE PROJECT FfELD ENGINEER DATE PROJECT FIELD ENGINEER DATE 6 PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGtNEE R DATE PROJECT CONSTR QC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEf" DATE
- 5%
, AUT){ 'E D INSPECTOR DATE AUTHORIZE D INSPECT l'+}
DATE S W% AUTHORIZ E D INSPECTOR
- 1. % [- % r f* .
.: , f , *
$ . '9 NONCONFORMANCE REPORT S cc h E 4>-7;r
- 1. PRGIECT NAME JOB NO. Ig-1803 20.
g 7po NO. PAGE _l_OF
- 2. UNIT (S) 3. DRAWING /PART NO. 65V 4. ITEM DESCRIPTION 5. ITEM LOCATION l M-6 f fo - SIL'l 7/rz Sfbot. - ilioc.- /4 7-5-QG t Auf Stoc. et. Ss4 '
- 6. P.O. OR SPEC NO. 7. SERI AL NO. 9. SOURCE
- 8. REPLACEMENT PART 10. CONTRACTOR / SUPPLIER pjg 3,mgy P/N A'l* REV f1/_1. SER NO. _NI A g .,_g g g
- 11. INSPECTION CRITERIA IR NO. 12. ASME AUTHOnlZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By f gg d,.93 Rgol INSP ION REQ'D
()DWG C(SPEC ( ) OTHER NO ()YES OQNO ( ) Rec's DSConst ( ) Test ( IClient P4Eng ( IFLD
- 16. NONCONFORMING CONDITION:
- I CONCURRENCE SPer M-an.* Reg.9 a; 2 . i kn. 5 sTnru : c Aac ett on rggo n ret to ir Luse gjt 14 flhMU 1 tic. Aa.n nefarnkgT1oe> oF PifjM(a_Ib PREuroT ootr AcA Daninus . 4 6 Pat. tn -a'o4. REv{~ ework l _# 71
.5,f.3 m eggss A, en nT < " ExTa cann c.aar ^usito_ngssaJb Avoin ne sT6xu oPos l
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JnruneT 4d.EALRS - ENGINEER DATE Cearrantv rn rnaT otoet_inen_L12- 5-Li&-9-1 sin $ A ntt .sI6'ItLE_cu_T. hP_ Herr inwso 90* ! J %t h 3' 6-79 EtookJ LinTE _AffAnt. N[ Fdut.11 E_lidastunTat__Euo na rjilLoutstart nac . . 4 -/ 7 4 8 'M *f,14.1. ONE llos o Tab APPtign to itse n- e n, .ga gq* gs,cor.)_dat;troot
- i n dbc. - l4 7 6tr. -1 f 17 RTED BY DATE . VALIDATED BY DATE as. ossrosersoN REStJL.TS b I 'lo '79 l /f I
/MOY9 9 ic Anwe w acdme
. ROUTING:' F) TQ lFIELD ENGINEERING ( ) TO OTHERS (SPECIFY)
'22. Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Prolefct Engineering I \1 hpon- h _ spec. EO I Rework- per. spec. 7220-G-270 procedure spec. IRP-1 Rev.0- Inspection /N N and Repair of Surface Defects. [g ql77 (Y( ) skTi
~.
[Q//E AfAho A/Df_,_ g a.neroxto v
- 23. PROJECT ENGINEERING DISPOSITION PMD73WL EM Y gg g g B"AG FM f _ deG 1 A/S, 69d7/.'
N. 0D kWAA/M c9assaA
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M as _
&2w f' $ 8/d S . M m rr $ ?-ri
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vt 6Mk %%M9"'1% 3 - AUTHORIZED INSP TOR 0/!" W DATE
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- 1. PROJECT NAME NONCONFORMANCE REPORT JOB NO. 19. 20 ) gs
'/ 6.' '
L Midland 7220 NO. j gg7_ PAGE }_OFf_. f 2. UNITIS) 3. DRAWING /PART NO. REV 4.1 TEM DESCRIPllON 5. IT M LOCATION l 1&2 E660, Rev. h E661, Rev. 3
- 6. P.O. OR SPEC NO. 7. SERI AL NO. 8. R P ACEMENT PART Electrical Penetration Terminations
- 9. SOURCE 10. CON TRACTOR / SUPPLIER h*g]h " """" _
"#"- REv SEn NO.
j __N/A Sen_Elock_.16. Constructio.1 N/A g it. INSPECTION CRITERIA IRNOSeCK,MlOCK 16 12. ASME AUTIIORIZED 13. SKETCil ATTACilED 14. Descovered During 15. Equip Furnished By INSI l t)DWG l) SPEC 00 OTilER NOl$P__Gb.l_ileV2 ION,1 g E0'D 9 i ) YES DC) NO ( ) Rec *g 9C)Const ( ITest ( IClient (X)Eng ( IFLD
- 16. NONCONFORMING CONDITION: 24. DISPOSITION CCNCURRENCE
. Calibration Lab with faulty ratchet mechanioma. These crimp toolo were used to [
b , do outboard terminations on the following electrical _ penetration assemblies. // V M [ d_
..The termina Mons are now indetermina_ta. 3s_ __m A
saa.o eNn i H m e ra Lt* onze jb. '
'J36@f'."IfC. , 7/1/_7g'o.
r/.7^ 7 i : ContinuesLpace 2 Wn%7TsWic'ipe;EEit~~iixW g_9,g,,,, , , , n,,,c t, n ,uc . 17 P TE DATE 18. VA IDATED BY DATE g jg gpoj[ f I I _2 UTING:
! Yh
't i TO FIELD ENGINEERING /t ) TO OTilERS (S CIFY)
%_faM&c4 at
'9 ll8UG* ~BeEW KMJORKGD_
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/ ( ) Field Engineering Dispositi .. t h Field Engineering Recommended Disposition to Project Engineering ,
p __ Visual inspection &_dcamentation bv_DC_of reforoncod Uni t-1 N /% pF M M EPA's verify acceptability of these' terminations inspection 4/999/e k//fe$ 8/hMNM A shall be made of 2Z115, 2Z116 per PQCIE6,6 by OC and upon g g[p7 q f'~ogg b. , i l --aeceptanee-t hese-terminationsmonsidered satisfactory- and ;'
. to"use as is" for this eqs_s_.9nly_. / e ,
40 d / M M 13/33
- 23. PROJECT ENGINEElllNG DISPOSITION A pull test, in addition to v[sua[in--
gm hW]V _ N E ElWs hY s. $*I
/ l
; spection and documentation by Q.C, is required to verify acceptability. t u\b 'b h _
~GstEo TEMu*honS Fo00b 00MsW_TANE. TO EE hvoECEb _ , .
Y
.gls3 q l79 kQhRM _ fEERW' b U Y_ l ngl DATE AG TilORIZED INSPECTOR DATE' '
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N O C ( T R O P E R E C N A M v R O F N O C - N 4 7 8 9 O 6 77 N R 5_ I - h- 66_ 6, 6._ 6 6 6 6 6 66 6 6 6 E EE E E E . d e i l p p 2 a_ s_ 0 g 0 a N t O 3 I T t D" A * ' s L R
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s NONCONFOI1MANCE REPOFIT (CONT *D) t.PAGE OF 14. NCR NO
- 24. D6sposity Concurrence e s 24. Disposition Concurrence 24. Disposition Concurrence
- Item 1 - V Item item a REWpRK REJECT RE P AlR M ru s +
USE AS IS
& REWORK REJECT REPAIR USE AS l'"
REWORK REJECT R E P AIR USE AS IS ese x + -
"W & . Y } ts ,- A e 7/6-7?
f fKlJEC7FIE L PyGifflE E R DATE / PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE RKb /hb 7-11-7 9 NGINjE ft '~ DATE PROJECT ENGINEER DATE PROJECT ENGINEE R DATE hROJ Yn W9-79 PROJECT CONSTR Q ENGINEE R
'DATE PROJECT CONS e 1 OC ENGINEER DATE PROJECT CONSTR OC ENGINEE R DATE AUTHORIZE D INSPECTOR DATE AUTHORIZED INSPECTOR DATE AUTHonl2E D INSPECTOR DATE
- 24. Disposition Concurrence 24. Disposition Concurrence 24. Disposition Concurrence item item item REWORK REJECT REPAIR USE AS IS REWORK REJECT R E P A_l R USE AS IS REWORK REJECT REPAIR USE AS IS PROJECT FIELD ENGINEE R DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEE R DATE POOJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEE R DATE 51 AUTHORIZE D INSPECTOR DATE AUTHOntZE D INSPECTOR DATE AUTHORIZE D INSPE CTOR DATE
- 24. Disposition Concurrence 24. Disposition Concunonce 24. Disposition Concurrence item item item REWORK REJECT REP AIR USE AS IS REWORK REJECT REPAIR USE AS IS REWORK REJECT RE P AI R USE AS IS PROJECT FIE LD ENGINEE R DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINE ER DATE PROJECT ENGINEER DATE PROJECT ENGINEE R DATE PROJECT ENGINEER DATE .
l PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE P60 JECT CONSTR OC ENGINEE R DATE I AU T HORIZE D INSPE CTOR DATE AUTHO RIZ E D INSPECTOR DATE AUTHORIZE D INSPECTOR DATE
- 24. D6sposition Concurrence 24. Disposition Concurrence 24. D6sposition Concurrence item item item REWORK REJECT R E P AI R USE AS IS REWORK REJECT RE P At R USE AS IS REWORK REJECT REP At R USE AS IS i
PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENGINEE R DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE , j a . AUTHQ ,0 INSPF.CTOR DATE AUTHORIZE D INSPECTC DATE AUTHORIZE D INSPECTOR E y w-
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s NONCONFORMANCE REPORT i f-ggc ,
- 1. PROJECT NAME JOB NO. 19. 20. 38, f,
%g gg NO. PAGE _[ 0F._ ! 2. UNITISI 3. DRAWING /PART NO. EV 4. ITEM i,.:SCRIPTION 5. ITEM LOCATION i 2.
- 6. P.O. OR SPEC NO.
M - GiM .5% . I
- 7. SERI AL NO.
/& 5('ool 2.Bhl09 G7L*L -! - C,
- 9. SOURCE Co#F- EL&o 7'-c
- 8. REPL EMENT PART 10. CONTRACTOR / SUPPLIER pjg P/N __M REV -.N/A_ SER NO. _AllA_
- 11. INSPFCTION CRITERIAggg_ h[ig-(,3 LR NO 9 l-2, 12. ASME AUTHOnlZED IN N E 13. ETCH ATTACHED 14. Disc d During 15. Equip Furnished By (IDWG DA SPEC (IOTHER NOfi-50L4_R8h J Q p O YES (INO ( IRec's Const ( ) Test ( IClientf4Eng ( IFLD g
, 16. NONCONFORMING CONDITION 24. DISPOSITION CONCURRENCE
~
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'ejec t.. _ _1. re er .,_ use pu,s__ IO t_h_i_fAJt%5 AtLfaAA 6 %tTfd._a CAAR Sain1 LEA 7Al#AJ . , _ . _ j q . Jannrk i _in_11ANhean_Amo_sastattaansa_on EsR4s_sa ro l'uanAfl~ oukE9.<R DAtnAGE CfE
_ Mod N. IO ; A.Lh_idEgigc,_j CAAI LhK1fEME.fAAPJdcJLDEE IMKgm_TDfulofo_Att _ I . ___ h W y maesW_AMACMMUEEs; { c y , ,,, , , , ___I i gp
.I.r2tIRnM % WE_.Afam1LL.5200L_2112)L.- /0 ' 6!1-M. 4 Ah As_.8AAc._5'Ida AIL _cu_TH ft - O R C G8 ER
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D T, E rn 4" 5I kg 6cd'InLhtQ W D ElfE.__AT /Do
- AfMD4IEROe F. bES.RTULCM_C9eJTmNdlmd.MED) AUTH i er
_ . . lZED INS .CTOR
~ TE 1/
{ hllfa 'N D M U LD h D (e.A lIllf D D S E A O L 7.llic_ C l O 3 _f.1 9 *l* b as. DasrossTeon HEsm.Ts I 17. R - TED BY* DATE . VALIDATED BY DATE 21 OU ING: yT 4-2.3-71 7 ELD ENGINEERING ( ) TO OTHERS (SPECIFY) ru/df f'2gr9 Aea has beca rewethd_ g
- 22. T/ Field Engineering Disposition ( ) Field Engineering Recomrnended Disposition to Ps _ t Engineering lui is - eeun.la k % d I
'1 ascLasephna_is dccuweeI- )
ac;:c e in accereance with spec _ e-2?o- prece a ure inn-1 newn ectan_m g;n _ ggt i Inspeed.on and repa " of surf aca Aafacts i g _g j,g gg; R id A ' ';? Log _M57 M , , "l l _Rewack_lo accorciance wu'l-h_ spec r G -2 7 -Q_pcoggdere E' I gw pe e fVg_5ffQ_ l s _T nsfECT
- 23. PRO edian_and_Ce ENGINEERING DISPOpITIONIr Of Surfacedeffcfs . pq _ j
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- l) 77~k NONCONFORMANCE IIEPORT (CONT ol 20.PAGE OF 19,NCR NO W
- 24. Disposition Concurrence 24. Disposition Concurrence Item 24. D6sposition Concurrence l liene item '
REWORK REJECT i RE P AIR USE AS IS REWORK REJE CT REPAIR USE AS IS REWORK REJECT R E P AIR USE AS IS i ESTD g E bd'$ ff E LD' E NO 8 N R 1cl/6l?9 DATE l PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE l//P )JE NOlHE DATE PROJECT ENGINEE R DATE
' PROJECT ENGINEER DATE
[O 19' f M 22 '79 PRO CT CONSE ENOpEER D A }f . PnOJECT CONSTR OC ENGINEE R DATE
- ?
' ' PROJECT CONS TO OC ENGINEE R DATE
- f. _ (i n l i f> @DA1 E ,
AUTWptZYD INSPE CTOff[) ) Tsu . AU THORIZE D INS #E CTOR DATE AUTHORIZED INSPECTOR DATE
- 24. Disposition Concurrence " * +
- 24. Dispoeltion Concurrence
. Item i .
- 24. Desposition Concurrence item item
! REWORK REJECT REPAIR USE AS IS REWORK REJECT REPAIR USE AS IS REWORK REPAOR R E JE C T USE AS IS PROJECT FIELD ENGINEER DATE* PROJECT FIELD ENGINEE R DATE
, PROJECT FIE LD ENGINEE R DATE PROJECT ENGINEER l
DATE PROJECT ENGINEE,R DATE ~ PROJECT ENGINEER DATE k PROJEC,T CONSTR OC ENGINEE R i
.DATE. PROJECT CONSTR OC,ENOINE E R DATE PROJECT CONSTR OC ENOlHEER DATE 5
~
AU THOBf Z E D INSPE CTOR DATE: AUTHORIZE D BNSPECTOR OATE AUTHOnlZ E D INSPECTOR DATE
- 24. Disposition Concurrence 24. Disposition Concurrence item 24. Disposition Concurrence item. Item REWORK REJECT REP AIR USE AS IS REWORK REJECT REPAtR USE AS IS REWORK REJECT REPAin USE AS IS I
! PROJECT FIELD ENGINEER. DATE j; PROJECT FIELD ENG'NEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENOtNEER DATE, ' PROJECT E NGINE E R . OATE a s '
PROJECT ENGINEER DATE FROJECT CONSTR OC ENOINEER DATE, 'PROJE CT CONSTR OC ENGINEE R DATE PftOJECT CONSTR OC ENGINEE R DATE t t AU T HORIZE D INSPECTOR DATE AU T HOnlZE D INSPECT OR DATE AUTHORIZE D INSPE CTOR DATE
- 24. Dispositlos Concurrence 24. Disposition Concurrence item i
I 24. Disposition Concurrence llem ; Item REWORK RE JE C T RE P AIR USE AS IS REWORK REJECT REPAIR USE AS t$ REWORK REJECT RE P Ain USE AS IS e t I t'ROJECT FIE LD ENOINEER DATE PROJECT FIE LD ENGINE E R DATE PROJECT FIELD ENGINEER DATE PROJECT ENotNE ER DATE PROJECT ENGINEER DATE PROJECT ENOtNEER DATE PROJE CT CONSTR OC ENOtNEE R DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE i - AUTHf 'E D INSPE C T oft DATE
; AUTitORIZE D INSPECTO{64'i DATE AU THORIZE D INSPECTOR DAL 7220- -38 Rev. 0 3-26-79 h s s J-
,, -G
- l. -
S/o a-Et A
" " ' .5 NONCONFORMANCE REPORT
- 1. PRChJECT N AME JOB NO. 39 20 ml4.J
- 2. UNITIS) 3. DRAWING /PAllI NO.
_ 7MO REV 4. ITEM DESCRIPTION ".& _m__ 5 ITEM LOCATION PAGE 10F i g W'd v:t% _Lb6/S16
- 6. P.O. OR SPEC NO. 7. SElll AL NO.
h_oxe-\ -M3 4d] 9. SOUllCE 10. CONTRACTOR / SUPPLIER o mi %4 .Ete M G' .
- 8. IlEJ".
P/N _A ACEMENTJ _.REV N _. SE RTR NO. 6g II. IN ECTION CRITERI A IR NO. *b IMTf Gg- 12. ASME AUTilORIZED 13.SKE1CH ATTAcilED 14. Dacovesed Dureng 15. Eieuip Furnesh*d By '#
"N
( I Db 04 SPEC ( l OTilER NOMrOO'/- lNO K YES (INO ( IRec'g t4Const ( ITest I )ChentMEng t IFLD D
- 16. NOdCONFORMING CONDITION. . -
- 24. DISPOSITION CONCUllRENCE y facci i<esh%, _DN'l__glaru..D.d b.c hta_1h. M, L ._
7 f.. Curt _suhramm_hX .4Ah6mB_p',pim A :'"# I '.*T'_d_frS. ______. """" pr4 W.wk St> (( f7 a _0 wsGLe_.fbumhc.<_bor85n2r.pea s
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- st. REPORTED 8Y DATE s
'hhuTI[GJ $Cc_ 4-30-2L ENGINEER.3NG i i TO 01ll't!]f. VALIDATED l 5/-79 1.h a L t d_u,_.Am<Js uY']@0$Md's $
21 : K) TO FIELD RS (SPECIFY) .
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g
- 22. Field Engineering Disposition ( ) Field Engineering flecommended Dispositson to Project Engineering g4 ~7 ppg A $ ((_ ___ L h__ 5'al m _.fs t y _ s e s _
Keypyk- in accordance with_ spec. G-270- procedure spec. 4RP -l- Rev 0 ._ q &gf Isfw -fng,g - Elimination and repair of surface defects, fLA '
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_ _ . _ _ _ _ 6AJ > 1 _6c,3 F/', N'b
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- 23. PROJECT ENGINEElitNG DISPOSITION '.
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- 20.P AGE . _OF_ 19,NCR NO i NONCONIORMANCE HEPOHT (CONT *D)
- 24. 24. Disposition Concurrence 24. D.isposition Concurrence D,iwosit6en Concussence it.m it m i.m REPAIR USE AS IS ftE WO ft K RE JE CT RE P AIR USE AstS RE WO R sr RE AECT RE P AlR UsE AS GS f tEWORK ft E JE C T
,_ $T 9 4m$h78 YZb $-
JE C T FIE LD ENGINEEd DATE PitOJECT FIE L D Et LINE E R DATE PROJECT FIELD ENGINEER DATE DATE PitOJECT ENGINEER DATE DATE PROJE CT INGINE E ft ityECT ENGBHEER JJi '</ #r4<dm Pf J CT N R OC OINE E ft 527-7g PfiOJECT CONSTIT OC ENGINEE R DATE PitOJECT CONSTR OC ENGINEE R DATE C - * .D hfh &}f ATEN/ k DATE AUTitORIZE D INSPECTOR DATE AUTilOfil2 E D If4SP O ft ] D[5 AU T HOf142 E D If453*E CToft
- 24. Disposition Concurrence 24. Disposition Concurrence
- 24. Disposition Concussence I?eni item : Item REJECT REPAIR USE AS IS REWORK REJECT RE P AIR USE AS IS
#1E WOH K ftE JE CT REPAtR USE AS IS f tE WOR K e
DATE PROJECT FIELD ENGINEER OATE PROJECT FIEL D ENGINEER DATE PROJECT FIE LD ENGINE Eft DATE Pf)OJECT ENGINEE ft DATE PROJECT ENGlNEER DATE PROJECT ENGINEE f1 , PitOJE CT CONSTft OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PfiOJECT COfaSTR OC ENGtHEER .D AT E . DATE AUT HORIZE D INSPECTOR DATE AUTHORIZE D INSPE CTOes DATE AUTitoh t2 E D INSPE CTOR
- 24. Dispoililon Concursonce 24. Dniposillon Concurrence 24. Dispostilon Concurf ance Itene item llent USE AS IS REWORK Ft E JE CT #1E P A9 R USE AS IS REWORK RE JE CT RE P AIR USE AS IS REWORK ft E JE CT f4E P AIR DATE PROJ8.CT FIELD ENGINE Ef4 DATE PROJECT FIELD ENGlNEE ft DATE PROJECT FIELD ENGINEE R DATE. PftOJEC f ENGtNEE ft . DATE PROJECT ENGINEER DATE PftOJECT ENGINEE R PfiOJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE PftOJECT CONSTR OC ENGif4EEft DATE, DATE AU TitORIZ E D INSPE CT Oft DATE AUTHORIZ E D INSPECTOR DATE AUT840ft12E D ONSPEC TOR _
- 24. Disposition Concussence
- 24. Disposition Concusesnce 24. Disposition Concurrence liene item item itE WO R K RE JE C T Ft F P AIR USE AS IS ftEWORK ftEJECT FIE P AIR USE AS IS REWORK RE JE C T RE P At R USE AS l$
3 PftOJECT FIELD ENGINEER DATE Pf10 JECT FIE LD ENGINE eft DATE PROJECT FIELD ENGINEER DATE PftO8ECT ENGINEE R DATE PftOJECT ENGINEE R DATE PitOJE'.;T ENGINEE R DATE PFtOJECT CONSill GC ENGINkER DATE PFIOJE C T CONSTft OC ENGINE E fi DATE PROJECT CONSTR OC ENGINEE R DATE AUTH( 'E D INSPE C T OR DAIE AUTilORik D INSPECTOP DATE Al sTilOR12 E D INSP E C TO R DAT
'l220 4 3fl Hov. o 3-26-79 ,
A . N(h NONCONFORMANCE REPORT 2-twA t-twa z-pus ,
- 1. PROJECT N AME b[lt- /- f MA /- /W (7 4-h/E O -##.E .
JOO NO. 19. 20. 07220 NO. 23bh_. PAGE _ OF.
!p i
_ _...Midl d
' UNIT (S) . DRAWING /PAllT NO. REV 4. BTEM DESCillPTION 5. ITEM LOCATION
.l_6_2 _..l_ __ .N/A 3/c_#2 0 MCM (Cable Code. B-11) _ Aux..Blds. E1.614
- 6. P.O. OR SPEC Co. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER P/N j
_ E-22_ _____.s.._._N/A-_ ____ N/A~~flEV. JN/f_SER NO_ l . g-- ._ Supplier _Essex.. Wire and Cable Co.._
- 11. INSPECTION CRITEh' A la NO 02_ B .._ 13. SKETCil ATTACllED 14. Discovered Dusing 15. Equip Fusnished Dy 5 2.,A ECA,8f 1 E .
()DwG giSPEC ( ) 01.
- 8E R - NO i)YES
. - ~ ~ - -
I l YESj) NO ()NO ( litet's ((C nst ( l Test ( IChens (glEng ( MD 1 1
- 16. NONCONFORMING CONDITluN: 24. ION CONCURRENCE 1
tg The _qua li ty_ o f_ cable _recl_L 475L has _been _found_ to .be_ l .e. _ _ _ .5h _ ' elec use gg ja ' indeterminate due to flaws discovered in scheme cable # 1AB1702 B and 2BB1805 B, . _ _s ep.or~~ ~i
.1/3 %3 Scheme cable # 3AB1702 B has been identified as containing an indentation of r <? -)
sc,,%,<-- W /-< *^___E!,/ .f . ' . . _ q1M, 7 - CT SkL NE DATE _.ggproximately 1/32 of an inch in depth on one -f the copper conductors for the G C,___ _ hDATEM{ ECT EN G,B H
._ length of the run. This same condition is evidens. in scheme cable # 2BB1805 B . f.p1'l R ENC.INEEH DATE
___glsg_(reference NCRJ2319), , The 'q' scheme cable nos. affected by_the indeterminate A U T860 HG Z ED INSPEC IDH DATE
- 11. REPOllTED BY DATE 18. VAL ATE Y DATE as[seosjsoN g nesus Ts ,
- k. $ . _b /N## #
I" E'" I? W Q fpj _
.pg /l f s/ o /
- 28. ROUTING: M TO FIELD ENGINEERING l i TO OTHERS PECIFY) ,, , , , , ,, ,, g,
~ ,
22 Field Engineering Dispositioni ) Field Engineering elecommended Disposition so P viect Engineering
. - - . . - - - - - - . ~ - 2^**'**a a M i> n B.,__.
h Above cahles.. ara _apparently_ om wire that-.has-been--rejacketed These schemes to be scrappeddnspect_ ten.. remaining cabies_dur$.ng
####### 1 -
Hv' < d d" '"'##' termination for similar flaws and replace._as I>qu' ed= # # "" # d ' ' '/### ' -
~ . . _ _ . _ _ - - . - - . - - - - 2' -
A- ' I ~
~~
- 23. PflOJECT ENGINEElllNG DISPOS 8 TION 't!t/ft fted E4 rMe'!!^*fb sVff.$
g p,,, - f fEG '= C. S .! $ /A' 5 0 !SL!l % ' - D lil L f C' .[!"!1LlV- ' D ft? t!!V'l ld!'Y t!!. fhd
~
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- a.
- 6 c- [8us.x aue /
de b(lect rhL%tnH" . _ >I " *m2Wf wp-k%eala- Mu/zy
- 9"'"'!LL AU1HORIZED INSPEdTi)_R d%'- DATE I
T e :
/
NONCONFORMANCE REPORT (CONT'D) 244ou L or __ h__ Ncano ] 66__
. . e__
._- . . _ Block 16 continued : _ _ . _ e .__ m.__. ___ ._. . _ _ _._ ._ _ __ ._e-_h _ . _
e quality _of_ cable-. reel i A751. are listed .belowC_ .. _.
- _e._-._. ..__. __ . - _. __e___~_-.-e . - _.
___ __ .__...__ _ __ _e .... _. ___ .. .. _ e e ...e.._.._ ..___ _ _ _ _________.___e._. ._ . ____. --e- ._. __. _ _ _.__ _ ._._ scheme cable No., Date_ cable pullei off._ot reel.f4751 .ee.._ -.. IBB2401 A ___ 5.-11--79 1AB2301 A 5-16-79 _ __ 2BB1805 B _ _ _ _. .__ ______. __ _. _ _ _ ______._ _ _ . _ . _. 5-16-79.c_ ___ __. _._._..._ee
- 2BB1805 A 5-16-79 2AB170$ A_ _ . _ _e.e ___ _.e- .._ __ ___
ee _ _-_ 5-19-79 #-_ _ _ ____.- _ _ _ . . _._-. . ___ _ _ _ ____2AD1705_D.__ _ _ __ . _ _ _ . _ _ - _ -__5:19:79 f 2AB1702 B 5-19-79 g _ e 2AB1702 A 5-19 792 _ _ _ _ 1AB2312._A _____e.__ ____.-_e__.-___._5-29-79_ __ ._.___ _ - _ _--___ 2AH2312 A ______5-29-79__ _._____ ..e . _. . __ _.
._ . __e___ _ _ _ _ 1AR170? R .__..__.__ _____ .._ _ _
_ ..__ ___._ ___ _ _ _ _ _ _ _ _ __ % ~10_7 4 _ C. . _ e__ _ __. __._ _____. e.e..__. ._. _ _ _...._..______..__..e_ . ._ . JAB 1702.A._ .__..___ __ .e_ . . _ ______... _ ___. _.__5-30=79e.it _ _ _ _ __. _.._ .e.._. __. -. ___e__.___. _ ._ . ._.e _ _ _ __. ___ . e . .
._._e .___. e_ _ . e -e
. _ _ _ _.___. . _._ _e_.____ _ _
lloid for Engineering pisposition t. __. ._ _ _. .__ _e____ _ . . _ _ _ __ ___.___ _ _ _ _ _ _ _ ._._ _ __ _ [.SI_I.ist#3.003 ___ _ ._ _ __. _ __ _ ________l i _Ifold. Tags Applied
. ___ . . . ___e.___ _ _ _ _e_ _ - .__. .____ _e __ ______ _e._-._
_ _ _ _ _ ..____o._ .- . .e ._ _.. . _ ___ . ._. _ e.._ -e .-emm__ _.-.= e-.=e-_- e-.-en-mem--._ >+e.=.. e_w m_=e-* _-"h*--* N _mm,m .,
,.ss. _._g_
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- g. 4. m_m,%
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--N eu. .-e __ mm., i.e. e.us._. e. - ,..-n _. ,. 9
. - ,, . , _ .__ -.w ---e.m.-e.rw--up .-me- ee _ehee-a-m-_e-_em. e em - e.m eamum- es- -=Oemwm-_ m.i.==nmee ee-m e -ei.- e _---m.O e.p__ .__-, man--m.
--mmee__- . = gu-wma.--ee.me m-m -w_-m-em.-.e-.m eau, eamen. e en,,o _ ,_,_. ,a _ _,, , _,,% ,
-m. 6_e_,. .. ._a-..sp.-+--ee . - , _- o-e+mco-=e * > -_ee='-* --*u_*s. __4 -e + h _em.eNa++8.*- -e e - etm_. -> .e.em_ ee_=_-um-ex- m- ge. m ., . _ %
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- 24. Disposition Concurrence NONCONFORMANCE REPORT (CONT'O) 20.PAGE b OF ,
$ 19.NCR NO item 24. Disposition Concurrence 24. Disposition Concurrence item leem fiE WO R K RE JECT REPAIR USE AS l$ REWORK REJECT REPAlft USE AS IS k X .
REWORK f4E JE CT REPAIR USE AS IS
%) for &W6@
Jgf _FLLDgNC JE E R DATE PROJECT F8 ELD ENGINEEpi DATE U nnh M
~
INEEh 3-694 DATE % PitOJECT FIELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEE R Af k #F s- b77 D A'. E PROJE CT CONSTR QC,E ,EER DA TE , PROJECT,CONSTR OC ENotNEER DATE PROJECT CONSTR OC ENGINEER DATE
, $rHORIZE D INSPE CTOR DAT 1, DATE ' _AUTl40fttZED tNSWECToft AU TalOR8ZE D INSPECTOR DATE
- 24. Disposition Concurrence . 24. Disposition Concurrence item i llem
- 24. Desposition Concurrence item R E WO flK f4 E JE C T fiE P A6 R USE AS IS ftE WOftK REJECT REPAIR USE AS IS #1E WO R K REJECT REPABR USE AS IS t
t 6
, PROJECT FIELD ENOlHEER DATE - PROIECT F LELD ENGINE ER DATE PROJECT FIELD ENGINEER DATE i -
PROJECT ENGINEER PAJF PROJECT ENG4NEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEE R .DATE. PROJE CT CONSTR OC ENGINEE R DATE Pfq0 JECT CONSTR OC ENGINEER DATE AU TedOit 4ZE D INSPE CTOR DATE- AUTHOfttZE D tNSPECTOR ~ DATE AUTHORIZE D INSPECTOR DATE
- 24. Disposition Concurrence , 24. Disposition Concurrence item 24. Disposition Concurrence item Stese Ft E WO R K ftEJECT REPAIR USE AS IS REJECT ft E W Of4 K REPAtR USE AS IS REWOR. ' JECT REPAIR USE AS IS I
PROJECT FlELD ENGlt4EE R D$TE PROJECT FIELD ENO4NEER
.3 UATE PitOJECT FIELD ENGINEER DATE PflOJECT ENotNEE R DATE,
; PROJECT ENQlNEER . DATE PROJECT ENGINEER DATE PROJECT CONSTIT UC ENGINEEft DATE, Pi1OJECT CONSTR OC ENGINEER DATE PROJECT CONSTf4 OC ENGINEE R DATE 9 AUT HORIZE D INSPE CT OR DATE hu f ttORIZE D INSPECTOft DATS AUTHORP ZE D INSPECTOR
- 24. Despostilon Concureonce DATE item
- 24. Disposition Concureence item ' 24. Disposition Concurrence flom REWORK RE JE C T RE P Ain USE AS IS FIE WOR K ftEJECT fiEPAIR USE AS IS REWORK RE JECT RE P At R USE AS IS PROJECT FlE L D ENGif4EER DATE PROJECT FIELD ENGINEEf1 DATE PROJECT FlELD ENGINEE R DATE Pf40 JECT ENOlHEE R DATE PROJEC T LNGINEEft DATE PROJECT ENGINEER DATE Pf10 JECT CONSTtt UC ENGINEE R DATE PROJECT CONSTR OC ENGINEEft DATE PROJECT CONSTR OC ENOtNEER DATE AtJTHOP ** D lNSPECTOf1 DATE AU THORIZE D lHSPE CTOR DATE AUTHORIZE D 8NSPECTOR D Af ri 7220-@ ,8 Itev. o 3-26-79 V
5V/ . ( ho - Me,C/' f . NONCONFORMANCE REPORT
,,3 g ,
- 1. PROJECT N AME JOB NO. tg- 20. 4 9
. _ Midland _ Units _1_&_2 7220 NO.2376 PAGE .1_OFY r -JJd
- 2. UNIT (Si 3. DRAWING /PAM NO. REV 4. ITEM DESCRIPTION 2 _ E614_Sh _11 4LF2 2110D-151 s-614-11-2 and s-614-11-3 g.f. TE g AT g g
- 6. P.O. OR SPEC NO. 7. SERI AL NO. s F_of .4_8 ' N_o f_ G _
l 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER NA NA l P/N-NA-- REV_.NA SEn NO. -NA- Const. NA
- 11. INSPECTION CRITERIA IR NOH04-802W_ 12.,A
^'
CTig" gi 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By NO N (x) DWG ( ) SPEC ()OTHER (LYES ( NO (LYES (x) NO ( ) Rec's (MConst ( ITest ( ) Client (MEng ( IFLD
- 16. NONCONFORMING CONDITION:
ng 24. DISPOSITION CONCURRENCE _ general, conduit shall not be installed within 3' of large pipes (21s
- and larger... 2 '372'(*'**' l "" f "* "'*-
Contrary to the above, spools s-614-11-2 and s-614-11-3 were installed in contact with four (4) "Q" listed conduits and an unscheduled pullbox. The conduits are n nu" [ "'f ,./g'" "" 9-2 2 -J d _"" p(('pa 2BKA016, 2BKA009, 2BKA007, and' 2BKA017, and are embeded within 18' of spool D _jy' ONSTR QC ENG 3 /2.'y DATE h JLold 'for engineering _d_isposition. "0" list nunber 3.005 1 " HOLD" tag'_ applied.
~""' "" " ""'
- 17. REPO TED 8 DATE 1 VALID BY DATE
~
s
'_21. ROUTING:
A% 7-33 -n TO FIELD ENGINEERING ( ) TO OTHE
.f-(SPECl Y) na 7d/2P masm,,ae_,m k"(('y","j"
- 22. ( ) Field Engineering Disposition h Field Engineering Recommended Dispositeon to Project Engineering n.scu m/_h -
ne_pe_As_or A The condul in valeJ hece is om becideci a4 close proximiIv . mas _. z _to_ pipe sooo l Lo1ec ferance. ALro a locge. numbec c>f' f &p,ssa,a. _e/re
. cable _s a're nulled in + Cree oHhes e condw'-l < cmd 41,cu' im p,;,aa,s m a.u Av$ _+ h a pnlI bok FieId E ngineerincj_re consmenc{s m ovin c _m ahan condu.%ud ruaw
( con beo/ o,7 ma e 2 \
\ + h QINEEntr(G DISPOSITIONEn spooI
- 23. PROJEC as a. V U /
sn p .u..am _.r_gVau. gg f._ .__ __ j The_ piping _was moved tn._giggr the conduits on FCN No.1825, Dated (lj Feb.1980. l ~ l - N-R~. Tii1I6c h,TDTCrif. Supervitnys. _g ,g OC ENGIN R DATE AUTHORIZED INSPECTOR DATE 4
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PAGE1QF / l h4 Mu/ FIELD CHANGE NOTICE '*""" adNe iS2a [ JCS NC. DRAWING ^ " **""*" SHEET REV Q ITW v7 NO. YES NO TITL10P CWG *" ~~* y 7220 CHANGE yj g j 4 NO. y; SYM. 9 ay r
? n 4M DN= ' ' ~ j
\
PREPAREO SY AND DATE CHANGE N. PRoPosto 7., . / -go APPRovso PPE SIGNATURE ANO DATE 7fj""'v6' DtSPCSITION 07
,,7; PCR nEcu:REo.
0LL4L., A..km IlrE= VT
'c" % A , M 7. . - ,, L , N "* O REASON FOR CHANGE ' '
(/f Inlerkeen/ae u.'ih4 eleclrical Nnclull anc/ puHbox . See NCR :' 3 76 .
- ELST;NG CONDITION
~An inrer/e'rence exisis-l 4epu.seenl
- 2. H e o I3/ s 6 /4 - J/~2 c:nc l an e/ect"rica /s'poo/
c u t'/ $cs '
- 2. H c o 1.G~/ s 6 14 -l/ - 3 i.r in c'okpae/ l lScol M Nu i. + ~c o n a'a d.
OEsCasFTION OF CHANGE
/V/oajlj- l s iM cf J
- a. S $*h ca.jsp b r/c u ; ; . .
,%g t .- :1 ' \I
. UNCONTROLLED --
W m,.wh V_ f)l~\ D I ( NOT TO BE USED., N 2 #5 ,//-Y:
,yy f, g,,
,C3 ~O
-FOR CONSTRUCTidif,4
- g. y d[FEB22'U J
) '
%,3e.r, N %, # -'o-
...a -BECHTE!. POWER CO*S.
.. . go
' gT .%y " v, en JCB 7220 O2
.'.. .?" ,* W, ml g
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'G&j' ,
UNTRog Yole: Proiech Mirati,ee?w, +c gw coh0# - t r . red.-ric , /=nce,5%v9)&t! OTHER CIVIL ELECTRICAL INSTRtfMENTATION M ECH ANICAL OWGSOR PfftNG WELDING CR SPECS t OTHERS
/N b 3 b ^.,
'"scrso N/A N/A n /4 IVA w1 o si/,3
, g m
*"'*"EE EtD V 0/h r V &# N' fW h 2
**iFSu" c m '
M MhI ' PROJECT ENGINEER SJGNJ.TURE AND DATE h FCR ] APPROVED YES h NO [ ( gpg t/f
"*** ** To BE iMorTPORAtab cit / M-Si4 SN. II &
7' d A vitt/S 2-/4-80 1
. - ORIGINAL - _.
. t nov 1
- * ;)
,_ ,, , ) r h! .' , '
.h m; .,.,,- . c.;,: e W :> (
- i. o,. 7 4..
; g g; a. a+
t NONCONFORMANCE REPORT N '. g/[' joy Te.sTes6/4 M '
,(
, 1. PROJECT NAME e JOB NO.
. . 19. 20. i
- 2. UNIT (5)
Midland
- 3. DRAWING /PART NO.
07220 NO.2379 PAGE._1_M'*[ OF. A PD ' s REV 4. ITEM DESCRIPTION 5. ITEM LOCATION 2 E-650 sh 1 15 Cross Flange Welds R/B #2 see block #16
- 6. P.O. OR SPEC NO. 7. SERI AL .40. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER N/L N/A P/N-g/g_ REV _yfgER NO. -N/A- Construction N/A &' [
- 11. INSPECTION CRITERIA 1R NO_bleek_J16_ 12.A IN 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By '
(IDWG j[1 SPEC l)OTHER 'N C NO-G-304-rev- 6 l l YEs NNO ( I YES ()[ NO ( ) Rec'g gdponst l ITest ( IClient ( IEnc 00 FLD
- 16. NONCONFORMING CONDITION:
~
- 24. mSPOSITION CONCURRENCE Mp.n f i't em einn t'-3nl ravl 6 para. 6.3 dQ atatea."No weldint .Sinah shall be done across the flange of the beam without prior approval of project %*'h f l 'p,'h " l'- [
JtDR1Hggring." Also. for a type 14 conduit support, E- 42 rev. 41 sh. -335 welding detail states," Continuous weld across flange not allowed." - 6 5 ///A-A f4 Y2-h S ! g [ [' _[M" g p' - ( y Contrary to the abaye,a type 14 co.duic support for 2AG083 is welded p '"*"
,g A j
+ continuously across the bottom flange of the beam.* The location is E1. 612','
- PROJ CORS YNEpN C EE R DATE $,
~
.? '
~ ^"" " '"*" " "
( Contined on page 2 )- f
>2 17. REPORTE Y DATE 1 LIDATED BY ,DATE . .
- as.Deze mis n REsus.Ts y,y p , t,-
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t j#"/#- /21 "v T DAKarjala, PMO Construction N - f CONSUMERS pay (
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idland Project Testin g .- ',; Ma SPFunkhouser E D M [) 02,tc July 30, 1979 N3 1 $ , r
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Sv: sect MIDLAND PROJECT TESTING CST-0!dELAND, yf-INSPECTION OF M L 79 l S/N 70361 SERIAL: N FILES: 0230.2/0710.14 TCCooke, ProjSupt fi cc REMcCue, ProjTest CEKramer, ProjTest i IDGreen, ProjTest ~ f AKWood, ProjTest . Serial CST-0584 dtd 7/24/79 l'.16 (a) SPFunkhouser memo, j Raf: (b) BPCo Maintenance Information Sheet 7220-M- i Manual 722-M1.16-23-1 j (c) B&W Canada Inst. 2588, a second j d AKWood. : Following the initial inspection the i of pump Unitrotation MUP-inspection ' i This second inspection consisted of observ i nging rotation torque readings. f by Bechtel maintenance (a), groups and obta nthe torque tool..:g had tation. As requested in referenceand torque readings were taken du ? The break away torque at each of the 90and the rotating , i t These values are good for tnis unit. ; during earlier testing ----%. ! Tha hard rub / noise experienced by this unit - . _ _ . - : was not present during this inspection. disappearance of this rub / ,' ould be presented. i
/
The writer has no definite reason for the xists with this unit./ =
}
noise, however, several hypothetical reasons ted as cat this 5 t does not define if the pump /,. gear are to be item 4 (2) opera ) (c) page 3, ' Reference (b) Reference ' a unit or as separate units. the pump unit be filled with a 50/50 solution of Reference (c) is not .
- specifies thatPrestone anti-freeze and distilledarated.- water. feel the intent is to rotate ,
I specific, however, and I
' pump / gear 5+ revolutions with the couplers sepbeA) revis .
I suggest that reference I would include the requirements (4 In (b) addition, h of the six (6) pumps during 00 of these components. ~~ that torque readings be. logged on eac 'g
\w/the monthly maintenance inspections. t ct me. %4
% l c
If you would like to discuss this, please con a ik ! l '.. f h? % 3% ti
+. 2
- NONCONFORMANCE REPORT (CONI'UI 20.P AGE De
- 24. Duposition Concurrence 19.NCR NO A 24. Dnposition Concurrence ltene y item 24. D6apositios Concurrence Etene RE won k R E JEC T RE P A' IR USE AS IS REWORK ~ REJECT REPAtR USE AS IS AN) 9 -
REWORK REJECT RE P AIR USE AS IS JRhlmd/d sh/P JECT FIE LD ENGIN(En DATE PROJE CT FIE L D ENGINE E R DATE PROJECT FIELD ENOINEER DATE 3 g ENGINE E R DATE PROJECT ENGINEER Uwe a W3 n,n DATE PROJECT ENGINEER DATE OJECT CONSTR OC E NGINEE R ' D AT E PROJECT CONSTR OC E NOINEE R DATE 3ROJECT CONSTR OC E NGINEE R DATE AU TilORIZE D INSPECTOR DATE. AU TilORIZE D INSPECTOR DATE
- 24. Disposition Concureonce AUTHORIZE D INSPE CTOR DATE liens *
- 24. Disposition Concureonce llent 24. Disposition Concureence REWORK tiens REJECT REP Ann USE AS lS REWORK R E JE C T REPA4R USE AS IS REWORK REJECT REP AIR USE AS IS PROJECT FIELD ENQaNEER DATE PROJECT FIELD ENGINEE R DATE PROJECT FIELD ENGINEE R DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEER .D ATE .
PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR QC ENGINEER DATE AUTilORIZE D INSPECTOR DATE AUTHOR 82E D INSPE CTOR DATE
- 24. Disposition Concurrence AUTitORIZE D INSPECTOR ~ DATE itene 24. Dispoeltlen Concorsence item 24. Desposition Concurrence teena REWORet RE JE CT REPAIR USE AS IS REWORK R E JE C T REPAOR USE AS IS REWORK REJECT REPAIR USE AS IS PROJECT F8 ELD ENGINEER DATE PROJECT FIE LD ENGINE ER DATE PROJECT FIELD ENGINE ER DATE PROJECT ENGINEER DATE. PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC EP4GtHEER DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE AUTHORIZE D INSPECTOR DATE AUTelOR12E D INSPECTOR DATE
- 24. Disposition Concursence ' AUTHORIZED INSPECTOR DATE Stone 24. Disposition Concuraence itene 24. Desposition Coccurrence RE WO R K teens RE JE CT REPAIR t>SE AS IS REWORK REJECT RE P AIR USE AS IS REWORK REJECT REPA4R USE AS IS PROJECT FIE LD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJE C' ENGINEE R DATE PROJECT ENGINEER DATE
~
PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJE CT CONSTR OC ENGINE E R DATE PROJECT CONSTR OC ENGINE ER DATE AUTilORIZED INSPECTOR DATE AU TitORIZE D INSPE CT OR JATE 7220-qcF-38 IlOy. O F26-79 AUTl80R12E D INSPE CTOR DATE
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- 22. OField Engineering Disposition DFIELD ENGSNEERING RECOMMENDED DISPO58 TION TO PROJECT ENGdNEERGNG
_ - - - - - ---_//s1h,' Field 3ngineering_recommenda_ Pro.icc_t_E:ngineering_ disposition . _ __ _ _ _ . __ 2: W ht'L._K'C M & E/tNE* C C W.? S-9-79 yaww_cg_.a at AuREd.WcG:Od CL_Rtt
- 23. eroi.ct Engine.rine ssposes.o "
(1) Any socket welds failing to meet ASIE III minimum size pg g { p,gg,g , requirements must have additional weld metal deposited to meet code requirements, , ;< ,< f,., r g,.g4.,gs, - or must be cut out and rewelded per code. ye fge ___ f ggy (2) QCIR W.100B shall be prepared and completed for .3 4 / 'rwie-us dm/ those welds identified in Blocks B and C. fIf unable to complete QCIR, cut ! g gg e fg. g -fgg f out and reweld. (Per J. Abel, F. Mazeiko and T. Ballweg of Project Engineering J $97*"'* g g,j_J4 9/5/79). ['wm 9/wf7p _ _ ' '"]" AUT HO**t Z e Q eve $PE C TOR
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- 24. Disposition Concurrence Itent Cor;ected O.n(yCE HEPORI(CONT NON item 1
- 24. Disposition Concurrence 20.P An E .9_ _ O r O-
- 24. Despos4 Hon Concurrence item
*D) 19.NCR NO1m^
FIE P Aln USE AS IS nEWORK REJECT REPAln USE AS IS nEWORK REJECT FIE P AIR USE AS IS HEWORK f1E JE C T DATE PnOJECT FIE LD ENGINEEn DATE PROJECT FIELD ENGINEEn DATE PFIOJECT FIE LD E NGINE E R DATE PROJECT ENGINE E R DATE PROJECT F NGtHEER DATE PROJECT E NGINEE n DATE ~ PROJECT CO.4 Sin OC ENGINEE R DATE PnOJE CT CONSin OC ENGINE En DATE , Pf10JE CT CONSTil OC ENGINE F ft DAfE AU THOnt2 E D INSPE C TOR DATE AU T HOnlZ E D INSPECT On DAIE AU T HontZE D INSPE CT Of1
- 24. Disposition Concurrence 24. Desposition Concurrence
- 24. Disposition Concureonce item item item HEJECT RE P Ag n USE AS IS HEWOnK ftEJECT RE P Ain USE AS t$
REWonK REJECT RE P Aln USE AS IS REWOnK OATE PROJECT FIELD ENGINE E R DA E PROJECT FIE LD ENGINEE n DATE PnOJECT FIE LD E NGINE En DAIF PnOJECT ENGINEE f1 DATE PnOJECT ENGINEEn , DATE PnOJECT ENGINEE R DATE PitOJECT CONSTn OC ENGINEE R DATE PROJECT CONS 1n OC ENGINE ER ,DAT E , PROJE CT CONSiFI OC E NGINE E R DATE AU THOntZ E O INSPE CTOn DATE AU T HOnt TE D INSPE CT O n DATE AUTitOnllE D INSPECT OR
- 24. Disposition Concurrence 24. Disposition Concureenee
- 24. Disposition Concurrence item item item RE JE CT RE P Aln USE AS IS REWOnK RE JE CT RE P AIR USE AS IS nEWORK REJECT REPAIR USE AS IS REWOnK DATE 7 AOJECT FIE LD E NGINE E R DATE PROJECT FIE LD ENGINEE R DATE ,
PROJECT FIELD ENGINEEn PflOJECT E NGINE F n . DATE PHOJECT ENGINEEn RATE PnOJECT ENGlNEEn DATE. PROJE CT CONSTn OC ENGINE E R DATE PnQJE CT CONSi n DC E NGINE E R DATE PnOJE CT CONSin OC ENGINF E n DATE DATE AU TilOnllE D $NSPECTOR DATE Au f l40nlZE D INSPE Clon DATE AU T ilOfil2 E D INSPEC T on
- 24. Disposiston Concereence 24. D6sposition Concurrence
- 24. Dnposition Concureence item item item nEPAlp USE AS tS REWORK REJECT f1EP A.In USE AS IS,.
HEWOnK l nEJECT REPAln USE AS IS HE WOf tK , nEJECT i DATE PROJECT F tELD ENGINE E R DATE ' PROJEC f FIE LD E NGINE E n (I A T E PROJFCT Fit t O F NGINF E n DATE PROJFCT ENGINEEft DATE PROJECT E NGINE Eft DATE .- 301E C T F NGINF E fi ATE PnOJE CT CONSin OC ENGINEE R ATE 3(kCT [ONSift DC E NGINE E n DATE PflOJFCT CONSIn OC ENGINF Fn DATE AUlltonIZ E D INSPE CTOR DA' A tJ I t ' 7E D INSPE C T On IJATE AU TitOn8Z E D INSPE C T O 7220-0 38 IMv. 0 1-26-79
*
- T) 5
'k.
g .,
- 1. iVIOJECT NAME NONCONFORMANCE REPORT Mg ~/g gg '
l' JOD NO. 19, 20 g gg NO.2577 PAGE _[OF la 'Jf
- 2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION
. _A
- 8. P.O. OR SPEC NO. .7. SERI AL NO.
% 6 M] gs, QNgp___kg]g[g_ gg,)g]
_ (( ,Q _
- 8. R EMENT PA T 9. SOURCE 10. CONTf1 ACTOR / SUPPLIER Af8 N/A P/N _ _REV M . SER NO. _N/ R_. { g g
- 11. INSPECTION CRITEHlA IRNO .M_ 12. ASME AUTHORIZED 13. SKETCal ATT llED 14. Discow d During 15. Equip Furnished By (lDwG VISPEC ()OTHER NO A.i -
S
) [O" ( l YES ( O ( IRec's i onst ( ITest i IClient 44 Rag ( IFLD
- 16. NONCONFORMING CONDITION: g ~24. DISPOSITION CONCURRENC
'~~'
i u m w A p .-#_ m . w e -" e AWKWhKW . W._ 4 .% p.s L a.u A u dl.om_E A..._ h dtL m e% 9_ b-s-a
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8esin_AiuhA- PA.enda 1 _sodvo 0 @" "' . X " INEER oATE
.;_JL _PHOJ CONS f H QC E
_ A h :x b _ p_ ^ h 3.m J h a u um___
, ..o.oO.. m o ..m C ,o r, o.m 17.REPORTEDD DATE 18. VALIDATED BY DATE
\
.DwSns- -
%W13- I W ahdse-
- 21. ROUTING: 1 TO FIELD ENGINEERING ( ) TO OTilERS (SPECIFYi 9 -22=79 f/Z~u_ m D_
22.1 I Field Engineering Disposition i Field Engineering Recommended Disposition to roject Engineering u.s in u: n EE tultrase;eexaminah6 he perform) sn Ged engineetiagrecommenh;_
-U,e_a bmfla ies in Ihe areas _cKededh weWinyII,eaeseus o f He m4
._,sez_ma A? par nxamioaflon._shall meefIbe;Ae.cegiremeid1_dspeciGcn% .L's_zoasa,jaac,t mO-c-2B(Q iance_af T ultrasonic examinaharuesuHs louapoeoa,.j6eco'-
.6ased_an_acceg?esults
" b s exs_is, " i
- 23. PROJECT ENGINEERING DISPOSITION at~n>eeM y _&_acceptarce_,5fandards zoajastoes_ ;
0_b D u b y A h } bs.)
._ Ultrhaonic examination of plateh terial (prior to welding) h requ(r d to _
[,,3 , ascertaiqthattherearenodisconhuitiespresent. As no UT s parformed yjg _ prior to welding, Project Engineeringhneurs with Field Engineeri that UT , _ _f examination be\ performed on the effected )r,eas of the fabricated equ, sip _ nt. NC M [, % EP jW 4,7,7,g} I Results of UT whict(do not meet therequiremksofSpecification7220-C- 3 C ENGINEER DATE. AUillORIZED INSPECTOR D 15 , ation.. 1mul Y $4n slyall be forwarded t oject Engineering for e t R N 'I Q See ff.7 R>r revi ddisf. /o/r/it (}
~
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%fW,UNCR NO ._2 3 7 7..
20eAct _.2._ or /d
,4 NONCONFORMANCE REPORT (CONT'D) .
.' *--Y h$ _SQ WN hh_% Q. _ _ _._ _ _ _ .
_ E m _ X h n Q h- u . h A .n_ d_ i ohne ^^- Mt or . euemomammaat a m A t o' .6"._ K :sti.h_ A 91ma_ _ 4_ a '- 8 'h_ s_a_d. op 6 G_ __ ___ _ _ .. . _ i c,) _) o'_- 4" ._tu d R h _&_G'-t'Id'_ M o 7 4 i (o _ _ _ _..___. _... j
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- a._ __. _ _ _ _ _ _ _ _ _ _ . . . . _ _ . . _ . . . . _ _ _ _ _ . . _ . . . . . . .. .. . .._ . . . _ . . . . . .
l l R) _ t o' 6" . Den _+.h %. A.,.b.ma A _. 3 '- S'h"_. > utd;_ o 4. 6.._.___ _ _.. . _ [ B l LO d %_ G ..G. A.. ._) D'-o'.'_ M_ k.R ch)__8Nd' n '- d ' to A 4 4, G .+.__t o'-o _ M_m;_. a._b,, __ _ . _ . _ . l e_==.+ _ _ . _ _ .. - . . . _ . 0 _ConA!.llonNl_ relea,re_)s_grank*cl ~l CI Nk ulek h M_A*$TcibN7isls,.. , _Corcedue_actemovatean
._ca,ian,inamsa_s<sociate4kni epy_oienoc.sse he_accampwich e. _.
wior lldcae ; _ _ g . g/^ 2/1/'s__
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.N._c22 Cony) Q _ CC _Cnj!MCCEl}. -
e_2)(Amina lon_. )lal!. 3Cf0CWarYe'Y_a-fCO _exdva%_ank cuspwdim.__._ - _ _. __-..- _ _ _ _ . . .
, - wee _.a.p. .ees.mm -w.__-.e.w.g . _h-e_*.e- _wd8*
- U U O
NONCONFORMANCE REPORT (CONT'D) 2%ce3__or__k.)_6'*l NCR FeO b C PROJECT ENGINEERING DISPOSITION BLOCK 23: Due to configuration of fabricated pipe restraints, the UT examination which was required , n& _ _
. on the embed plate. prior _to attaqhment__of_ pipe restraint cannotAbe performed. Ultra-
_._ sonic _ examination was_. specified. to_ detect inclusions (laminations) which may be present ___as a result of the material fabrication process _(ies rolling of plate). Such inclus,fons . _ tend _to be_ located.near the_ surface of the_ plate._The_ heat _ generated by welding may_ _ __ propagate _these_ inclusions,_.in.which case. they will become detectable by other no_nde _ _ _ _ . ____s t ruc tive _ examina ti ons . ___.______ _ _ _ ______ _ .. _
. _ Consequently _ Project . Engineering. recommends.that_ a. magnetic particle _ examination . (MT)__ _ _ _ _ _ _ _ . _ _ . _ .
_.___be. performed _in_tha affected_. areas _of..the nonconforming. items. __ . _ _ _ _.. t ___lny. nonconforming- resulta_in_the. weld (or_ minor _ repairs _in the base metal)_shall be i
.__ repaired. uaing_ approved. project. procedures._ Any..pajor_ repairs _in the base _me_tal shall _. . _
i __b e _ referred _to_ Proj ect_ Engineering for_ evaluation.__Vhen _ results _o f_Kr_.are _ acceptable. _ _ _ _ _ _ _ . ._ _.Proj ect;_ Engineering _ recommenda _"USE-AS _IS'_'. _. _.
/1/kY . . _ _ _ _ _ . _ _ _ . _ _ _ ..
T O. Oasm DSS wm I
. . _ _ _ - _ . . . . _ _ _ _ _ _ _ _ . . _ _______m__.___.___._ _ _ _ . . _ _ . . _ _ _ ..
.,,._,__e__-. __ ,_ _ _ . . _ _ _ . . - . _ . _ _ . . _ _ . . _ -.
._ - e_emeem. . . _ _ _ _ _ _ , _ _ . , _ _
_ , , , , , , , _ _ , , , , _ , 4 i U O O
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.s NONCONFORMANCE REPORT (CONT *DI 20.P AG E OF 19.NCR NO '
- 24. Disposition Concurrence 24. Dispositlen Concurrence Stem 24. D6sposition Concurrence Item item l ..
r'E WO R K REJECT REPAIR t"9 A% 8$ REWORK REJECT REPAf R USE AS IS REWORK REJECT REPAIR USE AS IS ' p A ~W D PROJECT FIELD ENOlNE ER DATE PROJECT FIELD ENGINEER DATE
- 1) O ENUIN fl DATE PROJECT ENOtNEE R DATE
' PROJECT ENGINEER 4 w p>/Z:Z9 Da 'E
' Pi1OJECT CONSTH O FNOINEER DATE, / PROJE CT,CONSTn OC ENOINE E R DATE
, PROJECT CONS TR OC ENGINEE R D.L T E '
l AU T HOnlZE D INSPE C10R DAjE AU T HORIZE D INS #E CT OR DATE AU T HORIZ E D INSPECT OR DATE
- 24. Disposition Concurrence a e 24. Dispostalon Concurrence .
I ltem { llem 24. Dissmelon Concurrence
+
llem REWORK REJECT REPAIR USE AS IS nEWORK REJECT REPARR Li3E AS IS RFWORK REJECT RE P AIR USE AS IS
< +
PROJECT FIELD ENGINEEb DATE' PROJECT FtE LD ENGINE ER DATE
, PROJECT FIELD ENGINEER DATE PROJECT ENGINEER D A,T E PROJECT ENGINEER DATE I' ,
, PROJECT ENGINEER DATE PROJE C,T CONSTR OC E NGINEER . BATE. PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE l AU TitolltlZ E D INSPE CT OR DATE* AU TitOnt2 E D INSPEC TO R DATE
' AU THORIZE D INSPE CTOR DATE
- 24. Disposition Concurrence '
- 24. Disposition Concurrence Item 24. Disposition Concurrenco item item l I
REWORK REJECT REPAin USE AS IS f. RE P AIR USE AS IS RE.80RK ,l REWORK RE JE CT REPAtR USE AS IS f PROJECT FIELD ENGINEER DATE hnOJECT FRELD Hb EER DATE PROJECT FIELD ENOtNEER DATE i l PROJECT ENOlNEE R DATE, -PROJECT ENGINEEh . DATE e .
- PROJECT ENGINEER DATE
, e n , , PROJE CT CONSTR OC ENOtNE E R DATE, PROJECT CONST R OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE AUTilOnt2E D litSPECTOR DATE AUTHORIZE D INSPECTOR DATE AU THORIZE D INSPECT OR DATE !
- 24. Disposition Concureence < 24. Dispositson Concueronce llem
- 24. Disposition Concurrence #
Stem leem REWORK RE JE CT REPAtn USE AS IS REWORK REJECT RE P At R USE AS t$ HEWORK Ft E JE C T R E P AIR USE AS IS i .. l3 PROJECT FIELD ENGINEE R DATE PROJECT FIELD ENQ1NEER DATE PROJECT FIE LD ENGINEE R DATE PROJECT ENGINEER DATE PROJECT ENGINEE R DATE PROJECT ENGINEE R DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE '
. PROJECT CONSTR OC ENGINEER DATE AuTno,nnE D inSPE CTOR DATE AU TnOnt2 E D iNSPE C T OR DAiE AuTnORi2Eo tNSPECTOR DAir s t 7220-Q 0 Rov. 0 3-26-79 V C,f
N[ --. t;[ NuAA
.s 5/q - tJon -TEST'ACAE
; .. NONCONFORMANCE REPORT
/ 20
/ 1. PROJECT N AME JOB NO. 19
,/ 7220 Nd.2583 PA'GE .1_OFb HIDLAND 1 & 2
- 2. UNITISI 3. DR AWING / PAR T NO. REV 4. STEM DESCRIPTION 5. ITEM LOCATION
' Unit #2 '2il/A
- N/A POST-TENSION VENT TUBING CONT. #2 DOME
- 6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REP CEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER P/N.d HEv.N/A._ SER NO. H/A- WA N/A N/A Const m M M
- 12. ASME AUTHORIZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By t 1. INSPECTION CRITERI A IR NNO I
ilDWG IJ(SPEC (lOTHER M .Q-9, 2_raV. Qf4_ . Ifg R NO (LYES (yaNO ( IRec's IConst ( ITest ( lClies Eng ( IFLD IG. NONCONFORMING CONDITION: ' " " " " " Section 11.7 of Spec. 7220 C-2 Rev. 12 states; "All high_ ** pctnts of the sheath will be provided with vent tubing and temporary valves for b'" ~Yh
! *g release of trapped sir during_ pressure greasing". Contrary to this,__ tendon D129-2 F _ _ _ _ ___ f-S DATE 70 ELD ENGINEER O:80 5.n 319m_ __ff g&
I _was not provided with a vent. This condition was found during the gressing dd of _ s " .
, %]g 9 the tendon. Hold for Eng. Disposition. Q-List No.1.107. H,0 Hold Tags applied. s PROJ CONSTR QC ENG0NEER
_[ D IL M AIJ THORl2 E D INSPECTOR DATE
$,, 3/3/p 7 s.Dese seTiON HESUL.TS
- 17. REPORTED DY DATE 18. VALIDATED BY DATE f@@
l l
% 0aJ~ 910 h9
- 21. ROUTING: ( ) TO FIELD ENGINEERING { l TO OTHERS (SPECIFY)
- g. ag _
- 22. ( ) Fidd Engenwring Disposition k Field Engineering Recommended Disposition to Project Engineering
$6 con 191 enc l 50 tg s_La_s [S . _
^
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~
- 23. PROJECT ENGINEERING DISPOSITION Project. Ihgineerlig bas reviewed tests consistitg Of ptuiping usease.
i grease into sanple done tendon voids witixsc vents at the aigh pOhit. These tests were Conducted by InryCO wl?.h the aid Of an independent consulting laboratory. During punping, the f1Ow Of grease was Observed thru cicar plastic _tubhg_used in lieu Of netal sheathing Tlp test dananstrated Q ffiy,,T}NCE C EP 4/,jgg OC ENGINEER DATE I free movanent Of grease thru the tubing with an absExisa Of air v0 ids at. AU1HORIZED INSPECTOR DATE r the apex Or at any Other location along the tendon. P,rooject , Engineering , ~
\ con en oot pyc c/
s tQ
-- . . .. - .,,,-..--,._s,._,---
NONCONFORMANCE HEPORT (CONT'D) MPAGE _2 ___op 2 rNCR NO _2583_.
/
_ _ _ _ _ _ _ _ _ _. ..___e_ . _ _ _ j
/
BLOCK 23. PROJECT ENGINEERING DISPOSITION (cont'd) : _ _ . _ _ _ __ __ has_ determinea_ Lpt _these_ test. procedures _ and_results.are. applicable _to_.the conditiona_under_._ __. _.. which tendon D129-2 was greased.__Therefore, based on the tests __and field conditions at_the t.ime _ of greasing, Prcject Engineering concludes that adequate protective coverage of the tendon has been achieved and dispositions to "use-as-is"._, Reference Calc. No. Q105. _ __ _ _ ___ __ _ NO DWC SPEC REVISION REQ'D. _ _[ gggo _._D- e o. [- O im,.*- M4._
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