ML20084M024

Const Implementation Overview,Weekly Rept 46,840423-27

ML20084M024
Person / Time
Site:	Midland
Issue date:	04/27/1984
From:	STONE & WEBSTER, INC.
To:
Shared Package
ML20084M020	List: ML20084M017 ML20084M024
References
NUDOCS 8405150173
Download: ML20084M024 (19)

Text

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Stone & Webster Michigan, Inc.  ;

4 CONSTRUCTION IWLEMENTATION OVERVIEW

- CIO - l WEEKLY REPORT NUM ER 46 PERIOD - April 23, 1984 through April 27, 1984 i Contents Page I. 0 ve rv i ew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  ;

II. Acti v ity Suma ry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 III. Activity Details......................$........... 1 IV. General........................................... 3 V. Attachments....................................... 3 A. CIO Item Sumary B. Hold Point Summary C. Nonconfonnance Identification Report (NIR) Summary l ..  :

D. Meeting Summary VI. Exhibit i 1. CCP Phase I Activity l l

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CIO WEEKLY REPORT NUMBER 46 I. OVERVIEW During this reporting period, Status Assessment (S/A), Quality Verification Program (QVP), Hanger Reinspection Program (HRP), and Turbine Roll activities continued. Exhibit 1 indicates the Construction Completion Program (CCP) Pisase I activities that were ongoing by discipline and module.

l The prir.cipal effort by CIO during this reporting period was to monitor 1 the prerequisites for the release of Hold Point 007 fcr Phase II Turbine l Roll activities.

Section II sumarizes activities during this reporting period. Section III provides details of these activities.

II. ACTIVITY SUMMRY -

, A. CCP Activity Monitoring ,

B. Emergency Diesel Generator Program Follow-up C. Zack Program Evaluation ,

, t l D. CPCo 10CFR50, Appendix B, Program Evaluation

, E. HRP Evaluation F. CIO Actions to Close Out NIRs and Items as Responses are Received  ;

G. Site Meetings Summary III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)  ;

A. The CCP activity in all active module:, was overyleved by CIO. This l overview was conducted by witnessing work in progrcss, attending team .

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' i and subcontractor setieduling meetings, reviewing working docurnents and '

400-003(NL)

We:klyR:portNo.4f Page 2 of 3 monitoring activities for adherence to procedures.

Prerequisites for Turbine Roll were satisfactorily resolved by CPCo, including those items addressed in CIO letter SWM-099; namely, 1) address " Engineering Holds" on how S/A and QVP will be conducted going from Phase I to Phase II for these commodities, and 2) develop a total scope statement of integration for Phase I activities. CIO therefore released Hold Point 007 for Turbine Roll Phase II activities.

Activities related to CCP. continue to be accomplished satisfactorily and in accordance with the requirements of procedures.

B. Piping removal on Diesel Generators 2 PEA and 2PEB is complete.

Reinstallation is now scheduled.to start on May 14, 1984.

C. CIO follow-up on paperwork to complete the status of welder qualification is awaiting the criterion to be used to qualify welders.

Zack qualifies to AWS D1.3 requirements but they weld in the field to AWS D9.1. The three Zack Tracked Items 065, 066, and 067 were closed this week. These items pertain to the revision of three Zack procedures, as indicated in the CIO Item Sumary.

D. CIO evaluated the CPCo Jackson office this week to 10CFR50, Appendix B.

This evaluation covered Criteria I, II, III, IV, V, and XVIII and will continue until all 18 criteria are covered.

E. CIO is monitoring the HRP. MPQAD has reinspe::ted 152 Auxiliary Building hangers to date. Our sampling of this group has not uncovered any deficiencies to date.

400-003(NL)

Weekly R: port No. 4e Page 3 of 3 F. Activities related to CIO Items. Hold Points, and NIRs are sumarized in Attachments A, B, and C respectively.

G. The summary of meetings attended by CIO is in Attachment D.

IV. GENERAL A. CIO staffing remained at 34 during this reporting period.

B. Mr. R. G. Burns, SWEC QA Manager, was onsite April 24, 1984.

V. ATTACMENTS A. CIO Item Simmary B. CIO Hold Point Sumary C. CIO NIR Summary D. Meeting Sumary 8

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I STWE 4 W35TEit hlOIIGAN. INC. . ISTES: 1. d identifies changes from previous report -

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ATIM M I N 2. Closed Stams will be identiflod in the report for the IllM MICLEAR CMEMRATIM PUWT week of closure and dropped from further reporting CIO ITm sessener g,- Classifi- g,g8"g, Open CPCs Response Closed w, catten wh n ./nate secument/sete C17 Tracked CIO ceserved that tuo boards with Report Ilo. 24 Partial response Action protruding nails lying in Cable Tray 11/29/83 (CSC-7244 dated 1AKA019 (Q Tray) had punctured the 1/27/84) accept-cable Jacket of a "Q" cable. The ed via CIO let-catie is Q-Channel A. 400t, IEC. ter SifEP-024 NCR 000925 was issued by frQAo en dated 2/3/84.

Ikneater 22, 1983. CIO will track Closure pending this item to assure that corrective cable repair action (repair) has been performed during CCP .

to approved procedures. e Phase II.

043 Tracked CIO Phase III evaluation of archi- Item Natifi- Item Ilotifi- Further CPCo Action techteral/ civil document control cation asport cation Report response (CSC-

ne nures resulted in findings listed 1/6/M 1/11/M -

7415 dated 3/5/

in the Item Ilotification (similar M) details conditions are identified in 190A0 BPCo corrective IE04R-GAT-1). CIO requests CPCo's action plan for plan for addressing the prehlems docusent control .

rated ar.d for implementing and verifying corrective action on both Ig)4R-SAT-1 and this item.

046 Tracked TIO rexests placement on distribu- Item Estifi- Item Ilotifi- Partial CPCo 2 In'ar-nation tion for documentation and proce-deres ;ertinEnt to the Inc Project cation Report 1/18/M cation Deport 2/8/84 response -

laplementation I{

-gx Commitment Tracking Progras, advance to take 8 to og=

rctice of related meeting and a schedule dich addresses completion 12 months. d>g of these events.

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CIO ITEM SIPMGY - CONTINUATION SHEET L .- ,

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• Open CPCo Response Closed .

i No. ! c!assiff ztton Descriptica h t/Date Document /Date h ' w .t/Date Departs ,

" 0$ t Pried CIO requests to be infstmed of meet- Itat K:tifi-As stated in

'.ctica irss rega-ding the f.wored plan catia. Repert ~

CPCo Transs of acts:r. to adiess Aficiencies 2/3/84 tal CSC-756.

B ideatified in NFQAD Ac;it R? port EJ. dated 4/4/84, MSA-S3 7 as cll as a my of the the proposed a

l plan should prcocsed plen ene week prier ta its tapferentatice. be available by 4/20/84.

e.3 [Tracted As dn cribed in Secticn 4.2 of the 'ites Notifi- Ites Etifi-Rtico CCP. CIO requests that CPCo provide cation Report cation Caport la listfog of all status ssessmert 2/16/84 2/23/84 icsas, the respective tean's scope

, jird their werking schedule.

055 , Tracked Clarification is required regarding item Notifi- Ites Natifi- Supplementary

. Infer- training requirements for area team cation Report cation Report information re-catic:a #23/24 personnel performing status 2/17/84 3/15/84 quested by CIO as:essment of raceway completion. (i.e.,SA training satri-a u ces) provided by CPCo via CSC-7558 on l 3/28/84.

059 Tracted CPCo should review audits performed Iten Natifi- Item M3tifi- ,

ygy Infer- prior to A:re 1983 to assure adequacy cation Report cation Report ggg r.a tion of auditing, proper closecut,10CFR50 2/18/84 3/13/84 Jq Appendir B compliance, and objective 3g, evidence as to adequacy of the atx2its. -gg 24-

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I Clo ITm spentY - CouTINu4 TION SHEET I I ;Iassifg_ opes CPCo Response Closed l No. cation Description h t/Date Docuent/Date Document /Date Renaris  ;

o 063 Tracked CIO prow aas a series of recommen- Item Motifi- Item Notifi-Recommen- .,dations in the following categories: cation Report cation Report ,

dation 11) P.:aagement involvement; 2) Track- 2/17/84 3/13/84 ,

hing A.dtts/ Audit Findings; and 3)

Audit Personnel Training and Certif-ication Records.  ;

I 061 Tracked CIO recre ends that the receipt Item Notifi- Item Nottni- BPCo to include j accompan- schnowledgeunt copy of the Bechtel cation Report cation Report a signature / 1 ostion "transmittai form be revised to pro- 3/2/84 4/10/84 date line on vide for a signature /date by the their transmit-recipient. tal.

e 062 Tr@c CIO har determined that status Ites Notifi- Transmittal Ites Notifi- 8PCo response Actict. assessment is being performed on pipe supports by personnel who have cation Report 3/6/84 CSC-7580 4/4/84 cation Report 4/23/84 evaluated by CFCo and trans- (

not completed required training. All mitted to CIO '

personnel performing hanger support for acceptance.

status assessme".t should be checked i to assure tt:ey are properly qualified.

Any previous supports that were -

assessed by unqualified personnel '

shculd be reassessed.

063 Tracked During a review of referenced draw- Item Notifi- ygy Action ings being used for status assess- cation Report gg*

n-sent, CIO identified a number of 3/15/84 drawing i &ntification and revision ccc. trol descrepancies.

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x CIO ITEM

SUMMARY

bONTINUATION SHEET Classifi- .

Open CPCo; Response Closed No. cation Description Document /Date Document /Date Document /Date Remarks OG4 fracked CIO recommends. implementation of Item Notifi- Item Notifi- See Attachment Recommen- MPQAD plan to consolidate welding cation Report cation Report A, Page 5 of 8.

inspection requbrements for electri-dation 3/16/84 3/30/84 cal /instrnTentation equipment and supports into PQCI's CW-1.00 and ,

,EW-1.00.

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065 Tracked CIO recommends that Zack Procedure Item Notifi- Item Notifi- Item Notifi- MB-FP-7C revisen l Infor- MB-FP-7C be revised to reflect the cation Report cation Report cation Report and issued' 4/16/ j mation BPCo requirement that notification 3/16/84 4/18/84 4/26/84 84.

of addenda retirement information for BPCc documents is provided via a Subcontractor Change Notice (SCCN). i 066 Tracked CIO recommends that Zack revise Item Notifi- Item Notifi- Item Notifi- MB-FP-23 revise (

Infor- either Procedure MP-FP-18 or Pro- cation Report cation Report cation Report and issued 4/12/ .

mation- cedure MP-FP-23 in order that the 3/16/84 4/18/84 4/26/84 84.

method used to update the welder 1 qualification matrix be properly addressed.

067 Tracked CIO recommends that Zack Procedure Item Notifi- Item Notifi- Item Notifi- M8-FP-5 revised /

Infor- MB-FP-5 be revised to address cation Report cation Report cation Report and issued 4/16s N mation required actions for incomplete 3/20/84 4/18/84 4/26/84 84.

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CIO ITEM

SUMMARY

- CONTINUATION SHEET No. Remarks 064 CIO has received a response to Item 064 and has determined that the response is acceptable. The response describes actions different from those actions previously proposed by MPQAD and described in CIO Weekly Report Number 36.

Weekly Report Number 36 stated that MPQAD planned to have the requirements for inspection of welds on electrical equipment and supports in both CW-1.00 and EW-1.00. MPQAD has.now stated that the requirements for the inspection of welds on electrical equipment and supports has been deleted from CW-1.00. ,

This item currently remains open until verification by CIO that actions described in the MPQAD response have been completed.

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CIO ITEM StM1ARY - CONTINUATION SilEET Classifi- Open CPCo Response Closed Remarks 4

No. cation Description Document /Date Document /Date Document /Date 068 Tracked The Midland Plant FSAR (Table 3.2-4) Item Notifi-Action' specifies use of the 1974 Edition cation Report (no addenda) of the ASME III, , 3/23/84 Division 1 Code, Subsection NF (i.e.,

installation of hangers and supports for nuclear piping). A BPCo specifi-i' cation, as well as the B&W QA Program '

4 Manual, reference an earlier code edition in violation of ASME III, Division I, Article NA-1000 (1974 Edition). CIO requests the cause, resolution, and corrective / preven-  ;

tative action for this condition, as well as any potential impacts on ..

site installations.

070 Tracked 10Ms have been issued by various BPCo Item Notifi-Action personnel to clarify the status as- cation Report sessment process. These 10Ms are not 4/10/84 l being processed through any single j point of administrative control.

1 071 Tracked CIO requests information regarding Item Notifi-i Infor- CPCo action resulting from NCR M01- cation Report mation 9-9-075 which documented seven in- 4/11/84 i' consistencies between the FSAR, a ,3 2. m:

specification and AWS D1.1. 342

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CIO ITEM

SUMMARY

- CONTINUATION SHEET CPCo Response l Closed l Classiff- Open Document /Date Document /Date Document /Date Remarks No. cation Description 072 Tracked CIO should be informed of action Item Notifi-Infor- being taken to resolve administra- cation Report '

mation tive inconsistencies in B&W NDE 4/11/84 procadures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).

073 Tracked CIO requests B&W's documentation Item Notifi-Infor . supporting required demonstration cation Report mation of Procedure NDE-PQ-MT-201, Rev. 0 4/11/84 to the ANI.

074 Tracked During an evaluation of the site Item Notifi'-

Action document control program, CIO has cation Report address'ed a number of general con- 4/13/84 cerns which must be addressed by CPCo.

075 Tracked CIO requests information regarding Item Notifi-Infor- BPCo methodology for the develop- cation Report mation ment of certificates of compliance 4/17/84 to meet ASME,Section III require-ments.

076 Tracked CIO requests information regarding Item Notifi- m y. c Js;;%

Infor- Project requirements for use of cation Report mation correction tape / fluid on Field Change 4/18/84

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CIO ITEM SlM4ARY - CONTINtlATION SilEET Open CPCo Response Closed Classifi- Document /Date Document /Date Remarks No, cation Description Document /Date 077 Tracked System. Team 14 did not input CWPs Item Notifi- CPCo Trans- Item Notifi-Infor- into Punchlists as required by cation Report mittal CSC- cation Report nation FPG-9.900. .

4/23/84 7675 - 4/25/84 4/26/84 078 Tracked Use of pencil on audit report was Item Notiff-Recommen- noted. CIO recommends establish- cation Report dation ment of policy of accepting only 4/23/84 BLACK INK on quality records.

079 Tracked Concrete surface repairs in Module Item Notifi-Action 800 E, F, & G were not inspected cation Report during QVP inspections for three 4/25/84

concrete placements as required by PQCr C-1.40.

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1 STONE & WEBSTER MICHIGAN, INC NOTES: 1. d identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW 2. Closed Hold Points will be identified in the Report for MIDLAND NUCLEAR C0 GENERATION PLANT the week of closure and dropped from further reporting CIO HOLD POINT

SUMMARY

No. Description Established CPCo Response Lifted Remarks Document /Date Document /Date Document /Date 007 Evaluation of Management Review of re- Report No. 19 Hold Point 007 was partially sults of Phase I activities. Evaluation 10/26/83 is required before implementation of released for i

Phase II. Turbine Roll only.

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STONE & WEBSTER MICHIGAN, INC..* NOTES: 1. (identifieschangesfrompreviousreport CONSTRUCTION IMPLEMENTATION OVERVIEW Closed NIRs will be identified in the report for the 2.

MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting

- NONCONFORMANCE IDENTIFICATION REPORT St# MARY No.' Description Issue Date Response Date Closure Date Remarks 014 As documented on CIO Evaluation No. MP-MIS- 01/27/84 04/17/84 04/24/84 QAR RT-00026 issued 074-0001, FPD 1.000 requirement that a copy to track corrective of all transmittals for "Q" listed items be action.

. transmitted to MPQAD and the Project Supplier (

Quality Representative was not being satisfied.

019 As documented on CIO Evaluation No. MP-MIS- 02/29/84 03/14/84 QAR RA-00134 issued 082-0001 several discrepancies were identi- .- to track corrective fled on the FDDL. action.

1 020 As documented on CIO Evaluation No. MP-MIS- 03/02/84 03/14/84 QAR RA-00135 issued 082-0001, 4 out of 25 Distribution Change to track corrective Request Forms were not properly signed in action.

. violation of FPZ-1.000.

022 At Work Print Station 219, CIO reviewed 80 03/23/84 out of 1116 documents. Twenty documents were found discrepant, as described in the NIR.

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i 023 At Work Print Station 209, CIO reviewed 80 03/23/84 3f out of 1116 documents. Twenty-three documents 'S C Pe i,

contained discrepancies, as described in the JG NIR. dg w'+E N

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CIO NONCONFORMANCE IDENTIFICATION REPORT SumARY - CONTINUATION SHEET No. Description -

Issue Date Response Date Closure Date Remarks 024 At Document Control Station 501, CIO 03/23/84 reviewed 200 out of 5533 drawings. A tota'i of -13 discrepancies were identified, as described in the NIR.

025 At Work Print Station 219, CIO found four 04/03/84 additional discrepant areas at completion of evaluations.

026 At Work Print Sta' tion 309, four documents 04/03/84 were found by CIO to be discrepant.

027 At Document Control Stations 59 and 501, 04/04/84 discrepancy found to exist between control drawings used by BPCo field engineers and those in BPCo Document Control Center.

028 Response to NIR 015 was not accepted by 04/09/84 04/19/84 Cor'ective r action CIO. Requirements for making corrections performed via QAR to QA records should be proceduralized. RT-00032.

029 A BPCo memorandum requests revisions to 04/11/84 seven Purchase Orders due to material / m2 g documentation discrepancies for received $ N <o material in lieu of writing NCRs. 'J" y S. E a" ?+

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CIO NONCONFORMANCE IDENTIFICATION REPORT

SUMMARY

- CONTINUATION SHEET No. Description -

Issue Date Response Date Closure Date Remarks 030 BPCo ASME III Manual states that the PQAE 04/11/84 shall assure that items are procured only from acceptable manufacturers. P0s 7220-F-64832(A), Rev. 2 and 7220-F-64487(A), Rev. I reference manufacturers which are not listed on the ASME Evaluation Supplier Listing.

031 CIO reviewed nine verification inspection 04/20/84 reports for PQCI C-1.40. Discrepancies were found in all nine irs.

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STONE & WEDSTER MICilIGAN, INC.,

CONSTRUCTION IMPLEMENTATION OVERVIEW MIDLAND NUCLEAR C0 GENERATION PLANT ,

WEEKLY MEETING SUR4ARY N

Date Attendees Discussion Topic CIO Comments April 24 Team Meeting CPCo 1) Necessity to expedite drawings No CIO concerns identified 1984 MPQAD BPCo 2) Support activities for Turbine Roll ,

CIO

3) New inspection procedure for structural steel to be issued April 26, Team Meeting CPCo Management review package to be prepared No CIO concerns identified 1984 MPQAD for Module 1200 for Pha9e II Work.

BPCo CIO April 26, CIO CIO CIO activities at Midland Power Plant No CIO concerns identified 1984 Activities Continental Illinois Bank -

First Na-tional Bank of Chicago April 27, TDI Emergency CPCo Teardown and inspection by owner's group No CIO concerns identified 5' N E 1984 Diesel Gener- MPQAD of TDI Emergency Diesel Generators S EII'

.etors BPCo JG CIO o,, l g m"E s C y-E 400-001(NL)

WEEKLY MEETING SIM4ARY - CONTINUATION SHEET 1,

.i Date 9 Attendees Discussion Topic CIO Comments j April 27, Document BPCo 1) Discussion on long- and short-term No CIO concerns identified i 1984 Control MPQAD corrective action for document control i CIO i 2) Resolution of CIO NIRs on document

control 4

April 27, Subcontractor BPCo Contractors are to resubmit updated schedules No CIO concerns identified

1984 Meeting B&W to delete inconsistencies and legends that do

, Zack not agree with charts. ,

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WeeklyReportNo.4 Exhibit 1

. CCP PHASE I ACTIVITY Page 1 of 1

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April 23 - April 27, 1984 MODULE S/A QVP HRP l 102 l East Auxiliary Bldg Electrical Cable Terminations Hangers l Pipeway to Eleva- Mechanical tion 630 Instrumentation 120 Auxiliary Building Electrical Electrical Elevation 584 Mechanical Instrumentation 140 Auxiliary Building Hangers

, Elevation 614 l

l 130

! Auxiliary Building Hangers Elevation 599 120 l

Auxiliary Building , Hangers Elevation 568 240 Control Room Electrical Elevation 659 Structural Steel 340 RC8 except inside D Electrical Coatings rings & reactor Instrumentation cavity Mechanical 800 Service-Water Electrical Pump House Concrete 820 Diesel Generator Electrical Building Mechanical Instrumentation 1

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