ML20205N681

Final Part 21 & Deficiency Rept 86-03 Re Consolidated Pipe & Valve Supply,Inc Certified Matl Test Repts.Initially Reported on 860321.Six raised-face Orifice Flanges Statused & Segregated Per QA Procedures

ML20205N681
Person / Time
Site:	Midland
Issue date:	04/14/1986
From:	Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
REF-PT21-86, REF-PT21-86-216-000 32646, 86-03, 86-1, 86-3, OL, OM, PT21-86-216, PT21-86-216-000, NUDOCS 8605020255
Download: ML20205N681 (8)

Text

. . ,

J)/Ad CODSumBIS Power C0mpany *"

Vice President - 1+ojects, Engananing and Construction General offices: 1945 West Parnell Road, Jackson, MI 49201 e (517) ' A53 April 14, 1986 86-03 #1 Mr J G Keppler, Regional Administrator US Nuclear Regulatory Commission Region III 799 Roosevelt Road Glen Ellyn, IL 60127 MIDLAND ENERGY CENTER PROJECT DOCKET NOS 50-329 AND 50-330 CONSOLIDATED PIPE & VALVE SUPPLY, INC CERTIFIED MATERIAL TEST REPORTS FILE: 0.4.9.116 SERIAL: 32646 On March 21, 1986 Consumers Power Company (CPCo) verbally notified your staff of a potentially reportable condition concerning certified material test reports. In accordance with the requirements of 10 CFR 50.55(e), the following report is submitted. This is a final report. O P Gormley (Vendor Program Branch) requested copies of the material test reports for the orifice flanges supplied to Midland. This letter transmits the copies he requested.

Description of Concern A copy of a Part 21 Notice was received by CPCo from Consolidated Pipe and Valve Supply, Inc indicating a potential problem with Certified Material Test Reports for material furnished to the Midland Energy Center. This material was originally purchased by Consolidated Pipe and Valve from Golden Gate Forge

& Flange, Inc, located at Hunters Point, San Francisco, California. The president, vice president and shipping foreman all of Golden Gate Forge &

Flange, Inc, have been indicted and charged in federal court on conspiracy and making criminal false statements in connection with falsified test certifica-tions (Mill Test Reports). The potentially affected material, which is not installed, consists of 6-raised face orifice flanges.

Safety Impact It is indeterminate what the safety impact of this condition would have been, had the materials been installed in safety applications.

Root Cause It is not known if the materials supplied are in fact in nonconformance with specified engineering properties. The root cause of the potentially reportable condition is fraudulent action on the part of Golden Gate Forge which makes the materials supplied to Midland suspect.

OC0486-0004-QL01 860502025S 860414 APR 2f1986 PDR ADOCK 05000329 S PDR ]g

g 2

Serial 32646 86-03 #1 Corrective Action A nonconformance report has been written. . The subject material has been statused and segregated per the QA procedures thus preventing its use in a nuclear application. The remaining action would be to close out this subject with your office if the Midland Energy Center is reactivated. This itert will be entered in our Correspondence and Commitment Management system for long-term tracking.

l t

JWC/MCB/kan CC: Document Control Desk, NRC Washington, DC TSMichaels, NRC Office of NRR Bethesda, MD OPGormley, NRC VPB (w/att)

Washington, DC INPO Records Center OC0486-0004-QL01 a - -__ ____- _ _ _ _ _ _ .

r 3

Serial 32646 86-03 #1 OM/0L-SERVICE LIST Mr Frank J Kelley Atomic Safety & Licensing Attorney. General of the Appeal Board State of Michigan U S Nuclear Regulatory Commission Ms Carole Steinberg Washington, DC 20555 Assistant Attorney General Environmental Protection Division Mr William Clements 720 Law Building Docketing & Services Lansing, MI 48913 U S Nuclear Regulatory Commission Office of the Secretary Mr Myron M Cherry, Esq Washington, DC 20555 Suite 3700 Three First National Plaza Ms Mary Sinclair Chicago, IL 60602 5711 Summerset Street Midland, MI 48640 Mr Steve Gadler, Esq 2120 Carter Avenue Mr Joseph Rutberg St Paul, MN 55108 Asst Chief Hearing Council U S Nuclear Regulatory Commission Mr Charles Bechhoefer, Esq Office of the Executive Legal Atomic Safety & Licensing Director Board Panel Washington, DC 20555 U S Nuclear Regulatory Commission East-West Towers, Room E-413 Atomic Safety & Licensing Board Bethesda, MD 20014 Panel U S Nuclear Regulatory Commission Dr Frederick P Cowan Washington, DC 20555 6152 N Verde Trail Apt B-125 Ms Barbara Stamaris Boca Raton, FL 33433 5795 North River Road Rt 3 Mr Fred C Williams Freeland, MI 48623 Isham, Lincoln & Beale 1120 Connecticut Ave, NV, Suite 840 Dr Jerry Harbour Washington, DC 20036 Atomic Safety & Licensing Board Panel Mr James E Brunner, Esq U S Nuclear Regulatory Commission Consumers Power Company Washington, DC 20555 212 West Michigan Avenue

' Jackson, MI 49201 Mr M I Miller, Esq Isham, Lincoln & Beale Mr P Robert Brown Three First National Plaza ,

Clark, Klein & Beaumont 52nd Floor  !

1600 First Federal Bldg Chicago, IL 60602 I Woodward Ave I Detroit, MI 48226 Ms Lynne Bernabei l Government Accountability Project l Mr John Demeester, Esq 1901 Q Street, NW '

Dow Chemical Building Washington, DC 20009 l

~ Michigan Division Midland, Michigan 48640 OC0486-0004-QL01 w.

i l

1 GOLDEN GATE FORGE & FLANGE INC. '

P.O. SOX 54T SOUTH SAN FMANC2GCO. CAUFORNIA 980E0 )

i.is ==  ;

I 1

I l

TEST REPORTS PURCHASE 0RDER NO. P- G e, .". - .;

niisolidateri !'i .i i V:1v-OUR NUNRER 7..11 HEAT NO. C-50 /

MATERIAL 3.\ l i,3 "3)( iPf: tion 131 f17t t 4 ' /

DESCRIPTION CHEMICALS PHYSICALS YlELD STR. PSI 2  ?" 1 SOth+ IU' Ortf. n s/t' 3 ben c /

PHOS.

SULPHUR SILICON TENSILE STR. PSI ror Chem 4 col i Dhyniral c.fter '

NICKEL f or71 n cue a t.t.a ched *'D;" " CHROME lieport f. set. f 0 !; ' . ; 4 goty COPPER ELONG IN 2" TN ALUM.

VANADIUM CUSTEMER tar.s*E Cory.co msgs fbw Ett Co. COBALT

--~

MAGNESIUM _._ RED OF AREA "USTOMER 4 . t W. 5cc -0737 - G 4 (E40 C.P.V. No. [Jff,.D DATE SHr3. (s -Jp-pp COLUMBlUM TITANIUM QTY. b SIZE 3o 15co" TANTALUM GRADE BJM E-3 A - /P.7 HEAT No. C- 80 TUNGSTEN ,

F- 3 /co ZINC IRON OTHER WE CERTIFY THIS TO BE TRUE COPY OF TEST REPORT SHEETS NOW ON FILE IN OUR OFFICE. AND MATERIAL DESCRIBED HEREIN IS OF DOMESilC ORIGIN AND MANUFACTURED IN ACCORDANCE WiiH SPECIFICA110NS LISTED DATE:

6 /1 1/N SIGNATURE t

.- , - - - . s,. -

WESTEX 1057 FRIEDELL ST . BOX 45 SAN FRANCISCO, CA. 94124

.m. .. ,,a... .... .a ,.=

.a . =.n. ..,,n. =,. .

- . .. .. . ..m... ne.,.ma. .,

, u,=. ,.... ,.u ... =, ____. ...

REPORT OF' TENSILE AND BEND TESTS sur No ..... .. .h M. 2 k ..... cars. .13.Jur.e 1984 accio ca , . . . .. . 316. . S ..S.. . Ama. we. ..

se: ..G.0LDEN.. GATE.. FORGE & FLANGE, INC. PsLa No. .. 5908 P.O. BOX 547 oc t=SCD..TIAnc.iaco....Ca. , 94083 m em.6 AT: . .. .. .. .O.a h,. . . . . . . SWNas STs E.F.

b AA70nY Nunessa 684.24 r.A7 wuu:::sn C-50 / l l SA;32 F316 /

E8C#1PT'ON Sect. III V ' '

CL. 1 /*

O.

i  %

sanoen ........ ................ 1 0 $ tr m-...... ,

e g 9 g wO

a. n 1: 9 3 a sb3 Pe6MT. LSS. . . .. .. . .. . . g h] . G haiesves Lane. Las. ....... .. Q g 4 1 *a i j e6s poeert. P.s.t. . . . . . . . . . 30,000' 36,000 / h '3 "'

k fI5fz5h mee6s eyesneva. P.s.t. .. 75,000 / 78,000 / 6 3

a men en S su. .. .. . . .

n asseafio.s. Psecsw? . . . ..

e

1. 7 omeario= in _ _2._Ja. . 30* Min./ 61% / de **

g-s, . y R e.seavie.s. Psecaw? ... .

7 ,. g, q g suction sa Assa. Psecs=v 50% Min./ 75.0% / h e g (m '

acTues . . . .. . . c

.e.t. 6. - o

&k me. Cele . . . . . .. 2 y 2 j O o me. neer . . . . . . . . g 7 4 ,

1 g

me. neer . . YIELD STRENGTH @ 0.2% OFFSET  : s 6 l'

• Ms. Facs . .. . . . . .. .

v v o o 8 I n]. Face . . . .

na F.se , ., .

TEST S UTLES TAKEN FROM FORGING

x Sesas . ..

cr smine . .

aos . .

COMPLIES WITH SPECIFICATIONS UNLESS OTNERWISE INDICATED serne to-meanscrruu.y emirtus lMichael Lupo

.WESTEX 10.*>7 FRIEDEL!. ST. BOX 4:3 SAN FRANCISCO, CA. 94124 T0: GOLDEN GATE FORGE AND FLANGE. INC. DATE: 13 JUNE 1984 P.O. BOX 547 S0. SAN FR.U:CISCO, CA. 94083 P.O. No: 7554 Material: F316 Attn: J. Ward Specification: A182 Section XII Class I HEAT N'?!ER: C-50 REPORT OF CHEMICAL ANALYSIS Laboratory No. 684.24 Test Sample Test Sample Specification Requirements 1 CARBON 0.08% / 0.06% / C Ai O no tr CHROMILH 16.00% - 18.00%/ 16.39% / g g MANGANESE 2.00% / 1.89% / j [ g ,' -

U 2.00% - 3.00% / 2.09% / w k, E MOLYBDENUM

' ' E M- I NICKEL 10.00% -14.00% / 12.13% /

a D

83 h PHOSPHORUS 0. 040% /' O.031% / O

& ~.gN .  ?

SILICON 1.00% / 0.59%' / g. ,

g en SULFUR 0.030 V 0.0'07% / ((gM V E E5d E{

S S >- . 8 8 su*.'u Co 8*

u

~

Respectful y submi ted.

Michael Lupo i

i

GOLDEN GATE HEAT TREATING BLDG. 241 TRIPLE A SHIPYARD: HUNTER'S POINT SAN FRANC:SCO, CALIFORNIA 94124 Pfl0 CESS CERTIFICATION To: Date: MAY 31, 1984 GOLOEN GATC FORGF. C FLANGE P.O. BOX 547 SO. E AN FF.A.IlCISCO, CA. 94124 we hereoy certify that we processed tne following rnatenalin accorcance witn your order No.

7434 MATERIAL $ /.1 ?. 2 F31 V SECTION III CLASS I/

HT. sC-50/

6 3" 15005 RF ORIFICE 'M S/160 1 TEET FAR CUSTOMER m 3a; cy, ,, yg,3 p3e co, l CusTourn o .g.3 gcfg -ggy7_ g g C.P.V. No. gf/,Q 0.\TE sitr3. (,-d P-P4 QTY. fe SIZE 3" 15cc" GRADE /7J,/h E-S A - /fJ HEAT No. C- So F - ? s co 166C1 Shop Order No. on wnich material was processed, as follows:

SOLUTION ANHEALED AT 1950'F FOR 1 1/2 HOURS, QUFNCHFC IN l

AGITATED 'fATER TO BELOW 8000F WITHIN 3 MINUTES.

l l

l l

l GOLDEN GATE HEAT TREATING By:

iti C H A E L S T*A P S Of!

, N '

'"' A DMSION OF SLATER STEEL INC.

~

[

F 0 8. FORT W AYNE. IN0tANA P.O. 80X 630 ' FORT WAYNE,IN 46601 amm ma n,= .,. a s.6 a- s==a =

} J4300 69:12:83 P 27306 JOSLYN an a m m en-09 2209 VERBAL smaa au k r==

s 09: 23:83 i COMP FT WAYN 99123t83 ow n L

f JOSLYN STAINLESS STEELI 7 .1._ -w = i som ATTN PAUL RADCLIFFE cusTourn rirurac rv.romens (bw eit co.

M R DA cusToutre o . a "2. 5cc-oF7- c a 90638 c.p.v. t.o. @f]A OME st?D. 6 -D Y- P+'

"ATSLYN STAINLESI STEELS ory' (o sat 3" 15co" g , 14Btf2 SNELL to caAct psme-r A -/t> HEAT No. C- So LA MIRADA C4 # - 3 '

(__ 90630 MECHANICAL AND CHEMICAL TEST REPORT

, Nr.RDNESS PHN 1$4

, CHEMICAL A N A L Y 3 I 3: wet wr-m 1 C t\N / P / S /

.959}1,.41 . 634 .006 SI / CR / NZ / Mo ' CU CD {

.58 14.A4 12'. t2 2.95 m41 .17 1 AMT 5444 F GGS 743 D ASTM 4'4T9-92 ASTMA i82-92' A3 MESA 479-80 2PEC S 223 B

, JPEC'T 292 D SPEC 3 258 C P1T F 35A-35 WITHATTAIN WI,LL SUITABLE HANDLINGPROPERTIES:

THE P'OLLOWING IN ACCORDANCE WITH ABOVE SPECIFICATIONS THIS MAT TENSILE PSI. YIELD PSI  % ELONG  % R.A.

, 779007 47896 7 53.60 /' 73.89/ .

DURING THE MANUFACTURING PROCESSES TEST AND INJPECTIONI MATERIAL JNALL N0f HAVE COME IN OIRECT CONTACT WITN MERCURY OR ANY OF ITS COMPOUNDS N02 WITH ANY MERCURY.CONTAINING DEVICE 3 EMPLOYING A IINGLE BOUNDARY OF CONTATNMENT.-

MATER)AL IDENTITY AND TYPE CONTROL PER SPEC 32233, PARA. 3.0, SUS-PARA. C.

, --Ut.TRASONIC TEST OK --MACR 0 ETCH OK --ENDRITTLEMENT TEST OK

--PEND TEST OK FORGE OK FREE OF MERCURY AND LOW MELTING ALLOT CONTAMINATION

- NIlRIC ACID TEST OK

-CONTINUOUS CARBIDE AND INTERGRANULAR CORROSION TEIT OK i) c/

/

A O

,=:== =

RUTH;JTINNETT

. CERTIFICATION CLERK _; _

_ NOTARY PUBUC

. - - . _ . - - - -