ML19224C384
| ML19224C384 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 06/25/1979 |
| From: | Howell S CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| References | |
| HOWE-184-79, NUDOCS 7907020256 | |
| Download: ML19224C384 (500) | |
Text
... . ,
g P, ,
i Stephen H. Howall
'
- Senwr V6 l>essJcnt General Of fices: 1945 West Parnali Road, Jackson, Michig.an 49201 * (517) 788 4453 June 25 197)
Ecue-13b-79 Director of Office of Inspecticn end Enforcenent Att: Mr Victor Stello U3 Iiuclear Regulatory Ccc=13alon
'Jashington, DC 20555 MIDLA!!D I;UCLEAR PLA:72 - ALA3-106 MO:72HLY REPCRT FCR MAY 1979 ECCM :!OS 50-329 A::D 50-330 In accordence with Condition of Memorendum ard Order ALA3-lC6, dated March 26, 1973 and Amendment !io 1 of the Midlend Plant Construction permit, enclosed are ten (10) copies of 3echtel IIonccnformance Reports, all sheets frca the Bechtel :lcnconfornance Repcrt Log representing ncnconfernences oper during the month, Bechtel Quality Audit Findings, 3echtel quality Action Requests, 2echtel Management Correct've Acticn Reports, Ecbcock fe
'Jilcox Reporte of :!onconformity end Censumers Power Company :Icnconforconce Reports, Audit Finding Peports and Corrective Action Reports written er closed during the month, m
n .,
y CC: JGKerpler, US:lEC Ecgicn III 269 15?
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NONCONFORMANCE REPOR T LOG & c,TATUS BOOK u C r . .- ,, , ,.
noroni oA rt < ._ _ i s mEi 't j
eu;r cow t. ___
fN Yt- p\ 'q Q1, Op(f) ,o'O O C. E N r.. SIGN - -. -
- 1. PROJECT NO.
~~~p. 4 s. STATUS O NCH OHIG. PR EPAR ED R,
NONCONFORMANCE _ _ _ ~ _ . _ 7 No. DAIE DESCRIPTION / REMARKS h ouT c Tr. r$ $ h.Io$fo ctesto rv 340 9-29 R. A. Moray M-104A. Rain Splashed dirt on receip ~t~ Field n 10-6 10-27 H.D.Feetcr P
-75 of LS 9030 & LS 9031 ASME 4 .10.~, 9-30-3 5
-75 -75 l r ,n , i k:,I ??'
341 10-2 A.L.Boulden C - 11L_D i.sron t i n u i t y i rt_Lin e r Plato fi el d = 10-6 10-23 11-11 A.L.bculden
-75 Unit #1 130 1 109 c 4 0 +p, -75 _7g -73 342 10-8 H.D. Foster L20A._ C a11ue_i d splatfar_mL_2f CB - 7 9 1 1 Field N 10-29 h ,
-75 Reactor Cavity Drain Line A5ME 4.343 40-3-75 -'N 76 P. M. Fitic 343 10-9 .R. Albert L-230. Concrete Mixing 11ater Ph higher FhM / mil 75 # [ 10-29 L. R. Albert than allowed. 1.10 5,1. 20 5 J 0 - R 12j{ __7j _ _
344 10-g4 R. A. Moray 0 _32 Mo to r fla ta__Sh e e t s30 t_mcf.i.v i c11-__ bd no 11 - ~I$
~7b
-> for RE Crane Motors 4.001 10,-14-75 ,
5 3h5 10-20 L. R. Alt >ert a-211. St ructura wtcidin_ruteu rauca bw -'2
~7b 12-9 12-9
-75 L.R. Albert
-75 G rada t i ons .
1.002.__
- r4%g _
~7S 3Ed ' 10-20 L. R. Albert C-210. PlYad1_qDatfntlidl,_ pour CC$7Q)a! _ MM 10-29 12-9 12-9 L.R. Albert
-75 1.105 -t G4r-E ~75 -75 -75
.s n,& Os-15lb c. n . k : M *(
3!s7 l0-20 L. R. Albe rt Q-210_,_Sl umn t f hic't_at_Lud c f p=pl i ne ,_pcur__Me-ld- 10-29 j)!20 11-26 L.R. Albert
- 75, A(61325)a ___
- 1. cog s-ae-is -75 _72_ _7 ~c ,
0-111_;iner Pla te doep_laperfectiona S2 _LU.J_ ?icld I;o 10-2h- 10-30 H. D. Poster o 3h8 10-20 d. D. Fouter
-75 /s1-16-U-1 1.109 lo-20-7p -7S -7$
3h9 10-20 !I. D. Foster %)_ll _-.incr_11n t o l =ina+ L- plat e ll2:12-m_Pleld :o 10-27 10-30 H. D. Fcotor
-73 /SI-1$-U 1 1.109 l0-20-73 -7g -73 HQ 11-11 5 h-Q 10 .1/ R. A. Moray /. [ M-1 D muct_ul ctLrciyLof_fhl:20134.1-1 , E!cW -7' 79 R ' 'A . M c r a"'
-7 5, Reactor Coolant Pipe. AD1E h.018 }5 0-27-7j
_6 R . . hg f.il 10 . N H. A. Moray x=1--Il .__ fertific1 tion _for_1111 t i l'actcnn nat_. M.S. !!c 11_3- .
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_ N_ f bNf b __. __ . - _ !S _-_JO-2 3 _ _
7$
Page 32 11. Pe oc-ca-1 mmu ow4 u: ,
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I LOG OF NONCONFORMANCE REPORTS
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PROJECT N AME Mdlardi __ JOB NO. ___ __7220 - PAGE 7b -
G 2 3 4 5 7 DATE NCR @
NCH NO. DATE NONCONFORMANCE DESCRIPTION / HEMARKS DISPO. CLOSED CLOSED BY '*3 N
1067 11-23-77 31-656,_ cht.1, .lY //2. _ML-$_ no t_ plac ed_.at_ j oint , . no t _ hwork
_ _ . _ _ _ _ __ ci cned_by_FWE _or_ L'JQJE , _noll_w i tne mf or_holl . p oint . _ U se as is 2-9-78 J. S. Sa vt ~. e 1068 11-25-77 M-10hAC._SS pipe cnooln _deliveretta. the.J ohni te _ ___ Hewes~-- 6 M,-8-76 J. Slifer
___ ._-_--. - _ _ .__ _ w/CS chainn_cauaing upcols.tn rust.-_ _ _ _ - _ - _ _ _ _ Um__a a_i n_' O--70--- -M -Dehe v"n -
1069 11-2$-77 C-233.Jmtn_not_nupplicLviUL6" SS_elbouni that wuro Doc Rework
____ incorporated inta_an_embM - _2:27n78 J. Slifer 1070 11-28-77 M-10hA.___SpooLPiece_ nark no._ OlmC-BO-E657-h$-7_
' i_1 d elivered _to - . th e d ob ni te_ damaged ._ __ _____ _ _ _ _
Rework 3-21-79 M. Donovan 1071 11-28-77 H-10hA.__ Quality _7erfication_Dcc._not_recu,_upooll abte i Dx Rework 5-9-79 M. Donovan
\ i_ _to_ unapp roved .d ug._, _incor. cec t_ fab ricati on . Uce as is 12-28-78 J. Slifer 1072 11-28-77 IAAC--23L__litud_locationa_.for._Crm1c_ Rail supports IIo 2-1-78
_. . _ _ _ _ _ _ _ _ _ - _ . _ _ _ _ vary _1/8" tn_1/2" from_that_given_on dwc, _ _ _ _ _ _ _ lienconforma:tc e___ _ _3._1._0cbarn 1073 11-29-77 M 326._ _Hancer uketch 2-613-h _18, _ dinension _civen i n bod
_ _ . __ --___ _ l'-9_7/8".._actualdirAnsion_ia approx._3k _ _ _ _ _ _3:22n78 D. Groob 1074 11-29-77 hl- 10zl 4_S p e gl.1 E13 ]L S13 8 1 received with rust 9 267p M. Donovan and_pttt tng inside. Rework m~en cy,,g__ _ _
,. g_19_p~7 -
Telex. 12- 77 P.~Vanderveer 1075 l 11-29-77 C-462. Rebar removed from around Fuel Transfer Slee ve U nitlkElcy. 626'9" Use as is _12-20-71 _B._I._Cheel 1076 11-29-77 N1-204. Pipe _ spool 2H BC- 322-S6 34-2-7 damaged in Du pli c at e laydown a rea. of NCR 755 12-29-77 J. R. Behres 11 *'9-77 C-282. B eba r omitted, Aux Bldg wail # 21 6122,'~Elev.
- ~-
1077 ' 584,. Repair
_1g_13,7 7__ _ g,y gg1; 1078, 11-30-77 M 64. Coating damace, coating peeling _ off on Emer.
DiesEFOiFSt6raWTXiMs received.
-~ ---
Repair 2-1 M8 D d b 9~.'n 1079 11-29-77 M-305. 3/4" Socket Flanges rec'd do not meet
___ - _ _ _ _ . _ . _ cFplftte_ mark _ing_regnrer@tji_per spec. ren'mts .
_ _ Reject 6-2-78 T. Christoffercon 1080 11-30-77 G-27._ Preheat-temp _nct_raintained_during_ welding of Pernannel_ Lock _Jtin- Rework 12-15-77 J. S. Savoie 1081 12-2-77 _C-30h,_Jt tach: en t_plateg_for_ class 1R_ tray _ .c. upports Reject shou evidence of drilled holes filled w/_ weld metal. Use as is h-h-78 J. Huron 1082 12-2-77 IArg. Cr3811 C-652._ E-2_ ctruc turaLenbeda_ located above_deaicnftrawinc_eleYatiDnu. _ __ _ Hewo * ..._l-2)-78 _P. VanderVeer 1083 12-$-77ghl M-18._-_Daergency__DioceL Generator Foundation Partn___ heject Fabbed_w/o PE approved dura Us e _an_la 1084 12-5-77 Dwg. _ C-2:11. _ _WJ O x 13 2am b e. ,_ incorrect connected _to__dincusi a_ C-6 onc. Uce As Io embed has incorrect fillet weld dimensions. 2-8-78 J. C. Huron
~ ~12 5!7 7 --- ~Du g . C- 1028'. R eba r shif tid, rempved.
~
1035 ' ~ Di'i~~s~cl-
-Generator bldg. El. 63086o Std. Repairi_2Pl -77_ _ _ _ _ S. ,Ki rke r_ - _ _ _ _ _ _ _
e CD LOG OF NONCONFORMANCE REPORTS
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PROJECT fJ AME Midland JOB NO. __07220 .
PAGE 2 3 4 5 a
7 m
DAT E NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / HEMARKS DISPO. CtOSED CLOSED BY 3257 3-6-78 '+-10h3- An.___Piptspool_0 HEC-1$-sG10-1=1 deliveretto__
ette_With_docunentation r discrepancica.___} of dike TVm._ReucrL1 d-lO _II. T'cnovan 3-6-78 1258 Dw g . C - 10 9. Dike Emaankment Soils, c c r o s s - s e c tiiin n ot~do'cG~m e nt e d by~OC R e c6rd s! D. Osborn Uce as le 3-17-78
--1259 3:7 78 M lTT6. No documentation received fop RCSljEeiip Doc. newrk
~
- Fuliips. Space heaters in notors are oft /rong wat'tage. Use as is 3-12-79 R. Valentine 1260 --~~ 3~7;78 MIT E. 06itTSteam GeneratBF Feedister- TreRer. -
llo-documeifthtTdn Ws tieen received. "",, $-15-79 R. Valentine
- T-7-78 ~J-20T-- M~in-~C6HtFol B6drd, conduit iiil5ct'iciis lC12/-
~-
~ ~ ~12 Cl -~ ~ ~
lC22;- lC137TC23. T 2CT3/2C2a are not coToF coded.-- nework T 8278
~~~1262 Dwg. E7FO- Cable Tray Supports, bracing installed and is nnt in accordAnce with dwg. ~ ~
- 1g g - --- 3-9-78~ M-14. AuiiliaryTeedia ter T' umps 1PoSB & 2DOSC . --
Une as la " 'I --- ~ 7 8 D. Thompacn
- ~ - - - - ~ - - -
- ~ ~ ' - - - ~ ~ ~ ~ ~ - - - - - - -
mi ssing documarita tion---
~~
-- -- - --- - - - ~-
Doc. Rework 1-26-79 B. Mac Clashar C-231 - SoivTcT92 iter iEp-~Struc ture , concrete surface
-- ~~
126h 3-13-78 out of pliimb~-
- - - - - ~ ~ - - - ~
1265 3 78
~
-use as is 3-17-78 r.. osborn M - 10 6 A C . ~C lia n n e l f o r h a n g e r- 2'T/ 2"! 2 C C Ir:28 :II18----
delidc Terrtisite wong stzc- muop
gm 3.13 78 --
5 S-6--7 d D. Durr c _2 31. Indele rhilii st e d ry conc rete._ _ _ _ _ - _ _ _ _ _ _ - _ - - _ _ - - _ _ _A(67 3~~ 5)a -~
Use as is ]- 31_ --7 ~8~ ~ ~ ~S. Kirkrr
-- ~ 12 67 - 3 - 13 :7 8 - ~-- C'- 2 -18,--~CT 2 51. Embed Plates omitted, Tilt Pit Fuel ~ ~
@ _ __. Jcwork 8-18-78 _E,_Ki rker E"". M-183. _ Sl ui_ce Ga te f rames _and. sl ,ides 7g _ insg talled____
1268 3-13-78 Dug.. .
0 Incobrect locations. Service lhter Pump Structure. 3;gu s is 1269 3-13-78 E-30L __ Eat 'l _ rec eiveL a t _the_j obrite _ with_ illegible _
_ _ _ _ . _ . ___ .markinga_.or_none_a L all. RS ject 5-15-78 _
H. D. Foster 1270 3-1$-78 .C-2h._EUL Sluice _Catclas teners_do_not._have-
" 11- M-76 S. Kirker
- ~-
1 2 71 ~~~ -~ ~3 Z15- 7 8- K5 !N[. NINYMNIfdkhhlie4pliFaUE " --
. _ . . .__ _ _ . . . _ _ _ _ _ _ 59 P C "_!".9] 9 _" 9 9 @_________ Uge ao is_ _$-19-_78 J. Hu_ron 1272 3-16-78 E-20AC. Elec trical Punntrationa ,_. cable _ chaffing,_ Doc.Rowork
_Ho ]ngumentation. v:e cts is 1273 _ _ _ _ _3-17-78 Dec. C-h7_3 Misaind_ltebar _ Cont,_!1_lcfueline Cimal
___._____ ____ .Slub. _ _ _ . _ _ _ Use as is 3-30-70 P. Vanderveer 127h 3-20-78 C-50. Balta L S tudular_Perncnnal_Lockc_have .no ___
markings, venior dwg3 do not upccif t Fework s'- 20-78~~ - --~Cr230~~ Fly %C h~Ucer teif faired.-~~y- ype to be used. -'
1275 ^ -
Use As Is .s 3-22-78 R.K. T Siplo
) _ _ _ _ _
y ____.
9 LOG OF NONCONFORMANCE REPORTS bn 1
1 8 -
PROJECT NAME Mi d lioid . __ _ - _ _ ___ JOu N O. 07220 PAGE 2 3 4 5 7 N DATE NCH NCH NO. DATE NONCONFOHMANCE DESCIUPTION / HLMAltKS DISPO. CLOSED CLOSED BY 1390 6-22-78 lQAM,_S tock ASM14-Cec . UF_ Mat 'l. PO's luaued to Supplier _
_ _ . - . _ _ _ . _ _ _ . W/0_Procurs:munt_Inup.. Dept. uurvey_being accomplished.. Use as is 8-22-78 J. Sl i_ c r 1391 6-22-78 H-11,__. El.ec , Tva LRuporto tvr luttery Charcera .do.not__ 10-4-78 D. A. Delaney
_ _ __. __. __ _ _ include _ Doctununtation required by_ Specification._ Doc. Hework 1392 6-22-78 Dwg. _ E--750. Cable Tray Hanger iu .not inutalled according
._ _ _ _ _ _ _ t.o _the projuo t approved de tai l. . Con tainmen t //2 _ _ _ _ . UWQ 30. i U_ 8-28 .78 D. C. Thompson 1393 6-22-78 1)wg. . E-7$0. Cable Tray. Hanguru.do no t have vertical.__
_ _ _ _ . _ lega_inu talled.au de t. ail Dwg. Cont.ainmunt //2 _ _ _ . _ Uue_au lu_ _9:20-78 _R. _ R10 a.
139h 6-26-78 M-163AC_- .hecircula Ling Air Cooling Uni ta -- Minuing 1_
. _ _ - a- . - __ _ illegiblo_documentat, ion for 2VM,$6A 1 B _ Doc. Bework 3-13-79 D. Delamy 139$ 6-26-78 M-10hA._ Pipe Spool 2HCD-2-C611-3 Hipple la.noL-.--_
_ ____ uelded..to_ld" ulbow as uhown in_ approved Vendor.Pront._ II/A - _ ___ _ .6 28-78
_Ji_D11fer 139f 6-27-78 M-ll7AC. _ h Ma tur Operated Valven delivered _ to _ the . _-
jobnite with an accumulation of dirt /ruut/looce screws. Heject _ _
1397 6-28-78 C-208..__ Concrete Teut cylinilvro_ uturvd a t nonconformine Use as is 10-12-78 Thomas Lieb
__ _ . __ temperature. 8 Tanka en 6/27/78 _.
1390 6-29-78 _Dwg._C-95. _ Anchor Bolta _for Panelu 11- 3 &_ S-h are _ _ Repair 9-19-78 S. Gelnutt
- 3" o f f loca ti on . 1NPS U 6 $8 ' 6" _
__ __ Use as_is 1399 6-30-78 .F-28915,.286$8, 287$9 Hata 1 Hol tu do not meet marking Reject reonirementx.
i 7-20-78
- R. A. Montreuil 7-6-78 --
1400 I'-_26720. Stock pipe r e c ' d w i t h n o G -J 21 - 1). Spool ! No not put into des,ignat ed receiving a rea. '
flonconformance _ L.ll-7f II . _ D . _ fo s te r____
lh01 7-7-78 M-20 k l_" Sch _160 US Pipe - heat _ traceability minaing
._ _ ____ due_to improper _ marking of 2_ pco. of pipe, _ ._ _ _
Reject _9 7 8____ _ ___ C . _.G rga t 1h02 7-10-78 M-1.17._ Hun-receipt of Recieving doctuaentatien _ _ _ . _ Doc.
-_ __ . _ . . _ _ _ . _ Decay _l[ eat. Removal Pumpa.1p60A.and 2P60B __ . _ _ . . _ Rework _ 7:2hr78 ____J._Slifer 1h03 7-10-78 Spec. C=230.- Slump u EOL rell. above. requirement.a - Use as is 9-18-78 S. Gelnett
. _ _ _ _ _ of opectrication. Pour A 693 75)b'.-..
Doc. supplied w(/recciculating Air Cooling--. _ _ _
f4- 163AC.
1404 7-13-78 Units misqing, illigible.
~
flumber s vary Doc. Rewort 5-10-79 D. Delaney 1405 7-13-78 M-163AC. Some documentation for recirculating air _
cooling units illegible, not traceable. . _ _ . _ Doc. Rework 1 71__ __ A lelaney li-163AC. ?!o Quality Verfication Documentation 1106 7-13-78 received _ for. recirculating .. air cooling uni ts. Doc, Hewor .
1-23-79_ h _Delaney 1407 7-14-78 M- 10M. Incorrect amounts of. documentation rec'd __
_ for spools MD-12-S632-3-1 & OHBC-14618-1-? __ Doc. newort 8-1-]8 M. Donovan 1408 7-17-78 C-210. Sand gradation had 69% passina the #30 sieve-__
thereby exceeding allowable limit h) 9%. .Use a s in. 8-15-78 ._T. i Lieb
B e
LOG OF NONCONFORMANCE REPORTS D
p} D PROJECT N AME '!idland JOB NO. 07220 _ PAGE .93 3 4 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1h28 7-26-78 Iwg.Ji-8hd.__c6x10.53Iechanical_Insurtu_ucroinstalled.
oveneding the A" tolerar.0a _. Use as in 9-26-78 P. VanderVeer lh29 7-26-78 li-10hA. Pipe _ Spools _2CCE 2h S60h h:3_radiccraphin poc. Rework
__ _cxamination not_ performed,_2CCR=16=SE13=2-2_mpon1 d entud._Std.-. Rep n i "1 79 B. Laly 110~ 0 7-26-78 L 1D'd M 1ity V9"i'icatim B' e ntation Ent is inactorminate.(_2_ spool 9 ) N/A 7-31-78 M. Donovan 1h31 7-27-78 .Cr231.__31ock_ Wall _dld___Waa fcund_with_a_ dan =faca_
v1 cy_,_659 ' use as is 8-30-78 S. Kirker lh32 7-2f/ -78 M-10hA.._Tipelpool_lHCB:19:S612-6 h .Bo_Doctcc.ntation Reject
_ _ _ - . _ _ _ _ . _ _ _ _ rec eived_f or..re pair _ u ork_ don e ,__ ran t _ on_the . cr t ericr_uf pipe. - - -
1h33 7-28-78 M-125C._3]u;1 ear _ Service _Valvec _D9mtment atimakca_
____ _ _ _ _ _ _ centsir, " legible Auntraceable_ documentation. _ _ Doc. Rewort _.1-30-79___ D._Delaruy 1h3h 7-28-78 J-256AC.. Uuclear Servich Solenoid Valven - Daumentation mianing_ cleaning _ verificaticn report. ___ _
_Docjlework _8-18 78 _ _l._Belancy. _
1h35 7-28-78 .b LAC . Motcr Control _ Center 31CC 2B23]cctiona_1,2,3, Rework 5-21-79 A. Lobrovich h,l_5_wan_ delivered .to_the_jobcite with_1he. top _cruch- d i.
1h36 7-31-78 Ipg._. c _99._ Aws m8x55 EgmqJ JtRfnera_ _WeldeLWithol t a Fit _va inspecti on1_Ser._ WaterEtzp Stnte._Elev._631 ?_UC" ^3 13 .0 7 78 _ _ _J ._ C ,_ Eu ron_ _
1h37 7-31-78 M-125C._._2__-.6" HCCrGT-DL_Valveu_-- Ac tua Lbare of _ each._
mlve.dcca not, agree with tha t _ called. cat _by Vcndorlug._ Reject 9-21-78 J. Slifer lh38 7-31-78 Il-20h.__Flance_ Connec tiona .- .Flangeu_werc _ torqued _ upa uithout_the_use_of_a_ lubricant._ _ _ _ _
_U/A _9-8-70 _ L., brown _
M-305,_ Certification._ attached to Albert.Pjre.Le tter____
1hy) _ __ ._7 31n78 dcen_not.indicata_ applicable _addendun of_the.. cod., Doc. Rework 12-2-78 E. -Deita L10hA. Tl1 egible_ordlanaged Codelata_ReporLand_ __._..
_l h h0 ._-- _ _ . _7--31=7 8__ annociated recorda _ITT_Grinnell loc._llcuork 8-25:78 3 K. Deitz RLSCHCC-e72-1._Cocket_ucld mado withontanlR written use as is thh1 _7-31 or aAlR-6_ evident. - -- - 10-h.78 R. Heron 1hh2 7-31-78 BOW.-Utock- ANU*C UF Ilat'llo'a._icaued_to .cupplier-y/ofrecurtmen LInnp t_DeDL. ourypy_heing_acmp12 ched._ U0e as is 8-22 '/8 J. Slifer -
1141+ 3 8-1-78 J-256AC.__IMcl ear Service _ Sg1qngid Valvea -_ Cl eaning__
Yerifica ticu lup ort s _n o Linclud e d inlo c . _ Fkg. _ _ _ ._ _ Dnq i._JleVorp- 9-13-78 D. Delaney 1111 8-1-78 are --
F 22282.$.3/h" stanped_ X h" litNhe vreng antcode.
heat $/&"_ x13/h Stullolta
- - -_ ---_ Doc _licuo tt_ J 2r8-7d __ . .R._A._liontreuil -
1hh5 8-1-78 F-28350._& rca. of la" x-.1'-6"_ x l'-h"_ Shim Platen-
- i Ce rt i.fj ed MaturiaL.Te c t_ Herort;.L uere .no t_ received._ bd, lhh6 , 8-1-78 Fr20055._24 pea _Ss nutalrade_BE . _no_not_=cet.
,g 9-28-78 R. Mon * 'reuil v m a rk i_ng ro ttj e,n,g_u __ _ _ __ _ _ _ _ _ _ _ _ _ _ _ - - -
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e LOG OF NONCONFORMANCE REPORTS
,o g/ 1 1
PROJECT TJAME Midland JOB 10. 7220 _ _ . PACE __
I 2 a ". .m 4 }
NCR NO. DATE s
DAT E NCR 73 NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSE C. bY" 150h 8-30-78 L20 Elcctrical_ Cable _Enctrations - 1:oc.Jkgal Qualification 3 cat _have_not_ bun cupDlied _by wndor, Dam Rouark 150$ 8-30-78 _FicM Weld E 7E2 __fdgi_H612 Sh 8 wpg excavated !c
_ __ ___ reuelded_u/a. thu_W-1.C0_being incued__to_the_ficld. Uce As Is 11-3-78 J. C. Euron 1506 8 ,1-78 JI-6 h .__m; e rgencyll e c o l_ Dil_ Day Mari e ..Da c ._ php cn tain._il i Di b l e_MT11 ' c , _Hea t _ numb er_ d iscre panci ca.____ D_cc. Rework $-16-79 D. Delaney 1507 8-31-78 .J-27$.__Cabineta,_ Engineered Safety _ Isolation _Sya . __
Lueroun_Documen tation. problcma._ Aur._ Bldg _ Level _35h__._ D c. Res rl: _12-lh-78 D. Delaney 1508 9-1-78 F-29237.___ Wide Flance. Bean _- _Cne_ Bean. . Heat.E 106h7___ Doc. EcuorE meeta_neither yield nor_tencile_requirt.r ent<' 'U D CD l-17-79 C. Guin 1509 9-1-78 _F- 29202m _lk.J.hh9_ Rod. - Mat eria L 1 c. nd rarhd/_
.ccrLifiedllTR'n do not_.nhowacquired chcuical reculta.. Rework _ _ _ _9-12-78 _J ,J1 i frr 1$10 9-1-78 .C-2h._ Sluice..Gatec/S tem. Guidec_- Stem. Guideo received Reject -
_for 0M-91_A.&_E are_not_ correct.nizu __ .__ . _ _
11-0-78 C,L,uinn 1511 9-1-78 .C-2h._ Sluice _Ca tec/ Sten _Guiden . _ Sten Guidea_ received Reuvrk
_fcr QM-96 ABC- 1 D . are_nct_ccrreet_ size. _ _ -
11-0-78 C. Gwinn 1$12 9-1-78 J-201..__ Cable . Hi cers _h_ Qual i.ty_ Veri f i ca t ion Do cumen ta ti on . han _b c en_ rec eived._ ___ Doc Rework 2-2u,-79 D. Delaney 1$13 9-1-78 F-22282. _Stu1 Boll.a_u/2_nuta_ . Eaturial Icceived - R. A. Mantreuil l$lh 9-6-78 with.no.C-3213. cr.Cuality Verificaticu Documentation._ _ 'Doc. Heworl ' _ _1:c-6 78
.C-128.__Ontted. Rebar in_ tha bottes nat of_the_
"R]ng_Uall" Joo ter. _ Tank _ Farm , _ Tant _ // _2T-60. _. _ _ _ std. Repair 9-19-78 S. Cclnett 151$ 9-6-78 .C-38h.__Struc. Itbedaa- were roved _and_ aramut of__
Aolerance._.Sc..Sec._2hield Wall a 68$!, A l ec._Ehield hall a_68$' 9-13-78 P. Vander Veer 1$16 9-6 ~8 M-20h.._FSK--L2HDC-3-3_- _Line .hau . b een b ent _ recul ting __,
- _ _ _ . _.____ _ _ _ _ _ _ _ _ _ in u.appror._2. degree permanent _aut.____ Uce as is 10-13-78 L. Brown M-20h_ Ei n_Ma ll _Thi cknm i p__ng t_ irtaccordance wi th Rework 1$17 9-6-78 rgquiremento. h-6-79 E. Urbanawiz 1$1b 9-7-78 M-611-5.._l'd. //38J!ac t..Pann. tan .waa weldad_wi t.h .a purge _ Use as is gaa flcw_ rate oLh5 CFIL(10-1$_CFH_ required)___ __
l il9 9-7-78 M-611_tht .7_ Fieldweldu _!/11 1.12 r. welder _no t.. quit ified_
..___.'_______ _ . _ _ _ _ _ for_the _thicknec c. oL_the_ na terial.uclded._ lux._605, use as is ,_9_79 J. Huron 1520 9-6-78 J-275AC.__ Analog nelatora - _c-321D loma _were_no t rcccived..__._ _ Doc.Rcwork 12- R-78 D. Delaney_
1$21 9-6-78 J-207AC._ Engineered. Safety _Fcituren lxtuatien X7c _ Doc. Rework
_ . . _ _ _ _ 15ncla.mainic4. inc orrec t . c ol o c/El ec ._ Tea t _Repo r t u.n o t _ rucd, 10-19-78 J. Slifer G-10hA 1922 9-7-70 6"_90__1/R Elbova_-l,cument - + ion J. ~ Marking __ _ _ _ _ .10-2-78I ___L. brw-jproblema Doc.Revolk '
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l LOG OF NONCONFORMANCE REPORTS \ Q l
1 8
PHOJECT NAME Midland JO3 N O. ___. 7220 _.. PAGE IN 2 3 4 I c- Q 5 7 DAT E NCR N N 1 NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY p _ ____ _
1561 Lib- 'att.ct rmr a rain _h- ~ ccunLunenvcred 9-26-78jinr p: ing instal.lation_.2nreign_cbject_in conlc.r_next_inlcRework 2n ,
l10-25-78 C. Fugate 1$62 9-26-76 _F=28$n9- Materini meinLvithenLagy_nanfac tatrers I 10-2 u,-78 E,. Deitz
_ _ _ _ _ _ _ _ _ - ::nrP Reject 1$63 9-28-78 Elec._ Penetrations - No cvidence of Aq accyptance as tc}
_._ _ _____ ___ veri,fy the_ quality,_lntegrity_or_phyqicaL accep. cr the innt.
F-27J1h. Itcma were not furniche i in accordance ;ith i 1$Q 9-29-78 the requirements of Boiler i Prnu. Vessel ~Cde. Pipaou.tD*rSt?Ef 11-3-78 J. Gray F-f92$7. , Actual eye nut size received in T/8", while D W
~1 %$ 9-28-78 ~~
ci WhE be'eii shi[pg
~ - - - - - - - - - ~ - -
U-3-2h-79 B. Mac Glachan no'[sy"vil15 Poi GLbrar;/ Trbr Storais ~~arda T;y identif-cat- 1on ----
9 29 ~Erkers U nundio~ r a are mIEHing, and dbW ed- -
Rework 1 o_ p(,-78 J, upence
_1 $iiG- _ _ - . - . - - _- __7 8-__ -.. _ _ _ . . _ _ _ - . _ _ _ - . _ - . - - - - _ _ - - ~ - _ _ _ ___ _ _ _ _ _
C-230.__ Excer ciYe _DlW __3.Mb- Jh-g6
~~~7 10-2-78 29760 werc _placed_in DG Bldc.. ul th5m%- 6. #T Olm6f#" use as in 10-30-78 S. Kirker P Thh9 Inatriment Tubing liuted ;n the Ilf, witP codp 1G3 __9 3 ~NWO_60$130h9$E'd'0*3 dIEkEU'O lE' M * "" " ' ~
4 1569 10-2-78 J-30536. . Carbon.steelbol ts were received ins tead -of- neject [
, 32_jo_73 g, peit;
_Austent. tic _ Steel asacquired no certi fica te/conpliance -- --- -- - --
_f-30185.-_ Bolt Heads werc not- marked by ronufactuerer- -
11-20-78 J. L. Gray
._1570 _ __10-2:7C_ _1.712_ca. 3/R"- 16 x1" . ..L307- Sc rews - various -s i zes .- --
_C 208._ Loss _ on- ignition exceeded -the max-bv -0.6%
1571 __10-2-28_ ,
-)
1572 10-3-78 _T{ng[I_po4tgrg-gegnbodiclet~fM-~30027~ as] laced-
~
on'iiraceirent C(572)a'oF9:29-78 Oith end teep ^77.~ gSe_A3 I J0-9r78 _ _E,_yan_deleer
._Fr2731h. J "_Sch_hom_3".Sc U U ,_h" Sc G O,]J U cit LO , $$c. S _ 12-26-78 J.L. Gray
.1573_ _- -- 10=3-76_ AOREA-312_L L. 31 red t em a _ n o t_ furnichc L in . acconlai tn hder_g cre _Pret are *da -
_E--21.._E .22 . E-26 _yariqup_ P. 0 J<'quiremf ats no t me t Use as is J$7h _ _ _10-h78__ for.600LC@lc_(Cen.treL A_ Power _gabl.eL__ ___ _
157$ 10-h-78 J-3107accunentation _ required la_ncithcr_ traceable-
_ _ _ _ __ or legible- no_ nill _ test acport .for_IIcat ccde 415h Doc. hworkc 11-3-76 C. Gwinn 1$76 10-h-78 E-20._Electricallunatrationlccccblien had .d
_ _ . . _ _ _ _ . . _ratea greate c_than allowed,_wher. tee ted .9-26-t 8. _ _ _ _ _ _ . __
F-279$2,_ Ug certific 'qte of ccmplianccq for comring _ _
157/ 10-$-78._ _.
material N/A 11-7-78 J. Sli fer 167d 10-6-78 aide naa-Mh z Up Tanlm M-h.
vaa found uncove re3.#IT-58louer_Easn_cn..zect_ Rev.,o r k
$-23-79 C. Fucate
~
1579 10-9-78 C.- ? 31. . Use as ic 1-11-79 L.7aa sh{ieldHaH_____ Variation in_the plumb Unit .' North secondary de rvee r u) w) _ _ _ _ __ _
r-LOG OF NONCONFORMANCE REPORTS '_
u PRO.ECT NAME Midland Units 1&2 jog go. , 07220 101
'C PAGE gq 2 3 I 4 5 7 DAT E NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / HEMARKS
~
DISPO. CLOSED CLOSED BY Tsii- M 4--~Ecwer biis~s~ on thb~ East side of 2T;58 1580 10-9-78 -waIfound uncapped 7idlates Class C cleanlinE5s Rework T-27660. Support struts are rotated FEeir axTs of
-~
n oject 1581 10-9-78 alihiiEn tJotial_lowinf fi t~ tyi W th' web ~ f1anges F-31368.___No .G-321-ILform wrplied fot thren.: ole.t,-- -
_10--30-78_.
1)oc . newc rk 11-2-78 M. 1,onovar.
____158 2 . _ q tagpg_dg,g tggglgo{C grggg pe ode._ _ _
150 L_. _10:31 73 2N05Nola31rmaW1----~~--
- ~ -
Revoit Mlla.MDlBlandMactedllatwrial.a a Rust _ Rework 1_50h _ _10 _U-L8_ _ Par t - no .-ie_ located An_the. Gate / Stem _lif tinglevic .
IP-05B Heat Shielding on_Turbinej as damaged _sHghtly 1585 10-12-78 during_correstivework on_HCR-1560. __ .___ _
Rework 15L6 10-13-78 E-42.___ Dugs. E_-609,536,532... _Condui ts. show. evidence. o f_. .
3 gidagog0 [{.oirgt g o[ggn been' as damaged by drillinc --""" - --
1587 10-16-78 ~the concrete ~siab for dowel 5-~at el;-614* Repair 1588 10-16 '8 Jp: 05A___0utboarir a tor _moun ting _ holes _have_been_drille J Rewod
~ ~ - ---
u P ~
Y.N8(if. 'YNEEru"did(TMINieEti"8ciRion MaM 15 b9.__ _ 10 -
l~l_-~ ZZi~ il_._Zil li _ __ heJoct i3_30-79 J. Gray Doc Reuork 1$90 10-F' ' a --not 1.een received from the vemlor -
%. Flyd Head 17c39 has a large #C _lmrn_and 1f21___ __1h?>_. Repair Jov*
h- 21. 500' on ReeUL7220 2E-212Acr1 A-11 197Lhed 1$92_ . _ 10_ $27d imp _1,rfec t ion s in the insulation, _
1$93 .0-19-7d F-12. Tlattery .Racho.___ A _ deficiency _ exis ta _ recardinc---
- - _ _ _ _ . _ - __ _ n.dditional_1colationlara . Red
" R ebar_ m_ no t emb edded _ in_thre c _ loc a tion: "P 159h 10-20-78 _'e1 _702'_and-_70h _ _ _ _ _ _ _ . .
g 1595 10-20-78 28736._m_www wnu ncauon Ma* -
Reject
_ _ _ _ _ __32-1:78 J. Slifer ___
_C-233kilcorL10B3_was fabricated contrary to dwg. .
1596 10-23-78 Reject 5-21-79 S. Celnett 1$97 10-23-78 _F-2731h.__ h pce,._of_20' ramlom lenclt t_pipewere receive l Reject dnmaceL from _thelenl_or. _ ____<__ ___ _ _ _ _ _ ___ _ __Itowo rk_ ___ _ _ _ _ _ _
pipe._ cad w d y 9 inaul'icient Doc. Leuork Rejec t s 159f 10-23-78)F-2730$. RG C__of C- 1 R. Va
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- v. ;
.. LOG OF NONCONFORMANCE REPORTS 7.i {d ;*{')p' t ' {\'
m
~ .D uW/ 1 1 8 PIIOJECT NAME Midland _Uniin_L&_2 JOD NO. 07Z'O - PAGE 10$__'- __
g NCR fJO. DATE DATE NCR so NONCONFORMANCE DESCRIPTION / REMARKS DISPO. C t.O S E D CLOSED BY N Rework 16$6 11-17-78 wi th inuuffici en t hole d.2p t;1t_neper and_e_oth21ea. 1-10-79 K. Brinutcr 1657 11-17-78 li- , y OC-180_xcld4_m cnnW Imicl_xhit usc As Is ,
Nk. eIfyi{ilfTedivaT Pun.p. oiT it reakiiiii out Repair
~
oT- Eiar trearir,g and ir.eMiiifm ~ fear-of pumpis Taying in- shaf t 1658
+--11-20-78-- IP 64BF Rd3ift6FBTdg- SisTy Pump. --
t~ubiYig- tliat goes froit 1659 -~ -
11-20-78 iiUnp T13Xt Ukchahg'eF to pump mechainical TearbYok6:T oTf.- Rewo rk i
2P4TK.- ReacroYcbTdg. spray pump. piping that rdnt- frtt 1660 11-20-78-__ furifh6at dXch~ anger to the sucticn flangrts broiren off--- Rework 1P-60B.- IMcay Heat Removal- Pump. oil TS Icaking out~of Rep ir 1661 11-20-78 rear ~ bearing- and~ rrechanical seal-laying-irrshaft support _
~ ^ - - - - - -
h-2 F. IWla 2P; GOB 7Decaf Heat ' Removal-Pump - - - -
No oil-in ttre-lou 1662 11-20-78 ail' ~ level-indicatororr-the pumproil-level should -be-full- Une an is K. Nilaan
_ _ 12-.8-78
_!E1PA Target _ Rock Val _y_c, using_limitorque Actuat.ms 3".g
_ 1663 M Culi n
__11do _73__ ACA _GT_1M0-011%ErikfounLto_btuucrirned amLuns tded $~k79 1664 11-21-78 ti-312.___1EEB:5-5638-14:6,_1ELB:10-5631.1-L listed _above_have_f.lakiryttust over entire interior A;o_spoo.ls_fasur ce.Rew rk 1665 11-21-78 M- 169m _El ec tri cJ iy d rogen_ Reco nhi n e ts_ ccrti fi ed_rra te nial-t e s t . .rt p c tt._ s up p l.1 e d_is_il] eg i hle_and_untrace ahlo Do
- R'" "k 11-29-78 D. A. Delaney 1666 11-21-78. _ _ _M- 7L__.S e tyj c1.}M t e r_f ump _Mo_to rL_.s tore d_D u tsi de_ c on t ra ry use An 13
- 10. requiremenLtherbe_housad_inmterncoaf struc_turm 1-23-79 C. Iwate 1667 11-22-78 &@fic]encien pe W 1 2 m -23 63 M.-5 on the ralced portion of ban thoa 2 inch Rework di fi c,ncuurface. 3-7-79 L. Brown F-28736. Two direction Tube clan L QCIR was iniated but 1668 11-22-78 material is unavailable for inspection.
b l0* U* #6'" Y dieuel_ generator _engino- F-1-519.is m ark---
M'69 11-28-78 ntared_nntuide contrary _.to_apec. Use ^9 In 3-22-79 C. Pucate 1670 I
11-28-78 M-12.3.Jiidcaclenice_Valna.__w mvi nion to the 1-I9-79 D. Delaney G32.1-ILfamp_vero used in doc rkri Doc Rework 1671 11-28-78 ,M-1204 Hu leor &,rvico Valveu._Qut11ty veri fication
_. __{Jocumgntation package haa not _been received for valve. Doc Rework 1-30-79 D. Delaney
! _ _ .1672 _ _ . _ _ _11-21-78 _ lb30666.Jurrhir Lugu_Typc._YAVHCLL_E2_atatement_of_cen:
._____. . _. .. ._ ___ __ for. nance _haa._bc en Je c eived. Doc. Rewor) 12-13-78 R. Montreuil
~~
1673 11-29-78 F230075.__2000_fca. 1" x 8 " l{ex holta. No certificato Doc. Rowork of complianco received for the above. 1-30-79 R. Montreuil
% robarwas uan ouf cut ..hilo w removing C-30$* r'4t_ _rch h --
1Q5 11-29-78 . .
an expancion anb/cEtling __ .. _._
b1 opec.
Uce ao in 1-12-79 ,
B.T ,
Check
l LOG OF NONCONFORMANCE REPORTS b .e # I 1 8 g
PROJECT tJAME JOB tJO. PACE _
G 2 3 4 5 7,-
DATE fjCR TJCR rJO. DATE tJOrJCOfJFORf.1AtJCE DESCHIPTIOrj / HEMARKS DISPO. CLOSED
_ C L O S E D CY'.
169k 12-8-78 M-1.21 Prennurizer Spray Corprnl Valven W e_ dial _Indi-catora of F-1-236 were notfunctiening_si henvalven unre evcb d. RewcrL, 1 -3,, ,r,9 C. Fugate M F _3.1_311 276 Pe o. df ASTM-A-Up Pol t s Mtorial 9 " Report ,
1695 12-11-78 amy,y. M d W R C M hty m- cif h t . Reje t 1-31-79 M. Mxre h-123-C Decay Heat Reccval & Core Flood Tank h-1')" ACA-GT- R 1696 12-11-78 MIve. T'rong page number on c-321-D Rework 3-30-79 K. Deitz
~
2'~125-ec Huclear Service Valves. No documentation uas Lic 1697 12-11-78 received on M- 12E-c. Rework 1-29-79 J. cray M-120-AC Nuclear Service Valvea. Doc. docon't correspc id ,
1698 12-11-78 Hwork 1-23-79 D. Delancy v m i g3.21 D.. . _ - .
M-123-CC Uuclear Service Valve. Documentation a ngwn 'i-- Rework 1-10-79 D, Delaney l u,;9 12-12-78 correspond with G-321-D. . _ _ . . . _ . _ . , _ _ _ _ _
C-30$ MIEREAC_.'.Inik.u/ gauge _Un EPf' 1hhhEw_uued nd Rework 1700 _
12-12-78 found_ta_be_ nut or_telerance. . __
'-10 79 h* d"I" t "
-120-AC Uuclear &nic'o Valvea Val ve i n s t eanud_claca__ '
1701 12-12-78 L and should be elaan 2. Fewo ra- __1-30-79 D. Delanev 170 12-13-78 FL' 3h?- TWG Oh0P 13DIiCA$M Pif 2 EEC'l D* have f.1 akin L _ rah '
Rsork 5_10_79 M. Moore u/Joacible_
M-32p pit ting _na_interier_curface_of 2h"-1HCC-67-H1, haa h pas. improperly pipe..__Tfj ident ed.
1703 12-1h-78 "
Rework 12-lh-78 E 2O_. Cable _I'ungtrritions Wire N-3 on ponetration 2Z133 #1 rework 37oh recnited_pinded at 2ft and ?$ inchen from the end. /!2 roject D7-CMaiU2" for_mi_A2f mle/Wld_priter 1 Uce as ie 170$ 12-lh-78 ia2_.ICO.01Yed dn0pcej_and leaking 2 poc penn ~ 1-70-79 R. Montreuil 1706 12-lh-78 E=13 M Di ntributica..Centerr._tu22a ce n of1ent_cariificatkon Doe
- Res' > r "-
forlutcrling_Ancu n Recordera aro ille g e.
0 J-2M Nuclear _& nice Butterfly Control Valve Traneducer a 17 7 124 h-78 t/;/ A Name Tags Were wrong._ l-29-79 D. A. Delaney M-1.10 Maintcnance Inspection, unable to locate rJalerial 1708, 12-lh-78 for incpection. Rework 1- '$-79 C. Fucate
~
M1bh Carbollne 191 Hh Wm Receiml kmmd, and -
1709 12-1$-78 en)oued to air. use ac la 1710 1 W .h39.- M M 1 Wir m ya upport -.rcia u,, omilia d uce As Ic 2-5-79 J.C. Huron 1711 12-1$-78 .C--27__ Field Wicd_Ha.__26,_wac .malded. ui thout..a fcna_UR6- Rework
. ~ . _ _ . - --- - - -
o r. QCI R- bei ng- i n ou ed --fo r -Doo . --- -P 12-15-78 S-7-.your_ Thernal_ Mag._ .1]reaker_ E Rm qte_Operatorq A ch sel g ;, , 2 hop Incpector 337 Releared h Rotory . Breaker Operatorm Reject f
- i. w-1 LOG OF NONCONFORMANCE REPORTS
- r ;
b.IGV'.. 1 HLdland PROJECT N AME 1 07220 a 108 .-
JOB NO. _
PACE -
2 3 4 " ~
G 7 NCR NO. DATE D ATl! NCR B.CNCONFORMANCE DESCRIPTION / REMARG DISPO. Cl USFD CLOSED BY O'
____...___.___.___...g ISJ1170..__h_pc a <_Typc_/L_1BSlorizental_ Ac_Amme.ter/
1713 12-15-78 N.
/ol t.ng_tm_ no s ta terr. cut _sf_confonance. D c. R w r10 1-2h-79 M. Moore I'-F-]20. Act. 2.J requi res deniccantjp_hc}wucelln-- 12-21-78 ! C. Fugate
_ _1711L 12-11;_78 the pine nnool n,_..thic_ requirc; ment _no t fulfilled.__._
11-1Dh Iarge_fipelpaals,_wrnng_Welduccic_on_pipespool._
- 1-10hlt. ___Ep o ol_0H EC= 19--S&19 -f1=1,J.GilBC= 20,619-7-7acceind
_ _. _17 16 -___ _ ___ 'j 2- 18-7B.. with wrong thicknenu. Une_A2 Tn 2-12-79 J. Cabral l
^
1717 12-18-.78 M-10h.__lhwler._Pipa Spcol/__waareceived containing pg g tbalcp 2rfaceanut 1718 -bl ^ Nuc car Service,nodesicant val _found_inaide_cpoll Valve s , we re stamped with wrong 1 Ele _c7/T Rework
- ~ ~ ~ - -
12-18-78 ~~ilihMTicaHon number -
Item //2 U/A 1-11-79 K. Deitz TI~20~-~2 Ti~ Service Water Traveling Screens, chain sprocket 1719 ] 12-18-78 nairdadriVEr5d TJ6T ~odt-6f" EII grEeHE .
- ~ ~ - ~ - ~
Howork 5-17-79 M. culiano 1720 12-19-78 10-602 Seismic Junction Box Support _Wal_HClded_to_the_rmbed s
EU*N, Withont_n_Droject_arPIOYe Ldrawinc. __
1 1721 12 8 M-1011 2 ,". x1 A" Coccontri c Reducor_Jit. B UMB 63E,_Materi 1 rocotve__witho M_G .321-D, Dac, Rewo n 1-10-79 J. L. Gray 1722 12-18-78 M- 101 2 ,__.1 h" _gsl L30_1;v o ol_nca . st u fe cie n c ien_in_ doc umen=___
_ _ _____ ___. _ _ _ _ _ _ .tation _.
Rework ,-23
"_ ./9, M. M ore 1723 12-19-78 21-inuc-178-n17 3_ pieces improperly identified.
Rework F-11'h97 Bare Stainless Welding Electrodes, were wrongl 172h 12-20-78 _ ]_ N'H wao received. __ ,_ Re.jec t 1-29-79 K. Deitz E-1_2 Station Batteries, numbered cells not traceable Dac.
172$ 12-2_'-78 _to_guality veri fi cation documentation, pam t-1726 C-23 Cut Rebar. Bond Bean was cut without approval.
12-23-N _ _ .
Use AS Io 1-9-79 /S. Kirker Y' "
- N -- " "O 1727 12-22-78 -
1728 12-22-7 & C='30h L w r_Eupport..Eranuurizeraing_,_Euchtel UDR Ievel l_ _.___ _ _ ._J L did_ro t_Includc_ut_.repor t. Uae An In 2-6-79 n. Daly i
C-30$ Expanoion Anchor Installation, were inatalled by v3e e l 1729 12-22-78 g77ctriciana not co gual'ified. ~
is 1730 M-46 Ch i l l e d Wa t erlumDD ,_had _an _inco rrect. .ccri al__
12-26-7dnumber in block 20. Doc. Hewort 3-7-79 /D. Delancy
'h 12 'I -7 1 E--?2&E-26 Cables, maximum tenni;' .
applied wau L* 1731 >
greater than i t shouli have been.
Reject ,
- n. ,
l 3
LOG OF NONCONFORMANCE REPORTS
,.g,$.] .
L' 'i@ 1 Midland jog gjo, 1
07?20 PAGE o
110_
PROJECT NAME -
_ _. j . 7 4 5 2 3 DATE fjCR tJCR (JO. DATE NONCONFORMANCE DESClllPTION / REMAllKS DISpO, CLOSED CLOSED GY E AC.0-mat 'l indeteminate in regara n to nati cfact ory 1750 1-9-79 completion of_3ualification teot rea'ata pey onec E-ll _
17$1 1-9-79
-A . Q-ma ' indeteminate in regalds catisfactory [
connletion of qualification tect req'nts yeryoc E-13 E-1}-AC. Q-mat'l indeteminate in regardo to caticfac tory &
~)_79 completion of qualification teat reg'nto per opec E-19 q E AC. q-mat'l indeterminate in regardu to natia fac tory- N 1-9-79 Une as la 2-23-79 R. Moray 1753 0651eti6n of' qdslification test req %Es per upec R 21 E-22r AC. Q-mat'_1 j_n_ M a inate 4 rgdn__Ra%_c_m 175h 1-9-79 completion of qualification tect reg'ntu per cpec E-22 2- ^* -- E i" " "
comple tion of quali fication test req}"
~
l-9-79 Use as ic 2-27-79 R. Moray 175$
mte per goc E-26 .,
-E S-M NNdN I" Mdd #NNE 17$6 1-9-79 -
- ompleticn of_ qualification test reg'mtn per qpoo M-h6 __
1757 1-9-79 E-It9-AC. Q-nat 'l_inde teminate in regania to untisfactory
- ompletion of qu1lification test req 'nts per spec E-h9 R-204-AC. 0-mat'l- - -----indeterminate in re' canis to na tinfactory 1758 1-9-79 c om]1 1 0 t ion o f qua l i f'i ca t i on t e n t re q ' m t a_ye r sigle_ IhgO$ , ,_
1-20]-AC. Q-mat'l indeterminate in regarda to natiofactory
- omplet.icn of qualification teat ren'mta ger spec J-201 _
J-202- AC. _Q-ma L '1 inde terminn to in regard a to ;a Lj n fac tory _
]760 1-9-79 completion of qualification teot req'mta per cpec J-202 J-2Ol-AC. t Q-mat'l indeteminate in rewards to natinfactory~
1761 1-9-79 gg g ifFiAt!jon U t req'nto per apec J-20h
~ ~ " " "'" ""
176"' l-9-79 .:ompletion of qualification test req'atu per cpec J-207 Use as is 5-18-79 R. A. Moray I- 25'.1- ^ . 4-mat;'.1 inioterminate in recaran to catefac tory _
l,l o,s 1-9-79
- ompletion of qualification test req'mte per spec J-255
~ -
"" " " " "Y 176)' 1-9-79 --
acupletion of qualification teot req'mts per spec J-603 1/65 1-9-79 -2% AC.__Q-Ig 1_h gMqmina t e in recanb to natisfactory Use as is 5-14-79 R* A. MaraY
'ogletion of qualit teation test ren'atu per cpoc J-60$
' -275-AC. .q-mat 'l indeteminat e in rearan to satisfac ton _
1766 1-9-79 completion of qualification test req'ata per spec J-273 l M-1l-AC. i Q-mat'l inde'erminate i n rega rd u to natisfactory~
176/ l-9-79 c. Np __.. _l__e_ i _t_i_or of _quali fication tou t req '. a_____per spec M-lh _ __ _ - - - _ __
__ . . . . _ . - e.-.--.=**e---e__--_- _.p--
l i
s LOG OF NONCONFORMANCE REPORTS
- @l.q n l: w,4.
- a. 1 1 a J o a n. :--..
o._. PAGF _llb . _ -
.. n . . ;. 4. . .. . . . . . , . . . . .
. -. c.. .,.-..-. .__
v a o s c r,t.J.A,r.m.-~. - . -.. .--- . . - -- ,. . . _
..,v. .we..
- ~.. _ a-
~ . - . _ _._. _. . _ . . , . . _ _ _ _ . --
.g.-... . . . . . . . . _ - -
3 4 b i 2
~
DATE fjCR NCR NO. DATE NONCONFOnt.1ANCE DESCRIPTION / REr.1 ARKS DISPO. CLOSED CLOSED BY M-106 ITT C_rinr.elU)ipe Hancero,no Quality Wric. on Doc- Do<. r- 7 1823 1-18-79 umentation was received with chop order (IMD-263) Rc M k. _
i-M-f0E ITT Grinnell no Quality Verification Documentation was received- witli~ch~it.i sin ~t,aT: ~5 material locaElon in urEiRo. Doc. Rewo2 k 3-16-79
~
182h 1-18-79 .____.. _ .
v.___
n._Montreuil p_
C-3ph, _ seiemi c. Condu it_ ABoy_SpImg_rp1,_ those i tmn haveG-3C $ so 18?$ 1-18-79 cupporta attachcd t.o block wallswhich is not inacclrdancewi th _ __ __ _ _ __ _ __ _ __ Csi.
J-253 Atmospheric Steam Pump Valveu, tags for valveu conta n th'd wrong ~1 tem ~numlier~ a d vElve I D. nuuEer.
___N__k . lNN9_. 00
. ._.Itoc _Ilcuor1. _ _ _ _ _ . _ _ - _ _ . . _ . . _ _ _ _ _ _
Bolts, no anality verification documentation van 1827 1-20-79 received for ITT Grinnell chop _ _arder_ [MD-lh9-01. Doc. Feuork a-8-79 R. flontreuil C- 30!; Sleeve MVA 2A12B, was done without an open Inapecti. .n 1828 1-20-79 Econi. Uno As In C-30h..__ Fab o f ancle framen. was accomp_1le_hnd uithout an 1829 1-22-79 open ,__inopecti on record. Uce As I3 2-1$-79 J.C. Huron 1830 1-19-79 --
of time.
W' /b 15 _.__.___
F- Pmla Butt Weld Elbowa,G-121-D received urong 4 " "' d f 6; _
1831____ m g79__ [3[262)tp rcilano spec. Doc. ReMrr 1-27-79 B. Mac Glashah G-2h Mlac. Metals, inryco has hover uubmitted uample panolc 1812* 1-22-79 for approval.
li-2Ch. _ Voltage._ Mea 6arementa_indirnkLd t.110_L 1 wcrG__Ve1 ded 1833 1-23-79 _p; q> t a __3 e g a_yggt g , __, _ _____ Uce Ag Ia 3-2.3-79 L_liarm F-10:209 S t:.ttic2LI!atterion: Maintainance Deficiency _._
_1 31.t__d _ _._ __. _L:23-l3._ __ _ . _ .
Rework M2-M R hwan C-30B-AC Energency Airlock, Diacrepancies for oaulity 183$ 1-2$-79 V Ei H eation documentation was found. Uue Ao la 3-19-79 B. Mc Glachan F10-.1 h5 Service Water Pump Motera, power oupply to motor .
183b 1-25-79 Uae Au Io 7-lh-79 C Pucate crace_heatera han_been dicconnected since 1/12/79.
--C-10h Installation of Cable Tray ~Sunnorts,__voltace meaam e Uce As la 1837 1-2$-79 yau outside the _WPS opecified value. _
_ .103 f L ___ _ __ ._ _ .1.-2 6 79___. in2DLpkg. ._Elyc_rnducern have wroncheat
- gggdop*' tcorp C-2s was cut out.
. _1 _- g6 _ ,g _ _ __-~habeded Channel, 7-_ _ _ _ .
~~
Uae As Go 3-6-79 / J. Movera 1039 _ _._
18 h') 1-2') - / 9 _.d .13h.___F0m_J 0 L 3_for_ Code _ Haia _ReDmia_Onf.c-321-Ti unL_ R. Valentine 1 received with valve chipment. Doc. Rewort '0-79
. . y_..___._
i C-439 .. Pump re t. urn l ine _ res t raint..r.' .)_cnhed,_ vara _l'sta n lled J ,- r 7
-t.__.,,km . - . . wr
- ' -- ^ ^ - ,Hework, c..,<, n u ,e in ... , _
LOG OF NONCONF0flMANCE ilEPORTS -
(li%.'- '
t
- M t" 115 PROKCT N AME JOB NO. ' __ -
G G 2 .-
^' 3 4 '-
DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED dY'._
JL-342__s poo l ,6 "_r.1552- 6 33- L ._.ha n._g ra e.n _sealan t., an_to p_ _
1842 1-29-79 o_f__p.ine_, leaving _ integrity i ndeterninn t e. Rmk Jcl-21_i_ lictor Contril_Centen,2H43_in nissing_cne_back- N 1843 __l:19-79 _ plate,__ _.
Fework F-3291$ 80 Cubic Pt. of Sauereinen No._]2_Aejal Castinc 1-30-79 Grado. Baj;nreceived not marked Caatable. Reject 2-9-79 T. Estea
_18) A E136 Con @ lit 2hJA0.2h.epdq at racesay 2BBBO_1 A should end at_
rane m y_2MIO1. Rework 2-8-79 J. Eoxel
_10h5 ____ .1--33-79 __.
_E-32022__1pc._13 / hM' x 10' S A-O 5Jin. _20_Elata, centificata 18h6 2-1-79 _of_complianc.c_wac_no trece n.ed..___.__ ..________ _ _____
Doc- Rework 3-5-79 n. Montreuil STD I'I-2,0iL__ Pipe _ Spool 2CCB-2l t _f0)t-h-6 han n l arcr1 ARC Burn.
Repair
._1 A)17. _ . . . . _ 2 .1 --7 q M-118 Main Etvas_Jo01ation_va1ve,_yrone donumitntatt ion 3-30-79 L. A. Delaney Doc. Rework
,_18h8 ' o-79__ recpived in Q,y.,D._packam .
C"3Ch C27*- veld _ rod._Witherawal_.1 Control _,c1cc t:cdon_wcro_ rat 18h9 2-2-79 retuxned_to-_the rod _roca_uithin_thc_h hour _ period. _ . _ _ _ _ _ --. -
1850 2-3-79 .E=12.__ Battery._ rack._pratentive _p 41 n t b" n _Le en A,ge d N/A 5-8-79 A. Lobrovich
_ _ . . _ . - _ . _ . _ _ _ _ __ .dur btg.d na tal la tion._ _. _ _ _ _
18$1 '
2-3-79 L20h P'lE-L2HBC=191 =1 iM_.LanLS._vare_ndded_vithout. A"
_ _ _ _ _ _ _a_K-d.OQ1Lheins;_initia tnL___
1 W"o W1 M 4wl c.ar_Sc rvic c Valvea_valv c_ nod 9.8._haticC_page_aul. D. Delaney
. Doc. Bewek 3-13-79
__ i _ _ _ _
___2 - o 79 of f ..h9._9_.ts_illegihle._
f-70 *n vi usa, no- doouisnJ,ati on_wan_ received. ' e 9d%%k; 2-23-79 R. MacGlachan
_li.i s 3_ ___ _ __2 .2._7 3 _- - -ba r i mro -wo o-_i nd o te rm i nato - _ Reseed
.A31C E_ Variable _ Spring _Hange rn , _no_re r t i fi cat c_o f_coJuli - OW 2-13-79 R. Montreui1
_ 18;h _ __ __2 m79.- 2nc e._da_re ce i.ve d._ ...__
I bO-Q-Udt'l IHdClCE31Edid IR regarde te__ga_li n fa nt ory com-S ^q "gr _ple tic 1_Qf_ QU 31i fica t i on te n t rect' c t o . per crec E-60.
_g f p ._In00Tregt d ocur:en ta t i o n ,_J i nc orrle t _png;__gplintt_
___ .____~~ _1 Tio n . Unvor <-20-79
-2 T. Entos
.G-L1_ Crimp _ Tao 3 n_wc re__rclurned._silh__f au l t y ratchet nnchan .
_ _ _18 5 / _ _ _. _2--6-79 .inmanade terminations on_Oleni DCDQtralign_indntorninato.
. L32.1ftt__._312_lhy._Ecx_futa Stul Bol tn,_ no doeurgnptati on
___.1850 2-6--7.9 was received. Doc. Rework 2-19-79 T. Estes
) 6-79
's.300 nipc_G-321--1Lrau_noLracclued vith aonumitn tion
~
1 AC( l ..on thin _ order... _ . __.,.__.____3 Doc. Rework 9-7-79 U .._ . ._Learc__..
t 1 q> > l v>-7 9 Fr303hL Structural Tube van rocciv- nd without CMTR no.
, Doc. Roucrk m,
- - < +
., g a y _,.
' , m,, LOG OF NONCONFOf tMANCE f tEPORTS t 1 ' '
l (I h.3 J: %
L,"
1 1 PACC 0118 PR OJ f.C T N AM E __ _ _ JOB NO. _.
g ol 3 4 S 7
e'
- DATE NCR -
DATE NONCONFORMANCE DESCRH' TION / HEMARKS DISPO. CLOSEO CLOSED BY tlCR NO.
CN E9 1 An ('ahle Trny Scimic Supperi. DNI 7 91cy, nec t i nn 18 k 2-19-79 of hottom horizontal rnanber van removed & nhoolan' t have been.
3-28-79 D.C._ Squires '9 P 6.6 e n ilol tine Materini . holta identi fied Kb7-X1,have biccC 1809 ?-19 79 notinha_tmek in each holt.
bo'S M-20h " 6?o nH.1 Tacarrect_.xcldinc p-ocedure.n cL.cn_ F 8 Uce As Ia 3-16-79 J. Huron 1900 ,,-2 3-7 9 moand_EM3.h9. ~ _ _ _ _ _ _ _ _ _ _ _ _ _
C-208 i'roonxed_ Hon-3 rink Crg4no vwultn nr._1h u ninkas~a E Ioib 1901 2-21-74 toofn waa IQCCiYed- Acc,_ Rework _ _3:22_]9___
H" 0 't U" ~14' 3 " R ' f'nnonc Lric_. ducor_.J'A-h03JIP. .30b pce , Ac ,y, 1902 o oo " gg .-_ h_3Dr71_ . .__E. Moarc.. __._.
__2. h32bD waa_nat. received _vilh documentat. ion- Doc.
.Ii-106 ? Hancer Annemblien, no C Y)1-D-1 A A- Quali ty Veri fi- R. Montreuil
~ cation Docur.entation was received on TTT Grinnolla Shop orddra Rework h-2$-79 JW-7 000 Puri fication Wmeneralizer a han a 3" arch strik 3 on i t. . Pcunc y, 190)t 2-?2-74 M %o Spool n & Valvon are covered wi t h a Frona continre of NU"OIE 190rj 2-23-79 _concrela. ._
_Jj-f,$9 SH.1 Rev.1/P-750 SH.1 Rev. 6 Tray Support, indeter= kes e c k',
ainatehecance no accontance cri teria for thin installation.
1900 2-23-79 _
M-P0h Plued Head,has n large Arc Striko ir,iA j Git.
M-1.16 w k en_L ep-? F.<A B. Electrien1 Connection termi -
1903 2-23-79 al bgPn n 9"l onz_ cal i t inrent of certal box. .
.T-P 0] Control Panela 1C39, PC3G, 1Chl, 20h3, 1Chh, 20hh, 1909 2-?l-79 do not have nameplated identification. Fework E-339 2" GRS Condui t 211D016, was damared by drilline the-1910 2-23-79 Toncreto r' b. 5 LL Roar
_Lh Plectrical Tint _Supperin_ arc _Xuldod acrono ri n n <re 1911 ')- 2 3-7 9 Une An Is
_oflca21.
C=23D Concrnic_puolit Pveengive Blumnn. ro nul t i n rr in Phou.
Use.As Is 3-7-79 S. Kirker
- __121 ') ')- ') 3 -7 4 _yda,_ o f indete rminate high slump concrete was placed..
F-239')1 Tup __Elaten. arc _not mrked to idon+ifu trv onbilit I)oc. Reworl '
1913 2-23-79 with the Cara. 3-23-79 H. Montreiul ,
4 616, & E716 MCC Rinern, Cable Trav Ricers are supported 19N 2-2 "79 Rework S-8-79 D. Squires wi th angle bydnidngingsggpa -
__C- 3QL Se i nm i c Cond u i t Alpnor t m C _
f,a'a ri c a t ed hinC1D31C1_pr or Uce As It m.__.1.2.l_5__._ , 2-26-79 to .dain,dravirr van un>1 ortor to b. ' w inaued for construction 1_20=79 ._J' 2.11 "
C-233 Mice. Support Steel, Itema vers . received without Be 2-28-79 _ h.Mantreuil
. LOG OF NONCONFORMANCE REPORTS -
/hm, r }i l
[:Iw 1 1
PACE a 119 PROJECT tJAME _ JOB NO.
G
/, G 7 Q j j O f.TE N C R ,
NONCONFORMANCE DESCHIPTION / HEMARKS DISPD. CLOSED CLOSED BY -
NCRt'. DATC E-26 600 voit con trol cabin nn G.'21-D Wa Lreced,rel .ith Oc< k*'t 2-28-79 documentation. Reel vac cent to site by errar. b int C{
917 -
.T-2 C 3 Atmosnheric Stean Dumn Valven, tars f'r valves contai n o" 1910 2-2049 wrone item & vnlvo T . T . Number. Doc. Rewotk 2 og-79 II_2Dlp_21pn c
paal " h,n , 1"rgo arr M rn Apnrr P" 1c m" '
e.
Rework 3-lb-79 F. Mahala 1919 -
3 f,,, g M-21), Yard ninirm livma ennrpt he estahlinhed therefore -
1920 2-28-79 are inaeterminace.
E-632 Horizontal and vertical comnonentn of img_l A]R06 3-28-79 C. Cameron welded to "C" nectica brackets contrary to dwr. detail.
Use As la
.C-10b Q-listed embed han conven in eynens of 1/1?" to 1/8" 1922 3-1-79 U l, 63) ' SU egrner Cont.vl neconchry nhield wall Rewo rk _ _ _ _ _ _ ,_ _._ .
C-10h_Three type lh condui t nunparts we re no t wolded per 1923 3-1-19 detiil $9, cane 6 on dwg E-h2. Uae Ac Is _3fg-J 9_,__ _p , g , _ gim__ _
" ^ -
Rework 3-1-79 192h _rto_L ful l y secu rnd to the tray. _ _ _ _ .
1 F- % Conduita l A.T.TD01 & 1 A.T.IO12 are not inntalled per 1925 t 3-1-79 two wvnu t nig. E 63P, nev. 4. Enwork _
M-93 Pive pumos roceived wi th incorrect C-l?l-D forms 1920
. 3-2-79 Doc. nework s-16-79 n. Valentino P-7?h61 purchase oriler received ui.th no documentation. - Doc. Reuork 1927 3-2-79 ---.L23=.79 T E31cc
' N-9 h Tw 3! f f" a 1d P llI2 inntalled wi thout heat L. Brown 108 79 U/ A 3-13-79 numbers or heat code on line ollBC-207 5- T ray s , Lave heeh inntalled wi th only one weld per 1929 3- g-7 9 r .o f ornnanc t o- //1h Cable _._dcenn' t have the a nhe n ton / col u-1930 3-b-79 gM hinder inne betweenouter incket& individual conde. ' insulation I'-270 Counro toazn o pl n cod into formn vi th slumnn of 6 1 /
1931 3-6-79
~
16".reopectively when meacured at point of placement. Uce As T., _ 5-17-79 F. thnderveer C-30Ja- HiF#.3.10I. con a St^ol ,W. eld n tro in vim n+ ion of P 10h 3-b ,/9 hce As Te, h-11-79 D. C. Squires 1932 .
&the elece proximity makes welds inaccessable for repair.
lI=.1.3h Valycn.lmn tructicna_for irainHing_na3.ue- ovnrno+ mTnT 3-o ./9 19.H '
. follmeidc?.Yinc inLerriLY Of._irLtCIOG1E of Val 20R indatar- _ _
j C-30h__0.LialedCA.Dahada.__1hree c.2ne; lmec__he.cofonna 193h on 0-Lin ted 1%5edn. .J ',"
1 _7 79
. _ - _ . . _ , j
e g,. LOG OF NONCONFORMANCE REPORTS -
h ' dla (j p 3 1 1 JOB f10.
1
--.- PACE 120 PROJECT NAr.1E G 7 5 i' -
3 4
DATE fjotJCONFORf.* TNCE DESCHIPTION / nEf.1 ARKS DISPO. CLOSED CLOSED OY ~
tJCR TJO. __
F-3137 Plates, was shinted vithout buyer quality mirveil1nu ;e.
3 8-79 Uce As Is 1m 1935 _ N M-168 Heactor buildine i solation valven . da ta n teknFas han~ D. Dealney 193D 3 79 probleas with pages. missino count. &illerible. Dec. Founrk 3-22 'l2_ _
.E-L_jirw o Un,tnr_Anny'n Recnirnd nn "O" l i H c11_cquipment_. R. Valentano 1937 3_g-79 g _ ,,y _ p _ Doc. Rework 5-25-79 g ,,,gn_nn M-13h 2" Mucl en t. 9nrvi no Pl uc Valvon , vero received with ~
Rework 3_1g_79 R. Valentine 1938 7 8-79 nonflicting tnen -
is-h2 Cahlo. outer jacket inculation was damaged.
Rework 1939 1-8-79 P-1 r; A.C. Tost. & Cnotrol P'nols i DP P ulalc.Jmc L. Tilson 19h0 3-d-79 rour snockouts each Uae As Io 3-23-79 90g
[
l q_q_79
_E- 1 c' A.C. Tnnt. ?. Cont rol Nnalu.have fnur_.kuacknu t - n, Une Au Ie 5-2-79 L. Tilson
"' " " E ""I d " ""I""""'"""""d*""
1962 3 8-79 '[""" _
Rework ,
M-POh Pipn Snool s .M-679 Sh 1h Snool a incorrectly installed 19h3 3-0-79 with check valved & no acclcoleta. Use An Ia 3-12-79 L. Brown C 9 71 < Cont. II9 Pl. 659_' Deb n- ovnccc' beyond_?[ " hepair h-3-79 P. Vanderveer 10hh* 7 8-79 cl n,r cover or noL_RdXddth._Yiolating 1;pec rcq'lirfrant C 70f t V10X116 Fea L crona flanco unldine was done without 19h5 3-9-79 approval of project engineering. Uae as is h-26-79 J. Ruron X-1.00 Spool 1-FLR-10-S-631-1-7,wan veldedto and attachment STD. Repai' a 19h6 7-9-79 removed without an open QOIR and fillermaterial witburd' aeli p. IR -
M-106-AC 1 ILuger Accembly Sketch #1-603-2-2 no decuraantat ion on ITT Grinnell'a chop rofeT8139 D c. Rewor! h-25-79 R. Monteruil 19h7 -
3-9-79 -
M-168 dineropencies found in guality verification doc.- E. MacClachan 19h8 3-12-79 nackagen. Doc. Reuork 5-23-79 Per. P.C.R. C-1690: T1woJoppit cuppetito vere welded to 19h9 3-13-79 thicken portion of personnal air lock. Rework LWG E-650.ch. 1 Tray sectica inctalled w/o project engini ering 19b0 3-I3-79 mimva13h' ylfCM. - 9 39 Uce As Io 5-lh-79 R. Amos
' M-Pol 1 Pipe Spnal PlrHC-109 619-1-10 hna normanont welded
___1031 3-13-79 attachaenta with no material certification. "[,on- 5-,1 --7 9 L. Bman F-3h266 Expancion Tyne Anchora, Hilfi 13nl t < ucra ingroper_1 y 19t;2 markqd-R je t 5-7-79 T. Esteo
' ' _3 _LL7-9 ,
~ ~~--- . _ - - - _
}
r
.,, p ...
LOG OF NONCONFONMANCE REPOllTS lH4 :
'M) PilOJECT NAME 1
JOB NO.
1 PAGE a121
--)
-._ - . . , - -- g ,
7 4 6 2 3 DATE fjCR -
DAIC NONCONFORMANCE DESClllPTION / REMARKS DHPO. CLOSEO CLOSED f tY NCR rJO. - - _ _ _ _ a~
7 ? ?O-(1-2.7_6h'S__.. .__So i -i c conduit "upport.. Fi allowanc o q) 1953 3-13-79 io mado for dowru ill procrocaion inw.P.3.P1-A-LH-(atractur; h,_. ,rv _
N C-30h Conduit Sapporta, was painted nrior to nocontanco C. Groat Re ork h-3-79 19$h 3-11-79 by_q.C. welding.__
E-h2 Conduit-h GRS entering came unucheduled pull box (10xh I Use As In T18T. the demenaionc for thenedo not moet utandardu cet in s-h2. _ h_o5-79__. _ _J._Kexcl____.-__
195$ 3-13-79 E-h2 Conduit -3* GRS 2BC001& 2BC002 are not inutalled ac po r R w rk
__)-27-79 J. ::exel 1956 __ 3-13-79 3__h L _
E-h2 Conduit-3"CRS 2BA013 is in violation of E-h2. Powork 12M l-13-J9 _ _ _ _ . _ _ . . . . _ _ . _- . . . . . - . . - _ - - . . -
M y; Plpe menivcl_an froi M hill #8C 7n040-? 'v M.(nore Uce ac in 5-9-79 1958 3-1h-79 gg _ _ _ ,
_C=3Ob 601U .Cenmie_waa_placeLui11mut_un i a i ru> 02.._oC heins
- -@$9 --- ---._3-1627.l___ _alot.Lfic1_l'or final insneglih lud No C-30)1_ Beams have one side each htat has not been welded. Moncon fe nnance 3-21-79 J. C. nuron 1 60 3-15-19 ~ ~ ~ -~
- h, l?O M ectrical Penetration Annemblica2Z139,2Z1h2,2Z1h3,25 . I)o c . Hework 1961 3-15-79 p_alsno qualification tTat was supplied to field for thece --
E-6.0 Preferred A.C. Power Supplies have broked motora on i96? l-14-79 fron t doors.
C-304 v vpanninn._latchoro +ank_uol deal, ?- d rnp=in ulchara _ .
1961 1-19-79 "'P h not inntalled_ flu"h- __ _
FCH-K-1290 condui t Supnorto ay_nroved are not tho onen Rework 19 % 3 1$-79 the field hau installed. ___.
E-6.0 Pre ferred A.C. Power Supplien, hantwo mianint* R w rk 1959 3-16-79 meters.
v ')1h2h SPRLnry_filjield Liner Platon wrons* amount of 19 , 3-.16-79 material was r3ceived. _ppe, nnuorv 5-22-79 R. Montreiul
,_Tk_ g. C-26h No proinct apnroved dwg. exists for the condui t 1967 3-16-79 aupports welded to the tube steel. _Une Ac Tn 7-?8-7.9 J.rL Hu mq
_S.I.j.'O nnnani tj Pr y_fluppn.rL; f'm im rmanito m a t t a chm R. Amos 196b, 3-16-79 tuyjded charnel without project engineeriner approval. Pework 5-15-79 A #? B. W._f2f-Vertical Reinforcing Dowels on the intenuec-iate alab nide was interrupted at the elab. Use Ac In h-h-79 '
S. Kirker 19M 79 P-208 Embecco Mastorflow 713 Uonchrink Grout, no final D . R w rk
.__.1910____ .r _ 3-1_9-79 __repults o t_ebripkvo te:its hace beo" yaceived.
' - . C-30h_ Sci ami c .cojslu i t cupnort, ain! ,J.r to type 20 fabrico ted 'j ;
e p.. LOG OF NONCONFORMANCE REPORTS -
/p[i'[l dl
- . .. t 's a m
-% 1 ,
I2 PROJECT NAME _ JO B N O. _ _ _ _ _
PACc_ _ _ _ _ . _ . _- _ ' . -
_ _ . _ _ -_- g 7
^, 3 4 6 DATE fjCR ,%
NCR NO. DATE NONCONFOHMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED bY y N
M-2.1 Cahle Tray _ Soi smic Suponrt T Bean,nt eel addod to flc or 1972 3-19-79 bema naa incorrect detail. Reluir F-3h09h 22 Control Switches, no statement of conforman6e
~
3-23-79 T. Eutes 1973 3-19-79 was received with these itema. [ Doc. Rework A-h1 Coating Repair-Galvanized Stool,itema are being coatdl with 197h 3-19-79 WS-heat resisEnco inctant cold cont.g11vwlizedsfUiout nur Ice p mpara wn - -. - - - - - .
Crcuted Pquip-m1 P,d o . w re gnuted_vij, hen L PSP.-C-.1_1 1975 3-19-79 _ Aa3W_ccatre Tnwatim _ _ _ _ _ _ _ . _ _ _
_E_h7__Clngo 1E and Non-Clnno 1R Cable not emploving m g ra-
- t. ion of six inahen uhere cable entera through flcor. Rownik 1926 ..] _L9 .70 s P-1.30 Valven : 1mo-0316&2mo-Oh16 m:uiuracturou inatruction 1977 _ l-19-79 for installation were not f5110wed. __
-F-ho enrvNi t flupporta,_han _heen _1111 ached to a vull with1/2 Rework 19 _
3-19-79 .d rop..in n_;aul_uv ur_.niz e_uarh. :rn .
M-20h Spool f/ 2HBC-1$1-n-617-8-2 chouc it being Crinnel 5-9-79 T. Aritola 1979 3-20-79 fabricated apool in actuslity its incorporated pup piecgy N/A
-psp-3.2 Work-Through DCR19h9 vork was preformed on condfi .t 1980 3-20-79 oupport after thia UCRwas writied. Une As To E-lO Conduit Support.s are installed with copporta that are 1981 1-20-79 not approved by'5-h2, or any of tha latest drawingu. ..
M-20h Unin & Inut. Connections do not have cano confimtr ;-
1982 3-20-79 ~ on an cl$~oun on the draging.
L .
^ ~ ~
Tamnorary Blockout-B.W.1/16 was installed with no 1983 3-20-79 I Cll issued.
Doc. Reucrk M-20h Draina Venta, & INST, Coralections, do not have cam u 198h 3-20-79 " configuration ao shown on drawing. _ _ . . .
M-20h Drain & Vent Connections, di not have same con fi mra , ion 1985 3-20-79 nachownonthedrawini.
M-20h Spool nc.1HBC-96-n-619-6-3 shown to be a reinnel 1986 3-21-79 5-9-79 T. Aritola
'fabrihated cpool,actually a puppe, ht.//?T/31 incorporateg13toN/A _
M-20h 2 HEC-110-u619-2-1b spool hao a ground area uhere an '
1987 3-21-79 ARC ntrike was previoualy. .
1988 .
)h 9 <' r.u F d.BM24Ulh Mmmc dirmimw Uce as is 3.-21-79 .
0111 Unistr% Velded to liner plate, waa velded without 1989 - -
3-22-79 a project approved drawinc. u Uno An In
'. j;
~. - . . - _ - . - _ _ . - . - - . _ _ _ , - , _ _
LOG OF NONCONFORM ANCE REPORTS - '
(D.' tm} 5
[:I f.\y')
- \, S No_> 1 1 PACE 12.,LO PROJECT NAME JOB NO. -
-- g 1 . -)
G 7 . - -
3 4 2 DATE NCll NCR N0. DAlC ,
NONCONFORMANCE DESClllPTION / REMARKS DISPO. CLOSED CLOSED BY .
C M-20h Spool X'CB-16-S613-h-7,shown wall thickunro on thi: N 1990 3-22-79 opool tobo 0.2h ' "la to 0.282.
~
M-619-6-57A C 3~T67A was welded without QCwelding 1991 3-22-79 being nHEIFd-- & .a was not netITUid.
~
M-20h Spool 21BC-3Oh-S619-8-3 chows Crinnel Fabricated spool actuality a puppe. itT.hh2721was incorporated in without p N/A 5-9-79 T. Aritola 1992 , 3-22-79 M' 2dh Spool 0lmC-FM1J E 3 was f ncorporated into cpbi.
' 7 1993 3-22-79 TI N K enginee Eng approval. N/A s-9-79,[ ___7, .jgit alj3 __
c-306 Exapnsion Anchorn had wrcng embedment & apaceing -_
199h 3-22-79 10 urong. - . . - . - . . . . . .. . . . . . . . . - - - . .
1995 3-23-79 F-111TL 100 pes _ ot' thn ni1+i v. . i n _La ts_ nut,_ #, e eeped eW for lent 4h idonti fi cat _ ion._
C-663 IIeat Damage of Micale Shield Slabs, extreme heat Repair 1996 3-23-79 caused the embedded plate to varp. _ .. .-_ . _.-- -_
C-30$ Anchor Installation expanuion anchor holes being Use As 10 drilled within the uininum distance as outlin$d by cpec.
~
26-79 J-218 Achuilt condition of tubin,z & fittingo for inat. no.
1998 1-26-79 - 1pT-1021B conflicts wihih deaign ds g. without engin. approv
/II-20h 10" Butterfly Valve, 2TV-1721 -B 1.a several noncon p11. p%.g 1979 - 3-26-79 fomingitema ag1innt thio valve.
555 Spool no._11ICC-6$-0603-12-1 han incorporated two c trot Non-2000 34 0-79 alboun i two ato* pup pieceu not in accordance with engin.ro- Nonconform ure 5-9-79 L. nrcun
, JI-2O[i Spooln showu au being Grinnel Fabricated, i n'l"I"' D$_
2001 3-20-79 actuality / pup pieces was incorporated without prior engin.rvh aPVhncon fom mm 5-9-79 L. Prown JI-20)2 Spool 015C-21-S612-2-j; chows to be Grinnel Fabricated 2002 ,
3-26-79 actuall> it haa ::up piece ir.corporated withput engineering N/A FPE tl.00G Claca IE Cableno 1AB$G29E haa been inat$i b " Rework 2003 3-26-79 cuch that minimuna bend radius has been exceeded, its indete r
~
2*
M-109 100-1f2" Uer head eereund plucc&100-3/h" hex heatr" h-9-79 R. Valentine 200h 3-26-79 g r$ ed plu2s Ci-321-D vaan't trancaitfed witiiiiiUpment. Doc. Rework _
~ ~ ~ ~C-211 Core arilled peinetration wqs drilled at wrong angle.
2005 3-26-79 use z is h-23-79 K. Guncer M-2C); spool PHOB-O-S61h-10-1 har had pieco added to it
'> 006
- 3-26-79 '~~.~thout wi engineering approval.
E42 R bodd"d Condui t _111A923_w;u denaC.ci ly nnn drillin y. Koxel
' Repair 3-28-79
. 2007 3-28-79 the clah. g 1
8 "U 6 -- . . . . . . - - . . . . _ . _ . . . . , , . . , . _ _ . _ ._ _ _ _ _
e
' ,q n. LOG OF TJONCONFORMANCE REPORTS K,?){?.h 3
m.- 1 jogj tjo, , ,,_ ,
pggg ,1 pjg _, , _ .
l'!!OJECT tlAME _
- ~
0 7 4 5 CO
. 3 DATE fJcil ~
rCR t O, DA!E NONCONFORMANCE DESCRIPTION / REMAftKS DISPO. CLOSCO CLOSED fiY
-_-__.'-.._. AFME S A-106. Grade B Pine,,_n_n dd iY0rnd_uilho'tt G- cs M-219 R. Valentine w 2008 121-D. Material purchased on P.O.__F-y 9h4 0, AEO 83h1. Doc. Rework $-1-79
_3-29-79 A M-306 ASME SA-10$ Heat code # 7781ncert, incerts received on freight bill'fCD227916 haa no marking on it. Reject 5-21-79 M. floore 2009 3-29-79
_E-20h_Eipe Spool 1Eff _LOS-S610 1h-2.hnn an ARO strike anpr )x 2010 3 29-79
_13"_f m b5 ELiu _
litd. Ropair _ _ _ _ _ _
A-20h Spool 1-UBC-123-S616 8-3,in heavily pitted on the .
__20i1 ___3:22:P E nk t sealing.nurface. _,,E P-2.10-619-9-1 Pipe Hancer8"-OHBC-21-sh, itemg1 7 M-beam 2012 3 ,2_9-79 uas uced insteacT or 3"s-Beam,Maancer ic reating udsliiist- p'IT@ Rework . . _ _ _ . . . _ _ . . . - _ _ _ _ _ _ _ . . . . .
4m
.M-326 T.a rge b_gre nipo hmumr, itrm C welddd tc dockine 2013 I l-2.2_-79 EHPErtr.t_Imgleg n i.tga 2 han damage to lower flanconadjacoat clovia. ________
i C-101770-1018 Micaing Horizontal Curb Dowel u, no horizot tal dowelo 201h [ 3-29-79 dowolo were it stalled, in north wall. __ _hrk _ _ _ _ _ . _ . _
E-2L 0) tali tv o f eablep .i a iudnter.ainate c1un i a_tv Repait 2015, 3-30-79 _Drenence o f watsr_yhliR_the_cablea. __ ____
F3K-H-2 HEC-207-1. Wolding and fabri. cation _accQCpliched Reject "On i 3-30-79 W /_2__QC welding _or pipine doc _Xerification_Qr_acccpt w m M-21h llorated_ water storage tank 2T-60,line 2HCB-1, Pen. Nc.2 Use As Is S--8-79 T. Aritnla 2 01 'L.' 3--70-79 318"SO in out of location.
C-233 Micc. Fabricated Steel with nuts, Boltaluncherupackages '
2018 3-30-79~
received on invoice ((OO206$ are illegibEcEi3iHitrea 'EiiIiiff' ,
.M-1,36 1 Differential f6euaure Trancmitter,was uoved wit'li~
2019 3 7 9 outcHher required docuc5IEtiilion or quality controt rGmm .
M-201 ljE A. 3"Schl0x2"Sch80 3 Sala Conc. Reducers.Ho G- 321-D 2020 3-30-79 form or docu. mentation was received. Doc. hework M-201 Pipe received on Grinnell order #KER 107 32-P, G-321-1 Doc. Rework $-7-79 M. Moore 2021 3-30-79 was not oicnedby cupplier or chop inspector.
F-293 6 Sprin.r Hrulger was received without the certificat o h-2-79 Doc. Rework 5-1-79 R. Valencine 2022
~-
"of conformanco.
M-20h Spool #2 HOB-322-s63h-2-7, wronc oice elbowa was insta lled non-2023 h-2-79 in apaol witliciiEproper engineer. tug approvai. Nonconformance 5-9-79__ L. Brown M 667 Spool 2ifDC-217 6$7-h-6 a 3" pup pc. Et.#2h9$1was inc )r-parated inti i.IIio spool witIlotit proper engineering approval ,
N/A 5-9-79 T. Aritola
-_ __20..h_ L2=74L-- - . . -
C-208 Pnhecco Mactorfbow 71], U,ongo'i nk Grout,no final recul to 2005 ~ h-3-79 of shrinkage tests have boon recorvo% Doc. Rowork ._
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/p fl
[:I(T.) 07.220 PACE PROJEC f N Ar.iE "W_.a nd ____ JO B N O. . _ _
c 7 S
? 7 .
DATE NCR DA TE NONCONFOHf.1 ANCE DESCRIPTION / REL1 AR KS DISPO. CLOSEO CLOSCO GY NCR NO.
- 1. Uno As IS
__+1sp .
.wennus.-r.
F- W 74. Pipe _;rt'l b enLupon_Icccip.t ,._rta rH uc_nf_. pipe illegible and unroialable, l heat no, not tracoable 2. Reject 2062 h-12-79 __
Hancer 0-619-h 8. 6".4fP beam hont, indentation in hancer g h-12-79 2063 leavinr_the inte.wity inleterminate.
Ji- 1. 2 1h" ReactsrJ/ent_Yalven_ressiv.etwithen' P
_206h l h-12-79 documen_inMon on othor_irlcRtj fic:ttLon, M-20lh _ Spool 2EhT1-10-S6H-1-9 under vicual inapoction was 206$ ___h _13-]9 foun t to have Irminationu over h0M of the _ weld end _ portion..
F1-20h,___ ISO 67b ch d. opool s do notjlave the name < jim 2EniO.D-POT,6 _j t- _1_3 -7 9__ nl con fic1Lrat i on a n tlm Pechtel Inc. _ _ . _ _ _ . . _ . . . _ _ . __. . . _ . . . . . _ _ _ _ _ . . . .
M-20h. M-$12 ch.3 Pup niece attached to flued head.
t.e m p . fit-up 1_ug_jround off violatinimin, wall wom' ts. Std. Feworl 5-18-79 D. Fredianelli 2OI/[ _ h-13-79
(
_lNem E:Elh.___ Conduit _uuppert_incialleLuithnut _ n
_-_j t- 13-7 9 .Br9decl__0EDr_oyod d rauing, Hemrk
_2068 IAth E-6113 8 ouopo_rta constructed of P1001 unistrut 2069 h-13-]9 vere installed v/o prior engineering approval.
4' 61h. Project eporoved dwer. cannot be located for the 1 070 1-11-79 1
inntall ati on o f _t,ype 16 SIM conduit cupports.
F 61h. Conduit unnporto conntructod with incorr"nt 2071 h-11-79 unictrut._
E - S i Q,__,_Cond u i t 7]}6074 has a s t ream ui_wa t er f l ottin g .
2072 4-16-79 trom it.
- 1. Reuork pwtr. C-192. Wel d in.ir on Installed monorail r, ha n sever,1 d i sc re p ancies . 2. Use As Is 2071 h-13-79 ILurer_1-633-1 oo As built condition in not DC.r_D ine 207h h-16-79 cupport design dwga. portion 'or hanger in II)'ed no non-0 Ng,J3-712J" ctnd_enchora_have_ hec.n inntallea on tv,y 2075 h-16-79 supporto rather than the required $/8n Use As is K .12Ith I mt.rnion Heating Elencnt_c,nnot bo txacc11 tn 2076 }t-16-79 the dhcumentation.
F-1116 Grout _ failed to roonh ibo von,nirna en prey _,iq strength at 3 dayn. Use As IS 5-0-79 ft. Mcv g 1077 11 -M--29 Hanger 2-667-hl-20 Hanrror inntalled wit h ,nglo th,t l cannot be traced to a certificate of compli anco.-
Jg8 _ _ji-17-70 ___
S 20Al. _1RCA_10..f03-3-8 han heen i nn ta 11 ed .ui t h a 2" nockel e t Rowork
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N .
LOG OF NONCONFORMANCE REPORTS p.
NT,{l 8
t a
b@S'/ '
i Midland jog 3 no, i
G7 2 2'- PAGE _. 129 _ .
I'ROJECT N AME
- - - - _ _ - .- - c 1 4 G
> 3 DATE NCR l CLOSED CLOSED DY DATE NONCONFORMANCE DESCRIPTION / GEMARKS DISPO.
'"'"0. .
M-126 Hanger //10"-11LEC-103-Hb. i tyl! Mil 6 rhts1/J;" donW Use As Is 2098 h-2h-79 fillet weld 1have 8X6" tube steel & weld cannot he made.
~
M-20h Spool 2HBC-109-Sti19-1-6, has an ARC strike on the Std. Repair 2099 14-2h-79 south aide of pipe.
~
~
I:-20h Luga on upool 2HCB-109-619-1-6,there wacn't any mater Lal
~ that these lugs coulTbc fabVicat'ed--frem. No g onp29- 5-8-79 L. Brown 2100 h-2$-79 -
L3Oh Porvin i t c uppari,__Luo tynn 1? cnpaui t cuppnLLyas ini Use As Is a-I
_ln26-751 1hulwithcut_prfor approval _drawinga_or_nne.nifications. Md _ _ _ _ _ _ _ _ _
C-304 Conduit Support, cide of a P1000 unistrut was u d 2102 h-26-79 acroco flange of. a beam and used au a typo 1h nia conduit.
Conduit has been damaged by drilling ]_ _ _ , ,_ ,
F-$38 2" GRS//2DGG3h '~ "
2103 h-26-79 the concrete slab.
4 30.4 ('t ructuralJitcal PL Fnt ualder_l-1TL_uaa_u"iic ol m M t-
?10h h-25-79 f rom enni aincr!62.,_not annimurL to,.bicJhi aa
_ . __ _ -- h --
Conduit Support,acupport very simillib"t'E""g"tg' 2 ugg 3 C
}roden, E-h2 in.
N Use As Is
?106 h-26-79 ype 12A has been vel 5d to a exicting column. _
E-h2 Conduit Supporta do not conform to detail.
2106 -
Rework
-?6-79 E-9) 600 Volt 2/C Class H//16 AUC Ca. 6h9 Cable, no ouality No Non-T.Estes 2107 -
h-26-79 verifiaation doc. was received for P.O. items 02 (h Recla-lh,695) Confanunce 5-3-79 J-207 One Glaco 1)oor for Panel 1036, no doeur,entation was
~
210B , h-26-79 received for glaou door panel 10 36.
.C_yf2_ HanFor [l@_ CCQ-17 (h)$[8" eXpanCion anchora was Non-Nonconformn :e 5-11-79 J. Spence 2109 h-26-79 installed instead of 3/}d j'-16J80V Dictribution Panelo 1PPol,& 2BP03 panelo were C. Sninks 2110 h-26-79 installed without project approval Dwgo.on enc. approal. Use As Is 'S-24-79 E-19 2 Each Capacitor _,__1] IGTft1000 VAC no cuality vertifi-- Use as is-S-29-79 T. J. Estes 2111' h-26-79 cation documentation was received with this item.
J-hL_(_1DJh7h & 1BJh7')) [1DJh7$&1BJJt76)vacinatalled ~
2112 h-26-79 without a ceparation between them& calls for (1l~ inch separation.
E-h7 Pull Boxea 2D;80MBJ802 upn inntall ed wit hou t a inch' '
211j h-26-79 cenaration between them.
C-309 Hanser 6"-?CCB-18-H8 has ? exuannion anchorn beynm 211h h-20-79 maximum offNt leaving integrity of anchora in<iotenninate.
F-3136 Bolta IEta, uachera & Recoace.' Sinau/nuta, uau recei, ed Rework
~
[ Li b Q i oly me t coveml, . _ __ _ _
LOG OF NONCONFORMANCE REPORTS M,u:I! ,
[d(.f.1
,c " 1 I41dland 07220 pacc "130 PROJECT NAME JOU NO. _.
G 1
a a 2 3 D ATE NCR NCR No. DATE NONCONFORf.1ANCE DESCRIPTION / REMARKS DISPD. CLOSED CLOSED UY E-h2 Fox supports do not conform to decirn drawinga.
2116 h-27-79 Rewrk F-3hB9h Protective coating for tendons has been purchaced
~ '
2117 h-27-79 non-Q and was not furni3 ed with required teuts. N/A _ s-lh-79 S. Kirker ls-4
.F-32369^ 16 each molded caso circuit breakers,no C-121-D &
- pw. rk 2118 h-30-79 03 ality Vorification Doc.was received on 1,aEking list no. 189T 56.
P-20h 10"F1l7.on cpool 218C011h-617-6-1 (Ht//ERim) has a .
muge acroasthe face of the gacket ceating_ surface. Reject 2119 h-30-79 ~
M-106 (M4R IM-2610 shows hanger mark no. to be 21/2" SCCA-h-2120 h-30-79 H1. Plate on hanger ahowa 2i75"-2CCA-hM1. ,_ _ _ _ _ ,,,,_ _ , _ ,,,_,,_
F-3h201 (3Each) 2 Pole,600VAC, 260VDC Molded Case Circute Breakera, Use As D. Delaney 2121 h-30-79 Weutd1" house, Type LA-600 han wrong style nc>.on purchase 03 der. Is C-lh-79 _
m-1p4cc. Two valvom P.O. Items $G.? & 49.Jt1 have incorrect 2122 4-27-79 tag _ number. Documentation also show incorrect tag number. Line Au 13 5-Uj-7IJ-
_ M._.Iho _
S n o o l ll1CC -/tL1_ .1616 1 ^__ fit -n _lup_L;m.mered-ou_.xcuulu 2171 s-1-79 in_ cracks in the dpe and violation o f min. wall thicknee Re-iect- 5-4-79 K. Rolgrge 1-609 Tnntrnrontntinn P,rking 4 Cacko' Rin[;a_racoivod-O Reject Pl?h Ia7-79 the_,} ch aitc_xilhcu t_fo tu_C __321 B __
Hant>.;p sketch 0 697-hh-77. -' J' expanalon armharn inutalled_
2124 h-30-79 instel of $$1" UJdunaiRn_2nchora_aa coll ed oni_by_d5 Socc. C- 30_3 Hanger h"-1CCB-B _.IB,__)h]_e_in benrinCplato_ .
2126 __1-]O-79 1 is not drilled within the 3 tolerance. ok1-603-9 h Enes,_C-109, ek 1 616 8-12. Hole irl_ bearing pi n to in nn 6 2127 ,. h-30-79 drilled within the lo tolerance _
Z _3h3]I,_,I Cut-off awitch inigd qtinna PO Tton 1.____11g 5-15-79 T. Estea
~
2128 h-10-79 Certificate of Comgliance received. Doc. Rework J-2690. Discrenancies .in the 07D and C-121-D for 1600// Dac. Rework 5-29-79 T. Estes 2129 S-1-79 Air Operated IIu~ clear service Control valvec
. Dug._C-379. PMi, tion Rhi old ap31 Land.Icuelded withnut a pro. ject approved drawing. N/A 2 L]O _$__l-B Jgen1 2HCP-1 613-6-11. Gross are damarte t c, spool , corner mixed in with the ntainless where the cable charted out. Std. Repair
_2,11__ _ 4-1-_79 C-70AC. Hydranlic '; hock Suppressor-Snubber Assg Sect ions 2132 5-2-79 96 10 of the Dc c. Pa c k,_n tt._n et__L ra c e ab in.
_]i 204. Valve.J/N 2N-102_HJes open i n d i_c a t i n e limit sult.cl i 2133 5 1-79 lever that is not connected i nt e rnt ' ' r/ . Repair _ _ __
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t O C H ni n t t c o l J a , p , l o
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cF st. n1 y0 o ei e vn d J r Ln t u c n o la ac p co p o o of t'I ml it ht i r , i t i i t t 0 r O r t c e s u r r r c e 1N p i
M e a w e !.a 1 l r u c t i
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a r. t r t
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f 0 x s n 9 o u U 1 n
o C u P s
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l i rt e i t 0 n0 u N N 1 U1 K3 B o o c l
T gS r .n 0 d c R 1e 8 n f . .
f E n -
e 2 D 5 u u e o n n a o o A l'c n h d e .
c a 3m ,o5 ha M . - 5 in .
c 9 6l 1i 7l /}i 3 :
8 . r 9 s 6 n2e5 e 0t1h 6 . . 9 1 .
A 7 2. c a 2 (n t 0 t
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M E " 9 9 9 9 9 9 9 9 9 9 9 3 T "- 7 9
7 7 9
7 7
7 7
7 7
- m 7 7 7 7
7 A - - - 2 2 2 2 2 2 2
)" 2 - 3 D 1 5
1 5
1 5
1 S
2 5
- 5 5
5 5
5
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5 5 5
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, N a 9 4 4 4 4 4 4 4 4 5
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2 1
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1 2
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e
.w LOG OF NONCONFORMANCE REPORTS
(,h' h
- r. a L*vd~
1 H ' y 1 3
!!tdland jog go, 072?O PAGE __132___.
PROJECT N AME G
4 6 2 3 DATE NCR DATE NONCONrORMANCE DESCRIPTION / REMARKC O!SPO. CLOSED CLOSCO DY NCRnO. ,
E-37. #6 Essex Cable have no identification mrNr 2151 -
5-3-79 conductors. __
E-613. Conduit Suonort, Tvm 13, b.is boon at tached to a Rework
.Eh__
2152 5-3-79 wally drawire calls for attachment to f1mr or ceiling.
E-613. Conduit sunp3rt, Tvle 20 SIM; an inverted tvoo 20 2153 5-3-79 Eas been attachB ^to a MonM cable tray supnort. Use As Ts 5-30-79 D. Sqqi_re;L_ m
[ E-652. Pour 3/8" st ud tyre exmnsion ancharc inctallod N
2154 5-3-79 prior to project engineering ipnr val . _ ____ _________.____h E-611 & 612. Six Tvm 12 box sunports installM unipo
~~33D0 unistrut.
Rework 2155 5-3-79 P _ _ _ _ _ _
E-532. Battery Charoers and Tnvorters have not 2156 _
5-3-79 ~been re-torqued to required value. ___ __ _ . _ _ . _ _ . _ . _ _ _
C-306. 16 grouted anchor bolts cored out for 2157 5-3-79 installino relocated hanger, each void in top bac < portion o f each holc .
E-60 Instr. & Special Purpose Cable; received 2158 5-4-79 with no documentation on MRR-9553, 13 cable reels ,
M-125.C. Manual Ororat od Valve Upmr and I.cxier T.ini t 2159 5-4-79 Swit ches are identified incorrect 1" by vendor.
C-304. I.aminat ionn di scoveral in di fferent Incatiorm on 2160 5-7-79 underside of the buildino :t eel .
C-304. Lanin.ition, approx. 17" l or.q , discovered on the 2161 5-7-79 GiiU5Pside of die LiitlaiW7deel 3 . _.
F-hW/0 Incorrect C-321-D received for ASME Section III Doc. Rework $-l$-79 B. MacGlachan 2162 $-7-79 "C Eisa II fi t ti ne:n.
F_-31911. EiSJht_gaitches received with no statment of 2163 5-6-79 con form.mee. __
Doc. Rework 5-22-79 M. Moore E-22. 600 volt rcuer cable, i tem 1 of P.O. , Reel No.
2164 5-8-79 4713-2178 m t noted in documentation package.
E-612. Tyre 11 support has been installed inproperly, _
2165 5-8-79 wit;h 113" P1001A3.
E-540. Control Imels damaqed by cuttinq of wires; six 2166 5-8-79 qlass lenses for relay, IC30, have been broken. Rework -_
E-632. Type 11 condpit suomrt installed improporly, 2167
__5-8-79 without P1000 and P3300.
E-625 Sht 2. Seismic Conduit Surg, . incorrect unistrut
. 2163 79 used for installation. __... .. _ _ _ _ _
LOG OF NONCONFORMANCE REPOflTS
, 3 ..
[;,g1
(:l{p {1l 0.)1 '
flidland JOB NO.
07220 PACC 133 , , .
PROJECT NAME . . _ _
c 7 4 6 2 3 DATE NCR DAlC NONCONFORMANCE DESCRIPTION / nEMARKS DISPO. CLOSEO CLOSCO UY NCR NO. _
E-617 Sh.2. Pour additional conduit support s installed for 2169 S-8-79 2AKA012 thru 2AKA017 were not as chcAm in drawinq.
M-619 Sh. 3. Spool 2HPC-120-S619-3-1 hac a arosn anonnt-2170 5-8-79 of concrete on t bo 900 elbcr.'. .
E-42. Tvr;e 11 Conduit sunmrt has Iron installed wi th g 2171 5-8-79 P100]A3 substitutnl for P1000 and P3300. -
EM70F't vittingn c et i f'i n r1 tn MTM- toX 'O rn + b o r + M r.
lL179 ___ 5-.9a79 Af25-SA-h7c.Lan naund_.aut_hy m _ _ _ _
V' OUM-01 A & OUM-01a, Ai r Rindling Units, rolcaral f t om 2173 5-9-79 storage without mequer testing tile rotors. _ . _ . , , _ . ._ , _ _ _ . _ _ _ _ _
C-383. Structural st eel beam to the nort h of t he reaernr Repair 2174 5-9-79 beadstand opening i.it El. 656-9 excoals tolerance of errnr. Uce Ac Is __,
E-22. 350 MCM 3/C n-11 Cable, 2175 5-9-79 'indeleminate on the basiu of'yseveral suaplinq reels or use.are _ _ _ _ _ _
J-201. Dwg. 540. Control Panel, IC14, five uire termina-5-11-79 tions loose from soldered cor.nection t o individual switches _
] 176 M-3?6 Hangers are indeterminate because heat no.'s are not 2177 5-11-79 tracmble to doc., incorrect or illegible numbers.
fi- i . lL__locu-nntalien nm nvn il aM o rn v m ece ratig_1 Doc. Rauork 217fi 6-11-79 P ro n anC_" franc]illera._
11-614 Sh. 10. Valve 12"HCC-GP-lih, bolcu FW #6 a depres- '
2179 5--12-79 sion leaves wall tl3c,lIress ir.daterminate.
E-640 Sh. 2. Conduit / box support installed without 2180 5-14-79 Ydhunte prior approval or documentation. Use As Is E-f>24 Sh._2. Trarsupix1rt has Iren installet lwith 2181 5-14-79 continuous across the flange welds. _
l 11-11. Paint __Storaqe Arc 11, no tynyrature readincs 2182 ; 5-14-79 available for 5-12-79 thr u 5-14-79. Use As la Gl h-7,9 S. gi der I F42. Motor Contcol Cc.iterc. unita instellerl back to 2183 c'-l h-79 Ia-k; rear & top compartmento rendered inaccecsable. Reject Vendor, HPS. descronnne r or in IBM rnonrts F-3107, C-?33 218h C-l h-79 and inopcotion prococaen not documenter 1 per reoui reme nt s.
E-$ 32. Panelbo ard s , CDP,1 & 2L20, four c.dditional holes 218$ , 5-lh-79 for anchora drilled not required by drawing. _
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LOG OF NONCONFORMANCE TIEPORTS
, ' pace a
y qq Midinnd JOH NO.
07220 ___
' l'HOJECT N AfAE G 1 4 G 2 3 DATE NCil DATE NONCONFORMANCE DESCnlPTION / REMAtlKS DIS"O. CLOSED CLOSCOHY NCR NO. ,
H n n o o r 6 " 1TF c'-H H . Tinn 1 ,f hnnror skotoh 1 fa bf'-17
??O3 5-21-79 forcea out of cernenlicular to bano ninte.
Ihner r ok" 2HBC-178-H9, racannion nnchor broken o f f 22Ch 5-21-79 aurtnc_menndon enchor tomua t w ine-cj nmYCO'n field installation canual (09-lh6) dona rot rivo _ ['
2206 5 79 opecific tolerance 1 e post tenaion vire benda. -
F-3103 Packing alip and documentation dicerepancies, wit): ~
22C6 $-21-79 caterial7 rom nltoo; piides not available for inspectien, i _ , , , , , , _ _ _ ,
F-2792. wid na eter, incowtr nt= pad. "n-34_IO -
C
- 07 ey
$-22-79 requires "H-7p" _ _ _ _ _ _
'F-3103. Documentation with catorial from Wiltse chows scme 2200 6-23--19 pienen ohipped without shop insnection.
Manger ,36" OCHC-1-H2 7 _ expansion anchors chou ch,ipping and p?O9 $-2 ? -79 apalling outa de M eu plate. _ _ _ _ _
P 9. A-18 Durina const niction joint prep 1 ration, lettown 2210 5-23-79 gaoler walls preparai incorrectly, by use of"Busch hamner.
th104A. Pipe spools with heat nicher N32762 failed to rmt 7211 5-23-79 M u.hysical imnact requirements.
1:-2 6. Conductor //10 cut from 2 cable reeln to daty does 2212 5-23-79 not hgUsbestos/polyeater binder tape at cut points.
Bbl 63 Recirculating Air Cooling Unit Fana released from '
2213 5-23-79 warehouse without performance of maintenance ac tiv# cies.
E-6,63 Mrpancien Anchors for coriduit support l AV/.017, 221h $-23-79 cpaced incorrectly; stud anchor not marked / coded. l _. - _ .
M-617-11. Valve 8"HBC-BF has_(;roaa arc damage to aten.
~
2215 5-23-79 __
Hanonr 10" 2HBC-1]O-H8,_ stanchions weMed to soool with
-2216 5-24-79 partial weld, sketch calls for full penetration weld.
PSK-M-2Hnc 57-1, t olerances between fixoti points on spool 2217 5-25-79 excedi 13/8"; EU 3 and 8, EW 13 and 19, EW 23.
-- r 2 !5 2Cm-1--Il18 not instal hwl in comoliance wi t h 2218 5-25-79 1. pe guicort design drawings.
.F-35381. Discrep1ncies in documentation; urongo rev. to 2219 5-25-79 _C-321D, wrong rev.to Spec. on certificate of compliance. _ _ _
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si. INSPE C TION CHf IE Hl A in NO. b . l _ l 2') I2 A I ^" t ' l FCI ( ) 13. SKf TCl4 AT T ACilF D '4 Descovev eel Dming 15. Iepig. re ermhed its N 1
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IG. NONbONrORMING CONDI TION. 74, DISPOSillOd CONCUHHF NCE Small bore mechanical pipe.are .nupported .by a W6 x 17 _. _____ _
Column added for Solomic tray supporto. Added Column 10 at elovation 626' - 10 f" " . " . - _ _ .. f " l " " "
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