ML20203A537

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Rev 3 to Quality Instruction QI-025, Reinsp of Large Bore Piping Configuration
ML20203A537
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 04/22/1986
From: Hansel J, Patterson A
EVALUATION RESEARCH CORP.
To:
Shared Package
ML20202J051 List: ... further results
References
QI-025, QI-25, NUDOCS 8607170272
Download: ML20203A537 (21)
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COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTIONS FOR ISSUE-SPECIFIC ACTION PLAN VII.c INSTRUCTION NO.: QI-025 REVISION:

3 EFFECTIVE DATE:

04/22/86 O

REINSPECTION OF LARGE BORE PIPING CONFIGURATION Prepared by:

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I B607170272 860711 PDR ADOCK 0500 5

e QI-025 Rev. 3 1.0 PURPOSE This procedure provides instructions and guidance for determining whether the large bore piping configura?. ion meets the requirements of the design documents and drawings.

2.0 APPLICABILITY This procedure should be implemented for all.large bore piping configuration inspections. Large bore piping configuration inspections shall include all ASME III Code Class 1, 2, or 3 piping shown on the Brown & Root piping isometric. The boundary shall include.

2.1 All safety related piping with nominal pipe diameter 2 1/2 inches and large.

2.2 All safety related in-line pipe components (i.e., shut-off valves, strainers, bolted joint locations, etc.).

2.3 All safety related in-line instrumentation control and indicating devices (i.e., flow elements, temperature sensing elements, pressure sensors, orifice flanges, etc.)

O 2.4 All branch process connections (i.e., sockolet, weld-o-let, tee) including 2-inch and smaller connections coming off safety related 2 1/2 inch and larger pipe.

2.5 All vent, drain and instrument connections coming off safety related piping up to and including the root isolation valves (s).

3.0 REFERENCES

3.1 CPP-009, " Performance of Reinspection and Documentation Review."

3.2 Description Memorandum QA/QC-RT-281, dated 8/14/85, delineating documentation used in the development of procedures including specific sources for attributes and exclusions.

4.0 GENERAL 4.1 Reinspections are performed and documented in accordance with established project procedures and instructions. This instruction establishes the attributes and accept / reject criteria for reinspections of large bore piping configuration.

O (see Reference 3.1) 2

\\ e QI-025 Rev. 3

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5.0 INSPECTION PROCEDURE Reinspection of piping shall be limited to that piping which is designated as ASME III, code Class 1, 2 or 3 pipe. The pipe code class may be determined by the last number in a line number, i.e.,

the final 2 in line number 3"CA-2-011-152-2 indicates ASME III code Class 2 pipe. An alternative method is by the use of spool

numbers, i.e.,

3 Q

2 indicates spool number 3 ASME III code Class 2.

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Verification of the attributes to be inspected will be recorded on the Comanche Peak Review Team Checklist, Attachment 6.1.

5.1 General Requirements The following tolerances shall be used in checking the orientation of piping and piping system components unless specific tolerances are identified with a specific attribute.

()

Slope:

Minimum slope as identified on the piping isometric drawing.

Location:

12 inches in the horizontal and vertical plane for all piping.

Linear:

All in-line piping components shall be located within i 2 inches of the location shown on the piping isometric drawing. All pipe lengths shall be within i 2 inches of the linear dimension shown on the piping isometric drawing.

When measuring piping or piping component location a measuring device with increments of not greater than 1/16 inc

is required. For measuring angles the instrument used must be incremented in 1 degree increments.

Established reference points, such as permanent bench marks, shall be the base reference for the location of all piping and piping components. From this point plumb lines, lines with line levels, direct measuring tape measurements, transits, etc. may be used to establish location.

5.2 Piping Orientation NOTE:

Alphanumerics in parenthesis following the attribute refers to the checklist number.

O 3

QI-025 Rev. 3 O

5.0 INSPECTION PROCEDURE (Cont'd) 5.2 Piping Orientation (Cont'd) 5.2.1 Component Sequence (1.a)

Visually inspect to ensure valves, branch connections, vents, drains, sample connections, orifices, flow elements and/or other inline piping components are installed in the sequence shown on the piping isometric. No deviation from the sequence shown on the isometric drawing shall be permitted.

5.2.2 Centerline Elevation (1.b)

Ensure that centerline (CL) elevations of horizontal piping is in accordance with the isometric drawing.

No pipe shall be located such that the CL location is outside the tolerance defined under " General Requirements" (see paragraph 5.1), hereafter referred to as tolerances.

5.2.3 N-S, E-W Location (1.c) 5 Ensure that the pipe run in the N-S, E-W orientation are in accordance with the dimension given on the piping isometric. No pipe shall be located such that the N-S, E-W location is outside the allowed tolerance (see paragraph 5.1).

5.2.4 Linear Dimensions (1.d)

Ensure that the actual piping dimensions are in agreement with those shown on the piping isometric.

All linear dimensions shall be taken from center-to-center, end-to-center, face-to-center, or end-to-end as applicable. The final location of piping components, valves, instrument connections, vents, fittings, piping length, etc., shall be governed by the linear tolerance for piping (see paragraph 5.1).

I 5.2.5 Branch Connections (i.e)

Visually check to ensure that branch connections are in accordance with the piping isometrics, i.e.,

if an ANSI tee is required substitution with a weldolet or welded branch connection is not acceptable.

5.2.6 Piping Clearance (1.f)

O 5.2.6.1 For pipes with operating temperatures of 200*F and above ensure that the CL of the pipe is within 1/4 inch of the sleeve CL.

For lines 4

4

QI-025 Rev. 3 4

5.0 INSPECTION PROCEDURE (Cont'd) 5.2 Piping Orientation (Cont'd) with operating temperatures of less than 200*F

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ensure a minimum of 1/2 inch clearance between the pipe 0.D. and the sleeve I.D.

Any deviations to the above clearance shall be brought to the attention of the QA/QC Support i

Engineer.

Four measurements shall be provided, taken at 90 degrees apart, between the pipe OD and the sleeve ID.

Line temperatures and insulation requirements are identified on Attachment 6.2.

5.2.6.2 Ensure that a minimum of 2 inches clearance is maintained, including pipe insulation, with respect to other piping when one or both lines 4

have an operating temperature of 200*F and greater. All other lines may be installed with a minimum of 1 inch clearance, including insulation, with respect to other piping.

Notching of insulation to maintain clearance is acceptable in order to maintain the above clearances. Line temperatures and insulation requirements are identified on Attachment 6.2.

5.2.6.3 For pipe operating at 200'F or greater a minimum of 1 inch including insulation, shall be maintained between the pipe or pipe insulation and hangers, walls, ceilings, hand rails, etc. All other lines may be installed for insulation clearance only. Notching of 4

insulation to maintain clearance is acceptable. Line temperatures and insulation requirements are identified on Attachment 6.2.

5.2.7 Nominal Pipe Size (1.g)

Ensure that the nominal pipe size is in accordance with the piping isometric. Either circumferential or direct measurement of the outside diameter using an instrument capable of measurement in increments of 1/16 inch may be used. Attachment 6.3 may be used to verify the specified nominal pipe size.

5.2.8 Slopes (1.h)

Ensure that the minimum slope requirement is in O

accordance with the piping isometric. A combination of levels, line levels, and linear measurement using an instrument incremented with 1/16 inch increments is acceptable for establishing slope. Known C.L.

elevations may also be used to calculate slope.

5

QI-025 Rev. 3 5.0 INSPECTION PROCEDURE (Cont'd) 5.2 Piping Orientation (Cont'd) 5.2.9 Mechanical Joint Location (1.j)

Verify that all bolted flange joints are dimensionally located in accordance with the piping isometric.

Tolerance shall be as previously specified for linear dimensions. Ensure that threaded joints are located as shown on the isometric. Exact location of the threaded joint is not required.

5.3 Valves 5.3.1 Elevation (2.a)

Verify that the CL elevation of all in-line valves is in accordance with the piping isometric drawing and that the orientation of instrument valves is per the piping isometric drawings.

NOTE:

Exact CL location of vent, drain, instrument, and local sample root isolation valves is not required. However, the orientation shall be in accordance with the piping isometric drawing and the length of the pipe nipple shall be subject to the linear location tolerances.

]

5.3.2 Stem Angle (2.b)

In horizontal pipe lines, ensure that the valve stem orientation is within i 5 degrees of the orientation shown on the piping isometric drawing. For valves 2 inches in diameter and under in horizontal pipe lines where the specific orientation is not shown on the isometric, the valve stem shall not be located below the horizontal. For valves larger than 2 inches in diameter located in the horizontal piping where the i

specific orientation is not specified on the 1

isometric, the valve shall be located in the vertical upright position. In vertical pipe lines the stem angle shall be oriented to avoid interference.

I 5.3.3 Valve Identification Number (2.c)

Obtain Valve Serial Number from the ASME III identification plate located on the valve when available. Record this data and other data as identified on Attachment 6.4 for engineering l

evaluation.

i 6

QI-025 Rev. 3 5.0 INSPECTION PROCEDURE (Cont'd) 5.3 Valves j

5.3.4 Flow Direction (2.d)

Verify that the flow direction given on the valve body is in agreement with that shown on the piping isometric drawing for the types of valves listed below:

a.

Check valves b.

Flow Control Valves c.

Excess Flow Check Valves d.

Angle Check Valves e.

Metal Diaphragm Valves 1.

Rockwell 2.

Kerotest f.

Butterfly Valves g.

Other valves when noted on the checklist.

NOTE:

The QA/QC Support Engineer shall include the type of valve after the valve location number in column 1 of Attachment 6.4.

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5.4 Eccentric Reducers 5.4.1 Orientation (3.a)

Verify eccentric reducers are oriented in accordance with the isometric drawing.

5.5 Bends NOTE:

Only cold bending of 2 inch and smaller pipe is allowed on CPSES unless the cold bending of a larger size is specifically approved by the Owner prior to bending. No hot bending is allowed on the site. As such, a review of design documents by the QA/QC support engineer is required prior to bend reinspection to determine if the pipe was bent on-site. These criteria for bends shall only be applied if the bend was made on-site.

5.5.1 Radius (4.a)

Verify that the minimum radius of pipe bends are in accordance with that shown on the piping isometric drawings. The QA/QC Inspector shall record all required data and perform the necessary calculations as shown on Attachment 6.5.

h 7

QI-025 Rev. 3

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5.0 INSPECTION PROCEDURE (Cont'd) 5.5 Bends (Cont'd) 5.5.2 Ovality (4.b)

Piping ovality resulting from bending shall not exceed 8 percent. The QA/QC Inspector shall record all required data and perform the necessary calculations as shown on Attachment 6.5.

5.5.3 Buckling (4.c) i Verify that pipe bands curve uniformly and have no visible signs of buckling of pipe walls.

5.6 Orifice / Flow Element Assemblies 5.6.1 Flange Tap Orientation (5.a)

Visually inspect to ensure that instrument line taps on orifice flanges are oriented as shown on the isometric drawings.

NOTE:

This criteria only applies to instrumentation orifices and not to those orifices whose only function is flow restriction (see Section 5.6.3 for method of identification).

5.6.2 Location (5.b)

Verify that the orifice flange is dimensionally located in accordance with the piping isometric drawing within 12 inches.

i 5.6.3 Identification (5.c)

Ensure that the orifice plate Tag Number is in i

accordance with the isometric.

An example of the Tag Number for a flow restricting type orifice is CP-1-CTORCS-06 and for a flow element, FE-4469.

5.6.4 Flow Direction (5.d)

The flow direction is indicated on all Flow Elements.

Perform a visual inspection to verify that flow direction through the flow element is in accordance with the isometric drawing.

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QI-025 Rev. 3 d

5.0 INSPECTION PROCEDURE (Cont'd) 4 5.7 Expansion Joints 5.7.1 Identification (6.1)

F Verify that the name tag on the expansion joint is in accordance with the piping isometric drawing. The QA/QC Inspector shall review the data on the manufacturers expansion joint drawing with that shown against the installed joint to determine acceptability.

5.7.2 Tie Bars (6.b)

Ensure that all temporary tie bars have been removed from the expansion joints. Ensure that permanent tie i

bars have not been removed.

j 5.7.3 Dimensions (6.c)

Ensure that the end-to-end dimension of the expansion joint is in accordance with the vendors instructions and that the piping system has not forced the expansion joint out of alignment. Tolerances shall be j

in accordance with the manufacturers drawing. System operation is not acceptable during reinspection nor is the operation of connected systems allowed unless the i

connected system is isolated from the expansion joint by a system pipe anchor.

4 i

NOTE:

For those reinspection packages with isometries showing expansion joints, a copy of the manufacturers expansion joint drawing will i

be included as an attachment to the reinspection package.

5.8 Screwed Joints l

5.8.1 Seal Welds (7.a)

Where the piping isometric drawing requires seal j

welding of a threaded connection ensure that all exposed threads have been removed or that the seal weld completely covers all threads.

5.8.2 Tack Welds (7.b)

Verify that the number of tack welds installed are in accordance with the isometric.

5.8.3 Joint Sealant (7.c)

Visually inspect for any evidence of the use of teflon tape on threaded joints. Any evidence of the use of l

teflon tape shall be cause for rejection of the joint.

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I QI-025 Rev. 3 O()

5.0 INSPECTION PROCEDURE (Cont'd) 5.9 Strainers 5.9.1 Identification Number (8.a)

Obtain the Strainers Serial Number from the ASME Identification plate location on the strainers when available. Record this data and other data as identified on Attachment 6.6 for engineering evaluation.

5.9.2 Flow Direction (8.b)

Ensure that the indicated flow direction through the strainer is in accordance with the isometric drawings.

Either flow arrows on the strainer body or the manufactures drawings (s) may be used to determine flow direction. For those reinspection packages, including strainers, a copy of the manufacturer's strainer drawing will be included as an attachment to the reinspection package.

5.10 Moment Restraints

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5.10.1 Identification (9.a)

Moment restraints are an integral part of the piping system pressure boundary. Verify the tag number on the moment restraint is in accordance with the piping isometric drawing. The QA/QC inspector shall review the data on the manufacturers moment restraint drawing with that shown against the installed restraint to determine acceptability.

5.11 Elbows 5.11.1 Identification (10.a)

Verify that the type of butt welded elbow installed is in accordance with the isometric. Specifically butt welded long radius elbows and short radius elbows are installed as required. Attachment 6.7 contains dimensional data to identify each type of elbow.

(Unless otherwise indicated on the piping isometric, butt welded elbows shall be long radius.)

O 10

QI-025 Rev. 3 6.0 ATTACIDENTS 6.1 Comanche Peak Review Team Checklist 6.2 Insulation Data 6.3 Pipe Size Table 6.4 Valve Data 6.5 Radius and Ovality Measurements 6.6 Strainer Data 6.7 Welding Fittings O

O 11

-.1 QI-025 Rev. 3 Page 1 of 3

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CampCEE FIAE RESPONSE TEAN CEECILIST rurva.Anoe DE5G TERIFICATION FKG NO.

LARCE BORE FIFING g+m FACE 1 0F 1 C0sFIOURATION QUALITT taasmussA05 QI-025 hSEINS?ICTION UNIT 1 squarnems MARK / TAG NO.

CDOCtREENIATIONREVIEW 0 U=It 2 Come.

TERITICATION ACCEPT REJECT DATE

1. Piping Orientattee
e. Cassenest Seeuence
b. Centerline Elevettee
c. 5-5.E-v taestion
d. Liseer Diesse1ess
o. Breech Connections
f. Fisian Clearesses
a. Esatsel Fine Sies
b. Slese
1. Mechesteel Jetet Leesties
2. Talves
e. Elevetise
b. Stee anale
c. Talve Identifteeties number
d. Flow Directies PREPARED BT:

Asiiuvnu 59:

DISCIPLINE EEGR.

DATE t.EAD DISCIFLINE ENGR.

DAIE amers%4mu ETs Arr=vven BTs Amerst wa UATE LEAD LNurtCTOR DA*!

CPP-007.lA. Revision 0

..1 QI-025 Rev. 3 CtMAIICIE PEAK RESPOWSE TEAM CHECKLIST P0FULATION DESC VERITICATION PEG No.

LARGE BORE PIPING I- >t.BCO IACI 1 0F g CONFIGURATION VERIFICAIION ACCEPT REJECT DATE

3. Recentric Reducere
e. Orientaties
4. Beede
e. Radius
b. Ovelity
e. Bucklien S. Orifice / Flow Eleaset Assemblies
o. Fleese Top O

Orientattee

b. Leesties j
e. Identificaties
d. Flow Directise
6. Espeasten Jointe
e. Identifisettes

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b. Tie lere
e. Dimensione
7. Screwed Jetete
e. Seel **
b. Teck Unido
e. Jetst taal-t t

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..1 QI-025 Rev. 3 i

i COMANCEE FEAK RESPONSE TEAM CIECILIST rvrubATION DE5C VYRIFICATION FEC NO.

LARGE BORE FIFIEG FACE 4 0F g g,g ensurt= =aet e TERIFICATION ACCEPT REJECT DATE

8. Strainere

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e. Identificaties No.
b. Flow Directice
9. Noemet Bestreiste
e. Identificaties
10. Elbese
s. Identification 4

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..2 QI-025 Rev. 3 Page 1 of 1 O

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QI-025 Rev. 3 Page 1 of 1 LARGE BORE PIPING CONFIGURATION VERIFICATION PACKAGE NO.

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i PIPE SIZE TABLE

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NOMINAL PIPE SIZE (IN.)

ACTUAL OUTSIDE DIA. (IN.)

1/2 0.840 3/4 1.050 1

1.315 3

1 1/2 1.900 2

2.375 2

2 1/2 2.875 3

3.500 l

3 1/2 4.000 4

4.500 6

6.625 8

8.625 1

10 10.750 l

12 12.750 14 In. & LGR.

Same as Nominal Pipe Size j

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  • Actual outside diameter (IN.) has been extracted from CRANE Technical l

Paper.

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1 Attcchment 6.5 QI-025 Rev. 3 Page 1 of 2 LARGE BORE PIPING CONFIGURATION VERIFICATION PACKAGE NO.

RADIUS MEASUREMENT Discipline Engineer 1.

Minimus Bend Radius Requirement Initial Date Table A Column

Row Inspector 2.

Reinspected Bend Radius Initial Date Measured are length (in) L=

Measured bend angle (deg)B=

Calculated are length in L=

bend angle deg B O'

3.

Table A below provides minimum acceptance values for 3 and 5 diameter bends. Calculated L/B values shall be greater or equal than minimum 3D or SD values.

TABLE A COLUMN 1

2 3

4 Nominal Pipe Pipe Outside Min. 3D Radius Min. SD Radius l

R0W Size D (In)

Diameter D Requirement Requirement l

(In)

(In/Deg)

(In/Deg) 1 1/8 0.405 0.01007 0.0144 2

1/4 0.540 0.0178 0.0265 3

3/8 0.675 0.2552 0.0386 4

1/2 0.840 0.0335 0.0509 5

3/4 1.050 0.0484 0.0746 6

1 1.315 0.0638 0.0987 7

1 1/2 1.900 0.0951 0.1475 l

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2.375 0.1255 0.1953 O

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LARGE BORE PIPING C0ltFIGURATION VERIFICATI0tt FACEAGE NO.

VALVES VALVE LOCATION VALVE SERIAL VENDOR MODEL PRESSURE TAG NUMBER (note.1 NUMBER (note.2)

NOBSEE (note.2)

RATING (note.2)

NUMBER (note.3)

I N *.-. N "A 5 6 ET

-wSS Note.1: Furnished by the QA/QC Support Engineer 3

o Note.2: Furnished by the QA/QC Inspector. Information to be taken from the installed valve. Where the 3

information is not on the valve body or tag the inspector is to unrk the item "Not Available".

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Note.3: Furnished by the manufacturer and written in the format, 2TB307BSJMA. Where the information is not on the valve body or tag, the inspector is to mark the ites "Not Available".

..5 QI-025 Rev. 3 LARGE BORE PIPING CONFIGURATION VERIFICATION PACKAGE NO.

OVALITY MEASUREMENT Ovality (5) = Daax Dein x 100 Do Maximum diameter after bending in inches.

Daax

=

Dmin Minimum diameter after bending in inches.

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Minimum diameter of straight section of pipe adjacent to the Do

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band.

1.

Maximum Ovality Requirement Discipline Engineer 8%

Initial Date Inspector 2.

Reinspected Ovality Initial Date Measured Deax in Measured Dein in Measured Do in Calculated Ovality %

A micrometer or similar device capable of measuring in increments of at least.001 inches shall be used to obtain all dimensions used in calculating ovality.

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LARGE BORE PIPING CONFIGURATION VERIFICATION PACKACE NO.

STRAINER Strainer Serial Number /

Vendor Vendor Model Tag Number Valve Type (note.1)

Naas (note. 1)

Number (note. 1)

(note. 2) 2ESN

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os note. I Supplied by the QA/QC Inspector. Information to be taken from the installed strainer. Where the l

information is not on the strainer, the inspector is to mark the item "Not Available" l

note. 2 The tag number should be in the format CPI-DOSRTP-01. If available. record the tag number.

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.QI-026 Rev. 3 i

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