LER-1980-046, Forwards LER 80-046/03L-0 |
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f OYSTER CREEK NUCLEAR GENERATING STATION
(609) 693-1951 P.O. BOX 388
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!i Mr. Boyce H. Grier, Director 3
IJ Office of Inspection and Enforcement
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Region I G
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United States Nuclear Regulatory Comission 7;y 641 Park Avenue ilg King of Prussia, Pennsylvania 19406
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Dear Mr. Grier:
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SUBJECT: Oyster Creek Nuclear Generating Station Docket No. 50-219 Licensee (yent Report Reportable Occurrence No. 50-219/80-46/3L This letter forwards three copies of a Licensee Event Report to report Reportable Occurrenc'e No. 50-219/80-46/3L in compliance with paragraph 6.9.2.b.2 of the Technical Specifications.
Very truly y urs, Ivan R. Finf ock Jr.
Vice Presi t
neration IRF:dh Enclosures cc: Mr. John G. Davis, Acting Director (40 copies)
Office of Inspection and Enforcement United States Nuclear Regulatory Comission Washington, D.C.
20555 Mr. William G. Mcdonald, Director (3 copies)
Office of Management Informatien and Program Control United States Nuclear Regulatory Commission Washington, D.C.
20555 8011180 6 J
i OYSTER CREEK NUCLEAR GENERATING STATION forked River, New Jersey 08731 Licensee Event Report Reportable Occurrence No. 50-219/80-46/3L Report Date Novemberll,1980 Occurrence Date October 17, 1980 Identi,*ication of Occurrence The Standby Gas Treatment System was operated in a degraded mode as permitted by Technical Specifications, Paragraph 3.5.B.3.a.
During surveillance testing of Standby Gas Treatment System #2 (SGTS II), the pressure drop across the upstream HEPA filter exceeded the allowable Technical Specification limit as specified in paragraph 4.5.K.l.b.1 and indicated in Figure 4.5.1.
This event is considered to be a reportable occurrence as defined in the Technical Specifications, paragraph 6.9.2.b.2.
Further investigation into SGTS II revealed that the previous surveillance test performed on the system yielded data indicating that the allowable pressure drop across the HEPA filters had been exceeded and, therefore, Technical Specifications, paragraphs 3.5.B.3.a.1, 3.5.B.3.a.2, 3.5.B.3.a.3, and 3.5.B.4 had been violated.
The additional findings resulting from this investigation are reportable as defined in the Technical Specifications, Paragraphs 6.9.2.b.2 and 6.9.2.b.3.
Conditions Prior to Occurrence The plant was operating at steady state power.
Plant Parameters at the time of occurrence were:
Power:
Reactor 1930 MWt Generator 645 MWe 59.88xig4 Flow:
Recirculation gpm Feedwater 7.19 x 10 lb/hr Description of Occurrence On Wednesday, October 8,1980, required surveillance testing was completed on Standby Gas Treatment System II (SGTS II). Test results yielded data whereby the pressure drop (AP) across the upstream HEPA filter was within.08" H20 of the acceptable limit as defined by the Technical Specifications.
Due to the proximity of the test data to the Tech. Spec. limit, it was decided to replace both the upstream and downstream HEPA filters.
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Reportable Occurrence Page 2 Report No. 50-219-80/46/3L On Thursday, October 16, 1980, the HEPA filters were replaced. Tests performed on the system the following day showed that the presssure drop exceeded the Tech. Spec. Limit. After investigation it was found that the filters were mistakenly replaced with a newer model supplied by the manufacturer which has a higher AF vs. flow characteristic than the ones which were previously in place.
4 As a result new filters were procured and installed on Monday, October 20, 1980, after which SGTS II was tested and performed satisfactorily, While investigating the occurrence of October 17, 1980, it was discovered that a similar surveillance test of SGTS II perfonned on Wednesday, September 10, 1980, exhibited a pressure drop exceeding the Technical Specification limit. This information was apparently overlooked by all reviewing parties and, as such, was not recognized as a Tech Spec. violation until October 20, 1980.
Apparent Cause of Occurrence The cause of the October 17, 1980 occurrence can be attributed to personnel error. Both the old and new type filters were apparently stocked under the same stock symbol number. When maintenance requested filters using that stock symbol, they received the new filters which are supposed to be more efficient but whose AP vs. flow characterist bs put the,ystem in a range which exceeded the existing Tech. Spec. limit.
The inc.ident of September 10, i980 can also be attributed to personnel error.
There was an apparent breakdown of administrative controls which allowed the test data to be overlooked by all of the reviewing parties.
Analysis of Occurrences The Standby Gas Treatment System is used to process the Reactor Building atmosphere, should conditions be present which require its functioning, and exhaust it through the plant stack.
It should be noted that if SGTS II had initiated, the system would nave performed its function but in a slightly degraded mode. There was no adverse effect on public health or safety. The only safety concern involved was a temporary loss of redundancy _in the SGTS while SGTS II was out of service for filter replacement.
Corrective Actions
When it was discovered that the wrong HEPA filters were used, new ones were procured and installed. On Tuesday, October 21, 1980, a SGTS HEPA filter AP test was performed. Test results were satisfactory and SGTS II was returned to service at 2220 hours0.0257 days <br />0.617 hours <br />0.00367 weeks <br />8.4471e-4 months <br /> on that same day.
On Tuesday, October 21, 1980, a request was submitted to the Storeroom Supervisor by the Maintenance Department asking that the stock symbol number in question
(#64-3903) indicate the proper HEPA filters to be used for system usa (Cambridge Model #lET-1000-1).
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Reportable Occurrence Page 3 Report No. 50-219-80/46/3L As a result of the plant staff reorganization a meeting was held with cognizant station personnel in order to improve surveillance testing and review methods which are expected to improve the quality of surveillance test reviews. This meeting was held just prior to the discovery of the errant surveillance review.
Failure Data SGTS HEPA filters:
Cambridge Model #1/lE-1000-1 (incorrect model)
Cambridge Model flET-1000-1 (correct model) l 1
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| 05000219/LER-1980-001-01, /01T-o:on 800105,while Performing Electromatic Relief Valve Operability Test,Emergency Releie Valve D Failed to Open.Caused by Component Failure Due to Retainer Ring Being Backed Off Approx Six Threads | /01T-o:on 800105,while Performing Electromatic Relief Valve Operability Test,Emergency Releie Valve D Failed to Open.Caused by Component Failure Due to Retainer Ring Being Backed Off Approx Six Threads | | | 05000219/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000219/LER-1980-002-03, /03L-0:on 800116,during Fuel Bundle Clip Insp,Fuel Bundle UD-3-023 Was Misoriented & Was Not Properly Seated in Core Cell Location.Caused by Personnel Error & Inadequate Procedural Controls.Procedure 205 Revised | /03L-0:on 800116,during Fuel Bundle Clip Insp,Fuel Bundle UD-3-023 Was Misoriented & Was Not Properly Seated in Core Cell Location.Caused by Personnel Error & Inadequate Procedural Controls.Procedure 205 Revised | | | 05000219/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000219/LER-1980-003-01, /01T-0:on 800116,during Inservice Insp on Core Spray Sparger Piping for Sys Ii,Two Indications of Cracks Discovered.Ultrasonic Test Revealed through-wall Cracks. Possibly Caused by Sparger Installation Method | /01T-0:on 800116,during Inservice Insp on Core Spray Sparger Piping for Sys Ii,Two Indications of Cracks Discovered.Ultrasonic Test Revealed through-wall Cracks. Possibly Caused by Sparger Installation Method | | | 05000219/LER-1980-003, Forwards LER 80-003/01T-0 | Forwards LER 80-003/01T-0 | | | 05000219/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000219/LER-1980-004-03, /03L-0:on 800125,on 800125,29 & 0213,radioactive Water Discovered Leaking from Severely Pitted Aluminum Piping of Condensate Transfer Sys.Caused by Galvanic Corrosion.Leaks Temporarily Repaired & Piping to Be Replaced | /03L-0:on 800125,on 800125,29 & 0213,radioactive Water Discovered Leaking from Severely Pitted Aluminum Piping of Condensate Transfer Sys.Caused by Galvanic Corrosion.Leaks Temporarily Repaired & Piping to Be Replaced | | | 05000219/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000219/LER-1980-005-03, /03L-0:on 800205,during Weekly Surveillance of Standby Gas Treatment Sys,Setpoints for Radiation Monitors RNO4A-1 & RNO4A-2 Found to Read Less Conservatively than Tech Spec.Caused by Personnel Error & Instrument Drift | /03L-0:on 800205,during Weekly Surveillance of Standby Gas Treatment Sys,Setpoints for Radiation Monitors RNO4A-1 & RNO4A-2 Found to Read Less Conservatively than Tech Spec.Caused by Personnel Error & Instrument Drift | | | 05000219/LER-1980-006-03, /03L-0:on 800131,during Reactor Recirculation Flow Calibr surveillance,as-found Values of Recirculation Flow Sensors at Zero Percent Simulated Flow Were Out of Tolerance.Caused by Instrument Drift | /03L-0:on 800131,during Reactor Recirculation Flow Calibr surveillance,as-found Values of Recirculation Flow Sensors at Zero Percent Simulated Flow Were Out of Tolerance.Caused by Instrument Drift | | | 05000219/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000219/LER-1980-007-03, /03L-0:on 800213,while Performing 10-h Test on Standby Gas Treatment Sys 1,flow Was Less than Tech Spec Limit.Caused by Slipping Drive Belts on Exhaust Fan EF1-8. Drive Belts Replaced | /03L-0:on 800213,while Performing 10-h Test on Standby Gas Treatment Sys 1,flow Was Less than Tech Spec Limit.Caused by Slipping Drive Belts on Exhaust Fan EF1-8. Drive Belts Replaced | | | 05000219/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000219/LER-1980-008-01, /01T-0:on 800215,during Insp for IE Bulletin 79-14,discovered Nine Pipe Clamps Installed W/O Restraining Welded Lugs.Caused by Oversight During Const.Welded Lugs to Be Installed | /01T-0:on 800215,during Insp for IE Bulletin 79-14,discovered Nine Pipe Clamps Installed W/O Restraining Welded Lugs.Caused by Oversight During Const.Welded Lugs to Be Installed | | | 05000219/LER-1980-008, Forwards LER 80-008/01T-0 | Forwards LER 80-008/01T-0 | | | 05000219/LER-1980-009-03, During Annual Insp of Containment Spray Heat Exchanges,Leaks Discovered in Four Heat Exchangers.Caused by Component Failure & Design.Heat Exchangers to Be Retubed W/Titanium | During Annual Insp of Containment Spray Heat Exchanges,Leaks Discovered in Four Heat Exchangers.Caused by Component Failure & Design.Heat Exchangers to Be Retubed W/Titanium | | | 05000219/LER-1980-009, Forwards Revised LER 80-009/03L-1 | Forwards Revised LER 80-009/03L-1 | | | 05000219/LER-1980-010, Forwards LER 80-010/01T-0 | Forwards LER 80-010/01T-0 | | | 05000219/LER-1980-010-01, /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added | /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added | | | 05000219/LER-1980-010-03, /03L-1:on 790417,excavation Was Started to Repair Leak Near Inside Penetration within Pipe Tunnel.Activity Was Detected in Soil Near Dedt Line.Dedt Line Rerouted on 800316.Line Will Be Repaired | /03L-1:on 790417,excavation Was Started to Repair Leak Near Inside Penetration within Pipe Tunnel.Activity Was Detected in Soil Near Dedt Line.Dedt Line Rerouted on 800316.Line Will Be Repaired | | | 05000219/LER-1980-011-03, /03L-0:on 800219,during Surveillance Test,Trip Occurred on Standby Gas Treatment Sys 1.Caused by Cracked Flow Sensing Line Which Was Probably Stepped On.Line Replaced | /03L-0:on 800219,during Surveillance Test,Trip Occurred on Standby Gas Treatment Sys 1.Caused by Cracked Flow Sensing Line Which Was Probably Stepped On.Line Replaced | | | 05000219/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000219/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000219/LER-1980-012-03, /03L-0:on 800228,discovered That Weekly Surveillance Tests for Main Station & Diesel Generator Batteries Not Performed During Seventh Wk.Caused by Error in Personnel.Evaluation Will Be Made to Determine Improvements | /03L-0:on 800228,discovered That Weekly Surveillance Tests for Main Station & Diesel Generator Batteries Not Performed During Seventh Wk.Caused by Error in Personnel.Evaluation Will Be Made to Determine Improvements | | | 05000219/LER-1980-013, Forwards LER 80-013/01T-0 | Forwards LER 80-013/01T-0 | | | 05000219/LER-1980-013-01, /01T-0:on 800309,fire Suppression Water Sys Removed from Svc to Replace Cracked Valve,Contrary to Tech Specs.Fire Truck Pumper Used as Water Supply Backup. Cause of Valve Body Crack Under Investigation | /01T-0:on 800309,fire Suppression Water Sys Removed from Svc to Replace Cracked Valve,Contrary to Tech Specs.Fire Truck Pumper Used as Water Supply Backup. Cause of Valve Body Crack Under Investigation | | | 05000219/LER-1980-014-01, /01T-0:on 800302,emergency Diesel Generator 1 Failed to Synchronize & Tripped When Generator 2 Was Tagged for Mod.Caused by Component Failure.Fuse F7,found Loose in Holder.Fuseholder Repaired | /01T-0:on 800302,emergency Diesel Generator 1 Failed to Synchronize & Tripped When Generator 2 Was Tagged for Mod.Caused by Component Failure.Fuse F7,found Loose in Holder.Fuseholder Repaired | | | 05000219/LER-1980-014, Forwards LER 80-014/01T-0 | Forwards LER 80-014/01T-0 | | | 05000219/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000219/LER-1980-015-03, /03L-0:on 800403,piston Rod on Closure Mechanism for Reactor Bldg Ventilation Automatic Isolation Valve Was Found Broken,Making Valve Inoperable.Caused by Component Failure.New Piston Rod Eye Stud Was Fabricated & Installed | /03L-0:on 800403,piston Rod on Closure Mechanism for Reactor Bldg Ventilation Automatic Isolation Valve Was Found Broken,Making Valve Inoperable.Caused by Component Failure.New Piston Rod Eye Stud Was Fabricated & Installed | | | 05000219/LER-1980-016, Forwards LER 80-016/01T-0 | Forwards LER 80-016/01T-0 | | | 05000219/LER-1980-016-01, /01T-0:on 800512,util Recognized That 800420 Discovery of Defective Pressure Switch,Psl D,Constituted Immediate Rept.Caused by Cocked Teflon Actuator.Switch Removed & Will Be Replaced | /01T-0:on 800512,util Recognized That 800420 Discovery of Defective Pressure Switch,Psl D,Constituted Immediate Rept.Caused by Cocked Teflon Actuator.Switch Removed & Will Be Replaced | | | 05000219/LER-1980-017-01, /01T-0:on 800516,while Performing Control Rod Interference checks,green-green Rod Position Indication Remained Illuminated While Withdrawing Rod 10-23.Caused by Operator & Procedure in Bypass & Component Failure | /01T-0:on 800516,while Performing Control Rod Interference checks,green-green Rod Position Indication Remained Illuminated While Withdrawing Rod 10-23.Caused by Operator & Procedure in Bypass & Component Failure | | | 05000219/LER-1980-017, /03L-0:on 800520,during Investigation of LER 80-17/1T, One Rod Free Travel Interlock Surveillance Requirements Not Performed as Required.Causec by Failure to Perform Procedure & Schedule Surveillance | /03L-0:on 800520,during Investigation of LER 80-17/1T, One Rod Free Travel Interlock Surveillance Requirements Not Performed as Required.Causec by Failure to Perform Procedure & Schedule Surveillance | | | 05000219/LER-1980-018-03, /03L-0:on 800507,during Monthly Surveillance Testing of Reactor High Pressure Scram sensors,RE03D Found to Be Less Conservative than Specified.Caused by Sensor Repeatability.Sensor Reset | /03L-0:on 800507,during Monthly Surveillance Testing of Reactor High Pressure Scram sensors,RE03D Found to Be Less Conservative than Specified.Caused by Sensor Repeatability.Sensor Reset | | | 05000219/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000219/LER-1980-020, Forwards LER 80-020/01T-0 | Forwards LER 80-020/01T-0 | | | 05000219/LER-1980-020-01, /01T-0:on 800605,following Insp of Fire Barriers Protecting safety-related Areas,Several Penetrations Found in Degraded Condition.Caused by Deficiencies in Installation Specs & Personnel Error Re Delay in Establishing Watche | /01T-0:on 800605,following Insp of Fire Barriers Protecting safety-related Areas,Several Penetrations Found in Degraded Condition.Caused by Deficiencies in Installation Specs & Personnel Error Re Delay in Establishing Watches | | | 05000219/LER-1980-021, Has Been Cancelled | Has Been Cancelled | | | 05000219/LER-1980-022-03, /03L-0:on 800603,reactor High Pressure Isolation Condenser Initiation Switch Trip Points Found Less Conservative than Specified.Caused by Unusual Svc Condition. Pressure Switches Reset & Exercised to Ensure Operation | /03L-0:on 800603,reactor High Pressure Isolation Condenser Initiation Switch Trip Points Found Less Conservative than Specified.Caused by Unusual Svc Condition. Pressure Switches Reset & Exercised to Ensure Operation | | | 05000219/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000219/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000219/LER-1980-023-03, /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint | /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint | | | 05000219/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000219/LER-1980-025, Forwards LER 80-025/01T-0 | Forwards LER 80-025/01T-0 | | | 05000219/LER-1980-025-01, /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow | /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow | | | 05000219/LER-1980-026, Forwards LER 80-026/03L-0 | Forwards LER 80-026/03L-0 | | | 05000219/LER-1980-026-03, /03L-0:on 800709,during Routine Testing Insp of Hydraulic Snubbers Installed in safety-related Sys,Snubber 75/5 Failed to Lock Up in Compression Direction.Caused by Foreign Matl in Snubber Fluid.Snubber Flushed & Refilled | /03L-0:on 800709,during Routine Testing Insp of Hydraulic Snubbers Installed in safety-related Sys,Snubber 75/5 Failed to Lock Up in Compression Direction.Caused by Foreign Matl in Snubber Fluid.Snubber Flushed & Refilled | | | 05000219/LER-1980-027, Forwards LER 80-027/01T-0 | Forwards LER 80-027/01T-0 | |
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